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Ahmedabad-Viramgam-Maliya Road Project

Construction of Rail Over Bridge in Lieu of LC No. 41 at km 618/13-14 of Viramgam-Samakhiyali of Western


Railway at Km: 115+275 at Ahmedabad-Viramgam-Maliya road Project

CLIENT : GSRDC
INDEPENDENT
: RITES
ENGINEER
CONCESSIONAIRE : AHMEDABAD-MALIYA TOLLWAY LTD.
CONTRACTOR : ASHISH INFRACON PVT. LTD.

CONCRETE MIX DESIGN M40 PILES


(As per IS: 10262 -2009)

Trial Mix Date: 04.09.2019


A-1) Design Stipulation
Characteristics Compressive strength at 28 days : 40 N/mm2
Maximum size of Aggregate : 20 mm
Workability , Slump : 150-200 mm (MORT&H table 1100-1)
Degree of Quality control : Good
Type of exposure : Moderate
A-2) Source of materials
Coarse Aggregate 20mm : Saila
Coarse Aggregate 10mm : Saila
Fine Aggregate : Falku River
Water : Borewell at Ch:115+400 LHS (Base Camp)
Admixture : Sikament 4061 NS
A-3) Test Data for Material
Type of Cement and Grade : Ambuja OPC 53 grade
Specific gravity of Cement : 3.15
Specific gravity of Admixture : 1.08
Specific gravity of 20mm : 2.93
Specific gravity of 10mm : 2.87
Specific gravity of fine aggregate : 2.63
Water Absorption of 20 mm : 0.71%
Water Absorption of 10 mm : 0.85%
Water absorption of Fine aggregate : 1.07%

A-4) Target Mean Strength

Standard deviation obtained from Table - 1 of IS: 10262 - 2009 is 5.0


Hence the Target Mean Strength ft = f ck + K.S
ft =40+ 1.65 x 5.0

Contractor’s Representative Concessionaire’s Representative IE’s Representative


Ahmedabad-Viramgam-Maliya Road Project

Construction of Rail Over Bridge in Lieu of LC No. 41 at km 618/13-14 of Viramgam-Samakhiyali of Western


Railway at Km: 115+275 at Ahmedabad-Viramgam-Maliya road Project

CLIENT : GSRDC
INDEPENDENT
: RITES
ENGINEER
CONCESSIONAIRE : AHMEDABAD-MALIYA TOLLWAY LTD.
CONTRACTOR : ASHISH INFRACON PVT. LTD.

= 48.25 N/mm2
Where ft = Target mean compressive strength at 28 days
f ck = Characteristic compressive strength at 28 days
S = Standard deviation
K = 1.65 (Statistical value)
A-5) Selection of Water - Cement Ratio
From MORTH Table 1100-1, maximum water cement ratio = 0.40
Based on trails, adopt water cement ratio as 0.38
0. 38<0.40, hence O.K
A-6) Water & Cement Content
From IS 10262-2009 Table-2, maximum water content = 186 litre (for 25 to 50 mm slump range)
Estimated water content for 175 mm slump = 186+[(15/100)*186]
= 214 litre
As superplasticizer is used, the water content can be reduced up 20 percent and above.
Based on this, we reduced water content of 20 percent. Hence, the arrived water content = 214*0.8 = 171 litre
Water-cement ratio =0.38
Cement content = (171/0.38) = 450 kg/m3
From MORTH Table 1100-1, minimum cement content for Pile concreting = 400 kg/m3
450 kg/m3 > 400 kg/m3, hence O.K.
A-7) Proportion of Volume of Coarse Aggregate and Fine aggregate Content
As per Clause no. 4.4 and Table no.3 of IS:10262-2009, Coarse aggregate volume of total aggregate for
maximum size of aggregate 20 mm and sand with zone 2 for W/C ratio 0.5 is 0.62.
In present case water cement ratio is 0.38 (≈0.40), therefore volume of coarse aggregate required after
correction of W/C ratio 0.64
Volume of Fine Aggregate content is 0.36
A-8) Mix Calculations
a) Volume of Concrete = 1 m3

Contractor’s Representative Concessionaire’s Representative IE’s Representative


Ahmedabad-Viramgam-Maliya Road Project

Construction of Rail Over Bridge in Lieu of LC No. 41 at km 618/13-14 of Viramgam-Samakhiyali of Western


Railway at Km: 115+275 at Ahmedabad-Viramgam-Maliya road Project

CLIENT : GSRDC
INDEPENDENT
: RITES
ENGINEER
CONCESSIONAIRE : AHMEDABAD-MALIYA TOLLWAY LTD.
CONTRACTOR : ASHISH INFRACON PVT. LTD.

b) Volume of cement =

= (450/3.15) X (1/1000) = 0.143 m3

c) Volume of Water = X

= (171/1.00) x (1/1000) = 0.171 m3

d) Volume of Admixture =

= (5.4/1.08) X (1/1000) = 0.005 m3

e) Volume of all in Aggregate =

= {1-(0.143+0.171+0.005)} = 0.681 m3
f) Mass of Coarse Aggregate 20mm = 0.681 x 0.64 x 0.50 x Specific gravity of 20mm x 1000

= 0.681 x 0.64 x 0.50 x 2.93 x1000 = 639 Kg

g) Mass of Coarse Aggregate 10mm = 0.681 x 0.64 x 0.50 x Specific gravity of 10mm x 1000

= 0.681 x 0.64 x 0.50 x 2.87 x1000= 625 Kg

h) Mass of Fine Aggregate = 0.681 x 0.36 x Specific gravity of Sand x 1000

= 0.681 x 0.36 x 2.63 x1000 = 645 Kg

A-9) Mix Proportions (SSD Condition)

Type of Material Unit Quantity per Cum. Quantity per bag


Cement Kg 450 50.0
Coarse Aggregate 20 mm Kg 639 71.0
Coarse Aggregate 10 mm Kg 625 69.4
Fine Aggregate Kg 645 71.7
Water Kg 171 19.0
Admixture (1.20 % by weight
Contractor’s Representative Kg
Concessionaire’s 5.40
Representative 0.600
IE’s Representative
of cement)
Ahmedabad-Viramgam-Maliya Road Project

Construction of Rail Over Bridge in Lieu of LC No. 41 at km 618/13-14 of Viramgam-Samakhiyali of Western


Railway at Km: 115+275 at Ahmedabad-Viramgam-Maliya road Project

CLIENT : GSRDC
INDEPENDENT
: RITES
ENGINEER
CONCESSIONAIRE : AHMEDABAD-MALIYA TOLLWAY LTD.
CONTRACTOR : ASHISH INFRACON PVT. LTD.

A-10) Trial Observations:


The slump shall be measured and the water content and dosage of admixture shall be adjusted for achieving the
required slump based on trail, if required, the mix proportions shall be reworked for the actual water content
and checked for Specification requirements.

Duration (Min) Initial 30 60


Slump (mm) Collapse 190 160 Cohesive Mix
Temperature (oC) 27.4 27.9 28.1

A-12) Cube Strength Results


Age in days 7 days 28 days Remarks
Compressive Strength (N/mm2) 39.56 Awaited

Contractor’s Representative Concessionaire’s Representative IE’s Representative