Big Book of Hamworthy Products and Services

2019
BOOK OF
BOILERS | WATER HEATERS | CALORIFIERS | SOLAR THERMAL

EXPANSION VESSELS | PRESSURISATION UNITS | FLUES | CONTROLS
DOSING POTS | AIR & DIRT SEPARATORS | HEAT METERS | FLUE GAS ECONOMISERS
SERVICE | SPARES | COMMISSIONING | TRAINING | TECHNICAL SUPPORT
SUPPORT BRITISH
MANUFACTURING
Hamworthy Heating is a
leading British commercial
boiler manufacturer.
Our energy efficient
commercial heating,
hot water and renewable
solutions are used in
buildings across the UK.
Products that perform | Service that delivers | People that care

2
Product Selector
Introduction &
Welcome
to your Hamworthy range guide
 X4  X6 X8
The Hamworthy Product selector Boilers

difference Easily compare and select the Read up on what we’re best
product to fit your project. known for; commercial boilers.
It’s not just our products that
set us apart, it’s our people.
 X12 X48  X72
Efficiency Water heaters Additional

Essential reading on load matching & solar products
and modulation.
Get details of the 40 products All the extras for your plant room
in our range. and information on whole life costs.
 X86 X92 X103
Spares & service Schematics & Your notes

Lifetime support for your product. system design An area for you to add your own
notes and drawings.
Some useful yardsticks
and design guidance.
Got a question?
With commercial heating and hot water knowledge You can also visit the online technical library to
on tap, don’t hesitate to get in touch with your download full product information including CAD
questions. Your local contact is listed on the back files, BIM objects and data tables.
cover, or speak to one of the team in head office:
Sales team: 01202 662552 hamworthy-heating.com

Service team: 01202 662555 sales@hamworthy-heating.com
Spares team: 01202 662525
Technical support: 01202 662505
Fax: 01202 662550
01202 662500 | sales@hamworthy-heating.com | hamworthy-heating.com

3 3
The Hamworthy difference
British engineering
excellence
Here in the UK, we design, test, manufacture and
source market-leading products. We know our
products inside out, back to front and from start
to finish. You can trust that we know what we’re
talking about.
People first
It’s not just our products that set us apart,
it’s our people. Truly excellent customer
service, great technical knowledge and
being easy to deal with.
That’s the Hamworthy difference.
Lifetime support
From design and specification, through to commissioning, training and maintenance, as
well as commitment to spares availability. We support businesses through their lifetime
of commercial heating and hot water needs.
Everyone’s got history,

we’ve got heritage
Our roots date back to 1914 when two brothers in
Poole set up Hamworthy Engineering. Decades of
experience go in to every nut, screw and bolt. Every
phone call, text and email.
Since 2008, we’ve been part of Groupe Atlantic,

a company with a similar ethos to us. Groupe
Atlantic was founded in 1968 by two engineers
and is now one of the market leaders in the
European heating and hot water industry. We’re
now part of their growing UK, ROI and North
America Divisions.

4
Product Selector
Introduction &
Knowledge is key
We’re accredited with CIBSE to deliver
approved Continuing Professional
Development (CPD) courses.
It’s our opportunity to share our knowledge with
you. More than 1,800 people have attended our CPD
seminars and 95% rated them as good or excellent.
“Very informative and actually the best CPD event
I have attended.”
For more information on the full list of

courses available see page 41.

5 5
Boiler When it comes to commercial boilers
there isn’t a ‘one size fits all’ solution.
We have over 98 boilers for you to choose from.
Use the chart below to select the boiler that best fits
your requirements and building’s heat load.
Product selector
Gas fired pre-mix boiler Power flame boiler
Condensing / Non- Non-

Condensing Condensing Condensing Condensing Condensing Condensing Condensing
Non-condensing condensing condensing
Wall mounted or
Wall Floor Floor Floor Floor Floor Floor Floor Floor
floor standing
Minimum
530 530 440
model output 43 97 70 98 127 75
(@ 80/60°C) (@ 80/60°C) (@ 80/60°C)
@50/30°C (kW)
Maximum
3,000 10,000 580
model output 146 762 180 1,047 478* 320*
(@ 80/60°C) (@ 80/60°C) (@ 80/60°C)
@50/30°C (kW)
No of models 7 15 5 18 12 7 12 19 3
Max water
4 10 6 6 6 5 6 6 6
pressure (bar)
SS OV † SS SS OV SS OV SS SS SS OV SS OV SS OV SS OV
RS OF †
RS OF OF OF OF RS OF OF OF OF OF
B23 • • • • • • • • •
Flue
C13 • •
options
C33 • •
C53 • •
Nat
Gas • • • • • • • • •
LPG • • # • • •
Fuel
Oil/
Biofuel • • •
Dual
fuel • • •
Heat exchanger Stainless Stainless Stainless Stainless
Cast iron Aluminium Steel Steel Steel
material steel steel steel steel
Turndown
modulation ratio 5:1 15:1 3:1 15:1 5:1 3.5:1 2.5:1 4:1 3:1
(max)
Wessex Purewell
Stratton Melbury
ModuMax Variheat Varmax Ansty Melbury C Ensbury
mk2 Upton HE
mk3 mk2
ED
UP AT
D
pg 14 pg 16 pg 20 pg 22 pg 26 pg 30 pg 34 pg 38 pg 42
†
Key: S S = Sealed system OV = Open vented system RS = Room sealed flue OF = Open flue
*Available in dual models with double the output. # LPG/Air for Channel Islands.
6
Product Selector
Water heaters
Introduction &
Our hot water range is pretty big too.
With more than 40 products you’ll be spoilt for choice.
Use the chart below to select the hot water product that
& solar best matches your hot water demand.
Product selector
Direct fired water heater Indirect calorifier Storage tank Solar thermal
Condensing /
Non-condensing Condensing Condensing Condensing Twin coil Coil Storage
Continuous
output Min 600 820 228 501 390 501
@44°C
∆T (l/h) Max 2400 1200 614 1635 1055 1635
Min 227 388 162 157 298 301

Storage
capacity (l)
Max 504 388 384 972 958 981
Recovery
time Min 13 11 17 17 36 N/A
@44°C ∆T
(min) Max 37 16 41 36 46 N/A
No of models 7 2 9 7 10 4
Output Min 30.5 41.9 11.7 29.1 20 N/A

power
kW (max) Max 119.4 59.3 31.3 96.8 54 N/A
Unvented (UV)
UV OV UV OV UV OV UV OV UV OV UV OV
Open Vented (OV)
B23 • • •
C13 • • •
Flue options
C33 • • •
C53 • • •
Nat
gas • • •
Fuel LPG • • •
Solar # • # •
Glass Glass Glass Glass Glass
Vessel material Stainless steel
lined lined lined lined lined
Dorchester Dorchester Dorchester Powerstock Halstock Powerstock

Trigon
DR-FC Evo DR-TC DR-CC calorifier calorifier storage tank
pg 54 pg 58 pg 60 pg 62 pg 64 pg 66 pg 68
# Fed by preheat using calorifier, refer to chart on page 53 to see solar system options.

7
SRV
Boilers
SRV Commercial boiler systems come in all shapes and
sizes. Our experts are here to help you find the
right fit.
Choose from our range of wall hung and floor standing boilers. You’ll find space
saving designs for the most difficult to access plant rooms and outstanding
performance levels.
Working in partnership, we help you find the best commercial boiler solution for your
project. Whether it is a hotel or hospital boiler, a district heating scheme or a cathedral
refurbishment, you benefit from our vast experience.
Did you
know?
The largest 3-high stacked

boiler from this range can
output 1,050kW from less
P
than a square metre footprint,
overcoming space restrictions
and access issues in plantrooms.
Upton page 22
i l e r
8
Bo
B1 B2 B3
100 100 100 100
B1 B2 B3 % % % B1 B2 B3
20 20 20 20 20 20
Available Capacity %
% % % % % %
80
B1 B2
Building B1 B2
30 30
% % heat load 30
%
30
%
60
B1 B2 B1 B2
Boilers
40 B1 B1
20
%
20
%
20
%
20
% B1 B1
Key
40 40
20 % B1 = Boiler 1 %
20
% %
B2 = Boiler 2
20 B3 = Boiler 3
X10 Aug Sept Oct Nov

X12
Dec Jan Feb Mar Apr
X14 May Jun July
X16
Month of year
r
Introduction to boiler Load matching and Stratton mk2 wall hung Wessex ModuMax mk3
range and choice multiple boilers boiler floor standing modular
e
boiler
hea d
UPDAT
ED
M
s s v
X20 X22 o X26 330
Purewell Variheat mk2 Upton floor standing Varmax floor standing Ansty floor standing
l
floor standing boiler modular boiler boiler boiler
ow
t o n
L
P H o r
s i n g
do
t
X34 X38 X42 46
r
Melbury C floor
p o Melbury HE floor Ensbury floor standing Arne Eco economiser
i l e
standing boiler standing boiler boiler
Bo
3
9
Introducing our range of commercial boilers
Our boilers come in all shapes, sizes and materials. And we’re here to help you find the right fit. Each product
is different and has its own unique qualities. You can use this guide to browse through our range of wall hung
and floor standing boilers, and read on to find out more about the different types of boilers available.
Pre-mix or pressure jet/power flame

What type of boiler The majority of new boilers have a pre-mix combustion system.
can you choose from? They use a fan to mix fuel and air prior to entering the burner.
Whereas a pressure jet boiler, or power flame/forced draught as
they are also known, uses a fan to pressurise the combustion air
Condensing or non-condensing
?
prior to mixing with the fuel at the burner head.
Condensing boilers use the latent heat from flue gases (condensate)
to work in the heating system, rather than being wasted. This Modular or single large output
improves efficiencies. However, for these boilers to condense, return
Modular boilers are designed as an alternative to large single
temperatures from the system need to be less than 55°C, otherwise
boilers and offer an efficient approach to heating requirements,
they will only achieve marginally higher efficiencies than a high
especially when combined with a modern control system. Using
efficiency non-condensing boiler.
sequence control in a modular boiler system, you can optimise
Non-condensing boilers are not able to condense. They offer high boiler operation and closely match the building load.
efficiencies but will never be able to match the efficiencies possible
Each module can be a separate boiler sat side by side, or as a
from condensing boilers. They are often used for replacement
vertical arrangement with one module above another like our
projects, as the flues on older atmospheric boiler systems are not
Upton or Wessex ModuMax boilers. This makes them compact
able to cope with the condensate produced from a condensing
and lightweight, often able to fit through a standard doorway.
boiler.
They are suited to a multitude of projects, but particularly those
However, since the introduction of the Energy-Related Products with space and weight restrictions such as city centres, housing
Directive (ErP) all boilers below 400kW must now be condensing to developments, rooftop, and basement plant rooms.
comply with the efficiency criteria.
Modular boilers provide a flexible and secure approach to heating
solutions, with each module providing a percentage of the total
Floor standing or wall hung system load. In the event of one module failing or for service/
maintenance periods, the other modules are available to provide
On the floor or off the wall, you can decide. Wall hung boilers have continuity of heat.
many benefits and are sometimes favoured for their convenience Large output boilers may provide all the heat required for a
of use. In the domestic world nearly all boilers are wall hung due to building from a single boiler. These will take longer to heat up and
their size and the space available in a home. They are often smaller depending on the building’s heat loads can waste energy due to
than floor standing boilers and easier to handle. They can be installed variances in heat demand throughout the day.
on an existing wall or, if the wall can’t support the weight of the
boiler, floor standing frames can be used. Larger output boilers may be better suited to projects with
consistently high loads or combined technologies with integrated
They can be installed side by side in a cascade arrangement and the
thermal stores, such as district heating schemes. Taking advantage
availability of matching pipe kits can simplify installation. For large
of longer periods at higher loads, fewer large output boilers on
heat demands it is not possible to match with a single wall hung
suitable projects can simplify installation with less system and
boiler – the largest output available from our wall hung boiler range
controls connections required.
is currently 146kW.
Floor standing boilers, however, sit directly on the floor. They were
traditionally heavier, but with improvements in boiler design, our
Wessex ModuMax mk3 floor standing boiler weighs in at less than
1kg per kW output on the larger models. They too can come with
optional pipework kits and can be installed in modular arrangements
vertically or horizontally (depending on the boiler).
You can find out

Use the product selector more about the load
chart on page 6 to matching benefits
possible using
choose the type of boiler
modular boilers on
you require. pages 12 to 13.

10
The heart of the boiler - the heat exchanger
We care about the material and construction of our heat exchangers as they’re at the heart of every boiler.
But why does the material and design make a difference? We’ll take you through the materials and their
qualities below.
Cast iron Stainless steel

Cast iron boilers traditionally dominated Heat exchangers manufactured in
Boilers
the market and have stood the stainless steel are corrosion resistant
test of time. We launched our first to both flue gas and system water.
atmospheric cast iron boiler in the 60’s. They are durable and long lasting –
we offer 5 & 10-year warranties on
A cast iron heat exchanger offers great
our stainless steel boilers.
corrosion resistance where system water is poorly treated, making
it robust and long-lasting. We back this up with a 10-year heat Stainless steel is available in many grades and the most common for
exchanger warranty on our cast iron boiler. They typically have boilers is 316 which has good welding properties. It also has good
large waterways enabling them to deal with debris often found in heat transfer properties similar to cast iron.
the circuits of old heating systems.
Boilers using stainless steel heat exchangers are lightweight and
Cast iron boilers are not usually suitable for condensing operation tolerant to a wide pH band of water conditions, typically pH7 to pH10.
due to corrosion. However, our Purewell Variheat mk2 boiler has a
Our Wessex ModuMax mk3, Stratton mk2 and Varmax boilers
secondary heat exchanger to allow it to condense, making it the only
all feature a stainless steel heat exchanger.
ErP compliant cast iron commercial condensing boiler in the UK.
Aluminium alloy Steel shell or shell and tube

Aluminium alloy heat exchangers The higher output boilers often have heat exchangers
are often used for modern wall constructed from pre-fabricated steel shell or shell and tube steel.
hung condensing boilers as they are They are not suitable for condensing except when a secondary
lightweight and have good heat transfer capability. heat exchanger is used, as with our Melbury C boiler.
It is a low cost metal to purchase and can use high precision They use pressure jet burners and a large single piece boiler
die casting for highly efficient, compact sectional heat design which means you must give careful consideration to
exchanger design. access and installation. They also require minimum return
temperature control to prevent condensing.
However, measures must be taken to deal with heating system
water quality to prevent galvanic attack and prolong life. The pH Our steel shell power flame products include Ansty, Ensbury,
band for system water must typically be controlled within pH7 to Melbury HE and Melbury C boilers.
pH8.5. Aluminium heat exchangers are often designed with small
waterways to offer fast response to changing system requirements,
but water must be kept clean through use of dirt separation
to allow flow through these waterways. The expected life of
aluminium boilers is not as long as cast iron or stainless steel.
Our Upton boilers feature an aluminium alloy heat exchanger.
Which boiler should I choose?

This really is dependent on you and your project. You have the choice and we can provide a solution.

What type of building is it? For unbiased advice and guidance on selecting the
best matched boiler for your next project request a
What are the heat loads? free site survey or speak to our in-house technical
What are your environmental objectives? support team.
And how will you be looking after your

equipment for its life?

11 11
Load matching If you know us at
Hamworthy you’ll
know that we talk
a lot about load
How to maximise efficiencies matching, but why
do we think it’s so
in multiple boiler installations important?
The overall efficiency of a multiple Why match plant output to load?

boiler plant depends on how close
its total output can be controlled Matching the building’s heat load enables you to deliver the right amount of heat at
to match the load profile of the the right time with little or no wastage. A commercial heating system is designed to
match the peak load to heat a building up to full temperature within a short period
building.
of time. This requires a large load from the heat source; the boilers. However, most of
the time the boilers will be working at much lower loads.
Therefore it is a really important
aspect of product selection.
The trick is to match both, peak loads and low loads without oversizing the boiler and
wasting energy. And to do, this you need a system with a large turndown ratio.
B1 B2 B3
100 100 100 100
B1 B2 B3 % % % B1 B2 B3
20 20 20 20 20 20
Available Capacity %
% % % % % %
80
B1 B2
Building B1 B2
30 30
% % heat load 30
%
30
%
60
B1 B2 B1 B2
40 B1 B1
20
%
20
%
20
%
20
% B1 B1
Key
40 40
20 % B1 = Boiler 1 %
20
% %
B2 = Boiler 2
20 B3 = Boiler 3
Aug Sept Oct Nov Dec Jan Feb Mar Apr May Jun July
Month of year
up to
Turning it down
Let’s look at turndown ratios. Turndown ratio refers to the width of the operational range
15:1
Turndown
of the boiler, and is defined as the ratio of the maximum capacity to minimum capacity.
In a typical modular boiler system each module could have a turndown ratio of 5 to 1. So
a vertical stack of 3 modules will have 15 to 1 turndown. This gives you a substantial range
of outputs.
For example:

1 x 250kW boiler module with 5:1 turndown ratio
A 3-high boiler stack would be 750kW
with a 15:1 boiler turndown ratio
This boiler can provide a seamless delivery of
energy at any output from 50kW up to 750kW.
This ensures the load is matched to warm the

building up and when you’ve got low loads
the modular boilers are not constantly cycling
and wasting energy.
The example above, with 6 boiler
modules, would provide a turndown ratio of 30:1

12
Old vs new Existing old atmospheric boiler Replacement new pre-mix
condensing boiler
When you compare SINGLE BOILER
old and new boiler Old atmospheric boiler Purewell/PW Classic Purewell Variheat mk2 See page 20
for the Purewell
plant, the possible
efficiencies from
78% SEASONAL
EFFICIENCY 82% SEASONAL
EFFICIENCY 96% SEASONAL
EFFICIENCY Variheat mk2
correct load matching MULTIPLE BOILER SYSTEMS
become very evident. Example 4x70kW system Example 4x70kW system Example 4x70kW system Example 3x95kW system
Older atmospheric 70 kW 70kW 70 kW 70kW

70
OR
kW 70kW
OR
70
OR
kW 70kW
OR
70kW
TO
70kW
TO
70kW
TO
70kW
TO
95
TO
kW 95kW
TO
95kW
TO
35 35 35 35 21 21 21 21 28 28 28
boilers were less
OR OR OR OR kW kW kW kW kW kW kW
OFF OFF OFF OFF

kW kW kW kW
OR OR OR OR OR OR OR OR OR OR OR
Boilers
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
efficient and often
didn’t have a
modulating burner.
4:1SYSTEM
TURNDOWN 8:1SYSTEM
TURNDOWN 13:1SYSTEM
TURNDOWN 10:1SYSTEM
TURNDOWN
This means they can’t SYSTEM OUTPUT POWER (%) SYSTEM OUTPUT POWER (%) SYSTEM OUTPUT POWER (%) SYSTEM OUTPUT POWER (%)
MIN MAX MIN MAX MIN MAX MIN MAX
match load as closely. 100 100 100 100

25 4 INCREMENTS 12 8 INCREMENTS 7.7 100’S OF INCREMENTS 10.2 100’S OF INCREMENTS
POOR FAIR EXCELLENT EXCELLENT

SYSTEM EFFICIENCY SYSTEM EFFICIENCY SYSTEM EFFICIENCY SYSTEM EFFICIENCY
LOAD MATCHING LOAD MATCHING LOAD MATCHING LOAD MATCHING
It’s about how you drive it

Just like your car, a boiler needs to be driven correctly
to achieve high operating efficiencies and close load
matching. A good boiler sequence controller will help
control the boilers in the most efficient way. See page 74
information on our boiler sequence controller.
Saving fuel, money and the environment

Accurate load matching ensures you only use the fuel you ££
need. This saves you money and reduces carbon emissions. And
depending on the size of the project, these savings can be quite
considerable.
Large vs small
But have you also considered the impact of replacing
one large output single boiler with multiple smaller
output modular boilers? The differences in gas
use for the right application can be huge.
A large boiler will have to fully heat up regardless of how

much heat is actually needed by the system. Whereas
smaller modules can be set up to come on at low
modulation, or only one module out of the system may
need to fire up to meet the demand. Plus, the smaller
modules will get to temperature much quicker than a
large boiler.

Want to know more?
Book on to our CIBSE accredited Energy Saving CPD seminar where we show you the real
savings that can be made from ’well driven’ boilers!
www.hamworthy-heating.com/cpd

13 13
Stratton mk2 boiler
ErP
96% 5:1
up to up to
7 43-146
Gross Seasonal
Nat Gas
LPG Heat Exchanger
Part L BIM
Objects
Efficiency Turndown Warranty Compliant
MODELS kW OUTPUT
Wall hung condensing commercial boiler with a stainless steel

heat exchanger.
This compact, high efficiency wall hung
boiler features a robust heat exchanger
designed in stainless steel for corrosion
resistance and long life.
Key benefits:
LOW HEIGHT
Durable stainless steel heat exchanger
Accurate load matching Integrated flue gas
non return valve and
Fully modulating for greater performance optional low height frame
kits enables it to fit in
Quiet operation <60dB(A) restricted space plant
Integral boiler sequence controller rooms.
Space saving flue arrangement Total height of less than

2.2m to top of flue header
Ease of service and maintenance when using our low
height pipe kit.
All connections are located in a recess on
the underside of the boiler to avoid damage
Factory tested
EASY TO INSTALL
Some models qualified for Energy
Technology List (scheme closing April 2020) Pipework kits.
Fully welded boiler mounting
frames.
Options: Simple hook arrangement for

fast mounting.
L ow loss header & 6 port
Single and multiple boiler controls
manifold option.
External boiler sequencing cascade controller ErP compliant boiler shunt
pumps.
Room and outside temperature sensors
LPB bus communications module
ADVANCED BUILT IN SIEMENS LMS CONTROLS
Natural gas or LPG (up to S2-100)
Control up to 16 boilers,
Pipe kits and low loss header
multiple heating circuits and
Support frame kits a hot water circuit using the
master/slave principle.
Flue header kits
Choice of cascade or unison
sequencing strategies. Lead
boiler rotation.
May remove the need for a
Building Management System
(BMS) on some sites.

14
Technical data
Data & Dimensions: Stratton mk2

Boiler model Unit S2-40 S2-60 S2-70 S2-80 S2-100 S2-120 S2-150
Building regulation seasonal efficiency gross % 95.75 96.13 95.50 95.50 96.02 95.95 95.75
ErP efficiency rating A A A N/A N/A N/A N/A
Boiler output 50/30 °C kW 43.0 61.0 76.8 87.5 104.5 129.5 146.0
Energy
Boiler input (gross) maximum kW 45.7 64.4 80.0 91.3 109.3 136.5 151.6
Boiler input (nett) maximum kW 41.2 58.0 72.1 82.3 98.5 123.0 137.9
Boilers
Boiler output minimum 80/60 °C kW 8.3 11.5 17.1 17.1 19.0 23.9 26.8
System design flow rate @ 25°C ∆T rise l/s 0.4 0.5 0.7 0.8 0.9 1.1 1.3
Water side pressure loss @ 25°C ∆T rise mbar 205 224 176 205 246 314 380
Water
Operating water pressure maximum (minimum) barg 4 (1.5) 4 (1.5) 4 (1.5) 4 (1.5) 4 (1.5) 4 (1.5) 4 (1.5)
Maximum operating water temperature °C 85 85 85 85 85 85 85
Gas flow rate natural gas (G20) - maximum m3/h 4.4 6.1 7.6 8.7 10.4 13.0 14.6
Gas
Gas inlet pressure natural gas (G20) - minimum/nominal/maximum mbar 17.5 min / 20.0 nom / 25.0 max

Approx. flue gas volume @ 15°C, 9.1-9.3% C02 , N.T.P m3/h 57 79 98 112 135 168 189
Flue gas temperature @80/60 °C °C 80 76 70 74 76 70 70

Flue
NOx emission (0% excess oxygen, dry air free) European Class 6 mg/kWh 36 35 35 35 34 36 35
Pressure at flue outlet Pa 156 200 123 179 187 200 200
Nominal supply voltage 230V 1Ph 50Hz

Misc.
Approx. shipping weight kg 50 60 90 90 95 100 125
Noise emissions/module @ 1m Max dB (A) 57.4 59.7 57.3 57.3 58.5 61.6 59.3
Note: All dimensions in mm

unless otherwise stated.
DIMENSIONS
Dimensions Reference S2-40 S2-60 S2-70 S2-80 S2-100 S2-120 S2-150

Depth (mm) A 477 477 574 574 574 692 800
Top clearance B Top clearance is dependent on flue system choice – see full Stratton mk2 brochure
B
541
800
250
890
Flow Gas Return

G 1¼" G 1" G 1¼"
male male male
Underside Front Side

Underside Front Side

15 15
Wessex ModuMax mk3 boiler
ErP
95%
up to
BIM
up to
15 97-762
Gross Seasonal
Efficiency
Nat Gas
LPG 15:1
Turndown Heat Exchanger
Warranty
Part L
Compliant Objects
MODELS kW OUTPUT
Stainless steel high efficiency, fully modulating condensing

pre-mix floor standing boiler.
This lightweight, low water content boiler is
ideal for city centre, basement or rooftop plant
rooms. Individual boiler modules can be stacked
one, two or three high in up to 15 combinations.
Key benefits: 40°C ∆T
A great solution
40°C differential temperature for district heating
networks and energy
10-year heat exchanger warranty centres. Integrates with
other technologies
Up to 95% gross seasonal efficiency such as CHP.
Up to 762kW output in less The wider ∆T
maximises condensing
than one square metre footprint operation.
Close load matching
Passes through a standard doorway
Space-saving stacked modular design
Factory tested
10 bar rated heat cell
90°C maximum flow temperature ENHANCED CONTROLS
Integral boiler sequence controller Integral master/slave feature

to sequence up to 16 boiler
modules.
Cascade or unison sequencing
strategies.
Outside & room temperature
Options: sensors.
Greater fuel savings & reduced
emissions.
External boiler sequencing cascade controller
LPB bus communications module ULTRA COMPACT
Zone control 762kW in less than one

square metre of floor space.
DHW cylinder sensor kit
Even the largest 3-high stack
Pipework header kit will pass through a standard
doorway.
Natural gas or LPG propane
Can be broken down into
individual modules for difficult
to access plant rooms.

16
Technical data - 97-116kW models
Data & Dimensions: Wessex ModuMax mk3

97/ 97/ 97/ 116/ 116/ 116/
Boiler model Unit
97H 194V 291V 116H 232V 348V
Number of modules 1 2 3 1 2 3
Building regulations Part L seasonal efficiency % 94.9 94.9 94.9 93.1 93.1 93.1
BS EN 15502 seasonal efficiency % gross 95.2 95.2 95.2 93.4 93.4 93.4
Boiler output 50/30 °C kW 97.2 194.4 291.6 116.2 232.5 348.7
Energy
Boiler output 80/60 °C kW 95.7 191.4 287.1 115.2 230.4 345.6

Boiler input (gross) maximum kW 109.0 218.0 327.0 133.0 266.0 399.0
Boiler input (nett) maximum kW 98.2 196.4 294.6 119.8 239.6 359.4
Boilers
Boiler output minimum 80/60 °C kW 19.1 19.1 19.1 23.5 23.5 23.5
Design flow rate @ 40°C ∆T rise l/s 0.6 1.2 1.8 0.7 1.4 2.1
Water side pressure loss @ 40°C ∆T rise mbar 5 5 5 7 7 7
Water

Operating water pressure minimum barg Dependent on differential temperature (See full brochure)
Operating water pressure maximum barg 10 10 10 10 10 10
Maximum operating water temperature °C 90 90 90 90 90 90
Gas flow rate natural gas (G20) - maximum m3/h 10.8 21.6 32.4 12.7 25.4 38.1
Gas

Gas inlet pressure natural gas (G20) - min/nom/max mbar 17.5 min / 20.0 nom / 25.0 max
Approx. flue gas volume @ 15°C, 9.3-9.8% C02 m3/h 143 286 429 160 320 480
Flue gas temperature @80/60 °C °C 83 83 83 83 83 83
Flue
NOx emission (0% excess oxygen, dry air free) European Class 6 mg/kWh 39.8 39.8 39.8 34.3 34.3 34.3
Pressure at flue outlet Pa 150 150 150 150 150 150
Misc.
Approx. shipping weight kg 180 355 540 180 355 540

Noise emissions/module @ 1m @max. modulation Max dB (A) 60 60 60 60 60 60

DIMENSIONS unless otherwise stated.
97-116kW MODELS
2204 Triple cascade width
22042204 Triple
Triple cascade
cascade width
width
1454 Double
400
Minimum clearances
14541454 Double
400
Height to top of flue terminal (A) Double Minimum

Minimumclearances
400
700 Single clearances

No. of modules mm 700 700 Single
Single
3 2084
600 600
2 1543 600
750 crs 750 crscrs 750 crs 1250 1250

400
750
400
750 crs 750 crs 1250

400
Minimum boiler to boiler stackboiler

Minimum spacing
to boiler stack spacing
Minimum boiler to boiler stack spacing
Plan Plan
Plan
Gas R1"male
Gas R1"male
Gas R1"male
Relief valve ¾"male
Flow G1½" male
Module spacing
541
Flow G1½" male

Module spacing
541
Flow G1½" male

Module spacing
Return G1½" male

541
Return G1½" male

Return G1½" male
541
1799
1799 A
541
1799
A
541
A
1258
1258
1258
717
717
717
680 836 292

680 836 292
680 836 292
Front Side Rear

17 17
Wessex ModuMax mk3 boiler
ErP
95%
up to
BIM
up to
15 97-762
Gross Seasonal
Efficiency
Nat Gas
LPG 15:1
Warranty
Part L
Compliant Objects
MODELS kW OUTPUT

147 - 254kW MODELS

1454 Double
400
Minimum clearances
704 Single
1454 Double
400
Minimum clearances
704 Single 600
600 1250
400
750 crs 750 crs

1250
400
750 crs 750 crs

Plan
Gas RP 1¼" male
Relief valve R¾" male
Flow
Gas 2½""male
RPG1¼ male
541
Module spacing
Return
Relief valveGR¾
2½" "male
male
Flow G 2½" male
541
1799
Module spacing
541
A
Return G 2½" male

1258
1799
541
A
717
1258
1082 342
717
680
680 1082 342
Front Side Rear
Height to top of flue terminal (A)

No. of modules mm
3 2084
2 1543

18
Technical Data: Wessex ModuMax mk3

147/ 147/ 147/ 196/ 196/ 196/ 254/ 254/ 254/
Boiler model Unit
147H 294V 441V 196H 392V 588V 254H 508V 762V
Number of modules 1 2 3 1 2 3 1 2 3
Building regulations Part L seasonal efficiency % 94.8 94.8 94.8 93.9 93.9 93.9 95.0 95.0 95.0
BS EN 15502 seasonal efficiency 95.2 95.2 95.2 94.1 94.1 94.1 95.3 95.3 95.3
Boiler output 50/30 °C kW 147.4 294.8 442.2 196.3 392.6 588.9 254.4 508.7 763.1
Energy
Boiler output 80/60 °C kW 142.8 285.6 428.4 191.6 383.2 574.8 239.8 479.6 719.4
Boiler input (gross) maximum kW 163.0 326.0 489.0 219.0 428.7 657.0 275.0 550.0 825.0
Boiler input (nett) maximum kW 146.8 293.6 440.3 197.2 394.4 591.6 247.6 495.3 742.9
Boilers
Boiler output minimum 80/60 °C kW 28.7 28.7 28.7 38.6 38.6 38.6 48.4 48.4 48.4
Design flow rate @ 40°C ∆T rise l/s 0.9 1.8 2.7 1.2 2.4 3.6 1.5 3.0 4.5
Water side pressure loss @ 40°C ∆T rise mbar 36 36 36 62 62 62 100 100 100
Water
Operating water pressure minimum barg Dependent on differential temperature (See full brochure)
Operating water pressure maximum barg 10 10 10 10 10 10 10 10 10
Maximum operating water temperature °C 90 90 90 90 90 90 90 90 90
Gas flow rate natural gas (G20) - maximum m3/h 16.0 32.0 48.0 21.4 42.8 64.2 27.9 55.8 83.7

Gas
Approx. flue gas volume @ 15°C, 9.3-9.8% C02 m3/h 214 428 642 279 558 837 354 708 1062
Flue gas temperature @80/60 °C °C 78 78 78 83 83 83 82 82 82
Flue
NOx emission (0% excess oxygen, dry air free) European Class 6 mg/kWh 37.7 37.7 37.7 39.9 39.9 39.9 38.8 38.8 38.8
Pressure at flue outlet Pa 89 89 89 90 90 90 150 150 150
Misc.
Approx. shipping weight kg 226 452 678 226 452 678 226 452 678
Noise emissions/module @ 1m @max. modulation Max dB (A) 65 65 65 65 65 65 65 65 65
Case study St Paul’s Cathedral, London

Project Grade 1 listed building refurbishment
40% reduction in gas consumption
Products Wessex ModuMax mk3 boilers
Powerstock calorifiers
The challenge:
St Paul’s Cathedral is a listed building which is subject to strict
regulations, prohibiting alterations without special permissions. Robin Bunton, who chose and
Leaking steel shell boilers from the 1960s needed replacement. The installed boilers and water heaters comments:
cathedral considered replacing them with the same kind, but this was “We have used the Wessex boilers since they were
not possible due to current legislation to eliminate inefficient boilers. introduced and know they are a very reliable product.
They are space saving, great in refurbishment projects and
The solution: buildings where you can’t change the building fabric, such
as St Paul’s. The speed of heat up has greatly improved.
Hamworthy provided a flexible and efficient modular boiler and
Previously it would take a week to heat the cathedral up
hot water solution to fit the building. Two Wessex ModuMax mk3
from cold, but now it only takes one day.“
WM254/508V modular condensing boilers with a combined output
of 1,016kW were chosen. Backed up by a 10-year warranty and Ticking the boxes of a successful project
fitting through a standard doorway, they provided the installation The challenge to provide an energy efficient and compact
flexibility needed for St Paul’s Cathedral. To meet the hot water heating solution to be fitted to an old heating system
requirements, especially during the summer months’ peak demand without changing St Paul’s Cathedral’s building structure
when tourist groups arrive, two Powerstock PS500 glass-lined was successfully met. Space restrictions were overcome
calorifiers with a capacity of 500 litres each and quick recovery time by choosing a modular boiler system to allow installation
of 18 minutes were chosen. flexibility and access.

19 19
ED
UPDATEL
MOD Purewell Variheat mk2 boiler
ErP
96% 3:1
up to up to
5 70-180
Gross Seasonal
Nat Gas
Heat Exchanger
Part L BIM
Objects
Efficiency Turndown Warranty Compliant
MODELS kW OUTPUT
Cast iron condensing, fully modulating, pre-mix gas-fired

commercial boiler.
Purewell Variheat mk2 is the only ErP
compliant cast iron condensing commercial
boiler available in the UK. It is the natural
replacement for old atmospheric boilers.
Key benefits: ERP COMPLIANT

The only cast iron condensing
Energy saving high efficiency performance commercial boiler that is
compliant with the Energy
Suitable for 11°C ∆T and 20°C ∆T related Products Directive (ErP)
available in the UK.
Robust cast iron heat exchanger
Combine the benefits of cast
Proven reliability with 10-year heat iron; longevity, robustness
exchanger warranty & system tolerance, with
the high efficiencies of
Tolerant of older heating systems condensing boilers.
Close control and accurate load matching
Secondary heat exchanger ensures
maximum amount of residual heat from 47% REDUCTION IN
combustion is extracted GAS CONSUMPTION
6 bar rated heat cell The Marlowe Theatre in

Canterbury almost halved
Integral boiler sequence controller for their gas consumption
up to 16 boiler modules by upgrading to Purewell
Variheat boilers.
Suitable for open vented and sealed systems
Read more on page 106.
Options:
E
xternal boiler sequencing cascade CAST IRON HEAT
EXCHANGER
controller
Horizontal sectional design gives
Room sensors naturally balanced flow path
LPB bus communications modules through the boiler.
Single sections can be easily
Outside air sensor replaced.
DHW cylinder sensor kit Heat exchanger can be
dismantled and reassembled on
Pipework header kits site for difficult to access plant
Available for use with LPG Air rooms.
(for Channel Islands) Large waterways make it more

tolerant of debris from older
heating circuits.

20
Technical data
Data & Dimensions: Purewell Variheat mk2

Purewell Variheat mk2 boiler models Units PV70c PV95c PV110c PV140c PV180c
Building regulations - seasonal efficiency (%) gross 95.3 95.6 95.8 95.7 94.6
ErP efficiency rating (modules ≤ 70 kW only) A N/A N/A N/A N/A
Boiler output (non-condensing) mean 70°C - maximum kW 63.5 86.3 99.8 134.4 172.8
Boiler output (non-condensing) mean 70°C - minimum kW 21.2 28.8 33.3 44.8 50.3
Boiler output (condensing) mean 40°C - maximum kW 70 95 110 140 180
Energy
Boiler output (condensing) mean 40°C - minimum kW 23.3 31.67 36.37 46.67 53.0
Gross boiler input - maximum kW 72.2 98.4 115 151.3 194.6
Gross boiler input - minimum kW 24.1 26.7 38.3 50.4 56.6
Boilers
Net boiler input - maximum kW 65 88.6 103.5 136.3 175.2
Net boiler input - minimum kW 21.7 29.6 34.5 45.4 51.0
System design flow rate @ 20°C ∆T rise l/s 0.8 1.1 1.3 1.7 2.1
Water side pressure loss @ 20°C ∆T rise mbar 32 52 72 134 221
Water
System design flow rate @ 11°C ∆T rise l/s 1.5 2.1 2.4 3 3.9
Water side pressure loss @ 11°C ∆T rise mbar 96 176 244 442 731
Maximum water pressure bar g 6 6 6 6 6
Gas flow rate natural gas (G20) - maximum m3/hr 6.9 9.4 10.9 14.4 18.5
Gas
Maximum gas inlet pressure natural gas (G20) mbar 25 25 25 25 25

Flue Gas Flow Rate@ 15°C, 9.5% CO2 m3/hr 86 117 137 180 232
Approx. flue gas temperature @ 80/60 (50/30)°C °C 60 (40) 60 (40) 65 (45) 70 (50) 75 (50)
Pressure at boiler flue spigot @full load Pa 100 100 100 100 100
Flue
Dry NOx emission (0% excess oxygen, dry air free)

mg/kWh 21.3 31.1 39.1 32 37.8
European Class 6
Nominal flue diameter (I/D) mm 150 150 150 150 150
Electrical supply 230 V 1 Ph 50 Hz


Electrics
Power consumption @maximum W 94 94 94 207 207
IEC power outlet power consumption @ maximum W 460 460 460 460 460
Start current and run current Amp 0.54 0.54 0.54 0.6 0.6
Approx shipping weight kg 195 195 195 250 250
Noise emission @1 m and @maximum boiler modulation Max dB (A) 53 53 53 65 65
Note: All dimensions in mm unless

otherwise stated.
DIMENSIONS
*Rear clearance required when
using Hamworthy pipe kits.
*If higher flow temperatures are required (up to 85°C maximum) please contact Hamworthy.
534
460
recommended 460 min 865 680 recommended
460 min*
139
Flow connection
R2" male
clearance
150mm
Gas connection
R1" male
1286
1177
Return connection
R2" male
Condensate
drain 32 dia.
Front Rear Side

21 21
Upton boiler
ErP
97%
up to
BIM
Part L BIM
up to
18 98-1046
Gross Seasonal
Efficiency
Nat Gas
LPG 15:1
Warranty Objects Objects
Compliant
MODELS kW OUTPUT
Vertically-stacked, fully-modulating condensing pre-mix, gas-fired

aluminium boiler.
The compact space-saving, vertically stacked
design means more than 1MW output can sit
on less than 1 square metre footprint. 1MW FROM 1M²
An ideal choice for new
Key benefits: build, city centre, rooftop,
basement or packaged
plant rooms.
Highly efficient for energy saving and
compliance with legislation
High turndown ratio enables close load
matching for improved efficiencies
Gas and water connections identical
across range
Easy access for service and system cleaning
Advanced controls platform with integrated
sequence control
Low noise for installation close to building
ALUMINIUM SECTIONAL
occupants HEAT EXCHANGER
Environmentally friendly low NOx emission – Quick to respond with low water
European class 6 content
6 bar rated heat cell Excellent heat transfer properties
Air inlet filter for clean combustion and Lightweight and compact
reduced noise. Parallel water flow for an
even surface temperature
A complete primary circuit solution when
5-year warranty
choosing Hamworthy pipework kits and options
Options:

Pipework header kits, with optional IDENTICAL CONNECTIONS
ACROSS RANGE
matched pumps
Gas and water connection
Low loss header with integrated air and
positions identical across whole
dirt separator range, making it easier to change
boiler output/model with minimal
3 port manifold impact on design and pipework.
Blanking plates
Multiple boiler controls
Room & outside temperature sensors
LPB bus communications modules
Zone control
DHW cylinder sensor kit

22
Technical data - 100-150kW modules
Data & Dimensions: Upton boiler

Boiler model Units UF100-1 UF200-2 UF300-3 UF150-1 UF-300-2 UF450-3
No. of modules 1 2 3 1 2 3
Building regulations Part L seasonal efficiency % gross 97.4 97.4 97.4 95.6 95.6 95.6
Boiler output 80/60°C kW 89.1 178.2 267.3 134.5 269.0 403.5
Energy

Boiler input gross (maximum) kW 103.0 206.0 309.0 154.6 309.2 463.8
Boiler input nett (maximum) kW 92.8 185.5 278.3 139.2 278.4 417.6
Boiler output 80/60°C (minimum) kW 17.8 17.8 17.8 26.9 26.9 26.9
Water content litres 9.0 18.0 27.0 12.6 25.2 37.8
Boilers
System design flow rate @ 11°C ∆T rise l/s 2.2 4.3 6.5 3.3 6.5 9.8
Water
Minimum operating water pressure barg 0.5 0.5 0.5 0.5 0.5 0.5
Maximum operating water pressure barg 5.3 5.3 5.3 5.3 5.3 5.3
Maximum water pressure barg 6 6 6 6 6 6
Maximum flow temperature setting °C 85 85 85 85 85 85
Minimum flow temperature setting °C 30 30 30 30 30 30
Gas flow rate (maximum) m3/hr 9.8 19.6 29.5 14.7 29.5 44.2
Gas
Gas inlet pressure - minimum/nominal/maximum mbar 17.5 min / 20.0 nom / 25.0 max
Approx flue gas volume @ 72°C , 9.0% CO2 m3/hr 155 310 465 233 466 699
Maximum flue gas temperature @ 80/60°C °C 72 72 72 72 72 72
Pa 150 150 150 150 150 150
Flue

Pressure available at flue connection
mbar 1.5 1.5 1.5 1.5 1.5 1.5
NOx,pond,Hs (gross) emission (0% excess oxygen, dry air) mg/kWh 33 33 33 32 32 32
NOx Class 6 6 6 6 6 6
Electrical supply 230V ~ 50Hz 230V ~ 50Hz 230V ~ 50Hz 230V ~ 50Hz 230V ~ 50Hz 230V ~ 50Hz
Misc.
Approx shipping weight kg 152 286 420 177 336 495

Noise emission @1m @max modulation (per module) Max dB (A) 55.8 55.8 55.8 59.4 59.4 59.4
Minimum boiler to boiler spacing
2200
2200 1450
1450 Minimum clearanc
400
Minimum clearances 700 50

700 50
100-150kW MODULES 1800*
1800*Minimum boiler to boiler spacing 1300
2200 2200
1450 1450
400
Height to top of flue terminal (A)

400
Minimum clearances
Minimum clearances
400
700 50
700 50 750 750
750 750
No. of modules mm
3 1990
2 1376 1800* 1300
1800* 1300
400400
750 750
750 750
700 380 754 700 380

Flow R2-11 Flue Ø200 Flue Flow R2-11 Flue Ø200 Flue
Return R2-11 Return R2-11

Gas R1 1/4-11 Gas R1 1/4-11
700 380 754
Flow R2-11 Flue Ø200 Flue
2017
380 754
A
700
A
Note: *Rear clearance Flow R2-11

Return R2-11 Flue Ø200 Flue
1403
required when Gas R1 1/4-11

using Hamworthy
Return R2-11
pipe kits.
789
Gas R1 1/4-11
2017
A
1403
Side Rear
2017
A
789

1403
23 23
Boiler model Units UF200-1 UF400-2 UF600-3 UF250-1 UF500-2 UF750-3
Energy

System design flow rate @ 20°C ∆T rise l/s 2.4 4.8 7.2 3 6.0 9.0
Water
Gas
Pa 150 150 150 150 130 130
Flue

mbar 1.5 1.5 1.5 1.5 1.3 1.3
NOx Class 6 6 6 6 6 6
Misc.
imum boiler to boiler

Approxspacing
shipping weight kg 220 422 Minimum
624 boiler
247 to boiler476
spacing 705
2200Noise emission @1m @max modulation (per module) Max dB (A) 59.7 59.7 59.7 58.52200 58.5 58.5
1450 1450
400
0 50 Minimum clearances Minimum c

700 50

unless otherwise stated.
DIMENSIONS 1800*
1300
200-250kW MODULES Minimum boiler to boiler spacing
2200
400
14502200
400
750 750 Minimum clearances

750 750
Height to top of flue terminal (A) 700 1450 50
400
700 50 Minimum clearances

No. of modules mm
3 1990
2 1376 1800*
1300
1800*
1300
400
750 750
400
750 750
700 381 942 700

Flow R2-11 Flue Ø250 Flue Flow R2-11 Flue Ø250

Gas R1 1/4-11 Gas R1 1/4-11
Note: all flow, return 700 381 Note: all flow, return
942
2017
and gas connections Flow R2-11 Flue Ø250 Flue and gas connections
A
Note: *Rmale
ear clearance 700 381 942 male
1403
required when Flow R2-11 Flue Ø250 Flue

using Hamworthy Return R2-11
pipe kits. Gas R1 1/4-11
Return R2-11
789
Note:
Gas R1 all flow, return
1/4-11
2017
and gas connections

A
male
Side Note: all flow, return Rear
1403
2017
Products that perform | Service that delivers | People thatgas

and careconnections
24
A
male
03
Data & Dimensions: Upton boiler

Boiler model Units UF300-1 UF600-2 UF900-3 UF350-1 UF700-2 UF1050-3
Energy

Boilers
Water
Gas
Pa 100 100 80 110 70 60
Flue

mbar 1.0 1.0 0.8 1.1 0.7 0.6
NOx Class 6 6 6 6 6 6
Misc.
Approx shipping weight kg 287 551 815 310 597 884

Minimum boiler toNoise
boiler spacing
emission @1m @max modulation (per module) Max dB (A) 60.9 60.9 60.9 60.9 boiler to60.9
Minimum 60.9
boiler spacing
2200 2200
1450
400
Minimum clearances 1450

700 50 Minimum clea
700 50

1800* 1
300-350kW MODULES Minimum 1300
Minimum boilerboiler to boiler
to boiler spacing
spacing
22002200
1450
400
1450
400
Minimum clearances
400
Height to top of flue terminal (A) 700 50 Minimum clearances

750 750 700 50 750 750
No. of modules mm
3 2080
2 1446 1800*
1300
1800*
1300
Flue depth centreline (B)
400
750 750
Models mm
400
750 750
UF600-2 &
381
UF900-3 B 1128
700 UF700-2 Flow
& R2-11 450 Flue Ø300 Flue 700 Flow R2-11 Flue Ø300
UF1050-3

Gas R1 1/4-11 Gas R1 1/4-11
B 1128
700 Flow R2-11 Flue Ø300 Flue
Note: all flow, return Note: all flow, return
and gas connections B and gas connections
A
1128
2017
male 700 FlowReturn

R2-11R2-11 Flue Ø300 Flue male
1043
Note: *Rear clearance Gas R1 1/4-11

required when
using Hamworthy Return R2-11
Note: all flow, return
789
pipe kits. and gas connections

A
Gas R1 1/4-11
2017
male
1043
Note: all flow, return

Rear Side and gas connections
A
2017
Sidemale Rear
Rear
789
1043
01202
Products that perform | Service that delivers | People 662500 | sales@hamworthy-heating.com | hamworthy-heating.com
that care
25 25
Varmax boiler
ErP
96% 5:1
up to up to
12 127-956
Gross Seasonal
Nat Gas
LPG Heat Exchanger
Part L BIM
Objects
Efficiency Turndown Warranty Compliant
MODELS kW OUTPUT
Floor standing, high output, condensing fully modulating boiler

with a stainless steel heat exchanger.
This boiler has twin return connections
to improve operating efficiency in split
temperature systems. Installation is also
simplified with no requirement for a
primary circuit.
WIDE DIFFERENTIAL
TEMPERATURE
Key benefits: High water capacity of

the heat exchanger allows
for operation with wider
Wide differential temperature differential temperature.
5-year heat exchanger warranty This removes the need for

a dedicated primary circuit
NOx class 6 <40mg/kWh and enables system pumps
with lower energy use to
Internal distribution pump with non-return
be installed.
valve protects against hot spots
Simplified installation with no requirement
for a primary circuit with low loss header
Twin return connections for maximum
operating efficiency
STAINLESS STEEL
Easy to service with quick release access HEAT EXCHANGER
panels to all serviceable items An entirely stainless steel
Internal boiler sequence controller fully welded heat exchanger
gives exceptional tolerance
Factory tested to a wide range of system
water conditions for corrosion
resistance and a long life.
Each heat exchanger is factory
pressure tested to 9 bar to
Options: assure hydraulic integrity.
Natural gas or LPG

TWIN RETURN
Flue systems for 4 smaller single models CONNECTIONS
External sequencing cascade controller All boilers feature twin return
connections that improve
operating efficiency when
LPB bus communications modules installed in split temperature
heating system designs.
Zone control
This ensures the low
DHW cylinder sensor kit temperature circuit delivers
condensing operation within
the secondary heat exchanger
and up to 7% efficiency gains
can be made.

26
Technical Data: Varmax boiler

Boiler model Unit 120 140 180 225 275 320 390 450
Building regulation seasonal efficiency gross % 96.13 96.13 96.33 96.33 96.24 96.24 96.22 96.22
Boiler output 50/30 °C kW 127 148 191 238 290 338 415 478
Boiler output 80/60 °C kW 117 136 175 219 268 312 381 439
Energy
Boiler input (gross) maximum kW 120.0 140.0 180.0 225.0 275.0 320.0 390.0 450.0
Boiler input (net) maximum kW 120.0 140.0 180.0 225.0 275.0 320.0 390.0 450.0
Boiler output minimum 80/60°C kW 27.3 27.2 41.8 41.8 64.3 64.3 85.0 84.7
System design flow rate @ 30°C ∆T rise l/s 0.9 1.1 1.4 1.7 2.1 2.5 3.0 3.5
Boilers
Water side pressure loss @ 30°C ∆T rise mbar 27 33 25 36 36 53 34 43
Water
Operating water pressure maximum (minimum) barg 6 (1) 6 (1) 6 (1) 6 (1) 6 (1) 6 (1) 6 (1) 6 (1)
Maximum operating water temperature °C 85 85 85 85 85 85 85 85
Gas flow rate natural gas (G20) - maximum m3/h 12.7 14.8 19.1 23.8 29.1 33.9 41.3 47.6
Gas
Gas inlet pressure natural gas (G20) -minimum/nominal/maximum mbar 17.5 min / 20.0 nom / 25.0 max
Approx. flue gas volume @ 15°C, 9.1-9.3% C02 , N.T.P m3/h 167.5 195.2 251.8 313.8 383.7 447.0 544.6 627.6
Flue gas temperature @80/60 °C °C 60.8 62.1 61.0 62.3 61.7 63.4 62.5 64.8
Flue
NOx emission (0% excess oxygen, dry air free)

mg/kWh 30 30 30 30 40 40 40 40
European Class 6
Pressure at flue outlet
Nominal supply voltage
Pa 200 200 115 165 122
230V 1Ph 50Hz
176 180 193

Misc.
Approx. shipping weight kg 340 340 393 393 502 502 592 592
Noise emissions/module @ 1m Max dB (A) 65 65 61 61 61 61 68 68
Technical data - 550-900kW dual models

Boiler model Unit 550 640 780 900
Building regulation seasonal efficiency gross % 96.24 96.24 96.22 96.22

Boiler output 50/30 °C kW 580.0 676.0 830.0 956.0
Boiler output 80/60 °C kW 536.0 624.0 762.0 878.0
Energy
Boiler input (gross) maximum kW 550.0 640.0 780.0 900.0

Boiler input (net) maximum kW 550.0 640.0 780.0 900.0
Boiler output minimum 80/60°C kW 64.3 64.3 85 84.9
System design flow rate @ 30°C ∆T rise l/s 4.3 5.0 6.1 7.0
Water side pressure loss @ 30°C ∆T rise mbar 36 53 34 43
Water
Operating water pressure maximum (minimum) barg 6 (1) 6 (1) 6 (1) 6 (1)
Maximum operating water temperature °C 85 85 85 85
Gas flow rate natural gas (G20) - maximum m3/h 58.2 67.7 82.6 95.2
Gas
Approx. flue gas volume @ 15°C, 9.1-9.3% C02 , N.T.P m3/h 767.4 894.0 1089.2 1255.2
Flue gas temperature @80/60 °C °C 61 60.8 60.3 62.1
Flue
NOx emission (0% excess oxygen, dry air free) European Class 6 mg/kWh 40 40 35 35
Pressure at flue outlet Pa 127 151 177 200
Misc.
Approx. shipping weight kg 1050 1050 1240 1240
Noise emissions/module @ 1m Max dB (A) 61.0 61.0 68.0 68.0

27 27
12 127-956
Varmax boiler
MODELS kW OUTPUT
Note: All dimensions in mm.

DIMENSIONS
120 - 450kW MODELS
Dimensions Reference 120 140 180 225 275 320 390 450
Width A 734 734 734 734 812 812 912 912
Height B 1530 1530 1780 1780 1877 1877 2023 2023
Depth C 1189 1189 1218 1218 1341 1341 1392 1392
Front clearance D 500 500 500 500 600 600 700 700
Top clearance E 150 150 320 320 263 263 427 427
A C
E
Flow
Air inlet
450 High temp

Gas
500 return
D connection
B
Flue
connection
Low temp
60 max
45 min
return
Front Side D
Rear
A
450±10
DIMENSIONS
550 -900kW DUAL MODELS
450
Dimensions Reference 550 640 780 900

Width A 2059 2059 2259 2259
B
Height B 1877 1877 2023 2023

E
Depth C 2032 2032 2114 2114

Width with flue header D 2519 2519 2749 2749
60 max
45 min
Flue header height E 1500 1500 1590 1590

Front clearance F 600 600 700 700
Top clearance G 263 263 427 427 Front
D
A
450±10 C
G
450 F
B
E
60 max
45 min
Front
Side

28
Changing heating system design – the increasing use
of wider temperature differentials (∆T)
Boilers
Traditionally, commercial heating Striving for maximum efficiencies
systems have been designed at
82/71°C or 80/60°C flow and The pursuit of low ownership costs from condensing boiler systems is a driver behind
this. If operating temperatures are reduced or delta T widened to offer a lower return
return. But, at these temperatures
temperature, then significant efficiency gains can be made.
a condensing boiler performs only
slightly better than a high efficiency The larger flow/return temperature differential was traditionally the reserve of large
non-condensing boiler. steel boilers with high water content, but no condensing capability. Now we want this
capability with all the benefits associated with smaller condensing boilers – accurate
For gas boilers to condense load matching, high efficiencies, low NOx emissions, rapid response, and compliance.
properly, thus extracting the waste For example, with a flow temperature of 80°C and return temperature of 40°C or
heat from flue gases, they need 50°C using natural gas, boilers have the opportunity to condense as well as provide
return temperatures below 55°C. higher temperature water for driving a calorifier or plate heat exchanger.
Now designers are looking to lower
If using a boiler with max 20°C ∆T, the flow temperature would reduce to 70°C
return temperatures by increasing
to allow 50°C return (enabling condensing operation). This results in longer heat
the operating temperature up times for hot water, or a greater heat transfer area needed to deliver the same
differential of their systems. performance.
Reducing costs
Under pressure
Designing a system that operates with
lower flow rates can provide benefits to Some modern condensing boilers can have quite significant pressure losses when
both, the installer and owner. operating with a narrow delta T. By using a wider delta T and thus, lower flow rate,
the pressure loss can be reduced having a substantial effect on pump size.
Lower flow rates lend themselves to Take a modern low water content boiler with reasonably high pressure loss associated
smaller pipe diameters. Smaller pipes are with the heat exchanger. If design differential temperature is increased from 20°C
cheaper to purchase, easier to install and to 40°C, the flow rate through the boiler will be halved. The associated pressure loss
waste less energy as they have lower heat through the boiler however is not just halved, but quartered. This allows the use of
emission rates due to a smaller surface smaller pumps with lower purchase cost and reduced lifetime energy consumption.
area. The water content of the heating
system will also be lower, having a direct
saving on chemical dosing and inhibitors
for water treatment.
The rise of the heat network
More projects are now specifying dual heating sources – where condensing boilers are
used to support the renewable energy source.
We are increasingly seeing 30°C or 40°C differential temperature requirements

in new build projects, in particular district heating networks where boilers are
supporting combined heat and power (CHP) plants for when the base load is exceeded.
CIBSE guidance AM12 – Combined heat and power for buildings, makes specific
reference to designing district heating schemes with a minimum of 30°C differential
temperature. This is to keep flow rates and pipe sizes small, and maintain a low return
Hamworthy’s Wessex ModuMax mk3
temperature, even at low load conditions, for more efficient plant operation.
condensing boilers and Varmax condensing
boilers are both able to operate with wide Using condensing modular boilers that operate with wide design differential
temperature differentials making them temperatures and high turndown ratios complements district heating system
ideally suited to district heating schemes. requirements. This simplifies pipe and control systems, as well as enabling rapid
See pages 16 and 26 respectively. response to frequent and often sizeable changes in heat demand.

29
Ansty boiler
98%
up to up to
14 75-640
Gross Seasonal
Nat Gas 3.5:1
Efficiency Turndown
MODELS kW OUTPUT
Stainless steel floor standing condensing power flame boiler.
Ansty can be used on fixed temperature

TWIN RETURN
80/60°C circuits and variable temperature CONNECTIONS
50/30°C circuits together to maximise system
efficiencies. Innovative design
incorporates two return
connections, one high
temperature, the other
low temperature.
Key benefits:
The ability to
simultaneously supply
50/30°C and 80/60°C
Energy saving condensing performance circuits together helps
to maximise system
Reduced emissions efficiencies.
Robust condensing design
Tolerant of older heating systems
Saves more space on larger loads
Stack one above another to create
dual models up to 640kW output
Twin return connections for maximum DUAL MODELS
operating efficiency
Ansty boilers can be stacked
one on top of another to
create dual models.
Dual models include
manifold kits, a control panel
Options: for each boiler and outputs

up to 640kW from a single
boiler footprint.
High/low or fully modulating burner
Dual model stacking includes pipework
manifolds
ACCESSIBILITY
The smaller Ansty models

can pass through a standard
doorway.
On larger models the front
and rear end plates can be
removed to reduce the width
by 100mm to help with
access.

30
Technical data - Ansty single, 75 - 320 kW models
Data & Dimensions: Ansty boiler

Boiler model Unit AS75 AS90 AS120 AS160 AS220 AS270 AS320
Boiler output 50/30 °C kW 75 90 120 160 220 270 320
Energy
Design flow rate @ 40°C ∆T rise l/s 0.45 0.53 0.71 0.95 1.31 1.61 1.91
Water side pressure loss @ 40°C ∆T rise mbar 0.063 0.075 0.09 0.098 0.113 0.12 0.135
Boilers
Water
Water side pressure loss @ 11°C ∆T rise mbar 0.8 1 1.2 1.3 1.5 1.6 1.8
Operating water pressure maximum barg 5 5 5 5 5 5 5
Gas
Approx. flue gas volume @ N.T.P m3/h 98 118 158 210 288 352 420
Flue
Flue gas temperature @80/60 (50/30) °C °C 75 (45) 75 (45) 75 (45) 75 (45) 75 (45) 75 (45) 75 (45)
NOx emission (0% excess oxygen, dry air free) European Class 5 mg/kWh 80-100 80-100 80-100 80-100 80-100 80-100 80-100
Misc.

DIMENSIONS ANSTY SINGLE -
75 - 320 kW MODELS
Dimensions Reference AS75 AS90 AS120 AS160 AS220 AS270 AS320

Boiler height A 1015 1015 1015 1115 1115 1115 1115
Boiler length B 1155 1155 1155 1155 1435 1455 1455
Boiler width C 746 746 746 846 846 976 976
Burner depth D 238 238 262 262 580 580 580
Flue centreline height E 503 503 503 553 553 524 524
350 170 300 455 D 500 Return Flow

180
A
Return
B C
Front Side Rear
01202
that care
31 31
14 75-640 Ansty boiler
MODELS kW OUTPUT
Technical data - Ansty dual, 150 - 640kW models

Boiler model Unit AD150 AD180 AD240 AD320 AD440 AD540 AD640
Energy
Boiler output 80/60 °C kW 136 163.2 218.5 294.1 398.9 489.5 580.2
Water
Water side pressure loss @ 11°C ∆T rise mbar 1.6 2 2.4 2.6 3 3.2 3.6
Operating water pressure maximum barg 5 5 5 5 5 5 5
Gas
Approx. flue gas volume @ N.T.P m3/h 196 236 316 420 576 704 840
Flue
Flue gas temperature @80/60 (50/30) °C °C 75 (45) 75 (45) 75 (45) 75 (45) 75 (45) 75 (45) 75 (45)
Misc.

DIMENSIONS ANSTY DUAL -
150 - 640kW MODELS
Dimensions Reference AD150 AD180 AD240 AD320 AD440 AD540 AD640

Boiler height A 2004 2004 2004 2204 2204 2204 2204
Boiler length B 1642 1642 1642 1647 1982 1996 1996
Boiler width C 746 746 746 846 846 976 976
Burner depth D 238 238 262 262 580 580 580
Flue centreline height E 503 503 503 553 553 524 524
Flue centreline height F 1492 1492 1492 1642 1644 1614 1614
350 170 300 455 D 1000

A
F
E
Front Side Rear

32
Case study
Bournemouth & Poole
College, Dorset
Products
Boilers
Ansty boilers
Melbury HE boilers
Powerstock calorifier
Sector
Bournemouth and Poole
Further education
College’s Lansdowne campus.
Building One of the larger UK colleges, Bournemouth & Poole had its
new build funding withdrawn, while at the same time still
leaving parts of its site in need of vital renovation.
College
Refurbishment Four Ansty 320kW stainless steel natural gas boilers from
Hamworthy were chosen for the College’s Lansdowne site,
while three Melbury HE 630kW steel boilers were selected for
Application the North Road campus.
Space heating Martin Coombes, Director of CMC Heating Ltd, commented

“With Bournemouth & Poole College’s two largest campuses
Steel boilers
featuring complex and dated heating and hot water systems,
we turned to Hamworthy to source the appropriate boiler
Hamworthy Heating supplied Poole contractor CMC Heating plant for each application due to their extensive range of
Ltd with seven steel boilers for a refurbishment project at local commercial heating solutions and technical support.”
further-education establishment Bournemouth & Poole College.
Bournemouth & Poole College is already benefitting from
With 3,400 full-time and 20,000 part-time students, the boiler upgrade, with Martyn Francis, Facilities and
Bournemouth & Poole is a multi-site college with campuses Procurement Manager at the College, saying: “The new
spread across the two south-coast towns which give the boilers at both our Lansdowne and North Road campuses
establishment its name. The College’s Lansdowne site in are already providing the College with greater efficiencies
Bournemouth and North Road site in Poole see 2,000 students in energy consumption and, importantly, contributing
and staff come through its doors each day, placing heavy significantly to reducing our carbon footprint.”
demand on its facilities.
Utilised at the College’s Lansdowne site, Hamworthy’s Ansty
product is a high-performance, condensing, gas fired, fully
modulating boiler and is used with Hamworthy’s Powerstock
PS1000 high performance calorifier for hot water generation.
Used individually or in multiple configurations, such as at the

college, the Ansty range boasts energy saving condensing
performance with seasonal efficiencies of 96% gross.
Designed for 20°C ΔT, the Ansty steel boiler range can
achieve up to 40°C ΔT. The larger temperature differential
can deliver a normal 85°C flow and still return at condensing
temperatures (below 55°C), optimising its condensing
performance.
Hamworthy Heating’s Ansty boilers at Bournemouth & Poole College’s

Lansdowne campus.

33
Melbury C boiler
96%
up to
Nat Gas up to
12 530-3000
Gross Seasonal
Oil
Biofuel 2.5:1
Efficiency Dual fuel Turndown
MODELS kW OUTPUT
High output and high efficiency condensing steel shell boiler.
With standing losses less than 1% and

condensing efficiency up to 106% nett,
the Melbury C provides exceptional
performance and versatility.
Key benefits:
Lower running costs with condensing
efficiency up to 97% gross
Choice of fuel includes liquid biofuel for
renewable energy solutions
TWIN HEAT EXCHANGERS
Low NOx burners further improve
environmental credentials Combining the functions of boiler and flue gas economiser
in a single space saving design provides a simple solution for
Manufactured using high quality steel efficient system designs.
Stainless steel secondary heat exchanger Back end temperature protection is required for the primary
(economiser) heat exchanger.
Options: LOW NO X PERFORMANCE
An innovative and patented

N
atural gas, oil, biofuel element of the design is the
or dual fuel burners second-pass heat transfer
tubes with swept entry to
High/low or modulating reduce turbulence within the
burners combustion chamber.
Low NOx burners This improves the flow of

hot gases into the tubes and
effectively evacuates heat
away from the combustion
chamber which reduces
the production of thermal
nitrogen oxide (NOx).

34
DIMENSIONS
Dimensions: Melbury C boiler

Dimension Reference MC530 MS580 MC630 MC700 MC800 MC895 MC1150 MC1300 MC1650 MC1900 MC2500 MC3000
Length A 2585 2700 2700 2960 2960 3130 3624 3624 4194 4579 4821 5081
Width B 1120 1180 1180 1250 1250 1330 1420 1420 1495 1565 1690 1765
Height C 1370 1450 1450 1535 1535 1625 1730 1730 1805 1870 1990 2080
Front clearance E 1600 1700 1700 1900 1900 2000 2300 2300 2700 2800 3100 3300
Rear clearance F 1000 1000 1000 1000 1000 1000 1000 1000 1000 1150 1150 1150
Boilers
Secondary heat Secondary heat
exchanger flow exchanger flow
C C

exchanger return exchanger return
Flue connection Flue connection
B B
Rear Rear Front Front
Flow FlowReturn Return Flow Return Flow


Return
exchanger flow exchanger flow
Secondary heat S
exchanger flow

exchanger return exchanger return
Secondary heat
exchanger return
Flue connection Flue connection
A Flue connection Fl
A A A
Side Side Side Side

(MC530-MC1650) (MC530-MC1650) (MC1900-MC3000) (MC1900-MC3000)
F
E
4
1
2
150
Plan view of clearances

Note:
1) Burner lengths vary by model.
2) The boiler door including burner should be able to swing open through 90° providing access to the burner head and
combustion chamber for cleaning and maintenance.
3) A minimum distance of 200mm must be maintained between boiler casings. It should be noted that burners vary in length
by model and this distance may need increasing.
4) Minimum space between boiler and wall is 200mm, however access to the control panel will be required. Burner clearance
will be required if burner door handing is opposite as shown.

35 35
12 530-3000 Melbury C boiler
MODELS kW OUTPUT

Boiler model Unit MC530 MC580 MC630 MC700 MC800 MC895
Building regulation seasonal efficiency gross % 95.03 95.11 95.13 95.18 95.17 95.24
Boiler output 80/60 °C kW 530 580 630 700 800 895
Boiler input (gross) maximum kW 645 697 762 838 966 1068
Energy
Boiler input (nett) maximum kW 581 628 686 755 870 962
Boiler output minimum 80/60 °C kW 95 121 121 175 175 269
Primary heat exchanger

Water
Water flow rate - minimum l/s No minimum flow rate
Operating water pressure - maximum (minimum) barg 6 (0.55) 6( 0.55) 6 (0.65) 6 (0.5) 6 (0.7) 6 (0.75)
Operating water temperature - maximum °C 95 95 95 95 95 95
Water return temperature - minimum °C 60 60 60 60 60 60
Gas
Gas inlet pressure natural gas (G20) - nominal/maximum mbar nom 20 / max 50
Approx. flue gas volume @ 15°C, 9% C02, N.T.P m3/h 738 799 892 984 1137 1230
Flue
NOx emission (0% excess oxygen, dry air free) European Class 5 mg/kWh 80-100 80-100 80-100 80-100 80-100 80-100
Combustion chamber resistance mbar 5.97 4.22 5.06 5.03 6.74 5.33
Energy output @35/30 - max (min) kW 67 (12) 72 (15) 79 (15) 87 (22) 101 (22) 110 (33)
Energy
Standby loss @70°C W 824 926 926 1073 1073 1239
Secondary heat exchanger
Water
Water flow rate - minimum (maximum) l/s 0.47 (3.21) 0.47 (3.45) 0.56 (3.78) 0.56 (4.16) 0.69 (4.83) 0.75 (5.26)
Condensate flow rate - maximum l/h 38 48 49 61 64 81

Flue
Flue gas losses @35/30 °C % 1.5 1.4 1.4 1.3 1.5 1.4
Combustion path resistance mbar 2.81 1.32 1.6 1.89 2.57 1.44
Nominal supply voltage - for boiler 230V 1Ph 50Hz

Misc.
Approx. shipping weight - excluding burner kg 1450 1800 1800 2160 2160 2420

36
Technical Data: Melbury C boiler
Boiler model Unit MC1150 MC1300 MC1650 MC1900 MC2500 MC3000
Boilers
Energy
Hydraulic resistance @ 20°C ∆T rise mbar 20 26 42 27 46 21
Primary heat exchanger

Water
Operating water pressure - maximum (minimum)
Operating water temperature - maximum

barg
°C
6 (0.85)
95
6 (1.1)
95
6 (1.25)
95
6 (1.3)
95
6 (1.6)
95
6 (1.7)
95

Gas flow rate natural gas (G20) - maximum m3/h 131.3 149.7 191 218.8 286.9 347.3
Gas
Gas inlet pressure natural gas (G20) - nominal/maximum mbar nom 20 / max 50
Approx. flue gas volume @ 15°C, 9% C02, N.T.P m3/h 1599 1814 2336 2675 3505 4243
Flue
Energy output @35/30 - max (min) kW 143 (38) 163 (39) 208 (45) 239 (57) 313 (90) 378 (109)
Energy
Standby loss @70°C W 1447 1447 1645 1831 2166 2427
Secondary heat exchanger
Design flow rate @ 5°C ∆T rise l/s 6.81 7.75 9.91 11.4 14.9 18
Water
Hydraulic resistance@ 5°C ∆T rise mbar 40 54 64 52 53 66
Water flow rate - minimum (maximum) l/s 0.89 (6.84) 1.11 (7.8) 1.53 (9.95) 1.67 (11.4) 2.08 (15) 2.69 (18.1)
Condensate flow rate - maximum l/h 98 102 124 151 199 242

Flue
Flue gas losses @35/30 °C % 1.5 1.6 1.6 1.6 1.6 1.6
Combustion path resistance mbar 1.29 1.71 2.83 2.13 2.25 2.2

Misc.

37
Melbury HE boiler
84% 4:1
up to up to
Nat Gas
19 530-10000 Oil
Biofuel
Gross Seasonal
MODELS kW OUTPUT
Largest output high efficiency steel shell power flame boiler.
For buildings with high heating demands, the

Melbury HE provides excellent performance
for low temperature hot water.
Key benefits:
Cost effective solution for high system
loads
Sustainable energy solutions
Economical and reliable operation
No minimum water flow NO MINIMUM FLOW
Low standing losses The Melbury HE has sufficient thermal mass to absorb residual
combustion heat meaning it is not necessary to maintain a
Robust heat exchanger design flow rate through the boiler.
Lower NOx emissions This allows for a more flexible design of the heating system
and eliminates the need for primary circuit pumps or boiler
shunt pumps, so reducing energy consumption.
Back end temperature protection is required.
ARNE ECONOMISER
Options: Increase the system efficiency
by combining the Melbury

Natural gas, oil, biofuel or dual fuel HE with the Arne flue gas
burners economiser.
High/low or modulation burners Use with single & multiple

boiler applications.
Low NOx burners See page 46 for more
Flue gas economiser (see page 46) information.

38
DIMENSIONS
Dimensions: Melbury HE boiler

MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE MHE
Dimensions Reference
530 580 630 700 800 895 1150 1300 1650 1900 2500 3000 3800 4500 5400 6300 7400 8600 10000
Boiler length A 2155 2240 2240 2460 2460 2565 2939 2939 3354 3564 3846 4131 4670 4910 5310 5771 6221 6763 7364
Boiler width B 1120 1180 1180 1250 1250 1300 1420 1420 1495 1565 1690 1765 1970 2170 2280 2560 2710 2810 2900
Boiler height C 1370 1450 1450 1535 1535 1625 1730 1730 1805 1870 1990 2080 2235 2450 2565 2870 3025 3135 3230
Flue connection
D 950 1000 1000 1055 1055 1115 1200 1200 1275 1316 1410 1470 1660 1850 1940 2120 2280 2390 2460
height
Front clearance E 1600 1700 1700 1900 1900 2000 2300 2300 2700 2800 3100 3300 3800 4000 4400 4800 5200 5700 6200
Rear clearance F 1000 1000 1000 1000 1000 1000 1000 1000 1000 1150 1150 1150 1150 1150 1150 1150 1150 1150 1150
Boilers
Note:
On models up to MHE895 the control panel is fitted on top, with the option to move it to either side of the boiler. On models
MHE1150 and above, the control panel is only positioned on the side.
Melbury HE 530-3000 dimensions

Flow Return
Connection Connection
A Flue B 160 (TYP)
Connection
Flue
Connection
Control
Panel (See Notes)
C
D
Side Front Rear

Melbury HE 3800-10000 dimensions
Flow Safety Valve
Connection Connection Return
Connection
A B 160 (TYP)
Flue
Connection
Flue
Connection Control
Panel (See Notes)
C
D
Side
Front Rear
F
E
4
1
2
150

Note:
4) Minimum space between boiler and wall is 200mm, however access to the control panel will be required. Burner clearance
will be required if burner door handing is opposite as shown.
01202
that care
39 39
19 530-10000 Melbury HE boiler
MODELS kW OUTPUT

Boiler model Unit MHE530 MHE580 MHE630 MHE700 MHE800 MHE895
Energy
Water

Operating water pressure - maximum (minimum) barg 6 (0.55) 6 (0.55) 6 (0.65) 6 (0.50) 6 (0.70) 6 (0.75)
Operating water temperature - maximum °C 90 90 90 90 90 90 (70)
Gas
Gas inlet pressure natural gas (G20) - nominal/maximum mbar 20 (50) 20 (50) 20 (50) 20 (50) 20 (50) 20 (50)
Approx. flue gas volume @ 15°C, 9% C02, N.T.P m3/h 737.9 799.3 891.6 983.8 1137.5 1229.8
Flue
Misc.
Technical data - 1,150-3,000kW models

Boiler model Unit MHE1150 MHE1300 MHE1650 MHE1900 MHE2500 MHE3000
Energy
Water

Operating water pressure - maximum (minimum) barg 6 (0.85) 6 (1.10) 6 (1.25) 6 (1.30) 6 (1.60) 6 (1.70)
Operating water temperature - maximum °C 90 90 90 90 90 90
Gas flow rate natural gas (G20) - maximum m3/h 131.3 149.7 191 218.8 286.9 347.3
Gas
Gas inlet pressure natural gas (G20) - nominal/maximum mbar 20 (50) 30 (50) 40 (50) 45 (50) 60 (75) 60 (75)
Approx. flue gas volume @ 15°C, 9% C02, N.T.P m3/h 1598.7 1813.9 2336.5 2674.7 3504.8 4242.7
Flue
Misc.

40
Technical Data: Melbury HE boiler
Technical data - 3,800-10,000kW models
Boiler model Unit MHE3800 MHE4500 MHE5400 MHE6300 MHE7400 MHE8600 MHE10000
Boilers
Energy
Boiler input (gross) maximum kW 4594 5440 6507 7575 8888 10296 11920
Boiler input (nett) maximum kW 4139 4902 5863 6825 8008 9276 10740
Boiler output minimum 80/60 °C kW 880 1160 1473 1582 1935 2332 2907
Hydraulic resistance @ 20°C ∆T rise mbar 44 62 89 47 65 45 61
Hydraulic resistance @ 10°C ∆T rise mbar 176 248 356 188 260 180 244
Water
Operating water pressure - maximum (minimum) barg 6 (1.8) 6 (1.8) 6 (1.8) 6 (2.2) 6 (2.2) 6 (2.2) 6 (2.2)
Operating water temperature - maximum °C 90 90 90 90 90 90 90
Water return temperature - minimum °C 60 60 60 60 60 60 60
Gas flow rate natural gas (G20) - maximum m3/h 438 518.7 620.4 722.2 847.4 981.6 1136.5

Gas
Gas inlet pressure natural gas (G20) - nominal/maximum mbar 60 Data on application
Approx. flue gas volume @ 15°C, 9% C02, N.T.P m3/h 5503.2 6517.7 7809 9069 10668.2 12328.2 14265.2
Flue gas temperature @80/60 °C °C 198 196 190 185 185 178 169
Flue
Combustion chamber resistance mbar 11.01 10.18 10.91 12.46 14.4 16.03 17.48

Misc.
Approx. shipping weight - excluding burner kg 7025 8425 10075 13545 16040 18620 21900
Want to improve your industry knowledge?

Book a CIBSE-accredited CPD
seminar for you and your
colleagues today and we’ll
even provide the lunch.
Courses available include:
Best practice heating and hot water plant refurbishment
Energy saving in commercial heating and hot water
Best practice in domestic hot water (3 modules)
New boilers and old heating systems:
Hydraulic design - A story of separation
Find out more at:
Email: marketing@hamworthy-heating.com
Tel: 01202 662500
“Very good session with lots of very detailed and relevant information. Would highly recommend!”
“Very interesting topic and relevant cost benefit analysis for replacing boilers.”

41
Ensbury boiler
86% 3:1
up to Nat Gas up to
LPG
3 440-580 Oil
Gross Seasonal Biofuel
MODELS kW OUTPUT
Low temperature, high efficiency, floor standing steel boiler.
Using innovative design for delivering

excellent hydraulic and combustion
performance, the Ensbury offers
versatility in system applications. SUSTAINABLE
ENERGY OPTION
Choose liquid biofuel
for this boiler range
to reduce reliance on
Key benefits:
fossil fuels and lower
carbon emissions.
See how a
Suitable for heating systems with London city centre
low temperature return development used
biofuel on page 44.
Close load matching
Wide differential temperature
tolerant
No minimum water flow
System System
INNOVATIVE DESIGN
Low standing losses flow return
Design features enable return
Robust heat exchanger design temperatures to as low as 15°C
Injection chamber
whilst preventing the formation
Lower NOx emissions Hot water of condensate.
flow
Sustainable energy solutions Combined with the low flow
capability this allows the
Ensbury to operate with a wider
differential temperature and
Options:
tolerate fluctuating operating
conditions.
Minimum flow temperature
N
atural gas, LPG propane, oil, must be maintained.
biofuel or dual fuel burners
High/low or modulating burners
Low NOx burners
ARNE ECONOMISER
Flue gas economiser (see page 46)
Increase the system efficiency by
combining the Ensbury with the
Arne flue gas economiser.
Use with single & multiple boiler
applications.
See page 46 for more information.

42
Dimensions: Ensbury boiler
DIMENSIONS
Dimensions Reference ELT440 ELT510 ELT580 Note: All dimensions in mm.
Boiler height A 1208 1208 1208

Boiler length B 1998 1998 1998
Boiler width C 1068 1068 1068
Flue connection height D 674 674 674
Front clearance E 1600 1600 1600
Boilers
Flow
160
Return
Flue
B C

Side Front Rear
600
E
4
1
2
150
Note:
4) At least 200mm should be allowed to the side of the boiler for fitting the casing. After fitting the casing, the boiler may be
moved closer to the wall, but no closer than 60mm.
01202
that care
43 43
3 440-580 Ensbury boiler
MODELS kW OUTPUT
Technical data
Boiler model Unit ELT440 ELT510 ELT580
Building regulation seasonal efficiency gross % 85.07 85.11 84.97

Boiler output 80/60 °C kW 440 510 580
Energy
Boiler input (gross) maximum kW 537 622 707

Boiler input (net) maximum kW 483 560 637
Boiler output minimum 80/60 °C kW 100 100 165
Design flow rate @ 20°C ∆T rise l/s 5.26 6.1 6.94
Water side pressure loss @ 20°C ∆T rise mbar 20 27 35
Design flow rate @ 10°C ∆T rise l/s 10.53 12.2 13.88
Water side pressure loss @ 10°C ∆T rise mbar 81 108 140
Water

Operating water pressure - maximum (minimum) barg 4 (0.5) 4 (0.5) 4 (0.5)
Operating water temperature - maximum (minimum) °C 90 (60) 90 (60) 90 (60)
Water return temperature - minimum °C 15 15 15
Gas flow rate natural gas (G20) - maximum m3/h 51.2 59.3 67.4
Gas
Gas inlet pressure natural gas (G20) - nominal (maximum) mbar 20 (50) 20 (50) 20 (50)
Approx. flue gas volume @ 15°C, 9% C02, N.T.P m3/h 614.9 707.1 830.1
Flue gas temperature @80/60 °C °C 182 192 197
Flue
NOx emission (0% excess oxygen, dry air free) European Class 5 mg/kWh 80-100 80-100 80-100
Combustion chamber resistance mbar 2.53 3.83 5.86
Misc.
Approx. shipping weight - excluding burner kg 973 976 980
Case study Mixed use development, London

Project Residential & commercial new build property
Products Ensbury LT boiler

Wessex ModuMax boiler
A 100% liquid biofuel boiler from Hamworthy proved to be the
greenest heating option for a mixed use development in Hoxton,
East London.
Hamworthy’s Ensbury LT steel boiler using B100 biodiesel and a
high/low three-phase Dunphy burner specifically matched to the
fuel was specified for the project to provide the space heating for
this city centre development of 16 flats and a commercial unit.
Due to the city centre location, a site specific dispersion modelling
impact assessment to identify any problems for surrounding
properties was required.
Biofuel was shown to be superior to biomass, as it is a cleaner fuel Geoff Fox, from Fox Curtis Murray said, “Liquid biofuel
thanks to no grit or other particular matter in the flue gases. Also, presents a sustainable alternative to fossil fuels and also
less storage space is required for biodiesel, which is ideal for city qualifies for the Renewable Heat Incentive scheme which
centre locations. reduces the actual fuel costs accordingly.”
John Moore, Operations Director from Mulalley – the main A Wessex ModuMax condensing boiler was supplied as
contractors on the project commented, “Working with Hamworthy a standby boiler for service periods. Additionally, a Chesil
Heating on this project ensured the installation went smoothly and pressurisation unit with matched expansion vessel ensures
kept to projected timescales.” the correct pressure is maintained.

44
Building Information Since the 4th April 2016
Government BIM
mandate, all centrally
procured government
Modelling (BIM)
funded public sector
projects must be
implemented in BIM Level 2.
We have data enriched 3D BIM objects

available to assist you in your project designs.
Boilers
The benefits of BIM are huge, including improved collaboration and design co-ordination. Material
wastage and on-site production are reduced and BIM will also assist in asset and lifecycle management.
To help you, our BIM objects are.....

Designed to strict industry standards by our partner bimstore,
the original BIM component library
Packed with relevant metadata on size, outputs, efficiencies, dimensions, clearance zones
Loaded with optional extras including pipework kits and water heater recirculation kits
Included in one type catalogue for ease of changing model size
Fully compatible with Revit MEP systems
Compliant with the Government’s Level 2 BIM mandate
To find out if BIM objects are available for a product look out for
the icon on the product page, technical literature and website. BIM
Objects
Visit www.hamworthy-heating.com/bim
to download BIM objects for your next project.

45
USE WITH
BOILERS
Arne Eco economiser
16 up to 5630
MODELS kW OUTPUT
Flue gas economiser for use with non-condensing

power flame boilers.
Available in 18 models for use with both
individual and multiple boiler applications.
Key benefits:
Saves money and increases boiler
efficiency by extracting heat from the INCREASE
boiler flue gases EFFICIENCY
Increases boiler efficiency by up to 18% Install with new
and existing
Versatile design gives the ability to
non-condensing,
be used in both new and existing power flame
installations boilers to
increase
Manufactured using high quality efficiency by
stainless steel tubes up to 18%.
OFTEN BOUGHT WITH
Options: ENSBURY & MELBURY HE

The Arne Eco economiser is
especially suited for installation
C
hoice of flue
with floor standing sectional or
connection to the steel shell power flame boilers
side or rear such as Hamworthy’s Ensbury
(page 42) and Melbury HE (page
38).
Range Application No. of models Boiler outputs
Arne Eco Individual boilers 12 95 to 5630kW
Arne Eco Turbo Multiple boilers 4 400 to 1430kW

46
Dimensions: Arne Eco economiser

DIMENSIONS
Dimension Reference AE130 AE200 AE300 AE465 AE710 AE1080 AE1430

Width A 770 965 1245 989 1310 1427 1577
Height B 995 1080 1175 1400 1505 1650 1850
Depth C 538 538 538 538 538 650 706
Dimension Reference AE1870 AE2440 AE3230 AE4260 AE5630

Width A 1795 2080 2290 2500 2530
Boilers
Height B 1790 2140 2370 2570 2740
Depth C 712 820 931 1043 1267
Connections D 163 226 226 226 226
Dimension Reference AET3 AET4 AET7 AET10

Width A 1245 989 1310 1427
Height B 1245 1540 1675 1810
Depth C 666 698 762 869
C C
Flue Gas Flue Gas
Inlet Inlet
119 119
Safety Valve Safety Valve

AE130-1430
dimensions
Flow ConnectionFlow Connection


B
Return Connection
Return Connection
Optional Optional Rear Flue Outlet Rear Flue Outlet

Side Flue Side Flue
Outlet Outlet
A A
Side Side Front Front

C C
Flue Gas
Flue Gas
Inlet Inlet D D
SafetySafety
ValveValve
Connection
Connection
AE1870-5630 Flow Flow
Connection
Connection
dimensions
B
Return
Return
Connection
Connection
Rear Rear
Flue Flue
Outlet
Outlet Rear Rear
Flue Outlet
Flue Outlet
Optional
Optional
A A
Side Flue
Side Flue
Side Side Outlet
Outlet FrontFront
C C 119 119
Flue Gas Flue Gas
Inlet Inlet
Safety ValveSafety Valve

Flow Connection
Flow Connection
AET3-AET10
B
dimensions Return Connection

Return Connection
Rear Flue Outlet

Rear Flue Outlet
Optional Optional
Side Flue Side Flue
Note: Outlet Outlet A A
For clearance requirements
please see the Arne Eco O&M. Side Side Front Front

47 47
S R V
Water heaters
& solar thermal
SRV We have a large and varied range of commercial
water heaters for you to choose from.
Whether you prefer to separate your commercial heating and hot water systems or
couple a calorifier with a heating boiler, we have the solution.
With 18 different direct fired water heaters, plus calorifiers and storage tanks, you can
choose a water heater that accurately matches your buildings requirements.
Our solar thermal hot water range also gives you a flexible, well proven and cost
effective way to integrate renewable energy solutions into your hot water projects.
Did you
know?
The Dorchester DR-FC Evo

is ultra quiet and produces
less than 45 dB(A) of noise
P
meaning it can be installed
close to point of use without
disturbance to occupants.
Dorchester DR-FC Evo page 54
i l e r
48
Bo
Dorchester Water Heater Models by Increasing Output Power
Dorchester
Trigon System DR-TC System
119.4
120.0 Dual Field of Collectors Single Field of Collectors Single Field of Collectors
1 to 10 collectors per field 1 to 30 collectors (60m2 in a single field), 1 to 15 collectors (max.30m2 in a
98.7 (max. 20m2 per field), any any array combination single field), any array combination
Max. Output Power / kW

100.0 array combination
Single Trigon Solar Collectors Single
82.6 Dual aspect aspect  Trigon Vertical 2.3V aspect
roof roof roof
 Trigon Horizontal 2.3H
80.0 Modular array mounting system:
59.3 59.3  On-roof kits, for mounting
collectors in arrays on tiled, slate
60.0 49.3 or corrugated steel sloping roofs
41.9  Shallow (20° to 45°) or steep
(50° to 65°) incline A-frame kits,
40.0 30.5 30.7 31.0 31.3 32.0 for flat roof or ground mounting
23.5 23.8
19.1
20.0 11.7 11.9 Trigon Solar Trigon Solar Controls Dorchester
Transfer DR-TC
ST3 STD Stations Standard Controller Solar
0.0 Advanced Transfer
40% propylene glycol/water

ST2 STD DeltaSol BS/2
Solar Stations
ST1 STDTransfer
solar fluid circuit

St and ard
Station WMZ Heat meter
Solar
solar fluid circuit

Transfer
Station DL2 Datalogger
119.4
120.0 Dorchester Models ST3 ADV
Advanced Controller
Advanced
ST2 ADV
Solar
98.7 DeltaSol M
Max. Output Power / kW

100.0 Advanced
ST1 ADV
Transfer
with integral heat meter
Solar
Adv anced
Station
Transfer
82.6
Solar DL2 Datalogger
80.0 Station
Transfer
Station
59.3 59.3 Dorchester DR-TC Controls
TX2
60.0 49.3 ST1 DUAL ADV Advanced TX1
41.9 Solar Transfer Station
Dorchester DR-TC
Controller
Solar
40.0 30.5 30.7 31.0 31.3 32.0 for dual aspect/dual field (with two Transfer
Station
23.5 23.8 pumps, one per aspect/field)
Remote Monitors
19.1
20.0 11.7 11.9 V40 Remote Display
Dorchester
DR-TC
flowmeter flowmeter
0.0 Trigon Powerstock

calorifiers
Dorchester
50 53
Solar Duty DR-TC solar
X51 X52
Ref. Schemes water heater
DHW
Aux. Boiler
Solar Duty
A, B, C & D with integrated
Systems gas burner
Solar Duty
Solar energy DHW System
to one coil in Powerstock calorifier +
Powerstock Powerstock water storage tanks Ref. Brochure
Dorchester Models calorifier Ref. Schemes E & F 500002598
Trigon Dorchester DR-LA

or equivalent
Solar
Solar Pre-Heat
water heaters
Pre-heat with solar Powerstock
Aux. Boiler
DHW preheated calorifiers with
cold feed solar pre-heated
System
Introduction to hot Comparing direct and Water heater range Solar systems diagram
Ref. Schemes cold water feed
G&H Ref. Scheme J
Solar energy to
two series-linked coils
in Powerstock
calorifier
Solar pre-heated cold water feed
water range indirect fired hot water comparison charts –
r
outputs, recovery and
e
storage
Water Heaters
& Solar
hea
X54 58 X60 X62
M
Dorchester DR-FC Evo
condensing water heater
Dorchester DR-TC solar
water heater
Dorchester DR-CC
s s
v
ow l o
64 X66 68 X71
t o n
L
Halstock calorifier Powerstock storage tank Trigon solar thermal RHI heat meter
o r
system
P H g
do s i n
p o t
i l e r
Bo
3
01202
that care
49 49
Introducing our hot water range
We’ve got one of the largest range of natural gas, LPG, and solar With such a wide choice of products available from Hamworthy, and
powered products for the safe production of domestic hot water in with more than one potential solution to your DHW application, we
commercial applications. These include direct fired water heaters, always recommend that you discuss your requirements with our sales
calorifiers and storage tanks, and solar hot water solutions. engineers or our dedicated hot water expert.
This guide gives you an overview of Hamworthy products for Years of experience in commercial DHW systems and in-depth
DHW (Domestic Hot Water) generation, covering single units with knowledge of Hamworthy products, means they will be able to help you
maximum power ranging from 31.3kW to 119.4kW, and maximum focus in on solutions that best fit your requirements.
continuous output ranging from 228 litres/hour to 2,400 litres/hour.
Dorchester direct fired water heaters

All Dorchester ranges are built to last using high quality steel
tanks and heat exchangers. For the safe production of potable
hot water, a high quality vitreous enamel glaze is baked on to
all tank interior and heat exchanger surfaces, creating a hygienic
surface finish which gives excellent protection against corrosion.
Additional corrosion protection is provided by either electrical anode
protection or sacrificial magnesium anode systems, depending
on the range and options selected. All units are supplied fully There are 18 models across 3 different ranges in the Dorchester
insulated with CFC-free foam to minimise standing losses. product group, including condensing and solar options.
Powerstock calorifiers and storage tanks

The Hamworthy range of Powerstock calorifiers offers a flexible approach to indirect heating
and storage of hot water, using a choice of energy sources. High efficiency gas fired boilers
are commonly used with calorifiers as the primary energy source, but with the trend towards
incorporating renewable energy into DHW systems, alternative technologies can also be used.
Powerstock calorifiers and storage tanks are all approved by the Water Regulations Advisory
Service (WRAS). Cylinders are constructed from high grade steel with a high quality vitreous
enamel lining. The five largest units in the Powerstock calorifier range incorporate a twin coil
arrangement where two separate heat sources can be used.
There are 7 models in the Powerstock calorifier

range and 4 models of storage tanks.
Halstock calorifiers
The Halstock range of calorifiers provide an alternative to the Powerstock
where stainless steel is the preferred choice. Stainless steel cylinders are
often chosen for their anode-free corrosion protection, particularly in
areas of the country with soft water.
A highly durable, simple and easy to maintain product for efficient
generation of domestic hot water. The Halstock range has 5 models
available in open vented and unvented options. All models are approved
by the Water Regulations Advisory Service (WRAS).
Dorchester DR-TC and Trigon solar thermal hot water

For those considering integrating solar energy into commercial hot water systems, we offer two
solar thermal hot water systems, the Trigon solar system and Dorchester DR-TC solar system.
The diagram on page 53 shows the two different types of schemes and their key components.
With correct design and installation plus the use of intelligent controls, solar thermal
systems can use free solar energy by harnessing the power of the sun to reduce gas bills
and help combat climate change.

50
Direct or indirect
Helping you choose the
right hot water product
for your application
What is a direct fired unit?

Direct fired units such as our Dorchester water heaters
for hot water generation have an integral gas burner that
directly heats the water in its storage cylinder. This is done by
supplying hot gases through one or more of its heat exchanger
Water Heaters
fire tubes within the cylinder which then transfers heat to the
& Solar
surrounding water.
When using a direct fired unit, the heating and hot water
systems are separated.
What is an indirect unit?

Indirect units such as calorifiers have no integral
burner, but contain one or more heat exchanger
coils that are filled with hot liquids (water or solar
fluid) that have already been heated ‘indirectly’ by
one or more external heat source, such as a boiler
or solar collectors.
When using an indirect fired unit the heating and

hot water systems are often integrated.

Separation or integration Which product
should I choose?
Historically, indirect fired systems had a dedicated hot water
boiler used solely for heating a calorifier. But with the high
efficiencies of today’s boilers the same boiler can now be used
for both the heating circuit and the DHW system. This is down to personal preference and how the
application is being used. There are pros and cons to
using each method and we would always recommend
However, when space heating is not required, for example in
you tailor the system to your project. Some sites even
the summer, the boiler has to operate to provide heat for the
choose a mix of the two methods.
hot water system. This can result in wastage of energy if the
boiler overfires. This is where the choice of boiler is crucial to be
able match the heating load, hot water load and both combined The choice is yours, but we are happy to help and
(you can read more about load matching on page 12.) advise you which type of system would be most suited
to your building. We also provide support in sizing
the hot water to ensure you don’t run out or oversize
Direct fired water heaters are solely dedicated to the job of hot
resulting in wasted energy.
water generation. They provide a faster heat up and response
time compared with an indirect system. An indirect system is in
fact ‘heating water to heat water’ and this increases the chance Contact your local sales manager for help with
of heat losses in the boiler, and associated pipework between sizing your next hot water project. You’ll find their
the boiler and calorifier. details on the back cover of this guide.

51
Dorchester water heaters Key to graphs:
Dorchester DR-TC
The following graphs provide a quick reference guide to compare
Dorchester DR-CC
Dorchester water heaters; maximum output power (kW),
maximum continuous output (l/h), recovery time (mins) and
maximum storage volume (l).

Graph 1. Dorchester water heaters in order of increasing maximum output power (kW)
119.4
120.0
98.7
Power /(kW)
kW
100.0
82.6
OutputPower
80.0
59.3 59.3
60.0 49.3
41.9
Output
40.0 30.5 30.7 31.0 31.3 32.0

23.5 23.8
19.1
Max.Max.
20.0 11.7 11.9
0.0
Dorchester Water Heater Models by Increasing Continuous Output
Dorchester
Dorchestermodels
Models
Graph 2. Dorchester water heaters in order of increasing maximum continuous outputs (litres/hour)
2400
Output /(litres/hour)
2500
Litre/hour
2000
2000
1700
ContinuousOutput
1500
1200 1200
970
1000 820
Continuous
600 602 608 614 630

461 465
500 374
228 233
Max.Max.
0
Dorchester Water Heater Models by Increasing Recovery Time
Dorchester models
Dorchester Models
Graph 3. Dorchester water heaters in order of increasing recovery time (minutes)
45 41
40 37
Max. Recovery Time (minutes)
Max. Recovery Time / Minutes
35 31 31
30 27 27
24 24 25
23
25 20 20
19
20 16 16 17
13
15 11
10
5
0
Dorchester Water Heater Models by Increasing Storage Volume
Dorchester
Dorchester Models models
Graph 4. Dorchester water heaters in order of increasing maximum storage volume

384 386 386 386 388 388
400
350
Max. Storage Volume (litres)
Max. Storage Volume / Litre
288 288
300
247 247
250 227
202 202
200 162 162
150
100
50
Dorchester models
Dorchester Models

52
Trigon Solar & Dorchester DR-TC
Solar systems block diagram
Dorchester
Trigon system DR-TC s ystem
Dual field of collectors Single field of collectors Single field of collectors
1 to 10 collectors per field 1 to 30 collectors (60m2 in a single field), 1 to 15 collectors (max.30m2 in a
(max. 20m2 per field), any any array combination single field), any array combination
array combination
Single Trigon solar collectors Single
Dual aspect aspect aspect
roof roof roof
Trigon solar Trigon solar controls Dorchester
Water Heaters
transfer DR-TC
& Solar
ST3 STD stations Standard controller solar
Advanced transfer

ST2 STD DeltaSol BS/2
Solar stations
ST1 STDTransfer
solar fluid circuit

St and ard
Station WMZ h eat meter
s olar
solar fluid circuit
t ransfer
s tation DL2 Datalogger
ST3 ADV
Advanced controller
Advanced
ST2 ADV DeltaSol M
AdvancedSolar with integral heat meter
ST1 ADV
Transfer
Solar
Adv anced Station
Transfer
s olar DL2 Datalogger
Station
t ransfer
s tation
TX2
Dorchester DR-TC controls
ST1 DUAL ADV advanced TX1
Dorchester DR-TC
Solar transfer station Solar
c ontroller
for dual aspect/dual field (with two transfer
pumps, one per aspect/field) station
Remote monitors
Dorchester
V40 Remote display DR-TC
flowmeter flowmeter
Trigon Powerstock Dorchester

calorifiers DR-TC solar
solar duty
ref. s chemes water heater
DHW
Aux. boiler
Solar duty
A, B, C & D with integrated

systems gas burner
Solar duty
Solar energy DHW system
to one coil in Powerstock calorifier +
Powerstock Powerstock water storage tanks Ref. brochure
calorifier ref. schemes E & F 500002598
Trigon Dorchester FC-Evo

or equivalent
solar
Solar pre-heat
water heaters
pre-heat with solar Powerstock
Aux. boiler
DHW preheated calorifiers with

cold feed solar pre-heated
system Ref. Schemes cold water feed
G&H Ref. Scheme J
Solar energy to
two series-linked coils
in Powerstock
calorifier
Solar pre-heated cold water feed
Refer to pages 68-70 for Trigon and pages 58-59 for Dorchester DR-TC.

53
CONTINUOUS
OUTPUTS
ErP
98%
up to
7 600-2400
Gross Seasonal
Nat Gas
LPG Part L BIM
Objects
Efficiency Compliant
MODELS LITRES/HOUR
Fully automatic, condensing direct fired water heater for

domestic hot water.
Featuring modulating burners and
condensing operation, the Dorchester DR-FC
Evo provides a high efficiency domestic hot
water solution which can be sized to suit
many applications. IMPROVED SCALE
TOLERANCE
This condensing water heater has a
Key benefits: down firing pre-mix modulating burner

that reduces the risk of scale build up
impacting on heat transfer.
Down firing burner
Multiple temperature settings to enhance
condensing performance
Exceeds Part L minimum requirements
Electrical anode for corrosion protection ANODE PROTECTION
Whisper quiet <45 dB(A) All models are fitted with
electric anodic corrosion
Low NOx (Class 5) emissions protection as standard. This
Up to 98% seasonal efficiency ensures excellent protection
for corrosion. It is also
Inspection & cleanout door effective with water supplies
with conductivity as low as
for easy maintenance 125 micro-siemens.
7 day programmable timeclock The non-sacrificial anodes,
require no maintenance
or replacement, but a
permanent power supply
must be maintained.
INTELLIGENT CONTROLS
Options: Controller features include:
Natural gas or LPG  7-day timer control mode
Unvented supply kit  Hysteresis control
Horizontal or vertical  Extra period mode
flue terminal kit (override weekly program)
Top-to-bottom pump  Continuous ON or OFF

modes
recirculation kit
 Frost protection function
Remote monitoring unit
 Anti-legionella function
 Programmable external
pump control
 Data logging

54
Dimensions: Dorchester DR-FC Evo

otherwise stated.
DIMENSIONS
DR-FC DR-FC DR-FC DR-FC DR-FC DR-FC DR-FC

Dimension Reference
Evo 25 Evo 30 Evo 45 Evo 60 Evo 80 Evo 95 Evo 120
Height A 1485 2015 2015 2015 2060 2060 2060
Diameter B 705 705 705 705 850 850 850
Depth C 925 925 925 925 1000 1000 1000
Width D 850 850 850 850 900 900 900
mi 00
Gas connection
5
n.
D
mi 00
Gas connection
5
n.
D
Gas connection
C
Gas connection
Water Heaters
.
C
in
m 000
& Solar
Hot water outlet 1
R
Plan view .
in
1000
min.
m 000
Hot water outlet 1

R
Plan view
1000
min.
Gas inlet connection Hot water outlet Gas inlet connection

*min.
1000
DR-FC Evo 25–60 B (male R 1½") DR-FC Evo 80–120

(male R ¾") (male R ¾")
Hot water
Hot water outlet outlet Gas inlet connection
Gas inlet connection
*min.
Gas connection
1000
DR-FC Evo 25–60 B (male R 1½") DR-FC Evo 80–120

DR-FC Evo 25–60 (male R ¾")
(male R ¾")
Hot water
outlet
Gas connection
DR-FC Evo 25–60
T&P valve
connection
1"–11.5 NPT
T&P valve
connection
A
1"–11.5 NPT
A
Inspection
door
(95x70)
Inspection
door
(95x70)
Drain valve Cold water inlet Drain valve Condensate

(male R 1½") connection
(female 1") (female ¾") (Ø 40mm)
Drain valve Cold water

Frontinlet
view Drain valve
Side Condensate
view
(male R 1½") connection
(female 1") (female ¾") (Ø 40mm)
Note: *Recommended 1000mm
Front view
top clearance is required for Side view
removal of anodes.

55
CONTINUOUS
OUTPUTS
MODELS
7 600-2400
LITRES/HOUR
Technical data
DR-FC DR-FC DR-FC DR-FC DR-FC DR-FC DR-FC
Model Unit
Evo 25 Evo 30 Evo 45 Evo 60 Evo 80 Evo 95 Evo 120
Building regulations thermal efficiency gross % 96 98 96 95 97 95 95
ErP efficiency rating A A A A N/A N/A N/A
Input, gross maximum (output - maximum) kW 31.6 (30.5) 32.6 (32.0) 51.2 (49.3) 61.2 (59.3) 85.0 (82.6) 103.4 (98.7) 126.3 (119.4)
Energy
Heating-up time, ∆T = 44°C min. 23 37 24 20 19 16 13

Continuous output with 44°C ∆T (1st hour output) l/h (l) 600 (730) 630 (870) 970 (1300) 1200 (1500) 1700 (1900) 2000 (2200) 2400 (2600)
Water
Storage capacity litres 227 386 386 386 504 504 504
Maximum operating water pressure - open vented (unvented) bar 8 (5.3) 8 (5.3) 8 (5.3) 8 (5.3) 8 (5.3) 8 (5.3) 8 (5.3)
Expansion relief valve setting - unvented kit bar 6 6 6 6 6 6 6
Gas
Gas flow rate - maximum@ 1013.25 mbar and 15°C m3/h 3.1 3.2 5.0 6.0 8.3 10.1 12.3
Approx. flue gas volume @ 15°C, 9.8% C02, N.T.P m3/h 37.3 38.5 60.2 72.3 103.1 125.5 152.8
Flue gas temperature - maximum °C 45 50 60 65 50 55 60
Flue
NOx emission (0% excess oxygen, dry air free) European Class 5 mg/kWh 24 32 36 37 34 36 36
Pressure at flue outlet (B23) with no pressure at air inlet Pa 52 62 133 173 88 126 180
Weight - empty (filled with water) kg 196 (423) 239 (625) 239 (625) 239 (625) 405 (909) 405 (909) 405 (909)
Misc.
Noise emissions @2m from flue terminal Max dB (A) <45 <45 <45 <45 <45 <45 <45
Hot water sizing considerations

iods
mb
er of us D per
k
Pea
Nu
ers
ur
ation
O u tl e t s n/
O ti m e
O
Buildin n te
y
Safet
tributio
mp tur
gu
an ce
sage
era
Dis
Su i
st
p p ly d
e
Seaso
n
alit
y
Hot water sizing is not an exact science,

but asking the right questions and
understanding priorities are key.
Litres/hour
This shows you what to consider to

accurately size the hot water load.
For advice on hot water sizing, attend
module 3 of Hamworthy’s hot water
best practice CPD – see page 41 for Time
more information.

56
Case study
Abbey Hill Academy,
Stockton-on-Tees
Products
Dorchester DR-FC Evo water heaters Abbey Hill Academy
Purewell VariHeat boilers
Two Dorchester DR-FC Evo direct fired condensing water heaters
Sector
were chosen to replace the old water tanks, delivering a total output
of 1,192 litres per hour, whilst two Purewell VariHeat cast iron
condensing boiler were chosen for the heating system.
Education
Water Heaters
Building
Philip McHale, Premises & Facilities Manager at Abbey Hill Academy
& Solar
as part of the Horizons Specialist Academy Trust said: “I checked a lot
of boiler manufacturers and found Hamworthy’s website to be useful
Special needs school refurbishment with the offer of a free site survey. We were pleased that we got to
meet both Steve Johnson, area sales manager and Stuart Turner, the
national sales manager. Both had a genuine interest in our project.
Application We updated the old tank fed system that delivered poor hot
water pressure to mains fed. There has been a vast improvement
Space heating in hot water pressure and it has also improved our Legionella
management.”
Direct fired domestic hot water
The water heaters have an anti-legionella safety function, which
Abbey Hill Academy is a school for children with learning difficulties means water will be heated for a period at a high temperature (e.g.
based in Stockton-on-Tees. The facility consists of three buildings 65°C for one hour) to prevent the risk of legionella bacteria forming
providing a comfortable learning atmosphere for around 300 students in the vessel. Additionally, the recirculation pump can be set to run to
aged 11 to 19 years. ensure the whole system is purged. Built in controls allow this task to
be performed on a regular basis, ensuring water stays legionella-free
Two old cast iron sectional non-condensing boilers were supplying
and safe.
heating and hot water to the main Stephenson Building consisting of
18 classrooms for around 160 students. Old atmospheric water heaters Abbey Hill Academy won a bid for the Condition Improvement Fund
installed in the same building delivered hot water to showers, sinks, (CIF) which is offered by the Education Funding Agency (EFA) to fund
basins and the main kitchen. The Academy was looking for a cost- projects to keep buildings safe and in good working order. Previous
effective upgrade that was energy efficient, would reduce costs, could CIF rounds have been heavily oversubscribed which is why applicants
be fitted to the existing system and came with a complete package of need to meet the bid criteria and demonstrate the urgency of
supply to commission. projects to secure the fund.
Two DR-FC Evo

water heaters
installed at Abbey
Hill Academy.

57
Dorchester DR-TC
CONTINUOUS
OUTPUTS
solar water heater
ErP
98%
up to
Nat Gas
2 820-1200 Solar Part L
Gross Seasonal
Efficiency LPG Compliant
MODELS LITRES/HOUR
Hybrid solar water heater with integrated direct fired condensing

gas burner for domestic hot water.
The hybrid solution, with integrated
intelligent controls, results in tangible
savings in fuel use, reduced running costs,
lower emissions, as well as offering space-
saving advantages.
Key benefits:
Space-saving commercial DHW solution
PRIORITISES SOLAR
Solar-prioritised to save fuel ENERGY OVER GAS
Integrated intelligent controls Connecting the
Dorchester DR-TC to
Solar pump modulation maximises solar contribution
a solar system can
Down firing burner provide up to 30kW of
solar input, providing
Low NOx (Class 5) emissions significant energy
Whisper quiet saving opportunities,
reduced gas bills and a
Inspection & clean out door lower carbon footprint.
for easy maintenance
Electrical anode for corrosion protection
Options: TRIGON SOLAR

THERMAL SYSTEM
Two solar transfer stations The Hamworthy Trigon

collector field connects via
Remote monitor unit the solar transfer station
Remote display unit to the solar coil in the
Dorchester DR-TC, forming a
Top-to-bottom recirculation kit sealed solar circuit and uses
Tyfocor L solar fluid as the
Unvented supply kit
recommended heat transfer
Room sealed or open vented flues medium. See page 74 for
more on the Hamworthy
Heat metering equipment Trigon system.
Dummy sensor kit

58
Technical data
Data & Dimensions: Dorchester DR-TC solar

Model Unit DR-TC 40 DR-TC 60
Building regulations thermal efficiency gross % 96 96
ErP efficiency rating A A
Input, gross maximum (output - maximum) kW 43.5 (41.9) 62.1 (59.3)
Energy
Heating-up time, ∆T = 44°C min. 16 11

Continuous output with 44°C ∆T (1st hour output) l/h (l) 820 (880) 1200 (1200)
Water
Storage capacity litres 388 388

Maximum operating water pressure - unvented bar 7 7
Expansion relief valve setting - unvented kit bar 6 6
Gas
Gas flow rate - maximum@ 1013.25 mbar and 15°C m3/h 4.2 6.0
Approx. flue gas volume @ 15°C, 9.8% C02, N.T.P m3/h 57.1 81.4
Flue gas temperature - maximum °C 50 60
Water Heaters
Flue
NOx emission (0% excess oxygen, dry air free) European Class 5 mg/kWh 52 52
& Solar
Pressure at flue outlet (minimum) Pa 94 181
Propylene glycol e.g. Tyfocor L (diluted 40%
Recommended solar fluid
Solar
Tyfocor / 60% water)

Maximum pressure of solar fluid circuit bar 6 6
Weight - empty (filled with water) kg 245 (633) 245 (633)
Misc.
Approx. shipping weight kg 245 245
mi 00
5
n.
Noise emissions @2m from flue terminal Max dB (A) <45 <45
850
mi 00

5
925
n.
850 . otherwise stated.

DIMENSIONS in
m 000
1
1000
Hot water outlet

min.
Plan view R 1 1/2" male

925

.
in
m 000
1
1000
Hot water outlet

min.
Plan view R 1 1/2" male

*min.
1000
705 Hot water outlet

R 1 1/2" male
Gas inlet
mi 00
Rp 3/4"
5
n.
female
*min.
1000
705 Hot water outlet

R 1 1/2" male
Gas inlet
2055
Rp 3/4"
female
.
in
m 000
1
Coil inlet
Rp 1" male
1000
water outlet
min.
Cold water inlet

/2" male
2055
R1 1/2" male Coil outlet

Plan view of clearances Rp 1" male
Note: *Recommended 1000mm Drain valve Front view Side view

top clearance is required for (female 3/4") Coil inlet
removal of anodes. Cold water inlet Rp 1" male
R1 1/2" male Coil outlet
*min.
1000
Rp 1" male
Hot water outlet 59
R 1 1/2" male Drain valve Front view Side view
Dorchester DR-CC
CONTINUOUS
OUTPUTS
ErP
98%
up to
9 228-614
Gross Seasonal
Nat Gas
LPG Part L
Compliant
BIM
Objects
Efficiency
MODELS LITRES/HOUR
Compact condensing direct fired water heater for domestic

hot water.
A compact, condensing unit with integrated
simple to use controls. Its size and flexible
flue options make it suited to small to
medium sized commercial applications. EVEN HEAT DISTRIBUTION
A ‘cold zone’ heat exchanger

design with the coil located in
Key benefits: the middle of the unit, gives a
greater surface area for more
transfer of heat as well as even
Fits through a standard doorway heat distribution inside the tank,
Heat exchanger design and burner location and reduces the likelihood of
stratification.
distributes heat evenly
Electrical anode for corrosion protection
Easy access for service and maintenance
Low NOx
Minimal clearances
Flexible flue options
ANODE PROTECTION
All models are fitted with
electric anodic corrosion
Options: protection as standard. This
ensures excellent protection
for corrosion. It is also
Natural gas or LPG effective with water supplies
with conductivity as low as
Unvented supply kit 125 micro-siemens.
Horizontal or vertical flue The non-sacrificial anodes,
require no maintenance
terminal kit
or replacement, but a
permanent power supply
must be maintained.
EASY ACCESS FOR

SERVICE & MAINTENANCE
An easily accessible clean out

door as well as all serviceable
parts being located at the
front of the unit make the
DR-CC easy to service and
maintain. This allows for
minimal side and no rear
clearances so the unit can
be easily installed in tight
plantrooms.

60
Technical data
Two line
Data & Dimensions: Dorchester DR-CC

Dorchester DR-CC model
Heading Units
DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC
MODELS LITRES/HOUR 12-160 12-200 20-160 20-200 24-245 24-285 32-245 32-285 32-380
Building Regulations thermal efficiency gross % 96 98 95 95 96 97 95 96 97
ErP efficiency rating - A A A A A A A A A
Input, gross – maximum kW 12.1 12.1 20 20 24.4 24.4 32.2 32.2 32.2
Energy
Heating-up time, ΔT = 44°C min. 27 41 17 27 25 31 20 24 31

Continuous output with 44°C ΔT l/h 228 233 374 374 461 465 602 608 614
Water
Storage capacity litres 162 202 162 202 247 288 247 288 384
Maximum working pressure bar 8 8 8 8 8 8 8 8 8
Input, net - maximum kW 10.9 10.9 18 18 22 22 29 29 29
Output – maximum kW 11.7 11.9 19.1 19.1 23.5 23.8 30.7 31 31.3
Gas
Gas inlet pressure – nominal mbar 20 20 20 20 20 20 20 20 20

Gas flow rate – maximum @1013.25 mbar and 15°C m3/h 1.2 1.2 1.9 1.9 2.3 2.3 3.1 3.1 3.1
Approximate flue gas volume @15°C, 9.8% CO2, N.T.P. (Nat. Gas - G20) m3/h 14.72 14.72 24.34 24.34 29.76 29.76 39.3 39.3 39.3
Water Heaters
Flue gas temperature – maximum °C 42 61 42 61 57 65 57 65 65
& Solar
Flue
NOx emission, dry air free, European Class 6. Maximum (at part load) mg/kWh 22 22 30 30 33 33 37 37 37
Pressure at the flue outlet only (B23) with zero pressure at air inlet Pa 33 33 59 59 108 108 192 192 192
Noise level dB(A) 41 41 52 52 53 53 58 58 58

Weight when empty kg 95 106 95 106 120 136 120 136 155
Misc.
Approximate shipping weight kg 114 50 122 114

Hot 122
water outlet 136 153 136 153 172
female
Maximum floor load/ weight filled with water kg 255 306 255 306 365 429 365 429 551
90
E
DIMENSIONS
Gas inlet
15mm
male
DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC DR-CC
Ref. Dimension
12-160 12-200 20-160 20-200 24-245 24-285 32-245 32-285 32-380
A Total height 1270 1545 1270 1545
145 1545 1745 1545 1745 1745
D Width 560 560 560 560 610 610 610 610 675
E Depth 805 805 805 805 855 855 855 855 920
Note: All dimensions in mm unless otherwise stated.

D
50 Hot water outlet
female
T&P valve
G
90
Recirculation Gas inlet

connection 15mm
male
Rp ¾”
A
145
Plan
Clearances
D
180
175
1000mm at front
105
T&P valve
G
500mm at sides
1000mm at top
Cold water inlet Condensate drain Inspection door Drain valve
ø40mm Rp ¾” No rear clearances
Side Front
Recirculation
connection
Rp ¾”
A
01202
that care
61
CONTINUOUS
OUTPUTS
ErP
7 501-1635 Part L BIM
Objects
Compliant
MODELS LITRES/HOUR*
Glass lined calorifier for indirect fired hot water storage.
Offering a flexible approach to indirect

heating and storage, Powerstock calorifiers
can be easily coupled to any heating boiler
or renewable energy source to provide highly
efficient domestic hot water.
Key benefits: TWIN COILS

Twin coils connect to two energy sources
All but the two smallest models
Safe storage of hot water have twin coil arrangements
which can be connected to two
Integration with renewable energy heat sources such as a heating
products such as solar boiler and a solar thermal system.
Magnesium anode corrosion protection Alternatively the coils can be

connected in series to create an
for longer life extended surface area single coil.
Adaptable to match load demand
Inspection & clean out door
WRAS approved
FAIRSTEAD COMMUNITY SCHOOL
Options:
Unvented supply kit
Top-to-bottom pump recirculation kit
Electrical anode protection
Electric immersion heater kits with
ratings of 4kW or 9kW
With over 320 pupils and a The consultant leading the
heating and hot water system project commented:
due for an upgrade, Fairstead
Community school in Norfolk “The installation was
called on Hamworthy Heating successful and as well as
to provide an environmentally benefitting from lower fuel
friendly solution. The school bills, Norfolk County Council
selected 2 Powerstock are currently working on the
calorifers attached to 6 Trigon application to receive the
solar collectors, along with an Renewable Heat Incentive
RHI heat meter to provide the payment.”
domestic hot water for the
school.

62
Technical data
Data & Dimensions: Powerstock calorifier

Units PS160 PS200 P300 PS400 PS500 PS750 PS1000
Storage capacity l 157 196 299 382 474 750 972
ErP efficiency rating B C C C C C C
Top coil surface area (volume) m2 (l) N/A N/A 0/8 (6.6) 1.05 (7.0) 1.3 (8.9) 1.17 (8.2) 1.12 (7.9)
General data
Bottom coil surface area (volume) m2 (l) 0.75 (4.9) 0.95 (6.2) 1.55 (10.4) 1.8 (12.2) 1.9 (12.2) 1.93 (13.5) 2.45 (17.1)
Maximum operating pressure -
bar 10 (10) 10 (10) 10 (10) 10 (10) 10 (10) 10 (10) 10 (10)
primary coil (secondary storage)
Maximum operating temperature -

°C 110 (70) 110 (70) 110 (70) 110 (70) 110 (70) 110 (70) 110 (70)
primary coil (secondary storage)
Standby losses kW/24hr 1.44 1.92 2.4 2.9 3.12 3.6 4.8
Continuous output - ∆T = 50°C l/h 501 600 816 976 1109 1062 1281
Bottom coil
operation
Heat input kW 29.2 35.6 48.4 57.9 65.7 63.0 76.0

only in
10 min peak output - ∆T = 50°C l 250 362 448 615 771 1100 1197
Recovery time min. 20 20 22 24 26 42 46
Continuous output - ∆T = 50°C l/h N/A N/A 1032 1285 1549 1432 1635
coil connected
Top & bottom
in series
Heat input kW N/A N/A 61.2 76.2 91.8 85.0 97.0

10 min peak output -∆T = 50°C l N/A N/A 567 889 1077 1319 1483
Water Heaters
Recovery time min. N/A N/A 17 18 18 31 36
& Solar
Weight - empty (filled with water) kg 70 (230) 80 (280) 130 (422) 185 (565) 215 (685) 253 (1003) 312 (1307)
* Continuous outputs in header are @ 44°C ∆T
Note: All dimensions in mm unless otherwise stated. 

DIMENSIONS
Dimension Reference PS160 PS200 PS300 PS400 PS500 PS750 PS1000

Diameter A 540 540 600 700 700 950 1050
Height B 1184 1445 1794 1591 1921 2030 2030
Hot water outlet C R¾" R¾" R1" R1" R1" R1¼" R1¼"
Cold water feed D R¾" R¾" R1" R1" R1" R1¼" R1¼"
Anode position
350mm minimum clearance
(750 & 1000 litre vessels)
required if unvented kit is fitted
Hot water
outlet C
Anode position
150
Anode position Upper primary

(160 & 200l vessels)
coil inlet R1”
(300, 400 & 500l
vessels) Recirculation connection R¾”
Upper primary
coil outlet R1”
B
Lower primary 600

coil inlet R1”
Clearance
Anode position required
(160 & 200l vessels) for anode
removal Anode position
(300, 400 & 500l vessels)
Lower primary
coil outlet R1”
Cold water feed D
Note: It may be necessary for the

pipe feeding the coil to be
larger than 1".

63
CONTINUOUS
OUTPUTS
Halstock calorifier
ErP
10 390-1055 Part L
Cylinder
Warranty Compliant
MODELS LITRES/HOUR
Stainless steel calorifiers for indirect hot water.
Simple and easy to maintain, the highly

durable stainless steel Halstock comes with
a 5-year cylinder guarantee.
Key benefits: NO ANODES REQUIRED

5-year cylinder guarantee
Halstock calorifiers are
Corrosion-resistant stainless steel constructed using high quality
duplex stainless steel meaning
High quality finish there is no requirement
Low heat loss for maximum economy for additional corrosion
protection anodes.
No sacrificial anode – low maintenance
This results in easier
Can be installed wherever convenient maintenance and lower
life costs.
Fire retardant CFC/HCFC-free insulation
WRAS approved
Options: LOW STANDBY LOSSES
Very low standing losses are

Open vented or unvented variants achieved by a generous layer of CFC
polyurethane tank insulation under
Immersion heaters a protective plastisol cladding.
Choosing the right hot water product

Read our guide on choosing between direct or indirect hot water products to find out
the benefits of each system.
Refer to page 51 or visit www.hamworthy-heating.com/compare-direct-indirect-fired-hot-water

64
Technical data
Data & Dimensions: Halstock calorifier

HS400/ HS500/ HS810/ HS965/
Model Unit HS305UV
HS400UV HS500UV HS810UV HS965UV
Coil output kW 20 27 27 54 54
Immersion heater power (phase) kW (ph) 3 (1ph) 6 (3ph/1ph) 6 (3ph/1ph) 9 (3ph) 12 (3ph)
ErP efficiency rating C D D D D
Coil max operating temperature (max pressure) °C (bar) 100 (3) 100 (3) 100 (3) 100 (3) 100 (3)
Energy
Heating up time, ∆T = 50°C - coil only min. 54 52 66 54 60

Recovery time - coil only min. 38 36 46 37 44
Heat up time - immersion only hour 5.8 3.9 4.9 5.3 4.7
Recovery time - immersion only hour 4.1 2.7 3.4 3.7 3.3
Standby losses @65°C kW/24hr 2.5 2.9 3.3 4.0 4.3
Capacity - nominal (capacity with coil) litres 305 (298) 400 (396) 500 (496) 810 (803) 965 (958)
Continuous output @44°C ∆T l/h 390 527 527 1055 1055
Continuous output @50°C ∆T l/h 344 464 464 929 929
Water
10 minute peak output, ∆T = 50°C litres 361 481 582 974 1131
Tank maximum working pressure bar 6 6 6 6 6
Hydraulic pressure test bar 9 9 9 9 9
Water Heaters
Expansion vessel size litres 24 35 35 50 80
Misc.
& Solar
Weight - empty (filled with water) kg 60 (354) 95 (495) 105 (605) 155 (965) 170 (1135)
Note: All dimensions in mm unless otherwise stated. 

DIMENSIONS
HS400/ HS500/ HS810/ HS965/

Dimensions Reference HS305UV
HS400UV HS500UV HS810UV HS965UV
Tank diameter A 570 750 750 1080 1080

Tank height B 2028 1435 1720 1600 1850
DHW outlet / cold inlet C 22mm 1" F 1" F 1½" F 1½" F
Coil connections D Ø22mm stub Ø28mm stub Ø28mm stub Ø28mm stub Ø28mm stub
Front clearance not shown 500 500 500 500 500
Side clearance E 100 100 100 100 100
200 A
DHW outlet C
A
Temperature and 200
E T&P relief valve
pressure relief
DHW outlet C
E
Secondary return
Destratification/
secondary return
Immersion
B
heater (option)
B
Primary flow
Primary flow Primary return
Primary return
Cold water inlet Cold water inlet C

with baffle C
Immersion heater
supplied fitted Drain valve Front view
Drain valve Front view

65
STORAGE
CAPACITIES
Powerstock storage tank
ErP
4 300-981 Part L BIM
Objects
Compliant
MODELS LITRES
Hot water storage tank.
Easily coupled to any direct or indirect

water heater system to supplement storage
volumes to suit large demand applications.
Key benefits: INCREASE SYSTEM

Safe storage of hot water SECURITY
Can be easily coupled to any direct or Locations with substantial and

continuous hot water demands
indirect fired hot water systems
can use Powerstock storage
Supplements hot water storage volumes tanks to increase the security of
their DHW system.
to suit large demand applications
Increases system security
Magnesium anode corrosion protection
for long life
Inspection & clean out door
WRAS approved
Options: IMMERSION HEATERS
Optional electrical immersion

Unvented supply kit heaters can be fitted to all
Powerstock models to provide
Top-to-bottom pump recirculation kit
an auxiliary heat source.
Electrical anode protection
Available with either single or
Electric immersion heater kits with three phase power supplies,
immersion heaters are
ratings of 4kW or 9kW
available with power outputs
of either 4 or 9kW.

66
Technical data
Data & Dimensions: Powerstock storage tank

Units ST300 ST500 ST750 ST1000
ErP class C C C C
Storage capacity l 300 478 750 981
General data
Maximum operating pressure bar 10 10 10 10

Maximum operating temperature °C 95 95 95 95
Weight - empty (filled with water) kg 87 (387) 111 (613) 217 (967) 283 (1264)
Standby losses kW/24hr 2.4 3.12 3.6 4.8

DIMENSIONS
Dimension Reference ST300 ST500 ST750 ST1000
Water Heaters
Diameter A 600 700 950 1050
& Solar
Height B 1794 1921 2030 2030
Clearance C 600 600 600 700

900
Hot water
Tank charging
outlet R1½"
inlet (from
150
Min
calorifiers)
R1½" C
Hot water Min
Anode return inlet
R¾"
ST300 & 600

ST500
B
Min
dimensions Plan
Tank charging
outlet (to
calorifiers) R1½"
Cold water
inlet R1"
Section x-x Section y-y
Tank charging
*500
inlet (from
calorifier) R2"
Min
150
Hot water C 600

outlet R2"
Anode Min Min
Hot water
return inlet
ST750 & R1¼"
B
ST1000
dimensions
Tank charging
outlet (to
calorifier) R2" Plan
A
Section x-x

67
Trigon solar thermal
2 1-30 Solar
MODELS SOLAR
COLLECTORS
Solar thermal hot water solutions including solar collectors,

solar transfer stations and controllers.
Trigon solar water heating equipment
integrates highly efficient solar thermal
energy into traditional heating and hot
water systems for commercial applications.
Key benefits:
Designed for commercial solar
applications
Optimised use of solar energy
Full integration with hot water system
Pre-programmed schemes for easy set up
NEED HELP WITH SIZING
Intelligent power saving controllers
We have extensive knowledge
Proven low-carbon solution and years of experience to assist
in the sizing and specification of
Suitable for RHI funding - solar thermal systems.
Solar KEYMARK certified We use an industry recognised
solar sizing programme based
on energy simulation to give
projections of solar efficiency,
carbon reduction & energy
saving.
Options:
Horizontal or vertical collectors TRIGON SOLAR
Single or dual aspect fields COLLECTORS
Modular array mounting kits • 5 year guarantee
Solar transfer stations with standard or • Absorber with ‘meander’

pipe layout for even heat
advanced controllers distribution
Heat metering • Flexible connectors
Data loggers • Tough, yet lightweight -

3.2mm safely glass
Powerstock calorifiers or storage tanks
• Rapid assembly of collector
Dorchester direct fired water heaters arrays
• 60mm Rockwool insulation

68
Dimensions: Trigon solar thermal

DIMENSIONS
Solar collectors dimensions

Dimension Reference Trigon 2.3V Trigon 2.3H
Height A 2099 1099
Width B 1099 2099
M8 dia.
fixing point female
110mm Note: + Indicates fixing point locations.

* Indicates flow/return connection locations.
* *
Water Heaters
Flow/return
connection
& Solar
G¾”dia.* M8 dia.
fixing point female
110mm

A
Flow/return * *
connection
G¾”dia.*
A
Flow/return * * Flow/return * *
connection connection
G¾”dia.* B G¾”dia.* B
Trigon 2.3V collector Trigon 2.3H collector
Installation heights
Vertical collector angle Horizontal collector angle
Reference Shallow Steep Shallow
Dimension 20° 30° 45° 50° 60° 65° 20° 30° 45°
Height A 951 1286 1716 1835 2032 2108 608 785 1008
A
Installation Installation
angle angle
2118 1180
Vertical A Frame Horizontal A Frame

69
2 1-30
MODELS SOLAR
Trigon solar thermal
COLLECTORS
Technical data - Trigon solar collectors

Collector model
Trigon Units
Trigon 2.3V Trigon 2.3H
Collector output @ irradiance 1000W/m2 and 20l/hr/m2 solar fluid flow rate kW 1.57 1.57
Collector yield per annum per m2 absorber area @ irradiance 1000W/m2 and 20l/hr/m2 collector flow kWh/m2 785 785
Optical efficiency % 80.4 79.4
Heat loss coefficient a1 * (Thermal transmittance, linear K1) W/(m2K) 3.235 3.494
Heat loss coefficient a2 * (Thermal transmittance, quadratic (K1) W/m/°C) W/(m2K) 0.0117 0.015
Energy
Maximum idle temperature °C 194 198

Irradiation angle correction factor IAM-50 % 94.0 95.4
Specific thermal capacity C* kJ/(m2K) 5.85 6.3 (8.073)
Effective thermal capacity kJ/K 11.75 12.6
Maximum operating pressure bar 10 10
Recommended Max flow rate per collector litres/hr 20 20
Propylene glycol e.g. Tyfocor L
Recommended solar fluid
(diluted 40% Tyfocor 60% water)
Solar
Maximum solar fluid pressure bar 10 10

Maximum stagnation temperature at 1000W/m2 and 30°C °C 194 198
Solar fluid content litres 1.7 1.9
Surface area of collector, gross m2 2.3 2.3
Aperture surface area m2 2.0 2.0
Effective absorber surface area m2 2.0 2.0
Collector
Tempered solar safety glass, resistant to hail (EN12150, EN12975) thickness mm 3.2 3.2
Mechanical strength of the glass cover to climatic loads (wind lift and snow loading) Pa 3200 3200
Depth of Rockwool Insulation in base of housing mm 55 60
Angle of insulation degrees From 15° to 90° depending on fixings
* Values to EN 12975
Technical data - Solar transfer station

ST1 ST2 ST3 ST1 DUAL
Units
(STD or ADV) (STD or ADV) (STD or ADV) Extension
Maximum pressure bar 10 6 6 10

Maximum continuous operating temperature °C 120 120 120 120
Maximum short term temperature <15 minutes °C 160 160 160 160
Percentage propylene glycol % 45 45 45 45
Pressure relief valve bar 6 6 6 6
Pressure gauge range bar 0-6 0-6, with stop valve 0-6, with stop valve 0-6
General data
Sightglass flowmeter range l/min 1 -20 5-40 Not fitted 1 -20

Non-return valve, opening pressure in head of hot water mm 200 200 200 200
Dial thermometer temperature range °C 0-160 0-160 0-160 0-160
Wilo Star-ST 15/7 Wilo Star-ST 25/7 Wilo Start Top-S Wilo Star-ST 15/7
Circulation pump make/model
ECO-3 3C 30/10 ECO-3
Insulation material/Lambda W/(m.K) EPP/λ = 0.041 EPP/λ = 0.041 EPP/λ = 0.041 EPP/λ = 0.041
Electrical power (3 settings per pump) W 40/48/54 59/81/110 335/385/390 2 x 40/48/54
Electrical supply 230V 1Ph 50Hz

70
Technical Data: RHI heat meter
RHI heat meter
1 Solar
MODEL
Renewable Heat Incentive (RHI) compliant solar thermal heat

meter, essential for non-domestic RHI claims.
Calibrated for Tyfocor L Solar Fluid @ 40%
concentration so it is ready for use with
Trigon solar and Dorchester DR-TC solutions.
Water Heaters
& Solar
Key benefits:
Renewable Heat Incentive (RHI) compliant
solar-thermal heat meter

Essential for non-domestic RHI claims
Calibrated for Tyfocor L Solar Fluid
@ 40% concentration
Ready to use with our Trigon solar
solutions and Dorchester DR-TC solar
water heater
Technical data - RHI heat meter

Parameter Units Value
Flow-nominal Qp m3/h 1.5
Pipe pressure minimum bar 0.8
Operating temperature - permanent maximum °C 90
Integrator ambient operating temperature (min/max) °C 5-55
Material brass
Maximum flow Qs m3/h 3
Minimum flow Qi l/h 15
Low flow threshold l/h 10
Pressure loss at Qp bar 0.2
Cable length, flowmeter to calculator mm 800
Temperature sampling rate - mains Samples/min. 20
Temperature sampling rate - battery Samples/min. 2
Display resolution t/∆t K 0.1/0.01
Temperature range-admissible °C 2-200
Weight kg 1.4

71

S R V
Additional
products
SRV As well as energy efficient commercial boilers
and water heaters, we also supply equipment
to enhance the efficiency and longevity of your
heating system.
A clean and protected heating circuit is always recommended to improve the life of your
system and look after new boilers or water heaters. That is why we offer dosing pots to
help introduce chemicals and air and dirt separators for removing gas and dirt particles.
We also advise using sealed systems where possible and have a range of matched
expansion vessels and pressurisation units.
For accurate load matching and enhanced control we offer standalone boiler sequence
controllers.
Did you
know?
By using the right controls

and matching the heat
load accurately you can
P
save energy, reduce carbon
emissions and extend the life
Merley boiler sequence
of your boiler in a multiple
controller page 74
boiler system.
i l e r
72
Bo
X74 X75 X76 X78
r
Merley boiler sequence Horton dosing pot Clenston air and dirt Burstock expansion
e
controller separator vessel
hea d
M
s v
Additional Products
X80 X82 l o s
Chesil pressurisation unit Flues ow
t o n
L
P H o r
s i n g
do
p o t
i l e r
Bo
3
73 73
CONTROLS
UP TO
Merley sequence controller
15
MODULES
Boiler sequence controller

for up to 15 modules in
cascade or unison mode.
A common control platform that can be
used with the Wessex ModuMax mk3,
Stratton mk2, Varmax, Upton and Purewell
Variheat mk2 condensing boilers.
Key benefits:
Energy saving functionality
Reduces carbon emissions by accurately
Options:
matching load Loose kit controller
Lead boiler rotation and load sharing External air sensor
Intelligent self-learning control Choice of room sensors
Versatile control strategies Hard wired controls
Heating zone and DHW management Domestic hot water sensor
Strap on flow temperature sensor
DIMENSIONS Display unit dimensions
70 27
281 17
4x Mounting holes
4.5mm dia
96
90
121
144 43
Display unit
Front view Side view
10mm Dia. mounting

150 400 hole locations
(144)
0.5...3.0
(96)
92
300
BOILER SEQUENCE CONTROLLER
138
Fascia panel cut-out for mounting display unit

Electrical cable gland plate located
on underside of control panel
(6 x loose 20mm glands supplied) Wall mounted dimensions Loose kit dimensions

74
CAPACITIES
OF
Horton dosing pot
4 3.5-15
MODELS LITRES
Facilitates safe insertion of liquid

chemicals into a sealed heating system.
Used for liquid chemical dosing of corrosion inhibitors to
continually protect your boiler plant from dirty system water.
Key benefits:
Carbon steel pipe body and tundish with brass valves
Simple and safe to operate without needing to drain down
the system
Easy to isolate and flush clean
Working pressure up to 14 bar
Technical data
Horton product Installed boiler output Maximum system volume
code (kW) (litres)
Additional Products
HN-3.5 0-250 0-2499
HN-5 250-500 2,500-4,999
HN-10 500-1000 5,000-9,999
HN-15 1,000 and above 10,000 and above
Note: For guidance on sizing please refer to page 96.

DIMENSIONS
Dimension Reference HN-3.5 HN-5 HN-10 HN-15

Overall width A 265 265 315 315
Diameter B 166 168 219 219
Body height C 186 258 293 446
ØB ØB
Ø115 Ø115 Tundish
Tundish
1” BSP Ball valve 1” BSP Ball valve
(Dose isolation) (Dose isolation)
100
100
1” BSP Non-return 1” BSP Non-return valve

valve
1/8”Air vent 1” BSP Ball valve 1/8”Air vent 1” BSP Ball valve
(System return) 1/8” BSP nipple (System return)
1/8” BSP nipple
284
284
Mounting brackets Mounting brackets

C
1” BSP Ball valve

1” BSP Ball valve
(System flow)
(System Flow)
1” BSP Ball valve 1” BSP Ball valve

(Drain) (Drain)
198
198
MODEL MODELS HN-5,

HN-3.5 HN-10 & HN-15
A
A
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Clenston air and dirt separator
DN50-
7
DN200
MODELS PIPE SIZES
Air and dirt separator for the removal of dissolved gases and dirt
particles from heating systems.
Air collects in the air chamber before being
removed by the high capacity automatic air
vent (AAV). Dirt and sludge are removed via
a ball valve at the bottom of the unit.
Key benefits:
Combines the removal of both air and dirt
in a single unit
Protects boilers and helps prevent pump
failure, energy loss and corrosion
Carbon steel pipe
Stainless steel concentrator
Flanged to BS4504 PN16
Brass automatic air vent
1" BSP flushing valve
Supplied with gasket and bolts for
system mounting
IMPORTANCE OF
Working pressure up to 10 bar A CLEAN SYSTEM
A clean system without

the presence of dirt and air
particles promotes longer
system life.
A Clenston air and dirt
separator protects against
system corrosion, pump
failure and other problems
caused by air, dirt and sludge.
IT’S HARD
TO PART e to be
t hav
But it doesn’
bine new
– how to com circuits
ting
and old hea separation
hydrau lic
with
P4-5
Stay up to date
Published twice a year, Boiling Point magazine is packed full of industry news,
interviews, feature articles, Hamworthy product updates and lots more.
WORTHY
DANUBIUS
HOTEL
VIEWS FROM
THE INDUSTRY
P8-9
THERE’S A HAM P10-11
BOILER FOR
THAT
01202 662500 • www.hamworthy-heating.com/boiling-point-magazine
CASE STUDY
P6-7
R 19
SPRING/SUMME

76
Technical data
Clenston Nominal Pipe Dry weight Volume flow rate* Optimum boiler power* (kW)
product code bore (mm) connection (kg) (m3/hr) (l/s) @11°C ∆T @20°C ∆T @30°C ∆T
CL-50 50 DN50-PN16 15 12.2 3.39 156 283 425
CL-65 65 DN65-PN16 16 20.4 5.67 261 474 711
CL-80 80 DN80-PN16 29 28.2 7.83 360 655 982
CL-100 100 DN100-PN16 31 47.6 13.22 608 1105 1658
CL-125 125 DN125-PN16 39 72.3 20.08 923 1679 2518
CL-150 150 DN150-PN16 46 103.3 28.69 1319 2399 3598
CL-200 200 DN200-PN16 62 174.3 48.42 2226 4048 6071
Note: For guidance on sizing please refer to page 94. *Nominal fluid velocity through Clenston = 1.5m/s

DIMENSIONS
Dimension Reference CL-50 CL-65 CL-80 CL-100 CL-125 CL-150 CL-200

Diameter A 165 165 219 219 273 324 407
Width B 350 350 460 460 630 630 780
Height C 583 583 733 733 1003 1003 1083
Additional Products
Automatic air
vent
(Nominal bore dia.)
C
NB
Drain/flushing
valve 1" BSP Plan view
B
Front view
Tailored service contracts

Only pay for the level of service you require whilst being reassured that our team
of highly trained engineers will keep your products running at optimum condition.
Refer to page 89 or visit www.hamworthy-heating.com/service
01202
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77 77
CAPACITIES
OF
Burstock
Burstockexpansion
expansionvessel
vessel
10 25-1000
MODELS LITRES
Floor standing expansion vessels for use with sealed heating

and hot water systems.
Burstock expansion vessels are designed to
complement pressurisation units and ensure
design pressures are maintained. Suitable for use
in sealed DHW systems, sealed heating circuits and
sealed glycol based solar circuits.
Key benefits:
Nitrogen pre-charge for extended service
period
Accommodates system water due to
expansion in sealed heating and hot
water circuits
All models WRAS approved to
demonstrate compliance with regulations
Greater flexibility with a maximum
operating temperature of 70°C
OFTEN BOUGHT WITH CHESIL NITROGEN PRE-CHARGE

PRESSURISATION UNIT
Burstock expansion vessels
A sealed system, created using a are pre-charged with nitrogen
pressurisation unit, will require a which has larger molecules than
matched expansion vessel to deal air resulting in less permeation
with the expansion and contraction through the diaphragm so
of system water. extending the time between
Refer to page 96 or contact the pressure top ups.
Hamworthy technical team for help Vessels are pre-charged to
with sizing your expansion vessel. 1.7 bar for heating circuits
and 3.5 bar for DHW circuits.
Looking for further technical information?

Hamworthy’s online technical library contains information about all our products past and
present. Download CAD files, BIM objects, brochures, and installer guides to help you with
your heating and hot water system.
01202 662500 • www.hamworthy-heating.com/technical-library

78
Technical data
Capacity Connection size Max. pressure Shipping weight Pre-charge
Model
litres (inches) (bar) (kg) pressure (bar)
PV25W 25 G ¾” 10 5 3.5
PV25W kit with
25 G ¾” 10 5 3.5
wall bracket*
PV60W 60 G 1” 10 14 3.5
PV60W 1.7bar 60 G 1” 10 14 1.7
PV80W 80 G 1” 10 16 3.5
PV80W 1.7bar 80 G 1” 10 16 1.7
PV100W 100 G 1” 10 19 3.5
PV100W 1.7bar 100 G 1” 10 19 1.7
PV200W** 200 G 1¼” 10 40 1.7
PV300W** 300 G 1¼” 10 54 1.7
PV400W** 400 G 1¼” 10 70 1.7
PV500W** 500 G 1¼” 10 79 1.7
PV800W** 800 G 1½” 10 195 1.7
PV1000W** 1000 G 1½” 10 228 1.7

DIMENSIONS
Dimension Reference PV25W PV60W PV80W PV100W PV200W PV300W PV400W PV500W PV800W PV1000W
Additional Products
Diameter A 280 409 480 480 634 634 740 740 740 740
Height B 499 734 729 834 967 1267 1245 1475 2325 2604
A A A
A Floor fixing
bolt hole locations
Floor fixing
351 PCD Floor fixing
bolt Plan View
Plan View Dia. hole
13.0 locations bolt hole locations
Plan View 351 PCD 640 PCD
A Dia. 13.0
Plan View Slot width 19.0
Plan View A A
Pre-charge Pre-charge
valve valve
A
Pre-charge
A
valve
A Pre-charge
valve
Pre-charge
valve
B
System
B
connection
B
System
Front View connection
System
connection
Burstock PV25W
System
connection Front View
System
connection
Front View Front PV100W
Burstock View
Burstock PV25W Burstock PV100W
Front View
Burstock PV800W
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Chesil pressurisation unit
5
SINGLE/
TWIN BIM
Objects
PUMP
Wall hung and floor standing pumped pressurisation units for

heating and chilled sealed systems.
A Chesil pressurisation unit removes the need
for cold water header tanks with associated
pipe work, or eliminates reliance on mains
pressure to provide the system head.
Key benefits:
Compact design saves space
Choice of configurations
Increases security of heating system
BMS compatible for system integration
Easy access for operation and settings
Reduces installation costs
Options:
Floor standing or wall hung
Standard or electronic controls
Single or twin pumps ELECTRONIC
CONTROLS OPTION
Expansion vessels
A backlit LCD display provides
Frost protection kit an enhanced user interface.
This allows the monitoring of
Hours run kit system pressures, hours run of
the pumps, pump faults and
the volume of make up water
used.
Have you thought about commissioning?

Choose us for commissioning to ensure your products are set to fully maximise
their efficiency, to prolong their working life and get extra benefits including
improved warranty terms.
Refer to page 88 or visit www.hamworthy-heating.com/commissioning

80
Technical data
Floor standing models Wall mounted models
Single pump Twin pump Single pump
Specification Units
Standard Electronic Electronic Standard Electronic
controls controls controls controls controls
Weight - empty (full) kg 23 (30.6) 23 (30.6) 29 (36.6) 21 (28.6) 21 (28.6)
Cold fill pressure - max (min) bar 3.4 (1.0) 3.4 (0.5) 3.4 (0.5) 3.4 (1.0) 3.4 (0.5)
General data
Maximum water flow rate l/min 6.0 6.0 6.0 6.0 6.0
Maximum water flow rate @ max cold fill pressure l/min 0.1 0.1 0.1 0.1 0.1
Noise level dB(A) <60 @ 1 metre
Volt free contact rating N/A 13 A 230V AC N/A 13 A 230V AC
Cold fill pressure bar 1.8 1.8 1.8 1.8 1.8
settings
Factory
Pressure switch setting - low (high) bar 1.3 (3.6) 1.3 (3.6) 1.3 (3.6) 1.3 (3.6) 1.3 (3.6)
Expansion vessel charge setting bar 1.7 1.7 1.7 1.7 1.7
Expansion vessel maximum temperature °C 70 70 70 70 70
Maximum water flow temperature °C 82 82 82 82 82
for factory settings
System parameters
Maximum static height m 16.5 16.5 16.5 16.5 16.5

System operating pressure - min (max) bar 3.3 (7) 3.3 (7) 3.3 (7) 3.3 (7) 3.3 (7)
Safety relief valve setting (Not HHL supply) bar 4 4 4 4 4
Nominal pressure differential bar 0.2 0.2 0.2 0.2 0.2

DIMENSIONS
Additional Products
278 382
100
Mains water
inlet ½" BSP
Overflow plastic pipe

32 mm dia. bore Wall fixing
bracket
600 100
600
Cable entry
- alarms
Cable entry
- mains
Outlet 15mm
compression
450
Side (left hand side) Front
Wall mounted model
280 382
300
Mains water
inlet ½" BSPP
Overflow plastic pipe

32mm dia. bore
600 100
780
Cable entry
- alarms
Cable entry
- mains
System outlet
15mm compression
Side (left hand side) Front
Floor standing model
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81 81
Introduction to flues
Our boilers and water heaters are suitable for many flue systems and we can provide flue components to
suit these schemes. You can choose from the flue types below or a bespoke flue system can be designed by
our flue partner, Midtherm.
Types of flue systems
Open flue Room sealed

Combustion air supply is drawn directly from the room, and flue Combustion air supply is drawn via ducts from an outside
gases may be discharged through a flue system using either an air supply. Flue gases may be discharged through either a
existing chimney (subject to suitability) or a ducted flue system. concentric or twin duct flue system. The plant room requires
The plant room requires ventilation, to include the combustion ventilation in accordance with BS5440 and BS6644. Plant rooms
air supply, in accordance with BS5440 and BS6644. will require less ventilation than open flue systems, and with
reduced airflow, warmer room temperatures are possible - a
The flue system will typically rise to the top of the building and useful point when designing tighter buildings.
discharge above roof level, although some modern low output
gas boilers may have an open flue system terminating at low Room sealed appliances reduce the risk of flue gases spilling
level (in accordance with flue discharge requirements, see back into the plantroom due to poor flue operating conditions.
page 84 for more details). In certain buildings the boiler can be installed within occupied
spaces where a dedicated plant room may not exist.
Subject to specific risk assessment procedures
detailed in IGEM/UP/10 Edition 4, room sealed Concentric flue
appliance installations up to 333kW total Nett input
may be terminated at low level. A concentric flue system provides a very compact room sealed
flue, where the air supply and flue gases are managed within a
one piece concentric duct system. Typically using a duct within
a duct, the flue gases are expelled through the inner duct with
combustion air being drawn in via the outer annulus.
A concentric flue system will have the option for the terminal to
be positioned horizontally for exiting the building through the
wall, (subject to IGEM UP10 regulations) or vertically through
the roof. The need to only penetrate the building (roof or wall)
with a single hole is an advantage.
Modern condensing boilers generate condensate

from the flue gases at a rate of around 13 litres per
hour for a 100kW boiler, in condensing conditions.
Coping with condensate

When changing from atmospheric boilers to condensing, the
existing flues on this type of system are not able to deal with
a modern pressurised and wet system where condensate will
form. The flue system must be water and pressure tight, and
designed to drain the condensate from the flue and prevent
flow back into the boiler. Where possible, you may be able to
make use of the existing chimney with a liner, thus, enabling it
to cope with condensing operation.
How to order flue components Full details of flue systems can be seen in the individual product brochures.
To simplify the flue ordering process, Hamworthy has a flue order form available for you to call off all your flue component
requirements. To request a flue system order form, telephone 01202 662500 or email sales@hamworthy-heating.com and state
which flue system you are planning to use.

82
Flue classifications and diagrams
Explaining flue classifications
For details of the full range of flue system classifications refer to Room Sealed Type C13
BSI publication PD CR 1749:2001. A type C1 appliance
incorporating a
Min 3m from
ground level
Open Flue Type B An appliance intended to be connected to a fan upstream of
flue that evacuates the products of combustion to the outside of the combustion
the room containing the appliance. The combustion air is drawn chamber/heat exchanger.
directly from the room.
Open Flue Type B2 A type B appliance without a draught

diverter. Room Sealed Type C33
A type C3 appliance incorporating
Open Flue Type B23 a fan upstream of the combustion
A type B2 appliance chamber/heat exchanger.
incorporating a fan upstream B
of the combustion chamber/

heat exchanger. X
30mm/m fall to boiler 135 WL Y
400 min
Concentric inline
drain & trap
1000 WL max to drain
(max. working length)
Room Sealed Type C An appliance in which the combustion 150 W
circuit (air supply, combustion chamber, heat exchanger and

evacuation of the products of combustion) is sealed with respect Note.
If B > 1085mm then a flue condense
to the room in which the appliance is installed. trap should be fitted, ideally
as close to the boiler as possible.
This should then be piped, via a tundish,
Additional Products
to drain, as per the boiler condense drain.
Room Sealed Type C1 A type C appliance that is designed for Flue and boiler
condensate
connection via its ducts to a horizontal terminal, which at the drained
via tundish
same time admits fresh air to the burner and discharges the
products of combustion to the outside through openings that Room Sealed Type C53
are either concentric or close enough to come under similar A type C5 appliance
wind conditions. incorporating a fan upstream
of the combustion chamber/
Room Sealed Type C3 A type C appliance that is designed heat exchanger.
for connection via its ducts to a vertical terminal, which at the
same time admits fresh air to the burner and discharges the
products of combustion to the outside through openings that
are either concentric or close enough to come under similar
wind conditions.
Room Sealed Type C5 A type C appliance connected to

separate ducts for the supply of combustion air and the
evacuation of the products of combustion. These ducts may
terminate in zones of different pressure.
Boiler flue options Water heater flue options

Dorchester DR-CC
Dorchester DR-TC
ModuMax mk 3
Variheat mk2
Stratton mk2
Melbury HE
Melbury C
Purewell
Ensbury
Varmax
Wessex
Upton
Ansty
B23 • • • • • • • • • • • •
Flue options
C13 • • • • •
C33 • • • • •
C53 • • • • •

83
Flue standards
There are many standards which cover flues and affect the design, selection and installation.
The key standards are detailed below:
Standard Scope
IGEM UP10 Edition 4 Gas: 70kW – 20MW
BS6644:2011 Gas: 70kW – 1.8MW
BS5440 Gas: Up to 70kW
BS5410-1 Oil: Up to 45kW
BS5410-2 Oil: Over 45kW
Chimney Heights Memorandum (Clean Air Act) All Fuels: 150kW – 150MW
Gas: Up to 70kW
Building Regulations Document J Oil: Up to 45kW
Solid Fuel: Up to 45kW
Flue discharge requirements

Use the charts below to see the requirements you must adhere to for flues.
Vertical flue termination clearances Horizontal flue termination clearances

Input (kW) To taller structure (m) Above roof (m) From opening above (m) From other opening (m)
70 2.50 0.60 2.5 1.50
100 2.50 0.70 2.5 1.79
150 2.50 0.87 2.5 2.26
200 2.59 1.05 2.5 2.74
250 2.96 1.22 2.5 3.21
300 3.30 1.39 2.5 3.69
400 3.92 1.50
500 4.49 1.50
600 5.00 1.50
700 5.49 1.50
800 5.95 1.50
900 6.38 1.50
1000 6.80 1.50
Midtherm Engineering Ltd

Midtherm Engineering are part of the family-owned
Midtherm group of companies which has been trading for
nearly fifty years. They have a wealth of experience and a
passionate team delivering first class design, manufacture
and installation throughout the UK and as far afield as the
United Arab Emirates. Notable projects they have successfully
completed include:
The Burj Khalifa in Dubai

The Bank of England
The Palace of Westminster
10 Downing Street
MOD Headquarters Whitehall
Kensington Palace For flue requirements
Tower of London Midtherm Engineering can be contacted:
Tel: 01384 455 811
Tower Bridge
Email: midtherm@hamworthy-heating.com
All England Lawn Tennis Club

84
Cleaner Heat Cashback Scheme (London)
?
How long is it
What is it and why available for?
was it introduced?
30th July 2018 – 31st March 2020
The Cleaner Heat Cashback Scheme was launched to (or until money runs out)
cut carbon and NOx emissions in London. It is the first
commercial boiler scrappage scheme of its kind in the
UK. It will help to improve air quality, reduce health
risks and customer costs.

As we know, non-domestic buildings account for What equipment is
44% of carbon emissions in London. Additionally,
commercial gas consumption of gas boilers is
eligible for replacement?
responsible for 7% of the capital's total NOx emissions.
 Existing gas/oil/LPG boiler ≥ 10 years
The scheme will have a £10m pot available for  Coal/biomass boiler of any age
replacing heating systems in the capital.  ≥70kW output (or cascade e.g. 2 x 35kW)
 Product must be in working order

Who is it for? How much money
is available?
Additional Products
 Small or Medium sized Enterprises (SMEs) based £10m – when the money is gone, it’s gone.
in Greater London: employ < 250 persons, annual
turnover ≤ €50m/annual balance sheet ≤ €43m
What is the maximum amount
 Applicants can be of cashback?
• Building owners No maximum amount, but applications > £70,000
• Tenant with responsibility for maintenance will be looked at more closely.
or with permission from the landlord
What costs are covered?
 CapEx* of new equipment that fulfil requirements
 CapEx of system ancillaries (except for new radiators/heat
emitters, upgraded BMS)
3
 Removal of old boiler and flue
What type of new heating  Installation of replacement heating & connection to
system can be installed? existing heating system (excluding ancillary works such as
new radiators or pipework)
 System cleaning, first fill water treatment and
 Gas/LPG boiler ≥ 90% efficient (ErP) with NOx recommissioning in line with best practice
emissions ≤ 40mg/m³
 Metering - heat meters (but NOT electricity meters,
 Air source heat pump > 250% efficiency (ErP) submeters)
 Heat networks: removal of old boiler including redundant
 Ground source heat pump > 330% efficiency (ErP) ancillaries, CapEx of Heat Interface Units (HIUs) with
integrated controls and their installation, pipework
 Hybrid system containing one or more of the connection to an existing network up to 50m away
above + solar thermal (but NOT changing of radiators/emitters, heat metering,
upgrade of controls/BMS, complete disconnection from
 Connection to a heat network gas mains, pipework connection to existing heat network
>50m away)
PLUS Installation must be carried out by an
accredited, manufacturer-approved installer.
*CapEx = Capital Expenditure

85

SRV
Spares & service
SRV Our products are built to last. Correct set up and
a regular service will help them last even longer.
Hamworthy are committed to supporting products through their whole lifetime.
Start with choosing us for commissioning, we’ll ensure products are set to our
recommendations to maximise efficiencies and extend product life.
Our tailored service contracts mean that you only pay for the level of service you require
whilst minimising any downtime. Choosing commissioning or servicing will also give
you access to extended warranties.
Choose Hamworthy spare parts for an assurance of quality with a 12-month guarantee.
Peace Did you

know?
of mind Our most extensive service

contract offers all spare
Service parts at no extra cost,

pre-scheduled and interim
Service contracts page 89 P

contract
visits, extended warranties
and a 48-hour response to
emergency breakdowns.
i l e r
86
Bo

X88 X89 X90 X91
r
Commissioning Service Warranty Spares
de
hea
M
s s v
ow l o
Spares & Service

t o n
L
P H o r
s i n g
do
p o t
i l e r
Bo
3
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87 87
Commissioning
The best way to ensure your new Hamworthy products are set up
to our recommendations is to choose us for commissioning.
Product commissioning from Why should you choose a commissioning package
Hamworthy Heating gives you from Hamworthy Heating?
benefits at installation and right
through the life of your product.
Products will be setup to our recommendations
Efficiencies maximised from the first day of operation
Extend the life of your product with correct operation
and regular maintenance (annual service is recommended)
Fully trained and equipped Hamworthy engineers

that have years of knowledge and experience working with
our products
Familiarity with products speeds up the process and
ensures nothing is missed
Improved standard two years parts warranty to include
labour from date of despatch
Extended warranty options available for Hamworthy
commissioned products
PDF copy of initial operating settings will be sent to you
Fully tailored to suit your requirements
It may be a condition of your specification that the
products are commissioned by the manufacturer
Plus, choose commissioning at the same time as

Speak to our service team placing your order and you’ll receive extra benefits
today to find out more about
commissioning or ask us to add A reduced rate of commissioning
it to your project quote.
Improved warranty terms covering parts and labour for

T: 01202 662555 2 years from commissioning*
E: service@hamworthy-heating.com
W: www.hamworthy-heating.com/
commissioning All of our
commissioning
* based on commissioning being carried out within & servicing
6 months of despatch and commissioning order engineers are gas
being placed with product order.
safe registered.

88
Servicing DID YOU KNOW
A 1mm build-up
of scale on a heat
exchanger can
Our products are built to last. reduce efficiencies
by up to 7.5%.
A regular service will help them last even longer.
Like all mechanical and electrical
equipment, heating and hot
Your servicing options
water systems need looking after. Tailored service contracts mean that you only pay for the level of
servicing you require and the fixed price enables you to budget for
Regular servicing and
the cost of the plant over the coming years.
maintenance will help prolong
the life of the equipment and Please note our service contracts are only available in the UK.
maximise the overall performance
through its lifecycle. Ad hoc service with no contract.
Pay as
As the original equipment you go Only pay for servicing as and when you need it
manufacturer (OEM), Hamworthy No
Heating offers you a superior contract
level of service, available across
the UK. Hamworthy engineers
are fully trained, equipped
and familiar to working on our Benefit from Hamworthy approved and trained engineers to
products. They have a high keep your equipment running at its best. You’ll enjoy:
level of practical and diagnostic Enhanced
experience so that you can Service Pre-scheduled visits to suit you
be assured your products contract Service reports and maintenance schedule
are running at optimum Priority call out for emergency breakdowns
performance.
7.5% discount on all spares
Plus, with a large range of spare Eligible for extended warranty
parts for all commercial boilers,
water heaters and pressurisation
All the benefits of the Enhanced service contract, plus:
units, we act quickly to reduce
Spares & Service

any downtime. Premium 48-hour response to emergency breakdowns
Service Up to 15% discount on all spares
contract

(depending on length of contract)
Our most extensive service contract gives you complete

confidence that your equipment is covered for the length
Peace of the contract. Order your Peace of Mind service contract
of Mind when you place your order or within 6 months of despatch
Get in touch Service
contract
to gain all the benefits of our Premium contract plus:
Get in touch with our service Interim visits available in addition to

team for a tailored service pre-scheduled visits
contract. All replacement parts at no extra cost
The Peace of Mind service contract delivers exactly what it says. Relax
01202 662555 and enjoy fixed running costs and less chance of system downtime.
service@hamworthy-heating.com
Terms and conditions apply.
www.hamworthy-heating.com/service

89
Warranty By choosing us for
commissioning or
servicing you can get
extended warranty
Enjoy long warranties with our commercial cover on your
Hamworthy products.
heating and hot water products.

Reliable. Dependable. These Get 6 months free extended warranty
are words people often use
when describing Hamworthy’s Order your commissioning at the same time as your commercial heating products
and we’ll extend the warranty period up to 30 months from date of despatch. All at
commercial boilers and
no extra charge. That’s just part of the Hamworthy difference.
water heaters. To give you
reassurance, all Hamworthy
products come with 24 Looking for a longer warranty?
months warranty as standard. Opt for a Hamworthy Peace of mind service contract and the Peace
And if you choose Hamworthy product warranty can be extended even further. Our service of mind
for commissioning, we’ll contracts (detailed on page 89) are the best way to ensure your service
include the labour part of Hamworthy products continue to provide the most efficient
contract
any warranty work. solution. Our highly skilled engineers can identify problems
before they occur, reducing the risk of any downtime.
How about a 5 or 10-year warranty as standard?

The Purewell Variheat mk2 is our ErP compliant, cast iron condensing boiler. As
well as being the most efficient cast iron condensing boiler in the UK, it even has
a 10-year warranty on the heat exchanger. Made of cast iron, it is robust and
tolerant of older heating circuits, making it a perfect choice for refurbishment
projects.
The Wessex ModuMax mk3 condensing boiler comes with stacks of new
benefits including a 10-year heat exchanger warranty, 40°C ∆T optimisation and
enhanced built in Siemens controls.
Our newest stainless steel boiler ranges, Stratton mk2 and Varmax, as well as our
Upton boiler all come with a 5-year heat exchanger warranty.
Terms and conditions apply.

Get in touch
Get in touch with our service
team for a tailored service
contract.
01202 662555
service@hamworthy-heating.com
www.hamworthy-heating.com/warranty

90
Spares
Our commitment to
the parts you need.
Essential to any maintenance

and service regime is the
availability of quality spare
parts. Come to Hamworthy for
genuine Original Equipment
Manufacturer (OEM) parts.
What are the benefits of using How do I identify the

genuine manufacturer spare parts? spare parts I need?
Your spare parts from Hamworthy have quality assurance Our spares and technical team have many years’
conformity and carry a 12-month warranty. It also means you experience in helping customers identify the type and
benefit from any technological improvements that may have age of boiler or water heater installed in the plant room.
been made. As part of our spirit of continuous improvement,
we are always looking to make our commercial heating and hot Once the product is known, we can help you identify
water products even more efficient. the spare part you need over the phone. Then all orders
need to be made in writing with a purchase order or
With an exhaustive range of spare parts for all commercial payment.
boilers, water heaters and pressurisation units, we act quickly to
reduce any downtime for you.
Get in touch
Contact our customer services team to find out more and order your spare parts.
Telephone: 01202 662525 • Fax: 01202 662551 • Email: spares@hamworthy-heating.com
Spares & Service

Need to identify an error code?
Use our online tool to help
identify the potential cause
of an error and guidance on
how to fix it.
Simply select the product

and type in the error code
as displayed on the boiler
or water heater.
Find out more at:

www.hamworthy-heating.com/fault-codes-and-error-codes

91
S R V
Schematics and
system design
SRV Make use of Hamworthy’s decades of experience
to help with the design of your heating and hot
water systems.
We have provided some useful sizing charts to help you comply with British
standards and regulations as well as pre-defined schematic drawings of commonly
used system designs.
From hotels to hospitals, theatres to community housing developments, there are

thousands of building across the UK that benefit from our expertise, see how some
of our products are put into action.
Did you
know?
Cheltenham Racecourse
saved 22% on their gas
bill after installing new
P
Hamworthy boilers.
Case study page 100
i l e r
92
Bo
04/2015 Rev A
Wessex ModuMax mk3 Scheme 3: Sealed Primary and Open Vented Secondary System with Plate Heat Exchanger Separation
Common
Air flow sensor
separator Primary
pump
Secondary flow
Anti-gravity SRV SRV SRV

loop System
Chesil SRV
pressurisation unit
exchanger
Plate heat
Horton
Burstock expansion dosing
vessel Boiler Boiler Boiler pot
1 2 3
Water
Quick fill
meter
Mains
X94 X97 X100 X102
cold Condensate discharge minimum Clenston Strainer Secondary return
water 5 degrees descent to drain air & dirt
r
Sizing & conversions separator
Hydraulic schematics Key:
Case
SRV
studies
Safety Relief Valve Product training
de
Filename: Wessex-ModuMax-mk3-Scheme3-Sealedwithplateandopenvented2nd-A.pdf
hea
M
Your notes
X103
s s v
ow l o
t o n
L
P H o r
s i n g
do
Schematics & System Design
p o t
i l e r
Bo
3
93
Sizing and conversions
Here you will find some useful sizing and conversion Horton chemical dosing pot selection chart
Use this chart to select the correct size of dosing pot to match your system. For more
charts to make sure you comply with British standards information on the Horton range refer to page 75.
and regulations.
Maximum
Installed boiler Horton dosing Dosing pot
system
output (kW) pot model capacity (litres)
volume (litres)
For a full copy of this information as well as our
comprehensive site survey pad, book onto a CPD course 0–250 0–2499 HN-3.5 3.5
today. See page 41 for more details. 250–500 2500–4999 HN-5 5
500–1000 5000–9999 HN-10 10

PM5 - System flow temperature/anti flash pressure
Depending on the system flow temperature, this chart shows you how high the header 1000 and above 10000 and above HN-15 15
tank should be above the system to meet PM5. PM5 is no longer around but we still advise
Chemical dosing of heating or chilled water systems must be in accordance with appliance
adhering to it for best practice when designing a non-pressurised system. manufacturer’s recommendations.
System flow Anti flash System head System
temp (°C) temp (°C) pressure (bar) head (m) Burstock expansion vessels
80.0 97.0 0.20 2.0
(Heating systems at 80°C operating temp.)
Use this chart to select the correct size of expansion vessel to match your system.
85.0 102.0 0.20 2.0 For more information on the Burstock range refer to page 78.
90.0 107.0 0.31 3.2 *Max. system volume **Est. max. installed boiler
95.0 112.0 0.52 5.3 Vessel(s) supported for given vessel power for given vessel
Burstock capacity (litres) capacity (kW)
capacity
100.0 117.0 0.79 8.1 model no.
(litres) @10% @10%
Water only Water only
105.0 122.0 1.11 11.3 Antifreeze Antifreeze
110.0 127.0 1.46 14.9 PV25W** 25 302 266 30 26

PV60W 60 724 638 72 63
115.0 132.0 1.86 19.0
PV80W 80 966 851 96 85
Applies to single boilers only PV100W 100 1207 1064 120 106
PV200W 200 2414 2127 241 212
PV300W 300 3621 3191 362 319
PV400W 400 4828 4255 482 425
Open vent pipe and cold water feed pipe sizes BS6644
PV500W 500 6034 5319 603 531
This table gives you the correct size of pipes for the kW output boiler according to BS6644.
2 x PV300W 600 7241 6383 724 638
Pipes can be bigger but must not be smaller. 1 x PV300W
700 8448 7447 845 744
+1 x PV400W
Boiler output Open vent size Cold feed size
PV800W 800 9655 8511 965 851
<60kW 25mm (1 in) 19mm (¾ in) 1 x PV500W
900 10862 9574 1086 957
+1 x PV400W
60kW-150kW 32mm (1¼ in) 25mm (1 in)
PV1000W 1000 12069 10638 1206 1063
151kW-300kW 38mm (1½ in) 32mm (1¼ in) *Based on 80°C max. flow temperature, 1.8 bar cold fill pressure, acceptance vol. 0.35,
expansion factors: water = 0.029, @10% antifreeze = 0.0329.
301kW-600kW 50mm (2 in) 38mm (1½ in)
** Estimated using 1kW of installed power for every 10 litres of system volume.
601kW- 800kW 65mm (2½ in) 50mm (2 in)
801kW-1200kW 80mm (3 in) 50mm (2 in) Minimum requirements for mechanical ventilation to
boiler houses. For full details refer to BS6644
This table shows you the ventilation requirements for the boiler house in line with BS6644.
Clenston air and dirt separator Mechanical flow rate per kW total rated net heat input (m3/h)
Use this chart to select the correct size of air and dirt separator to match your system.
Minimum inlet Difference between inlet
For more information on the Clenston range refer to page 76.
Boiler type air (combustion & and extract air (inlet minus
ventilation) extract ventilation)
Max. flow rate Max. boiler output Max. boiler output
Unit ref.
for unit (l/s) at 10°C Delta T at 20°C Delta T With draught diverter 2.8 2.07 ± 0.18
CL-50 2.9 121 kW 242 kW Without draught diverter 2.6 1.35 ± 0.18
CL-65 4.9 205 kW 410 kW
CL-80 7.5 314 kW 628 kW Reductions for fittings (metres)
This chart is to be used in conjunction with the gas pipe sizing chart opposite to account for
CL-100 11.7 489 kW 978 kW elbows, tees and bends in the gas pipes.
CL-125 18.3 765 kW 1530 kW
Type of fittings Per elbow Per tee Per 90° bend
CL-150 26.5 1108 kW 2216 kW
20mm - ¾ inch 0.5 0.5 0.3
CL-200 47.0 1965 kW 3930 kW 25mm - 1 inch 0.5 0.5 0.3
1. For larger sizes or for systems with defined pipe sizes consult technical department. 32mm - 1 ¼ inch 1.0 1.0 0.3
2. Units above are selected to a limiting velocity of 1.5 m/sec as per HHL 40mm - 1 ½ inch 1.0 1.0 0.3
recommendations. 50mm - 2 inch 1.5 1.5 0.5
65mm - 2 ½ inch 2.0 2.0 0.5
80mm - 3 inch 2.5 2.5 1.0
This information has been provided for guidance only. Hamworthy Heating does not
100mm - 4 inch 3.5 3.5 1.6
accept responsibility for any errors or omissions.
125mm - 5 inch 3.5 3.5 1.8
150mm - 6 inch 3.5 3.5 1.8

94
Gas supply pipes
The data in this table shows pipe lengths from gas meter outlet to appliance, which will produce approx. 1 mbar pressure loss.
This table must be used in conjunction with the losses of various fittings shown in the table opposite.
This information is provided for guidance only and does not replace the requirement for full and accurate pipe sizing, to suit the
site layout and appliances in use.
Supply pipes must be fitted in accordance with BS6891 or IGE/UP/2 as appropriate. Pipe work must be of adequate size.
Pipes should not be of a smaller size than the appliance gas connection.
Gas flow in pipes - natural gas (G20)
Appliance Gas Maximum length of gas pipe (metres)
Input kW Volume 20mm 25mm 32mm 40mm 50mm 65mm 80mm 100mm 125mm 150mm
80% Eff. m3/h 3
/4” 1” 1 /4”
1
1 /2”
1
2” 2 /2”
1
3” 4” 5” 6”
50.0 4.65 13 40 145 - - - - - - -
62.5 5.81 9 27 99 200 - - - - - -
75.0 6.97 6 19 71 154 - - - - - -
87.5 8.13 - 15 56 91 - - - - - -
100.0 9.29 - 12 43 80 - - - - - -
118.8 11.03 - - 33 69 250 - - - - -
125.0 11.61 - - 29 61 182 - - - - -
131.3 12.19 - - 28 56 172 - - - - -
150.0 13.94 - - 22 44 141 - - - - -
175.0 16.26 - - - 34 105 - - - - -
187.5 17.42 - - - 30 95 - - - - -
200.0 18.58 - - - 27 83 - - - - -
225.0 20.90 - - - 22 67 238 - - - -
237.5 22.06 - - - 20 66 217 - - - -
250.0 23.23 - - - 18 58 196 - - - -
262.5 24.39 - - - - 53 182 - - - -
300.0 27.87 - - - - 42 143 - - - -
312.5 29.03 - - - - 40 133 - - - -
350.0 32.52 - - - - 31 110 - - - -
356.3 33.10 - - - - 29 109 - - - -
375.0 34.84 - - - - 27 88 - - - -
393.8 36.58 - - - - 25 71 - - - -
400.0 37.16 - - - - 24 70 189 - - -
437.5 40.64 - - - - 22 69 159 - - -
450.0 41.81 - - - - - 68 149 - - -
475.0 44.13 - - - - - 65 139 - - -
500.0 46.45 - - - - - 57 125 - - -
525.0 48.77 - - - - - 54 114 - - -
593.8 55.16 - - - - - 42 87 - - -
600.0 55.74 - - - - - 41 83 - - -
625.0 58.06 - - - - - 40 80 - - -
656.3 60.97 - - - - - 35 73 - - -
712.5 66.19 - - - - - 30 67 - - -
750.0 69.68 - - - - - 28 60 - - -
787.5 73.16 - - - - - 26 57 200 - -
900.0 83.61 - - - - - 20 44 156 - -

937.5 87.09 - - - - - 18 42 145 - -
968.8 90.00 - - - - - - 40 139 - -
1000.0 92.90 - - - - - - 37 133 403 -
1031.3 95.80 - - - - - - 35 125 364 -
1062.5 98.71 - - - - - - 32 118 333 -
1093.8 101.61 - - - - - - 31 111 308 -
1125.0 104.51 - - - - - - 29 105 286 -
1156.3 107.42 - - - - - - 28 100 267 435
1187.5 110.32 - - - - - - 26 93 263 417
1218.8 113.22 - - - - - - 25 86 250 400
1250.0 116.13 - - - - - - 24 81 238 385
1312.5 121.93 - - - - - - 22 76 222 357
1375.0 127.74 - - - - - - 21 71 200 333

95
Sizing and conversions
Gas meter conversion table
Meter Nat gas Nat gas Propane Butane Btu/h
kW
size m3/hr ft3/hr m3/hr m3/hr x 1000
U2 2.5 88 1.04 0.8 26.9 92
U6 (G4) 6.0 212 2.5 1.91 64.6 220
U10 (G6) 10.0 353 4.16 3.18 107.7 367
U16 (G10) 16.0 565 6.66 5.09 172.3 588
U25 (G16) 25.0 883 10.41 7.96 269.2 919
U40 (G25) 40.0 1,412 16.65 12.72 430.5 1469
U65 (G40) 65.0 2,296 27.06 20.69 700 2388
U100 (G65) 100.0 3,529 41.6 31.8 1076.4 3671
U160 (G100) 160.0 5,649 66.58 50.89 1722.3 5876
Open flued appliances

>70kW nett rated input BS6644 Room sealed appliances
These tables show you the plant room ventilation required for open flued appliances. Don’t forget room sealed appliances need ventilation too.
Compartment ventilation Compartment ventilation room sealed

Open flue direct to outside Direct to outside air
High level - 5cm2/kW nett High level - typically 5cm²/kW nett input
input Low level - 10cm²/kW nett input Low level - typically 5cm²/kW nett input
Boiler house ventilation Compartment ventilation room sealed
Open flue direct to outside To room or internal space
High level - 2cm²/kW nett High level - typically 10cm²/kW nett input
input Low level - 4cm²/kW nett input Low level - typically 10cm²/kW nett input
Boiler house ventilation room sealed

Direct to outside air
Guidance notes
High level - typically 2cm²/kW nett input
High and low level grilles should be installed as high and as low as possible
Low level - typically 2cm²/kW nett input
Atmospheric input = output x 1.2
Pre-mix non condensing input = output x 1.15
Pre-mix condensing input = output x 1.07
Best practice heating
Gas conversions & hot water plant
refurbishment CPD
Btu ÷ 3412 = kW
kW x 3412 = Btu
Btu ÷ 1035 = ft3/h (nat gas)
Hamworthy’s CIBSE-accredited CPD looks at the best way
kW x 3.29 = ft3/h (nat gas)
to carry out an assessment on the current heating and
ft3/h to m3/h = divide ft3/h by 35.315 hot water plant. This course would benefit contractors,
consultants, specifiers and facilities managers who will
Meter size : gain an understanding of systems and their application,
Use this chart to cross reference your boiler output to gas meter size. refurbishment best practice, and how to identify areas
for improvement in the plantroom. See page 41 for more
kW x 0.0929 = m3/h (nat gas) information and how to book.
100 kW x 0.0929 = 9.29 m3/h (example)
kW x 0.0375 = m3/h (Propane)
kW x 0.0285 = m3/h (Butane)
m3 LPG x 2.48 = m3 Nat Gas
m3 Nat Gas ÷ 2.48 = m3 LPG
1 litre 35 sec oil x 0.976 = m3/h nat gas
m3/h Nat Gas ÷ 0.976 = litres 35 sec oil

96
Hydraulic schematics
04/2015 Rev A
Wessex ModuMax mk3 Scheme 1: Open vented System with Low Loss Header
Wessex ModuMax mk3 scheme: Open vented with low loss header
Feed and
Water
Mains expansion tank
meter
cold Note: Secondary DHW circuits
water Common not shown for clarity
Air flow sensor
System separator Primary DHW primary
SRV pump Primary isolation
Static height required to
Highest point of the pump

satisfy former HSC PM5
valve
circulating system
working boiler pressure
above the boiler

At least minimum
SRV SRV SRV

Powerstock
calorifier
Low loss header

Mixing Heating circuit Immersion
valve flow sensor heater
Horton
dosing
Boiler Boiler Boiler Heating
1 2 3 pot pump
Room
sensor
Condensate discharge minimum Clenston Strainer

5 degrees descent to drain air & dirt Key: DHW Domestic Hot Water
separator SRV Safety Relief Valve
Filename: Wessex-ModuMax-mk3-Scheme1-OpenventedwithLLH-A.pdf
04/2015 Rev A
Upton 3: Sealed Primary and Open Vented Secondary System with Plate Heat Exchanger Separation
Upton scheme: Sealed primary and open vented secondary system with
plate heat exchanger separation
Common
Air flow sensor
separator Primary
pump
Secondary flow
Anti-gravity SRV SRV SRV

loop System
Chesil SRV
pressurisation unit
exchanger
Plate heat
Horton
Burstock expansion dosing
vessel Boiler Boiler Boiler pot
1 2 3
Water
Quick fill
meter
Mains
cold Condensate discharge minimum Clenston Strainer Secondary return
water 5 degrees descent to drain air & dirt
separator
Key: SRV Safety Relief Valve

97
Filename: Upton-Scheme3-Sealedwithplateandopenvented2nd-A.pdf
Hydraulic schematics
08/2015 Rev B
Stratton mk2 scheme: Sealed system with low loss header

Fleet Wall Hung, Scheme 1: Sealed System with Low Loss Header
Note: Secondary DHW circuits

not shown for clarity
Air Common DHW primary
System SRV separator flow sensor pump Primary motorised
Non-return isolation valve
Anti-gravity valve
loop T P
Burstock Automatic Stratton mk2 Wall Hung boilers Powerstock
expansion air vent calorifier
vessel Flow
Chesil
pressurisation
unit Immersion
heater
Low loss header

Boiler Boiler Boiler
1 2 3
Mixing
SRV valve Heating circuit
SRV SRV
flow sensor
Horton
dosing Room
pot sensor
Heating
Water pump
Return Heating
meter
load
Mains Quick fill
cold Condensate discharge Commissioning set Clenston Strainer Key: DHW Domestic Hot Water
water minimum 5 degrees (double regulating air & dirt SRV Safety Relief Valve
descent to drain valve and metering separator P Pressure gauge
station) T Temperature gauge
Low loss header sizing guide (for guidance only)

Scheme1FleetWHSealedSytemSchematicV2
Pipe diameter System water content Max. boiler output (kW)

(mm) (litres/metre) @11°C ∆T @20°C ∆T @30°C ∆T @40°C ∆T
50 2.070 45 82 123 164
65 3.530 77 141 210 280

80 4.905 107 194 292 389
100 8.380 187 340 510 680
125 13.050 271 493 739 985
150 18.700 397 722 1083 1444
200 34.420 748 1360 2040 2720
250 53.240 1205 2192 3286 4382
300 75.300 1718 3124 4685 6247
This chart will help you correctly size your low loss header to the boiler output at certain differential temperatures. Even if you have an existing low loss header you
must check the size. It is advisable to check existing primary pumps suit the flow and head requirements for the new boilers.

Would you like help with conversion?
Take a look at our conversion charts on page 94 - 96 for help with: water pipe sizes, product matching,
gas pipe sizes, gas meters, ventilation and imperial to metric conversions.

98
Varmax scheme: Sealed system with Room
Heating
circuit 1
Heating
circuit 2
Heating
circuit 3
high and low temperature returns sensor
Heating
VT VT high temp
temp
sensor
SRV SRV
NRV
Heating
Air pump
Varmax Varmax separator
Common Mixing
Boiler 1 Boiler 2 sensor valve
T P
Horton
dosing
Strainer pot
Anti-gravity
Chesil Burstock loop
pressurisation expansion vessel
unit
Primary
DHW NRV isolation
pump Powerstock
valve calorifier
Mains
cold
water
Water Quick fill
meter
Varmax Scheme 3
Heating Heating
Room circuit 1 circuit 2
sensor VT VT
Heating
Varmax scheme: Sealed system temp
sensor
with low loss header Air

NRV
Heating
separator pump
Mixing
T P valve
SRV
Varmax Varmax SRV
Boiler 1 Boiler 2 Common
sensor
Low Loss Header
NRV NRV Horton

dosing Primary
pot isolation Powerstock
valve calorifier
Shunt pump Shunt pump
Anti-gravity
Chesil Burstock loop Strainer
pressurisation expansion vessel
unit
Mains
cold
water
Water Quick fill
meter
Varmax Scheme 4

99
Case studies Our experience in your buildings
Why have thousands of customers chosen Hamworthy’s experience in their buildings? Because when you choose Hamworthy, you get
the performance you need, the efficiencies you want, and the support you expect from a commercial heating and hot water specialist.
From hotels to hospitals, cathedrals to community housing and shops to schools we provide your best fit for energy efficient, fuel
saving boilers and water heaters. Whatever the sector, you benefit from the Hamworthy knowledge and experience to make a
difference on your next project.
See an overview of our experience below and go online to get the full story: hamworthy-heating.com/case-studies
St Catharine’s College, University of Cambridge The Welcombe, Stratford-upon-Avon

Project: Hotel refurbishment
Project: Education, Refurbishment
Products:
Products: 3 Wessex ModuMax mk3
9 Wessex ModuMax condensing condensing boiler modules (588kW)
boiler modules (1,980kW) 2 Stratton mk2 wall hung
2 Powerstock calorifiers condensing boilers (154kW)
(2,000 litres) 3 Purewell Variheat condensing
boilers (540kW)
Outcome:
2 Powerstock calorifiers (670 litres)
25% reduction in gas bills
Outcome: Successful replacement of all boilers suiting different
“We have been very pleased with the performance of the products. building uses, higher energy efficiency, simplified aftercare
The vertically stacking boilers save space in the plant room making
“Thanks to its compact size, the Wessex fitted onto the footprint
it easier to get round the boiler for service and maintenance. Plus
of only one of the old boilers, so we’ve effectively halved the
Hamworthy Heating has a continued commitment to spare parts;
space needed for the heating equipment.“
making them readily available for a long time.”
Phil Dean, Clerk of Works, St Catharine’s College Danny Bulch, Director, Cedar Green
Marlowe Theatre, Canterbury Cheltenham Racecourse, Cheltenham

Project: Theatre rebuild Project: Main grandstand refurbishment
Products: Products:
6 Purewell VariHeat 6 Wessex ModuMax mk3 condensing
condensing boilers (660kW) boiler modules (1500kW)
1 Powerstock calorifier 1 Powerstock calorifier (299 litres)
Outcome: Outcome:
ca. 22% reduction in the gas bill across the whole site
47% reduction in gas consumption
“Thanks to its compact size, the Wessex fitted onto the footprint
“Despite a 36% increase in effective area to be heated by the of only one of the old boilers, so we’ve effectively halved the
boilers, the annual meter reading has almost halved, falling from space needed for the heating equipment.”
circa 760MW to 400MW over the 10-year period. This is saving the Tim Partridge, Regional Buildings & Maintenance
council money on fuel bills and is also better for the environment Co-ordinator, Cheltenham Racecourse
as there is a corresponding reduction in carbon emissions.”
Philip Kiss, Building Services Engineer,
Canterbury City Council
Langham Hotel, London Stanmore Place, Harrow
Project: Hotel, Refurbishment Project: New build residential and

Products: 27 Wessex ModuMax commercial development with
condensing boiler modules (6,750kW) district heating network
Outcome: Products: 34 Wessex ModuMax
condensing boiler modules (7,900kW)
Closer load matching achieved
with a system turndown ratio of 135:1 Merley sequence controllers
Outcome: Award winning development with heat networks
“The modular boiler solution enables close load matching and supplying individual buildings
using multiple boilers increases system security – a crucial factor
for a hotel which can’t be without heating or hot water. With “The developer wanted to maximise the space available for flats
access difficult and space in the roof top plant room tight, the and grounds which meant we had to design the plant rooms to
modular, vertically stacking design meant the Wessex ModuMax be as compact as possible. Hamworthy Wessex ModuMax boilers
boilers were best suited to this project.” were specified as they can be stacked vertically and fit on a very
small footprint taking up minimal space in the plant rooms.”
Steve Collins, Director, Kontrax Management Ltd Nigel Hawkes, Technical Associate, Mott MacDonald

100
Case study
Danubius Hotel,
London
Products
 Wessex ModuMax condensing boiler including
matching pipe kits and remote signal kit
Danubius Hotel.
Sector
 Hotel & Leisure The solution:
SPIE UK installed four Wessex ModuMax mk3 WM254/762
Building (3-high stacks) modular condensing boilers with a total
output of 3,048kW including pipe header kits, a remote
 Hotel boiler plant room refurbishment signal kit and an entirely new pipework system including
an 11 metre long low loss header and interconnecting
Application
pipework. A flue liner was installed to deal with the
condensate and pressure generated by the new boilers.
 Space heating, DHW Commissioning of the new heating system was carried out
by Hamworthy’s approved service engineers to ensure the
boilers are set up to the manufacturer’s recommendations
for gaining maximum efficiency.
The challenge:
The hotel had to be kept running 24/7 during the change and a Customer feedback:
constant stream of incoming travellers from local airports
made downtime impossible. Boilers with 10 bar working SPIE's Senior Project Manager commented:
pressure were required due to the height of the building. “We chose the Wessex ModuMax mk3 boiler due to
Prior to the refurbishment, two banks of seven atmospheric their slim profile and the 10 bar working pressure. It’s
boilers each (14 in total) with individual shunt pumps were also efficient, streamline, compact and easy to use.
installed, as well as a system pump to circulate water around The alternative, a competitor product, only had a safe
the installation. A system pump was used to circulate water working pressure of 6 bar. We opted for the matching
around the installation. Each bank of boilers had its own flue pipe header also from Hamworthy because they’re a
with a flue dilution fan per independent flue. simple piece of kit. When the boilers are all lined up and
within a couple of hours the headers bolted to them, it
sure does look impressive to your clients when walking
around. Easy to install, just nuts and bolts and a level.
After finishing the installation, we chose Hamworthy to

commission our boilers because it extends the warranty
and keeps it clean – I wouldn’t have it any other way.
Their team is very knowledgeable about their own
products and commission thoroughly. I have worked
with Hamworthy for nearly 10 years across projects and
have a good relationship with the sales managers. We
always receive excellent support and service, before and
after sales.
Since the installation, we have noticed massive

improvements in gas consumption. Where the
boilers before always seemed to be at 50% or
100%, the noticeable turndown on the Wessex
ModuMax boilers is amazing."

101
Product training
Get hands on training with Hamworthy’s commercial boilers
and water heaters.
We can provide training onsite or you can attend a course at Hamworthy’s training centres are conveniently located across
one of our training centres. Delivered by Hamworthy engineers the UK.
with years of product knowledge and industry experience, by
Each training centre has live firing boilers as well as a display
attending our training you’ll be more confident in running our
of boilers, water heaters and additional system equipment.
equipment.
The course will guide you through the servicing and fault finding
of Hamworthy products to ensure they are operating at their
maximum efficiencies.
Typical
course
structure are split in to tw o: ha lf cla ssroom based an
d half hands-on
training.
our centres com
prises:
m er cia l bo ile r training sessions ty pi ca l tra in in g course at one of
Com ta
requirements, bu
tailored to your
Courses can be ction
ome and Introdu
9.30am - Welc
uct training
sroom based prod
10.00am - Clas
ing boilers
ining with live fir
Glasgow
m - Pr od uc t tra Edinburgh
11.00a Glasgow
gh
plimentary lunch
Ed inb ur
12.30pm - Com g bo ile rs
ing with live firin
me product train
1.00pm - Resu
ing finishes ofleattendance.
ateast
3.30pm - Train pr od uc t lit er at ure and a certificNewc
handout, Hamw
orthy g.com/training
intle
heatas
ceive a training w.hamworthy- Newc
All attendees re book your pl ac e on lin e: w w
ining dates and
See the latest tra
am
ntre - Wokingh
ating Training Ce Leeds
Hamworthy He nce, Unit 63 0, Manchester
Centre of Excelle
GA UK Training rs h, W ok ingham, ester
, Winne Manch
Wharfedale Road
Nottingham
Norwich
RG41 5TP Birmingham
Nottingham
re - Northolt Norwich
w or th y He at in g Training Cent Birmingham
Ham , Northolt,
M1
1 Rowdell Road
M40
ai ni ng , Un it 2, M5
Logic4Tr Reading M25
5QR
Middlesex, UB5 Cardiff M4
M1
Northolt London
ntre - Leeds
M5
Reading
M20
ating Training Ce
M40
M25
Hamworthy He
M3
nce, 2 Sterling
Tr ain in g Centre of Excelle Cardiff M4 onghton
LondBri
GA UK WF3 1EL
rk East, Tingley,
M20
Poole
Court, Capitol Pa M3
Brighton
Poole
- Poole
ating Showroom Plymouth
Hamworthy He x House,
ating Ltd, Wesse
Hamworthy He rk , St in sf ord Rd, Poole,
ess Pa
New Fields Busin Plymouth
F
Dorset, BH17 0N

102
Your notes
Need help with hot water sizing?

We have a dedicated hot water expert who can help you with sizing and product
selection. Or you can attend one of our free CIBSE accredited CPD sessions.
Your Notes
01202 662500 • sales@hamworthy-heating.com • hamworthy-heating.com

103
Your notes
Need help with a conversion?

Take a look at our conversion charts on page 96 for help with:
• Water pipe sizes • Product matching • Gas pipe sizes • Gas meters • Ventilation
• Imperial to metric conversions

104
Your notes
SHEET
ls 4 &
7
l Tank size:
ance detai Biofue
RVEY
- See appli 28 sec fuel: No
DETAIL Other
SITE SU
9. FUEL sec
: 35 Yes
Inadequate
or grade
Oil type Poor
No pe of fuel:
Dual fuel/ty fitted: Good No
Yes m3 /h off valve
T Oil shut s: Yes No
ER PLAN rate: kW ry acces
ate: gas input Fuel delive KS Yes No
ING BOIL adequ Boiler PIPE CHEC
Limited 4. EXIST provision kW load:
0HH
Heating Dorset, BH17 y-heating.c
om t boiler Total boiler jet 10. GAS m: work:
Yes No
Hamw
orthy
Poole, worth g.com Is the currenor output: Press ure standing Gas line
diagra
bonde
d pipe Yes m(ft)
m
Corner, 2 E: sales@ham orthy-heatin input Floor d &
plant room: :
Fleets Boiler Pre-mix Wall hung Visibly
marke
within pipe length
66255 www.hamw boilers: off valve Total gas
T: 01202 662550 W: No. of spheric g
model: Gas shut
A/c No. Condensin work: m3/h/hr)
3
type: Atmo Boiler gas pipe m3 /h(ft elbows:
Request a free site survey

F: 01202 ILS Boiler ncy make: Oil
Sleeved ) radius No
T DETA High efficie Burner gas meter
: mm(in
mm of short
CLIEN kW LPG long
Size of Number
name: make: Propane Yes
Company Fax: Boiler ure jet) e LPG high x flue of gas pipe: bends :
& 7 No
(press Open Dia. 4
name: output Butan
of long
radius details
Contact Burner Nat gas mm wide
x
sealed Number ate: appliance Yes No
mm
Room ) Dia. y adequ KS - See
Fuel:
g size: mm(in Gas suppl EM CHEC Yes GZD
Tel: casin ) Dia. SYST MS
Boiler dia. mm(in 11. FLUE tly: Flue
Email: nce flue KS Size ) Dia. led correc SS Balanced
Applia EM CHEC No mm(in Flue instal sealed ed
DETAILS ER SYST Yes Size conductor:
TWAG
Room Fan assist
BUILDING ng: g 5. BOIL r: No DHW Lightning TWI Open n
buildi Site Parkin Low loss
heade
Yes No
Size le No truction: Fan dilutio
Type of No : Variab Flue Cons draught l: ed
pattern: rse return Yes tant Yes No type: Natural Fan mode Not check
Occu pancy Yes Reve r: Cons Flue No No
pipe heade : : Yes No
Address: Single rature boiler house Yes nt): Yes No
Circuit
tempe nse in :
le for conde
Yes
Fan make applia nce: d compartme Yes drain
: ck with n (seale Condense No
Drain suitab boiler house ure: °C
Fan interlo constructio nce:
in Lift press with applia
Cold main g switch
fitted: rature: °C ht type )
S n tempe g: Monodraug interlocked ers Yes mm(in
mm
CTIVE flow provin No
Size: Retur settin door Damp
T OBJE Water Yes
°C thermostat Plant room ng: riser dia: m m(ft)
CLIEN fitted: Boiler stabilisers for plumi nal flue
S.R.V.
2
rature:
°C
Don’t know Draught suitable ) Exter flue height: m2 m
Inadequate Flow tempe (if known): No location mm(in
mm x.
know nal Appro mm )
Our free site survey brings the experts directly to you. After a thorough analysis
Don’t Termi dia: ) mm(in
ΔT flue riser mm(in
mm
Poor Inadequate Required CONTROLS Yes No
Don’t know Internal base: No
NT Good Poor ER s: r dia: chimney
ASSE SSME Dangerous 6. BOIL
lling the boiler Yes No sensor Flue heade
cross area at from floor: Yes No
room
1. RISK cts: Good Poor Dangerous BMS contro
ble
sensor
stack height sed new
plant:
for produ required: Yes Programma Chimney arge grill Yes No
Accessibility table signal fier temp. n disch le for propo
Accep Poor Dangerous 0-10 volt ncer: DHW calori signal Fan dilutio m suitab Yes No
ng: table seque r rature flue syste
Lighti Accep Poor None Boiler senso High tempe g
Levels: rature sensor
Is existin ed? Yes
Noise (dry/wet): table All visits Don’t know Room
tempe
rature l liner requir
nment:
Accep tempe Run signa Is a flue y requir
ed?
Enviro First visit No
Exter nal air surve
of the plant room and an understanding of your requirements, you’ll receive

tions: CCTV
Floor condi ed: Yes No
Fault signa
l T No m3 /h required?
tion requir ) PLAN Drop test S
Site induc Yes R (DHW litres/h
nce: Other: WATE ate: Yes
rate:
ADVICE
NOTE
tos evide No ING HOT adequ Gas input
Asbes
d: 7. EXIST provision kW
load:
litres
PPE neede EY CHECKS Yes No No t DHW
Total DHW
g: Yes
Is curren output: Plate H/E
2. PRE-
SURV
in plant
room: Yes Natural 2 input or
ment fit Pumps
runnin Heater storag
e g
cm heaters: ity Indirect Condensin
Will equip ls auto/h
and:
chanical No. of e capac e jet
contro Yes
No ed/me cm
2
DHW storag Direct
storag Pressure
Boiler g: Fan assist Existing Pre-mix Model:
recommendations for ways you could change the plant room for the better.
Heater
Your Notes
runnin =
Boilers x h) x qty ed nce type:
ventilation: area (w Not check Applia make: Oil
Plant room x qty = No ic Burner Date:
level free (w x h) Yes Atmospher : kW ne LPG high BY
Ventilation
Low
free area Interlo
cked:
No make Propa x PLETED
High level Yes Heater ure jet) EY COM
No (press Butane
LPG Open flue SURV
Ventilation output
adequ
ate: Yes Burner Nat gas mm dia. sealed No
Ventilation WATER CHEC
KS Vol: Room Name:
system: Fuel: mm Yes No
EM ent to No
Size: Vol: casing
size: Mob:
3. SYST treatm Heater Yes Company: 02/14
of water Size: Vol:
nce flue
dia. 2650 A
Evidence ator :
Yes No
Applia required:
tly: g 50000
air separ Yes Size: supply led correc Tel: orthy Heatin
Dirt or No y instal KS
Unvented ted suppl EMS CHEC
No
ation only.
Hamw
a full survey
Strainer: Yes No t unven ) SYST litres/hour Yes mins : inform Client to have tion).
l m: Is curren (DHW Email ed for the calcula
pot: Mode R provid ated
Dosing Yes d syste ly advise and associ
m(ft)
m WATE and
pump Open vente 8. HOT Duration: d above strong
g Limited (including sizing
primary ed DHW load: ed: litres tion are
detaile
Boiler No Required orthy Heatin cation
Not check load requir of the
inspec
and Hamw or plant specifi
01202 662500 • sales@hamworthy-heating.com • hamworthy-heating.com/site-survey

Make: ate: Yes
No dump nd: °C results
riate. The for a full survey
cked: Yes Is DHW system
system adequ load dema heating
Sealed height Interlo No be approp
rature: products may is not a substit
ute of the
sion tank
Vol: DHW dump for the
design
Feed/expan ct Fit:
Yes
mm )
mm(in ired DHW tempe types of . This survey sibility
l: Corre Requ which further respon
/mode mendingthese issues re accepts no
PU make l
Size: valve pipe dia. mm(ft) e of recom
sion vesse Lockshield ) Cold feed head: s for the
purpos for investigating er and therefo
Expan Drain mm(in
mm system g system is respon
sible
g system
s design
AAV Static g heatin the Client a heatin
AGL barg the existinClient and Limited is not
pipe dia: tion of
inspec gation by theorthy Heating
Open vent pressure: an initial investi
ng out as further sional.
Hamw
Hot worki has been carried that requiresimilar profes
This survey ht issuesengineer or
may highlig ting
Limited out by a consul
carried

105
Your notes
Sign up for product updates

Want to be the first to hear about new Hamworthy products? Visit our website to sign
up to receive information on new and updated products.
01202 662500 • www.hamworthy-heating.com/product-updates

106
Book a free site survey
www.hamworthy-heating.com/site-survey
View our full CPD and product

training offer
www.hamworthy-heating.com/training
Download product literature

and drawings
www.hamworthy-heating.com/technical-library
Find out who your local contact is

www.hamworthy-heating.com/find-your-local-sales-manager
Get information for discontinued

products
www.hamworthy-heating.com/discontinued-products
Contact our in-house technical

support team
on 01202 662505
Your Notes

107
Your local contact is:
British engineering excellence from Hamworthy Heating;

the commercial heating and hot water specialists.
SUPPORT BRITISH
MANUFACTURING
Hamworthy Heating Limited Hamworthy Heating Accreditations

Wessex House, ISO 9001 Quality Management System
New Fields Business Park, ISO 14001 Environmental Management System
Stinsford Road, OHSAS 18001 Health & Safety Management System
Poole, Dorset BH17 0NF
Tel: 01202 662500

Email: sales@hamworthy-heating.com
www.hamworthy-heating.com
Every effort has been taken to ensure the details in this guide are accurate.
Hamworthy Heating does not, however, guarantee the accuracy or
completeness of any information nor does it accept liability for any errors or
omissions in the information.
Hamworthy Heating reserves the right to make changes and improvements
which may necessitate alteration to product specification without prior notice.
500002668 E

Big Book of Hamworthy Products and Services

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2019

BOILERS | WATER HEATERS | CALORIFIERS | SOLAR THERMAL

Products that perform | Service that delivers | People that care

The Hamworthy Product selector Boilers

 X12 X48  X72

Efficiency Water heaters Additional

 X86 X92 X103

Spares & service Schematics & Your notes

Sales team: 01202 662552 hamworthy-heating.com

01202 662500 | sales@hamworthy-heating.com | hamworthy-heating.com

That’s the Hamworthy difference.

Everyone’s got history,

Since 2008, we’ve been part of Groupe Atlantic,

Products that perform | Service that delivers | People that care

For more information on the full list of

Products that perform | Service that delivers | People that care

Condensing / Non- Non-

& solar best matches your hot water demand.

Min 227 388 162 157 298 301

Output Min 30.5 41.9 11.7 29.1 20 N/A

Dorchester Dorchester Dorchester Powerstock Halstock Powerstock

01202 662500 | sales@hamworthy-heating.com | hamworthy-heating.com

The largest 3-high stacked

X10 Aug Sept Oct Nov

p o Melbury HE floor Ensbury floor standing Arne Eco economiser

Pre-mix or pressure jet/power flame

You can find out

Products that perform | Service that delivers | People that care

Cast iron Stainless steel

Aluminium alloy Steel shell or shell and tube

Which boiler should I choose?

 And how will you be looking after your

01202 662500 | sales@hamworthy-heating.com | hamworthy-heating.com

in multiple boiler installations important?

The overall efficiency of a multiple Why match plant output to load?

This ensures the load is matched to warm the

Products that perform | Service that delivers | People that care

Older atmospheric 70 kW 70kW 70 kW 70kW

OFF OFF OFF OFF

match load as closely. 100 100 100 100

POOR FAIR EXCELLENT EXCELLENT

It’s about how you drive it

Saving fuel, money and the environment

A large boiler will have to fully heat up regardless of how

01202 662500 | sales@hamworthy-heating.com | hamworthy-heating.com

Wall hung condensing commercial boiler with a stainless steel

 Space saving flue arrangement Total height of less than

Options: Simple hook arrangement for

Products that perform | Service that delivers | People that care

Data & Dimensions: Stratton mk2

ErP efficiency rating A A A N/A N/A N/A N/A

Maximum operating water temperature °C 85 85 85 85 85 85 85

Flue gas temperature @80/60 °C °C 80 76 70 74 76 70 70

Nominal supply voltage 230V 1Ph 50Hz

Approx. shipping weight kg 50 60 90 90 95 100 125

Note: All dimensions in mm

Dimensions Reference S2-40 S2-60 S2-70 S2-80 S2-100 S2-120 S2-150

Flow Gas Return

Underside Front Side

01202 662500 | sales@hamworthy-heating.com | hamworthy-heating.com

Stainless steel high efficiency, fully modulating condensing

Key benefits: 40°C ∆T

 Integral boiler sequence controller Integral master/slave feature

And how will you be looking after your

Space saving flue arrangement Total height of less than

Note: All dimensions in mm

Integral boiler sequence controller Integral master/slave feature

Zone control 762kW in less than one

Note: All dimensions in mm

Note: All dimensions in mm

6 bar rated heat cell The Marlowe Theatre in

Note: All dimensions in mm unless

Note: *Rear clearance Flow R2-11

Note: All dimensions in mm