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LOKASI : RU II DUMAI
I- FOR INFORMATION
Isa
REVIEWED : ___________ DATE : ____________
PAGE/
REV NO. DATE OF ISSUE ITEM DESCRIPTION OF CHANGE
PARAGRAPH
0 22 Febuary 2019 Issued for Approval
TABLE OF CONTENTS
Page
REVISION HISTORICAL SHEET
TABLE OF CONTENT
ATTACHMENT
A. MODELING STEEL STRUCTURE DESIGN
B. LOAD CALCULATION
C. ACTUAL RATIO
D. BORE PILE CAPACITY AND SOIL PROPERTIES
E. FOOT FOUNDATION DESIGN
F. BORE PILE DESIGN
Sheet 3 of 9
JOB No Document No
Pembangunan 1 (Satu) Unit Fasilitas Gas
External Kapasitas 57 MMSCFD C/W E20200-15-09 CS-920-016-0015
Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : 1-9
1.0 INTRODUCTION
1.1 General
Scope of work by PT. Pertamina (Persero) RU II Dumai as a user to provide a detailed description of the
scope of work along with the technical specifications required in the construction work of an external gas
facility unit of 57 MMSCFD capacity at the PT. Pertamina (Persero) RU II Dumai refineries, including but
not limited to Basic & Detailed Engineering, Procurement, Construction, Pre-Commissioning, Start-up,
1,2 Objectives
This document covers the design and calculation of Pipe Rack Foundation for Gas Facility project
1. SNI 1726-2012 "Seismic Resistance Design Procedure for Building and Non Building"
3. ACI 318-05 "Building Code Requirements for Structural Concrete and Commentary"
4. ASCE 7-10 "Minimum Design Loads for Buildings and Other Structures"
1,4 Units
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External Kapasitas 57 MMSCFD C/W E20200-15-09 CS-920-016-0015
Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : 1-9
1.7 Abbreviation
Abp : area of base plate
Af : area of flange
Apc : pile cap area supporting column
Aw : area of web
a : equivalent width of tension area
bw : Wiremesh width
Bf : Footing Width
bf : width of flange
bs : Uniform width
C : compression force
Ca : seismic coefficient
Cb : stress modifier
Cp : wind force coefficients
Cv : seismic coefficient
D : dead load
d : member depth
d' : effective depth of concrete member
dp : Pedestal Thickness
dc : concrete cover thickness
E : elastic modulus or young modulus
EQ : earthquake load
Sheet 5 of 9
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External Kapasitas 57 MMSCFD C/W E20200-15-09 CS-920-016-0015
Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : 1-9
fa : allowable steel compression stress
fb : allowable bending strength
fc : allowable concrete compressive stress
fc' : concrete compression stress
fpc : allowable concrete compressive stress
ft : allowable tensile strength
fu : ultimate stress
fv : allowable shear stress
fy : yield stress
G : gust effect factor
hf : Footing Thickness
H : total height of structure
ha : Pedestal above ground
hb : Pedestal under ground
hp : member total height
I : importance factor
Kd : wind direction factor
Kz : velocity pressure exposure coefficient
Kzt : topographic factor
L : live load
Ls : uniform Length
Lw : Wiremesh span
Lf : Footing Length
M : moment force
n : number of bolt
P : axial force
qz : wind velocity pressure
qD : uniform load
R : rain load
SW : self weight
SIDL : super imposed dead load
T : natural period of structure
tc : plate thickness required to resist bolt maximum tension
tf : flange thickness
tp : plate thickness
ts : slab thickness
tw : web thickness
V : shear force
Vb : base shear
Vw : wind speed
W : wind load
Wt : weight of equipment or building for seismic calculation
Z : seismic zone factor
z : total height of structure in wind force consideration
θ : roof lean angle
d : deflection or settlement
μ : poisson ratio
Sheet 6 of 9
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External Kapasitas 57 MMSCFD C/W E20200-15-09 CS-920-016-0015
Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : 1-9
JOB No Document No
Pembangunan 1 (Satu) Unit Fasilitas Gas
External Kapasitas 57 MMSCFD C/W E20200-15-09 CS-920-016-0015
Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : 1-9
2.2.7 Earthquake Load (EQ)
Earthquake load is calculated in accordance with SNI 03-1726-2012
Soil Type = Soft Soil (SE) (Ref. 1 sect 5.3)
Response acceleration = 0.25 - 0.3 g at t = 0.2s (Ref. 1 sect. 6.2)
0.2 - 0.25 g at t = 1 s (Ref. 1 sect. 6.2)
Ie Importance factor = 1,50 (Ref. 1 sect 6.1)
JOB No Document No
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External Kapasitas 57 MMSCFD C/W E20200-15-09 CS-920-016-0015
Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : 1-9
Lf
ey
1
bf
y ex
Figure 6.1: Pipe Rack Area New H2 PSA Foundation Top View
Sheet 9 of 9
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Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : 1-9
Pile Data:
npile number of pile 1
ODpi pile diameter 450 mm
Lpi pile length 38 m
Pedestal Dimension :
Wp Width of pedestal 400 mm
Lp Length of pedestal 400 mm
hp Pedestal thickness 500 mm
ha Pedestal above ground level 300 mm
hb Pedestal below ground level 200 mm
Ratio ≤ 0,75
n Pile Max. Pu
Node Max. H Ratio Remarks
required Ratio
88 1 0,048 0,00012 Pass,OK!
89 1 0,048 0,00012 Pass,OK!
90 1 0,111 0,00013 Pass,OK!
91 1 0,111 0,00013 Pass,OK!
92 1 0,116 0,00014 Pass,OK!
93 1 0,119 0,00014 Pass,OK!
ATTACHMENT A
MODELING STEEL STRUCTURE DESIGN
Sheet A. 1 of 3
4800 4800
TOP VIEW
SIDE VIEW
Sheet A. 2 of 3
ATTACHMENT B
LOAD CALCULATION
Sheet B. 1 of 11
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Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : B. 1 - 11
ATTACHMENT B
LOAD CALCULATION
Fig. B.2.1 live load for maintenance is = 0.98 kN/m, Which distributed line load
8700 mm 8700 mm
6000 mm
6000 mm
Wy
PLAN PLAN
b) Wx
a)
Fig. C.4.3 Wind Direction
Data :
h height of Structure = 10,00 m
L Length of building = 15,00 m
B Width of building = 8,70 m
ẑ The equivalent height = 6 m
gQ = 3,40 (Ref 8 Section. 6.5.8)
gv = 3,40 (Ref 8 Section. 6.5.8)
c = 0,15 (Figure 4.2)
l = 650 ft (Figure 4.2)
= 198,2 m
ϵ = 0,125
θ = 0o
qh = 697,33 N/m2
Lẑ = 198,2 x (33/6)^0,125
= 160,162
Iẑ = 0,15 x (6/33)^1/6
= 0,199
Q = ( 1 / (1 + (0.63x(((8,7+10)/160,162)^0.63)) ) ^0.5
= 0,927
G =
0.925 ((1+1.7 x gQ x Iẑ x Q) / (1+1.7 x gv x Iẑ))
= 0.925x((1+1.7x3,4x0,199x0,927)/(1+1.7x3,4x0,199))
= 0,889
h/L = 1,149
Cp = 0,70 (Wy ) (Figure 4.1)
0,18 (Wx Tension) (Figure 4.1)
GCpi = 0 ( Compression ) (Figure 4.2)
0 ( Tension ) (Figure 4.2)
Wind in X-Direction
Ls Frame Line 120 001 A/B = 16,78 m
q wind = 0,112 * 16,78
= 1,873 kN
Ls Frame Line New 002 A/B = 12,30 m
q wind = 0,112 * 12,3
= 1,373 kN
Ls Frame Line New 001 A/B = 4,80 m
q wind = 0,112 * 4,8
= 0,536 kN
Based on the seismic properties above, the response spectra could be developed below:
Seismic Acceleration (Sa)
0.205 1.025
T0 T1
Period (T in Second)
Based on shear calculation above, equivalent lateral load for each joint will be as follows:
wi hi wihi Fi Fx Fy
Node
(kN) (m) (kN.m) kN Fi x t2 (kN) Fi x t3 (kN)
88 12,24 10,00 122,40 2,48 0,50 0,50
89 12,29 10,00 122,90 2,49 0,50 0,50
90 28,28 10,00 282,80 5,74 1,15 1,15
91 28,36 10,00 283,60 5,76 1,15 1,15
92 29,55 10,00 295,50 6,00 1,20 1,20
93 30,34 10,00 303,40 6,16 1,23 1,23
141,06 1410,60
Sheet B. 11 of 11
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Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : B. 1 - 11
ATTACHMENT C
ACTUAL RATIO
Sheet C. 1 of 4
ATTACHMENT C
ACTUAL RATIO
C.1 Overall Ratio
Sheet C. 2 of 4
ATTACHMENT D
BORE PILE CAPACITY AND SOIL PROPERTIES
Sheet D. 1 of 11
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Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : D.1 - 11
Ultimit lateral force at the end of pile, by taking the moment on the lower end :
H u = (3/2) . g . D . Kp . f ……………………………… ( 2 )
and
f = 0.82 . ……………………………… ( 3 )
Equation (1) :
Hu = 1/2. g . d .L3 . Kp
e+L
f = 0.82 .
Equation (4) :
Pu Hx Hy HR Permanen
Max Pu Max H
Node L/C Fz (kN) Fx (kN) Fy (kN) FH (kN) N
Ratio Ratio
89 COMB1 54,38 -7,41 -2,12 0,000 0,048 0,00000 1
89 COMB2 53,39 -7,63 -1,84 0,000 0,047 0,00000 1
89 COMB3 54,64 -8,46 -1,85 3,585 0,048 0,00006 1
89 COMB4 53,74 -7,64 -1,95 3,585 0,047 0,00006 1
89 COMB5 50,2 -6,98 -1,94 3,585 0,044 0,00006 1
89 COMB6 51,1 -7,79 -1,84 3,585 0,045 0,00006 1
89 COMB7 53,35 -8,82 -1,85 7,169 0,047 0,00012 1
89 COMB8 51,55 -7,19 -2,06 7,169 0,046 0,00012 1
89 COMB9 52,21 -8,06 -1,84 3,516 0,046 0,00006 1
89 COMB10 51,11 -7,16 -1,92 3,502 0,045 0,00006 1
89 COMB11 35,22 -4,78 -1,45 3,502 0,031 0,00006 1
89 COMB12 36,32 -5,68 -1,37 3,502 0,032 0,00006 1
89 COMB13 37,46 -6,43 -1,38 7,169 0,033 0,00012 1
89 COMB14 35,66 -4,8 -1,59 7,169 0,032 0,00012 1
Pu Hx Hy HR Permanen
Max Pu Max H
Node L/C Fz (kN) Fx (kN) Fy (kN) FH (kN) N
Ratio Ratio
90 COMB1 125,78 -0,33 -13,1 0,000 0,111 0,00000 1
90 COMB2 114,7 -0,45 -11,18 0,000 0,101 0,00000 1
90 COMB3 112,79 -0,99 -11,02 3,585 0,100 0,00006 1
90 COMB4 116,32 -0,48 -13,05 3,585 0,103 0,00006 1
90 COMB5 117,9 -0,53 -13,07 3,585 0,104 0,00006 1
90 COMB6 114,37 -1,04 -11,04 3,585 0,101 0,00006 1
90 COMB7 108,3 -1,46 -10,87 7,169 0,096 0,00012 1
90 COMB8 115,36 -0,45 -14,93 7,169 0,102 0,00012 1
90 COMB9 110,06 -0,98 -11,01 8,092 0,097 0,00013 1
90 COMB10 113,33 -0,41 -12,6 8,092 0,100 0,00013 1
90 COMB11 82,08 -0,24 -9,82 8,092 0,073 0,00013 1
90 COMB12 78,81 -0,8 -8,23 8,092 0,070 0,00013 1
90 COMB13 77,04 -1,29 -8,09 7,169 0,068 0,00012 1
90 COMB14 84,1 -0,28 -12,15 7,169 0,074 0,00012 1
Sheet D. 10 of 11
Pembangunan 1 (Satu) Unit Fasilitas Gas JOB No Document No
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Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : D.1 - 11
Pu Hx Hy HR Permanen
Max Pu Max H
Node L/C Fz (kN) Fx (kN) Fy (kN) FH (kN) N
Ratio Ratio
91 COMB1 126,17 0,31 -13,59 0,000 0,111 0,00000 1
91 COMB2 115,03 0,43 -11,6 0,000 0,102 0,00000 1
91 COMB3 116,94 -0,11 -11,77 3,585 0,103 0,00006 1
91 COMB4 116,66 0,46 -13,48 3,585 0,103 0,00006 1
91 COMB5 118,24 0,51 -13,5 3,585 0,104 0,00006 1
91 COMB6 118,52 -0,06 -11,79 3,585 0,105 0,00006 1
91 COMB7 116,27 -0,7 -11,95 7,169 0,103 0,00012 1
91 COMB8 115,71 0,43 -15,37 7,169 0,102 0,00012 1
91 COMB9 114,5 -0,22 -11,81 8,114 0,101 0,00013 1
91 COMB10 113,68 0,39 -13,03 8,114 0,100 0,00013 1
91 COMB11 82,34 0,22 -10,15 8,114 0,073 0,00013 1
91 COMB12 83,16 -0,39 -8,92 8,114 0,073 0,00013 1
91 COMB13 84,93 -0,87 -9,07 7,169 0,075 0,00012 1
91 COMB14 84,37 0,26 -12,49 7,169 0,075 0,00012 1
Pu Hx Hy HR Permanen
Max Pu Max H
Node L/C Fz (kN) Fx (kN) Fy (kN) FH (kN) N
Ratio Ratio
92 COMB1 131,44 1,64 15,07 0,000 0,116 0,00000 1
92 COMB2 119,45 1,39 12,89 0,000 0,106 0,00000 1
92 COMB3 117,59 0,26 13,07 3,585 0,104 0,00006 1
92 COMB4 117,48 1,38 10,88 3,585 0,104 0,00006 1
92 COMB5 118,12 1,38 10,89 3,585 0,104 0,00006 1
92 COMB6 118,22 0,26 13,08 3,585 0,104 0,00006 1
92 COMB7 113,18 -0,86 13,26 7,169 0,100 0,00012 1
92 COMB8 112,96 1,38 8,88 7,169 0,100 0,00012 1
92 COMB9 114,61 0,03 13,09 8,455 0,101 0,00014 1
92 COMB10 115,42 1,39 11,53 8,455 0,102 0,00014 1
92 COMB11 83,01 1,04 8,31 8,455 0,073 0,00014 1
92 COMB12 82,2 -0,31 9,87 8,455 0,073 0,00014 1
92 COMB13 80,76 -1,2 10,05 7,169 0,071 0,00012 1
92 COMB14 80,55 1,04 5,67 7,169 0,071 0,00012 1
Pu Hx Hy HR Permanen
Max Pu Max H
Node L/C Fz (kN) Fx (kN) Fy (kN) FH (kN) N
Ratio Ratio
93 COMB1 134,97 -1,68 15,85 0,000 0,119 0,00000 1
93 COMB2 122,49 -1,42 13,56 0,000 0,108 0,00000 1
93 COMB3 124,35 -2,55 13,38 3,585 0,110 0,00006 1
93 COMB4 120,5 -1,42 11,55 3,585 0,106 0,00006 1
93 COMB5 121,14 -1,42 11,56 3,585 0,107 0,00006 1
93 COMB6 124,98 -2,55 13,39 3,585 0,110 0,00006 1
93 COMB7 123,67 -3,69 13,21 7,169 0,109 0,00012 1
93 COMB8 115,98 -1,41 9,54 7,169 0,102 0,00012 1
93 COMB9 122,23 -2,8 13,38 8,681 0,108 0,00014 1
93 COMB10 118,44 -1,42 12,19 8,681 0,105 0,00014 1
93 COMB11 85,28 -1,07 8,81 8,681 0,075 0,00014 1
93 COMB12 89,06 -2,45 10 8,681 0,079 0,00014 1
93 COMB13 90,5 -3,34 9,83 7,169 0,080 0,00012 1
93 COMB14 82,81 -1,06 6,16 7,169 0,073 0,00012 1
Sheet D. 11 of 11
Pembangunan 1 (Satu) Unit Fasilitas Gas JOB No Document No
External Kapasitas 57 MMSCFD C/W E20200-15-09 CS-920-016-0015
Accessories Di Kilang RU II Dumai DATE : 4-Apr-2019
REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : D.1 - 11
D.3.2 Pile Design Summary
Ratio ≤ 0,75
ATTACHMENT E
FOOT FOUNDATION DESIGN
Sheet E. 1 of 5
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PT. PERTAMINA (PERSERO) PAGE : E. 1 - 5
Pile Group
ODpi Pile diameter 0,45 m
semin Pile minimum distance to foundation's edge (1.25*ODpi) 0,56 m
smin Pile spacing minimum distance (3*ODpi) 1,35 m
Lf
ey
1
Lf
ex
y
x
Figure E1-1 : Foot Foundation Configuration in X and Y Axis
Lp
Ha
Hp
G.L
Hb
Hf
x
Figure E1-2 : Foot Fondation Configuration in X and Z Axis
89
88 91
90
93
92
FX FY FZ MX MY MZ
Story Point Load
kN
BASE 88 MAX 7,7 0,01 54,44 0 0 0
BASE 88 MIN -1,04 -2,11 -1,56 0 0 0
Check :
Define spacing = 150 mm
As used = 1340,4 mm² per m
a = As x fy
0.85 x fc' x b
= 1.340,42 x 345
25.398,00
= 18,208 mm
f Mn = f As x fy x (d - a/2)
= 180,17 kN.mm
f Mn = 180,17 kN.m > Mu = 0,00 kNm …OK
D16 - 150
Use D16 - 150 for top & bottom flexural reinforcement
8D16
8D16 For Main Vertical Rebar
Shear Data :
Type Column A 160000 mm2
fc' 24,9 MPa Vc 3366,34 kN
Lp 400 mm ϕVc 2356,44 kN
Wp 400 mm
ϕ 0,7
Sheet E - 5 of 5
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REVISION : 2
PT. PERTAMINA (PERSERO) PAGE : E.1 - 5
Vu < ϕVc
40,19 > 2356,44 Need No Shear Reinforcement
ATTACHMENT F
BORE PILE DESIGN
Sheet F - 1 of 2
Rebar Number = 8 ea
Diameter of reinf. Bars = 16 mm
b = 1000 mm
d = 392 mm
Rn = Mu / ϕ
b.d²
= 0,000%
= 5,000%
ρ max = 0.75 * ρb
= 3,750%
ρ min = 1.4 / fy
= 0,406%
(Ratio Reinforcement)
ρ = 0.85 . f'c 1 - 1 - 2. Rn
fy 0.85 . F'c
= 0,000%
Required reinforcement
As min = p*b*d
= 1591 mm²
8 - D16
8 - D16 For Main Vertical Rebar
Sheet F - 2 of 2
Check Shear :
Check Shear :
Shear Data :
Type Column
fc' 37,4 MPa Vc 179,7 kN
Ødpi 450 mm ϕVc 125,8 kN
h 1000 mm
ϕ 0,7
Vu < ϕVc
40,2 < 125,78 Need No Shear Reinforcement