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ROCK REINFORCEMENT
Engineer Manual
No. 1110-2-2907 15 February 1980
Initial Edition
DEPARTMENT OF THE ARMY EM 1110-1-2907
Office of the Chief of Engineers
Washington, D. C. 20314
Table of Contents
CHAPTER 1. INTRODUCTION
General------------------------------------- 4-l
Types and Installation Methods--------------
Saple Specification------------------------
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CHAPTER 1
INTRODUCTION
l-3. References.
l-l
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f. Element. General term for rock bolts, tendons, and rock
anchors.
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CHAPTER 2
DESIGN OF ROCK REINFORCEMENT
2-l. General.
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b. Stages of Design.
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that the anchorage and bearing plate, washers, nut, and thread assem-
blies should have strengths greater than the yield point of the bolt
shank. This may not always be achievable for the anchorage. However,
full length bonding of the element to the rock by grouting will produce
the ideal situation where failure at one point in the whole element
assembly does not necessarily destroy its usefulness.
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anchorages are more prone to relaxation than are grouted type anchorages.
However, if the bond length is too short in grouted anchorages then
slip may occur. After a bolt assembly is grouted full length, the like-
lihood of anchorage slip is very greatly reduced if not eliminated.
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Table 2-1. Minimum Length and Msximum Spacing for Rock Reinforcement
a.
- l/2 the bolt length
Minimum Spacing 3 to 4 ft
* Where the joint spacing is close and the span is relatively large, the superposition
of two bolting patterns may be appropriate; e.g., long heavy bolts on wide centers
to support the span and shorter and thinner bolts on closer centers t stabilize the
surface against ravelling due to close jointing as outlined by Reed. 48
2-9
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Minimum Average Greatest of: This assumes the elements will behave in a
Confining ductile manner.
Pressure at I. Above Springline --
Yield Point
of Elements 5%. Pressure equal to a verti- a. For example if the unit weight of the
cal rock load of 0.20 times rock is 144 pcf and theopening span is
the opening width 75 ft the internal confining pressure is
15 psi.
III. ft IrtZections
a. 2 times the confining a. This reinforcement should be installed
pressure as determined from the first opening excavated prior
above to forming the intersection. Stress
concentrations are generally higher at
intersections, and rock blocks are free
to move toward both openings.
2-10
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(3) Limit analyses. The most valuable analyses used in the design
of rock reinforcement are those that consider possible modes of defor-
mation and methods for arresting such deformation prior to collapse of
a given rock structure. Such analyses are studies of failure mechanisms.
In this respect they are similar to limit (or plastic) design of steel
and reinforced concrete structures. This approach assumes that "yield"
can occur at certain points without total collapse of the structure.
This approach to rock structure stability realistically accounts for
the behavior of the rock and the reinforcement. In rock structures,
just as in steel or concrete structures, it is not always possible to
keep all stresses at all times less than the intrinsic "strengths" of
the materials. However, it is a matter of experience that many excava-
tions where the rock around the opening is highly fractured (that is,
it has "failed") are stable and have not collapsed. In such cases it
is essential to know that overall deformations of the excavation are
"stable." This often requires measures to be taken to improve the rock
mass behavior by means such as grouting and rock reinforcement. The
following methods are useful tools available for analysis of rock
structures:
2-11
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2-12
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Factors which would induce such conditions are (1) the irregularities
of joints are nominal, (2) the resistance force against sliding along
joints is low, (3) the angle the joints make with the surface of the
excavation is small, and (4) the force of gravity tends to induce motion
of the block. Blocks in the roof may be entirely free to fall, but
blocks in the wall would have to slide or rotate along the joints at its
sides and base before fallout could occur. It is obvious that similar
conditions in the floor would not cause concern, but in zones of high
stresses or swelling ground the floor can heave into the opening.
2-13
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(a) Single joint with bolt (b) Single joint with bolt
normal to joint. normal to end load.
For stability:
B- 1/2w
tan(cl-4) < p < tan(a + $I)
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L JOINT OPENING
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2-16
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L- In addition to "knitting"
together the jointed rock layer
between the ends of the bolts and
increasing the basic shear
strength of the rock in this
layer, the rock bolts also act as
shear or diagonal tension rein-
forcement for this layer consid-
ered as a beam or slab. Where STEEL CHANNEL OR T/E
steel channels or ties are used
with angle bolts (figure 2-7~)
the action is analogous to post- C
2
tensioning in reinforced concrete
practice. Figure 2-7. Beam or slab concept.
2* The length of the rock bolts is related not only to the geolog-
ical features of the rock near the surface but also to the span of the
opening. The structural member created by the bolts near the surface
should be relatively deep compared to the span. It is also related to
the spacing chosen for the bolt pattern. Due consideration must be
given the type and condition of the rock that is being reinforced.
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!?A
2-18
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ROCK REINFORCEMENT
PRIMARY BOLTS
SUPPLEMENTARY BOLTS
SPRING LINE
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1. The theory has been given by Jaeger and Cook34 and available
closed-form solutions reviewed by Hendron and Aiyer.ll Design ap-
proaches have also been investigated by Goodman and Dubois.lO Existing
solutions are for circular tunnels only , under conditions of hydro-
static virgin in situ stresses. However, such analyses for circular
tunnel behavior are quite valuable in the design of any tunnel or other
excavation with an arch-shaped roof nd have been used as a b*asisfor
ts and others. These analyses allow
rock reinforcement design by Talobre.
calculation of the pressure needed on the surface of the excavation to
stabilize the relaxed or plastic deformation zone around the excavation
and prevent continuing migration of this zone away from the excavation.
Theoretically, such a stabilizing pressure can be supplied by a system
of rock reinforcement and the bolts anchored beyond the plastic defor-
mation zone.
20 Shorter bolts that are not anchored beyond the plastic deforma-
tion can also improve conditions in the rock near the opening thereby
achieving additional stability of the plastic deformation zone. The
reinforced material is in triaxial compression rather than unconfined
compression which occurs at the surface and hence is basically stronger.
Also the reinforcement system, although not applying sufficient pressure
to prevent the plastic deformation zone from forming, does prevent rav-
elling and fallout from the surface and thus inhibits "stoping" action
that otherwise would take place. Consequently, surface treatment be-
comes of extreme importance. It may be noted that gravity effects on
relaxed rock in the roof of excavations have also been approximated in
these analyses.
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Tasmania, Australia. Physical model tests are also useful for checking
the validity of mathematical model results or for providing a better
understanding of the deformation behavior of the reinforcement, the rock,
and the discontinuities in the rock. Such tests are reported on by
Bureau, Goodman and Heuze.12
2-22
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cmm3
TENSIONED ROCK BOLTS
3-l. General.
a. Slot and Wedge Anchorage. With the slot and wedge type,
anchorage is obtained by inserting the wedge into the slotted end of
the bolt and expanding the slot by driving the wedge against the end
of the drill hole. Bolts with wedge-type anchorage hold best in hard,
sound rock. To assure good anchorage, the hole length must be accu-
rately drilled to within 3 inches and heavy driving equipment is needed.
The use of slot and wedge bolts was once very common, but with develop-
ment of expansion shell anchorage their use has declined rapidly and
they are now seldom used in civil engineering projects. A slot and
wedge anchorage is illustrated in figure 3-l. This type of bolt can be
rapidly fabricated on the job and used in an emergency.
b. Expansion Anchorages.
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WEDGE
BEVEL WASHERS
ASSEMBLED VIEW
t9
0- HARDENED WASHER
NUT
fXPLODED VIEW
3-3
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0
Q
WEDGE
EXPANSION
SHELL
~SUPPORT
NUT
-BOLT WITH
SQUARE HEAD
AND rORGED
WASHER
(ONE PIECE)
ASSEMBLED VIEW
EX PLODED VIEW
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bolt diameters of 5/8 inch or 3/4 inch and are used primarily in mines
rather than in civil engineering works.
(3) Bail type expansion units are made with a bail or strap be-
tween the leaves of the shell for support during installation (fig-
ures 3-3 and 3-4). During insertion of the bolt and torquing to set the
anchor, the bail keeps the leaves at the same position on each side of
the rod as the wedge is moved. Bail types can also be expanded directly
(without torquing the bolt) if the bolt is tensioned by direct pull.
These expansion units have two or four faces and are used in hard rock.
These units, at the present time, are successfully used on 5/8-inch to
1-l/2-inch-diameter rock bolts.
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BAIL
EXPANSION SHELL
Q
’! WEDGE
BEVEL WASHERS
ASSEMBLED VIEW
e
a--- NUT
EXPLODED VIEW
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EXPANSION SHELL
8-
e!Y
ASSEMBLED VIEW
HARDENED WASHER
a--
@-NUT
EXPLODED VIEW
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PLUG
-EXPANSION SHELL
OR CONE
4llP
---THRUST COLLAR
- DEFORMED BOLT
WITH HOLLOW CORE
QuK;K
SEAL
BEVEL WASHERS
ASSEMBLED VIEW
0e - HARDENED WASHER
@j-N”,
EXPLODED VIEW
3-8
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3-9
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3-10
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DEFORMED RE -BAR
STEEL COLLAR
BEVEL WASHERS
ASSEMBLED VIEW
HARDENED WASHER6
NUT
EXPLODED VIEW
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L- BULLE 1 NOSE
PERFORATED SLEEVE
PACKED Wltt-4
/DEFORMED
M-BAR
ASSEMBLED VIEW
BEVEL WASHERS
HARDENED WASHER
EXPLODED VIEW
3-12
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I. PI&x PREDErreUlMED
OF REBIN cARTRlDGEs.
mADING
STICK
--- @IN\
2. INBERT DEFORMED
REfmING BAR AND SPlN
THROUGH cAR-rmDGEB To MIX
HARDENLR AND CATAm IN CAR-
\
fAST RSIN SETS TO -.
DfVELCP TWSlONIffi
ANCHORAGEIN ABOUT , -.
5 MINUTES --.
I
-w
Sum WSIN SETS lN
2olo4oMIluTES-~ \
recanmcnded.
3-13
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CARTRIDGES, WLYESTEA
=NGROlJT
COUPLER FOR
BEMING PLATE
--
I
’ ASSEMBLED VIEW
(HARDWARE FOR I5DKSI BAR SHOWN)
3-14
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3-15
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Table 3-2. Some of the Commercially Available Equipment and Materials
for Installing Grouted Reinforcing Elements
Moyno grout Neat cement or gypsum Smooth or deformed bars, all sizes
PumP grout, chemical grouts
Sulfa-Set, Neat gypsum grout or Use with perfo sleeves or grout pump
F-181 mortar and elements listed,with each
ROC-LOC 540 Polyester resin. Placed Any size deformed bar or threaded
Mining Kit via transfer tube smooth bti
Celtite System Polyester resin. Pre- Deformed bars, No. 6 through No. 11,
packaged in cartridges No. 14
Dywidag Thread- Celtite resin cartridges Dywidag high alloy deformed "thread-
bar Rock Bolt bar." 5/8-in. aiam (230 ksi), l-in.
l-l/4 in., l-3/8-in. diam (all
150 ksi)
Celtite resin Celtite resin cartridges Deformed bars, No. 6 through No. 11,
anchor system. No. 14. Dywidag Threadbar, 22 mm,
Dywidag Thread- Grade 60
bar Rock Bolts
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deformations along its entire length. Bars can be cut to the desired
length in the field with a portable band saw. The deformations serve
as threads to fit specially supplied anchorage nuts or couplings. One
supplier offers a rock bolt system which uses a high alloy deformed
"thread bar" having an ultimate strength of 150,000 psi. Another sup-
plier offers "thread bar" steel wit?:a yield strength of 60,000 psi. To
avoid confusion in the'field, the high alloy steel bar is rolled with
right-hand thread deformations whereas left-hand deformations are used
on the lower strength bars. Direct pull tensioning is recommended with
this type of bar. With other resin anchor systems, specially designed
deformed bars are sometimes offered and recommended by the suppliers.
Types of available bolts and bars are listed in tables 3-l and 3-2.
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reduces torque induced in the bar as the nut is tightened. These con-
siderations are equally important when the bolt is tensioned by direct
pull since the nut must still be tightened under load to achieve maximum
load transfer from the loading jack to the nut.
f. Nut. The nut should develop the ultimate strength of"the bar;
generallyyheavy duty nut is required. A hexagon nut should be used
which is double chamfered or washer faced.
k3. Grouting Tubes. Tubes installed in the drill holes for trans-
mitting pumped liquid grout or for venting air should be semirigid.
Diameters of tubes which have been used successfully are 3/8-inch out-
side diameter (OD) and l/k-inch inside diameter (ID) for cement grout
and l/2-inch OD and 3/8-inch ID for resin grout.
h. Bond Breaker.
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are approximately 1.4 to 1.5 times the thread diameter. Couplings for
"thread bars," figure 3-9, are larger and outside diameters range from
1.75 to 2.0 times the nominal bar size. All couplings should be de-
signed to exceed the full strength of bolt and in the case of deformed
hollow core rebar rock bolts, the couplings should be "stop-type" cou-
pling to ensure the free flowing of the grout through the coupled
connection.
b. Drill Holes.
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always be measured and drill hole sizes checked routinely with a hole
measuring gage throughout the construction period,such as the Ohio
Brass gage. The standard gage is 10 feet long and measures from
l-l/4 inch to i-5/8 inch in diameter, but practically any size or diam-
eter will be supplied on special order. The overall hole size range,
however, cannot exceed 3/8 inch for each gage. The Williams gage also
supplies a drill hole gage which is available in any length with one
model for l-1/2- to 2-inch holes and another model for 2- to 3-l/2-inch
holes. The Ohio Brass and Williams devices are both calibrated in
l/16-inch increments but measurements are easily made to l/32 inch by
estimating between markings.
(3) For mechanical anchorages, the hole size should be the small-
est diameter that will allow the assembled unit to be pushed into the
hole so that a minimum amount of expansion ability is lost. When hole
size tolerances are not given by manufacturers, hole diameters should
not be more than l/32 inch larger than the specified diameter and no
smaller. For grouted anchorages, except for the pumpable grout types,
size is also critical relative to the bar size and quantity of pre-
placed grout, but a tolerance of up to l/l6 inch oversize can be
allowed.
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C. Mortar Pads.
(2) Two parts of quick-setting cement and one part Type III port-
land cement mixed with sufficient water to form a stiff mix has proven
to be a good mortar mix. The same mix with the addition of two parts
sand will also provide good results. Only the quantity of mortar suf-
ficient for one installation should be mixed at a time. For proper
placement, the mortar is packed in a ball around the bar at the collar
of the hole and the bearing plate and nut installed. In preparation for
pressure grouting around the bolt steel, if required, the collar of the
hole is also sealed with mortar at this time. Pressure is then applied
to the mortar by rotating the nut until the mortar is evenly distributed
under the plate. Adjustments in the angle of the plate are also possi-
ble at this time. Setting time required varies with condition and
angle of the rock surface and the value of the tensioning load. If the
surface is fairly normal to bolt axis and uniformly irregular, and a
very thin pad is placed, the bolt can be tensioned in less than a minute
just as soon as the mix sets initially. If a large adjustment in the
plate angle is necessary and a thick pad results under a portion of the
plate, a setting time of 5 minutes-15 minutes or more may be necessary.
Tensioning during the first few minutes following initial set should be
avoided since the pad has a tendency to break up during this time.
3-21
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(1) The protective sleeve over the shell is removed just prior
to insertion.
(2) The threads should be checked by screwing the cone onto the
bolt until the threads project through the hole. The cone should spin
freely on the threads. If it does not, a small amount of grease should
be placed on the threads. Care must be taken to keep grease off the
surface of the shell.
(3) Insert assembled rock bolt in the drill hole and set the
expansion shell with a calibrated preset impact wrench preferably with
an automatic cutoff. Check the correct setting torque with a hand
torque wrench periodically. If the rock bolt does not have a hollow
core, insert a long plastic tube along the bolt extending to the ex-
pansion shell.
(5) Install waterproof paper tube bond breaker over threads flush
with surface of mortar pad.
(9) Clean exposed threads and apply thread lubricant over threads
and contact surfaces of washer and hex nut.
(10) Install hardened washer and hex nut. Advance nut and position
plate on mortar pad as described in paragraph 3-4~.
3-22
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e. Slot and Wedge Bolt Installation. Slot and wedge bolts should
be installed according to the manufacturer's recommendations as modified
by the results of the field test program at the site with the foUowing
supplementary steps:
(2) The rock bolt (with the wedge inserted in the slot) and the
hole depth must both be measured to ensure that adequate length for
driving and installing bearing plate, washers, and nut remains. For
pressure grouting, a long plastic tube extending to the back of the bolt
can be taped in position at this time. Tube should be positioned along
slot so pinching of tube will not occur as bolt ears are expanded into
rock.
3-23
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15 Feb 80
figure 3-6. For full length grouting (after the end grout has set and
the bolt has been tensioned) an additional long plastic tube beginning
at the threaded end and terminating just short of the packer is also
taped to the bar. Polyfoam rubber is usually cut to size and fastened
to the bar with a narrow band of tape to form the packer. In up-holes,
wooden wedges at the hole collar are used to hold the bar until the
grout sets up. Except for providing clearance for the grout tubes and
making adjustments to the packer thickness, hole size is not critical
and can be almost any size larger than the bar diameter. Normally, a
hole diameter equal to the bar diameter plus 5/8 inch to 3/4 inch should
be used as a minimum. In softer rocks where bond strength is low at the
rock-grout interface, the bonding area can be increased by drilling
larger rather than longer holes. Procedures and materials for placing
the end anchorage grout are covered in paragraph 3-6. Once the end
grout is set, steps 4 through 11 in paragraph 3-4d should be followed
to complete the installation.
(a) When installing this type, figure 3-7, the drill hole depth
should not exceed the depth to which the reinforcing element will ex-
tend into the rock. The size relationship between the drill hole, the
reinforcement element, and the perforated sleeve is critical and should
be such that the combined cross-sectional area of the bar and the sleeve
packed with mortar be 10 percent to 15 percent greater than the area of
the drill hole. (Sleeves are of 20-gage metal with perforations over
approximately one half the surface area.) Poor anchorage strength may
result if a smaller volume of excess mortar is used. A greater volume
of excess mortar will make driving of the bar difficult through the
mortar. A listing follows which shows the size relationships recom-
mended by the sleeve manufacturer for installing standard deformed bars.
Other combinations must be based on separate computations.
The following portland cement mortar mix is recommended for packing the
sleeves when a setup time of two days or more is acceptable.
3-24
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15 Feb 80
Shorter setup times are possible with the use of portland cement and
accelerators, but four hours or more time is usually required before
the element can be tensioned depending on the rock temperature. The
quantity of accelerator should be determined on the basis of pull tests
conducted at hourly intervals on bars embedded in mortar. A mixture of
one part Type I portland cement, one part sand, and sufficient water and
accelerator (one part Sika-Set, or equal, to five parts water) to pro-
duce a mortar with a flow of 85 percent in accordance with CRD-C 11616
is recommended as a starter mix for testing. Tests should also demon-
strate that the mortar will remain plastic for a sufficient length of
time (usually 20 minutes or less) to allow driving of the bar through
the mortar. With the use of gypsum cement and sufficient water to form
a stiff plastic mix, bars can be tensioned after a setup time of approx-
imately thirty minutes. However, the long term stability (years) char-
acteristics have not been completely investigated. Laboratory tests
have shown that when submerged in water, gypsum grout did not increase
in bond strength over the seven-day strength. After three months, the
water-immersed sample exhibited less than one half the bond strength of
a sample cured in dry air.
3-25
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(b) Methods for installing end anchorages with the use of car-
tridges will pertain primarily to the types shown In figures 3-8 and 3-9
because a wide range of cartridge diameters with various set times is
available. However, installation techniques are similar for all car-
tridge types listed in table 3-2. Since manufacturers are in the pro-
cess of expanding existing lines of polyester resin products, the latest
data sheets should be obtained from suppliers during the design of rock
reinforcement. Steps in the installation sequence and other information
are given in figures 3-8 and 3-9. As indicated in the figures, holes
are also loaded with sufficient resin to bond the element full length as
well as to form the end anchorage. Once the bar has been spun to the
end of the drill hole, steps 4 through 11 of paragraph 3-4d are followed
after eliminating all reference to grout tubes or full length grouting.
3-26
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15 Feb 80
These relationships are critical not only to assure filling the space
around the deformed bar but also for other reasons. Shredding of the
cartridge is best assured when hole and cartridge diameters are only
slightly larger than the bar diameter. With these size relationships,
the best mixing of components is achieved and formation of air pockets
is prevented because the resin component particles are forced to trans-
late and interact along the bar length. For achieving a good installa-
tion an excess resin quantity of 15 percent is allowed. As a general
rule, a successful installation will result if the cartridge and drill
hole diameters exceed the nominal bar diameter by approximately l/4 inch
and 3/8 inch respectively, i.e., No. 8 rebar, l-l/b-inch- (32-mm-) diam-
eter cartridge, 1-3/8-inch-diameter hole. This relationship will result
in an embedment length of approximately 20 inches for a standard 12-inch-
long cartridge. Correct size relationships as well as embedment yields
must be positively determined at the time field tests are conducted to
establish embedment lengths required for positive anchorage. Over-
drilling of hole depth up to 2 inches is acceptable.
3-27
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15 Feb 80
\ \ Ii RESIN STOP
\
TOP VlEW OF
RESlN STOP
RESIN PLAIN OR DEFORMED BAR
NUT
EXPLODED VIEW
3-28
EM 1110-l-2907
15 Feb 80
are not dependent on the type of anchorage used or the type of bolt used.
These are direct pull tensioning using a hydraulic system and torquing
of the nut using a torque wrench. Direct pull tensioning has two ad-
vantages over torquing. The first is that torsional stresses do not
combine with tensile stresses to reduce the strength of the bar. This
advantage is not so great if friction reducing materials, as discussed
in paragraph 3-3e, are placed prior to torque tensioning. The other ad-
vantage is that direct pull tensioning gives a positive indication of
the capacity of the anchorage within the range of the tensioning load
for every bolt installed. With either method, a deformeter (hollow core
rock bolt modified to act as an instrument for monitoring strain in the
steel) should occasionally be installed in place of a rock bolt to check
the efficiency of the tensioning method. Improvements in the equipment
and hardware generally used by contractors with both tensioning methods
would be desirable.
3-29
GROUT PAD
BEARING PLATE
DIAL GAGE,
w
242
0
ROCK 80 LT _/
COUPLING
HYDRAULIC CENTER
PEDESTAL OR BRIDGE HOLE RAM
Figure 3-11. Center hole ram for direct tensioning of rock bolts.
- - - - ._
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3-31
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15 Feb 80
substitutes for the hollow core. For full length grouting of the types
shown in figures 3-6 and 3-7, a long tube terminating at the anchorage
must be taped in place prior to placing the reinforcing element and a
short tube installed at the collar. The same two-tube technique is
used for full length grouting of types shown in figures 3-l through 3-3.
With these types, the long tube is best placed after the bolt is an-
chored to avoid crimping the tube as the bolt is spun. A long thin
removable rigid rod or tube inserted in the plastic tube will simplify
the placement. This method is particularly useful when it becomes
necessary to upgrade older installations where ungrouted bolts were
installed.
For pumping neat cement grout, all grout pipes, tubes, and fittings
should be free of dirt, grease, hardened grout, or other contamination
before grouting commences. All wash water and diluted grout should be
flushed from the lines. The grout line should be attached to the injec-
tion point such that leakage is entirely prevented. As a general rule,
grout pressure at the collar should not exceed 25 psi and grouting
should be continued until there is a full return through the vent. To
avoid clogging the tubes, the grout must be passed through a No. 8 screen
prior to injection because the cement will sometimes "ball-up" to form
obstructions. If, during grouting, grout leaks to the surface through
open joints and appreciable grout is being lost, the grouting operation
should be temporarily suspended and the joints caulked with quick-setting
mortar or other caulking material. If, during grouting of any bolt, the
hole accepts more grout than required to fill the nominal volume of the
3-32
EM 1110-l-2907
15 Feb 80
annular space without return of grout through the vent tube and if no
leakage is visible at the surface, then grouting operations should be
temporarily suspended, the grout line disconnected, and the bolt hole
allowed to drain. No earlier than one hour and not later than two hours
after suspension of grouting, the grout lines should be reconnected and
grouting completed. If excess leakage still occurs, sand should be
added to the grout to stiffen it. When grout flows in a steady stream
from the vent tube, the vent tube should be plugged (with a golf tee or
other plug) while pressure is maintained on the injection tube. The
grout line should then be removed and the injection tube plugged.
3-8. Quality Control. The quality control program for a rock rein-
forcement system should begin with a test installation at the project
3-33
r&J
ZF
Ui-J
cw?
“7
BEARING PAD OF A QUICKY 2
SET MORTAR MIX ?OCKBOLT ’
s
l”xS”x8” BEARING
PLATE
RoJect Locd.ion Teatire b&cncy Rock lbe mild Description General cents
Ik”oAa Te8t site haha District, puartz m=onit=, l*Sht S=W, de=.=, porghyritic A quick netting mx%e.r pad yu used under all bearing platea. m. a and
corps oi Engineers with e iinc to medium-grbmi ground mass. NO. 11 bolt* rerc honor-core. Testing vaa pcrermed in 1965.
og = 2.67; qu = 30.500 psi and tensile
strenisth - 1,450 psi. Rock YM EcmpCteDt ior
all but 3 bolts tested.
Bait Yield "ltimate Bolt lkchanical setting cement- "ater- Initial Pinal Grouted --Trout Failure Load. hip,,
size Streogth Strength Length Anchorage Torque orout sad cement set set h&h setting Anchor Bolt
No. kiPS kiP8 n l?vDe STyc e m a mfn:sec min:sec ft period w
-- -_ __ .- --
14 170 6 Yilliams 750 NO".?
Shootil Shell
-- L-
14 170 6 !dilli.ms 750 lione -- -- -- 175
Sloott, Shell
14 170 6 Yilliamn 750 pleat 4 34 dwa - 160 Lxdiw discontinued. Ilo failure
Sac&h me11 Cement
14 170 6 Villiams 0 mat 4.5 31,days 16@ Lading dIacontinued. "o failure
saotil Shell cement
11 71 ll8 16 Yillisms Loo lions - __ -_ 72 -- ".nti.cturer's rati- is 74 kipa at
Def0-d Shell yield rrd loo kips st ultirte.
hb test* dmwed 71 and 118 kips.
=eSPecti"ely. through bolt end 59
and 98 tbrowh threw&
11 71 118 16 Yillians 400 llonc -- -- -- -- -- 8 --
OcRX-lWd Shell
11 71 118 16 Yilliams boa !kme -- -- - -- -_ 62
Deiormed Shell
11 71 118 6 Williams 400 AO"e -- -- __ -- 36 __
nerormed Shell
11 11 118 6 Villilrms boo *one - -- -- __ __ & -
De*ame* Sk11
11 71 118 6 Yilliams boo lone -- __ -- - - _- 76 --
Lkiormed Shell I
11 71 118 6 "one -- Cea-Sand L 1:1 0.3 4 28 &ys 96 Grout mix van 188 lb of csant,
De*ormcd Perio Shell 188lb and, 56 lbwmtv (max).ana
2 lb fluidifiv
11 71 118 6 Bone __ cez-Sand 6 1:1 0.29 3.66+ 28 aefs 92
ce*or!ned Perio Shell
11 71 118 8 ND"e __ Cm-Sand h 1:1 0.29 7.75 28 days
De*orme* Perio Shell I
ll 71 118 6 NO"= - OYPsum(S-1) b 1.1 br
Deformed PWPO
11 71 118 6 NO".2 __ oypslnn (S-1) 3 2 hr
Deformed Perlo
11 71 118 6 None -- Gypsum (S-l ) 2 2hr
Deformed PWiO
11 71 118 6 None __ oypsum (S-1) 1 3hr
Deformed Per*0
11 71 118 a Yilliams 0 Neat 0.4 10:36 23:OO 5 28 days 96 orout rir - 188 lb of me III
Demrmea Shell cement cement. 75 lb nyasb, and 2.6 lb
Iluidilier. v.ter "as added to
KG
produce efflur time of 20 see
ll 71 118 16 Uilliaas 0 Neat 0.4 lo:36 23:oo 4 28 days 92
De*arme* Shell Cement z+
0 38 59 a "illi- 0 Gypsum (S-1) 1.5 hr 40
0-N
6.5
De*omed Shell (Pmwb1e) \o
(continued)
Table 3-3. IContinued)
Fmject Lac~tion Testinn kemcr .mck TYPI and De.erlDtion oenersl c-t.
kvua Tee site Test Nluipcnt included 10.0~6psi equity hydr.ulie hod Pmp, 6omt.m
(Continued) end 1oQ-ton Center pull rame. extension usably, aad suppart brwket
for dial SW= used to Y-UT= bolt displmunt dur1.q testinS.
Bolt Yield ultirte Bolt MeChuliC~l settia(l cement- "e,er- hlt*al *ilul cmvted Grout Frl1ure LQad* klDS
SiZC strength strelbyth Lmgth mehomge Torque orout F.nd cement set set J.mah settin# Anciwr Bolt
so. up* klDS ft TYPC n-lb Tppe u Ratio *n:aec w ‘t-pTTimd PtillUe m RWkB
11 'I1 118 8 Oilliams 0 mat 0.4 10:36 23:w I4 28 ays -- 94
Dekmned Shell cement
11 71 118 8 Willimm 0 me. 0.b 10:36 23:oo b 28 d4* 92
Defamed She11 cscnt
11 71 118 6 w11iu* 0 seat 0.4 10:36 23:W 3 28 dap - 90
Deformed Shell cement
11 n 11 11.3 16 William 0 EpD4 5 30 dws 84 A woke= - used t., coatml
DePxmed Shell cmxtedlenst.h~d Srout w.a
- in
11 71 118 a Williams 0 -4 5 30 days 80* X.nadin.s discontinued. Ilo failure
DeCxmed Shell
11 71 118 8 Uilli~ 0 a-4 b 30 days - 90
Deformed Shell
11 71 118 8 YllliuS 0 m4 3 30 days -- 9
Deformed Shell
11 71 11.3 8 Williams 0 eporv 1.5 30 dws 50 _-
DeCmned Shell
11 71 118 8 llone __ PolyeBter b Resin inserted In back of hole and
7 a4ya 92
Deformed (P-1) bdt iB driren thr* it. A trans-
fer tube is uled to place the resin
11 71 118 8 -- Polyester 3 7 days 40
Deformed (P-1)
11 11 118 a Uillisls 0 PC.lyCStCr 3 7 dws 25 0
Deformed Shell (P-1)
11 71 118 a Yilliams Cl -_ 2 7-Y' 1 _-
Deformed Shell
11 71 118 8 none - Polyester b 100 P-2 LmlYe.te:.is ?urni.ebedIn
'Idws
Deformed (P-2) ssus&ekqd p1s.Ytic b-8 "biCb
are placed .t b.ek of hole. Bolt is
driven thro".sb and rotated to mix
11 71 118 sone __ Pc.lye*ter 3 65
8 aaya
Deformed (P-2)
11 71 118 son.2 _- Polyester 2 32
7 aaua
Deformed (P-2)
a 38 WilliUS 250 mne - -- 38 khnufacturer rates yield st 37 Lrips
Deformed Shell and ult at 5s. L.,b teats in-
dicated 38 and 59 ior bolt and 28
and b@throwh threads. sway
frsctured rock
8 38 6 Williams 250 mne - _- lb - Rock VW badly fractured
Deformed Shell
8 38 6 Yilliamn 250 mne -- 2 Rock vaa badly fractured
Deformed Shell
a 38 a Yillisms 0 Gypurn (S-l) 6.5 2br 30 --
Deformed She11 Pumpable
(Continued)
(Sheet 2 Of 9)
Table 3-3. (Continued)
Roleet Lacation Testing Agency Rack Tyme and Description General Ccaments
Nevads Test Site For additional inPorrmt1.m shout this series OP tests, rePer to
(Continued) “Investigation oi Rock Salt Annchor~es in Quart* Monzonite Rock.” pile-
driver project, Technical Report No. 1, July 1965, -s District.
Bolt Yield “1tilmt.e Me(echmic* setting talent- water- 1nit1.l FInal Grouted GrO”t Fsilu-e load, kips
Sire Strength Strength Lon&b Anchorwe Torque Grout Ssnd Caent Set Set Length settin.g Anchor Bolt
NO. kiP. kiDS It TYDF a Type Ratio Ratio min:sec *n:sec h s u w NCBIfUk.
a 38 59 8 Williams 250 WPSllm (S-1) 6.5 4 hr -- 40
DePOrmed Shell PQab1=
8 38 59 a “illiamB 250 NOtiC -- -- -- -- -- -- 0 __ Improperly insttiled
Deiormed Shdl
xtrs-Long
7 C.F.I. 200 None 44
Defamed Shell
7 C.F.I. 200 a
IkPOrmed Shell
7 C.F.I. 2w 4 Improperly installed. Hole drilled
Defamed sllc11 l/a in. oversize
7 C.F.I. 200 40
LkPormed Shell
7 Uilliams 200 a
Deformed Shell
7 Williams 200 10
Deiomed Shell
7 Villisms 200 6
odormed Shell
7 NO”= GYPSY (S-1) 4 1 hr 37
Deformed Rr*Cl
7 Nane Gypsum (S-1) 4 2hr 40
Deformed Perio
Key
(Continued)
(Sheet 4 of 9)
Table 3-3. (Continn~~
Role& location Testiw Agency Rock Ibe and Description oenerel caments
Stockton Dam, Missouri
(Continued)
- Bolt Yield Ultimate kchsnical setting Cement- Water- Initial Final Orouted-zz Failure Load. kip.
size Strength Strength La&h Aachorwe Torqve Grout Sand cement Set Set k&h setting Anchor Bolt
NO. ki!x LiPa *t Tyw -- ft.-lb Q-pe * Ratio min:sec min:sec n Period Pailure w R-k.
11 74 100 10 Yilliame 700 None -- -- bl __ No failure
Short (l-
518 in.)
cc.ne Type
11 74 100 20 "il1i.m. 500 None -- -- 41 -- Displacement exceeded 1.6 in.
Short (l-
5/a in.)
Cone Type
11 74 100 20 Williams 500 NOCIC - - 46.7 __ No Psilurc. Displacement W(L~
Short (l- 0.9 in.
5/a in.)
Cone Type
11 74 100 20 Vil1i.m. 300 None -- - 46.7
Short (l-
518 in.)
Cone Type
11 74 loo 10 Willi- 300 None 41.2 -- No Pallure. 0.7411. displacement
Short (l-
5/a in.)
Cone Type
11 74 loo 20 Yil1i.m. 300 None 41.2 - No failure. 1.7-in. displacement
Short (I-
518 in.)
cone Type
(Continued)
(Sheet 5 OP 9)
Table 3-3. (cOntinue.3) qr
PlqectLocation Testing
buency Rock F.we and Description 0emr.l coaaents sr'
0
Stockton Dam, Missmri RePerence *or this series OP tests: “Rock Bolt Anchor Design," Supple-
(Continued) mentd Deai@ Memrandum No. 7S, Stockton DLL~ and Reservoir, Kansas City 2%
District. Corps oi bginecrs, February 1966. I
Salt Yield Ultim.te Bolt Mechanical setting cement- water- Initial Fi"al Grouted GrO"t Failure Load, kivd
Size Strength Strength kngth Amehorage Torque Grout Sand cement set Set knsth settinP, Anchor B"lt.
NO. kips hips ft Type m TyDe Ratio Ratio !nin:sec min:sec n Period Fail&UT F.I1UIF Remark.
(Continued)
(Sheet 6 of 9)
Cable + j. ,~~~ii”“C~)
Project LocatIon Tesrinn Agency Rock lh’e and DeScri*tlO” Genera1 ccxnments
Nevada Te?.t sire Fenix and Sclssa", inc. Alternating layers a* red and "bite tu**. The This test program was, conducted at NTS by Fenix and Sclsson in coopera-
tuff is commonly pmiceons and zeolitized. tion with Reynolds Electrical EnSlneerine Company.
Bolt Yield Ultimate Bolt Mechanical setting cement- water- Initial Fl"al Grouted Grout Failure Load. kips
si ‘e Strength Strength Length Anchorsge rorque Grout Sand cement set Set Length Setting Anchor Bolt
NO. BiPS klPS ft Type ft-lb Type Ratio Ratio min:sec min:sec x Period
-__ FailWe w P'-kS
I-l”.- a3 16 None -- S”lfaset 7 __ 83 (cou- Bolt was smooth and anchorage "8s
diem (Pumped) pling aft-low "Pigtall" grouted in
failure)
l-l".- a3 16 Nane __ Sulfaset 7 - 74 Bolt vs. smooth and anchorege was
dlam (pumped1 (thread B-*t-long "Pigtail" grouted in
failure)
l-ill- a3 16 -- S"lfaset 7 10 - Bolt was BmOOthand anchorage was
dlan. (pwnped) (FoorlY aft-long "Pigtail" grouted in
Smuted)
l-ill- a3 32 None - Sulfaset 7 0 -- Bolt "as smmth md anchorage was
dlam (pumped) (poorly aft-1onS "Pigtail" grouted 1n
grouted)
l-i”.- 83 32 lime __ S"lf&SPt 7 53 __ Bolt YLLSsmooth and anchorage was
dim ( wwed 1 (poorly aft-long "Pigtail" grouted in
Smuted)
l-in.- 83 32 __ SulfBSet 7 -- a2 Bolt "as smcoth and mchorage was
diam (PumPed) (thread aft-low "Pigtail" grouted in
failure)
l-l".- a3 32 _- Sulfaset 73 (mu- Bolt "as Smcmth and anchorage "IL5
W diam (pumped) Pli"& aft-law kgtail" grouted in
I failure)
a3 32 None _- Sulfaset 7 __ 57 (co"- Bolt was smooth and anchorage "es
(pumped) Pli"S aft-low "eigtdi" grouted in
F l-in.-
diam failure)
l-l”.- a3 32 NO”C -- s**aSet _- 63 (no Bolt "a6 smooth and anchorage was
dim (Pumped) Pailure) aft-law "Pigtsil" grouted in
1-i*.- a3 40 None -- SulPaset 10 -- Bolt was smooth and anchorage vas
‘3lQ.m (pumped) (poorly aft-low "Pigtail" grouted in
Smuted)
l-h- a3 40 None _- Sulfaset -_ 72 (mu- Bolt w-8 smooth and snchorage was
dim (pumped) Pling aft-low "Pigtail" grouted in
failure)
l-i”.- 03 12 None -- Sulfaset 1 0 - Salt "a6 smmth. A431 steel
dlam in per*0
sleeve
l-in.- a3 12 Sulfaset 5 10 -- Salt "as Smooth, A431 steel
dlsm in per*0
sleeve
72 12 None __ Sulfaset 2 53 __ malt vs. NO. 8 rebar, ~431,
in perro NC threads
sleeve
72 12 None __ Sulfaset 4 - 72 Bolt "as No. 8 rebar. A431,
in pm-f0 NC thread.
sleeve
a0 96 16 None __ suliaset 7 - 94 Bolt YBS No. 9 rehar. A431,
(pumped) NC threads
(Continued)
(Sheet 7 a* 9)
RoJect Location Testing AKencv Rock me an.3 oe.friDtion oencral c-at*
Nevada Test Site
(Continued)
Bolt Yield “ltimat~ salt Mechanical Setting cement- Yater- Initial Fi”al Grouted orout Pailllm Load, lrips
Size StrenSth Strength Length Amhorsge Torque orour SSl.3 cement Set Set Length Setting Anchor sdt
so. kim kips it TyDe s lyP e Ratio Ratio min:sec min:acc n Pcric.3 Flilure m R-k*
(continued)
(Sheet 8 of 9)
'r.,ble
3-3. (Concluded)
(Sheet 9 of 9)
EM 1110-l-2907
15 Feb 80
a. Background.
3-44
EM lllO-l-2907
15 Feb 80
c. Analysis.
(1) Table 3-4 lists the current design guidance and shows the
stepwise procedure to determine minimum length, maximum spacing, and
minimum average confining pressure for rock reinforcement. The spacing
of the intersecting joint sets and their resulting orientation with
respect to the tunnel axis has been determined to yield critical and
potentially unstable blocks in the crown of the tunnel (figure 3-13)
with dimensions of approximately 2 feet. From,the assumed behavior of
the rock, no significant loosening is anticipated below the spring
line. Therefore, the empirics1 rules are not used to determine re-
quired rock reinforcement below the spring line. In weaker rocks some
loosening could occur and support, as determined in the field, might
be required.
3-45
Table 3-4. Determination of Minimum Length, Maximum Spacing, and Minimum Average Confining Pressure 32
for Rock Reinforcement (Reference Tables 3-7 and 3-8; EM 1110-2-29013)
WP
SE
Parameter l Empirical Rules Trial 1 Trial 2 a
Minimum length greatest of:
a. Two times the bolt spacing Undetermined 2 x 3 = 6 ft4-Use
b. Three times the width of critical and
potentially unstable blocks 3~2=6ft As before
c. For elements above the spring line:
1. Spans less than 20 ft; one-half span 0.5 x 10 = 5 ft As before
2. Spans from 20 to 60 ft; interpolate be-
tween lo- to 15-ft lengths, respectively NA As before
3. Spans from 60 to 100 ft; one-fourth span NA As before
a. For elements below the spring line:
1. For openings less than 60 ft high, use
lengths determined in c. (above) NR As before
2. For openings greater than 60 ft high;
one-fifth the height NR As before
Maximum spacing least of:
a. One-half the bolt length 0.5 x 6 = 3 ft As before-use
b. One-and-one-half times the width of critical
and potentially unstable rock blocks l-112 x 2 = 3 ft As before
c. Six feet 6 ft As before
Minimum average confining pressure at yield point of elements greatest of:
a. For elements above spring line:
1. Pressure equal to a vertical rock load of
0.20 times width of opening 0.2 x 10 x 170/144 = 2.4 psi As before
2. Six pounds per square inch 6 psi As before-use
b. For elements below spring line:
1. Pressure equal to a vertical rock load of
0.10 times the opening height NR As before
2. Six pounds per square inch N-R As before
c. For elements at intersections, twice the
greatest confining pressure determined in
a. or b. (above) NR As before
JolffT SErA
AK SPACNG 12 IN JOINT SEr 6
AVG SPAC/NG 16 /AI.
3-47
EM lllo-l-2907
15 Feb 80
(3) From the selected parameters listed in table 3-4, the tension
in each bolt should be sufficient to cause an average confining pressure
on the tunnel surface of 6 psi. Since the selected anchor spacing is
3 feet on centers, each anchor must support 3 x 3 = 9 square feet
(1296 square inches). Therefore, each anchor must be stressed to a
minimum load of 1296 x 6 = 7800 pounds. Since any anchor size selected
can easily be tensioned to several times this minimum load and still be
below the yield strength, the tensile force in the rock anchor is not
a critical factor in the anchor selection. Guidance is given in
EM lllO-2-2901;3 tables 3-5 and 3-6, on commercially available rock bolts
with mechanical anchorage and grouted reinforcing elements.
DB = 66 FT/TAN 51 = 46.66 FT 5 47
AB=47FT-ISFT=32FT
FC = 40 FT/SIN 51 = 56.6 FT
w CB = 60 FT/SIN 52’ = 76.14 FT ry, 76 FT
” = l/2(40)62.4(50.6) = 63.4 KIPS
W : l/2(32)(60)(1)(160) = 154 KIPS
T = TOTAL ROCK ANCHOR FORCE
A ~~%DLEOFROLTTOSLO~E
SURFACE FOR MAX Fs
(at S) =‘#I
:. S= ;2alM$lJS INFERS 20” ABOVE
3-48
EM IllO-l-2907
15 Feb 80
b. Analysis.
3-49
EM lllO-l-2907
15 Feb 80
1
{cH cosec a + [W cos (a + E)
FS = W sin (a + E)
3-50
EM lllO-l-2907
15 Feb 80
where
W = weight of rock
c = cohesion of rock
u= groundwater force
E W
FORCE WHE RE
k IS USUALLY ASSUMED TO BE 0.1
Equation 1 was selected for the calculation of the FS since the equation
contains most of the parameters required for slope-stability analysis
and is straightforward to use. The existence of other equations and
techniques, which define FS differently, are recognized; however, their
use changes the numerical value of the FS only and not the slope sta-
bility. To determine the optimum direction of the rock bolts, equa-
tion 1 is differentiated with respect to 6 . This gives a maximum
FS when
3-51
EM 1110-1-2907
15 Feb 80
tan (a + 6) = tan 9
C. Solution.
From equation 1
1
FS = (154 cos 52') tan 32O
154 sin 52'
FS = 0.49
For this example T will be calculated for FS = 1.0 , 1.1, and 1.2.
Solve equation 1 for T . This gives:
For FS=l.O
= l(l54) sin 52O - 154 cos 52O tan 32O + 63.4 tan 32O
T
cos 32' + sin 32O tan 32'
3-52
EM lllO-l-2907
15 Feb 80
Use a bolt working capacity of 102 kips and a discontinuity surface area
of 76 sq ft (CB x 1). The bolt working capacity was assumed for this
problem.
86.2 kips
Required bolt force/sq ft = = 1.13 kips/sq ft
76 sq ft
= 9.5 feet
sB
Bolt should be placed on 9.5-foot centers on the plane of the discon-
tinuity inclined at an angle of -20' (52O + 6 = 32' 1. 6 = -2OO) for
FS = 1.
For FS = 1.1
= l.l(l54) sin 52O - 154 cos 52O tan 32O + 63.4 tan 32'
T
cos 32' + sin 32' tan 32'
102
.'. each bolt will strengthen - = 80.32 sq ft
1.27
SB = 480.32 = 8.96 feet
= 9.0 feet
sB
Bolt should be placed on g-foot centers on the plane of the discon-
tinuity inclined at an angle of -20° for FS = 1.1.
For FS = 1.2
T = 1.2(1$) sin 52O - 154 cos 52' tan 32O + 63.4 tan 32O
cos 320 + sin 32' tan 32'
3-53
EM lllO-l-2907
15 Feb 80
106.8
Required bolt force/sq ft = 76 1.41 kips/sq ft
102
.*. each bolt will strengthen m= 72.86 sq ft
.
sB = 8.5 feet
3-54
EM lllO-l-2907
15 Feb 80
From law of sines:
c = b sin y 9 sin 32'
sin B = sin 124O
c = 5.75 feet
d. summary.
3-55
EM 1110-l-2907
15 Feb 80
I
I2
2
E
,I$ I=
I
I
I;r
-I e
-I 3
-1 a
L
-(I
I I I I I I I I I
s ul
- -
0 n 0 J) 0 d3
I 7
T ?
d’s33t133a
3-56
EM lllO-l-2907
15 Feb 80
CHAPTER 4
UNTENSIONED REINFORCEMENT ELEMENTS
'4-l
EM lllO-l-2907
15 Feb 80
INSTALLATION
=
O0
oo;o”
0°00
O0
0°00 o”oo
0°00 o”oo
0°00
0 oo too
o”oo
00°
Oo
c
STEP t
STEP 2
ROCK ANCHOR
a
4-2
EM 1110-1-2907
15 Feb 80
,
ffhffl cxcovoffon /I&
P , Cement
y!k7h~gfL,
morhr
$&iii/ .Bu/lefIPd.bn
Grrhd tv
hfi/a
Exist?h
excovo /9:on
/he -
tllk il end
ROCK ANCHOR*
a. Without plate.
Grmd t0
&de f end
b. With plate.
4-3
EM lllO-l-2907
15 Feb 80
4-4
EM 1110-1-2907
15 Feb 80
CHAPTER 5
HIGH CAPACITY TENSIONED ROCK ANCHORS
5-l. General. High strength and long length cable and rod type bolts
have been used in a number of cases to solve special rock reinforcement
problems. Many patented systems have been allowed by specifications
generally to encourage competitive bidding. The designer specifies
only the hole length and orientation and the amount of effective con-
fining force required. Table 5-l lists some sources and sizes of
available systems which have been used for rock reinforcement. Systems
are made up of wires, strands, or rods. High strength reinforcement
systems all have three basic features: (1) an anchoring device, (2) a
tensioning device, and (3) a tendon or bar connecting these two to-
gether. The available systems differ mainly in the gripping or holding
mechanisms, which are patented.
b. Button Heads. The wire systems listed in table 5-l use the
cold-formed button head for load transfer. The head is formed after
the wire passes separately through a machined plate. Shims are placed
between the machined plate and the bearing plate. One system also has
a lock nut which is threaded on the machined plate. Button heads are
considered to be positive transfer mechanisms.
C. Wedge Grips. All strand systems listed in table 5-l use wedge-
grip devices for load transfer. ,These devices grip the strand in a
machined plate (either individually or in groups) and the machine plate
bears against the bearing plate. Some load elongation loss occurs while
setting the grips but can be compensated for when tensioning.
5-l
Table 5-l. High Capacity Rock Anchor Systems G!2
Tension rrJP
rype of Nominal Max Eff Load bF
Anchor Ultimate Diam No. of Surface Force Transfer
system Stress, ksi in. Wires Strands Condition 0.60 f's K Mechanism Anchorage co?
Wire BBRV 240 0.25 a52 -- -- 56.6- Button heads Spreader plate and grout,
“Y
367.6 plus button heads \9”
240 0.25 2-43 -- -- 14.1- Button heads Spreader plate and grout,
3
304.0 plus button heads
Soil and rock 240 0.25 18-108 -- -- 127.3- Button heads Spreader plate and grout,
assemblies 763.6 plus button heads
Strand Con a 2-m 0.50 -- l-48 - 24.a- Wedge grip Spreader plate and grout,
(Single) in nag.5 plus wedge grip
Ryco (MUX)
Stressteel 270 0.50 -- 1 -- 24.8 Extrusion Spreader plate and grout,
SEEE 0.60 -- 1-12 32.4- w-m= grip plbs extrusion wedge
388.8 grip
Stressteel 270 0.50 -- 3-54 -- 74.3- Wedge grip Spreader plate and grout
S/H wedge 1338.0 plus wedge grip
Monostrand 270 0.50 -- 1 -- 25 Wedge grip Grout only
rock 0.60 -- 1 --
anchors 0.70 -- 1 -- ::
Rock and 270 0.50 - 1-52 -- 24.a- Wedge grip Spreader plate and grout,
soil anchors 1288.9 plus diverging and con-
Gerging of-strands
Bar Dyedag 150 0.625 -- -- Deformed 26.1 Thread type Grouted, plus anchor
1.250 -- -- 116.6 deformation and ring
nut
160 0.625 -- - Deformed 27.8
1.250 -- - 124.3
Stressteel 145 0.750 -- - Smooth 39 Wedge, thread Grouted, plus
Bay System 1.375 -- -- 129 andnut wedge or threaded
(tapered), plate
Hewlett Grip
nut
160 0.750 -- -- Smooth 42
1.375 -- - 143
Hollow -- 2.000 -- -- Deformed 120 Thread and Expansion
Groutable nut
Solid bar -- 2.000 -- -- Smooth
Rock bolts
Solid bar 1.875 -- -- Smooth
EM 1110-l-2907
15 Feb 80
5-3
EM lllO-l-2907
15 Feb 80
CHAPTER 6
SURFACE TREATMENT
/ROCK REINFORCEMENT
SHOTCRETE
Ro CK REINFORCEMENT
LOCAL EXCAVATION
ROCK L/NE BEFORE
TREATMENT OF SEAMS
~~~__.-.
6-1
EM 1110-l-2907
15 Feb 80
h ‘. / NOTE:
PATTERN BOLTS
\
I
A TIES SUPPLEMENTARY BOLTS
MAJOR JOfNTS - .
SECTION A-A
i
-i
WALL ELEVATION
6-2
EM 1110-l-2907
15 Feb 80
6-3. Mine Ties and Strapping. These serve as a type of lagging be-
tween primary reinforcement elements. The surface restraint is more
rigid than in the case of wire mesh. Strapping is very effective when
it is continuous around exterior corners of cavity intersections, etc.
A combination of strapping with wire mesh is most effective in pre-
venting progressive loosening. An example of the use of mine ties is
given in figure 6-3.
6-4. Shotcrete.
6-3
EM 1110-l-2907
15 Feb 80
EXPANSION ANCHOR
4” x 4” x l/4” PLATE
WIRE MESH
DRILL HOLE
WlRE MESH
6-4
EM 1110-l-2907
15 Feb 80
a. General.
(2) Shotcrete has been in use for more than 50 years for various
types of construction. However, it has only recently been applied to
tunnels and other underground support, following the development of
high volume equipment and accelerating admixtures which cause the con-
crete to set up very rapidly. The state-of-the-art is best described
in the proceedings of an Engineering Foundation Conference (AC121).
b. Material Properties.
6-5
EM 1110-l-2907
15 Feb 80
sand, coarse aggregate graded up to about l/2 inch, and a strong ac-
celerator if the shotcrete is to be applied for tunnel support. The
accelerator causes the shotcrete to start hardening immediately after
application so that it will give early support to the rock. A minimum
compressive strength of 700 psi at the age of 7 hours is readily achiev-
able, and should generally be required. The accelerator also provides
two other advantages.
(3) As part of the mix design studies at the beginning of the job,
tests should be made to arrive at the best combination of brand of ac-
celerator and cement, and percent of accelerator to be used. Normally,
molded specimens are made just to establish the approximate range of
proportions. Then a few test panels or representative areas in the
structure are gunned, and cubes or cores extracted for determining
T-hour and 28-day strengths. All values are reported in terms of core
strengths which have been corrected to a length to diameter ratio of
two. Cube strengths should be reduced by 15 percent. Strengths in
these preconstruction tests should exceed the specified strength by at
least 20 percent.
c. Quality Control.
6-6
EM 1110-l-2907
15 Feb 80
(2) Tests should be made throughout the job to assure that the
in-place product is satisfactory. A program of routine coring from
the structure is normally recommended. As an alternative, test panels
gunned periodically may be supplemented with occasional cores from the
structure.
(1) The dry-mix process (where the mixing water is added at the
nozzle) is preferred for tunnel support shotcrete because it is better
adapted to the use of accelerators. Particular care should be taken
to see that the admixture is accurately proportioned and uniformly
mixed with the other materials. The wet-mix process is more difficult
to control because it requires that the accelerator be added before
the mix enters the hoseline. Therefore, the mix might set up before it
reaches the nozzle. However, the use of the wet-mix process without
accelerators is satisfactory for other applications as is open exca-
vation where high early strength is not required.
6-7
EM 1110-l-2907
15 Feb 80
6-8
EM 1110-l-2907
15 Feb 80
CHAPTER 7
CASE HISTORIES AND APPLICATIONS
7-l
EM lllO-l-2907
15 Feb 80
7-3. Anchorage of Structures. Rock bolts and rock anchors have been
used to anchor several types of structures. In civil engineering proj-
ects, uses have included anchoring concrete walls to rock, anchoring
retaining walls, anchoring spillway weirs and stilling basins, and
anchoring several other types of miscellaneous structures. Stability
analyses for these types of structures are covered in other Engineering
Manuals and will not be discussed here.
7-2
EM 1110-l-2907
15 Feb 80
Project Designer Locationof Excavation Rock Properties Description and Properties of Reinforcing Elements AverageConfining n = Pi/Bv Bolt Length
Reinforcing Dimensions Pressureon Rock Span
P Location Construction Elements H = Height,ft qu = Unconfined (F1 = Yield Strengthof Element,T, = Anchorage Surface,Pi, psi m = Pi/Hv Comments
Contractor B = Width, ft. Compressive Se ting Torque Used, Tn = TensioningTorque Used,
I Construction L = Length,ft Strength,Y = Unit Fd = DirectPull TensionForce Used, Fi = Estimated 'i = Fi
p or 3
f; Responsible
Agency Period D = Depth, ft Weight, RQn =.Rock InitialTensileStress in InstalledElement, . e I.
Shape QualityDesignation S = Spacingof Elements,k = loo0 lb) Initial Yield InitialYield fi Ti
1 East Delaware Aqueduct H=B=13 Shale, red, flat Ungrouted, l-in.-diam by 6-in.-long slot and wedge 0.46 Approximately30,000 ft of tunnel rein-
Tunnel L = 63,360 bedded rock bolts. S = approximately 3 ft but varied t? forced. Gunite placed after bolts were
1950 D= Sandstone,gray, meet local conditions. Steel channels and ties installed
New York, N. Y. Circular thinbJ laminated used on rock surface
2 Nechako-Kemano- British Kemano power H = 120 Granodiorite con- Ungrouted "fishtail" slot and wedge bolts, 12- 0.25 Rock bolts providepermanentreinforce-
Kitimat Columbia development, B = 82 tainingmany smell 16 ft long in walls. Following a massive fallout 0.33 ment of walls. Continuousreinforced
International underground L = 700 feldspar- aplite in west wall, over 1500 "fishtail," l-l/2-in.- concrete arch supports roof. 2,200 tem-
BritishColumbia, Co., Ltd. hydro- D =1500, cwer and diorltedikes; dism by 30- to ho-ft-long bolts placed in inclined porary "fishtail" rock bolts and
Canada electric Parabolic arch two dominantand diamond drilled holes filled with fluid sand ce- ll,OOO-cu-yd gunite were used during roof
power-plant roof mined with two minor faults ment grout, wedges driven tight, and bolts mining to assure personnel safety
AluminumCo. of chamber rise of 37 ft intersectchamber $tressed with torque wrench
Canada,Ltd. and span of qu = 16-25 ksi
1952 103 ft y = 171 pcf
Vertical walls
3 Glendo Dam U. S. Bureau of Intake H = B = 24.5 Sandstone,shale Ungrouted, 3/4-in.-diam by 6-ft-long expansion 7 0.25 0.24
Reclamation tunnel L = 1150 y = say 165 pcf shell rock bolts. 6,267 lin ft installed at 4-ft
Glendo,Wyo. D= spacingwhere considerednecessary. Bearing
C.F. Lytle Co. 1955-1958 Circular plates: 6 in. triangular by l/2 in. thick.
U.S.Burdau of Green Con- Fy = 15k
Reclamation struction Co.
4 Hills Creek Dam Corps of Diversion H=B=27 Lapillituff, with Ungrouted, 1-in.-dism slot and wedge rock bolts, 3 7 0.12 0.28 0.30 Remainderof tunnel supportedwith steel
Engineers tunnel L = 1150 areas of weak 10 ft long in crown, 8 ft long to springline, 0.37 sets. Tunnel is lined with reinforced
Oak Ridge, D= faults and joints placed in 800 ft of tunnel. S = 5 ft each way. concrete
Ore. Shea Co. 19% Horseshoe y = 134 pcf Tn = 250-300 ft-lb, Fi = lOk, Fy = 24k
qu = 5-7 ksi
CE, Portland
District
5 Regulating H=B= 18 Lapilli tuff, Ungrouted, l-ir,.-dism-slot and wedge rock bolts, 3 a 0.12 0.32 Tunnel is lined with reinforcedconcrete
tunnel L = 545 massive, with 10 ft long in crown, 6 ft long to springline. xi
.
D= minor faults S = 4 by 5 ft. Tn = 200-300 ft-lb, Fi = 8k,
, 1959 Circular h = 24k
Y
6 Penstock H=B= 16 Lapilli tuff with Ungrouted, 1-in.-diam slot and wedge, 10 ft long 0.19 0.45 0.50 Tunnel is lined with reinforcedconcrete
tunnel L = 667 ZO-ft-wide fault in cram and faults, 8 ft long to springline, 0.63
D= gouge zones 6 ft long in faults below springline. S = 4 by
1959 Circular 4 ft above springline and 4 by 6 ft below. 4 13
T = 100-200 ft-lb in fault zones, Fi = 4k;
Tn = 200-300 ft-lb in intact rock, Fi = 8k,
F; = 2hk (fa&s)
(Continued)
7-3
EM 1110-l-2907
15 Feb 80
K Binga Hydro- National Power Underground ii= 93.5 Metamorphosed :ock bolts consisting of deformed reinforcing bar, 2.9 0.11. Size, strength, and initial load on bars
electricProject Dorp. & Engineering power plant andesitesand O-20 ft long, inserted in grout mortar placed by 0.21 unknown. In pull tests, an embedment of
Development Corp. chamber B = 50 sedimentaryrocks he Swedish SN method. Lower portions of walls 3-5 ft developed full bar strength (in
Luson,Republic of Phillipines intrudedin places ,einforced at 3.3-ft spacing each way. Generally excess of 20k) in a variety of rock types,
of Phillipines Priorto L = 255 by dioriteand nstalled pointing upward, 30-45 deg from hori- including the softer rocks
Phillipine Engi- 1959 other igneousrocks 0nta1, with some horizontal
NationalPower neers Syndicate, D = 3Oa
Corp. Inc., & Platzer,
RB, Stockholm
- -
L2 BrokenBow Dam Corps of Engineers Diversion H=B= 18 Argillite, shale, Ingrouted 3/h-in.-diam headed rock bolts with 2 4.5 0.1 0.27 0.44
tunnel L =loqO limestone expansion shell, S = 5 ft longitudinal by 4.5 ft
Broken Bow, Nello L. Teer D= perimetrical, 6- by 6- by 3/8-in.-bearing plate,
Okla. 1962 Circular %- by b-in.- by No. 6 wire mesh on rock surface,
? = 15k, Tn = 150 ft-lb, Fi = 6.5k
CE, Tulsa Y
District
- I
(Continued)
7-5
EM 1110-l-2907
15 Feb 80
-
r -
Project Designer Locationof Excavation Rock Properties
Table 7-1. (Continued)
NORAD Cheyenne CE, Omaha Dis- Parallel cham- H = 60.5 Coarse-grained S, Length Fully grouted slot and 4rch Arch 0.22 'Construction period: 1961-1964
MountainComplex trict; Parsons, bers A, B, B = 45 biotitegranite Arch: 4 by 4 ft, 10 ft wedge rock bolts, 3/8-in.- 3.9 n.3 on07 on21 **Shape of chambers and tunnels on
Brinkerhoff, and C, typ. L = 1368, total intrudedby Wails: 5 by 5 ft, top thick bearing plates by ialls Jails this sheet consists of semicirCular
ColoradoSprings, Quade & Douglas; fine-to-medium- l-12 ft, bottom 2-8 ft, a-in. square or equi- ?.5 7.2 c& !&o arch with vertical sidewalls
ic Cola. A. J. Ryan & Power plant H = 56 grainedgranite remainder-10 ft lateral triangle. Chain
Associates chamber B = 50 and thin basalt link fabric, 2 by 2 in. by At intersection corners of large
North American L = 132 dikes NO. 6 gate, over rock sur- OYO7 ot19 chambers, 12-, 14-, and 18-ft-long
Air Defense Pegmatitedikes m w face. Some mine ties used bolts used in lieu of those shown for
Command Utah Mining & occur locally. to support rock between & & a distance of 16 ft from the corners
Construction Co. Parallel H = 56 Graniteis close1 Y 1
Arch: 4by4ft,8ft bolts. T, = 275 ft-lb,
11 11
building cham- B = 32 fractured (3 in.- Walls: 5 by 5 ft, 10 ft Fi = 9k, Fy = 26k 0.25 0.18
bers 1, 2, L = 600, total 3 ft) and mostly except bottom 2-8 ft O"l0 oT29
and 3, typ. unaltered. Predoln-
inant fracture & &
z Chambers A H = 36 systemcomposedof 14rch: 4byhft,lOft
md B between B = 45 two steeplydippiw 1dalls: 5 by 5 ft,
9, ,,
0.22 0.22
3 and 4 L= 200 sets, strikingNE IJpper one-12 ft, 0:007 0:21 0.33
and NW (Xhers - 8 ft
ii Chamber4 H = 36 Y = 174 pcf i4rch: 4 by 4 ft, 8 ft 0% oTp17
B = 32 qu: 1rJalls:5
,, 11
by 5 ft, 8 ft 0.25 0.22
L = 200 Coarse-grained 1Jpper two-10 ft O?lO on29 0.28
-
19-29 ksi Same as above except bolts
18 Barth access H = 22.5 Fine- to- medium ungrouted and no chain 0% 0:17
tunnr1 B = 29 grained, 24-35 ks i link fabric 3.9 n.3 North access lined with 2-ft-a-in.-
L = 1094, total Coarse-grained, O"l1 o"32 thick reinforced concrete for 269 ft
_------ ------__ highly altered, -------__ --- --- -- --. beginning at portal
PatternNo. 1 L = (498) 4.8-8.6ksi Q by 4 ft, 3-8 ft at o.Si- -0721
(minimum :rown, 6 ft at haunches 3.28
RQD:
reinforcement) %.ndone below
Coarse-grained, springline
------- -------_ good -------__ --- --- -- --. --- ---
PatternNo. 2 L = (328) Fine-grained, 4 by 4 ft, 14 ft over 0.48 0.62
fair to good arch and one below
springline
H = 22.5-25 n
11
North access 4 by 4 ft, three Same as north access tun- 0.18 0.24
transition B = 29-45 8 ft.at crown, nel, except 192 ft covered 0:07 0.21 0.28 0.27
tunnel L = 324 6 ft at haunches with chain link fabric 0.11 0,32
Turn-around H = 20.5 4 by 4 ft, 8 ft over Same as north access tun- 0.25 0.39
tunnel B = 32 arch to within 5 ft of nel ) except chain link 020 on29 0.49
L = 50 springline. 10 ft long fabric over entire length
at springline _
(Continu.ed
7-7
EM 1110-l-2907
15 Feb 80
r
-
Table 7-l. (Continued)
'reject lesigner Location of Excavation Rock Properties Description and Properties of ReinforcingElements \verageConfining n = Pi/BY joltLength
Reinforcing Dimensions 3-essureon Rock Span
mation :onstruction Elements H = Height,ft b-face, Pi, psi ill
= Pi/HY Comments
Zontractor B = Width, ft Fi 3
>
lesponsible Construction L= Length,ft i =-52 Or s2
,gency Period* D = Depth, ft InitialTensileStressin InstalledElement, I. 9.
Shape** S = Spacingof Elements.k = 1000 lb) 1Initial Yield Initia Yield E i
= --
1 IORADCheyeMe :E, Omaha Dis- Central H = 25 See page 7-3 S, Length Jngrouted 1-in.-diam slot and 3.9 11.3 1.31 0.40 *Construction period: 1961-1964.
fountainComplex trict; Parsons, access B = 45 4 by 4 ft, 16 ft wedge rock bolts, 3/&in.-thick on07 on21 I.31 0.48 "Shape of all tunnels or adits on
Brinkerhoff, tunnel L = 591 long at crown and bearing plates by &in.-square or this sheet consists of semicircular
!oloradoSprings, Quade & Douglas; upper haunch, 14 equilateral triangle. Chain link arch with vertical sidewalls
:010. A. J. Ryan & PatternNo. 1 L = (156) ft @ midhaunch, fabric, 2- by 2-in. by No. 6 oql13 oq137
Associates 12 and 10 ft lower sage, over the rock surface
lorthAmericanAir haunch
)efenseCommand Utah Mining & 7, = 275 ft-lb, Fi = 9k, Portionsof centralaccess tunnelwere
- Construction Co. _------ ,-----_ Fy = 26k --- --- .-- -- -- supportedwith steel sets and lined with
* PatternNo. 2 L = (93) n 1.13 reinforcedconcrete
on07 0.21 3.18
I.22
- ------- _------ _------. --- --- --- _-- -- --
-------
b PatternNo. 3 L = (138) ,3routed expansion shell hollow 3.9 15.6 1.40 0.72 200 ft of central access tunnel reinforced
core deformed bar rock bolts, l- 0:07 on29 with Patterns Nos. 3 and 4 was treated with
in.-dism, 3/8- by &in.-square 2-in. thickness of shotcrete reinforced with
c
bearing plates on mortar pads 2- by 2-in. by No. 12 wire mesh over entire
Ta = 250 ft-lb, T, = 275 ft-lb, 01113 om52 arch
Fi = 9k, Fy = 36k
- ------- _------ + ------ ---------
c PatternNo. 4 L = (120) Same as Pattern Same as PatternNo. 3, except
No. 3 solid deformedbar used
5- South access H = 17.5
tunnel B = 15
L = 2171
-------
_------
a PatternNo. 1 L = (1423) 4by4ft;5each, Ungrouted slot and wedge rock 3.9 11.3 3.40
6 ftlong over crown bolts, 1 in. dism. No fabric on21 on62
- ------- _------ and upperhaunch over rock surface _--. -- --. --- 270 ft of south tunnel was supported with
Tn = 275 ft-lb, Fi = 9k, 0.53 0.34 steel sets and lined with reinforced concrete
b PatternNo. 2 L = (346) Fy = 26k on*1 o"62
arch, 6fi inwalls
_------ -__---- ------- .--------_-___-_ ---- -- ---- ~:23- G?. _-_ -- ---
c PatternNo. 3 L = (132) Fully grouted perforated sleeve 0 13.0 0 0.53 0.46
over arch and rock anchors, 1-in.-dism deformed on73
bars. Rock surface covered with
8-in.-thick shotcrete reinforced oy62
with 1 layer 2 by 2 in. by No. 12
and 2 layers2 by 2 in. by No.10
wire mesh. Fv = 30k
-
4 by 4 ft, 8 ft inI &grouted 1-in.-diamslot and
I------
!3 Pedestrian ant H = 24 3.9 11.3 0.19
access adit B = 32 crown and upper wedge rock bolts. Chain link on10 oY29 0.25
L = 390 haunch, 6 ft at fabric over rock surface
midhaunch
-
?4 Reservoir H = 16 Ungrouted 1-in.-diam slot and wedge rock bolts, 6 ft 3.9 11.3 0.30
adit B = 20 long in arch. Chain link fabric over rock arch. s : on16 on47
L = 246 4by4ft. T, = 275 ft-lb, Fi = 9k, Fy = 26k
-
!5 Reservoir H = 16
L
Same as reservoir adit, except 8-ft-long rock 3.9 ll.3 0.25
access adit B = 32 bolts used on10 oY29
- L = 48
(Continued)
7-9
EM 1110-l-2907
15 Feb 80
-
Table 7-1. (Continued)
1
Project jesigner Locationof Excavation Rock Properties verage Confining n = Pi/BY
Description and Properties of Reinforcing Elements Bolt Length
Reinforcing Dimensions pressureon Rock Span
Location :onstruction Elements H = Height,ft qu = Unconfined (F = Yield Strengthof Element,Ta = Anchorage ;urface,Pi, psi m = Pi/HI
:ontractor B = Width, ft Compressive Se&,ingTorque Used, Tn = TensioningTorque Used, , Fi 3 Comments
Responsible Construction L = Length,ft Strength,I = Unit Fd = DirectPull TensionForce Used, Fi = Estimated i = -
S2 Or s2
Agency Period* D = Depth, ft Weight, RQD = Rock InitialTensileStressin InstalledElement, 1. e
Shape** QualityDesignation S = SDacinaof Elements,k = 1030 lb) :nitial Yield IhitAal Y'ield E ii
NORAD Cheyenne :E, Quaha Dis- Adits A and B H = 18.75 See page 7-7 for Fully grouted hollow core deformed bar, No. 8 3.9 15.6 0.57 *Construction period: 1961-1964.
MountainComplex ;rict;Parsons, B = 17.5 general rock de- (l-in.-diem) lo-ft-long expansion shell rock bolts on74 *Shape of tunnels,adits and chambers
Vinkerhoff, L = 679 scription at NORAD over 195 ft of adits. S = 4 by 4 ft over arch. on this sheet consist of semi-
ColoradoSprings, @ade & Douglas; Cheyenne Mountain Ungrouted solid deformed bar No. 8 expansion shell 2.0 7.8 circulararch with verticalwalls
COlO. I. J. Piyan& Complex rock bolts, 10 ft long, over 484 ft of atlits. on37
2ssociates S = 4 by 8 ft over arch. Ta = 250 ft-lb,
North AmericanAir Tn = 275 ft-lb, Fi = 9k, Fy = 36k
DefenseCommand JtahMining&
:onstruction Co.
Air exhaust H = 12 108 ft of tunnel supported with steel
tunnel B = 12 sets and 2-i". shotcrete on rock
-.s .------
PatternNo. 1
L = 4675
,_------
L = (3900) Ungrouted l-in.-diam slot and wedge rock bolts, 0.30
surface
.------ __------
6 ft long. 3 bolts at 4 ft installed in upper
arch at locations
.---- _____ determined in field
----------,---- --- ---- --- -- .--.---
PatternNo. 2
__-----
L = (449)
.--- ---
&grouted slot and wedge bolts, 8 ft long IIIarch,
6 ft long ______
_-.- at springline. s = 4 by 4 ft
--___--------
3.9
.---
11.3
.---- -& & 3
--
0.67
___- ______ ---- -----
PatternNo. 3 L = (IsaS 'Fylly grouted perforated sleeve-type anchor bars.
No. 8 by 8-ft.-longdeformed bars. S = 4 by 4 ft.
Rock surface covered with 6-in.-thick shotcrete.
0 13 0
:r; 1
ox-61 OTG Rock surface covered with 6-in.-thick
shotcrete reinforced with one layer
2- by 2-i". by No. 12 and two layers of
Fy = 3Ok
d ?&e\sEttern>oy ~,<~e~ttf;at~%&y~~ft-
--- _--- . .--- .-- .------ ________---_----
2- bv 2-in. by No. 10 welded wire mesh.
interval along tunnel, anchor bar length increased
to 12 ft and spacing decreased to 2 ft
0 13
26
0
ii:&0.67
' :1.0
1.80
0.6,
1.0
Rock"surfaced-covered with l/2-in.
minimum thickness shotcrete
Er Cooling tower H = 30 Fully grouted slot and wedge rock bolts, 12 ft long 3.9 11.3 t3.27 0.27 Shotcrete, 2-in. thick, reinforced with
chamber B = 45 in arch, 10 f'tlong at springline, 8 ft long in 0:07 on21 2- by 2-i". by No. 12 wire fabric over
L = 53 wall. S = 4 by 4 ft. Shotcrete on rock surface, rock surface
2 in. thick, reinforced with one layer 2- by 2-in. 0% 0:31
by No. 12 welded wire mesh
-
29 Exhaust shaft H = 34.5 16 ft of adit reinforced 12-ft-long fully grouted 10.8 30.4 /
0.55 0.35 Shotcrete, 4 in. thick, reinforced
adit B = 22 No. 11 (l-3/8-in.-diam) hollow core deformed bar on41 1n14 with two layers wire fabric over
L = 36 rock bolts with expansion shells. Ta = 375 ft-lb, rock surface. Surface of shotcrete
Tn = 600 ft-lb, Fi = 25k, Fy = 70k 0:25 Ok , painted with epoxy
T Central Vertical shaft, Fully grouted l-in.-dism slot and wedge rock 3.9 11.3 Does not Does not Surface of rock covered with 4-in.
exhaust shaft 12 ft square b) bolts, 6 ft long. S = 4 by 4 ft. Tn = 275 ft-lb, amly amly thickness of shotcrete reinforced
1961-1964 91 ft high Fi = 9k, Fy = 26k with two layers 2- by 2-i". by
12-gage welded wire fabric
- (Continued)
7-11
EM 1110-l-2907
15 Feb 80
Project Designer Locationof Excavation Rock properties Description and Properties of Reinforcing Elements AverageConfining n = Pi/BY Bolt Length
Reinforcing Dimensions Pressureon Rock Span
2 Location Construction Elements H = Height,ft qu = Unconfined (Fy = YieldStrengthof Element,T, = Anchorage Surface,Pi, psi m = Pi/HY
8 Contractor B = Width, ft Compressive SettingTorqueUsed, T, = TensioningTorque Used, Fi 5 Cuaments
c Responsible Construction L = Length,ft Streng-th,~= Unit Fd = DirectPull TensionForce Used, Fi = Estimated Pi = z or s2
Agency Period D = Depth, ft Weight, R&D = Rock InitialTensileStress in InstalledElement, 9. a
Shape QualityDesignation S = Spacingof Elements,k = loo0 lb) Initial Yield Initial Yield B a
31 NORAD Cheyenne CE, Omaha Dis- Intersection ChambersinitiallyIntersectionof In circular chamber sections: Fully grouted re- B-2 intersectionconsistsof circular
MountainComplex trict; Parsons, of ChamberB mined to dimensiontwo shear zones cessed rock anchors, perforated sleeve type, No. 10 tunnelsleadingto an interrection
Brinkerhoff, Quade and Chamber2 shown in Items 13 createdthe neces- (l-l/4-in.-diam) by 18-ft-long deformed bars over mined with a domed roof and domed invert
ColoradoSprings, & Douglas, A. J. and 15, page 7-7 sity for special roof and walls to midway between springline and in-
Cola. Ryan & Associates reinforcementand vert. S = 8 by 8 ft. Superposed at S = 4 by 4 ft Roof Roaf n 0.17 0.17 Recessedrock anchorswere placed before
supportof the B-2 are recessedrock anchors, No. 10 by 12 ft long in No. 8 No. 8 o"05 0.24 0.25 0.25 enlargementof the excavation
North AmericanAir Utah Mining & 1963-1964 Intersection area beginning midway between invert and springline 3.9 15.6
_ DefenseCommand ConstructionCo. _ and extending to midway between springline and No. 10
i ChamberB H=B= 72 See page 7-7 for crown. Superposed in remaining roof at S = 4 by NO. lo 5.6
L = 58 (totalin generalrock 4 ft are No. 8 by 12-ft-long fully grouted hollow 0 Total 0" oy32
-------.--- two legs circular
---- properties core deformed bar expansion shell rock bolts 21.2
3 Chamber2 H=B= 3
zk Walls Walls 0.19 0.17 FOl&wing reinforcementof rock, inter-
L = 40 (total and and 0:05 or!28 0.29 0.29 sectionand chamberswere lined with
in two legs) invert invert reinforcedconcrete
---------- -___------_-------------- 0 28.2
-----_-___---em 0" &---.- _
C Inter- H =m------- In intersection: Domed roof reinforced with re- No. 8 No. 8 0.17 0.21 Walls createdby chamferingthe inter-
section B = 104 (at cessed rock anchors, No. 10 deformed bar with per- 3.9 15.6 o.ffs oy21 0.23 0.29 sectioncomers are reinforcedsimilar
diagonal) forated sleeve by 24 ft long. S = 5 ft-8 in. by No. 10 No. 10 to domed roof exceptthat adjacentanchor
Invert and roof 5 ft-8 in. Superposed are fully grouted hollow 0 Il.2 0.: oY27 lengths alternate from 24 to 18 ft
consistof core deformed bar bolts, No. 8 by 8 ft long with Total
sphericalsegments S = 4 by 4 ft. For No. 10 deformed bars, Fy = 52k. 26.8 Upper portion of domed invert reinforced
See caaments For No. 8 rock bolts, Ta = 250 ft-lb, with 18- and 24-ft-long recessed rock
Tn = 275 ft-lb, Fi = 0k, Fy = 36k anchors; No. 10 gravity grouted deformed
bars, at 4-ft spacing
32 Comer of H = 60.5 Rock movement along 173 rock bolts, 24 and 30 ft long, consisting of Max. Max. Max. Max. Does 0.40 After the cornerwas stabilizedwith rock
intersection, fractures cutting No. 11 (l-3/8-in.-diam) deformed bars grouted in 39 1.80 0.3, 2.47 not bolts, consolidationgroutingof open
Chamber A and and dropping into 12-ft-long perforated sleeves installed to stabi- amly fractureswas done by pumpingepoxy grout
pedestrian the corner required lize rock at corner. Bolts tensioned with T" throughbore holes and throughhollowcore
adit additional rock = 600 ft-lb and grouted with neat cement or epoxy rock bolts. Some fillingof open fractures
1963-1964 excavation and grout. Bearing plates: 8 by 8 by 1:; in. set on also took place during neat cement grouting
specially designed mortar pad. Fi = 25k, Fy = 117k, pi varies of rock bolts intersectingopen fractures
reinforcement from 4.5-36sq ft. 36 additional fully grouted
(neat cement or epoxy) hollow core deformed rock
bolts used. T, = 250 ft-lb, Tn = 375 ft-lb,
Fi = 20k
33 Snowy Tumut Snowy Mountain Machine hall, H = IlO Biotitegranite, Arch: Ungrouted l-in.-dism slot and wedge rock 10 0.20 Ungroutedrock bolts installedin roof
Development, Hydra-Electric underground B= 77 granitegneiss bolt, 15 ft long. S = 4 by 4 ft. Fy = 23k O!ll prior to installationof permanent
!rumut-1 Authority, power plant L = 306 . concreteribs
Australia D = 1100 qu = 20,OCCpsi Walls: Grouted 1-in.-diam slot and wedge, 12 ft
Snowy Mountains, long. S = 5 by 5 ft 6 0.11
Australia CITRA 1955-1957 Curved roof, ver- RQD = fair to o'po5
Enterprises tical sidewalls goti
Snowy Mountain
Hydro-Electric
Authority
(Continued)
7-13
EM 1110-l-2907
15 Feb 80
I
n = Pi/BY
Reinforcing Dimensions FYessure on Rock Span
is 1;ocation Construction Elements H = Height, ft qu = lkrcbnfined I iurface, m = Pi/n Y
Contractor B = Width, ft Compressive $~~t;n~~~~~~~T~f=E~~~~~~~~ ;,",:E::, Comments
I I3esponsible
Fi piiYpsi
Construction L = Length,
> ft Strength,Y = Unit Fd = DirectPull TensionForce Used, Fi = Estimated i =-Orz E
:: Iigency Period D = Depth, ft Weight,RQD = Rock InitialTensileStressin InstalledElement,
52 e e
Shape QualityDesignation S = Specingof Elements,k = loo0 lb) I:nitial Yield nitial !ield E i?
-
84 I*lutna Dam U. S. Bureau of Intake Mostly sound Expansionshell rock bolt, 1 in. dim Rock bolts used during early stages of
Reclamation tunnel argilliteand excavation,but due to numerousseams,
1Anchorage,
Alaske greywackein rock thin beddingplanes and poorly cemented
A & B Construc- 1952-65 bolted sections joints,bolts proved to be ineffective
1LJ.S. Bureau of tion Co. and use was discontinued
13eclamation 7
15 fXlham Dam CE, Tulsa Outlet H = 13 Sandstone Ungrouted expansion shell type rock bolts, T/a-in.-
,Xlham, Ark. District works B = 13 diam by 6-15 ft long. Rock surface covered with
tunnel L = 1100 2- by ?-in. by No. 9 gage wire mesh
,CE, Tulsa
1District 1965
,6 AZartersDam Corps of Engi- Diversion H = 23 Quartzite, phyllite Ungroutcd 1-in.-diam by 8-ft-long slot and wedge 2 6 0.07 0.35
neers; Tippetts, tunnel B = 23 qu = 10,000- rock bolts, S = 6 by 4.7 f;, 6-83; tt-;;,3/EYin.7k
,Carters,0s. Abbett, McCarthy, L = 2410 27,000 psi bearing plate. Fy=26k, n
1
and Stratton 1963 D= y = 165-170pcf
,
CE, Mobile Horseshoe
District Cowin & co.
4 penstock H=B= 23 Quartsite Ungrouted 1-in.-diam by 8-ft minimum length expan- t 0.35
n
L = 3044, 1t.ota1 q" = ll,OOO- sion shell rock bolts, no set spacing,-& by 6- by
I
tunnels
D= 43,000 psi 3/8-in. bearing plate, 2- by 3-in. by No. 6 wire
1968 Circular y = 170 pcf mesh on rock surface
G MorrowPoint ii.s. Rurt=auof Underground H = 100 to 138 Micaceous quartzitc, Fully grouti?d l,ln.-diam expansion shell rock Crown 0.35 j.12 Special reinforcement on sidewall inter-
Dam Reclamation power plant B = 57 mica schist, some bolts, S = 4-_b+..!4ft, 20 ft long in roof, 12 ft Walls, 0% sected by l- to 5-ft-thick shear zone
chamber L = 206 pegmatite intrusion: long in walls.+&ecial reinforcement to stabilize 13 ipec dipping 32 deg. A 100-ft-wide wedge moved
Montrose, Cola. Al Johnston Con- D = 400 Two shear zones sidewall: 9-Each, 135k grouted rebars, 60-100 ft 0°K ..O 7 in. into chamber, along a 17-deg conye-
struction Co., 1963 present in vicinity ~y~;r~~~~~:~s~~_tendons; 27 each, 1-3!8-in.- Spec - Spec nent of shear zone dip. Grouted rebars
Morrison- of chamber. 6 78 ft long tensioned to 6Ok. Wall wa1: installed during excavation stopped move-
U.S. Bureau of Knudsen Co. RQD = good to Rased on 7500-sq-ft wall area reinforced, Pi 8 0.0 mat; tendons and long bolts added after
Reclamation excellent estimated at 8 psi. Average length of specified excavation was complete
qu = 6000-16,000 psi reinforcement approximately = E
y = say 165 pcf
--
3 LaurelDam CE, Nashville Power tunnel H=B=24 .5 Sandstone, occa- Fully grouted, l-in. lam by 12-ft deformed bar, 0 0.47
District L = 670 sional zones of coa ock anchor, -S = 3 ft along and
perforated sleeve P'
Kentucky 1966 and shale 5 ft a.roiWd.70;-ft-o~
tunnel
___------- ---_--- ------- _------ -__--. -. --- -- .- -
Feenix&
CE, Nashville Scisson Circular Sandstone, occa- Fully grouted,,l-ih.-diam by 10% hollow core de- 7 n 0.41
District sional coal stains formed bar rr$& bqlt, S = 5 ft &long and 7 ft 0.2(
around 600 f&of tunnel. F = 36k
Y = say 160 pcf
I - -
(Continued)
7-15
EM 1110-l-2907
15 Feb 80
Project Designer Locationof Excavation Rock Properti Jrscription and Properties of Reinforcing Elements\verageConfining n = Pi/~Y joltLength
Reinforcing Dimensions 'ressureon Rock SpCin
Construction Elements H = Height,f qu = Unconfir [Fy = Yield Strengthof Element,Te = Anchorage jurfece,Pi, psi Cnmnents
Location m = Pi/H Y
Contractor B = Width, ft Compressive jettingTorque Used, Tn = TensioningTorque Used,
Fi
7d = DirectPull TensionForce Used, Fi = Estimate' > =-or- Fy
Responsible Construction L = Length,f Strengt.h,v= i $2
Period D = Depth, ft Weight, RQD = tnitialTensileStressin InstalledElement, 52
Agency
Shape QualityDes14 j = Spacingof Elements,k = 1000 lb) a
hit Yield :nitial lield i?
OrovilleDam i~lil'orr~ia Underground H = 88 to 13; Amphibolitf, Fully grouted expansion shell rock bolts, 1 in. Roof ).29 0.15. ho-ft-long rock bolts installed at
and Reservoir Drpxrtment power plant B = 69 to-coarse gr: diam by 20 ft long. S = 4 by 4 ft in roof, 6 by 16 0% 0.23 junction of access tunnel with pow
i~fWater chamber L = 550 generally ma: 6 ft in walls. Additional bolt:;angled across plant chamber where large overbrea
State of Iie.SOUrCeS D = 300 but with a s: slabty rock where shears intcrswt roof. Sur- PLSllS OCCWlTd
California 1964-1966 Parabolic arc schistosity. face covered with chain link fabric or step1 7 071104 Specifications called for installa
Oro Dam rmf, 24 ft SLeeply zipp: headers. Pneumatic mortar, iiin. thick, 0.06 of pattern bolts within 5 ft of ad
Constructors, high by fractures, s1 Fy = say 36k ing face and within 3 hi-uf'b!at;ii
McNemare-Fuller 69 ft wide 5-20 ft apari permanent surface. Later lengthens
vertical most 1-6 in. to 48 hr
sidewalls containing cl
rock, schist
lenses of cl:
gouge
y = 185 pcf
R&n = fair tc
Foster Dam CE, Portland Diversion H = 32 Basalt.Tuff Ungrouted expansion shell-type rock bolts, 0.1: Temporarytunnel
District tunnel B = 32 downstreampc 518 and 3/liin. diam by 6-10 ft long. to
L = 565 S = 5 by 5 ft. Tn = 250-300 ft-lb 0.31
1965 Horseshoe
Blue River Dam CE, Portland Diversion H = 24 Andesitewit1 Ungrouted l-in.-diam slot and wedge rock bolts 0.21
District and regulatir,& B = 24 plety joints over 1547 ft of the tunnel. Length = 6-10 ft, to
tunnel L = 7797 and vertical s = 5 by 5 ft. Tn = 200-250ft-lb 0.4:
fault zones
1965 Horseshoe
-
BoundaryDam Bechtel-Leeds- Underground H = 175 Dolomitic1i1 Fully grouted, 1-in.-diam hollow core or solid Additional 30-ft-long bolts placed
MetalineFells, HillardCity power plant B= 76 stone expansion shell rock bolts. In roof, S=6 by roof where joints appeared to form
Wash. of Seattle chamber L = 477 9u = 10,000] 6 ft, length = 15 ft. Three rows of rock wedges
D = 500 bolts, 15 and 20 ft long, S = 5 by 5 ft at Wire mesh and some shotcrete used
City of Seattle MannixCon- 1965 Arched roof, RQD = good t extreme top of sidewalls. Remainder of walls Attention given to reinfor<~eroent.
c
tractors,S.G.S. verticalsidt excellent. (e bolted only where required around reentrants
Constructors, Wd.lS In draft tube pillars: 8-636k tendons per 636k tendons placed to reinforce j
FrontierCon- pillar. and slickensided rock
structionCo.,
McIaughlin,Inc.
- -
(Continued)
7-17
EN 1110-l-2907
15 Feb 80
Project Designer Locationof Excavation Rock Properties Description and Properties of Reinforcing Elements Average Confining n = Pi/BY Bolt Length
Reinforcing Dimensions Pressureon Rock Span
Location Construction Elements H = Height, ft qu = Unconfined (F = Yield Strengthof Element,Ta = Anchorage Surface,Pi, psi m = P&i I Comments
Contractor B = Width, ft Compressive Se&,ingTorque Used, Tn = TensioningTorque Used, Ii 3
Responsible Construction L = Length,ft Strength,7 Z=Mit Fd = DirectPull TensionForce Used, Fi = Estimated 'i = S2 Or S2
Agency Period D = Depth, ft Weight, RQD = Rock InitialTensileStressin InstalledElement. 1 e
Shape QualityDesignation S = Spacingof Elements,k = loo0 lb) Initial Yield Initial Yield B ii
4 RanierMesa Fenlx & Scisson, Test H = 140 Alternatinglayers Grouted anchorage type rock bolts, No. 9 In CavitiesI and II: Extra bolts were
Inc. Cavity I B = 80 (because of red to yellow- (l-l/8-in.-dism) deformed bars, grouted length' spottedas requiredparticularlywhere
Nevada Test of cavity geom- white porous tuff of = 7-9 ft with gypsum ("Sulfaset," Rsnco F-181) joint sets were present.Shotcretewas
Site, Mercury ReynoldsElectrl- etry, span is low intact strength. liquid grout mix pumped to back of hole. Grout appliedIn roof to preventdrying and
cal Engineering taken as 100 ft) Tuff is predomi- length controlled with use of polyfoam packer to supportrock slabs betweenrock bolts.
Atomic co. 1964-65 L = diam = 120 nantly thick-bedded In curved surface: Sane chain link fabric supportedfrom
Energy D = 1300 (dipping 8-15 deg) Roof, bar length = 32 ft, S = 3 by 3 ft 23 n,o.26 0.52 0.32 6-ft-long perforated sleeve-type grouted
Conmission Shape approxi- and massive, except Middle portion, length = 24 ft, S = 3 by 3 ft 23 ;: n,o.26 0.52 0.24 rock bolts was also placed to provide
mate spherical for occasional thin Lower portion, length = 16 ft, S = 6 by 6 ft 11 m,0.05 0.09 0.11 temporarysupportprior to placinglong
segment with beds (3-18 in.) of In plane surface: 2 ll m,0.05 0.09 0.17 rock bolts
plane surface soft, friable white Length = 24 ft, S = 6 by 6 ft
inclined 68 de# tuff Bearing plate size = 8 by 8 by l/2 in. with
from horizontal qu = 1500 psi cement mortar pad under plate
y = 125 pcf Tn = 400 ft-lb, Fi = 30k, Fy = 59k
RQIZ= 95-100 percent
Test Same as Cavity Same as Cavity I, Initiallyreinforcedthe same as Cavity I. Same as Cavity I except in plane surfer-t Groutedrock bolt anchorageswere used
Cavity II I. except high angle During construction,
instabilityof the plane __-__---w-m- -- ----j in both cavitiesbecausethe tuff was
joint systemswere face required additional reinforcement, and incapableof supportingstendardexpan-
1965 much more prevalent 48-ft-long rock bolts (same type as in Cav- sion shell anchors
ity I), S = 3 by 3 ft, were installed over 23 45 m,O.lg 0.37 0.34 In Cavity II, stabilization was required
large areas becacse deep-seated movements occurred
along tne steeplydipped joint and
beddingplanes intersectingthe plane
Test H = 80 Quartz monzonite, Fully grouted1-l/8-in.-diam deformed bar rock surface. In additionto placing
Cavity III B = 50 (because iron-stained Joints bolts with expansionshells. Groutedwith additionalreinforcement, approximately
of cavitygeom- form rock blocks ap- gypsumgrout after tensioning 1100 bags of cement (neat cement grout)
1965 etry, span is proximately 2 ft on In curvedsurface: were pumped into open joints and fault
taken as 60 ft) a side. Major Joint Roof, bar length = 24 ft.,S = 3 by 3 ft 15 n,0.29 0.86 0.40 2ones
L = 75 set parallels plan? Middle portion, bar length = 16 ft, S = 3 by 3 ft 15 ;: n,0.29 0.86 0.27
D = 350 face of cavity Lower portion, bar length = 8-16 ft, S = 6 by 6 ft Extra bolts placed normal to predominant
Similar to Cav- In plane surface, bar length = 16 ft, S = 6 by 4 ll m,0.03 0.06 .13-.27 joints and fault zones as required
ity I except 6 ft 4 11 m,O.O3 0.06 0.20
plane surface qu = 27,CC'C
psi
inclined 74 deg Y = 167 pcf Tn = 275 ft-lb , Fi = 20k, Fy = 59k
from horizontal RQD = 63-85 percent
+7 ?oatinaPower Hydro-Electric Underground H = 85 Mudstone. Roof is Fully grouted slot and wedge rock bolts
Station Commissionof power plant B = 45 thinly bedded, Roof: 14 ft long, S = 3 by 3 ft 10 0.20 0.31
Tasmania chamber L = 300 highly fossiliferous, Roof, near haunches, slabby rock: 14 ft long,
Tasmania D = 500 calcareous mudstone. s2 = 4.5 sq-ft 20 0.40 0.31
Remainder is massive Haunches and top of walls: 12 ft long, S = 3 by 10 0.20 0.14
Hydro-Electric Same 1962 Trapezoidal mudstone with occa- 3 I-t 10 0.16
Connnission
of arch, vertical sional thin shale Midheight of walls: 14 ft long, S = 3 by 3 ft 10 0.09
Tasmania sidewalls bands. No faults; Lower walls: 8 ft long, S = 3 by 3 ft For roof rock, qu = 5,OOCpsi. saturated,
joints sealed with Mesh and II-in.gunite over rock surface %I = 10,WO psi, air dried. For wall
calcite and are rock, qu = 16-19 ksi, air dried. 3-ft-
watertight. In situ deep stress relief slots cut at .iix'rtion
compressive strength of flat roof and sloping haunches.
= 5000 psi, measured Shear failure developed on horizontal
parallel to bedding bedding plane at intersection of haunch
y = 163 pf and crokm and caused l/R-in. displace-
ment qf haunch into chamber
(Continued)
7-19
EM 1110-l-2907
15 Feb 80
,9 Churchill Acres Surge H = 150 Gneiss,intruded Arch: Fully grouted hollow core deformed bar rock 12.4 19 0.24 One half of bolt pattern installed
Falls Canadian chamber B = 64 by gabbro, diorite, bolts with expansion shells, No. 11 (l-3/8-in.-diam) 0n.16 0:25 to within 8 hr of blasting and to
Bechtel L = 760 syenite, and by 15-20 ft long, s = 5 by 5 ft. Hock surface 0.31 within 10 ft of working face. Remainder
Labrador, 1968-1971 D= pegmatites covered with 2- by 2-in. by No. 10 gage wire mesh. installed within three days following
Canada Excellent quality -5 f !!% 2Y_Es!! - - - - -- --------. _ first half installation and to within
mass rock, no major Walls: Fully grouted (I-l/8-in.-dism), expansion T.?- 7;-4-- m- -m- -- 2% 60 ft of working face. in poor rock
Churchill Circularshaped fault zones. Rock shell type solid, bar rock bolts. Length = 0.02 0.04 bolts specified to be installed withfn
Falls Labrador arch, vertical cut by persistent 15-25 ft, S = 7 by 7 ft. Fi = 30k, Fy = 45k. NO 0::s 5 ft of working face
Corp. walls joint sets. Minor mesh on walls
shear zones, joints In walls, bolts were angled 20 deg from
generally planar and vertical and 20 deg from horizontal to
rough, alteration by enable reinforcement of maximum number
gYpsum, nematite, of rock joints
chlorite, and talc
Direct pull tensioning or by torquing
specified, but contractor elected to
tension bolts by torquing. Torque
values up to 1000 ft-lb used to achieve
tension loads of 45k in I-3/8-in.-diam
bolts
80 Powerhouse H = 145 Arch (15 ft ebch side of crown): Fully grouted 6.2 9.3 0.3 Additional rock bolts, up to 75 ft long,
chamber B = 81 No. 11 hollow core, S = 10 by 5 ft, length = 25 ft. installed and tensioned to 60k in surge
L=lKC Superposed on No. 11 pattern are filly grouted 4a.2 6.3 0.18 chamber wall to prevent possible move-
1968-71 Circularshaped qu = 16,000 psi No. 9 solid rock bolts, S = 10 by 5 ft, length = .- - ment of rock wedges formed by intersec-
arch, vertical y = say 170 pcf 15-25 ft
------------__----------__ 1o.b _~ 15.6 _ _o:~~_--Q:~--o~;~ __ _ tion of joint sets and "foliation shears"
walls RQD = > 94 percent Remainder of Arch: Same as above, except No. 11 10.4 218 -- dipping about 50 deg into excavation
bolts are 20 ft and No. 9 bolts are 15-20 ft. Entire of114 of121 to
arch covered with 2- by 2-in. by No. 10 wire mesh 0.24
---__----------w--s--- ----- ---_-- --.- --__- _____--_ --
Walls: Fully grouted No. 9 solid bar rock bolts, 4.2 6.4 0.10
S = 7 by 7 ft, length = 15-20 ft o:o* 0:04 to
0.14
51 Transformer H = 55 Arch: Fully grouted No. 11 hollow core rock 12.4 19 0.33
gallery B = 45 belts, S = 5 by 5 ft, length = 15 ft. Arch 0"24 of135
L=8GG covered with 2- by Z-in. by No. 10 wire mesh
1968-71 D=
52 Libby Dam, CE, Seattle Railroad H=29 Argillitemcder- Ungrouted, 3/h-ic.-dism, high-strength, expansion Bolts were installed right after blasting
FlatheedTunnel District tunnel B = 21 ately fracturedto shell-type rock bolts, S = 4 by 5 f't,length = and carried within 5 ft of face before
L= blocky,with local 10 ft in arch, 6 and 8 ft in walls, welded wire shooting next round
Libby,Mont. zones of closely fabric over arch. T, = 200-250 ft-lb, Fi = 8k,
1969 Semihorseshoe shatteredrock Fy = 2l.>k
Great Northern
Railroad
(Continued)
7-21
EM 1110-l-2907
15 Feb 80
Project Designer Locationof Excavation Rock Properties Descriptionand Propertiesof ReinforcingElements AverageConfining n = Pi/B Y Bolt Length
. Reinforcing Dimensions Pressureon Rock Span
g Location Construction Elements H = Height,ft q, = Unconfined (Fe = Yield Strengthof Element,Ta - Anchorage Surface,Pi, psi m = Pi/HY
B Contractor B = Width, ft Compressive Se ting Torque Used, T, = TensioningTorque Used, Fi 3 Comments
$ Responsible Construction L = Length,ft Strength,'I= Unit Fd = Direct Pull TensionForce Used, Fi = Estimated Pi = z or s2
H Agency Period D = Depth, ft Weight, RQD = Rock InitialTensileStress in InstalledElement, 0 n.
Shape QualityDesignation S = Spacingof Elements,k = 1000 lb) Initial Yield Initial Yield 6 iT
53 NORAD Cheyenne CE, Omaha Air intake H=B=18 See page 7-7 for , No. 8 by lo-ft rock 8 Rock bolts: Fully grouted 8.7 15.6 0.56 0.56 The NORAD CheyenneMountainComplexwas
Mountain Complex District delay path L = 502 generalrock bolts, S = 4 by 4 ft hollow core deformedbar, On4 on72 constructed during 1961-1964. During
Addition tunnel Circular description at over upper 204-deg arc expansion shell type rock 1971, the size of the complex was in-
Tiro Construction NORAE Cheyenne of tunnel surface. o:72 creased by mining additional chsmbers,
ColoradoSprings,Corp. Mountain ComPlex sioned by direct pull tunnelsand shafts to house a new power
Cola. or by nut torquing. plant, air-cooling and air-handling
Chain link fabric over facilities
--
54 North American Air exhaust H=B= 19 --- portionof roof
Air Defense delay path L = 374 i0. 8 by lo-ft neck 8.7 15.6 0.53 Rock bolts were placed and tensioned to
Command tunnel and Circular bolts, S = 4 by 4 ft Rock anchors: on38 oY68 within 2 ftmin. and 10 ft max. of head-
raise over upper 194-deg arc ing. Initially, rock bolts were reten-
of tunnel surface and bars grouted full length sioned and grouted to within 10 ft min
over 360 deg of raise. with use of l-3/4-in.-diam and 30 ft max of heading. This proce-
Tensioned by torqning perforated sleeves in 2- dure was modified to allow grouting of
nut in.-diam drill holes. - bolts immediately after the first
j5 Air exhaust H = 27 No. 8 by lo-ft-long Ceneral!.y recessed behind 8 6 0.50 0.37 tensioning
valve chamber B = 20 rock bolts, S = 4 by ' trim burden prior to shoot- on36 0:65
L = 140 4 ft over roof and '7 15'
walls. Tensioned by
Semicircular direct pull or by nut thickness. Fy = 5lk 0:22 0:48
roof, vertical torquing. 30 ft of
walls chamberrock covered Hock anchors: No. 8 (I-
with chain link fabric in.-diam) deformed bars
Cooling tower H = 45
chamber B = 38 No. 10 by 16-ft-long 0.42
L = 185 recessed rock anchors
installed over 135-deg 16-3
Semicircular arc of roof
roof, vertical
walls direction of excavation Chain link fabric: 2 by
advance. S = 4.67 by 2 in. by MO. 6
4.67 ft
____------- 1 -----_------.-- ______
After shooting trim +6.4 +11.5 0.42
round, Ho. 8 by lh-ft- E-6 27.8
long rock bolts in- on14 0:6
stalled and tensioned
by direct pull in roof.
S = 4.67 by 4.67 ft
- - -. _ ._ -- - - -- - - ----_---.-------.--------
Walls: No. 8 by 16-!-t
rock bolts, S = 4.67
1 6.4 11.5
oY12 oTp21
0.36
by 4.67 ft tensioned
either by direct pull
or by nut torquing
---__------ 1
Chain link fabric over
roof and 65 percent of
wall area
I
(Continued)
7-23
EN 1110-l-2907
15 Feb 80
E'reject
Iixation
Designer
Construction
Locationof
Reinforcing
Elements
Excavation
Dimension8
H = Height,ft
Rock Properties
qu = Unconfined
De?scription and Properties of Reinforcing Elements
Itesponsible
!Lgency
Contractor
Construction
Period
B = Width, ft
L=Length,ft
D = Depth, ft
Shape
Compressive
Strength,Y = Unit
Weight,R&D = Rock
2jettingTorque Used, Tn = TensioningTorque Used,
1InitialTensileStressin InstalledElement,
QualityDesignation ; = Spacingof Elements,k = 1000 lb)
Fi
ip i = -
1?d = DirectPull TensionForce Used, Fi = Estimates
I 3
9 OrL d
Initial Yield nitial Yielc
-
1 1
L L
I
-
[
EDRAD Cheyenne :E, Omaha Power plant H = 53 See page 7-7 for IVo. 10 by 16-ft-longrecessed rock anchors 0 16.3 0. 24 See page 7-23 for general description
EdountainCanplex Xstrict chamber B E 67 general rock de- installed over IlO-deg arc of roof. Anchors of reinforcing elements used in the
1\ddition L = 172 scription at NOHAD inclined at 60 deg from direction of advance. NORAD Cheyenne Mountain Complex
Circularseg- Cheyenne Mountain j = 4.67 by 4.67 ft Addition
(ColoradoSprings, Xro Construction ment > semi- Complex
(Tolo. !orp. circle 1‘JO.8 by 24-ft-long rock bolts spaced at 4.67 by + tll.5 0. 36 0.45
14.67 ft installed over roof and walls after 27.8
1VorthAmerican shootingtrim rock. Bolts tensionedby Ok of.134
11ir Defense ciirectpull
(Command 0'plO oFf43
(:hain link fabric over roof and 35 percent of
1call area below springline
,- -
Power plant H = 25 mica1 Section: No. 8 by lo-ft-long rock bolts 6.4 Il.5
access adit B = 32 spaced at 4.67 by 4.67 ft over arch and one row on17 on30 0. 31 0.4
L = 113 in walls below springline. Chain link fabric
Semicircular ,
over arch 0:21 0'f3a
roof, vertical
walls
-- -
Coolingtower H = 16.5 1No. 8 by 8-ft-long rock bolts spaced at 4 by 8.7 15.6 0. 67 0.49
access adit B = 12 4 ft over arch and one row in walls below 0:6 lfl
L = 120 springline
Semicircular 05.4 0Y7a
roof, vertical
walls
Air intake Verticalshafts, No. 8 by 6-ft.-longrock anchors. S = 4 by 4.2 ft 8.3 14.9 Does not Da es not Shaftsmined mechanicallyby raised bore
shafts a ft diam Shafts were later steel lined amly ap IPly drilling
3 at 46 ft
Total L = 138
Air exhaust Verticalshafts Bottom 14 ft of each shaft: No. 8 by 6-ft-long rotk a.3 14.9 Does not DObesnot Shaftsmined mechanicallyby raised bore
shafts 8 ft diam bolts tensioned by torquing nut. S = 4 be4.2
-------- --- ft - --. --- amly ar QlY drilling
4 at 31 ft R&znderofGh shaft: No. 8 by 6-ft-long rock 0 13.2
Total L = 124 anchors. S = 4 by 4.2 ft. Top 15 ft of each
!
shaft was later steel lined
Pipe adit H = 12 No. 8 by 8 ft rock bolts, S = 4 by 4 ft over arch a.7 15.6 0. 67 0.67
No. 1 B = 12 and walls 0:6 A
L = 47
0:6 A
- ti -
(Continued)
7-25
EM 1110-l-2907
15 Feb 80
Project Designer Location of Excavation Rock Properties Description and Properties of Reinforcing Elements Average Confining n = Pi/BY Bolt Length
Reinforcing Dimensions Pressureon Rock Span
S Location Construction Elements H = Height,ft qu = Unconfined (F = Yield Strengthof Element,Ta = Anchorage Surface,Pi, psi m = Pi/H Y Coarnents
Contractor B = Width, ft Compressive Sexting Torque Used, Tn = TensioningTorque Used, 3 2
E
$ Responsible Construction L = Length,ft Strength,Y = Unit Fd = DirectPull TensionForce Used, Fi = Estimated'i = S2 Or S2
Agency Period D = Depth, ft Weight,RQD = Rock InitialTensileStressin InstalledElement, P L
Shape QualityDesignation S = Spacingof Elements,k = 1000 lb) Initial Yield Initial Yield ii Ti
i3 NORAD Cheyenne CE, Omaha Pipe adit H = 18 See page 7-7 for No. 8 by lo-ft rock bolts, S = 4 by 4 ft, and 8.7 15.6 0.83 0.56 See page 7-23 for general description of
MountainComplex District No. 2 B = 12 @mx-al rock de- chain link fabric over arch and walls 0:6 lfl reinforcing elements used in the NORAD
Addition L = 48 scription at NORAD Cheyenne Mountain Complex Addition
Tiro Construction Cheyenne Mountain 0:4 oY72
_ ColoradoSprings, Corp. Complex
;4 Cola. New to old H = 25 No. 8 by lo-ft rock bolts, S = 4.67 by 4.67 ft, 8.7 15.6 0.5 0.4
power plant B = 20 and chain link fabric over arch and walls 0?36 0:65
North American adit L = 57
Air Defense 0:29 0:52
-Canmand
i5 Diesel exhaust H = 12 No. 8 by 8-ft rock bolts, S = 4 by 4 ft, over 8.7 15.6 0.67 0.67
tunnel (2) B = 12 arch with one row in walls below springline on6 1"l
L = 87 + 78-165
0:6 1:1
23 Combustion H = 6.25 No. 8 by 6-ft rock bolts, 3 bolts per station 8.7 15.6 0.96
air tunnel B = 6.25 in roof, S = 4 by 4 f-t 1"l 2n1
L=ak
Circular
57 Northfield Stone and Underground H = 155 Interbeddedlayers Roof: l-in.-diam high strength expansion shell
MountainPumped Webster powerhouse B = 70 of gneiss and schist fully grouted rock bolts, s = 5 by 5 ft, 35 ft
StorageProject Engineering chamber L = 328 with varyingamounts Ion, in central part of arch, 25 ft long in
Corp. Circular arch of quartz and mica. lower arch. Bolts tensioned by direct pull
roof (19-ft Two major joint sets,
Northfieldand Morrison-Knudsen-1968-1970 rise), vertical generallywidely Walls: Same except top row of bolts, 20 ft long,
Irving,Franklin Northfield walls spaced,dipping remainder are 16 ft long. Bolts tensioned by
County,Mass. Associates steeplyand striking torquirg the nut
NE and NW
Connecticut Light predominant
& Power Co., The
HartfordElectric \ = 16,000-
Light Co.,Western 22,000psi
Massachusetts y = say 175 pcf
ElectricCompany
58 Blocmington CE, Omaha Outlet works H = B = 19.33 Sandstone, thin Fully grouted rock bolts, 12 ft long, consisting 10.8 14.0 0.62 Rock bolts carried to l-4 ft of heading.
Lake Dam District tunnel L = 1619 medium bedded of No. 8 (l-in.-diam) deformed bars anchored in on49 on63 Bolts installed, tensioned and grouted
II= 200 (l-4 ft), fine-to- l-l/2-in.-diam holes with the use of l-l/4- by prior to shooting next advance
Mineral County, L.G. Defelice, 1973-74 Circular medium grained sub- 12-in.-long polyester resin cartridges. Approxi-
w. Vs./Garrett Inc. graywacke, lightly mately 4-ft fast-setting grout at back of hole Portal face immediately above and extend-
County, Md. jointed set (hardened) prior to stressing bars. Slower ing to 45 ft above portal crown rein-
% = 30,000 psi setting grout in remainder of hole. Fy = 39k, forced with No. 11 (l-3/8-in.-diam) rock
CE, Baltimore y = 165 pcf Fd = 36k, Fi = 30k, S = 4 by 4 ft over top bolts, 25-50 ft long, S = 10 by 10 ft,
District 135 deg of tunnel surface. Rock bolts anchored installed downward from face at 45 deg
Shale, sandy-clayey primarily in sandstone from horizontal. Deformed bars fully
grouted with I-l/2-in.-diam polyester
Fast-setting grout: I-min set resin cartridges installed in l-3/4-in.-
Slow-setting grout: 25 to 30-min set diam holes. Fd = 70k. Tunnel lined with
I-l/2-in.-thick reinforced concrete fol-
lowing excavation and rock reinforcement
7-27
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. ROCK DOLT3
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0 20 40 60 “7
WIDTH OF OPENING, B, FT %lp
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v3
Figure 7-l. Confining pressures used in crown of caverns. 000
0-J
‘-sAdaL .ROCK BOLTS
I RtiUHX dENDONS B
24
- ia
4
NORAD NTS CAVITY U, STAB! LIZED
Q
EXPANSION
cq
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UrWER HALF
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HEIGHT OF OPENING, H, FT
. ROCKBOLTS
/ J/-CHURCHILL %“.a
GILLHAM NORAD LV
I 1 I I I 1
50 60 70 60 90 100 110
0 IO 20 30 40
WIDTH OF OPENING, Et, FT I2
Figure 7-3. Bolt lengths used in crowns of caverns. L
L%
d
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r .----.. PolNT
Mowym .-CL ..a-. . -
2 1 NORAD // / I /
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i: c ‘TS
APPENDIXA
BACKGROUND AND HISTORY OF ROCK REINFORCRMNNT
A-l. The use of rock bolts and anchor bars to reinforce rock was initi-
ated by the mining industry. Although the exact origin is unknown, it
is said that a form of the slot and wedge type bolt was in existence5'
during the days of the Roman mire. In more recent times, isolated
instances of the use of rock bolts or pins to attach insecure rock to
secure rock have been reported in the ,late Nineteenth Century. In
North Wales prior to 1890 steel pegs or bolts were used for reinforcing
overhanging brows in slate quarries. In the United States, rock (roof)
bolts were reportedly used in coalmine roofs as early as 1905. In
1917 rock bolts were successfully installed over the main haulway in
the Sagamore mine of the Pocahontas Fuel Company. The bolt installa-
tion was still intact when studied by the U. S. Bureau of Mines some
30 years later (Gibson31).
A-2. The first known published account of bolting was a German article
titled, "Versuche und Verbesserungen geim Bergwerksbetriebe in
Preussen Wshrend des Jahres 1918,“51 which described experiments made
in mines in Upper Silesia prior to the end of World War I. This short
article discussed the use of bolts in conjunction with the support of
concrete reinforced roadways in longwall areas and the bolting of weak
shale or self-supporting sandstone above. The experiments were halted
by the war and were not resumed.
A-l
EM 1110-l-2907
15 Feb 80
A-2
EM 1110-l-2907
15 Feb 80
sections, was slipped over the rod and driven tightly between the wedged
end and the rock to reinforce the anchorage.
A-7. Although slot and wedge bolts were the most common in this early
work, others were experimenting with expansion shell anchorages. In
a series of articles appearing in Colliery Engineering in 1945 and
1946, 2. S. Beyl, a mining engineer of Delft, Holland, proposed a method
of reinforcing the roof in longwall mining that incorporated the use of
vertical rods with expansion shell anchors. Beyl's method was based on
experiments made in British mines during World War II. An early use
of specially designed expansion shells was in the No. 7 mine of the
Consolidated Coal Co., Staunton, Illinois.
A-9. Beginning with 1949, rock bolts began replacing timber supports
in U. S. mines at a rapid rate. By the end of 1952, over 2,000,OOO rock
bolts per month were being installed. By 1954, 800 mines had adopted
rock bolting for systematic reinforcement. By 1957, over three million
rock bolts per month were being installed. Almost 90 percent of these
were being installed in bituminous coal mines east of the Mississippi
River. Of the remaining 10 percent used in the western United States,
eing used in coal and nonmetallic mines, and one third
~~m~~~d~i~~~~+t In Canada, systematic bolting of rooms with slot and
wedge bolts began in 1950 in Breton coal and metal mines and developed
rapidly in the middle 1950's. In Europe the mining of coal generally
by the longwall system provided less opportunity for applying rock
A-3
EM 1110-1-2907
15 Feb 80
A-10. By 1957, rock bolting had been generally adopted in U. S. mines and
had gained acceptance in many other countries. The "explosion" in rock
bolt use over a span of a few years, after laying dormant for so long,
can be attributed to other significant mining developments.
A-11. For centuries prior to the early 1950's, the mucking of ore and
fractured material had always been done by hand. Following the intro-
duction of pneumatic loaders in the United States, the mechanization
of mining equipment gained momentum so that by 1950, many mines through-
out the world had discontinued manual mucking. Mechanized mining equip-
ment created a need for maneuverability space which was satisfied by the
substitution of rock bolts for timbering.
A-12: The time and expense involved in drilling holes for installing
rock bolts, however, was another matter. Although a steam driven
rotary drill had been invented as early as 1813, the first major use
of mechanical drills was made in the 1860's in the Frejus, the first
lsE;osyTine tunnel: and.the Hoosac, a long railroad tunnel in Massachu-
The dlfflculties encountered in these early projects directed
the interest of numerous inventors in Great Britain, Germany, Italy,
France, and the United States to the development of rock drilling
machines. Many improvements were made in the years that followed. Up
until 1945 the drilling of rock was still time-consuming in spite of
almost a century of developmental work. In that year a historic con-
version from alloyed steels to tungsten carbide steel for drill bits
took place in a Swedish power tunnel. Tungsten carbide was almost un-
known at the start of World War II, except in Germany where it was
being used primarily to speed up machine tool operations. !Pungsten
carbide tipped steels, first tried in German mines in 1928, and devel-
oped into a stable production item in Sweden in the late 1940's, were
supplanting steel drills in mines throughout the world in 1950. Holes
for installing rock bolts could be drilled much more rapidly and less
expensively. With this impetus the phenomenal growth of rock bolt
application and manufacturing was on its way.
A-4
EM 1110-l-2907
15 Feb 80
A-14. The work done by the U. S. Bureau of Mines and other agencies in
connection with the reinforcement of mine roofs did not go unnoticed
by the designers and builders of civil engineering structures. Just
as the miners had adapted the techniques developed by the tunnelers
of using explosives and mechanized equipment to drill, breakup, and
haul away rock, so did the tunnelers adapt mining rock reinforcement
techniques to their uses.
A-15. The first major use of rock bolts in civil eng'neering underground
installations was in the Keyhole Dam Diversion Tunnel $0 in Wyoming in
1950, and in one 238-foot section of the 6-mile Duchesne Tunnel in
Utah, both U. S.-Bureau of Reclamation projects. At the Keyhole Dam,
l-inch diameter by 6-foot-long slot and wedge type bolts were used to
tie loose blocks of rock in the roof of the 650-foot-long outlet tunnel
driven through sandstone. At the start of tunneling operations, four
bolts were installed at 4-foot intervals along the tunnel. After im-
proved rock conditions were encountered and after experimenting with
the bolt spacing, the use of two rock bolts for each 6 feet of tunnel
proved satisfactory. Additional bolts were installed where seams or
joints angled across the tunnel. In this project 27 longer rock bolts
were also installed to reinforce the rock at the outlet portal face.
At the Duchesne tunnel, l-inch-diameter by 5- and 6-foot slot and
wedge bolts spaced at 4 to 5 feet were used to control "popping" and
slabbing of the rock in the tunnel. The U. S. Bureau of Mines pro-
vided assistance in both cf these projects.
A-17. The use of rock bolting for permanent support was greatly ad-
vanced by construction of the Snowy Mountain Scheme39 in Australia
A-5
EM 1110-l-2907
15 Feb 80
A-18. The Haas Hydroelectric Power Project, California, was the first
large underground power plant built in the United States. Constructed
in 1957, the rock of the underground chamber was reinforced with fully
grouted untensioned deformed bar elements.
A-21. The use of fully grouted rock reinforcement developed more slowly
in tunneling and slope stability work, but by 1970 very few ungrouted
reinforcement elements were being installed on civil engineering works.
A-22. During the 1960’s new types of rock bolts were developed, some on
an experimental basis. These included explosively anchored bolts,
"strippable" or "yieldable" bolts, and bolts utilizing epoxy or poly-
ester resin for the element bonding medium or for the element itself.
None of these were widely used on civil engineering works.
A-24. The future may see a greater utilization of fully grouted, unten-
sioned rock anchor systems (reference Appendix E) for underground work
where a minimum amount of initial rock movement is acceptable or desir-
able at times to fully develop arch action. However, for surface slope
reinforcement, pretensioned rock bolts or tendons are the only practical
A-6
EM 1110-1-2907
15 Feb 80
A-7
EM IlllO-l-2907
15 Feb SO
APPENDIX B
SAMPLE ROCK BOLT SPECIFICATION
Index
B-4. Materials.
bearing 2;.
IS’* 9’ I 3/e’!
B-l
EM 1110-l-2907
15 Feb 80
and (b). The various lengths required are indicated on the drawings.
The use of rock bolt coupling (manufacturer's standard long COUplingS
with hole for grout passage) for splicing rock bolts where required t0
provide the lengths indicated, will be permitted.
Bearing plates, bevel and flat washers, and hexagonal nuts shall be
aa specified herein.
PnotECtlVE CAP
B-2
EM 1110-l-2907
15 Feb 80
30 -Water for mixing mortar and grout shall be fresh and free
from injurious amount of oil, salt, acid, alkali, organic matter, or
other deleterious ubstance as determined by Corps of Engineers Specif'i-
cation CRD-C 400. 18
B-3
EM lllO-l-2907
15 Feb 80
Wil-Kwik-Set manufactured by Williams Form Engineering Corporation will
meet these requirements.)
No. 8 100
No. 16 95-100
No. 30 60-85
No. 50 20- 50
No. 100 10-30
No. 200 O-5
B-4
EM 1110-l-2907
I5 Feb 80
B-6. Planned Installation Pattern for Rock Bolts. The planned installa-
tion pattern, sizes, and lengths of the rock bolts are usually indicated
on the drawings. Rock conditions encountered as the work progresses may
require the actual pattern, sizes, and lengths to vary from the planned
installation indicated and the specific location, attitude, size, and
length of each rock bolt is subject to adjustment in the field by the
contracting officer. In those instances where the rock condition in or
behind the burden of the trim cut is such as to be hazardous, pre-
bolting using safety bolts of adequate size and length shall be tempo-
rarily installed for the safety of the workman. Safety bolts shall be
removed or tension released before shooting the trim cut. Rock bolts,
in addition to those shown on the drawings, shall be installed as
directed by the contracting officer.
C. The contractor will tension the rock bolt within the range of
24,000 pounds to 30,000 pounds, using a direct pull rock bolt tensioning
device to verify the anchorage capability and the installation technique.
B-5
EM 1110-l-2907
15 Feb 80
B-8. Drilling Holes. Holes for the installation of rock bolts shall
be drilled into the rock to the lengths as shown on the drawings or
as directed and to such inclination as will permit bolting generally
normalto the rock surface, except when otherwise indicated or as
directed. All drilled holes shall be blown clear with compressed air,
minimum of 50 psi introduced at the back of the hole, upon completion
of drilling. In addition, all horizontal and dowhwardly inclined holes
shall be blown clean immediately before installation of the bolt. Dism-
eter of the drilled hole for expansion shell type rock bolts shall be
as recommended by the manufacturer of the expansion shell and this
diameter shall not be exceeded in the anchorage area. Holes shall be
drilled using properly sharpened bits operated in such manner as to
produce straight holes with smooth walls. The diameter of the drilled
hole in the anchorage area shall be checked with a hole gage (Ohio
Brass Company, Mansfield, Ohio 44902, or equal), and all holes exceed-
ing the recommended diameter by more than l/16 inch will be considered
outside and not acceptable. Such holes shall be redrilled or replaced
with a new hole at no additional cost to the Government. The depth of
the hole shall be not less than the full length of the bolt plus the
anchorage shell.
B-6
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EM 1110-l-2907
15 Feb 80
impact wrench of proven capacity; (2) use bevel washers to limit the
maximum thickness of the quick-setting mortar under the bearing plate
to less than 2 inches; (3) clean threaded end of rock bolt with thread
chaser full length of thread; (4) apply thread lubricant over entire
thread and contact surfaces of hex nut and flat and bevel washers;
(5) tension the rock bolt between 24,000 pounds minimum and 30,000 pounds
maximum loading applied by a direct pull tensioning device; and (6) ad-
vance hex nut to contact bearing plate in a tight, solid fit. Any in-
stalled bolt that cannot be tensioned to the specified loading shall be
replaced by the contractor at no additional cost to the Government. Re-
placement shall be effected by a new installation.
B-9
EM 1110-l-2907
15 Feb 80
b. Grouting.
(1) Grout mixing and pumping equipment. All equipment used for
mixing and injecting grout shall be of a type and capacity approved by
the contracting officer and shall be maintained in first class opera-
tion condition at all times. The selection of equipment and the deter-
mination of its suitability to the work shall be based upon a maximum
grouting pressure of 100 psi at the pump. The minimum grouting equip-
ment to be furnished shall include the following:
B-10
EM lllO-l-2907
15 Feb 80
screen through which all the grout must pass. An accurate pressure
gage shall be provided at the discharge of the pump.
(e) Valves, pressure gages, pressure hose, small tools, and ac-
cessories as may be necessary to provide a continuous supply of grout
and accurate pressure control will be required.
(f) The contractor shall keep on hand at the work site a supply
of extra hoses, tubes, accessories, and small tools as required to
minimize work stoppages due to need for replacement items during grout-
ing operations.
B-11
EM 1110-l-2907
15 Feb 80
Note: Water shall be in such quantity that grout will have an efflux
time of 20 seconds or more when tested in accordance with Corps
of Engineers Test Method CRD-C 79-58.15
(3) Mixing and handling. All grout shall be mixed in the spec-
ified type mixer. Dry materials charged into the mixer shall be
measured by volume except that the admixture for each batch shall be
furnished to the mixer in individual containers of preweighed material.
Water shall be measured by the specified measuring device on the mixer.
All mixing, pumping, and packing operations shall be carefully coordi-
nated so that no delay occurs in the process. Any grout which com-
mences to set or indicates an appreciable change in consistency before .
grouting operations are complete shall be completely removed from
mixer, sump, PumP¶ and lines and discarded as directed.
(4) Grouting of rock bolts. All grout pipes, tubes, and fittings
shall be clean and free from dirt, grease, hardened grout, or other
contamination before grouting is commenced for any bolt. All wash
water and diluted grout shall be flushed from all lines and wasted be-
fore commencing operations. The grout line shall be attached to the
grout injection tube for the individual bolt with suitable fittings
such that leakage is entirely prevented. The grout shall be injected
at a rigidly controlled pressure, as approved. Equipment which cannot
maintain a uniform pressure as directed shall be removed and replaced
with suitable equipment. Care shall be taken to avoid premature clog-
ging of pipes or tubes and any pipe or tube that becomes clogged or
obstructed, before completion of grouting operations, shall be removed,
cleaned, and replaced in an approved manner at no cost to the Govern-
ment. The grouting of any bolt shall not be considered complete until
the grout flows from the vent in a steady stream. The vent tube shall
be plugged and the grout injection tube sealed, with pressure main-
tained on the injection tube. In any case the hole shall be left
completely filled. All actual grout injection shall take place in the
presence of a representative of the contracting officer.
(5) Leaks and grout loss. If during grouting of any bolt hole
grout leaks to the surface of the rock through an open seam or other
void and visibly indicates appreciable loss of grout, grouting opera-
tions shall be temporarily suspended on this bolt hole and the seam
talked with quick-setting mortar or as otherwise approved. If during
B-12
EM lllO-l-2907
15 Feb 80
grouting of any bolt hole the hole accepts more grout than required
to fill the nominal volume of the annular space in the hole, and if no
grout leakage is visible at the surface, grouting operations shall be
temporarily suspended on this bolt hole. Not earlier than 1 hour and
not later than 2 hours after suspension of grouting on the bolt hole,
the grout lines shall be reconnected and grouting of the bolt hole
completed. If leakage still continues, grouting shall be continued
until termination by the contracting officer. A sanded mix may be
required if excess leakage occurs.
a. General. The contract prices for the various items under this
section shall constitute full compensation for furnishing all materials,
labor, tools, equipment, and incidentals necessary to accomplish the work
herein, including cleanup of the area and disposal of waste water and
grout.
B-13
EM lllO-l-2907
15 Feb 80
B-14
EM 1110-1-2907
15 Feb 80
APPENDIX c
SAMPLE MATERIAL SPECIFICATION FOR POLYESTER
RESIN GROUTED ROCK BOLTS
c. Rock Bolt Units. All rock bolts and accessories shall be the
standard product of Celtite, Inc., of Cleveland, Ohio, or approved equal.
The bolts shall be No. 11 deformed steel bars conforming to the require-
ments of ASTM A 615,25 grade 60, threaded on one end as shown on the draw-
ings. The contractor shall furnish anchor and encapsulating polyester
resin cartridges having sufficient gel and cure times to provide time
to place the bolt as required in these specifications and as shown on
the drawings. Polyester resin rock bolt units shall be furnished with
8- by 8- by l/2-inch bearing plates with hole for accommodating rock
bolt, hardened flat washer, and hexagonal nut. Manufacturer's standard
couplings for splicing rock bolts may be provided to provide the lengths
required as indicated in the drawings.
C-l
EM lllo-l-2907
15 Fob 80
c-2
EM 1110-l-2907
15 Feb 80
APPENDIX D
SAMPLE ROCK ANCHOR SPECIFICATION
D-2. Materials.
D-l
EM llm-l-2907
15 Feb 80
8 inches by 3/8 inch for rock bolts or rock anchors and 8 inches by
8 inches by l/2 inch for l-3/8-inch tie bolts.
k. Water for mixing mortar and grout shall be fresh and free from
injurious amount of oil, salt, acid, alkali, organic matter, or other
deleterious substance as determined by Corps of Engineers Specification
CRD-C 400.18
D-2
EM 1110-1-2g0~
15 Feb 80
No. 8 100
No. 16 - 100
No. 30 z - 85
No. 50 20 - 50
No. 100 10 - 30
No. 200 0 -5
D-4. Planned Installation Pattern for Rock Anchors, The planned in-
stallation pattern, sizes, and lengths of the rock anchors and recessed
rock anchors is indicated in the drawings. Rock conditions encountered
as the work progresses may require the actual pattern, sizes, and lengths
to vary from the planned installation indicated and the specific loca-
tion, attitude, size, and length of each rock anchor is subject to
adjustment in the field by the contracting officer. In those instances
where the rock condition in or behind the burden of the trim cut is
such as to be hazardous, prebolting using safety bolts of adequate size
and length shall be temporarily installed for the safety of the work-
man and/or recessed rock anchors shall be installed through the burden
where deemed necessary for stabilizing the excavation and as approved
or directed by the contracting officer. Safety bolts shall be removed
or tension released before shooting the trim cut. Rock anchors in
addition to those shown in the drawings shall be installed as directed
by the contracting officer.
D-3
EM lllO-l-2907
15 Feb 80
(2) Considering the above test results the mortar mix can be
varied by the contractor, with approval of the contracting officer and
with the installation and testing of four No. 10 by lo-foot-long and
one No. 10 by 16-foot-long rock anchors accomplished to verify the re-
vised mix. The final mortar mix and installation procedures to be used
in the work will be based on the results of these tests. After the
final mortar mix is selected the remaining rock anchors will be in-
stalled and tested to verify the final mix. Each rock anchor in the
test pattern will be included for payment as a 16-foot-long pattern
rock anchor installation and shall include the furnishing, installing
of the bolt, and cutting off of satisfactory bolts.
D-6. Drilling Holes. Holes for the installation of rock anchors shall
be drilled into the rock to the lengths as shown on the drawings or
as directed and to such inclination as will permit anchoring generally
normal to the rock surface, except when otherwise indicated or as di-
rected. All drilled holes shall be blown clear with compressed air,
minimum of 50 psi introduced at the back of the hole, upon completion
of drilling. In addition, all horizontal and downwardly inclined holes
D-4
EM lllO-l-2907
15 Feb 80
D-5
EM lllO-l-2907
15 Feb 80
hole during insertion of the rebar, (b) copper wire (gage as required)
shall be threaded across the Perfo sleeve a few inches from the collar
end forming a stop for placing the rebar. After the packed sleeve is
inserted to the maximum depth possible, the rebar shall be placed
against the copper wire stop and the entire assembly pushed to the
back of the drilled hole, after which, drive the rebar into the sleeve,
breaking the copper wire stop and displacing the mortar. Care must be
taken to assure that the sleeve does not bind in the hole causing the
rebar to punch through the wire stop and sleeve before reaching the
back of the hole. The contractor may revise this procedure at no ad-
ditional.cost to the Government as approved by the contracting officer.
Rock anchors with plates, as directed by the contracting officer, shall
have a quick-set mortar seal and pad placed in the collar of the hole
as indicated in the drawings. Bevel washers shall be used to limit the
maximum thickness of the quick-set mortar pad to less than 2 inches.
Bearing plate and hex nut shall be installed with the nut hand wrenched
to a tight, solid fit.
b. The tube shall be left in place and the projecting end cut off
flush with the collar of the hole after completion of grouting.
e. For bars with hook ends, after the grout has hardened for
4 days, the protruding end of the bar may be bent to shape shown.
Heating of rebar for bending shall be controlled by approved means so
as not to damage the rebar. Each rebar must be approved by the
D-6
EM 1110-1-2907
15 Feb 80
a. General. The contract prices for the various items under this
section shall constitute full compensation for furnishing all materials,
labor, tools, equipment, and incidentals necessary to accomplish the
work herein, including cleanup of the area and disposal of waste water
and grout.
D-7
EM 1110-1-2907
15 Feb 80
D-8
EM lllO-l-2907
15 Feb 80
Tentative
Recommendations
for
Prestressed
Rock and Soil Anchors
PRICE: $2.00
FIRST PRINTING -SEPTEMBER, 1974
SECOND PRINTING -MAY, 1976
E-l
ml 1110-1-2g0~
15 Feb 80
AD HOC COMMITTEE
E-2
EM 1110-l-2907
15 Feb 80
CONTENTS
scope ................................................... 1
Definitions ............................................... 2
RockAnchors ............................................ 3
3.1 Description ......................................... 3
3.2 Design Considerations for Rock Anchors .................. 3
3.3 Drilling ............................................ 5
3.4 Watertightness ...................................... 6
3.5 Fabrication ......................................... 6
3.5.1 Materials ..................................... 6
3.5.2 Fabrication of Anchors ......................... 7
3.6 Installation and Anchor Grouting. ....................... 7
3.7 Stressing ........................................... 8
3.8 Testing ............................................ 8
3.9 Corrosion Protection ................................. 8
3.9.1 Temporary Rock Anchor - ...................... 9
3.9.2 Permanent Rock Anchor - ...................... 9
SoilAnchors .............................................. 10
4.1 Description ......................................... 13
4.2 Design Considerations for Soil Anchors ................... 13
4.3 Drilling ............................................ 13
4.3.1 Auguering - Belling ........................... 13
4.3.2 Drilling/Ramming of Pressure Grouted Anchors ...... 15
4.4 Fabrication ......................................... 15
4.4.1 Materials .................................... 15
4.4.2 Fabrication Soil Anchors ........................ 15
4.5 Insertion and Anchor Grouting ......................... 15
4.5.1 Augered or Belled Anchors ...................... 15
4.5.2 Pressure Grouted Anchors. ...................... 15
4.5.2.1 Rammed Anchors ...................... 15
4.5.2.2 Augered Pressure Anchors ............... 15
4.5.2.3 Upward Sloped Soil Anchors ............. 16
4.6 Stressing ........................................... 16
4.7 Testing ............................................ 16
4.8 Protection ......................................... 16
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LIST OF FIGURES
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1. SCOPE
This document has been prepared to provide
guidance in the application of permanent and
temporary prestressed rock and soil anchors uti-
lizing high strength prestressing steel. It represents
the present state of the art and outlines what are
considered the most practical procedures for in-
stallation of prestressed rock and soil anchors.
Typical applications are illustrated in the Appen-
dix.
2. DEFINITIONS
l%rmanent Anchor: Any prestressed rock or soil
anchor for permanent use. Generally more
than a 3year service life.
Temporary Anchor: Any prestressed rock or soil
anchor for temporary US. Generally less than
a Syear service life.
Downward Sloped Anchor: Any prestressed
anchor which is placed at a slope greater than
5’ below the horizontal.
Upward Sloped Anchor: Any prestressed anchor
which is placed at a slope greater than 5’
. above the horizontal.
Horizontal Anchor: Any prestressed anchor
which is placed at a slope between *5’ with
the horizontal.
An&or Grout: (Also known as primary injection)
Portland cement grout that is injected into
the anchor hole to provide anchoraga at the
non-stressing end of the tendon. In case of a
sheathed anchor, also included in the grout
between the sheath and the anchor hole.
Resins are also used as anchor gout, Their
properties are not covered by this recorn-
mended practice.
Corrosion Protactive Filler Injection: (Also
known as wcondary .injactionj Material that
is injected into the anchor hole to cover the
stressing length of the prestressad anchor,
providing corrosion protection to the high
strength steel. This material may be gout or
other suitable materials.
Condidation Grout: Portland cement grout that
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3. ROCK ANCHORS
3.1 Description
A prestressed rock anchor is a high strength
steel tendon, fitted with a stressing anchorage at
one end and a means permitting force transfer to
the grout and rock on the other end. The rock
anchor tendon is inserted into a prepared hole of
suitable length and diameter, fixed to the rock
and prestressed to a specified force. The basic
components of prestressed rock anchor tendons
are the following (sea Fig. 1):
1. Prestressing steel which may be a single or a
plurality of wires, strands or bars. (Refer to
PCI Guide Specifications for Post- Tensioning
Materials.) The total length of the prestress-
ing tendon is composed of two parts:
a. Bond length (socket), is the grouted por-
tion of the tendon that transmits the
force to the surrounding rock.
b. Stressing length, which is the part of the
tendon free to elongate during stressing.
2. A stressing anchorage is a device which per-
mits the stressing and anchoring of the pre-
stressing steel under load.
3. A fixed anchor is at the opposite end of the
tendon than the stressing anchor and is a
mechanism which permits the transfer of the
induced force to the surrounding gout.
4. Grout and vent pipes and miscellaneous ap
purtenances required for injecting the anchor
grout or corrosion protective filler.
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3.3 Drilling
Holes for anchors should be drilled to a diam- Core drilling, rotary drilling and percussion
eter, depth, line, and tolerance as specified by the drilling may be employed as the conditions war-
engineer. The hole shall be drilled so that its rant Core drilling is generally slower and less
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After grouting, the tendon shall remain un- In the case of sheathed anchors, the first
disturbed until the necessary strength has been stage grouting covers the full length of the anchor
obtained. between the sheathing and the periphery of the
The following data concerning the grouting hole, and may fill the space between the sheath-
operation shall be recorded: ing and tendon throughout the bond.9 length.
Type of Mixer Second stage grouting may be used to fill the
Water/Cement Ratio space between the sheathing and the tendon
Types of Additives throughout the stressing length or throughout the
Grout Pressure entire anchor length.
Type of Cement For sheathed anchors, consideration should
Strength Test Samples be given to force transfer through the grout in the
Volume of first and second stage grout annulus around the stressing length.
3.7 Stressing
Stressing shall generally be accomplished in Stressing is normally carried out seven days
accordance with “PC1 Manual for Quality Control after grouting for Type I or Type II cements and
for Plants and Production of Precast Prestressed three days after grouting for Type III cement. At
Concrete Products.” these times, grout with a water-cement ratio of
The anchor shall be first stressed to an initial 0.45 will have a compressive strength of about
load of about 10 percent of the test load, which is 3500 psi.
the starting point for elongation measurements. Movements of the bearing plate in excess of
Immediately thereafter, the anchor shall be % inch shall be taken into consideration in com-
stressed to the proof load and elongation is to be paring measured and theoretical elongations. For
recorded. The magnitude of the proof load is to temporary rock anchors, elongation measure.
be determined by the engineer. If measured and ments are not usually required.
calculated elongations disagree by more than 10 Usually, the proof load is specified as 115
percent, an investigation shall be made to deter- percent to 150 percent of the transfer load. The
mine the source of the discrepancy. proof loading of anchors is part of the stressing
When the above requirements are met, the operation and occurs just prior to load transfer.
anchor force shall be lowered and anchored at the
transfer load. This load may be verified by a lift-
off test and recorded, if required by the Er&reer.
3.8 resting
The stressing anchorages shall be capable of The lift-off, if required, is usually done on a
lift-off during the period of installation, in order random basis. The engineer is to determine the
to check the force. percentage of tendons tested. Meaningful lift-offs
The lift-off test, if any, is to be specified by can be taken as soon as 24 hrs. after the anchor is
the engineer. Allowances shall be made for time stressed. It is poor practice to require that the
dependent losses when comparing the lift-off jack be left on an anchor since the jack bleeds off
force with the previous transfer load. and the results are incorrect.
For most rock anchor applications, the
primary time dependent loss is steel relaxation
which can be as much as 3 percent of the transfer
load in seven days depending on the type of steel.
More exact values can be obtained from the rock
anchor supplier.
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Appropriate spacers shall be provided to cen- Centering devices are normally provided at
ter the tendon in the hole throughout the bond about 10 ft. centers throughout the bond length.
length to insure adequate cover.
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4. SOIL ANCHORS
4.1 Description
A prestressed soil anchor is a high strength
steel tendon, fitted with a stressing anchor at one
end and an anchor device permitting force trans
fer to the soil on the other end. These anchors,
which are used in clay, sand or other granular
soils, are inserted into a prepared hole or driven
into the soil. Concrete is gravity placed to form
an anchorage, or grout is injected under pressure
to form a bulb of grout to anchor the tendon.
Pressure bulb soil anchors are usually equipped
with a casing, which is withdrawn during the
grouting operation. Subsequent to placement of
anchor grout, the soil anchor is stressed and an-
chored at a specified force.
Soil anchors may be classified as follows de
pending on their use in whesive or noncohesive
soils.
Soil anchors in noncohesive material are gen-
erally pressure grouted (See Fig. 2). They may be
installed by two procedures:
1. Auger drilled - using hollow stem continuous
flight augers normally of 6” to 10” diameter,
the tendon is placed through the hollow stem
of the auger before or after drilling is corn
pleted. Concrete or grout is then pumped
under pressure through the hollow stem and
the auger is withdrawn as the gout fills the
hole.
2. Drilled or Driven Casing Pressure Grouted. In A “lost point” on the bottom end of the cw
this type of anchor a 3” to 6” diameter cao- ing is used in this method. The point remains in.
ing is either drilled or driven into the ground the gound during and aftar casing withdrawal.
to the final depth. The casing is then cleaned
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QRUUT TUBE
SECONDARY QROUT
STRESSINQ ANCHORABE
PRIMARY BROUT
FIXED ANCHORAQE
4.3 Drilling
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SECONDARY GROUT
(OPTIONAL)
I
RESSINB STEEL
P
STRESSING ANCHORAGE
I- & BEARING PLATE
PRIMARY GROUT /
4.4 Fabrication
4.4.1 Materials
Soil anchor materials shall conform to the re
quirements of Section 3.4.1 Materials for pre
stressed rock anchors.
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4.6 Stressing
Stressing shall generally be accomplished in Stressing is normally carried out seven days
accordance with “PC1 Manual for Quality Control after gouting for Type I or Type II cements, and
for Plants and Production of Precast Prestressed three days after grouting for Type III cement. At
Concrete Products.” these times, grout with a water-cement ratio of
0.45 will have a compressive strength of about
3500 psi.
Soil anchors are normally stressed to 15 to 50
percent above design load, held at that load for 5
or 10 minutes, and then relaxed and anchored at
the design load.
4.7 Testing
Soil anchors in cohesive soils normally re- Lift-off tests are sometimes performed on se-
quire more testing than rock anchors since co lected anchors; these may be of B-hour duration
hesive soils may creep under sustained load. Con- in the case of granular soils, but 24-hour duration
tinuous monitoring systems may be employed may be called for on anchors in cohesive soils
when specified by the Engineer. The average monitoring system consists of a
load cell placed behind the stressing anchorage.
This load cell has SR4 strain gauges installed on
it, and the results can be directly read on a Wheat-
stone bridge. A separate payment item should be
set up for monitoring.
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APPENDIX
TYPICAL APPLICATIONS
OF PRESTRESSED
A.1 INTRODUCTION
The purpose of this appendix is to illustrate
typical applications of prestressed rock and soil
anchors as they have been used to date in the
United States and Canada. The first application of
a prestressad anchor dates back to 1935 when the
late Andre Coyne, a French engineer, used pre
stressed anchors to stabilize the Cheurfas Dam in
Algeria. Until recently, the 1100 ton anchors used
in the Cheurfas Dam were the largest ever install-
ed in a structure. This project generated a number
of new systems and applications in Europe. How-
ever, the widespread use of prestressed rock and
soil anchors is a relatively recent development in
North America.
The examples presented below are representa-
tive of the techniques used most often in present-
day construction. Additional applications and
variations of the projects illustrated have been
used, and no doubt more will be developed as
engfneers become more familiar with this con-
struction technique.
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A.2 BUILDING EXCAVATIONS of the vertical beams. The 90 kip soil anchors
Rock and soil anchors make possible the ef- were placed in a 10 inch diameter hole and varied
fective use of modern excavation methods by in length from 24 to 31 ft.
eliminating internal bracing and allowing free Over a period of years, apparently stable rock
movement of the excavating equipment. Prestress- faces can deteriorate by weathering. This can be
ed tiebacks also make it possible to reduce or prevented by prestressing a retaining wall against
eliminate settlements of structures adjacent to the the rock usi,ng rock anchors as shown schematical-
excavation because wall movements or deflections ly in Feg. A-12. Fig. A-13 shows a Swissapplica
can be minimized. Many different wajl types have tion of a revetment of this type. In some cases,
been anchored with prestressed rock and soil an- the concrete retaining wall may be replaced by a
chors including: Steel H piles with wooden lap direct application of shotcrete to the rock face.
ging; steel sheet piles; drilled concrete shafts; and, The rock anchors are used in the same fashion.
slurry walls. Tieback applications for building ex-
cavations are illustrated in Figs. A-l, A-2, A-3, A.4 SLOPE STABILITY
and A-4. The availability of prestressed rock anchors
installed as illustrated in Fig. A-14 often provide
A.3 RETAINING WALLS AND REVETMENTS an economical means of stabilizing rock slopes.
The other tools available to cope with stability
The rather unusual structure in San Francisco
problems are huge gravity retaining walls or cuts
shown in Figs. A-5 and A-6 is one of many walls
of slope angle to coincidde with the mechanical
with post-tensioned tie-backs built under plans
properties of the rock. Both of these solutions
developed by the Bridge Department of the Cali-
require large excavations.
fornia Division of Highways. This retaining wall is
The rock slope at Libby Dam in Montana
a series of twenty-two thin horizontal arch sec-
tions supporting the earth between inclined but- shown in Feb. A-15 had three huge faults, minor,
tresses that are anchored into the earth and rock flat, and approximately 30” downward. After the
by prestressed anchors. The wall has a maximum cut section was excavated for highway construc-
height of about 60 ft and was built in a series of tion, the upper bed of stratum slid down along
12 ft. increments from the top down as excava- the first fault, leaving an uneven rock surface ex-
tion proceeded. The precast concrete blocks used posed. The second bed then became dangerously
for the inclined buttresses were anchored by 196 unstable. A retaining structure of any kind would
kip soil anchors with length varying from 30 to not have been practical or feasible. After exten-
45 ft. The post-tensioned wall was selected to sive rock mechanics investigation, it was deter-
minimize earth movements which might cause mined that an effective prestressing force of
damage to the property on top of the wall. Also, 18,WC kips, making an approximate 69% angle
because no footing was required, it was unneces- with the fault, would stabilize the surface of the
sary to disturb or shore the property at the top of rock. This force would tie the unstable portion to
the wall during construction. the main rock mass of the slope as well as increase
Fig. A-7 shows details of a retaining wall built the frictional forces in the failure plane. Fig. A-16
on Interstate Highway l-96 in Detroit. The wall shows installation of the 296 kip anchors, and
was built in extremely poor clay and rock anchors Fig. A-17 shows the concrete cover placed over
were used to minimize potential soil movement the stressing anchorages to provide complete cor-
effects on the wall and the l-96 freeway. Figs. A-8 rosion protection.
through A-10 illustrate installation and stressing
A.5 STABILIZATION OF UNDERGROUND
of the 1575 kip rock anchors which utilized 54
half inch diameter 27Ck strands. EXCAVATION
Fig. A-11 shows details of a retaining wall in Stabilization of tunnel excavations in rock
San Diego which utilizes five foot diameter con- with prestressed rock anchors is distinguished
crete “soldier beams” and soil anchors at 19 ft. from the more conventional lining methods by
centers to minimize potential soil movement and the fact that the prestressing creates an active
possible damage to the adjacent apartment build- arch in the rock making it act as its own structur-
ing. The vertical beams and tie-backs were built al support. This technique avoids costly bracing
first and then the concrete wall was built in front and shoring and increases the speed of excavation.
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Fig. A-18 shows drilling preparatory to placement transferred to the surface rock which was normally
of a prestressad rock anchor in a tunnel. fissured or water bearing. In some applications,
post-tensioned suspension bridge anchorages have
A.6 DAM STABILIZATION shown an economic advantage over alternate
methods, and, in general post-tensioned anchor-
Requirements for increased capacity or irn-
ages will provide a more accurate and constant
proved safety of concrete dams can often be facil-
zero point for connection of the cable strands.
itated by use of prestressed rock anchors. This
The problem of supporting concentrated
method is commonly used when an existing dam
forces is often encountered in all types of under-
is to ba increased in height, and prestressed rock
ground construction. Rock anchors allow the
anchors may also be helpful in restoring the
water-tightness of cracked dams or locks by corn transfer of these loads directly to the rock with-
pressing the structure and closing the cracks. out the necessity of providing a heavier lining.
Fig. A-19 shows drilling in progress for instal- Typical examples are crane rails, derricks and
structural support beams.
lation of prestressed rock anchors on the Ocoee
In bridges where overturning forces due to
Dam in Tennessee. Fig. A-20 shows installation of
earthquake or wind are large, post-tensioned rock
the 170 wire tendons used to provide improved
anchors may be a more economical way to pro
stability of the dam.
vide the necessary anchorage. The Pine Valley
Creek Bridge near San Diego shown under con-
A.7 ANCHORAGE AGAINST UPWARD
struction in Fig. A-23 has piers ranging to 340 ft
WATER PRESSURE
in height, and stabilitv under earthquake forces is
When basin-shaped structures located in an obtained through use of post-tensioned rock an-
area of high ground-water are in an unloaded chors connecting the footing to the underlying
state, danger of uplift exists. A possible solution rock mass. In this case, the rock anchors were
to this problem is mass concrete, but the cost of considered more economical than additional ex-
the extra excavation and material sometimes cavation and use of large gravity-type concrete
renders this method too expensive. Rock anchors foundations.
may often be used in such a situation with a sub
stantial reduction in cost. A.9 MISCELLANEOUS APPLICATIONS
Rock or soil anchors may cut time and cost
A.8 ANCHORAGE OF FIXED POINTS when used for pile testing, and often add safety
Suspension bridges. cableways, locations and flexibility. Loads are applied to the pile
where pressure pipes change direction, pylons or through a beam loaded by prestressad anchors,
other structures can often be advantageously an- thus eliminating the necessity of large testing
chored with rock or soil anchors. Most important weights. The anchor will give precise and con-
here is the fact that the transfer of the anchoring tinuous indications of pile movement as well as
force can be effected in a stable load-carrying allow measurement of applied load.
gourd or rock zone. Settlements of structures in compressible
Fig. A-21 shows the Hudson Hope Suspen- ground can be avoided by extending their founda-
sion Bridge in British Columbia. Anchorage of the tions to a solid stratum, but sometimes this is not
main suspension cables was achieved by use of the practical. In these cases, settlement can be in-
prestressed anchor details shown in Fig. A-22. In duced prior to construction by loading the foun-
the case of the Hudson Hope Bridge, the post-ten- dations with rock or soil anchors. The anchorage
sioned anchors were preferred because the anchor forces, of course, would be of the same magni-
plates would remain virtually motronless under all tude as the future design load and must act on the
load conditions, and no anchor load would be stratum which causes settlement.
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Figure A-l - Preatressed Soil Anchors used to tie-beck a wall of soldier piles with wooden legging.
Figure A-2 - Drilled mncrete shafts supported by three levels of tie-backs end walers.
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15 Feb 80
Figure A-3 - Concrete slurry wall. Top level of anchors utilize steel walers to transmit anchor force
to well; bottom layer of anchors use concrete pedestals.
Figure A-4 - Upper wall of soldier piles and wooden lagging braced by two layers of tie-backs with steel walers.
Lower level of reinforced slurry wall construction with multiple levels of tie-backs.
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“wrs A-17 - Conaete Wfer over rtresrmg anchorages, Libby Do,.,,, ~~~~~~~
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CONCRETE
ANC”ORAOj\
HOUStNO
FIWISWEO STRAND9
-- -_- -
, 1 / b py/- -~Pq-W’=AL ROCK ANCHORS
- OUT BOTH VERTICALLY
/-AL /
AND HORIZONTALLY.
Figure A-22 - fbstressed suspension cable anchorages. Hudson Hope Suspension Bridge, British Columbia
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APPENDIX F
REFERENCES
1. EM 1110-1-1801
2. EM 1110-l-1806
3. EM lllO-2-2901
4. Federal Specification QQ-W-461g
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EM 1110-1-2907
15 Feb 80
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EM lllO-l-2907
15 Feb 80
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F-3
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15 Feb 80
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F-4
EM 1110-l-2907
15 Feb 80
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MS 39180.
49. Thiel, P. S., "Recent Developments in Roof Bolting and Roof Bolt
F-5
EM lllO-l-2907
15 Feb 80
50. Thomas, E., "Rock Bolting," Canadian Mining and Metallurgical Bul-
letin, Vol 48, No. 521, Sep 1955, pp 541-568. Available from:
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51. Thomas, E., "Rock Bolting Finds Wide Application," Mining Engineer-
ing, Vol 5, Nov 1954, p 1080. Available from: Technical Informa-
tion Center, U. S. Army Engineer Waterways Experiment Station, CE,
P. 0. Box 631, Vicksburg, MS 39180.
53. Weigel, W. W., 'Channel Irons for Roof Control," Engineering and
Mining Journal, Vol 144, No. 5, May 1943. Available from: John
Crerar Library, Chicago, IL 60616.
54. Woodruff, S. D., Methods of Working Coal and Metal Mines; Vol 2,
Ground Support Methods, Pergamon Press, London, 1966. Available
from: Technical Information Center, U. S. Army Engineer Waterways
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APPENDIX G
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84. Lang, T. A., "Rock Bolting Speeds Snowy Mountain Project," Civil
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