SWJ Installation Guide D500739 - Ver1.20 PDF

Service Documents
SWJ-320S2 / SWJ-320S4
INSTALLATION GUIDE
MIMAKI ENGINEERING CO., LTD.

URL :h tt p: // en g. mi ma ki. co .j p/
D500739-12
Service Documents > Change Tracking
Change Tracking
Date 2012.11.09 Manual Ver. 1.2 Remark

Status Index Rev. Changes
Released 4.1-P3 R1.1 Step4 and step5 are changed
Released 7.2-P1 R1.2 Important is added

Revised 4.2-P.6 1.1 Step 2: Corrected of text and photo and Important text.
After Step 3, it moves to the following page.
Revised 4.2-P.7 1.1 After Step 9, it moves to the following page.
Revised 4.2-P.8 1.1 After Step 13, it moves to the following page.
Revised 4.2-P.9 1.1 Step 13: Corrected of photo and added Important text.
After Step 15, it moves to the following page.
Revised 4.2-P.10 1.1 Step 15: Corrected of photo and added Important text.
Revised 7.2-P.5 1.1 Step 3 of Purge LED: Corrected of photo.
Step 3 of Purge pump: Corrected of photo.
Revised 7.4-P.9 1.1 Step 7: Deleted.
Step 8: Corrected of text and photo.
Step 16: Corrected of photo.

Released R1.0 New issued
© 2012 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.1

Contents
1. About the Installation Guide . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 Description of the Ink Used . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1
2. Main Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 2

4. Printer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2
4.3
Assembling the Stands and the Device . . . . . . . . . . . . . . . . . . 4-6
Mounting the Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
3
4.4 Removing the Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.5 Removal of the fluorescent light fall-out prevention tape . . . . 4-15
5. Ink Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 4

6. Power Supply Related . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Connecting the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Turning the Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 Turning the Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
5
7. Outputting Plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Setting at Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Action Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 6
7.3 Cap & Wiper Positional confirmation . . . . . . . . . . . . . . . . . . . . 7-7
7.4 Performing the Initial Ink Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7
7.5 Performing a Test Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7.6 Cleaning the Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7.7 Head Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7.8 Dot Position Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
© 2012 MIMAKI ENGINEERING CO.,LTD. Contents R.1.0 P.1

INSTALLATION GUIDE > About the Installation Guide
Rev.
Model SWJ-320 Issued 2012.04.26 Revised F/W ver. Remark
1. About the Installation Guide 1.0

 Outline
This document is a collection of information for service engineers when setting up SWJ-320 inkjet printers.
During the setup, proceed with the work by referring to this document and the following related documents.
 Documents related to this unit

Documents other than this document which describe the SWJ-320 are listed below. Refer to these as required.
 Operation Manual (included with product)
 Mechanical Drawing
 Maintenance Manual 1
 Accessories List
© 2012 MIMAKI ENGINEERING CO.,LTD. 1. R.1.0 P.1

INSTALLATION GUIDE > About the Installation Guide > Description of the Ink Used
Rev.
1.1 Description of the Ink Used 1.0
 Outline
Hand the “Material Safety Data Sheet (MSDS)” over to the user who will actually use this unit.
Furthermore, explain about the following items with regards to using the product safely.
 Usage environment
 Emergency measures
© 2012 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.2

INSTALLATION GUIDE > Main Unit Specifications
Rev.
2. Main Unit Specifications 1.0

 List of main unit specifications
Specifications
Item Remarks
SWJ-320
Single phase AC200V - 240V The following 3 systems
INLET1 : 5A (Control system)
Power supply specifications
INLET2 : 10A (Platen heater)
INLET3 : 14A (Drying heater)
Power consumption
Total 6960VA
INLET1 : 1200VA 1
INLET2 : 2400VA
INLET3 : 3360VA
Usable
20C ~ 35C
temperature
Relative
humidity
35 to 65% Rh (no condensation) 2
In environments outside of the
Installation Precision
range shown on the left, the ink
environment guaranteed 20C to 25C
ejection stability may deteriorate
temperature
3
Temperature
 10C/h or less
gradient
Dust 0.15mg/m3 (Office equivalent)
Weight Main unit 600 kg
External dimensions (W,D,H) W4560 x D1200 x H1405

INSTALLATION GUIDE > Installation Space
Rev.
3. Installation Space 1.0
1,000 mm or more
500 mm or more 500 mm or more
3,200 mm or more 2
3
1,000 mm or more
4
6,000 mm or more

INSTALLATION GUIDE > Printer Assembly
Rev.
4. Printer Assembly 1.0
2
 List of work procedures
Work operation Description Refer to
3
1 Unpacking Unpack the product. 4.1 (p.2)
2 Assembling the Stands and the Assemble the leg with the main body. 4.2 (p.6)
Device
3 Mounting the Accessories Carry out the work to attach the accessories. 4.3 (p.13)
4 Removing the Stopper Remove the stopper. 4.4 (p.14)
5 Removal of the fluorescent light From both edges of the fluorescent light, remove the fluorescent light fall-out 4.5 (p.15)
fall-out prevention tape prevention tape.
4
 In order to prevent accidental cuts, always wear gloves when performing disassembly and assembly
work.
 When carrying out the work, ensure that there is sufficient surrounding space, and install in a stable
location.
 This product is extremely heavy. Take great care when handling the product.
5

INSTALLATION GUIDE > Printer Assembly > Unpacking
Rev.
4.1 Unpacking 1.0
 Work procedures
As pointy fixtures are used for the packaging, take special care to avoid injury.
1. Open the lid.

1
Use the spanner (10mm diameter)
2
to remove the screws.
3
2. Remove the sideboard of the package.
Joist
1) Remove the joist.
2) Remove the sideboard (x4).
Cut
3. Cut through the sheet wrapping the main body with a cutter etc.
6
 Take a leg (right and left) off the palette.

The procedure is common with the leg of right and left.
4. Remove fixation bolts at the inner side of the leg by wrench (diagonal 10mm), and remove the right and left legs from
the palette.
Remove the right and left tray and the caster.

Rev.
Model SWJ-320 Issued 2012.04.26 Revised 2012.09.26 F/W ver. Remark
4.1 Unpacking 1.1
Fixing bolt
Right leg
1
Left leg Position where components are placed
Left tray
On the palette
•Left tray, right tray
•Left tray stay
2
Attachment screw Accessories Box A2
•Caster
Tool Box
•Attachment screw (For tray, for caster)
Left tray stay
Right tray Caster
5. Attach the trays and the casters to each of the legs.

3
Left tray
Screws at 5 points
Right tray
Screws at 6 points
4
5
Left tray stay Caster
6
Screws at 4 points x4 pcs

Rev.
4.1 Unpacking 1.0
1. Take down accessories.

Shafts 1) Remove the fixing material according to the following figure
and take down the shafts.
Turn the double nut section

and take out the bar screws.
Accessories
1
box
2
2) Take down accessories box.
2. Remove the screws used to affix the main body to the pallet.
Turn the double nut section and take out the bar screws. 3
Affixed part (front and

rear of main body)
4
Double nut
6
3. Raise the main body from the pallet using a forklift.
 Insert forklift claw from the rear side of the main

body.
 Take caution when inserting the claw so that it
7
doesn’t come into contact with the drying fan
unit on the front side of the main body.
 When moving the main body with a forklift, hold
both sides of the main body.
 Use a forklift that is 2 tons or larger.
Position for inserting the claw.

Rev.
4.1 Unpacking 1.0
4. Raise it with a forklift, and place tables in two positions, right

and left, to prevent the main body from falling.
5. Remove the shipping fixing bar (for right and left).
1
If the main body falls, be careful not to pinch your
hands, etc.
Be sure to place tables in two positions, right and
left, under the main body to prevent the main body
from falling.
Use tables with a weight capacity of 400kg or
Shipping fixing bar
2
larger and with a shape that will not fall over
easily.
Place tables to prevent from falling.
In two positions, right and left of main body!
6. Take down the 3 leg frames.

INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device
Rev.
4.2 Assembling the Stands and the Device 1.1
Be sure to assemble with five persons or more.
 Work procedures
1
 Assembling method of leg part
1. Attach the level foot on the right and left legs.
Right and left for four positions
2
Level foot
3
2. Attach the leg frame (x3).
Screw : CS8x25SMW (x24)
4
 Attach two leg frames so that the part with
“FRONT” seal “Front” seal faces upward and comes to the right
side (KB panel side).
 Attach one leg frame so that the part with “Rear”
seal faces upward and comes to the right side
(KB panel side).
“FRONT” seal
 There are two leg frames.
Place the leg frame with a reflection board 5
attachment as indicated in the photo.
 Place the leg frame so that the reflection board
faces the left leg side.
6
“REAR” seal
7
Reflection board
Screwing (in the same way

for both of right and left) Front side of left leg

Rev.
3. Attach the feeding slack sensor.

Front side of
left leg
Feeding slack
sensor
2
4. Put the roll drive shaft on.
(First, remove the attached gear cover once.)
Put it on by surely interlocking the gear of the leg 3

and the gear of the shaft.
4
Roll drive Roll driven
5
shaft shaft
5. Put the roll driven shaft on.
6. Put the roll holders on the media feeding shaft.
6
Roll holder
Gear cover
7. Attach the gear cover.
7
Media feeding
shaft
8. Put the media feeding shaft on.

Rev.
9. Attach the gear cover UR.

Gear cover UR
1
10. Put the roll holders on the take-up shaft.
2
Roll holder
11. Put the take-up shaft on. 3
4
Take-up
shaft
12. Attach the gear cover UF. 5

Gear cover UF

Rev.
13. Attach the take-up tension bar.
 The take-up tension bar attached on the front

surface of the main body has “FRONT” seal on
it. Be sure to attach it so that the seal comes to the
right side (KB panel side).
 Caution when interlocking the gears of take-up
Take-up
tension bar
tension bar.
 Place the take-up tension bar horizontally, and
1
interlock the right and left gears.
 Assemble with 2 people so that it is not
assembled at an angle.
2
 After assembling, make sure that both edges of
the tension bar are lowered to the lowest point.
Bad example
Cannot lower to
the lowest point 3
Lowest point
“FRONT” seal Good example
Lowest point
5
14. Fix the retaining plate of the tension bar with two screws.
(common for right and left)
6
Retaining plate

Rev.
15. Attach the feeding tension bar.

The feeding tension bar attached on the rear surface
of the main body has “REAR” seal on it. Be sure to
attach it so that the seal comes to the right side (KB
panel side).
Feeding tension bar

1
“REAR” seal 3
 Put the main body on

16. Put the main body on the leg.
4
Put it by inserting the main body into the positioning pin
coming from the leg.
Do not put your hand between the leg and the main
body.
5
When moving it with a forklift, hold both sides of the
6
main body.
Positioning pin

Rev.
17. Fix the main body and the leg with the screw (in the same way
for both of right and left).
Screw : CS8x20SMW (x4)
2
18. Connect the main body and the leg with junction cable (power
Junction cable
cable).
19. Connect the connector of the sensor.

3
4
Connector of sensor
20. Temporarily remove the waste ink tank tray right.
Leg cover right 21. Attach the leg cover right on the right leg.
5
22. Attach the waste ink tank tray right.

6
Waste ink tank tray right

Rev.
23. Temporarily remove the waste ink tank tray left.
24. Attach the leg cover left on the left leg.
1
Leg cover left
25. Attach the waste ink tank tray left.
26. Place the waste ink tank, and insert the waste ink tube (from the 2
purge station).
3
Waste ink tank tray left

INSTALLATION GUIDE > Printer Assembly > Mounting the Accessories
Rev.
4.3 Mounting the Accessories 1.0
 Work procedures
1. Place the waste ink tank, and insert the waste ink tube (from the
suction pump).
2
2. Place the waste ink tank, and insert the waste ink tube (from the
purge station).

INSTALLATION GUIDE > Printer Assembly > Removing the Stopper
Rev.
4.4 Removing the Stopper 1.0
 Work procedures
1. Open the station cover and right side cover.
Head stopper
2. Remove the head stopper on the right side of the carriage.
1) Remove the face screws.
Remove the face screws

2) Take out the head stopper from the right side. 1
2
Take out
3. Remove the tape used to affix the cable bear.

3
Cable bear 1) Open the front cover.
fixing tape
2) Remove the tape.
5
Remove
the tape.
Sub-tank
4. Remove the cushioning under the sub-tank. 6
Pull it out from behind the platen cover.
Cushioning
Pull out

INSTALLATION GUIDE > Printer Assembly > Removal of the fluorescent light fall-out prevention tape
Rev.
4.5 Removal of the fluorescent light fall-out prevention tape 1.0
 Work procedures
1. Open the front cover.
Front cover
2. From both edges of the fluorescent light, remove the fluorescent

2
light fall-out prevention tape. (All 3)
3. Close the front cover.

3
Fluorescent light fall-
out prevention tape

INSTALLATION GUIDE > Ink Set
Rev.
5. Ink Set 1.0

Relationship between the sub-tank and nozzle array
Sub Tank Sub Tank
Head 1 Head 2 Head 1 Head 2 1
2-head model
Head 3 Head 4 2
4-head model
K Y C M
5
Located on the rear
side of the carriage
6
 Outline

1 Head cleaning Celan the inside of head and ink paths to be changed. 7.6 (p.13)
7

INSTALLATION GUIDE > Power Supply Related
Rev.
6. Power Supply Related 1.0


1 Connecting the Power Cable Connect the power supply cable. 6.1 (p.2)
2 Turning the Power On Turn on the power supply. 6.2 (p.3)
3 Turning the Power Off Turn off the power supply. 6.3 (p.5)

INSTALLATION GUIDE > Power Supply Related > Connecting the Power Cable
Rev.
6.1 Connecting the Power Cable 1.0
 Outline
This device connects to the included three power cables.
• Main body 2 cables : INLET 1, INLET 2
• Drying heater : INLET 3
1
If you do not use the included power cables, use cable that match your region.
• Note that this product comes with cables that have a shape designed for use in China (E3 specifications).
• Follow the electrical safety regulations in your region when using the cables with a terminal process.
Connect the power cables into a power outlet with the following specifications.
Voltage
Main body
AC200 to 240V
Drying heater
AC200 to 240V
2
Frequency 50/60Hz ± 1Hz 50/60Hz ± 1Hz
Current capacity 10A x 2 lines 14A
Connect the drying heater power cable to a power outlet with a high current capacity (14A or more).
 Always connect the cables to a power outlet near the device so that the cables can be easily removed.
3
 When plugging the cables into the power outlets, connect the cable into outlets on a separate circuit
from other devices. Because of the large power consumption, the power supply breaker may be
tripped.
 Power supply cables should be connected to an earthed outlet. Otherwise, there is a risk of electrical
shock or of damaging the device. 4
 When connecting the power cables, ensure that the 3 power switches on the device are all turned off.
1. Insert the 3 power cables to INLET 1~3.

5
2. Insert the power plug into a plug socket.
Insert into the socket of separate power line,

respectively.
6
INLET 1 INLET 2
INLET 3

INSTALLATION GUIDE > Power Supply Related > Turning the Power On
Rev.
6.2 Turning the Power On 1.0
 Before turning on the power, verify that the head connector is connected.
If the power is turned on when the connector is not connected properly, the head and board will be
damaged.
 Make sure that the Y origin sensor is not damaged.
 Be sure to remove the cushioning under the sub-tank (used to prevent deformation of the carriage and
damage to the Y origin sensor) before turning on the power.
 Powering on the main body

1
1. Turn on the main power supplies of this device.
Breaker
(Platen heater) Move the power supply switch on the left side of this device to
Main power supply “ | ” to turn on the main power supply.
2
2. Switch on the circuit breaker of the platen heater.
When the breaker switch located on the left side of the device is
pushed up, the main power of the platen heater will turn on.
3
3. When you press the power switch at the front of the machine, it
will start.
Power switch
4
5
4. When the power is turned on, the firmware version is displayed.
BOOT Power on
SWJ320 Start-up
ver 1.00R0
6
PLEASE WAIT
INITIALIZE MOTOR
PLEASE WAIT
SEARCHING ORIGIN
7
<LOCAL>

INSTALLATION GUIDE > Power Supply Related > Turning the Power On
Rev.
6.2 Turning the Power On 1.0
 Powering on the drying heater

1. Switch on the circuit breaker of the drying heater.
When the breaker switch of the drying heater is pushed up, the
main power of the drying heater will turn on.
1
Breaker
(Drying heater)

INSTALLATION GUIDE > Power Supply Related > Turning the Power Off
Rev.
6.3 Turning the Power Off 1.0
 Outline
When turning the power off, check that the unit is not receiving data, and there is no remaining un-output data.
Furthermore, check that the head is in the capping station.
 If you turned the power off without performing capping, turn the power back on again. Return the head
to the capping station to prevent the head from drying out.
If the power is turned off during plotting, the head might not be parked in the capping station. Leaving
the head for a long time without capping may cause nozzle blockages. 1
 Do not turn off the main power switch on the side, as this will stop the function for preventing nozzle
blockages from functioning.
1. Press the power switch on the front of the device once.
5
Power switch

INSTALLATION GUIDE > Outputting Plots
Rev.
7. Outputting Plots 1.0


1 Setting at Startup Set the language and the power supply voltage. 7.1 (p.2)
2 Action Test Verify the operation of each function. 7.2 (p.3)
3 Cap & Wiper Positional Verify the capping position and wiping position. 7.3 (p.7)
confirmation
1
4 Initial Ink Fill Perform ink initial filling. 7.4 (p.9)
5 Test Print Perform test print to check the nozzle status. 7.5 (p.12)
6 Cleaning the Heads Perform cleaning to recover from nozzle missing and deflection. 7.6 (p.13)
7 Head Adjustment Adjust the tilt, stagger, and forward / backward position. 7.7 (p.14)
8 Dot Position Adjustment Adjust the ink landing position. 7.8 (p.20)

INSTALLATION GUIDE > Outputting Plots > Setting at Startup
Rev.
7.1 Setting at Startup 1.0
 Outline
Set the language, the power supply voltage and the time difference suitable for the installation place.
 Working Procedures
1. Turn on the power supply.
BOOT Power On
SWJ320 Start-up
1
ver 1.00R0
PLEASE WAIT
2
INITIALIZE MOTOR
PLEASE WAIT
SEARCHING ORIGIN
2. Set the language to use.

LANGUAGE
:English
[] [] :Select
[ENTER] :Register
3
ﾆﾎﾝｺﾞ
3. Set the time difference.

TIME SET
2011.10.05 21:36:00
[] [] :Change the selection item
[] [] :Select
4
[ENTER] :Register
4. Terminate with [ENTER].

INITIAL SETTING
COMPLETED [ENT] (When you press [END], the screen returns to the previous one.) 5

INSTALLATION GUIDE > Outputting Plots > Action Test
Rev.
7.2 Action Test 1.0
 Outline
Verify the operation of each electric component.
 Verification list
Item Verification details
1 PRE heater When the heater switch is turned on, the set temperature is reached.
2
3
PRINT heater
POST heater
When the heater switch is turned on, the set temperature is reached.
When the heater switch is turned on, the set temperature is reached.
1
4 Adsorption fan All adsorption fans are operational.
5 Fluorescent light All fluorescent lights light up.
6 Drying fan All drying fans are operational.
7
8
Purge LED
Purge pump
All purge LEDs light up.
The purge pump is operational.
2
9 Ink supply pump All ink supply pumps are operational.
 Work procedures
1. PRE heater
3
1. Turn on the switch shown in the left figure and set the
temperature using the controller.
4
2. Verify that the set temperature is reached.
5
PRE
2. PRINT heater
2. Verify that the set temperature is reached. 6
PRINT 7
3. POST heater
2. Verify that the set temperature is reached.
POST

Rev.
7.2 Action Test 1.0
4. Adsorption fan
1. Turn on the switch shown in the left figure and verify that the
adsorption fans operate.
2. Turn the knob and verify that the strength of the adsorption fans
can be controlled.
1
Adsorption fan
5. Fluorescent light
1. Turn on the switch shown in the left figure and verify that all 2
fluorescent lights light up.
3
Fluorescent light
6. Drying fan 4
1. Turn on the switch shown in the left figure and verify that the
drying fans operate.
Drying heater
5
Drying fan
6
7, Purge LED
1. Select ink purge.
#ADJUST
INK PURGE [ENT]
INK PURGE
CARRIAGE OUT[ENT]
7
INK PURGE (OFF)
COMPLETED [ENT] 2. Using the []/[] keys, select OFF.

Rev.
7.2 Action Test 1.1
3. Switch the purge LED on the left edge of the device ON/OFF
and verify that the LEDs light up properly.
1
Switch this button ON/
OFF and verify that the
LEDs light up properly
2
Purge LED
3
8, Purge pump
1. Select ink purge.
#ADJUST
INK PURGE [ENT]
INK PURGE
4
CARRIAGE OUT[ENT]
INK PURGE (OFF)

2. Using the []/[] keys, select OFF.
5
COMPLETED [ENT]
3. Press the purge button on the left edge of the device and verify
that the purge pump on the rear of the device operates.
6
Press the purge button and ver-
ify that the purge pump operates
Purge pump

Rev.
7.2 Action Test 1.0
9, Ink supply pump

1. Select [INK SUPPLY] in [# TEST / AGEING].
#TEST
AGEING [ENT]
#AGEING
INK SUPPLY [ENT]
2. Select the pumps to be operated.

1
#INK SUPPLY
PUMP :1234 Select all pumps 1 through 4.
2
#INK SUPPLY
RotationTime=Sensor 3. Select [RotationTime =Sensor].
#INK SUPPLY
START [ENT] 4. Press the [ENTER] key to start operation.
** Runnning **
5. With your eyes, verify that all pumps are operating.
3

INSTALLATION GUIDE > Outputting Plots > Cap & Wiper Positional confirmation
Rev.
7.3 Cap & Wiper Positional confirmation 1.0
1. Turn the head height adjustment knob screw and set the head
height to the lowest position.
2. Adjust the capping position.
1
#ADJUST
CAPPING [ENT] 1) Select [#ADJUST CAPPING].
#CAPPING
CAP POS. = 2.0 2) Move the carriage so that the leg of the cap base (cap link)
becomes vertical.
2
[]/[] :Move carriage (adjust)
[ENTER] :Set
Carriage
Cap base
3
Adjust the position so
4
that it becomes vertical.
3. Adjust the air suction position.

#CAPPING
AIR PULL POS.=2.0
Near side Back of

1) From the position where the heads and caps are separated,
press the [] key.
5
of device device
6
2) The back side of the caps will come into contact with the
heads first.
From that position, continue pressing the [] key.
Stop at the position where, among all of the heads, at least
one of them comes into contact with the front side of a cap.
3) From the position where the front side of a cap comes into
contact with a head, press the [] key 10 times. (Shift the
carriage 1.0 to the left)
From the position where the front side of a cap comes

into contact with a head, adjust “1.0” to the left.

INSTALLATION GUIDE > Outputting Plots > Cap & Wiper Positional confirmation
Rev.
7.3 Cap & Wiper Positional confirmation 1.0
4. Adjust the flushing position.

#CAPPING
FLUSHING POS.=2.0
1) Press the []/[] key to move the carriage so that the
carriage and station are just barely in contact.
1
2) Once the carriage and station are in contact, press the []
key 5 times. (Shift 0.5 to the left)
Barely in contact
position
2
Shift “0.5” to the left
from contact position.
4
Approximately 0.5 mm
5. Perform wiper adjustment. 5

#ADJUST
ADJUST WIPER[ENT] 1) Select [#ADJUST ADJUST WIPER].
#ADJUST WIPER
6
WIPER POS. = 2.0 2) Press the []/[] key and move the carriage so that the
centers of the wipers match the centers of the heads.
[]/[] :Move carriage (adjust)
[ENTER] :Set
Head
7
Wiper

INSTALLATION GUIDE > Outputting Plots > Performing the Initial Ink Fill
Rev.
7.4 Performing the Initial Ink Fill 1.2
 Before initial filling, check that ink tube joint at the head upper part is fully tightened.
1. Select the ink type to fill.
1
INK TYPE
:CS100
2. Select the ink set to fill.
INK SET
:4Color
3. Set the wash bottle, and press the [ENTER] key.
SET WASH BOTTLE
COMPLETED [ENT]  You must set all channels to cleaning bottles. 2
 Set so that the tips of the tubes come into contact
WASHING with the bottom of the bottles.
PLEASE WAIT
PURGE/PORT WASHING
4. When washing has been completed, the left message is 3
displayed.
START [ENT]
When you press the [ENTER] key, the head moves to the
maintenance position
5. Wait until the sub-tank fills with the cleaning solution.

4
6. Press the purge switch for 2 channels (MC) at once and perform
a 20-second purge. Do the same for (YK).
7. Insert the air purge jig into the ink port, and purge the cleaning
5
solution.
 Discharge the cleaning solution from the air
purge jig into the waste ink tray.
Waste ink tray
 After you press the purge button, air will be
discharged from the top edge of the tube of the
6
jig. Then, the cleaning solution is discharged
from it. At this time, terminate the
operation.valve part.
Air purge jig
Purge Button
8. Manually perform wiping.
7
9. After purge / ink port cleaning is complete, press the [ENTER] key.
PURGE/PORT WASHING When you press the [ENTER] key, the heads will return to the caps.
COMPLETED [ENT]
WASHING
PLEASE WAIT 10. When washing has been completed, the left message is
displayed.
PURGE/PORT WASHING
When you press the [ENTER] key, the head moves to the
START [ENT] maintenance position.

Rev.
Model SWJ-320 Issued 2012.04.26 Revised 2012.08.23 23F/W Remark
12. Insert the air purge jig into the ink port, and purge the cleaning
solution.
 Discharge the cleaning solution from the air
purge jig into the waste ink tray.
Waste ink tray
 After you press the purge button, the cleaning
solution will be discharged from the top edge of
1
the tube of the jig. Then, air is discharged from it.
At this time, terminate the operation.valve part.
Air purge jig
Purge Button

2
14. After purge / ink port cleaning is complete, press the [ENTER]
PURGE/PORT WASHING key.
3
COMPLETED [ENT]
REMOVE WASH BOTTLE

COMPLETED [ENT] 15. Remove the wash bottle, and press the [ENTER] key.
4
a purge until no more cleaning solution comes out. Do the same
for (YK).
Purge Button
17. After purge / ink port cleaning is complete, press the [ENTER]
5
PURGE/PORT WASHING key.
COMPLETED [ENT]
6
INK IC CHARGE <MCYK>
PLEASE SET INK IC 18. Insert the ink IC into the ink IC slot.
COL:K CS100:2000cc
CHARGE START [ENT] 19. Check the contents, and press the [ENTER] key.
COL:C CS100:2000cc
7
COL:M CS100:2000cc
COL:Y CS100:2000cc
COMPLETE INK CHARGE 20. Until ink charge of all colors has been completed, repeat the
COL:K CS100:2000cc procedures in the Step 20 to 22.
COL : C CS100 : 2000cc
COL : M CS100 : 2000cc
COL : Y CS100 : 2000cc

Rev.
21. Set the ink bottles, and press the [ENTER] key.
Set a ink bottle
COMPLETED [ENT]  Be sure to set ink bottles of all colors.
Be careful not to insert the tubes incorrectly.
Liquid sending pumps
(Order when viewed from the rear of the machine)  Set the tubes so that the tips of the tubes come
into contact with the bottom of the bottles.
K Y C M 1
2
K Y C M
Ink bottle
22. Start the fill process. Wait until the sub-tank fills with ink.
3
24. Repeat the above procedure 3 times.
Be sure to perform this process because if the ink and
cleaning solution are mixed, the ink may not be
discharged properly.
4
25. Insert the air purge jig into the ink port, and purge the ink.
 Discharge the ink from the air purge jig into the
5
waste ink tray.
Waste ink tray  After you press the purge button, air will be
discharged from the top edge of the tube of the
jig. Then, the ink is discharged from it. At this
time, terminate the operation.valve part.
Air purge jig 6

Purge Button
26. Perform a purge until ink comes out of the head.

7
28. Once the ink fill process is complete, the message shown on the
PURGE/PORT FILLUP left will be displayed.
COMPLETED [ENT]
When you press the [ENTER] key, the heads will return to the
caps.
** CLEANING **
<LOCAL>
29. When cleaning has been completed, the screen moves to
LOCAL.

INSTALLATION GUIDE > Outputting Plots > Performing a Test Print
Rev.
7.5 Performing a Test Print 1.0
 Outline
Perform test print to check the nozzle status.
1. Press [TEST/CLEANING].
<LOCAL> [TEST/CLEANING]
Select the “ TEST PRINT “.
1
width:1000mm
2. Select the pattern arranging direction.

TEST PRINT
(FEED DIR.) [] [] :Select
(SCAN DIR.) [ENTER] :Print start
2
3. Perform test print and return to LOCAL.
** PRINTING **
PLEASE WAIT
<LOCAL>
width:1000mm 3
4. Check the nozzle status, and if nozzle missing etc. occurs,
perform cleaning.

INSTALLATION GUIDE > Outputting Plots > Cleaning the Heads
Rev.
7.6 Cleaning the Heads 1.0
 Outline
Perform cleaning to recover from nozzle missing and deflection.
 If the nozzle misalignment is not fixed by head cleaning, perform an ink purge.
 Working Procedures 1
1. Press [TEST/CLEANING] twice.
<LOCAL> [TEST/CLEANING] x2
Select “ CLEANING ”.
width:1000mm
CLEANING
2. Select the cleaning type. 2
NORMAL [ENT] [] [] :Select
SOFT [ENTER] :Register
HARD
3. Select the head to clean.

3
SELECT HEAD 4Head model : “ 1234 ”
:1234 2Head model : “ 12 ” Start the cleaning operation with [ENTER].
[] [] :Select the Head.
[] [] : Select perform or not.
[ENTER] :Start cleaning.
4
4. Perform cleaning and return to LOCAL.
** CLEANING **
PLEASE WAIT
<LOCAL> 5
width:1000mm

INSTALLATION GUIDE > Outputting Plots > Head Adjustment
Rev.
7.7 Head Adjustment 1.0
 Outline
Adjust the head tilt, the forward/backward position of adjacent heads, stagger position (SWJ-320S4 only).
 Work procedures
1. Set the media and turn on the adsorption fan.
2. Turn the head height adjustment knob screw and set the head
height to the lowest position.
1
3. Perform a test print and verify the nozzle condition.
Perform cleaning as necessary.
4. Select [AVERAGING ADJ.] of [#ADJUST / HEAD ADJUST].

2
#ADJUST
HEAD ADJUST [ENT] [ENTER] :Start
#HEAD ADJUST
AVERAGING ADJ.[ENT]
3
5. Print the adjustment pattern and verify the attachment position
#AVERAGING ADJ. of the heads.
PRINT [ENT]
4
If adjustment is necessary, attach the head attachment jig and
#AVERAGING ADJ. perform adjustment.
** PRINTING ** (Method for attaching jig: See Head adjustment jig attachment
procedure)
 Adjustment / Verification Items

Adjustments to be performed
5
Head Forward/backward
Tilt Stagger
position
1  --- ---
2
3*


---


---
6
4*   
* SWJ-320S4 only

Rev.
 Patterns
For SWJ-320S4 For SWJ-320S2
Head 1 Head 2 Head 1 Head 2
Head 3 Head 4
3
 Relationship between patterns and heads
Head number
For SWJ-320S4 For SWJ-320S2
4
Head1 Head2
Head1 Head2
5
Head3 Head4
 Pattern viewing and adjustment method

6
Forward/backward position adjustment pattern
Tilt adjustment pattern
7
Stagger, forward/backward position
Tilt adjustment pattern
Forward/backward position adjustment pattern

Rev.
 Tilt adjustment
Adjust so that the straight line is at the center of the dashed lines.
 Be sure to verify multiple straight line positions at the top, center, and bottom of the pattern.
If the ink discharge trajectory is skewed, the tilt cannot be adjusted properly.
 Head tilt adjustment procedure
Head fixing screw

1. Attach the head adjustment jig. 1
2. Take off the cap.
Head 3. Loosen the head fixing screw.
4. Turn the tilt adjustment screw and adjust the tilt of the head. 2
Head fixing screw 5. Tighten the head fixing screw.
Tilt adjustment screw 6. Put on the cap.
Head adjustment jig
7. Print and verify the adjustment pattern. 3
 Do not touch the head connector.
If the head connector becomes disconnected, turn the power off before reconnecting the connector.
 If the ink supply port at the near side of the head is shaken, the meniscus will be damaged. When
touching the port, do not let it shake.
 If the cap is kept off for a long time, it may result in a skewed ink discharge trajectory or nozzle 4
misalignment. If skewed ink discharge trajectory or nozzle misalignment occurs, the head cannot be
adjusted properly, so do not keep the cap off for a long time.
In addition, if nozzle misalignment or skewed ink discharge trajectory occurs, perform cleaning.
 After adjusting the tilt, be sure to verify the stagger / forward/backward position.
5
Adjustment method
Head condition Figure when viewed with a scope
(tilt adjustment screw rotation direction)
Not tilted
6
Back side
7
Tilted to the
right
Near side
Back side
Tilted to the
left
Near side

Rev.
 Stagger (SWJ-320S4 only) / forward/backward position adjustment

Adjust so that the 4 straight lines (reference lines) printed with head 1 and the straight lines printed with heads 2 through 4 match.
 Make sure that there are 4 straight lines.

 Adjust the tilt of head 1 before performing stagger/ forward/backward position adjustment.
 Stagger / forward/backward position adjustment procedure
Head fixing screw

1. Attach the head adjustment jig. 1
2. Take off the cap.
Forward/back-
ward position 3. Loosen the head fixing screw.
adjustment Head
2
screw 4. Turn the forward/backward position adjustment screw and
adjust the forward/backward position of the head.
Head fixing screw 5. Tighten the head fixing screw.
6. Put on the cap.
Head adjustment jig 7. Print and verify the adjustment pattern.

3
 Do not touch the head connector.
If the head connector becomes disconnected, turn the power off before reconnecting the connector.
 If the ink supply port at the near side of the head is shaken, the meniscus will be damaged. When
4
touching the port, do not let it shake.
 If the cap is kept off for a long time, it may result in a skewed ink discharge trajectory or nozzle
misalignment. If skewed ink discharge trajectory or nozzle misalignment occurs, the head cannot be
adjusted properly, so do not keep the cap off for a long time.
In addition, if nozzle misalignment or skewed ink discharge trajectory occurs, perform cleaning.
 After adjusting the stagger/ forward/backward position, be sure to verify the tilt.
Adjustment method (forward/backward

5
Head condition Figure when viewed with a scope
adjustment screw rotation direction)
Blue line : reference head
Black line : adjustment head
Proper
condition
6
When the
Back side
7
stagger
interval is
wide
Near side
Back side
When the
stagger
interval is
narrow
Near side

Rev.
 Head adjustment jig attachment procedure

1. Prepare the head adjustment jigs.
SWJ -320S2 : 2 pieces
Forward/backward SWJ -320S4 : 4 pieces
position adjust-
ment screw Tilt adjustment
screw
1
Forward/back-
ward position Tilt adjust-
adjustment bar ment bar
2
Retract the adjustment bars 2. Turn the tilt adjustment screw and forward/backward position
adjustment screw counterclockwise and retract the adjustment
3
bars.
Retract the adjustment bars

4
3. Attach the head adjustment jig to the head.
Positioning nub
5
Insert the positioning nub
located on the rear of the
head adjustment jig into
this hole
Rear of adjustment jig
6
7
Attach the jig in this
direction Near side of head

Rev.
1
Near side
Separate this section

and the jig 2 mm
Tighten the screws

3
4
4. Turn the forward/backward position adjustment screw and tilt
adjustment screw clockwise and push out the adjustment bars.
6
Push out the forward/backward position adjustment bar
Push out the tilt adjustment bar

INSTALLATION GUIDE > Outputting Plots > Dot Position Adjustment
Rev.
7.8 Dot Position Adjustment 1.0
 Outline
Adjust the ink landing position.
 The product is shipped with adjustment values set for ink used in manufacturing inspection. Since the
ink type is different, be sure to perform dot position correction.
 Working Procedures 1
1. Select [#ADJUST / DROP.POScorrect].
#ADJUST
DROP.POScorrect[ENT]
2. Select [720Std].
#DROP.POScorrect
:720Std 2
3. Select the correction item.
#DROP.POScorrect Perform all types, SiDir, ReDir, and BiDir.
SELECT :SiDir
4. Print.
#DROP.POScorrect
SiDir :PRINT 3
5. Enter the correction values.
#DROP.POScorrect
** PRINTING ** Due to the differences in distance between platen and
heads, the adjustment position of the reference lines
720std SiDir WF1
H1A-H1B : 0.0
may vary depending on the location.
Be sure to verify all patterns and enter correction
4
values so that the variation is kept to a minimum.
 SiDir/ReDir pattern
H2A
H2B H1B
5
H2C H1C
H1A (Reference lines) H2D H1D
H1A (Reference lines)

7
H4A H3A
H4B H3B
H4C H3C
H4D H3D
Figure when viewed using
a magnifying lens
Reference lines
Adjustment lines
Enter a correction value in the positive direction Enter a correction value in the negative direction

INSTALLATION GUIDE > Outputting Plots > Dot Position Adjustment
Rev.
7.8 Dot Position Adjustment 1.0
 BiDir pattern
Adjustment lines
Reference lines
2
Figure when viewed using
a magnifying lens
3
Reference lines
Adjustment lines
4
Enter a correction value in the positive direction Enter a correction value in the negative direction
6. Select [BASIS SET 720std] and press the [ENTER] key. The
5
#DROP.POScorrect values adjusted in 720std are set as the correction values of
BASIS SET 720std
other modes.
The values set using [BASIS SET] are values

calculated as a guideline for correction values. Thus,
6
the actual ink landing position may be misaligned.
Be sure to adjust the landing position for each mode
that will be used.
7. Perform adjustments similar to 720Std in modes other than

720Std.
7

D500739-12-20112012 IT
©2012 MIMAKI ENGINEERING CO., LTD. FW:2.0

SWJ Installation Guide D500739 - Ver1.20 PDF

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Service Documents

MIMAKI ENGINEERING CO., LTD.

Date 2012.11.09 Manual Ver. 1.2 Remark

Date 2012.08.23 Manual Ver. 1.1 Remark

Date 2012.04.26 Manual Ver. 1.00 Remark

© 2012 MIMAKI ENGINEERING CO.,LTD. Change Tracking P.1

1. About the Installation Guide . . . . . . . . . . . . . . . . . . . . . . 1-1

3. Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 2

5. Ink Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 4

© 2012 MIMAKI ENGINEERING CO.,LTD. Contents R.1.0 P.1

1. About the Installation Guide 1.0

 Documents related to this unit

© 2012 MIMAKI ENGINEERING CO.,LTD. 1. R.1.0 P.1

1.1 Description of the Ink Used 1.0

© 2012 MIMAKI ENGINEERING CO.,LTD. 1.1 R.1.0 P.2

2. Main Unit Specifications 1.0

© 2012 MIMAKI ENGINEERING CO.,LTD. 2. R.1.0 P.1

3. Installation Space 1.0

500 mm or more 500 mm or more

© 2012 MIMAKI ENGINEERING CO.,LTD. 3. R.1.0 P.1

4. Printer Assembly 1.0

Work operation Description Refer to

© 2012 MIMAKI ENGINEERING CO.,LTD. 4. R.1.0 P.1

4.1 Unpacking 1.0

1. Open the lid.

 Take a leg (right and left) off the palette.

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.1 R.1.0 P.2

4.1 Unpacking 1.1

Right tray Caster

5. Attach the trays and the casters to each of the legs.

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.1 R.1.1 P.3

4.1 Unpacking 1.0

1. Take down accessories.

Turn the double nut section

Affixed part (front and

 Insert forklift claw from the rear side of the main

Position for inserting the claw.

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.1 R.1.0 P.4

4.1 Unpacking 1.0

4. Raise it with a forklift, and place tables in two positions, right

5. Remove the shipping fixing bar (for right and left).

6. Take down the 3 leg frames.

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.1 R.1.0 P.5

4.2 Assembling the Stands and the Device 1.1

Be sure to assemble with five persons or more.

Screwing (in the same way

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.2 R.1.1 P.6

4.2 Assembling the Stands and the Device 1.1

3. Attach the feeding slack sensor.

Put it on by surely interlocking the gear of the leg 3

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.2 R.1.1 P.7

4.2 Assembling the Stands and the Device 1.1

9. Attach the gear cover UR.

11. Put the take-up shaft on. 3

12. Attach the gear cover UF. 5

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.2 R.1.1 P.8

4.2 Assembling the Stands and the Device 1.1

13. Attach the take-up tension bar.

 The take-up tension bar attached on the front

“FRONT” seal Good example

© 2012 MIMAKI ENGINEERING CO.,LTD. 4.2 R.1.1 P.9

4.2 Assembling the Stands and the Device 1.1

15. Attach the feeding tension bar.