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FOR APPROVAL

B 25.04.2015 M.G.SONG J.H.AHN G.B.KWACK Modified according to Owner’s comments


A 20.03.2015 M.G.SONG J.H.AHN G.B.KWACK FOR APPROVAL
Rev Date Prepared Checked Approved Details of Revision
Owner

POWER GENERATION CORPORATION 3


VINH TAN THERMAL POWER PROJECT MANAGEMENT BOARD

Owner’s Engineer

POWER ENGINEERING CONSULTING JSCOMPANY 3

Contractor

Sub-Supplier

VIETNAM INDUSTRIAL CONSTRUCTION CORPORATION


Project Project Code
VT4
VINH TAN 4 THERMAL POWER PLANT UAS Code
DD09
Date Unit Code
Name Title P0
(DD.MM.YYYY)
KKS Code
Prepared 25.04.2015 M.G.SONG
ZEN
Checked Reg. No.
25.04.2015 J.H.AHN
METHOD STATEMENT FOR 040043
Approved 25.04.2015 G.B.KWACK PLASTERING WORKS
Rev.
B
Dept. Arch. Dept.
Document No. Page-No.
VT4-DD09-P0ZEN-040043 10 Pages
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

CONTENTS

1 PREFACE............................................................................................................................. 2

2 REFERENCE ....................................................................................................................... 2

3 RESPONSIBILITIES .......................................................................................................... 2

4 MATERIALS ....................................................................................................................... 2

5 EQUIPMENTS & TOOLS.................................................................................................. 3

6 PROCEDURE AND SEQUENCE ...................................................................................... 3

7 ENVIRONMENT, HEALTH AND SAFETY ................................................................... 7

APPENDIX: Scaffolding Detail for Plastering Works

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 1 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

1. PREFACE

This Method Statement describes the steps that will be followed for the Plastering works within
the construction area in order to meet the technical standards and EHS requirements of Vinh Tan
4 Thermal..

This procedure shall be read in conjunction with contract specification where applicable. All
works shall be as per approved shop drawing.

• Plant Project: VinhTan4 Thermal Power Plant

• Company/Owner: Power Generation Corporation 3


Vinh Tan Thermal Power Project
Management Board

• Contractor: DMPP Consortium


2. PURPOSE

• The objective of this method statement is to describe the methodology for the works
associated with the plastering works.

• Apply Plastering including Accessories as per required, Curing etc. and other required Works
for Plastering Works.
3. RESPONSIBILITIES

• It is overall responsibility of Project Manager / Engineering Manager to organize resources


prior to perform construction activities as per project specification in compliance with quality,
schedule & safety requirements.

• It is the responsibility of Construction Manager/Site Manager that construction activities are


executed according to the relevant project specification in compliance with quality, schedule
& safety requirements

• EHS Manager will ensure coordination with Site Engineer that all measures/construction
taken shall be maintained till completion of job.

• The QC Inspector will ensure that the works are executed according to the requirements of
dossier are fulfilled

4. MATERIALS
Right approved plastering materials and accessories will be applied to the construction site.

• Water

Water shall be clean and fresh containing no Salt, Sulphur or other harmful substances.

• Cement

All materials required for plastering and pointing works shall be approved.

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 2 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

• Sand

Natural sand, white or light gray, washed and cleaned. Sand shall be hard, durable, clean and
free from adherent coatings and organic matter and shall not contain any appreciable amount
of silt, clay balls or pallets. Sand shall not contain impurities such as iron pyrites, coal pyrites,
lignite, mica shale etc.

5. EQUIPMENTS & TOOLS


Below is the equipment involved in Plaster works:
No. Description No. Description
1 Surveying Equipment 8 Bucket
2 Line dory 9 Wood float
3 Plumb bob 10 Straight edge
4 Spirit level 11 Steel Brush
5 Trowel 12 Aluminum Section ( 2~3 m length)
6 Mixture Plaster Machine 13 Mobile scaffolds
7 Wheel Barrow 14 Hand tool
The capacity / size of the above equipment shall be judged in accordance with site conditions,
requirements, and availability at the time of execution.

6. PROCEDURE AND SEQUENCE


6.1 General

• Ensure that material, samples and method statement have been submitted and approved.

• Ensure that plastering accessories are approved and available.

• Ensure proper working platform and lighting arrangement provided.

• Surfaces to receive plastering shall be dry brushed to remove all loose particles, dust,
laitance, efflorescence, etc. and any projecting fins on concrete surfaces shall be hacked off.

• Where surfaces are out of line, they shall be brought to level by hacking or dubbing out prior
to commencement of finishing.

• All required openings for mechanical & electrical services, conduits pipes, plugs shall be
installed prior to plastering.

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 3 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

6.2 Workmanship
6.2.1 Surface Preparation and Installation of Plaster Accessories
• Surfaces to receive cement plaster shall be cleaned of all projections, dust loose particles,
grease and other foreign matter. Plaster shall not be applied directly to
(a) Concrete or masonry surfaces that have been coated with bituminous compound, Surfaces
that have been painted or previously plastered.
(b) Before the plaster work is started, masonry surfaces shall be wetted thoroughly with fog
spray of clean water to produce a uniformly moist condition. Accessories shall be checked
carefully for alignment before work is started
(c) All Accessories shall be prepared and installed in accordance to approved Standard
Drawings
• All undercoats shall be scratched to form an adequate key for the next coat.
• Level Guides shall be provided up to required thickness as per approved Drawings.
• Plastering shall proceed only when the masonry block works are completed.

6.2.2 Plain face work


• For plain face plasterwork to exterior wall, finished thickness shall unless otherwise stated be
18mm in accordance to approved Drawing.

• For plain face plasterwork to Interior wall, finished thickness shall unless otherwise stated be
15mm in accordance to approved Drawing.

6.2.3 Application of Plaster


• Cement plaster shall be applied in accordance to Specification

• For Thickness as per approved Drawing, mortars will be used to make landmarks with
adequate size square and thickness as per requirement
• For external plaster, the plastering operations shall be started from the floor and carried
downwards.

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 4 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

[Concept for External Plastering]

• The internal plaster, the plastering may be started wherever the building frame, roofing and
brick work are ready.

• The rough plaster shall be started from top to bottom .It’s no needed smoothing surface but
the tight press up tile and allowed to dry sufficiently not rapidly.

• Curing shall be spraying with water as often as necessary to keep the plasterwork damp.
• Plaster work shall be level finished, plumbed, square and true within specified tolerance
without waves, cracks, blister pits, crazings, discolorations, projects or other imperfections.
Plaster work shall be formed carefully around angles contours, and well up to screeds. Special
care shall be taken to prevent sagging and consequent dropping of applications. There shall be
no visible junction marks in the finish coat where one day's work adjoint another.

• Cement plaster shall be applied in two coats


1) Brown Coat - Shall be applied with sufficient pressure to fill the grooves in hollow block
or concrete to prevent air pockets and secure a good bond. Brown coat shall be lightly
scratched.

2) Finish Coat - Shall not be applied until after brown coat has seasoned for 7 days. Just
before the application of the finish coat, brown coat shall again be evenly moistened with
fog spray. Finish coat shall be floated first to a true and even surface then troweled in a
manner that will force the sand particles down into the plaster. Plastered surfaces shall be
smooth and free from rough area, trowel marks, cracks and blemishes.
6.2.4 Smooth finished cement plaster
Finishing for Plaster Surface
The proportions of sand and cement shall be as specified and shall cover all irregularities,
undulations, depressions due to chasing etc. in the surface to be plastered. Straight edges shall be

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 5 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

freely used to ensure a perfectly even surface. The finished surface shall be true and even and
present uniform texture throughout and all joining marks shall be eliminated. All corners, edges
and angles shall be made perfectly to line, plane and plumb. All exposed angles and junctions of
walls, doors, windows, beams, slabs etc. shall be carefully finished so as to furnish a neat and
even surface.

Plastering items amongst all other things as described in various items also include

• Curing cement plaster by maintaining in a moist condition for one day following application.
Keep enclosed and fog spray (after initial set) as required to prevent dry-out. Preparation of
surfaces to receive the plaster, providing cement plaster of the specified average thickness and
proportions
• All labor, materials, scaffolding, use of tools and equipment to complete the plastering work
as per specifications.
• Curing as per Specification and requirement
• Cleaning the surface of doors, windows, floors or any other surfaces where plastering might
have splashed.
• Finishing the portion of plaster left above the terrazzo, plain cement tiles, iron or any type of
skirting work to be finished rounded or as directed by the Engineer separate operation after
laying of floor tiles skirting.

6.2.5 Plaster Accessories (shall be provided as per requirement and approved Drawing if
required)

• Strip metal lath centered over junctions of dissimilar backing materials and casing beads
terminations of plaster finish shall be installed.

• Corner and horizontal beads shall be level, vertical beads, plumb, straight and true, assuming
proper plaster thickness.

• Plaster Stop shall be used where called for or as required to stop plaster surface against a
dissimilar to form a neat and definite joint.

• At all control joint locations install back to back square nosed casing beads.
6.2.6 Cutting, Patching & Repairing

• Cut out & repair all damaged plaster and all fine cracks, pits, checks waves, blisters and other
defects which in the opinion of the Owner will impair the appearance and the life and
usefulness of the finish surfaces.

• All repairs shall be used approved material.


6.2.7 Housekeeping / Cleaning

• Site will be kept clean and tidy during the works and all the debris / waste material will be
cleaned and carted away to approved dumping area.
6.2.8 Testing of Plaster Materials

• All required Testing as per Specification shall be carried in accordance to Standard.

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 6 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

7 ENVIRONMENT, HEALTH AND SAFETY (EHS)


7.1 Responsibilities and Instructions
• PM/EHSS Officer shall ensure that all work is undertaken in accordance with the specified
work scope.
• Safety training should be conducted to all personnel assigned at site prior to commence any
work.
• All personnel should know the locations of fire extinguishers, communications, manual
alarms &ESD points.
• All personnel should be aware of assembly points, escape routes, emergency contact numbers.
• Carry-out daily tool box and safety talks.
• Personal Protective Equipment (PPE) shall be worn at all times.
• Good housekeeping shall be observed in work areas.
• Keep non-essential workers clear of machinery whilst it is in operation.
• Construction wastes shall be segregated and disposed to an approved dump yard area.
• Permit to work shall be obtained appropriately for the type of work and location.
• Adequate lighting equipments when working night time.
•Ensure all workers and equipments working overtime are properly accounted and obtained
permit/approval from DMPP EHS Manager prior to carry-on works.
• Periodic refresher trainings, toll box talk and audit shall be conducted.
7.2 Safety (PPE)
• Personal Protective Equipment (PPE) will be issued to all workers such as safety shoes, hard
hat, working gloves, earplug, safety goggles, reflective vest and safety harness for workers
who will be assigned in elevated places 1.8m and above.
• Wearing of the basic PPE will be enforced fully.
• All new recruits will undergo proper orientation and safety induction before they could
deployed at site for work.

7.3 Environmental

• The work will be carried with full protection to environment.

• Working area shall be clean, not slippery and free from any debris.

• Adequate water will be provided while using the cutting machine to reduce dust
emitting the environment.

7.4 Fist aid facilities

First aid facility is always made available during working hours by a qualified fist aiders.

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 7 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

7.5 Job Safety Analysis

JOB SAFETY ANALYSIS


Vinh Tan 4 Thermal Power Plant Project

(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that
control, minimize or eliminating hazards.

1List of All Job


List of All Known Hazards How to Eliminate Hazards
Steps
A.1a Be operated only by workers who have been
authorized and given appropriate training.
A.1bSafe operating procedure should be
established and used for all tools and equipment
A.1cDaily check list of equipment must be
A.1 Injury by using hand tools provided prior to start any work.
and both manual and power A.1dEvery power driven tools should be provided
driven with adequate means, immediately accessible and
readily identifiable by operator, of stopping it
quickly and preventing it from being started again
inadvertently.
A.1e Every hand tools must be inspected every
month and attached inspection tag
A.2a Provide adequate ground and circuit
breakers
A.2bMust use 3 core codes electric wire and
A.Equipment/To separate distribution panel (must pass
ols and Material A.2 Electric shock due to to arrangement of ELCB) and avoid any water
Preparation without ground external box and affect.
circuit breakers A.2c All kind of electric cable must be hang over
ground
A.2d Must use industrial socket and plug

A.2e Electric cabinet don't affect any water


A.3a Daily check of the equipments prior to
start of work.
A.3 Generator (diesel) equipm A.3b Regular check &monitoring of the
ent oil leakage during operatio equipment prior to use
n
A.3c Provide secondary containment protection
under the equipment to prevent contamination of
soil by oil spillage
A.4a Diesel/chemical shall be stored in secondary
A.4 Oil/chemical storage containment & MSDS requirement shall be
communicated with all concerned

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 8 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

JOB SAFETY ANALYSIS


Vinh Tan 4 Thermal Power Plant Project

(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that
control, minimize or eliminating hazards.

1List of All Job


List of All Known Hazards How to Eliminate Hazards
Steps

B.1a Use them only for the purpose for which they
are designed
B.1 Use of inferior
quality/electric tools with faulty
wirings/insulation
B.1b Keep them in a safe working condition.
Defective tools must not be used.

B.2 Motar splatters into the eyes B.2a Always wear safety PPE.

B.3a The correct use of portable tools is primarily


a matter for the individual user
B.3b Be protected against damage from dirt, oil,
water etc.
B.3c Not be used when there is any detectable
B.3 Improper use of tools (i.e flammable gas in the area
B. During use of B.3d Ensure that the work piece is properly
Carrying out screw driver as crow bar/length secured and not liable to move or cause injury
Plastering Works of a pipe as an extra lever for a
from falling cut-offs
spanner
B.3e Wear appropriate PPE (e.g. safety goggles
when using abrasive wheels and power sanders.
Full face protector is used.
B.3f Operate tools in a safe manner e.g. using a
"starter" mark when drilling, avoiding violent
striking of abrasive wheels
B.4a Proper working platform available for
carrying out repair works.

B.4b Proper us of tools.


B.4 Injury by hand tools.
B.4c Proper PPE to be worn at all times.

B.4dTool-box talks on a daily basis.

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 9 of 10
EVNGENCO3/VTTPM Vinh Tan 4 Thermal Power Plant
DMPP Consortium

JOB SAFETY ANALYSIS


Vinh Tan 4 Thermal Power Plant Project

(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that
control, minimize or eliminating hazards.

1List of All Job


List of All Known Hazards How to Eliminate Hazards
Steps
C.1 Accident and skin irritation
due to not wearing safety C.1a Wear always PPE like Safety Helmet, gloves
helmets, gloves and safety and safety shoes.
shoes.
C.2 Falling due to without
C. Mixing and
safety C.2a Placing based on plan and order.Check for
Application of
measures on filling and all the process by supervisor.
Mortar
application of mortars

C.3 Mixed mortar splashes into


C.3a Always wear safety PPE at all times
the eyes and skin

Doc.No.VT4-DD09-P0ZEN-040043 Rev.B 10 of 10

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