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TERMINAL CONNECTIONS
All safety related codifications, symbols and instructions
TC518 that appear in this operating manual or on the equipment TERMINAL DESCRIPTION NO.
must be strictly followed to ensure the safety of the 48 45 46 L (+) 1 6 L (Live) 1
operating personnel as well as the instrument. TC+
N (Neutral)
RTD1 2
If the equipment is not handled in a manner specified by N (-) 2 7
48 100 46 NO 3
the manufacturer it might impair the protection provided 11.5
by the equipment. NO
2. Remove the clamp from the controller 43and push + 3 8 COM 4
! CAUTION: Read complete instructions prior to the controller into the panel cutout. Secure the TC
SSR
RTD2 NC 5
installation and operation of the unit. controller in its place by pushing the clamp on the COM
4 9
-
rear side. RTD3 +ve of TC or RTD1 7
WIRING GUIDELINES 3. For proper sealing, tighten the screws evenly with -ve of TC or RTD2 8
48 X 48 ! CAUTION: required torque. 5 10
NC
1. To prevent the risk of electric shock power supply to the 3rd wire of RTD (PT100) 9
SPECIFICATIONS equipment must be kept OFF while doing the wiring ! CAUTION
arrangement. The equipment in its installed state must not come in
SENSOR - (Factory set) 2. Wiring shall be done strictly according to the terminal close proximity to any heating sources, caustic vapors, CONFIGURATION SCHEME
Temperature range Resolution layout with shortest connections. Confirm that all oils, steam, or other unwanted process by-products. To enter
Sensor type connections are correct.
(0C) (0C) EMC Guidelines: configuration menu : Press & for 3 secs
3. Use lugged terminals to meet M3 screws.
J -199 to 750 0.1 4. To eliminate electromagnetic interference use of short 1. Use proper input power cables with shortest Key press Display Description
K -200 to1350 0.1 wire with adequate ratings and twists of the same in connections and twisted type.
T -200 to 400 0.1 equal size shall be made. 2. Layout of connecting cables shall be away from any 1. Tune Default setting:
R 0 to 1750 1 5. Cable used for connection to power source, must have internal EMI source.
S 0 to 1750 1 a cross section of 1mm2 or greater. These wires shall Tune
RTD -100 to 850 0.1 have insulation capacity made of at least 1.5KV. LOAD CONNECTIONS Tune OFF
MAINTENANCE 1. For load current 2. For bigger loads, use
DISPLAY 1. The equipment should be cleaned regularly to avoid less than 0.5A interposing relay / contactor Press + / Tune ON
4-digit, dual display 7 segment LED blockage of ventilating parts. L N
L N
Upper Display: 10mm high Red (Process value) 2. Clean the equipment with a clean soft cloth. Do not use TC TC
Tune LED will blink indicating tune in progress.
TC
Lower Display: 7mm high Green (Set value) Isopropyl alcohol or any other cleaning agent. LOAD
TC Contactor
C NO
MAIN CONTROL R C
C NO
R C
2. Press to enter Temperature unit
PID or ON/OFF INSTALLATION GUIDELINES MOV
Snubber MOV Default setting:
Snubber
OUTPUT CAUTION:
! C
Time Proportioning 1. This equipment, being built-in-type, normally becomes
LOAD
Temperature
a) PROPORTIONAL
O
BAND a part of main control panel and in such case the 1) Snubber Part No.: APRC - 01.
0 to 400 C (Programmable) terminals do not remain accessible to the end user 2) MOV Part No.: AP-MOV - 03.
Cycle time : Auto/Manual (0.1 to 99.9 sec Programmable)
Celsius
after installation and internal wiring. Note: For inductive loads, use of snubber and
b) ON/OFF CONTROL O 2. Conductors must not come in contact with the internal MOV, as shown above, is recommended. Press + / Fahrenheit
Hysteresis from 0.1 to 99.9 C circuitry of the equipment or else it may lead to a safety
AUTO TUNE hazard that may in turn endanger life or cause ELECTRICAL PRECAUTIONS DURING USE
Via Keys on front Panel Electrical noise generated by switching of inductive 3. Press to enter Lock code
electrical shock to the operator. Default value:
ACCURACY loads and can create momentary disruption, erratic
O
3. Circuit breaker or mains switch must be installed display, latch up, data loss or permanent damage to
± 0.25 % of full scale/ ±1 C (whichever is greater) between power source and supply terminals to Note: This parameter will not be prompted if internal jumper
SET POINT LIMIT the instrument.
facilitate power 'ON’ or ‘OFF’ function. However this To reduce noise: is shorted (See User Guide for explanations)
High limit and low limit settable by user switch or breaker must be installed in a convenient a) Use of MOV across supply of temperature controller &
RELAY ACTION position normally accessible to the operator. snubber circuits across loads are recommended
a) COOL - for Cooling b) HEAT - for Heating b) Use separate shielded wires for inputs.
! CAUTION: Press + /
SENSOR BREAK
Indicated on display, relay off 1. The equipment shall not be installed in environmental to change value Lock code = 85
TC REVERSE conditions other than those mentioned in this manual. CONNECTION DIAGRAM :
2. Fuse Protection: The equipment does not have a built- 1) FOR THERMOCOUPLE
Indicated on display, relay off 4. Press to enter Input sensor
in- type fuse. Installation of external fuse of rating THERMOCOUPLE Connect Thermocouple (T/C)
OUTPUT Default setting:
One relay (optional SSR)
275 VAC/1Amp for electrical circuitry is highly + - according to polarity shown.
recommended. Positive of TC at terminal
RELAY RATING 3. Thermal dissipation of equipment is met through 6 7 8 9 10 no 7 & Negative of TC at Input sensor
ventilation holes provided on chassis of equipment. TC+ TC-
terminal no 8
10A@230 VAC / 30 VDC
Such ventilation holes shall not be obstructed else it -199 to 750
POWER SUPPLY can lead to a safety hazard. 2) FOR RTD (PT-100) 2 WIRE / 3 WIRE
85 to 270 VAC / DC @ 50/60Hz, RTD Press + / -200 to1350
4. The output terminals shall be strictly loaded to the 1) FOR TWO WIRE PT-100:
24 VAC / DC models available on request manufacturer specified values/range. Short terminals 8 & 9. Press + / -200 to 400
A B B'
OPERATING TEMP. Connect PT100 between Press + / 0 to 1750
6 7 8 9 10 terminal no. 7 & 8
0 - 50OC Mechanical Installation: 2) FOR THREE WIRE PT-100: Press + /
For installing the controller 0 to 1750
HUMIDITY Connect RTD1 & RTD2 of
1. Prepare the panel cutout with proper dimensions as 3 wire PT100 to terminal no. 7 & 8 and RTD3 to terminal Press + / -100 to 850
95% RH
shown: No. 9.
WEIGHT
Approx. 200 grams Operating/1002/TC518/SN-6015/7015 OP176-V05 (Page 1 of 2)
Key press Display Description Key press Display Description USER GUIDE: CALIBRATION CERTIFICATE
5. Press to enter Resolution 13. Press to enter Hysteresis 1. Display Bias:
This function is used to adjust the PV value in Date:
Default value: Default value:
cases where it is necessary for PV value to agree Model No:
Resolution Note: This parameter will be prompted only in ON-OFF mode
with another recorder or indicator, or when the
sensor cannot be mounted in correct location. Sr. No.:
Hysteresis
Press + / Press + / Range: 0.1 to 99.9
to change value 2. ON/OFF control action (For heating):
NOTE: Not prompted for R and S type of input Claimed Accuracy:
The relay is ‘ON’ up to the set temperature
and cuts 'OFF' above the set temperature. As ± 0.25% of full scale ±1 digit (After 20min warmup
6. Press to enter Display Bias 14. Press to enter Hysteresis bias the temperature of the system drops, the relay is time)
Default value: Default value: switched 'ON' at a temperature slightly lower
Display Bias Note: This parameter will be prompted only in ON-OFF mode than the Set point. Sources calibrated against:
Press + / Range: -99.9 to Hysteresis bias Hinditron Multimeter Model 86, Sr. No.:1094
HYSTERESIS:
to change value 99.9 Press + / Range: -99.9 to The difference between the temperature at
to change value 99.9 which relay switches ‘ON’ and at which relay
7. Press to enter Set point low limit switches ‘OFF’ is the hysteresis or dead band. Multimeter calibration report no:
Default value: ERTL(W), Mumbai, INDIA
15. Press to enter cycle mode Temp.
overshoot
Set point low
Default setting: Hysteresis
limit Note: This parameter will be prompted only in PID mode set point
The calibration of this unit has been verified at the
Press + / following values:
to change value Cycle mode
8. Press to enter Set point high limit CALIBRATION DISPLAY
Default value: Auto SENSOR TEMP (°C) VALUE
Heater Time ( 0.1 resolution) (°C)
Set point high Press + User (Relay) ON OFF ON