ADVANCED, FULL FEATURED PID TEMPERATURE CONTROLLER PID500

FEATURES
! Dual Display, 4 digit, 7 segment LED
! LED Status Indicator: Relay ON, Tune, Alarm, Manual
! TC / RTD Input, Analog input
! ON-OFF, PID, PID Autotune
o
! C / oF Selectable
C
E253771
US ! Heat Cool PID
! Ramp Soak
1/16 DIN ! Soft Start
48mm x 48mm ! Heater Current Monitoring (Optional)
! Remote Setpoint (Optional)
! Motorized Valve Control (Optional)
! RS485 Communication (Optional)

ORDERING INFORMATION
Pick the code number from each of the sections below and combine them to get the required part number.
See example below.
PID500 - - - -
1 1 03 (Leave box blank for 85 to 270V AC/DC supply)

Part No. Control Output Alarm Output Auxiliary Output / Special Functions Supply Voltage

PID500
0 Relay 0 Relay 00 Only output 1 & 2 - 85 to 270V AC/DC
1 18V DC SSR Drive 1 12V DC SSR Drive 01 Output 3 (relay) 24 24V AC/DC
2 4-20mA (Current) 02 Output 3 (12V DC SSR drive)
3 0-10V (Voltage) 03 Comm. RS485
4 0-5V (Voltage) 04 Output 3 (relay) + Comm. RS485
5 0-20mA (Current) 05 Output 3 (12V DC SSR) + Comm. RS485

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 ADVANCED, FULL FEATURED PID TEMPERATURE CONTROLLER PID500

TERMINAL CONNECTIONS TECHNICAL SPECIFICATIONS

INPUT SPECIFICATIONS

Inputs Thermocouple (J,K,T,R,S,C,E,B,N,L,U,W,

Platinel II),
RTD (Pt100)
DC Analog Inputs (-5 to 56mV, 0 to 10V,
0 to 20mA)

Sampling time 200 ms

Input Filter (FTC) 0.2 to 10.0 sec

Cable Size (AWG): 16-13 ; Stud Hole for Lug (inch): 0.137 ; Tightening Torque (Lb-inch): 7

Cable Size (mm2): 1.5-2.5 ; Stud Hole for Lug (mm): 3.5 ; Tightening Torque (N-m): 0.8 Resolution 1 / 0.1o for TC/RTD
1/0.1/0.01/0.001 for analog input

DIMENSIONS
o
Temperature Unit C / oF Selectable

Indication Accuracy For TC inputs: 0.25% of F.S. ±1o

Front For R & S inputs: 0.5% of F.S. ±2o
Side Panel Cutout
(20 min of warm up time for TC inputs)
48mm 46mm For RTD inputs: 0.1% of F.S. ±1o
For Analog Input: ±0.5%, ±1 digit
(F.S. = Full Scale)
45mm

46mm
48mm

FUNCTIONAL SPECIFICATIONS
100mm
10mm Control Action 1) PID
All dimensions are in mm (to convert to inches, multiply by 0.03937) 2) ON-OFF

Proportional Band (P) 0.0 to 400.0o

Integral Time (I) 0 to 3600 sec

Derivative Time (D) 0 to 200 sec

Cycle Time 0.1 to 100.0 sec

Hysteresis 0.1 to 99.9o

Manual Reset Value -99.9 to 99.9o

Heat Cool PID

Control Action PID

Cycle Time 0.1 to 100 sec

Proportional Gain 0.0 to 400.0o

Deadband Programmable from setpoint low limit

to setpoint high limit
Alarms

Modes Deviation high/low, Absolute high/low,

Band, Sensor Break

Hysteresis 0.1 to 99.9o

Ramp Soak

Ramp Rate 1 to 9999o/hr

Soak Time 0 to 1440 min

Soft Start Time 0 to 999 min

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 ADVANCED, FULL FEATURED PID TEMPERATURE CONTROLLER PID500

TECHNICAL SPECIFICATIONS OPTIONAL SPECIFICATIONS #

OUTPUT SPECIFICATIONS REMOTE SETPOINT INPUT

Control Max. 2 Inputs 0 to 20mA DC / 0 to 10V DC

Contact Rating (SPST) 5A @ 230V AC / 30V DC, resistive Input Resistance 100Ω

SSR Drive Range -5% to 105%

(Voltage Pulse) 18V DC, 20mA
Scale Range -1999 to 9999 with fixed 1o for TC/RTD
Current 0/4 to 20mA DC and as per resolution selected for
(loop impedence:500Ω max.) analog input

Voltage 0 to 5/10V DC HEATER CURRENT MONITOR INPUT

(load resistance :10KΩ min.)
Input 100mA AC, 50 to 400Hz
Alarm Max. 2
Display Scale Range 0 to 999.9
Contact Rating (SPST) 5A @ 230V AC / 30V DC, resistive
Input Resistance 47Ω
SSR Drive 12V DC (20mA)
Accuracy +0.5% F.S +1 digit
Retransmission
Alarm mode Low Alarm / High Alarm / BAND
Current 0/4 to 20mA DC
(loop impedence:500Ω max.) Over load 150 mA (continuous)

Voltage 0 to 5/10V DC MOTORISED INPUT

(load resistance :10KΩ min.)
Closed Loop Potentiometric
Update Rate 100 msec Feedback Input Voltage Input Range: 0 to 10 VDC
Current Input Range: 4 to 20 mADC

GENERAL SPECIFICATIONS Motorised Control Mode Bounded / Boundless

Supply Voltage 85 to 270V AC/DC (50 / 60Hz) Manual Motor

OPTIONAL - 24V AC/DC, ±10% Control Modes Rest / Run / Up / Down

Power Consumption 6VA max @230V AC Motor Position

o o
Indication (%) 0.0 to 100.0%
Temperature Operating: 0 to 50 C (32 to 122 F)
Storage: -20 to 75oC (-4 to 167oF) Valve Travel Time 0.1 to 240.0 sec

Humidity (non-condensing) 95% RH Control Action (fixed) Output1: Reverse action

Output2: Forward Action
Weight 180 g (0.396 lbs)
SERIAL COMMUNICATION
Protection Level IP65 for faceplate
Interface standard RS485

Communication address 1 to 99, maximum of 32 units per line

Transmission mode Half duplex

Transmission protocol MODBUS RTU

Transmission distance 500 m maximum

Transmission speed 9600, 4800, 2400, 1200, 600, 300

bits/sec

#
Optional specifications depend on the type of unit ordered. Please consult
Selec Controls for ordering information.

www.selecusa.com | sales@selecusa.com | Phone 908-627-2149 | Fax 732-960-8611

 CONTENTS selec
Page no.
PID Temperature Controller A) OVERVIEW.
1. Features............................................................... 1
2. Ordering information............................................ 2

B) SPECIFICATIONS....................................................... 3

C) INSTALLATION.
1. Safety Information................................................ 7
2. Terminal connections........................................... 9
3. Sensor input wiring.............................................. 10
4. Control output wiring............................................ 10

PID500 / 110 / 330 D) PROGRAMMING.

1. Function menu..................................................... 13
2. Keys' description.................................................. 15
OPERATING INSTRUCTIONS 3. Level 0-Input parameters..................................... 16
4. Level 1-Output parameters.................................. 18
5. Level 2-Auxiliary output modes............................ 21
6. Level 3-Alarm 2 module....................................... 24
7. Level 4-Special functions..................................... 25
8. Level 5-Communication parameters.................... 28
9. Level 6-Lockout module....................................... 29
Document name: Operating / 0811/ PID500/110/330 / Ver3, OP159 (U1.1)-V03.
(Specifications subject to change as development is a continuous process). E) USER GUIDE............................................................... 33
Selec Controls USA., Inc.
Tel: 908-627-2149, Fax: 732-960-8611 F) CONFIGURATION RECORD SHEET.......................... 38
Main Street, #205
Flemington, NJ 08822, USA
Website: www.selecusa.com G) CALIBRATION CERTIFICATE ................................... 42
E- mail: sales@selecusa.com
Overview selec Overview selec
2. ORDERING CODE -
PID 500
PID 110 A B XX
PID 330

00 Only Output 1 & Output 2

A : Output 1
01 Output 3 ( Relay )
0 Relay
12VDC 02 Output 3 (12 VDC SSR drive )
96 x 96 1
96 x 48 SSR drive 03 Communication RS485
48 x 48 4 - 20mA
2 (Current) Output 3 ( Relay ) +
04
Communication RS485
0 - 10V
SALIENT FEATURES 3 (Voltage) 05 Output 3 (12 VDC SSR drive ) +
Communication RS485
? Universal Input 0 - 5V
17 user selectable types including signal inputs. 4 06 CT Input
(Voltage)
? Selectable lower display 0 - 20mA 07 Output 3 ( Relay ) + CT Input
User selectable lower display options enable quick setting of different 5
(Current) Output 3 (12 VDC SSR drive ) +
parameters such as Set points, Alarms, PID values, Tuning etc. 08
CT Input
? Zone PID
4 programmable control zones. B : Output 2 09 CT Input + Communication RS485
? Outputs 0 Relay * Second Analog Input ( valve positioner
10
In signal output models output is selectable as control output or 12VDC type )
retransmission output. 1
SSR drive
11
* Second Analog Input ( valve positioner
? Special Modes type ) + Communication Rs485
User selectable special modes
12
* Second Analog Input ( Remote set
- Heat-Cool PID point type )
- Auto/Manual
- Single point ramp/soak. 13
* Second Analog Input ( Remote set
point type ) + Communication RS485
- Soft start.
* Second Analog input
Optional Features Valve positioner type Remote Set point type
4 Extra Alarm output -P Potentiometric f/b input -C 4-20mA input
4 Heater current monitoring -C 4-20mA f/b input -V 0-10V input
4 Sensor break indication 4 Linear DC outputs (Factory set) -V 0-10V f/b input
4 Sensor error compensation (0 to 10V, 0 to 5V, 0/4 to 20mA)
ORDERING EXAMPLE
4 Programmable parameter lockouts 4 Remote set-point input
4 85 to 270 VAC/DC supply 4 Motorised input Note: Input is user selectable.
4 Compliance- 4 RS-485 MODBUS communication Only Model name & output needs to be specified in the ordering code.
4 IP66 front panel protection 4 12 VDC output to drive SSR. 1. PID500 3 0 01
4 24 VAC/DC supply voltage models Output 3 ( Relay )
Output 2 ( Relay )
1 Output 1 ( Voltage ) 2
Specifications selec Specifications selec
1. TECHNICAL SPECIFICATIONS 3.2. Alarm Output
1. DISPLAY Relay contact output Rating: 5A @250 VAC or 30 VDC.
(Relay 2, Relay 3 (optional) Life expectancy: 100000 cycles at maximum load rating.
Display PID500 - 48 X 48 - Dual 4 digit 7- segment LED.
Upper display : 10mm high Red (process value). 3.3. Retransmission output (optional)
Lower display : 7mm high Green (selectable).
PID110 - 48x96 - Dual 4 digit 7- segment LED. Current output Range: 0 / 4-20mA.
Upper display : 10mm high Red (process value). Action: Retransmission
Update rate: 100 ms
Lower display : 7mm high Green (selectable).
Maximum output load resistance: 500E
PID330 - 96x96 - Dual 4 digit 7- segment LED.
Upper display : 14mm high Red (process value). Voltage output Range: 0-5 / 10V.
Lower display : 10mm high Green (selectable). Action: Retransmission
Update rate: 100msec
Led Status Main output (1) Minimum output load resistance: 10K
Annunciators Alarm output ( 2, 3)
Manual output (M) 3. FUNCTION
Tune (T) Main control Control: PID or ON/OFF.
2. INPUT Output: Time proportioning or Linear DC.
Thermocouple: J,K,T,R,S,C,E,B,N,L,U,W,Platinel II. Proportional band: 0 to 400O
Input Integral time: 0 to 3600 sec
RTD: PT100.
Signal inputs: -5 to 56 mV, 0 to 10 VDC, 0 to 20 mA DC Derivative time: 0 to 200 sec
(Programmable scale type) Cycle time: 0.1 to 100.0sec.
Auto tune.
Sampling time 200 ms. Programmable % output.
Resolution 1/0.1O for TC/RTD. Zone PID 4 programmable control zones.
1/0.1/0.01/0.001 for Analog input.
(Decimal point position) Heat-cool PID mode Control: PID or ON/OFF.
+0.25% of span or 1O whichever is greater. Output: Time proportioning.
Indication accuracy Proportional gain: 0 to 400
(20min of warmup time). Cold junction calibration
Cycle time: 0.1 to 100.0sec.
accuracy in TC mode + 5oC.
Heat/Cool dead band overlap: Programmable
Digital filtering OFF, 1 to 99 sec.
Alarms Modes: Deviation high, Deviation low, Band,
3. OUTPUT Full scale high, Full scale low, Sensor break.
3.1. Control Output Operation: Absolute or Deviation mode
Relay contact output Rating: 5A @250 VAC or 30 VDC. Hysteresis: Programmable
Life expectancy: 100000 cycles at maximum load rating. Hold/Standby mode: Programmable
Annunciator: Programmable
SSR drive voltage output
18 VDC. Reset action: Programmable - Automatic or latched
(optional) Probe break action: Upscale
Current output (Optional) Range: 0 -20 mA DC, 4-20 mA DC (Factory set)
Action: Control. 4. OPTIONAL
Update rate: PID Update - Every Cycle time. 4.1. Remote set point input
Analog Output - 100 msec.
Maximum output load resistance: 500E. Input type 0...20mA / 0...10V.
Voltage output (Optional) Range: 0-5 VDC, 0-10 VDC.(Factory set) Input Resistance 100 ohms.
Action: Control.
Update rate: PID Update - Every Cycle time. Over range -5% ... 105%.
Analog Output - 100 ms. Scale range -1999...9999 with fixed 1OC for TC/RTD and
Minimum output load resistance: 10K. as per resolution selected for Analog input.
3 4
Specifications selec Specifications selec
4.2. Heater current monitor input 8. SAFETY AND EMC STANDARDS.
Compliance CE.
Type Single phase, full wave monitoring of load currents
controlled by main output. LVD As per BS EN 61010.
EMC As per BS EN 61326.
Input 100mA AC output from current transformer.
Panel sealing IP66.
Display scale range 0....999.9A.
9. WEIGHT : PID500 : 195 gms ; PID110 : 250 gms ; PID330 : 295 gms
Input resistance 47 ohms.
10. HOUSING : Flame retardant engineering plastic.
Accuracy +0.5% of full scale + 1 digit. 11. INPUT SENSOR RANGES (for 1oC resolution):
Frequency 50...400Hz.
Sensor type Range Sensor type Range
Alarm mode LA / HA / BAND.
J - 200 to 750oC E - 200 to 750oC
Over range 105% Capacity. K - 200 to 1350oC B +149 to 1820oC
Over load 150mA (continuous). T - 200 to 400oC N - 200 to 1300oC
4.3. Serial communication R 0 to 1750oC L - 200 to 600oC
S 0 to 1750oC U - 200 to 900oC
Interface standard RS 485.
C 0 to 2300oC W 0 to 2300oC
Communication address 1 .... 99, maximum of 32 units per line.
Platinel II 0 to 1390oC PT100 - 100 to 850oC
Transmission mode Half duplex.
Transmission protocol MODBUS RTU. Signal inputs: Input type Range
Transmission distance 500 m maximum. Linear mV -5 to 56mV
Transmission speed 9600, 4800, 2400, 1200, 600, 300 bits/sec. Voltage 0 to 10 VDC
Parity None, Odd, Even, Mark, Space. Current 0 to 20mA
Stop bits 1 or 2.
12. INPUT SELECTION JUMPER ASSIGNMENTS:
Response time 100ms (max and independent of baud rate). JP3 JP4
Short respective pins of JP3 & JP4 as per
5. ENVIRONMENTAL CONDITIONS the table given below for hardware selection
of input sensor types: X B A F E C D

Operating range 0 .... 50oC. Input type JP3 JP4

Storage range -20 .... 75oC.
TC / RTD / LIN (mV) (XB) (FE)
Storage humidity 85% max. RH (non condensing) from 0 to 50oC. XBA FECD

6. POWER SUPPLY 0 - 10V (XB) (EC)

XBA FECD
Power supply 85 .... 270 VAC/DC. (Optional 24 VAC/DC)
4 - 20 mA (BA) (CD)
Frequency 50/60Hz. XBA FECD

Power consumption 5 VA max. NOTE : Sensor selection to be done in Level 0 of programming also.

7. ISOLATION BREAKDOWN RATINGS.

AC line w.r.t. all inputs and outputs 2000 volts.
All other inputs and outputs w.r.t. Relay contacts 2000 VAC.
5 6
Installation selec Installation selec
1. SAFETY INFORMATION
WIRING INSTRUCTIONS
SAFETY SUMMARY CAUTION:
This manual is meant for the personnel involved in wiring, installation, operation, and 1.To prevent the risk of electric shock power supply to the equipment must be
routine maintenance of the equipment. All safety related codifications; symbols and kept OFF while doing the wiring arrangement.
instructions that appear in this operating manual or on the equipment must be strictly 2.Terminals and electrically charged parts must not be touched when the power
followed to ensure the safety of the operating personnel as well as the instrument. is ON.
If the equipment is not handled in a manner specified by the manufacturer it might 3.Wiring shall be done strictly according to the terminal layout with shortest
impair the protection provided by the equipment. connections. Confirm that all connections are correct.
4.Use lugged terminals to meet M3.5 screws.
! CAUTION: Read complete instructions prior to installation and operation of the unit. 5.To eliminate electromagnetic interference use of short wire with adequate
ratings and twists of the same in equal size shall be made.
CAUTION: Risk of electric shock.
6.Cable used for connection to power source, must have a cross section of 1 or
greater. These wires shall have insulation capacity made of at least 1.5KV.
INSTALLATION INSTRUCTIONS
ELECTRICAL PRECAUTIONS DURING USE
! CAUTION: Electrical noise generated by switching of inductive loads can create momentary
1.This equipment, being built-in-type,normally becomes a part of the main control disruption, erratic display, latch up, data loss or permanent damage to the instrument.
panel and in such case the terminals do not remain accessible to the end user To reduce noise:
after installation and internal wiring. A) Use of MOV across supply of temperature controller & snubber circuits
2.Conductors must not come in contact with the internal circuitry of the equipment across loads are recommended. Part numbers are as follows:
or else it may lead to a safety hazard that may in turn endanger life or cause 1. Snubber: APRC-01.
electrical shock to the operator. B) Use separate shielded wires for inputs.
3.Circuit breaker or mains switch must be installed between power source and C) The unit should preferably be shielded from the contactor.
supply terminals to facilitate power 'ON' or 'OFF' function. However this switch or INSTALLATION GUIDELINES
breaker must be installed in a convenient position normally accessible to an
operator. Mechanical Installation:
! CAUTION: For installing the controller
1.The equipment shall not be installed in environmental conditions other than those 1.Prepare the panel cutout with proper dimensions as shown.
specified in this manual.
2.Fuse Protection - The equipment does not contain built-in fuse. Installation of OVERALL DIMENSIONS (All dimensions in mm)
Panel Cutout
external fuse for electrical circuitry is highly recommended. Recommended rating
DIM A B C D E F G
of such fuse shall be 275VAC/1Amp. MODELS
3.Since this is a built-in type equipment (finds place in main control panel), its A DF PID500 48 48 100 45 7 45 45
output terminals get connected to host equipment. Such equipment shall also PID110 96 48 74.5 90 10 92 45
comply with basic EMI/EMC and safety requirements like BS EN 61326-1 and PID330 96 96 74.5 90 10 92 92
B C G
BS EN 61010 respectively. E
4.Thermal dissipation of equipment is met through ventilation holes provided on 2.Remove the clamp from the controller.
chassis of equipment. Such ventilation holes shall not be obstructed else it can 3.Push the controller into the panel cutout. Secure the controller in its
lead to a safety hazard. place by pushing the clamp from the rear side.
5.The output terminals shall be strictly loaded to the manufacturer specified
values/range. ! CAUTION:
The equipment in its installed state must not come in close proximity to any
MAINTENANCE heating sources, caustic vapors, oils, steam, or other unwanted process by-
products.
1.The equipment should be cleaned regularly to avoid blockage of ventilating parts.
2.Use soft cloth for cleaning. Do not use isopropyl alcohol or any other organic EMC Guidelines:
cleaning agent. 1.Use proper input power cables with shortest connections and twisted type.
2.Layout of connecting cables shall be away from any internal EMI source.
7 8
Installation selec Installation selec
2. TERMINAL CONNECTIONS
3. SENSOR INPUT WIRING
PID500
PID500 PID110 & 330
L (+) 1
+ 11 6 (-) N L (+) 1 + 11 6 (-) N

RS485
RS485 TC + /RTD1 TC + /RTD1
NO2 ANA IP + NO2 ANA IP +
7 TC V mA RTD1
+ 2 - 12 7 + 2 - 12 7 + + + 2
TC RTD1
5
SSR2

SSR2
+ +
- 3
COM2
13 8 TC /RTD2
-
COM2
- 3 13 8 TC /RTD2
-
- -
V - - -
V V
-
NO3 ANA IP -
8 3 6
0 -10 V/4 -20mA

ANA IP

0 -10 V/4 -20mA

-
SSR1/ 0-5 V/

NO1 RTD2 RTD2

CT / MI / R-SP
+ 14 9

SSR1/ 0-5 V/
NO1
+ 4 + 14 9
RTD3 + 4 mA
SSR3

RTD3
- 5 +
- 15 10 - 5 - 15 10 9 4 RTD3
7
COM1 COM3
RTD3
COM1
NOTE: Terminals 11 to 15 are optional NOTE: Valid for optional configuration.

PID110 TC - Thermocouple (J, K, T, R, S, C, E, B, N, L, U, W, Platinel II).

NO1
11
+ SSR1 / 1 V - Voltage Input (0 to 10 V DC).
TC+ /RTD1
12 -
ANA OP
2
mV + mA - Current Input (0 to 20mA DC)
COM1 RTD - PT100.
NO2
13
+ 3 -
TC /RTD2 NOTE : 1) Refer input type selection in level 0 of programming menu.
SSR2
2) For PID500 refer input jumper selection as in point no. 12 on page 6.
-
mV
14 - 4
COM2
NO3
RTD3
3) For 2 wire RTD short terminals 8 & 9 (for PID500) and terminals 3 & 4
15
+ SSR3 5 + (for PID110 & PID330) .
V
16 - 6
COM3
MI /
17 CT/ 7 +
R-SP
18
+ 8
- 4. CONTROL OUTPUT WIRING
19 N 9
+
RS485
20 L 10 -
Fig1. Output 1 - Relay to drive load (resistive load less than 1A).
+

PID500 PID110 & 330

PID330
TC + /RTD1

RTD3
TC /RTD2
mV +

V RS485
-
mV

LOAD LOAD
+

4 N 11 N

1 2 3 4 5 6 7 8 9 10
NO 230VAC NO 230VAC
+

SUPPLY SUPPLY
SSR1/ MI / CT / R-SP
ANA OP SSR2 SSR3
N L 5 L
12 L
+

11 12 13 14 15 16 17 18 19 20 COM COM
-
+
NO1 COM1 NO2 COM2 NO3 COM3
9 10
 Installation selec Installation selec
Fig2. Output 1 - Relay / SSR to drive contactor(For single phase). Fig4. Output 1 - Linear current.

PID500 PID110 & 330 PID500 PID110 & 330

4 11
NO Snubber(Optional)
(Part No: APRC-01)
230VAC
SUPPLY
NO Snubber(Optional)
(Part No: APRC-01)
230VAC
SUPPLY
4 11
Maximum Maximum
5 12 NO 4-20mA LOAD Load 500 NO 4-20mA LOAD Load 500
Ohms Ohms
COM COM
L L 5 12
LOAD Contactor
LOAD Contactor COM COM
N N

NOTE: Use snubber as shown above to increase life of internal relay of

temperature controller.
Fig5. Output 1 - Linear voltage.
PID500 PID110 & 330

Fig3. Output 1 - Pulsed voltage to drive SSR.

4 11
PID500 PID110 & 330 0-5V Minimum 0-5V Minimum
NO LOAD Load 10K NO LOAD Load 10K
OR OR
Ohms Ohms
0-10V 0-10V
5 12
SSR SSR
4 LOAD 11 LOAD COM COM
230VAC 230VAC
SUPPLY SUPPLY

5 12 NOTE:
For output 2 and output 3:
1) Configuration is same.
2) Terminal nos -
Output 2 : PID500 - 2 - 3. ; PID110 & 330 - 13 - 14
Output 3 : PID500 - 14 - 15. ; PID110 & 330 - 15 - 16

11 12
Programming selec Programming selec
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ge pa
oc
k ck ck ck ck an w
L Lo L o L o L o Ch Ne
LOCK MODULE
(levels)

Appearance of all shaded menus dependent on selection of other parameters. NOTE:- LEVEL 5- Communications Module.
Refer programming for futher details LEVEL 9 - Heater current monitor input.
LEVEL 10 - Motorised input / Remote set point input.
* - Applicable only if Alarm2 is available. Detailed description of the above levels will be provided as an addendum with the
respective models.
13 14
Programming selec Programming selec
PROGRAMMING OF LEVELS
3. LEVEL 0 - INPUT PARAMETERS
1 Display Default
Display Name & Description Range
condition value
7
3 Input type / / /
4 2 Select input type as
5 / / /
6 Thermocouples: J,K,T,R,S,C,E, / / /
B,N,L,U,W. Platinel II. / / /
RTD: PT100 /
Signal Inputs: Linear mV (-5 to / /
56mV), Voltage (0 to 10V), /
Current (4 to 20mA).
2. KEYS DESCRIPTION Refer table on page 6 for input
Functions Key press ranges.
To enter or exit program mode + together for 3 seconds Resolution TC * / RTD: Not prompted
To change levels or till Level is displayed. + / / for R, S, and
to increase or decrease the level number. Analog B type
input: / thermocouple
To view function on the same level and or key once to view the / / .
to display the current option. next/previous function.
To increase or decrease the value of a + to increase and + to Temperature unit / TC/RTD
particular function. decrease the function value. inputs.
To view and change parameters online key to view the parameter and + /
to scroll through the parameters. Press
+ / to change parameter value. Display value scaling point1 #1 to Analog input.
NOTE: The unit will autoexit program mode after 60 seconds of inactivity. Feed the value of the display Display
required at the lower value of value
INDICATIONS AND DISPLAY analog input scaling
1 Process-value (PV) Display the process temperature value. point2
Input value scaling point1 mA / Analog input. As per
2 Set-value (SV) Displays the value of the lower display option
Feed the lower value of the mV input type
selected. By default display is set1 value.
analog input signal. / Vto selected.
3 Relay 1 (1) Indicates the status of Main output (relay 1). Input value
scaling
4 Relay 2 (2) Indicates the status of Alarm output (relay 2). point2
5 Relay 3 (3) Indicates the status of Alarm output (relay 3). Display value scaling point2 #1 Display Analog input.
Feed the value of display value
6 M Indication for Fixed Manual output.
required at the higher value of scaling
7 T Indication for Tuning in progress. analog input point1 to

15 * - Fixed 1oC resolution for R, S, B type thermocouple. 16

Programming selec Programming selec
Range Display Default
Display Name & Description
condition value
DISPLAY
Input value scaling point2 Input value Analog input. As per
Feed the higher value of the scaling input type
9999
analog input signal. point1 to selected.
mA
/ mV
/ V 0.0

INPUT
Reverse scaling / Analog input. 0.00mA 20.00mA
Display scaling points can be ISC.L = 0.00 ISC.H = 20.00
reversed. DSC.L = 0.0 DSC.H = 9999
RSCL = no
#1
Set point high limit Set point low
limit to max.
sensor range
value. Set
point low
limit to
for
analog input.
#1
Set point low limit Min. range
of sensor to
Set point
high limit. 4. LEVEL 1 - OUTPUT PARAMETERS
- to Set
point high Display Default
Display Name & Description Range
limit for condition value
analog input. Set Mode / Zone PID =
YES in level 4.

Range Display Default

Display Name & Description
condition value
Auto tune / PID control

Tune percentage P.AU , 75 to Tune = ON

100
Main Output Mode / Heat-cool =
NO.

17 18
 Programming selec Programming. selec
Display Default Range Display Default
Display Name & Description Range Display Name & Description
condition value condition value
Output power lower limit % to o/p PID control Cycle time / PID control
power high /
limit; % (- Cycle time-user
to o/p to Cycle time =
for heat
power sec USEr
- cool
upper limit mode) Anti-reset windup / PID control
(in heatcool
mode)
Anti-reset windup % to ARW = MAnL
Output power upper limit O/p power PID control %
low limit to
% Manual Reset to Proportional
(for 0.1o band > 0 and
resolution) Integral time
ON-OFF control hysteresis ON-OFF to = 0.
to
(for 1o)
control*
to
(for analog
Hysteresis bias TC/RTD: ON-OFF input)
O
to control*
Analog input: If Set Mode = All and Zone PID = YES, The parameters except the
to shaded ones (i.e. Pb-1, It-1, dt-1) will be prompted.
as per
decimal point If Set Mode = Zone and Zone PID = YES, the following parameters will
selected. be prompted.
Timer to Main= Fd Display
Display Name & Description Range Default
minutes and control is condition value
ON-OFF.*
o Zone number to Zone PID=
Proportional band- heat to YES(in level4)
Zone set point to
Integral time to PID control
sec. to o
* Proportional band
Derivative time to PID control
seconds. * Integral time to Pb - n > 0
sec.
Derivative approach control to (x PID control * Derivative time to Pb - n > 0
band) sec.
*NOTE: For Proportional band, Integral time and Derivative time n = 1 to 4
*NOTE : For operating in ON-OFF mode make Proportional band = 0
19 20
Programming. selec Programming. selec
PARAMETER EXPLANATIONS : Display Default
! AUTO TUNING: Display Name & Description Range
Auto tuning is a function whereby the controller learns the process characteristics by itself condition value
and automatically sets the required P,I and D values. The new P,I,D parameters will be Hysteresis to O
C 1. Set2
stored in non-volatile memory automatically. TUNE ON is indicated by ‘T’ LED blinking. mode=Fd/rEV/
(For detailed explanations of PID parameters refer USER GUIDE).
! OUTPUT POWER LIMITS: ALrM (not
These parameters are used to limit the minimum and maximum controller output power. sensor break);
The output power lower limit will ensure that a minimum percentage of output (as per 2. Heat cool
requirement) is available in case any process disturbances or setpoint changes occur. mode (Pb-C=0)
The output power high limit ensures that in case any process disturbance or set point
changes occur, the maximum value of output is limited to a value as per requirement. Hysteresis bias TC/RTD: 1. Set2
! TIMER: to O
C mode=Fd/rEV
TIMER is main output restart time. In this main output once turned OFF will turn ON only Analog input: /ALrM (not
after set time even if the temperature has increased and is more than the set temperature. to sensor break);
This is needed to prevent the compressor from restarting in a short time (less than the set
time). as per
! CYCLE TIME: decimal 2. Heat-cool
There are 3 selectable modes for programming cycle time: point mode (Pb-C=0)
USEr: User can program the cycle time. The mode will be altered to AutO when put to selected.
autotune.
Usr.F: User can fix the cycle time. This has the highest priority. Alarm1 mode / Set2
AutO: This is recommended. The cycle time value is calculated automatically during / / mode=ALrM
autotune. / /
! ANTIRESET WINDUP:
The anti-reset windup (ARW) inhibits the integral action until the PV is within the /
proportional band thus reducing overshoot on start-up. If the selection is - Alarm latch /
1. AutO: The value will be calculated automatically during autotune (Recommended).
2. ManL: The value can be fed manually by the user. These
Hold Alarm / parameters
5. LEVEL 2 - AUXILIARY OUTPUT MODES are not
prompted if
Range Display Default Relay status for Alarm1 /
Display Name & Description Alarm1 mode
condition value
is OFF.
Set 2 Mode * / Not for Heat- Alarm Annunciator
/ / cool mode. /
Set 2 Type / Set2 mode =
Fd / rEV. Analog low scaling to For Analog
retransmission
Set 2 Value to Not prompted if Main output
if Set2 mode = = Relay2 in
alarm & alarm Level 4
mode = S. Brk.
Analog high scaling to For Analog
Proportional band-Cool to Heat-cool mode output if
Main output
Cycle time-Cool to sec Pb-C>0 = Relay2

NOTE: * - If set2 mode = none, no other parameters will be prompted.

21 22
 Programming. selec Programming selec
Range Display Default
Display Name & Description 6. LEVEL 3 - ALARM 2 MODULE (OPTIONAL)
condition value
/ For Analog Display Default
output if Display Name & Description Range
condition value
Main output
= Relay2 Alarm2 mode / Alarm 2
/ / should be
NOTE: / / available.
In HC mode only the following parameter will be prompted :-
/ .
1. Set 2 value - this parameter will be prompted as db (dead band)
2. Proportional band - cool (Pb-C) Alarm latch /
3. Cycle time - cool (cyc.t)
In case of analog retransmission only the following parameters will be prompted: These
Hold Alarm / parameters
1. A-LO : Analog low scaling.
2. A-HI : Analog high scaling. are not
3. S.ERR : Sensor errorO level. Relay status for Alarm1 prompted if
Display is with fixed 1 resolution for TC/RTD and as per decimal point selected for analog /
Alarm 2
input. mode is OFF.
PARAMETER EXPLANATIONS :
Alarm Annunciator
• SET 2 MODE: /
AlrM: Set2 can be programmed as alarm.
NonE: If set2 is not required it can be programmed as none. Set 3 Value to
Fd: Set2 programmed in cooling mode.(output ON when above the setpoint).
rE: Set2 programmed in heating mode.(output ON when below the setpoint)
• SET 2 TYPE:
Alarm Hysteresis to
AbS: Absolute alarm is a self-existent alarm independent of the main set point. O
DEV: The alarm is activated at an error on the main set point. C for
TC/RTD;
• ALARM MODES: O
These
to C
(Refer USER GUIDE for detailed explanation).
for analog parameters
• ALARM LATCH: input. are not
When Latch is ON, the alarm once activated remains activated even when the error is prompted if
removed. To deactivate the alarm, it has to be acknowledged by selecting AL-NO from the Alarm 2
front online options and pressing + . Hysteresis bias to
O
mode is
• HOLD ALARM: C (for OFF/brk.
When HOLD is ON, in any alarm mode, it prevents an alarm signal on power-up. The alarm is TC/RTD);
enabled only if the process temperature is within the alarm range. to
for AIN
• ALARM ANNUNCIATOR:
models
When alarm annunciator is ON, during alarm condition, visual annunciation is given by the
upper display altering between AL-NO and process temperature where NO is the alarm decimal
number. The annunciator may be disabled by selecting function ANN as OFF. point as per
selected
• SENSOR ERROR LEVEL :
This parameter determines the analog retransmission output level in case of sensor failure. PARAMETER EXPLANATIONS:
For eg : In case of 4-20mA retransmission output, if the sensor error level is set to High, 20mA For parameter explanations refer Level 2.
will be available at the output at all times incase of input sensor failure.
23 24
Programming selec Programming selec
7. LEVEL 4 - SPECIAL FUNCTIONS Display Name & Description Range Display Default
Display Default condition value
Display Name & Description Range
condition value Filter time constant , to
seconds
Heat-cool mode /
The controller can be operated Output power dampening , to Analog output
in heat-cool mode if this seconds model.
selection is YES.
Rounding increment to TC / RTD with
Zone PID / for TC/RTD resolution =
Display as 1OC or Analog
Main Output ( / per decimal
)/
/ point input.
selected for
analog
SSR Output / SSR output input.
model
Standby mode /
Soft start time , to PID control
minutes. Reset all /
,O/P
Hand output percentage power low PID control PARAMETER EXPLANATIONS :
a

limit to O/P ! MAIN OUTPUT:

power high The main control output is selectable between Relay1 / Analog output (available across
limit.
terminals 4 and 5) and Relay2 (available across terminals 2 and 3). If main output is selected
Ramp mode / as Relay 2, all the control parameters will be applicable to the output connected to Relay 2 but
/ the setpoint applicable will be Set 1 (main set point). For analog retransmission, the main
output must be set to Relay 2 and the analog output (across 4 and 5) will be used for
Ramp rate to Ramp mode retransmission.
=ON/HOLD.
degree/hour. ! SOFT START TIME:
Soft start time can be programmed in situations where full output is not required at power ON.
Soak time to Ramp mode The time duration for the output to rise from 0% to 100% is programmed as soft start time.
minutes =ON/HOLD.
! HAND OUTPUT PERCENTAGE:
Sensor open condition / PID control This parameter can be used when a fixed percentage of output is desired. For example: If 4-
20mA analog output is being used and the desired output is 12mA, the hand percentage can
Sensor fail power level to %; be programmed as 50%. This will ensure that the analog output available is fixed 12 mA i.e.
Sensor open 50%. In case of relay output models, the relay ON time and OFF time will be according to the
- to % condition =
in case of programmed Hand output percentage i.e. For 50% hand o/p percentage and cycle time
heat-cool MANL. 15sec, relay will be ON for 7.5sec and OFF for 7.5 sec.
mode. ! RAMP - SOAK:
to The setpoint ramp feature can reduce thermal shock to the process, reduce temperature
PV bias (Display Offset) overshoot on start-up or set point changes, or ramp the process at a controlled rate. The soak
+ for TC
(RTD) & feature can be used to hold the process at a preset temperature for a preset time.
to Ramp modes:
+ for AIN Ramp OFF: Controller will be simple PID/ ON-OFF controller with P, I, D
models settings/hysteresis setting by user or default.
decimal point Ramp HOLD: Suspends the ramp at the last value.
as per
selected. Ramp ON: Initiates the ramp. Ramp rate and soak time settings as programmed by
the user or default.
25 26
Programming selec Programming selec
8. LEVEL 5 - COMMUNICATION PARAMETERS (OPTIONAL)

Range Display Default

Display Name & Description
condition value

Baud Rate / /
/

Communication station No. to

Parity /
/

Stop bit /

CONNECTION DIAGRAM

Master

RS232C 485
CONVERTER Terminating resistor
+ (100 ohm, ½ watt)
RS485 RS485 RS485
+ +
1 11 6 1 11 6 1 11 6
2 12 7 2 12 7 2 12 7
3 13 8 3 13 8 3 13 8
4 14 9 4 14 9 4 14 9
5 15 10 5 15 10 5 15 10

SLAVE 1 SLAVE 2 SLAVE 32

Note: RS485-RS232 Converter

1. Maximum 32 slave controllers can be connected to the master. Part no.- AC-RS485-RS232-01
2. The total cable length should not exceed 500 meters.
3. Use shielded twisted -pair cables for RS485 connections.
4. Use terminators having a resistance of 100ohm (½ watt).
27 28
Programming selec Programming selec
8. LEVEL 6 - PROGRAMMABLE PARAMETER # If LOCK selection is LEVL, the following parameters will be prompted.
LOCKOUT MODULE
Display Default Range Display Default
Display Name & Description Range Display Name & Description
condition value condition value
User ID to Lock Level 0 /
/

Program access settings # / Lock Level 1 /

/
# If LOCK selection is ONL, the following parameters will be prompted.
Lock Level 2 /
Range Display Default
Display Name & Description /
condition value
Lock Set 1 / Lock Level 3 /
/ /

Lock Set 2 / Lock Level 4 /

/ /

Lock Set 3 /
/ Change password /
Lock tune parameter /
/ New password NEW = Id-Y
Lock Hand parameter /
/
NOTE:
Lock proportional band / UNLK - Full access to the particular level / parameter.
/ READ - Particular level / parameter can be read but not edited.
LOCK - No access to the particular level / parameter.
Lock integral time /
/ Insert jumper to reset the lock - id.
Lock derivative time /
/ Lock code
position
Lock Manual reset parameter /
PR500
/
P
V
Lock proportional band-cool / 1 T

/ 2
3
M S
V

29 30
Programming selec Programming selec
ONLINE DISPLAY OPTION
This function allows user to view online display options. DISPLAY DESCRIPTION DISPLAY CONDITION
NOTE:
The parameters shown below are not prompted if they are locked in level 6. This parameter is read only
Output percentage
and cannot be altered.
DISPLAY DESCRIPTION DISPLAY CONDITION
Set point 1
Note: This parameter is
Online access for Set 2 not prompted only if Ramp is ON /
Elapsed soak time Hold. This parameter is read
valid if Auxillary output =
Set point 2 only and cannot be altered.
Sensor Break / OFF /
Retransmission
Online access for Set 3 not
Set point 3 valid if Alarm mode = Sensor Note: This parameter is not
Break / OFF. / prompted for 0-10 V / 4-20mA.
Temperature unit
Online access for Auto tune This parameter is read only
Auto tune /
is not valid if PB-Heat=0 and and cannot be altered.
HC=no or PB-Cool=0.

This parameter is not Note: This parameter is

Hand output percentage prompted if Pb- H = 0 Alarm acknowledge 1 prompted only if Alarm1 is ON
and Latch is ON.
Proportional band - heat
Note: This parameter is
Integral time is not Alarm acknowledge 2 prompted only if Alarm2 is ON
Integral time
prompted if PB = 0 and Latch is ON.
Derivative time is not
Derivative time prompted if PB = 0
Blank
Manual reset is prompted
Manual reset only if Integral-main=0 and
PB-heat>0.

This parameter is prompted

Proportional band - cool
only if HC = yes.

This parameter is prompted

only if Ramp is ON / Hold.
Ramp set point
This parameter is read only
and cannot be altered.
31 32
 User Guide selec User Guide selec
USER GUIDE
! PROPORTIONAL BAND:
n AUTO TUNING:
PID - time proportioning
Auto tuning is a function whereby the controller with auto reset & rate
learns the process characteristics by itself and Proportional band is the area around the set point where the controller is actually
automatically sets the required P,I and D values. Temp. controlling the process; the output is at some level other than 100% or 0%.
The auto-tuning function can be activated at any Proportional band
time during the process after power ON , while Reduced overshoot Proportional band is expressed in terms of degree centigrade.
temperature is rising or when control has set point If the proportional band is too narrow an oscillation around the setpoint will result. If the
stabilized. Autotune is indicated by T LED blinking proportional band is too wide the control will respond in a sluggish manner, could take a
After the auto tuning procedures are completed,
the T LED will stop flashing and the unit will long time to settle at set point and may not respond adequately to upsets.
revert to PID control by using its new PID values.
The PID values obtained are stored in the nonvolatile memory. Time ! MANUAL RESET:
The auto-tuning is applied in cases of:
= Initial setup for a new process Virtually no process requires precisely 50% output on single output controls or 0% output
= The set point is changed substanitally from the previous auto-tuning value. on two output controls. The adjustment called manual reset allows the user to redefine the
= The control result in unsatisfactory.
output requirement at the setpoint. A proportioning control without manual or automatic
The following controller parameters are automatically adjusted by Auto- tune reset will settle out somewhere within the proportioning band but likely not on the setpoint.
according to the characteristics of the process:
Proportional Band (Pb-1) ! INTEGRAL TIME:
Integral Time (It-1)
Derivative Time (dt-1) Integral time is defined as the time, in seconds, which corrects for any offset (between
Input Filter (FtC) setpoint and process variable) automatically over time by shifting the proportioning band.
Integral action (also known as “automatic reset”) changes the output power to bring the
If the control performance by using auto-tuning is still unsatisfactory, the following rules process to setpoint. Integral times that are too fast (small times) do not allow the process
can be applied for further adjustment of PID values: to respond to the new output value. This causes over-compensation and leads to an
unstable process with excessive overshoot. Integral times that are too slow (large times)
SYMPTOM SOLUTION cause a slow response to steady state errors. Integral action may be disabled by setting
ADJUST MENT SEQUENCE the time to zero. If time is set to zero, the previous integral output power value is
Slow Response Decrease PB maintained. If integral action is disabled, manual reset is available by modifying the output
power offset (“MNL.r” initially set to zero) to eliminate steady state errors. The controller
(1) Proportional Band (PB) High overshoot or has the feature to prevent integral action when operating outside the proportional band.
Increase PB This feature is called “antireset wind-up”.
Oscillations

Slow Response Decrease IT ! DERIVATIVE TIME

(2) Integral Time (IT) Instability or Derivative action is used to shorten the process response time and helps to stabilize the
Increase IT process by providing an output based on the rate of change of the process. In effect,
Oscillations
derivative action anticipates where the process is headed and changes the output before
Slow Response or it actually “arrives”. The derivative time is calculated in seconds. Increasing the derivative
Decrease TD time helps to stabilize the response, but too much derivative time coupled with noisy
(3) Derivative Time (TD) Oscillations
signal processes, may cause the output to fluctuate too greatly, yielding poor control.
High Overshoot Increase TD None or too little derivative action usually results in decreased stability with higher
overshoots. No derivative action usually requires a wider proportional and slower integral
times to maintain the same degree of stability as with derivative action. Derivative action is
disabled by setting the time to zero.
33 34
User Guide selec User Guide selec
! DERIVATIVE APPROACH CONTROL: ! ALARM MODES:

Derivative approach control (DAC) helps in reducing overshoot at startup. The control
output cutoff point is derived as DAC x Proportional band. Note that the DAC value is
automatically calculated and fed after autotuning (if tuning is initiated at startup).
! AUTO-TUNE OF HEAT/COOL SYSTEMS:
During Autotune of heat/cool systems, the controller switches the cooling output (O2) ON
and OFF in addition to the heat output (O1). The heat/cool overlap deadband parameter
(db in Level 2) determines the amount of overlap or deadband between the two outputs
during Autotune.
For most applications, set this parameter to 0.0 prior to starting Autotune. After the
completion of Autotune, this parameter may need to be reset. It is important that external
load disturbances be minimized, and if present, other zone controllers idled as these may
have an effect on the PID constant determination.
Some water cooled processes exhibit an extreme non-linear gain characteristic. That is,
the process cooling gain starts very high and flattens out deeper into the cooling region.
This effect may result in regular oscillations at setpoint as the controller applies heat to
counteract the effect. These processes may benefit from a lower cooling fan setting and/or
reduced water flow in the jacket or manifold. The process heat and cool gains should be
balanced as much as possible, and the controller gains adjusted to the process.
1. Absolute alarms (Independent Alarm) :
Absolute alarm is a self-existent alarm independent of the main set point.For eg. If the
main set point is 100OC and absolute alarm is set as 110OC, the alarm will be activated at
110OC.
There are two absolute alarms-
Full scale High Alarm: sets off alarm signal when temperature rises above set point to a
pre-set temperature above scale minimum. Refer Fig: d.
Full scale Low Alarm: sets off alarm signal when temperature falls below setpoint to a
pre-set temperature above scale minimum. Refer Fig: e.
2. Deviation alarms (Error alarm):
This alarm is activated at an error on the main set point. For eg. If the main set point is
100OC and deviation alarm is set to +5 OC then the alarm will be activated at 100+5=105
O
C. Incase of deviation band alarm the alarm will be activated on both sides of set point i.e.
At 95 and 105.
There are three deviation alarms -
Deviation High Alarm: sets off alarm signal when temperature rises above a pre-set
temperature above the set point. Refer Fig: a.
Deviation Low Alarm: sets off alarm signal when temperature falls below a pre-set
temperature below the set point. Refer Fig: b.
Deviation Band Alarm: sets off alarm signal when temperature rises above or falls below
a pre-set temperature above or below the set point. Refer Fig: c.

! ANALOG OUTPUT-RETRANSMISSION: 3. BREAK ALARM:

Break Alarm: sets off alarm signal when sensor break / under range occurs.
1. The analog retransmission output feature allows the retransmission of the control
Deviation high alarm Deviation low alarm Deviation band alarm Full scale high alarm Full scale low alarm
output to an external device.
2. The output is scaled by use of Analog low and high scaling points in level 2 of the
Alarm
programming menu. The analog output will be proportional to PV (derived from state
Analog Low and High scaling.)
3. A-LO : Displays the value that corresponds to 0V, 0/4mA as selected.
A-HI : Displays the value that corresponds to 10V or 20mA as selected. SP SP2 SP SP SP2 SP SP
setpoint setpoint SP2 setpoint SP2 setpoint setpoint
4. Note that the main output selection in level 4 has to be relay 2.

SP2 SP2

Fig: a. Fig: b. Fig: c. Fig: d. Fig: e.

35 36
 User Guide selec Configuration Record Sheet selec
Enter the value or selection for each prompt on this sheet so you will have a
! Zone PID:
record of how your controller was configured.
There are 4 control Zones each having a set point and associated P, I and D values which
can be programmed as per the process requirements. A control Zone is selected Value or Factory
Levels Function Prompt
automatically and implemented as per the set value programmed, to accommodate Selection Setting
changing process requirements. The corresponding P, I,D values will be used to control Input
the process. The main advantage of Zone PID is in processes where there is a Parametrs
requirement of frequent tuning, due to change in setpoint. Consider a case where the
process needs to be controlled at two different set points: 100O C and 400O C.
The Zone set points may be programmed as:
1. Zone setpoint 1 (Level1) : 150O C (This implies that for 0 < set1 < 150, Zone1 PID
values will be considered.)
2. Zone setpoint 2 (Level1) : 450O C (This implies that for 150 < set1 < 450, Zone2 PID As per input type
values will be considered.) selected.
The P, I, D values for the respective Zones can be manually fed or can be tuned
automatically.
As per input type
How to tune the Zones selected.
NOTE : Zone setpoint is not the tuning setpoint.
To tune, say, Zone 1 program the following:
1. Set1 (Online) = 100O C (for eg.) (Zone 1 : 0 - 150O C)
Note: • Set1 < Zone setpoint 1.
• The PID settings derived after tuning are stored in Zone 1.
• After tuning, for 0 < Set1 < 150O C, PID settings of Zone 1 are applicable. Output
2. Program Tune = ON (in Level 1 or Online)
Parametrs

3. After tuning the controller is automatically loaded with the new PID values.

Now to tune the next Zone, Zone 2, program the following:

1. Set 1 (Online) = 400O C (Zone 2 :150 - 450O C)

Note: • Zone Setpoint 1 < Set 1 < Zone setpoint 2.
• The PID settings derived after tuning are stored in Zone 2.
• After tuning, for 150 < Set1 < 450O C, PID settings of Zone 2 are applicable.
Similarly, the four different Zones can be programmed.

37 38
Configuration Record Sheet selec Configuration Record Sheet selec
Value or Factory Value or Factory
Levels Function Prompt Levels Function Prompt
Selection Setting Selection Setting
Output Auxiliary
Parametrs Output
Modes

Zone
Settings

Alarm 2
Module

39 40
Configuration Record Sheet selec Calibration Certificate selec
Value or Factory
Levels Function Prompt Date:
Selection Setting
Special
Function Model No: Sr. No.:

/ Claimed Accuracy: ± 0.25% of full scale ±1 digit (After 20min

warmup time)

Sources calibrated against: Hinditron Multimeter Model 86, Sr. No.:1094

Multimeter calibration report no:

ERTL(W), Mumbai, INDIA

The calibration of this unit has been verified at the following values:

CALIBRATION DISPLAY CALIBRATION DISPLAY

SENSOR TEMP (°C) VALUE SENSOR VALUE VALUE
( 0.1 resolution) (°C) ( 0.1 resolution)

35.0 35.0 0.0 0.0

K 700.0 700.0 Voltage
1350 1350 (VDC) 10.0 10.0

0.0 0.0 0.0 0.0

PT100 500.0 500.0 Current
800.0 800.0 (mA) 20.0 20.0

Communication The thermocouple / RTD curves are linearised in this microprocessor based product,
and hence the values interpolated between the readings shown above are also equally
accurate, at every point in the curve.

Unit is accepted as accuracy is withing the specified limit of claimed accuracy and
certificate is valid upto one year from the date of issue.

CHECKED BY:

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