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. INSTALLATION
B U R N E R S
BRULEURS . OPERATING
B R E N N E R
QUEMADORES
. MAINTENANCE
B R U C I AT O R I
P90
P91
P92
P510
P515
P520
M03904CB Rev.01 Ed.05/96
PREFACES P. 2
PART I: INSTALLATION P. 4
1
NOTICES
- THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE
DELIVERED TO THE USER.
- INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL
FOLLOWING PRODUCT INSTALLATION AND MAINTENANCE.
GENERAL INTRODUCTION
* Before connecting the burner, make sure that the unit rating is the same as
* This instruction sheet is supplied as an integral and essential part of the delivery mains (electricity, gas gasoil, or other fuel).
product and must be delivered to the user.
Carefully read these instructions, as they supply important information on *Observe caution with hot burner components. These, are usually near to
installation, use, safety and maintenance. the flame and the fuel pre-heating system, if any become hot during the unit
The equipment must be installed in compliance with the regulations in force, operation they will remain hot for some time after the burner has stopped.
following the manufacturer’s instructions, by qualified personnel.
Qualified personnel means those having technical knowledge in the field of * When the decision is made to discontinue the use of the burner, the user
components for civil heating systems and sanitary hot water generation shall have qualified personnel carry out the following operations:
and, in particular, service centres authorised by the manufacturer.
Improper installation may cause injury to people and animals, or damage to a) remove the power supply by disconnecting the power cable from
property, for which the manufacturer cannot be held liable. the master
* Remove all packaging material and inspect the equipment for integrity. b) disconnect the fuel supply by means of the hand-operated shut-off
In case of any doubt, do not use the unit - contact the supplier. valve and remove the control handwheels from their spindles.
The packaging materials (wooden crate, nails, fastening devices, plastic
bags, foamed polystyrene, etc), should not be left within the reach of children, SPECIAL WARNINGS
as they may prove harmful.
* Make sure that the burner has, on installation, been firmly secured to the
* Before any cleaning or servicing operation, disconnect the unit from the appliance, so that the flame is generated inside the appliance firebox.
mains by turning the master switch OFF, and/or through the cut-out devices
that are provided. * Before the burner is started and, thereafter, at least once a year, have
qualified personnel perform the following operations:
* Make sure that inlet or exhaust grilles are unobstructed.
a) Set the burner fuel flow rate depending on the heat input of the
* In case of breakdown and/or defective unit operation, disconnect the unit. appliance.
Make no attempt to repair the unit or take any direct action. Contact qualified
personnel only. b) Set the flow rate of the combustion-supporting air to obtain a
Units shall be repaired exclusively by a servicing centre, duly authorised by combustion efficiency level at least equal to the lower level required
the manufactureer, with original spare parts. by the regulations in force.
Failure to comply with the above instructions is likely to impair the unit’s
safety. c) Check the unit operation for proper combustion, to avoid any harmful
To ensure equipment efficiency and proper operation, it is essential that or polluting unburnt gases in excess of the limits permitted by the
maintenance operations are performed by qualified personnel at regular regulations in force.
intervals, following the manufacturer’s instructions.
d) Make sure that control and safety devices are operating properly.
* When a decision is made to discontinue the use of the equipment, those
parts likely to constitute sources of danger shall be made harmless. e) Make sure that exhaust ducts intended to discharge the products of
combustion are operating properly.
* In case the equipment is to be sold or transferred to another user, or in
case the original user should move and leave the unit behind, make sure f) On completion of setting and adjustment operations, make sure that
that these instructions accompany the equipment at all times,so that they all mechanical locking devices of controls have been duly tightened.
can be consulted by the new owner and/or the installer.
g) Make sure that a copy of the burner use and maintenance instructions
* For all the units that have been modified or have options fitted then original is available in the boiler room.
accessory equipment only shall be used.
* In case of repeated burner shut-downs, do not continue re-setting the unit
* This unit shall be employed exclusively for the use for which it is meant. manually. Contact qualified personnel to take care of such defects.
Any other use shall be considered as improper and, therefore, dangerous.
The manufacturer shall not be held liable, by agreement or otherwise, for * The unit shall be operated and serviced by qualified personnel only, in
damages resulting from improper installation and use, and failure to comply compliance with the regulations in force.
with the instructions supplied by the manufacturer.
3. GENERAL INSTRUCTIONS DEPENDING ON FUEL USED
2. SPECIAL INSTRUCTIONS FOR BURNERS
3A ELECTRICAL CONNECTION
*The burner should be installed in a suitable room, with ventilation openings
complying with the requirements of the regulations in force, and sufficient * For safety reasons the unit must be efficiently earthed and installed as
for good combustion. required by current safety regulations.
* Only burners designed according to the regulations in force should be * It is vital that all saftey requirements are met. In case of any doubt, ask for
used. an accurate inspection of electrics by qualified personnel, since the
manufacturer cannot be held liable for damages that may be caused by
* This burner should be employed exclusively for the use for which it was failure to correctly earth the equipment.
designed.
* Qualified personnel must inspect the system to make sure that it is adequate
2 PREFACES
to take the maximum power used by the equipment shown on the equipment Precautions if you can smell gas:
rating plate. In particular, make sure that the system cable cross section is
adequate for the power absorbed by the unit. a) do not operate electric switches, the telephone, or any other item
likely to generate sparks;
* No adaptors, multiple outlet sockets and/or extension cables are permitted
to connect the unit to the electric mains. b) immediately open doors and windows to create an air flow to purge
An omnipolar switch shall be provided for connection to mains, as required the room;
by the current safety regulations.
c) close the gas valves;
The use of any power-operated component implies observance of a few
basic rules, for example: d) contact qualified personnel.
- do not touch the unit with wet or damp parts of the body and/or with * Do not obstruct the ventilation openings of the room where gas appliances
bare feet; are installed, to avoid dangerous conditions such as the development of
- do not pull electric cables; toxic or explosive mixtures.
- do not leave the equipment exposed to weather (rain, sun, etc.)
unless expressly required to do so;
- do not allow children or inexperienced persons to use equipment;
* When the unit is out of use for some time the electric switch supplying all
the power-driven components in the system (i.e. pumps, burner, etc.) should
be switched off.
GENERAL
* Before installation, it is recommended that all the fuel supply system pipes
be carefully cleaned inside, to remove foreign matter that might impair the
burner operation.
a) the fuel supply system, for proper sealing and pressure soundness;
b) the fuel flow rate, to make sure that it has been set based on the
firing rate required of the burner;
c) the burner firing system, to make sure that it is supplied for the
designed fuel type;
d) the fuel supply pressure, to make sure that it is included in the range
shown on the rating plate;
e) the fuel supply system, to make sure that the system dimensions
are adequate to the burner firing rate, and that the system is
equippped with all the safety and control devices required by the
regulations in force.
* When the burner is to remain idle for some time, the fuel supply tap or taps
should be closed.
c) the boiler room ventilation openings are such that they ensure the
air supply flow required by the currrent regulations, and in any case
are sufficient for proper combustion.
* Never leave the burner connected when not in use. Always close the gas
valve.
* In case of prolonged absence of the user, the main gas delivery valve to
the burner should be closed.
PREFACES 3
PART 1: INSTALLATION MANUAL
TECHNICAL DATA
Note: all gas flow rates (Stm3/h) are referred to standard gas conditions: 1013 mbar pressure, 15 °C temperature.
Flow rates are referred to G20 natural gas ( nett calorific value: 34.02 MJ/Stm3), if G25 is used (n.c.v.: 29.25
MJ/Stm3) flow rates must be multiplied by 1.16 factor.
4
BURNER TYPE P510 P515 P520
5
BURNER MODEL IDENTIFICATION
Burners are identified by burner type and model. Burner model identification is described here following.
Type: P90
6 INSTALLATION MANUAL
PERFORMANCE CURVES
14
P90
12
10
FIRING RESISTANCE IN C.D.C. mbar
8
Fig. 2
6
0
0 400 800 1200 1600 2000
INPUT kW
16
P91
14
12
FIRING RESISTANCE IN C.D.C. mbar
10
Fig. 3
8
0
0 400 800 1200 1600 2000 2400 2800
INPUT kW
12
FIRING RESISTANCE IN C.D.C. mbar
10
8 Fig. 4
0
0 400 800 1200 1600 2000 2400 2800 3200
INPUT kW
20
P510
18
16
FIRING RESISTANCE IN C.D.C. mbar
14
12
Fig. 5
10
8
6
4
2
0
0 1000 2000 3000 4000 5000 6000
INPUT kW
C.D.C. = COMBUSTION CHAMBER
8 INSTALLATION MANUAL
20
P515
18
16
14
FIRING RESISTANCE IN C.D.C. mbar
12
10 Fig. 6
8
6
4
2
0
0 1000 2000 3000 4000 5000 6000
INPUT kW
20
P520
18
16
FIRING RESISTANCE IN C.D.C. mbar
14
12
Fig. 7
10
8
6
4
2
0
0 1000 2000 3000 4000 5000 6000 7000 8000
INPUT kW
C.D.C. = COMBUSTION CHAMBER
INSTALLATION MANUAL 9
MOUNTINGS AND CONNECTIONS
Packing
The burners are despatched in wodden crates of dimensions:
Type P90 1200-1650-860 mm (lh.x wdth.x ht.)
Type P520 1350-1650-970 mm (lh.x wdth.x ht.)
Packing cases of this type are affected by humidity and are not suitable for stacking.
The following are placed in each packing case:
1 burner with gas train which is detached but already connected to the burner electrically ;
1 gasket made of asbestos-free material to be inserted between the burner and the boiler;
1 set of the following documents: this manual, the Guarantee Certificate and the test certificate.
To get rid of the burner’s packing and in the event of scrapping of the latter, follow the procedures laid down by current laws
on disposal of materials
Legend
1) Burner
2) Fixing nut
3) Washer
4) Seal
5) Stud bolt
6) Sightglass cleaning tube Fig. 8
7) Blast tube
Burner PR version supply terminal block Burner MD version supply terminal block
Fig. 9
RESPECT THE BASIC SAFETY RULES. MAKE SURE OF THE CONNECTION TO THE EARTHING SYSTEM. DO NOT
REVERSE THE PHASE AND NEUTRAL CONNECTIONS. FIT A DIFFERENTIAL THERMAL MAGNET SWITCH
ADEQUATE FOR CONNECTION TO THE MAINS.
10 INSTALLATION MANUAL
Gas train installation diagrams
In fig. 10-11 they are shown all the components of the gas train included in the supply and those which must be fitted by the
installer. The scheme shown satisfy the current provisions of the law .
SUPPLIER INSTALLER
LEGEND
1) Burner
2) Gas twin valve (including gas 1 2 3 4 5
pressure switch)
3) Leak detection monitor
4) Gas governor and filter
5) Manually Operated Shutt-off Valve
Size: see technical data - gas
connection
Fig. 10
SUPPLIER INSTALLER
1 2 3 5
LEGEND
1) Burner
2) Gas valve (including gas governor)
3) Gas valve
4) Minimum gas pressure switch
5) Manually Operated Shutt-off Valve
Size: see technical data - gas
connection
Fig. 11
4
ADJUSTMENT
C - RP T
Fig. 13
INSTALLATION MANUAL 11
LANDIS gas valve SA
Version with SPK10: no adjustment necessary. TP
- Important: Do not remove the cover as oil may leak out.
Version with SKP20: (with built in pressure stabiliser).
- To increase or decrease gas pressure, and therefore gas flow, remove the cap VR
and use a screwdriver to adjust the regulator screw VR. Turn clockwise to increase
the flow, anti-clockwise to reduce it.
- Connect up the gas tubing to the gas pressure nipple (TP in Fig.14).
- Leave the breather free (SA in Fig.14).
- Should the spring that is fitted not permit satisfactory regulation, ask one of our
service centres for a suitable replacement.
Fig. 14
Fig. 15
Fig. 16
PE PA
Pressure Governor
To increase the gas pressure on outlet, adjust with a screwdriver screw TR as
indicated in figure 17.
TR
Fig. 17
12 INSTALLATION MANUAL
ADJUSTMENT OF GAS AND AIR FLOW RATE
NOTA BENE: During commissioning operations, do not to let the burner function with insufficient air flow (danger of formation
of carbon monoxide); if this should happen, shut down the burner, increase the opening of the air damper and start up the
burner again to ensure the purging of the carbon monoxide from the combustion chamber.
Important:
Adjusting the air flow refer to the following values:
if G20 natural gas is used: minimum CO2 value for high fire: 9.75 %,
minimum CO2 value for low fire: 9 %.
if G25 natural gas is used: minimum CO2 value for high fire: 9.58 %,
minimum CO2 value for low fire: 8.85 %.
- During testing in the facory the gas butterfly valve, air damper and
low flame are set to average valuesusing the cams of the servocontrol.
- To recalibrate the burner at the time of on-site testing, employ the
following procedure.
1. Light the burner and keep the servo-control in the ignition position
by using the AUTO-MAN on the servo-control switch (ignition
position = 0°).
2. To regulate the ignition air flow move the servo-control cam AB (see
fig.18) (to increase air flow increase servo- control position angle).
To regulate the ignition gas flow turn the adjustable screws V (see
fig. 20) to change the opening of the butterfly valve (see Fig.19). Turn
clockwise to increase the gas flow and anti-clockwise to reduce it.
3. Switch off the burner, put the AUTO-MAN servo-control switch in
AUTO position and start the burner again. If the setting is correct
proceed to point 4, on the contrary correct it again.
4. With the servo-control switch in MAN position turn the servocontrol
up to high flame (servo-control position = 90°). BF AB Fig.18
IMPORTANT NOTICE: move the servocontrol by hand slowly,
taking care to combustion values in order to be sure not to let the
burner function with insufficient air flow. Regulate the gas flow to the
required figure by adjusting the pressure stabilizer or the regulator
valve (see page 10). To adjust the air flow rate slacken the screw
RA and rotate the screw VRA (CW rotation increases air flow, while
CCW rotation decreases it) until the desired flow rate is obtained.
(fig. 20).
5. Turn the burner down to low flame, to regulate the gas flow act on
the adjustable screws V as described at point 2.
6. Should it be necessary to adjust burner capacity at low flame move
the servocontrol cam BF accordingly (see Fig.18). The low-flame
position should never coincide with the ignition position, so for this
reason the cam has be calibrated at least 5° off the ignition position.
7. Put the AUTO-MAN servo-control switch in AUTO position and
check burner starting again, if gas or air flow need further adjustment
proceed as described at point 2.
V VRA
RA
VRA
Fig. 20
INSTALLATION MANUAL 13
Calibration of air pressure switch
Calibration is carried out as follows:
Remove the transparent plastic cap.
After air and gas setting has been completed , start the burner and,
while prepurge phase is running, slowly turn the adjusting ring nut VR
in the clockwise direction until the burner lockout .
Read the value on the pressure switch scale and reduce it by 15%.
Repeat the ignition cycle of the burner and check it runs properly.
Refit the cover on the pressure switch.
The burner is adjusted in the factory with the head in the position “MAX”, corresponding to maximum output. When operating at
reduced power progressively move the combustion head to the positions indicated in the table following
VB MAX
MIN
VRT Fig. 23
14 INSTALLATION MANUAL
PART II: OPERATIONS MANUAL
LIMITATIONS OF USE
THE BURNER IS AN APPLIANCE DESIGNED AND CONSTRUCTED TO OPERATE ONLY AFTER BEING
CORRECTLY CONNECTED TO A HEAT GENERATOR (E.G. BOILER, HOT AIR GENERATOR, FURNACE,
ETC.), ANY OTHER USE IS TO BE CONSIDERED IMPROPER AND THEREFORE DANGEROUS.
THE USER MUST GUARANTEE THE CORRECT FITTING OF THE APPLIANCE, ENTRUSTING THE
INSTALLATION OF IT TO QUALIFIED PERSONNEL AND HAVING THE FIRST COMMISSIONING OF IT
CARRIED OUT BY A SERVICE CENTRE AUTHORISED BY THE COMPANY MANUFACTURING THE
BURNER. A FUNDAMENTAL FACTOR IN THIS RESPECT IS THE ELECTRICAL CONNECTION TO THE
GENERATOR’S CONTROL AND SAFETY UNITS (CONTROL THERMOSTAT, SAFETY, ETC.) WHICH
GUARANTEES CORRECT AND SAFE FUNCTIONING OF THE BURNER.
THEREFORE ANY OPERATION OF THE APPLIANCE MUST BE PREVENTED WHICH DEPARTS FROM THE
INSTALLATION OPERATIONS OR WHICH HAPPENS AFTER TOTAL OR PARTIAL TAMPERING WITH THESE
(E.G. DISCONNECTION, EVEN PARTIAL, OF THE ELECTRICAL LEADS, OPENING THE GENERATOR DOOR,
DISMANTLING OF PART OF THE BURNER).
OPERATIONS MANUAL 15
FUNCTIONING BURNERS WITH PROGRESSIVE OPERATION (M-.PR... MODELS)
- Turn switch A on the burner control panel to position 1.
- Check that the mechanism is not blocked (LED B on), and if necessary unblock by pressing the reset button C.
- Check that the thermostat (or pressostat) series gives the all clear for operating the burner.
- Check that the pressure in the mains gas supply is above the minimum level (LED E on).
- The ventilator starts up, the pre-soak phase begins and, at the same time the test cycle is started for the gas valve gastight
monitor. Where there is a leak from the gas valve the gas-tight monitor blocks and the warning light on the VPS504 comes
on. To release press the reset button D on the burner panel.
- Since maximum air supply is required for the pre-purge phase the control system brings into play the aperture servocontrol,
and maximum aperture must be reached before starting to count the time period of 36 seconds for the preventilation phase.
- At the end of the pre-ventilation phase the servo control moves to the fully-closed position (ignition position) and, as soon as
this happens, the ignition transformer comes on (LED I lights up on the indicator panel). 2 seconds after the opening of the
gas valve the ignition transformer cuts out and the LED goes out.
- The burner is now lit, while at the same time the servo control moves to the high flame position, and after 14 seconds goes
into its 2-stage operating mode with the burner switching automatically to high or low flame as the system commands.
Operation in high or low flame is signalled by the lighting up/extinguishing of the indicator light F on the mimic panel.
16
PART III: MAINTENANCE MANUAL
At least once a year carry out the maintenance operations listed below. In the case of seasonal servicing, it is recommended to
carry out the maintenance at the end of each heating season; in the case of continuous operation the maintenance is carried out
every 6 months.
N.B. All operations on the burner must be carried out with the power disconnected
PERIODIC OPERATIONS
- Cleaning and examining the gas filter cartridge, if necessary replace it;
- Removal, examination and cleaning of the combustion head (see fig. 25)
- Examination of ignition electrodes, cleaning, possible adjustment and, if necessary, replacement (see fig. 26);
- Examination of detection electrode, cleaning, possible adjustment and, if necessary, replacement (see fig. 26). In the event
of doubt check the detection circuit after putting the burner back into operation, as per the diagram in fig.27;
- Cleaning and greasing of sliding and rotating parts
NOTE: The check on the ignition and detection electrodes is carried out after removing the combustion head.
C
VRT
Removal of the combustion head AR
Remove the lid C. V
Unscrew the screws V which lock the gas G
manifold G and extract the complete unit as
shown in the figure. OR
Fig. 25
Detection electrode
Earth electrode
Ignition electrode
Fig. 26
MAINTENANCE MANUAL 17
TERMINAL BOARD
TERMINAL BOARD
Check of ionisation current
To measure the detection signals follow the scheme in fig.
27.
If the signal is less than the value shown, check the position of
the FLAME detection electrode, the electrical contacts and if µ
necessary replace the detection electrode.
LFL1.322 6 µA Fig. 27
18 MAINTENANCE MANUAL
LEGEND
BV Fan motor remote contactor coil RWF32 LANDIS modulator
CMF Manual operation switch 0) stoppage SD # Temperature or pressure sensor
1) high flame SQL33 LANDIS servocontrol for air damper
2) low flame SQN30.151 LANDIS servocontrol for air damper
3) automatic ST Series of thermostat or pressure switches
CR1 Auxiliary relay contacts STA6B3.41/6 BERGER servocontrol for air damper
CTV Fan motor overload contacts TA Ignition transformer
CV Fan motor contactor TAB High/low thermostat (where supplied, remove the bridge
ER Flame detection electrode between terminals 6 and 7 in terminal block MA)
EV1 Gas electro-valve upstream DUNGS group TV Fan motor thermal
EV2 Gas electro-valve downstream DUNGS group VPS504 Dungs valve leakage monitor device
F Fuses
FC* UV flame detection * In the version with photoelectric cell use ER in place of FC in context
IG Main switch
IL Auxiliary line switch # The connection between "G" (RWF32 modulator) and "G" (pressure
L Phase sensor terminal 13A external connection block) applies only if pressure
LAF Burner in high flame indicator light sensor is used. The modulator includes a limit switch (terminals Q13
LB Burner lockout indicator light and Q14), it stops the burner if the work parameter overcomes settted
LBF Burner in low flame indicator light differential.
LEV1 Indicator light for opening of electro-valve EV1
LEV2 Indicator light for opening of electro-valve EV2 SERVO CONTROL CAMS
LFL1.322 LANDIS flame monitor device
LPGMIN Indicator light for presence of gas in the network LANDIS SQL33
LS Indicator light for burner in stand-by (STAND-BY) Y1 high flame
LSPG Indicator light for leakage of valves Y2 start-up
LT Indicator light for fan overload tripped 3 low flame
LTA Ignition transformer indicator light
MA Supply terminal block
MC Terminal block for connection of burner components N.B. 1 - Power supply 400V 50Hz 3N a.c.
MV Fan motor 2 - Do not reverse phase with neutral
N Neutral 3 - Ensure burner is properly earthed
PA Combustion air pressure switch
PGMAX High gas pressure switch(optional if used replace
connection terminal 156 and 158 of MC terminal block)
PGMIN Low gas pressure switch
PS Lockout reset button
R1 Auxiliary relay
MAINTENANCE MANUAL 19
20
APPENDIX: COMPONENT CHARACTERISTICS
22 APPENDIX
Key:
A limit contact switch for damper OPEN
position
AI advance signal of a block
AR main relay (working network) with
contacts “ar”
AS Monitor fuse
BR block relay with “br” contacts
BV fuel valve
EK reset button
FE detector electrode of ionisation circuit
FR flame relay with “fr” contacts
G ventilator motor or burner motor
GP gas pressostat
H main interruptor switch
L block stoppage LED
LK damper
LP air pressostat
LR safety regulator
M auxiliary contact switch for damper
“MIN” position
QRA UV detector
QRE ignition spark detector
R thermostat or pressostat
S fuse
SA damper servo-motor
SM synchronous programmer motor
V flame signal amplifier
V in case of servo-motor: auxiliary contact
for response to fuel valve re damper
position
W safety pressostat or thermostat
Z ignition transformer
Z in case of servomotor: end of limit
contact switch for damper CLOSED
position
ZBV pilot burner fuel valve
° for mono-tube burners
°° for twin-tube burners
Programmer diagram
t1 pre-ventilation time
t2 safety time
*t2' 1st safety time
t3 pre-ignition time
*t3' pre-ignition time
t4 interval for creating current between
terminals 18 and 19
*t4' interval for creating current between
terminals 17 and 19
t5 interval for creating current between
terminals 19 and 20
t6 post-ventilation time
t7 interval between response and current
created at terminal 7
t8 duration of start-up
*t9 2nd safety time
t10 interval before air pressure monitoring
begins
t11 damper opening travel time
t12 damper closure travel time
t13 permissible post-combustion time
t16 initial delay of damper OPEN response
t20 interval before programmer
automatically stops
* These times are valid with the use of a series
01 safety device for monitoring burners with
intermittent pilot lighter.
APPENDIX 23
LANDIS & GYR GAS VALVE
Functions
The flow characterýstic of the relief valve is such that the valve
fully closes in less than 0.8 second.
Microswitch IV can be used for the indication of any valve disc
position, e.g. as closed position indication (CPI).
Design Features
Actuator
The electro-hydraulic actuator consists of a cylinder filled with
oil and an electric oscillatÝng pump with piston and relief valve.
The relief valve is located in a bypass between the inlet and
outlet of the pump. With actuators of series B it is usually a
valve hydraulically actuated by the pump pressure; with the 2-
stage opening actuators of series A it is a normally open
solenoid valve.
The cylinder carries a seal which hydraulically separates the
inlet from the outlet side of the pump and serving at the same
time as a guidance for the piston. At the bottom the piston is
guided
by a rod rigidly connected to the piston. This rod transfers the
travel
of the piston direct to the valve stem.
The rod is provided with a disc the position of which is visible
through a window in the console (indication of stroke).
The disc, with the aid of a lever system, also actuates the
auxiliary switch to signal the closed position or other positions,
as well as the limit changeover switches for the positioning of
the low-fire and high-fire stroke with high-low valves. The
switching positions of these switches are adjustable over the
entire stroke. ‘
The adjusting screws are contained in the terminal box.
24 APPENDIX
ELECTROMAGNETIC MONO-STAGE VALVE SAFETY
VALVE TYPES MV/5, MNVD/5, Warning
MVDLE/5 Do not allow any direct contact between an electronagnetic
valve and any cement or concrete wall, partition or flooring!
Technical data Always calibrate nominal gas pressure using a gas pressure
gauge Any specific regulation of the flow should only be done
Thread DIN2999 Rp 3/8, 1/2, 3/4, 1, 1 1/2, 2 through the valve.
Max. working excess pressure To regulate the main flow for the MVD series
up to 0,2 bars or 0,5 bars (see To regulate the flow first unscrew the cover and loosen the lock
table of types of valve) nut. As supplied by the manufacturer the regulator is in the
fully open position. Turn in a clockwise direction to reduce
Degree of pressure PN1 the flow, anti-clockwise to increase it. After regulating check
the burner flame, tighten up the lock nut and replace the cover.
Closure time < 1 sec.
To regulate the series MVDLE quick release
Opening time < 21 sec. for type MVDLE, c.20 The quick rel;ease is not regulated before it leaves the factory.
sec. at ambient temperature To regulate first unscrew the cover “D” and use the grooving
20°C and without quick release. in the top as a regulating tool. Use it to turn the regulator pin.
Turn it clockwise to reduce the quick release and anti-clockwise
Quick release manual, regulatable between 0 to increase it. Then screw the cover back on.
and 70% of the total aperture of
the quick action stroke To replace the hydraulic brake and the series MVDLE coil
1. Turn off the gas supply.
Main flow regulation manual for types MVD and 2. Cut off power to thje valve.
MVDLE 3. Undo the round-headed screw “A”.
4. Undo the countersunk screw “B” (painted blue)
Gasket on seat of valve base NBR, gas-resistant as per 5. Bring up the hydraulic brake, without forcing it and following
sheet G260/1 the direction of the arrow-markings.
6. Again without using force insert the new hydraulic brake a/
Ambient temperature -15°C to +70°C o magnet.
Important: when replacing the hydraulic brake be very
Emplacement with coil vertical or horizontal or careful to get the position of the drag “C” exactly right and
any intermediate position. See take care not to damage the O rings 7. Turn the hydraulic
diagram brake until the threaded hole corresponds to the fixing
screws.
Anti-dust device built-in with gauze 8. Screw in the countersunk screw “B” and tighten it up to the
point where the hydraulic brake can just be made to turn
Connector for meter or without resistance and without forcing it. Fasten the coil
burner gas G1/4 DIN ISO 228 on both sides firmly.
of the intake pressure field and 9. Screw in the round-headed screw “A”, tighten and then
supplementary connector on slacken it off one turn.
front G3/4 from flanged DN40 10. Move the valve into the operational position by adjusting
the aperture delay and the main flow.
Voltage/Hz (AC)220V(+10%-15%); 11. Check that the valve is gas-tight from the outside.
50-60Hz 12. Turn on the gas supply.
and others on request 13. Switch on the current, adjust the gas flow as required, turn
the hydraulic brake without forcing it in the direction of the
Absorbed capacity see table of types of valve arrow, as shown on the base.
14. Regulate the gas flow and tighten up the round-headed
Response time 100%ED screw “A”
15 We would recommend that after replacing the hydraulic
Protection IP54, IP65 with standard cable brake the screw “B” be sealed with varnish.
length 3m
only on request To replace the series MV,MVD coil
Remove the electrical wiring, unscrew the cover and remove
Electrical connection to junction box with PG11 the coil. To install reverse the procedure.
cableclip
Electrical wiring
Wire in with cable clip PG11. Connect up to a suitable junction
box mounted on the coil housing. Follow the electrical wiring
diagram.
APPENDIX 25
DOUBLE ELECTROMAGNETIC VALVES DMV-DLE/11 in service: SVA
VPS504 LEAK DETECTION FOR MULTIBLOCK GAS UNIT To regulate the flow
The screws for regulating the flow can stop the shutter at any
Technical data VPS5O4 VDK301 point in its stroke. Each turn of the screw in a clockwise
Series 02 Series O5 direction reduces the stroke by about 15½%.
Operating pressure 20-500 mbar 0-50 mbar Cleaning and maintenance Any foreign bodies can easily be
removed
Max. test volume 4.0 l 0.6 l
from the filter through the shutter housing; remove the coil, and
undo the 4 screws holding the aluminium counterflange to the
Test pressure 100 mbar
operating pressure +20 mbar ±10 body of the valve.
Frequency: 50 Hz
Absorbed power: during pumping time:
approx.15-20 VA
26 APPENDIX
APPENDIX 27
28 MAINTENANCE MANUAL
LISTA RICAMBI
29
30
DESCRIZIONE P92M50 P92M65 P92M80 P92M100 P510M50 P510M65 P510M80 P510M100
31
32
DESCRIZIONE P515M50 P515M65 P515M80 P515M100 P520M50 P520M65 P520M80 P520M100
33
CIB UNIGAS S.p.A.
Via Pioga, 27 (Zona Industriale)
35011 CAMPODARSEGO (Padova) Italy
Tel. 049/9200944 - Telefax 049/9200945 - 9201269
34