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Component Location HARNESS CONNECTOR LOCATION CHART

Wire Description SENR6396


Component
Schematic Machine
Component
Schematic Machine
Connectors Machine Harness And/Or Schematic Connectors Machine Harness And/Or Schematic Wire Wire
Description
Wire Wire
Description December 1993
Number Color Number Color
Location Location Location Location Location Components Location Location Components Location Accessory Circuits
Power Distribution Circuits
Alarm - Action (EMS) C-2 1 Solenoid - Down Shift A-13 25 L - 7I-5545 A - 7I-5546
37 Contacts Transmission Control 8 P-8W-8484
101 RD BAT 513 OR A/C COMPRESSOR/REFRIGERANT PRESS SW
Alarm - Backup B-15 2 Solenoid - Engine Shutdown A-3 26 * D-13 C E-9 102 BU HDLMP 515 GY BLOWER MOTOR (HI)
4 A - 7I-5546 103 YL AUX CKT 516 GN BLOWER MOTOR (MEDIUM)
Alternator A-3 3 Solenoid - Lockup A-13 27 A - 7I-5546 Transmission Speed
25 Contacts 105 BR KEY SW 517 BU BLOWER MOTOR (LO)
Batteries A-7 4 Solenoid - Proportional A-14 23 1 D H - 7I-58I8 C-11 * Distributor E-15 107 WH ENG SHUT - DOWN FIRE SUPPR 521 YL A/C SW TO REFRIGERANT SW
C-5, C-6, A - 7I-5546 D - 2A-6848 109 OR ALT OUTPUT (+) TERM. 522 WH A/C CLUTCH TO THERMOSTAT SW
Breakers D-5, D-6 A Solenoid - Start Aid A-4 28 9
2 D J-8W-8339 C-12 P-8W-8484 C-10 112 PU MAIN POWER RELAY OUTPUT 537 GN TURN SIGNAL SW TO FLASHER

Control - Engine Shutdown C-3 5 Solenoid - Up Shift A-14 25 21 A - 7I-5546 7 Contacts 113 OR OPR MON PANEL 6+ SWITCHED 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT
22 Diagnostic Connector 121 YL BACKUP ALARM TO LAMP 540 WH TURN SIGNAL INDICATOR LEFT
Control - Neutral/Start F-15 6C Speedometer F-2 A 28 41 16
35 13 23 (Starting And L - 7I-5545 122 BU AUX CKT A510 OR A/C PRESSURE CUT OUT SW SIGNAL 1
34 25
Control - Supplemental Steering E-1 7 Switch - Backup Alarm D-11 29 18 B Charging) D-12 A Actual Gear Indicator D-10 123 WH AUX CKT Lighting Circuits
7
Control - Traction Aid D-15 B Switch - Blower E-11 16 33 15 12 124 GN A/C 602 WH DOME LAMP

26 20
20 Contacts P - 8W-8484 126 PK XMSN CONT 604 OR STOP LAMP
Control - Transmission E-13 B Switch - Body Raise (Trans) D-13 B 19 27
24 2 132 PK AETA CONT 605 YL TURN LAMP - LEFT
22 19 17 L - 7I-5545 Engine Shutdown
Distributor - Transmission Speed E-15 8C Switch - Brake Master Cylinder Overstroke A-10 30 3 20 136 GN SUPPL STER 606 GY TURN LAMP - RIGHT
40 10
3 D Y - 8X-7271 C-13 * Control C-3 610 OR HEAD LAMP BASIC
14 15 137 OR SUPPL STER MOTOR FUSE
Dryer - Air A-8 9 Switch - Brake Oil Temp (EMS) A-9 18 37 P-8W-8484 A - 7I-5546 138 GN AUTO LUBE PUMP TO PAYLOAD MON 611 PU HEAD LAMP HI
9 9 21
Flasher E-5 A Switch - Brake Retarder Press F-15 31 20 30 * Operator Monitor D-2 13 C Not Used C-10 139 OR AUX CKT 614 PU PARK/TAIL/DASH LAMP

Fuse - Supplemental Steering Lamp A-8 10 Switch - Brake Retract D-3 A 5 16


R - 7I-4854 A - 7I-5546 173 YL AUX CKT 619 GN HEAD LAMP LO
1
* Traction Aid D-15 A 5 - 6G-9462 D-5 192 GN SUPPL STER BKR TO RELAY 639 WH LEFT HAND STOP/TAIL LAMP
Fuses D-6 A Switch - Brake System Air Press (EMS) C-15 32C 29
B L - 7I-5545 A - 7I-5546 Ground Circuits 640 GN RIGHT HAND STOP/TAIL LAMP
Gauge - Air Press D-3 A Switch - Converter/Retarder Temp (EMS) A-9 33 14 A 4 4 14
VV - 8W-64I9 D-10 T - 7I-5825 D-4 200 BK MAIN CHASSIS Ground Circuits
31 14 Contacts
Gauge - Brake Oil Temp F-2 A Switch - Disconnect A-6 4 R - 7I-4854 6 Contacts E - 7I-5822 201 BK OPR MON PANEL 700 PK AETA TEST SW
11 5 V - 7I-5609 15 J - 8W-8339
Gauge - Coolant Temp F-3 A Switch - Engine Coolant Flow (EMS) A-3 34 D C-14 B-14 202 BK XMSN CONT 703 BU XMSN UP SOL
203 BK CHASIS DIAGNOSTIC
7 P-8W-8484 704 GY XMSN DOWN SOL
Ground - Cab/Frame C-11 10 Switch - Engine Coolant Temp (EMS) B-3 3 A - 7I-5546 Engine Overspeed 207 BK STARTER DIAGNOSTIC 705 PK XMSN LOCKUP CLUTCH SOL BASIC
209 BK FIRE SUPPR GROUND 706 BR XMSN RETARDER SW
Ground - Frame B-9 10 Switch - Engine Coolant Temp (Start Aid) A-4 19 A G - 8X-1249 E-3 12 C Monitor F-1
212 BK AETA CODING PIN 16 707 PU XMSN BED RAISE SW
Ground - Cab E-12 11C Switch - Engine Oil Press (EMS) A-3 3 A - 7I-5546 V - 7I-5609
16 213 BK AETA CODING PIN 17 709 OR SENSOR POWER SUPPLY
8 23 A G - 8X-1249 E-3 X - 5T-5311 A-14
Lamp - Action (EMS) F-2 A Switch - Fuel Press (EMS) B-3 35 3 5 215 BK AETA CODING PIN 19 710 GN XMSN SPEED PICKUP SIGNAL
6 A - 7I-5546 A - 7I-5546 216 BK AETA CODING PIN 20 711 BR XMSN LEVER CODE 1
Lamp - Brake Retarder F-2 A Switch - Key Start F-3 A 36

772B Tractor & 773B Truck


11 6 C L - 7I-5545 E-14 17 C M - 8W-8471 D-4
8 1 217 BK XMSN ID CODE 2 712 WH XMSN LEVER CODE 2
Lamp - Engine Overspeed Warning 10 39 10 Contacts L - 7I-5545 A - 7I-5546
F-2 A Switch - Operator Monitor Test D-3 A 18 32 2
218 BK XMSN ID CODE 1 713 OR XMSN LEVER CODE 3
(Not Used) 17 * Transmission Control E-13 18 C N - 7X-1784 E-10
6 12 38 219 BK XMSN ID CODE 0 714 YL XMSN LEVER CODE 4
Lamp - Supplemental Steering E-2 A Switch - Parking Brake Press (EMS) C-15 36C 13
VV - 8W-64I9 A - 7I-5546

Electrical System
227 BK XMSN ID CODE 3 715 GN XMSN LEVER CODE 5

Meter - Service E-13 B Switch - Refrigerant Press (AC) B-7 37 * Shift Lever Switch D-11 13 C R - 7I-4854 D-15 231 BK XMSN SW 716 BU XMSN LEVER CODE 6
C D
Y - 8X-7271 H - 7I-58I8 237 BK KBI ETHER CONT GROUND 720 PU XMSN BRAKE SW
Module - Stop/Tail Lamp B-14 12 Switch - Running Lamp E-3 A 7 9
Rear Compartment Right Side Wall Z - 7T-34I8 A-13 K - 8W-8403 B-11 Basic Machine Circuits 721 BR XMSN GEAR CODE 1
Monitor - Operator (EMS) D-1 A Switch - Secondary Brake Press (Trans) E-15 36C Z - 7T-3418 H - 7I-5818 301 BU Starter No. 1 Sol 722 WH XMSN GEAR CODE 2
Of Rear Compartment
Motor - Brake Retract A-11 13 Switch - Service Brake Press (Traction) E-15 38C 1 * Transmission Switch A-13
5 Contacts 19 Not Used B-7 302 OR STARTER NO. 1 RESISTOR TO DIAGNOSTIC 723 OR XMSN GEAR CODE 3 772B: 773B:
A - 7I-5546 H - 7I-5818
64W190-299 63W3733-4199
304 WH STARTER NO.1 RELAY NO. 1 OUTPUT 724 YL XMSN GEAR CODE 4
Motor - Starting A-6 14 Switch - Service Brake Press (Trans) E-15 39C
G - 8X-I249 22 Not Used
A F-3 A-5 306 GN
STARTER RELAY COIL TO NEUT START SW
Motor - Supplemental Steering A-7 15 Switch - Service Clear (Trans) E-13 B OR KEY SW 725 GN XMSN GEAR CODE 5
A - 7I-5546 P-8W-8484 KEY SW TO NUET START SW OR VMIS
307 OR
Motors - Blower E-10 16 Switch - Service Set (Trans) F-13 B A B 8 C P - 8W-8484 E-8 17 C ZZ - 8X-1482 D-9 SENSOR MODULE 726 BU XMSN GEAR CODE 6
308 YL MAIN POWER RELAY COIL 727 GN SUPPL STER MOTOR RELAY
Pickup - Engine Speed (Tach) A-4 17 Switch - Shift Lever D-11 29 11 29 16 C - 8W-8300 T - 7I-5825
7 9 20 310 PU START AID SW TO START AID SOL 728 BU SUPPL STER CONT SW
5 31
P - 8W-8484 C-10 TT - 7I-5823 B-1
Relay - Brake Retract C-6 A Switch - Start Aid D-3 A 311 WH START AID SOL TO TEMP SW 733 BR SWITCHING GEAR CODE 1 FRONT
4 9 F - 8X-I250 U - 7I-5824
Relay - Main Power D-6 A Switch - Stop Lamp Press (Module) F-15 39C 28 21 313 GY STARTER NO.2 RESISTOR TO SIAGNOSTIC 734 WH SWITCHING GEAR CODE 2 FRONT
14 4 A P-8W-8484 E-7 TT - 7I-5823 B-1
37 10 314 PU STARTER RELAY TO NO. 2 OUTPUT 735 OR SWITCHING GEAR CODE 3 FRONT
Relay - Starter A-6 10 Switch - Supplemental Steering E-3 A 20 26 35 17 9 Contacts L - 7I-5545 321 BR BCKP ALARM LAMP TRAVEL ALARM 736 YL SWITCHING GEAR CODE 4 FRONT
24 15
Relay - Supplemental Steering Motor A-7 10 Switch - Steering Flow A-8 40 20 19 Diagnostic Connector E - 7I-5822 326 PU KEY SW "C" TERM
21 22 27
737 GN SWITCHING GEAR CODE 5 FRONT
23
12 B (Transmission E-12 * Stop/Tail Lamp Module B-14 327 PK SHUTDOWN SOL 767 WH AETA PICKUP POWER
Resistor - Blower Speed E-10 16 Switch - Thermostat E-11 16 15 16 2
19 14 P - 8W-8484
3 7 H - 7I-5818 768 OR AETA PICKUP XMSN
Resistor - Starter/Diagnostic Conn A-6 14 Switch - Traction Aid Test D-3 A 41 22
9 33
13 25 10 C Neutral/Start Control F-15 Not Used B-5 403 GN ALTERNATOR (R) TERM. 769 BU WHEEL SPEED PICKUP LEFT
34 30 20
Sender - Brake Oil Temp (Gauge) A-9 18 Switch - Transmission A-13 25 40 405 GY OPR MON OIL PRESS. (LO SETTING) 770 GN WHEEL SPEED PICKUP RIGHT
18 P-8W-8484 406 PU OPR MON COOLANT TEMP 772 BR AETA RETARDER SW
Sender - Coolant Temp (Gauge) A-3 19 Switch - Transmission Filter Press (EMS) A-9 41 11
22 21 Supplemental Steering 4 Contacts L - 7I-5545 407 PK OPR MON CONVERTER/RETARDER OIL TEMP 773 GY AETA SERVOVALVE
Sensor - Transmission Speed A-13 20 Switch - Transmission Oil Temp (EMS) A-9 41 Control E-2 A Actual Gear Indicator D-10 408 WH OPR MON SYSTEM AIR PRESS 774 YL AETA SOL LEFT
409 OR OPR MON NEUT
Sensor - Wheel Speed (LH) B-15 21 Switch - Turn Signal D-5 A A - 7I-5546 L - 7I-5545 775 BR AETA SOL - RIGHT
410 WH OPR MON ACTION ALARM
Sensor - Wheel Speed (RH) A-15 22 Tachograph F-12 B
12 C Not Used E-7 * Body Raise Switch D-13 777 PU BRAKE RELEASE MOTOR
411 PK OPR MON ACTION LAMP 794 YL PAYLOAD MON XMSN SPEED
A - 7I-5546 L - 7I-5545
Solenoid - 4 Way A-14 23 Tachometer 8 412 BU OPRR MON COOLANT FLOW 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM
C P-8W-8484 E-8 23 C LL - 2A-7073 F-14
Solenoid - Air Conditioner Clutch A-3 24 8 Contacts 413 BR OPR MON FUEL PRESS. 892 BR DATA LINK (-)
A - 7I-5546 V - 7I-5609 415 GN OPR MON TEST SW 893 GN DATA LINK (+)
Machine locations are repeated for components located close together. A Q - 7I-5849 E-5 * 4 Way Solenoid A-14 417 GY PRIMARY STER SW 918 OR ENG OVERSPEED LIGHT AND HORN
A = Components located in dash area A - 7I-5546
Machine Harness Connector And Component Locations
419 YL OPR MON PARKING BRAKE 919 GN ENG OVERSPEED TEST SW
B = Components located behind operator's seat. A Q - 7I-5849 E-5 426 BR OPR MON POWER TRAIN OIL FILTER 930 BR BRAKE RETRACT SW TO RELAY COIL

C = Components located in rear compartment. Machine locations are repeated for connectors located close together. 437 BR OPR MON FUEL LEVEL TO FUEL FILTER JUMPER 943 OR TEHC SWING- JOY 2
441 OR ENG COOLANT TEMP GAUGE
* = Connector is located at the component 446 PU BRAKE OIL TEMP GAUGE
A983 BU ENG THROTTLE CONT - SIGNAL
B770 YL FAN CONTROL SOLENOID POSITIVE
A = Connector is located behind the dash. 449 BU SPDOM SENDER (SIGNAL NO. 1) B771 BR FAN CONTROL SOLENOID RETURN
B = Connector is located behind the operators seat. 450 YL TACH SENDER B943 PK START AID CONT LAMP 1 OUTPUT

C = Connector is located in the rear compartment. 454


462
GN
YL
RETARDER INDICATOR LAMP
SUPPL STER MOTOR INDICATOR
B946 OR START AID CONT MANUAL INPUT
B954 YL START AID CONT TEST SW INPUT
D = Connector Is located at the right side wall of the rear compartment. 470 PU CANE SW NEUT B998 BU START AID CONT LAMP 2 OUTPUT
472 OR PARKING BRAKE SW TO OVERSTROKE SW D966 GY AFTERCOOLER COOLANT LEVEL
481 GN CONVERTER TEMP SW TO BRAKE OIL TEMP SW D983 PK SEVERE SHIFT LIMIT CONT RACK SOL © 1993 Caterpillar Printed in U.S.A.
D996 PU TRANSMISSION CONT SERVICE SET All Rights Reserved
D997 YL TRANSMISSION CONT SERVICE CLEAR

OFF MACHINE SWITCH SPECIFICATIONS


Harness And Wire Electrical Schematic Symbols
Part No. Function Actuate Deactuate Contact Position
45 kPa MAX 5 kPa MIN
Resistor and Solenoid Specifications 2M-9346 Stop Lamp Press (Module) (6.5 psi MAX) (0.5 psi MIN) Normally Open A AA 1 1
Secondary Brake Air Pressure (Trans) 640 kPa 530 ± 40 kPa
Part No. Component Description Resistance (Ohms)¹ 1 2 2
3E-2033 Parking Brake Press (EMS) (92.0 psi) (77.0 ± 6.0 psi) Normally Open
9G-1950 Resistor - Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05
6T-2217 Resistor - Starter/Diagnostic Conn 150 ± 7.5 3E-2034
Service Brake Air Pressure (Traction)
Service Brake Air Pressure (Trans)
80 kPa
(12.0 psi)
55 ± 20 kPa
(8.0 ± 3.0 psi) Normally Closed
Electrical Schematic Symbols And Definitions Typical representation of a Typical representation of a
60 kPa 28 ± 15 kPa Deutsch connector. The Sure-Seal connector. The
9G-9988 Solenoid - 4 Way 24.9 Plug Receptacle
3E-2035 Brake Retarder Air Pressure (8.5 psi) (4.0 ± 2.0 psi) Normally Open plug contains all sockets plugand receptacle contain
8T-8813 Solenoid - A/C Clutch 14.4 ± 0.6 210 ± 70 kPa -
and the receptacle contains both pins and sockets.
7X-1120 Solenoids - Down Shift, Up Shift, Lockup 33.7 3E-7868 Transmission Filter Bypass Press (EMS) (30 ± 10 psi) - Normally Open
2 all pins.
93± 20.8 kPa 68.9 ± 20.8 kPa
9X-1413 Solenoid - Engine Shutdown 3.70 ± .37 6T-7663 Engine Oil Pressure (EMS) (13.5 ± 3.0 psi) (10.0 ± 3.0 psi) Normally Open
3T-0062 Solenoid - Proportional 16.0 Brake Oil Temp (EMS) 123.9 ± 2.8°C 112.8°C MIN
7N-7259 Solenoid - Start Aid 6.0 7N-7854 Converter/Retarder Temp (EMS) (255 ± 9°F) (235°F MIN) Normally Closed T Pin or Socket
107.2 ± 2.8°C 91.0°C MIN
¹ At room temperature.
(225 ± 5°F) (196°F MIN)
Pressure Temperature Level Flow Number
7N-9785 Engine Coolant Temp (EMS) Normally Closed
37.8 ± 2.8°C Symbol Symbol Symbol Symbol
8N-1693 Engine Coolant Temp (Start Aid) (100 ± 5°F) 26.7°C MIN(80°F MIN) Normally Closed Wire, Cable, or Harness Component
517 ± 35 kPa 448 ± 35 kPa 1-3, Normally Closed Assembly Identification Part Number
8T-9792 Brake System Air Press (EMS) (75.0 ± 5.0 psi) (65.0 ± 5.0 psi) 1-2, Normally Open
Single Wire
51.7 ± 2.8°C Connector
9G-3341 Transmission Oil Temp (EMS) (25 ± 5°F) 43.0°C MIN (110°F MIN) Normally Closed
93 ± 21 kPa 69 ± 21 kPa C A A AA 9X-1123
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
Related Service Manuals 9W-3187 Fuel Press (EMS) Normally Closed
Normally open switch that will close with an increase of a specific condition (temp-press-etc.). 325-PK-14 1 325-PK-14
4 grams 1.5 grams
Title Form No. 9X-1159 Steering Flow (.14 oz) (.05 oz) Normally Open
Alternator (100-5047): 362 ± 29 mN (45.6 mm ID point) 303 mN MIN Pin Socket Wire
9X-3040 Engine Coolant Flow (EMS) (1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN) Normally Open Color
Consist No. 100-5046 SENR2082 Normally open switch that is closed due to an applied condition, and will open again with a
Consist No. 100-5045 SENR4130 specific decrease in that condition.
Automatic Electronic Traction Aid SENR2986
2 200-BK-14
Electronic Monitoring System SENR2945
Electronic Neutral Start Control SENR3889
Electronic Programmable Transmission Control II SENR5618
Normally closed switch that will open with an increase of a specific condition. Circuit Number Wire
Identification Gauge
Starting And Charging Systems SENR2947
Starting Motor (3T-8967) SENR3860
Normally closed switch that is open due to an applied condition, and will close again
Electrical Schematic Symbols And Definitions
with a specific decrease in that condition.

COMPONENT IDENTIFIER (CID) LIST FAILURE MODE IDENTIFIER (FMI) LIST FUSE - A component in an electrical circuit that will open the circuit if too much current flows
FMI No. Failure Description through it.
Electronic Programmable Transmissionn Control II 0 Data valid but above normal operational range.
The circle indicates that the component has screw terminals and a wire can be disconnected
(EPTC II) (MID No. 027) 1 Data valid but below normal operational range. from it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
CID No. Component 2 Data erratic, intermittent, or incorrect. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
3 Voltage above normal or shorted high.
168 Electrical System Voltage
4 Voltage below normal or shorted low.
190 Engine RPM Sensor No circle indicates that the wire cannot be disconnected from the component.
5 Current below normal or open circuit.
248 CAT Data Link SENDER - A component that is used with a temperature or pressure gauge. The sender
6 Current above normal or grounded circuit.
269 Sensor Supply measures the temperature or pressure. Its resistance changes to give an indication to the
7 Mechanical system not responding properly.
T gauge of the temperature or pressure.
627 Parking Brake Switch 8 Abnormal frequency, pulse width, or period.
650 Harness Code 9 Abnormal update.
672 Torque Converter Output Speed Sensor 10 Abnormal rate of change.
This indicates that the component has a wire connected to it that is connected to ground. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
11 Failure mode not identifiable.
700 Transmission Gear Switch It has a coil that makes an electromagnet when current flows through it. The electromagnet
12 Bad device or component.
701 Transmission Output Speed Sensor 13 Out of calibration.
can open or close the switch part of the relay.
702 Shift Lever Switch
704 Service Brake Pressure Switch This indicates that the component does not have a wire connected to ground. It is grounded CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
705 Body Raise Switch by being fastened to the machine. much current flows through it. This does not destroy the circuit breaker and it can be reset to
706 Body Up Switch become part of the circuit again.
707 Up Solenoid
708 Down Solenoid SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
709 Lockup Solenoid that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
446-PU
446-PU 123-WH G LEFT TURN
P 123-WH 123-WH 123-WH 540-WH LAMP
L52 L52 F F LAMP
NEUTRAL YL-18 3 891-BU 441-0R 200-BK 7N-9967
OPR PANEL OR-18 2 409-OR 450-YL IGN IGN 5D-0019
L4 L4 F F
START RELAY GN-18 1 306-GN 103-YL-14 200-BK 441-OR
L6 SEND SEND
454-GN 454-GN 449-BU 614-PU 614-PU G
L28 L28 COOLANT GND LAMP RETARD LAMP
L38 700-PK 700-PK 918-OR GND 454-GN
L52 L38 TEMP GAGE 5D-0019 BRAKE OIL 7N-9967
+ BATTERY PK-18 1 126-PK 767-WH 767-WH 415-GN F 123-WH
START SW OR-18 9 307-OR 103-YL-14 919-GN 4W-0483 F TEMP GAGE
L32 L32 4W-2067
NEUTRAL PU-18 4 470-PU 200-BK 200-BK
L30 L30
GN-18 5 200-BK 462-YL 200-BK 200-BK HIGH BEAM
G
GROUND BK-18 2 200-BK 200-BK 200-BK 310-PU 614-PU 611-PU INDICATOR
GY-18 6 449-BU 614-PU 200-BK LAMP

919-GN
415-GN
200-BK
BU-18 7 123-WH 470-PU 7N-9967
L41 L41 SPEEDOMETER
BR-18 8 132-PK 794-YL 123-WH 123-WH
L42 L42 F LAMP F
F WH-18 3 126-PK 707-PU 3T-6256
G F

614-PU
STOP 121-YL 202-BK 5D-0019 IGN 411-PK ACTION

+
NEUTRAL START P F LAMP
LAMP SW 122-BU 614-PU 614-PU 614-PU 200-BK 614-PU 201-BK
F

SIG
CONTROL 2M-9346 SEND 7N-9967

L15
614-PU 614-PU 614-PU 450-YL 614-PU 200-BK
7X-1362 L42 L42

103-YL-14

449-BU
A A GND

-
614-PU
LAMP

614-PU
103-YL-14 728-BU 614-PU 614-PU TACHOMETER 200-BK F G
RETARDER L1 L1 L32 L32 F 5D-0019
605-YL 8C-5469 539-BU RIGHT TURN
BRAKE SW 200-BK 606-GY A G 200-BK 200-BK 200-BK

540-WH
454-GN
LAMP

611-PU

539-BU
411-PK
201-BK
3E-2035 L36 L36
604-PU 727-GN 727-GN 200-BK 1 454-GN 200-BK 7N-9967
A L44 L44 L6 L6

200-BK
200-BK
327-PK-14 B954-YL B954-YL 9 449-BU
BK-18 1 454-GN TACHOGRAPH 450-YL 411-PK 411-PK 4 411-PK 918-OR
L25 L25
BK-18 2 200-BK 7D-1513 201-BK 201-BK 201-BK 201-BK 7 201-BK
L LL LL EPTCII 943-PK 611-PU-14 6 611-PU
LL L37 L37
1 D996-PU SERVICE 113-OR 113-OR 113-OR 3 540-WH P
SET SW DD P L26 L26
202-BK 3 D997-YL 107-WH-14 107-WH-14 107-WH-14 107-WH-14 L24 200-BK 200-BK 5 539-BU 450-YL 4
L8 1 L24 L37 L37

202-BK
2 202-BK 9D-3721 614-PU 2 A 136-GN 237-BK 2 308-YL KEY ENG OVRSPD 918-OR 5 TO ENGINE
L 2 L25 L7 WARNING LAMP L9 OVERSPEED
202-BK 4 202-BK 123-WH 1 1 138-GN 138-GN 138-GN 138-GN 200-BK-14 B946-OR 8 307-OR START SW F 123-WH 1
L48 L48 3 R 7N-9967 CONTROL
2 202-BK 202-BK LL LL A 2 200-BK-14 308-YL 9G-7641 200-BK 2
L25

918-OR
1 720-PU 720-PU EPTCII 200-BK-14 200-BK-14 308-YL 308-YL 308-YL 308-YL A G 326-PU G 405-GY 3

200-BK
200-BK
200-BK
L8 L8 SERVICE C OFF
706-BR 326-PU 326-PU 326-PU 326-PU 8 308-YL 919-GN 6
CLEAR SW SERVICE METER S ON
BK-18

BK-18

202-BK 307-OR 307-OR 307-OR 307-OR 6 326-PU 307-OR 200-BK


9D-3721 6T-7337 308-YL B ST
306-GN 307-OR 105-BR 105-BR 4 307-OR 105-BR
202-BK L43 L43
BK-18 2 727-GN 727-GN 5 105-BR
A
BK-18 1 202-BK 202-BK 200-BK-14 200-BK-14 200-BK 123-WH 123-WH 7 727-GN

200-BK-14
L 200-BK P P 521-YL-14 123-WH 123-WH 1 123-WH 123-WH SUPP
L43 L45 L45 L43 L43 G 2 3 STEERING
449-BU 200-BK
- +
403-GN 522-WH-14 200-BK 9 462-YL 727-GN SUPP G
SECONDARY SERVICE SERVICE/RETARDER L41 L41 LAMP
794-YL 200-BK 124-GN-14 124-GN-14 2 200-BK STEER SW
BRAKE SW BRAKE SW BRAKE A A 7N-9967
707-PU 202-BK 200-BK-8 410-WH 410-WH 3 310-PU 123-WH 6T-3990

200-BK
3E-2033 3E-2034 TEE P A B998-BU
470-PU 201-BK-14 209-BK 126-PK 126-PK 10 462-YL 462-YL
SERVICE A
202-BK B998-BU 200-BK OPERATOR STATION
L5 L5 L9 L9

L37
BRAKE SW CAB GROUND A

L4
3E-2034 L10 L10

4
1
3
2
5
L40 L40 A A A L11 L11

202-BK
N

L25
L35 L35 L52 SUPPLEMENTAL

3
7
1
2
5
6
4

3
7
8
5
6
2
4
1

9
4
5
3
6
1
2
7
8
614-PU
200-BK-14
522-WH-14

521-YL-14
522-WH-14
124-GN-14

123-WH
105-BR

126-PK
R L39 L39 PANEL LAMP P P P F STEERING CONT
E 200-BK-14 BK-14 E

200-BK
200-BK
B946-OR
113-OR

B998-BU
7N-5876

B943-PK
410-WH
EMS

1
2
5
4
3
6
8
9
7
138-GN

136-GN

306-GN

307-OR

727-GN
707-PU

411-PK
201-BK
123-WH

B954-YL
327-PK-14
107-WH-14

308-YL
614-PU

470-PU

326-PU
449-BU
728-BU
794-YL
450-YL
200-BK
202-BK

126-PK
BK-18 1 767-WH D966-PU 6 PK-18 SERVICE A G

307-OR

105-BR

L1
237-BK

308-YL
L8 L8 N P 3E-5184
BK-18 2 772-BR D997-YL 7 WH-18 CLEAR 614-PU 4 614-PU 200-BK P

123-WH
DIAGNOSTIC CONNECTOR

307-OR

409-OR
306-GN
200-BK

470-PU

614-PU
891-BU

126-PK
BLOWER SW

123-WH
L THERMOSTAT

200-BK

441-OR

415-GN
919-GN
918-OR
446-PU
449-BU
202-BK 1 BU-18 200-BK MOTOR 103-YL-14 103-YL-14 3 103-YL-14 103-YL-14 200-BK 6 BR-18

450-YL

200-BK
6P-3236 3E-5464 N
202-BK 3 BR-18 A 126-PK N 123-WH 2 102-BU-14 102-BU-14 200-BK 3 OR-18

L5
A
893-GN 9 OR-18 DATA LINK + B 202-BK 200-BK-14 2 122-BU 8 610-OR-14 9 PK-18

109-OR
101-RD
200-BK
200-BK

112-PU
105-BR
308-YL
308-YL
A L5 L42

1
2
3
4
5
6
7
8
892-BR 10 YL-18 DATA LINK - D 893-GN 515-GY-14 1 WH/RD-14 121-YL 5 619-GN-14 610-OR-14 G 200-BK 5 PU-18 STER SW
BLOWER G6 5

200-BK
200-BK
GY-18 7 449-BU 202-BK 4 RD-18 E 892-BR 126-PK 126-PK 1 139-OR 200-BK 200-BK 8 BK-18 GROUND

200-BK
SPEED

102-BU-14
L48

103-YL-14
9G-8697 L13 G
+ BATTERY WH-18 1 123-WH 126-PK 5 PU-18 C 200-BK 132-PK 9 930-BR 614-PU 308-YL 2 YL-18 KEY SW

614-PU
1 L43 9 PANEL
PYLD MNTR YL-18 3 794-YL 202-BK 8 BK-18 F 124-GN-14 403-GN FLASHER 7 700-PK 619-GN-14 728-BU 4 BU-18 STER SW
2 G 8 LAMP
PK-18 5 202-BK D983-PK 2 GN-18 ABUS SHIFT G 521-YL-14 BK-14 136-GN 8D-6946 6 767-WH 136-GN 1 WH-18 + BATTERY
5 L10

EPTCII
G 7N-9967

L48
GROUND BK-18 2 202-BK L H 515-GY-14 515-GY-14 411-PK 138-GN 943-PK 10 614-PU 403-GN 7 GN-18 ALTERNATOR
L24 L24 A A 3

123-WH

123-WH

306-GN
614-PU
SPEED IN GN-18 6 710-GN J 515-GY-14 450-YL 415-GN 107-WH-14 173-YL 537-GN 614-PU
EPTC-II 4 G 2 G

201-BK
TRACTN AID OR-18 4 768-OR 711-BR 11 LEVER 1 516-GN-14 MOTOR 113-OR 113-OR 200-BK 727-GN 1 GN-18 MAG SW

103-YL-14
712-WH 12 LEVER 2 TRANSMISSION 3 N 410-WH G 614-PU 417-GY 2 GY-18 OPR PANEL
A L39 517-BU-14 12
XMSN 713-OR 13 LEVER 3 CONTROL 200-BK-14 2 409-OR 614-PU PANEL P

720-PU
706-BR
202-BK
202-BK
11

10
SPEED 3E-5390 A LAMP
9
4
8
7
1
2
5
6
3

614-PU
614-PU
N

614-PU
714-YL 14 LEVER 4 515-GY-14 1 WH/RD-14 123-WH 200-BK S S 614-PU
DISTRIBUTOR L BLOWER A A RUNNING F 7N-9967 OPERATOR
715-GN 15 LEVER 5 6 307-OR RESISTOR 123-WH 200-BK BACKUP ALARM 121-YL
L19
710-GN

3T-5438 9G-8697 1 4 AIR PRESS LAMP SW


707-PU

470-PU
321-BR
202-BK
121-YL
D983-PK

126-PK

6
8
3
4
5
7
2
1

6
1
3
7
8
2
5
4
716-BU 16 GND VERIFY 12 112-PU 9G-1950 201-BK 201-BK BRAKE RETRACT 139-OR MONITOR
Q Q GAGE 6T-3989 G P

540-WH
706-BR 6 RETARDER 1 101-RD 201-BK-14 201-BK Q GAGES 123-WH 537-GN 1 537-GN 200-BK 8C-3508

539-BU
L1 L1 L49 L49

113-OR

107-WH-14
105-BR
105-BR

173-YL
202-BK

102-BU-14
103-YL-14
132-PK
720-PU 20 BRAKE 9 109-OR 201-BK 201-BK OPER MON 113-OR 604-OR 4 1W-3306 614-PU 113-OR 1 + BATTERY

123-WH
139-OR
138-GN

136-GN
122-BU
S

126-PK
L35

121-YL
L35

124-GN-14
8 8 308-YL 201-BK PAY MON 138-GN 606-GY 5 606-GY PANEL 201-BK 2 GROUND

SPARE
L39 L11 L11 5

10A
L39

L36
202-BK 27 5 105-BR 408-WH TRACTION AID 132-PK 605-YL 6 605-YL BRAKE LAMP 403-GN

L13
408-WH 3 ALTERNATOR

DIAGNOSTIC CONNECTOR
29 17
L40 L40
XMSN CONTROL 126-PK
6 S
539-BU 2 539-BU 139-OR
G 2 3 G RETRACT SW 7N-9967 426-BR 4 XMSN FILTER
L40 28 THROTTLE 16 201-BK W AIR DRYER 122-BU 540-WH 3 540-WH L13 6T-6066 405-GY
TRACTION AID S G 5 ENG OIL PR

L30

200-BK-14
733-BR 31 FRONT GR 1 14 314-PU 419-YL 419-YL S A 930-BR 200-BK 406-PU 6 COOL TEMP

539-BU
CONTROL L34 L50 L50 Q Q Q Q Q Q Q 2

540-WH
734-WH 32 FRONT GR 2 3 203-BK 446-PU 614-PU 407-PK

101-RD-10
7 CV/RTD TEMP

200-BK
200-BK
L19
3E-9224 3 S P LAMP OPERATOR MON/ PANEL

START/CHARGE
735-OR 33 FRONT GR 3 11 311-WH 407-PK 407-PK 408-WH 8 BK AIR PR
L2 L2 BACKUP VV

10A

10A

10A

10A

10A

10A

10A
R A L35 7N-5876 OVERSPEED LAMP

L34
TURN SW

450-YL

614-PU
200-BK
4 707-PU 736-YL 34 FRONT GR 4 13 313-GY VV 426-BR 426-BR FUSES L11 L11 409-OR 9 NEUTRAL
XMSN SP 3 768-OR 3 768-OR 737-GN 35 FRONT GR 5 2 302-OR ALARM SW 321-BR 14 412-BU 412-BU 3K-8782 9G-5589 TEST SW 7N-9967 410-WH 10 ALARM

310-PU
462-YL
9G-7204 Q Q L19 6T-6066
+ BATTERY 1 132-PK 1 132-PK 126-PK 36 ID CODE 4 4 304-WH 13 L51 405-GY 405-GY 411-PK 11 LAMP
L51 FUSE HOLDERS
GROUND 2 202-BK 2 202-BK 30 7 207-BK 200-BK 12 1 126-PK 406-PU 406-PU 610-OR-14 412-BU 12 COOL FLOW
TEST 700-PK 5 700-PK 126-PK 126-PK 1 + BATTERY 19 VV 11 3 733-BR 413-BR 4K-5122 L15
415-GN
F 2 3 F 200-BK 413-BR
11 FUEL PR

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12
413-BR 13

707-PU
202-BK
L38 L15
14 4 767-WH 707-PU 707-PU 7 BED RAISE 15 6 8 321-BR TO 4 734-WH L35 403-GN 403-GN 437-BR 14 FUEL FILTER

103-YL-14
L40 A F
15 202-BK 2 GROUND 18 7 200-BK 10 121-YL 5 735-OR 437-BR 437-BR 919-GN 415-GN 15 TEST

410-WH
D TRANSMISSION D

201-BK
200-BK
BRAKE 9 772-BR 772-BR 218-BK 18 ID CODE 1 10 310-PU 310-PU SHIFT NEUTRAL 10 470-PU-18 7 470-PU 6 736-YL 201-BK 918-OR HEAD LAMP 611-PU-14 201-BK 16
L GEAR INDICATOR
+12V 5 767-WH 767-WH 767-WH 219-BK 19 ID CODE 0 20 LEVER SW GROUND 2 202-BK-18 9 202-BK 7 737-GN 441-OR 919-GN 105-BR BREAKER 611-PU-14 START 201-BK 18

2
1
3
4
9W-0681 3T-2662 HEAD LAMP AID SW

310-PU
8 202-BK 703-BU 3 UP SOL A GND VERIFY 1 716-BU-18 6 716-BU 2 202-BK 405-GY 105-BR 419-YL 19 BRAKE ON
707-PU
202-BK

L9 W DIMMER SW A A 6T-6066
LEFT SP 6 769-BU 704-GY 4 DOWN SOL LEVER 5 9 715-GN-18 5 715-GN 123-WH 107-WH-14 102-BU-14 417-GY 17 PRIM STER

138-GN

707-PU
891-BU

202-BK

794-YL
15A Q 2H-1855 ABBREV COLOR
767-WH

3
5
1
4
2
6

2
1
3
4
5
RIGHT SP 7 770-GN 705-PK 5 LKUP SOL LEVER 4 8 714-YL-18 4 714-YL 1 202-BK 450-YL 101-RD-10 20
RIGHT SOL 775-BR 709-OR 9 +V LEVER 3 5 713-OR-18 3 713-OR
L39
3 202-BK 200-BK AIR CONDITIONER T M G 2 3 G 310-PU
13 Q W 308-YL
LEFT SOL 12 774-YL 721-BR 21 GEAR 1 LEVER 2 4 712-WH-18 2 712-WH 2 202-BK 403-GN 101-RD-10 BREAKER L7 RD RED

PU
PU
BU
BK
202-BK
202-BK
202-BK
202-BK

L31 P Q 15A 6N-8589 G WH WHITE

107-WH-14

619-GN-14
PROP SOL 10 773-GY 722-WH 22 GEAR 2 LEVER 1 3 711-BR-18 1 711-BR 4 112-PU-12 307-OR

611-PU-14
327-PK-14

200-BK-14
ENGINE

105-BR
A Q Q OR ORANGE

5
1
2
4
3

L16
L34

202-BK 723-OR 23 VV L L 308-YL 112-PU 112-PU-14 124-GN-14

101-RD-10
ID CODE 2 18 GEAR 3

540-WH
306-GN
SHUTDOWN/FS

200-BK
614-PU