Profbus Verificar Alarmes

Material for Training
Profibus
for Service technicians
Ersteller: Ralf Müller

Kstl.:4200 / Stand 11-2003
Änderungen vorbehalten
The machine works with several
bus systems wich look as follows:
Types of bus
Profibus ASIbus MPIbus
NCU Passive module NCU
Et 200S Active module PCU
ASI converter Control board
Omron changer
Handweel (option)
DP/AS-Interface
PROFIBUS NETWORKS
1.2 Basics of the PROFIBUS Network
EN 50170
SIMATIC NET PROFIBUS products and the networks they make up comply with
the PROFIBUS standard EN 50170 (1996). The SIMATIC NET PROFIBUS
components can also be used with SIMATIC S7 to create a SIMATIC MPI subnet
(MPI = Multipoint Interface).
Attachable Systems
The following systems can be connected:
S SIMATIC S5/S7/M7/C7 programmable controllers
S ET 200 distributed I/O system
S SIMATIC programming devices/PCs
S SIMATIC operator control and monitoring devices or systems
S SICOMP IPCs
S SINUMERIK CNC numerical controls
S SIMODRIVE sensors
S SIMOVERT master drives
S SIMADYN D digital control system
S SIMOREG
S Micro-/Midimasters
S SIPOS reversing power controllers/actuators
S SIPART industry/process controllers
S MOBY identification systems
S SIMOCODE low-voltage switchgear
S Circuit breakers
S SICLIMAT COMPAS compact automation stations
S TELEPERM M process control system
S Devices from other manufacturers with a PROFIBUS-compliant interface
PROFIBUS Networks SIMATIC NET

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PROFIBUS NETWORKS
Transmission Media
PROFIBUS networks can be implemented with the following:
S Shielded, twisted pair cables (characteristic impedance 150 Ω)
S Shielded, twisted pair cables, intrinsically safe (with PROFIBUS-PA)
S Fiber-optic cables
S Wireless (infrared technology)
The various communication networks can be used independently or if required can

also be combined with each other.

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PROFIBUS NETWORKS
1.2.1 Standards
SIMATIC NET PROFIBUS is based on the following standards and directives:

IEC 61158–2 to 6: 1993/2000
Digital data communications for measurement and control –
Fieldbus for use in industrial control systems
EN 50170-1-2: 1996
General purpose field communication system
Volume 2 : Physical Layer Specification and Service Definition
PROFIBUS User Organization Guidelines:
PROFIBUS Implementation Guide to DIN 19245
Part 3 (Draft)
Version 1.0 dated 14.12.1995
Fiber Optic Data Transfer for PROFIBUS

Version 2.1 dated 12.98
EIA RS-485: 1983
Standard for Electrical Characteristics of Generators and
Receivers for Use in Balanced Digital Multipoint Systems
SIMATIC NET PROFIBUS-PA is based on the following standards and directives:

EN 50170-1-2: 1996
General Purpose Field Communication System
Volume 2 : Physical Layer Specification and Service Definition
IEC 61158-2: 1993
Fieldbus standard for use in industrial control systems
Part 2 : Physical layer specification and service definition
EN 61158-2: 1994
Fieldbus standard for use in industrial control systems
Part 2 : Physical layer specification and service definition
PTB-Bericht W-53: 1993
Untersuchungen zur Eigensicherheit bei Feldbussystemen
Braunschweig, March 1993
PNO-Richtlinie: 1996
PROFIBUS-PA Inbetriebnahmeleitfaden (Hinweise zur Nutzung
der IEC 61158-2-Technik für PROFIBUS, Art.-Nr. 2.091)

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PROFIBUS NETWORKS
1.2.2 Access Techniques
TOKEN BUS/Master-Slave Method

Network access on PROFIBUS corresponds to the method specified in EN 50170,
Volume 2 “Token Bus” for active and “Master-Slave” for passive stations.
Token rotation
(logical ring)
Master Master Master Master Master
Slave Slave Slave Slave

Slave
Master = active node Logical token ring
Slave = passive node Master-slave relationship
Figure 1-1 Principle of the PROFIBUS Medium Access Technique

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PROFIBUS NETWORKS
Active and Passive Nodes
The access technique is not dependent on the transmission medium. Figure 1-1
“Principle of the PROFIBUS Medium Access Technique” shows the hybrid
technique with active and passive nodes. This is explained briefly below:
S All active nodes (masters) form the logical token ring in a fixed order and each
active node knows the other active nodes and their order in the logical ring (the
order does not depend on the topological arrangement of the active nodes on
the bus).
S The right to access the medium, the “Token”, is passed from active node to
active node in the order of the logical ring.
S If a node has received the token (addressed to it), it can send frames. The time
in which it is allowed to send frames is specified by the token holding time.
Once this has expired, the node is only allowed to send one high priority
message. If the node does not have a message to send, it passes the token
directly to the next node in the logical ring. The token timers from which the
maximum token holding time is calculated are configured for all active nodes.
S If an active node has the token and if it has connections configured to passive
nodes (master-slave connections), the passive nodes are polled (for example
values read out) or data is sent to the slaves (for example setpoints).
S Passive nodes never receive the token.
This access technique allows nodes to enter or leave the ring during operation.
1.2.3 Transmission Techniques
The physical transmission techniques used depend on the SIMATIC NET

PROFIBUS transmission medium:
S RS-485 for electrical networks on shielded, twisted pair cables
S Optical techniques according to the PROFIBUS User Organization guideline /3/
on fiber-optic cables
S Wireless techniques based on infrared radiation
S IEC 61158-2 technique for intrinsically safe and non-intrinsically safe electrical
networks in process control (PROFIBUS-PA) based on shielded, twisted pair
cables.

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PROFIBUS NETWORKS
1.2.4 Transmission Techniques According to EIA Standard RS-485
EIA Standard RS-485

The RS-485 transmission technique corresponds to balanced data transmission as
specified in the EIA Standard RS-485 /4/. This transmission technique is
mandatory in the PROFIBUS standard EN 50170 for data transmission on twisted
pair cables.
The medium is a shielded, twisted pair cable.
The bus cable is terminated at both ends with the characteristic impedance. Such
a terminated bus cable is known as a segment.
The attachment of the node to the bus is via a bus terminal with a tap line or a bus
connector (maximum 32 nodes per segment). The individual segments are
interconnected by repeaters.
The maximum length of a segment depends on the following:
S The transmission rate
S The type of cable being used
Advantages:
S Flexible bus or tree structure with repeaters, bus terminals, and bus connectors
for attaching PROFIBUS nodes
S Purely passive passing on of signals allows nodes to be deactivated without
affecting the network (except for the nodes that supply power to the terminating
resistors)
S Simple installation of the bus cable without specialized experience.

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PROFIBUS NETWORKS
Restrictions:
S Distance covered reduces as the transmission rate increases
S Requires additional lightning protection measures when installed outdoors
Properties of the RS-485 Transmission Technique

The RS-485 transmission technique in PROFIBUS has the following physical
characteristics:
Table 1-1 Physical Characteristics of the RS-485 Transmission Technique
Network topology: Bus, tree structure with the use of repeaters

Medium: Shielded, twisted pair cable
Possible segment lengths: 1,000 m For transmission rates up to 187.5 Kbps
(depending on the cable 400 m For a transmission rate of 500 Kbps
type, see Table 3.1) 200 m For a transmission rate of 1.5 Mbps Mbps
100 m For transmission rates of 3.6 and 12 Mbps
Number of repeaters con- Maximum 9
nected in series:
Number of nodes: Maximum 32 on one bus segment
Maximum 127 per network when using repeaters
Transmission rates: 9.6 Kbps, 19.2 Kbps, 45.45 Kbps, 93.75 Kbps, 187.5 Kbps, 500 Kbps, 1.5
Mbps, 3 Mbps, 6 Mbps, 12 Mbps
Note
The properties listed in 1-1 assume a bus cable of type A and a bus terminator
according to the PROFIBUS standard EN 50170–1–2. The SIMATIC NET
PROFIBUS cables and bus connectors meet this specification. If reductions in the
segment length are necessary when using special versions of the bus cable with
increased d.c. loop resistance, this is pointed out in the sections on
“Configuration” and “SIMATIC NET PROFIBUS Cables”.

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PROFIBUS NETWORKS
1.2.7 Transmission Technique for PROFIBUS-PA
IEC 61158-2 Standard

The transmission technique corresponds to the IEC 61158-2 standard (identical
with EN 61158-2).
The transmission medium is a shielded, twisted pair cable. The signal is
transmitted as a synchronous data stream Manchester-coded at 31.25 Kbps. In
general, the data line is normally also used to supply power to the field devices.
Advantages:
S Simple cabling with twisted pair
S Remote power supply via the signal cores
S Intrinsically safe operation possible (for hazardous areas)
S Bus and tree topology
S Up to 32 nodes per cable segment
Restrictions:
S Transmission rate restricted to 31.25 Kbps
Characteristics of the IEC 61158-2 Transmission Technique

The main characteristics of the IEC 61158-2 transmission technique are as follows:
Network topology: Bus, star and tree topology

Medium: Shielded, twisted pair cable
Achievable segment lengths: 1900 m
Transmission rate: 31.25 Kbps
Number of nodes: Maximum 127 per network

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PROFIBUS NETWORKS

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Topologies of SIMATIC NET PROFIBUS Networks
2.5.7 Connecting with the DP/AS-Interface Link 20
Design
Figure 2-22 DP/AS-Interface Link 20
The DP/AS-interface link 20 consists of a small, compact casing with degree of

protection IP20. The LEDs on the front panel indicate the following:
S AS-Interface statuses
S Attached and active slaves and their operability
S PROFIBUS slave address
S PROFIBUS bus errors and diagnostics
The DP/AS-interface link 20 also has a button with which the operating mode can
be changed, with which the existing configuration can be adopted and for setting
the PROFIBUS slave address.

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Uses
The DP/AS-interface link 20 implements a small, cost-effective link between
PROFIBUS and AS-interface. The DP/AS-interface link 20 requires no additional
power supply, the power is supplied on the AS-interface cable. The AS-interface
segment can be started up without PROFIBUS-DP being in operation.
The DP/AS-interface link 20 is a PROFIBUS-DP slave (complying with EN 50170)
and AS-interface master in one unit and provides a simple link between
PROFIBUS-DP and the AS-interface. The DP/AS-interface link 20 allows system
attachment of the following:
S PROFIBUS-DP master, for example CP 342-5 for S7-300, CP 443-5 extended
for S7-400, CP 5431 FMS/DP or IM 308C for SIMATIC S5, CP 5412 (A2) for
PC or CP 5611/CP 5511 for PCs with DP-SOFTNET software.
S Other systems with DP master functionality
Field level networking with PROFIBUS-DP
ADR
BF DP/AS-Interface
DIA Link 20
29 24 19 14 9 4 SF
28 23 18 13 8 3 APF
27 22 17 12 7 2 CER
31 26 21 16 11 6 1 AUP X2
30 25 20 15 10 5 0 CM 34
6GK71415 2AA0
DP/AS-Interface Link 20
Passive modules Active modules

(without slave ASIC) (with slave ASIC)
AS-i power supply
Actuator/sensor
with slave ASIC
AS-i Branch
cable
Figure 2-23 Example of a Configuration with DP/AS-Interface Link 20

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How the DP/AS Interface Link 20 Works

With the DP/AS-interface link 20, up to 248 binary elements are accessible to a DP
master on the AS-interface (124 inputs and 124 outputs). You can therefore
combine the advantages of PROFIBUS-DP and AS-interface in a plant. The
DP/AS-interface link 20 can be used in the AS-interface standard mode (M2). In
this mode, the data bits of the slaves are accessible. The following master calls are
supported.
S Change address
S Write parameters
S Read configuration data
S Set configuration mode
S Configure actual configuration
Parameter Assignment
The DP/AS-interface link 20 is supported by STEP 7 (V4.1 and higher) and COM
PROFIBUS (V 3.2 and higher). The type and GSD files are shipped along with the
manual. On the AS-interface side, no special configuration is necessary; the
AS-Interface segment can be put into operation without PROFIBUS.

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Passive Components for RS-485 Networks
4.1.1 FC Standard Cable
PVC outer sheath
Cores, solid copper Copper braid shield
Aluminum foil
Plastic foil
Cellular PE insulation
Filler
Figure 4-1 Structure of the FC Standard Cable
FC Standard Cable 6XV1 830-0EH10

The LAN cable with the order number 6XV1 830-0EH10 is the FastConnect
standard LAN cable for SIMATIC NET PROFIBUS networks. It meets the
requirements of EN 50170, cable type A, with solid copper cores (22 gauge).
The combination of twisted wires, foil shield and braid shield make the cable
particularly suitable for industrial environments subject to electromagnetic
interference. The design of the cable also guarantees stable electrical and
mechanical data after the cable has been installed.
The FastConnect LAN cable 6XV1 830-0EH10 is UL listed.
The structure of the cable allows the use of the FastConnect (FC) stripping tool for
fast stripping of the cable (see Section 4.2.3).
Properties
Due to the composition of the sheath material, the LAN cable has the following
characteristics:
S Flame-retardant
S Self-extinguishing in case of fire
S Conditionally resistant to mineral oil and greases
S Sheath material not free of halogens
Uses
The LAN cable is intended for fixed installation in buildings (in-house cabling).

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4.2 FastConnect Bus Connector
Uses
Using the bus connector for SIMATIC NET PROFIBUS:
S Nodes with an electrical 9-pin sub-D interface complying with EN 50170 can be
connected directly to the SIMATIC NET PROFIBUS cables
S Electrical segments or individual nodes can be connected to the optical link
module (OLM, OBT).
S Nodes or programming devices can be connected to a repeater.
Note
The integrated bus terminators and the mechanical specifications of the SIMATIC
NET bus connectors are tailored to the SIMATIC NET PROFIBUS cables (cable
type A of the PROFIBUS standard EN 50170-1-2). Fitting bus connectors to
cables with different electrical or mechanical properties can cause problems during
operation!
4.2.1 The FastConnect System
Uses
PROFIBUS FastConnect is a system for fast simple assembly of PROFIBUS
copper cables.
Design
The system consists of three components:
S FastConnect LAN cables for fast installation
S FastConnect stripping tool
S FastConnect bus connectors for PROFIBUS
(with insulation displacement system)
Note
All PROFIBUS FastConnect LAN cables can also be fitted into the normal bus
connectors with screw terminals.

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Functions
The FastConnect stripping system allows PROFIBUS connectors to be fitted to
PROFIBUS LAN cables extremely quickly.
The design of the FastConnect LAN cables allows the use of the FastConnect
stripping tool with which the outer sheath and braid shield can be removed
precisely in one step. Once the cable has been prepared in this way, the
FastConnect bus connectors can be fitted using the insulation displacement
system.
Designed for Industry

S Reduction of the assembly times for attaching DTEs by removing the outer
sheath and braid shield in one step.
S Simple connector fitting with the preset FC stripping tool.
S Correct contact in the PROFIBUS FC connector can be checked without
opening the connector thanks to the transparent cover of the insulation
displacement terminals and color coding for the core assignment.
4.2.2 Area of Application and Technical Specifications of the

FastConnect Bus Connector
Uses
You require bus connectors to attach PROFIBUS cables to 9-pin sub-D interfaces.
Within the FastConnect system, there are various bus connectors with degree of
protection IP 20. The different applications for these connectors are shown in Table
4-3.

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Table 4-3 Structure and Uses of the IP 20-compliant FastConnect Bus

Connectors
Order numbers: 6ES7 972-0BA50-0XA0 6GK1 500-0FC00

6ES7 972-0BB50-0XA0
Appearance:
Recommended for:
S IM 308-B ~ (version 6 or higher)
S IM 308-C ~
S S5-95U
S S7-200 ~
S S7-300 ~
S S7-400 ~
S M7-300 ~
S M7-400
S C7-626 DP ~
S S5-115U to 155U ~
S CP 5412 / CP 5613 / CP 5614 ~
S CP 5411 ~
S CP 5511 ~
S CP 5611 ~
S CP 5431 FMS/DP ~
S CP 342-5 ~
S CP 342-5 ~
S CP 443-5 ~
S ET 200B ~
S ET 200L ~
S ET 200M ~
S ET 200S ~
S ET 200U ~
S PG 720/720C ~
S PG 730 ~
S PG 740 ~
S PG 750 ~
S PG 760 ~
S Repeater RS-485 ~ ~
S OP ~
S OLM ~ ~

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Technical Specifications
The following table shows the technical specifications of the various bus
connectors:
Table 4-4 Technical Specifications of the IP 20-compliant Bus Connectors
Order numbers: 6ES7 972- 6GK1 500-

... 0BA50-0XA0 0FC00
... 0BB50-0XA0
PG socket 0BA50: no no
0BB50: yes
Max. transmission rate 9.6 Kbps to 12 Mbps 9.6 Kbps to 12 Mbps
Cable outlet 90 ° 180 °
Terminating resistor Integrated terminating resistor Integrated terminating resistor
can be activated with sliding can be activated with sliding
switch. switch.
Disconnect function: Disconnect function:
When the resistor is activated, When the resistor is activated,
the outgoing bus is the outgoing bus is disconnected.
disconnected. Attachment with Attachment with insulation
insulation displacement system displacement system for
for FastConnect system FastConnect system
Interfaces
– to PROFIBUS node 9-pin sub-D connector 9-pin sub-D connector
– to PROFIBUS LAN cable 4 insulation displacement 4 insulation displacement
terminals for all FastConnect terminals for all FastConnect
PROFIBUS cables (except for PROFIBUS cables (except for FC
FC process cable) process cable)
Power supply 4.75 to 5.25 V DC 4.75 to 5.25 V DC
(must be supplied by the DTE)
Current consumption max. 5 mA max. 5 mA
Permitted ambient conditions
– Operating temperature 0 °C to +60 °C 0 °C to +60 °C
– Transport/storage temperature –25 °C to +80 °C –25 °C to +80 °C
– Relative humidity max. 75% at +25 °C max. 75% at +25 °C
Construction
– Dimensions (W x H x D) 72.7x16x34 61.7x16x35
– Weight approx. 50 g approx. 50 g
Degree of protection IP20 IP20
Connectable PROFIBUS cable 8 " 0.5 mm 8 " 0.5 mm
diameter

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Disconnect Function
The disconnect function means that the remaining LAN cable is disconnected from
the bus when the terminating resistor is activated. If the terminating resistor is
accidentally activated in the middle of the LAN cable, the error can be recognized
and localized immediately due to the nodes that are no longer accessible.
Disconnecting a Station
The bus connector allows you to disconnect a node from the bus without
interrupting the data traffic on the bus.
Removing the bus connector when the terminating resistor is activated at the end
of the cable causes disruptions on the bus and is not permitted.
Bus Connector with PG Socket

We recommend that you include at least one bus connector with a PG socket in
each bus segment. This makes it easier to commission using a programming
device or PC.
In the bus connectors with a PG socket, all the contacts are connected 1:1 with the
connector pins; in other words, the pinout is the same as the pinout of the attached
device.
Pinout of the Sub-D Male Connector

Table 4-5 shows the pinout of the 9-pin sub-D male connector.
Table 4-5 Pinout of the 9-pin Sub-D Male Connector
Pin Signal Meaning

no. name
1 - -
2 - -
3 RxD/TxD-P Data line B
4 – –
5 M5V2 Data reference potential (from node)
6 P5V2 Power supply plus (from node)
7 - -
8 RxD/TxD-N Data line A
9 - -

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4.3 Bus Connectors
Uses
Using the bus connector for SIMATIC NET PROFIBUS:
S Nodes with an electrical 9-pin sub-D interface complying with EN 50170 can be
connected directly to the SIMATIC NET PROFIBUS cables
S Electrical segments or individual nodes can be connected to the optical link
module (OLM, OBT).
S Nodes or programming devices can be connected to a repeater.
Note
The integrated bus terminators and the mechanical specifications of the SIMATIC
NET bus connectors are tailored to the SIMATIC NET PROFIBUS cables (cable
type A of the PROFIBUS standard EN 50170-1-2). Fitting bus connectors to
cables with different electrical or mechanical properties can cause problems during
operation!

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4.4.3 Connecting the LAN Cable to Bus Connector (6ES7 972-0B.40)
Appearance (6ES7 972-0B.40 ...)

Figure 4-21 shows the bus connector with order number 6ES7 972-0B.40 ...
Screws for 9-pin sub-D male

mounting on the connector for
station connection to the
station
PG socket (only with

6ES7 Housing screws
972-0BB40-0XA0)
Figure 4-21 Bus Connector (order number 6ES7 972-0B.40 ...)
Connecting Up the LAN Cable

Connect up the LAN cable to the bus connector with order number
6ES7 972-0B.40 ... as follows:
1. Strip the LAN cable as shown in Figure 4-22 using the FastConnect stripping
tool (sizes and lengths are shown in the table on the rear of the tool).
6XV1 830-0EH10
7.5
A1 B1
16 5
Figure 4-22 Cable Stripped for Connection to Bus Connector (6ES7 972-0B.40 ...)
2. Open the casing of the bus connector by undoing the screws and removing the
cover.
3. Insert the green and red cores in the screw terminal as shown in Figure 4-22.
Make sure that you always connect the same cores to the same terminal A or B
(for example terminal A is always connected to green and terminal B always to
red).
4. Press the cable sheath between the two clips. This secures the cable.

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5. Screw the green and red cores tight in the screw terminal.
LAN cable attachment for

first and last station on the
bus1
Switch = “ON”
A B A B
(terminating resistor
activated)
Cable shield must make

good contact with the metal
part.
LAN cable attachment for all

further stations on the bus
Switch = “OFF”
A B A B
(terminating resistor
deactivated)
Cable shield must make

good contact with the metal
part.
1: The LAN cable must always be connected up on the left-hand side.
Figure 4-23 Connecting the LAN Cable to Bus Connector (6ES7 972-0B.40 ...)
6. Fasten the cover again with the screws.
Note
Stranded cores must only be used in screw terminals with wire-end ferrules fitted
(0.25 mm2 complying with DIN 46228). Use only wire-end ferrules made of
materials with permanently stable contact properties, for example copper with a
tin-plated surface (not aluminum).

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Fitting the Bus Connector

Points to note about installing the bus connector with axial cable outlet (order
number 6GK1 500-0EA02):
S Strip both cable ends as shown in Figure 4-25 with the FastConnect stripping
tool (sizes and lengths are shown in the table on the rear of the tool).
A B
approx. 6 mm
10 mm
7.5 mm
Figure 4-25 Preparing the Ends of the Cable for the Bus Connector with Axial Cable Outlet
S Undo the screws in the casing and remove the cover.

S Feed the wires into the required terminals of the screw terminal blocks.
S Press the cable sheath between the two clips.
S Make sure that the cable sheaths are lying on the metal conductor.
S When you connect to the screw terminals, the stranded cores must be fitted
with wire-end ferrules (0.25 mm2 complying with DIN 46228).
S Make sure that the braid shield lies on the contact surfaces of the connector.
S Replace the cover and screw it tight.
S Activate the terminating resistor if the bus connector is at the end of a segment.
Note
Stranded cores must only be used in screw terminals with wire-end ferrules fitted
(0.25 mm2 complying with DIN 46228). Use only wire-end ferrules made of
materials with permanently stable contact properties, for example copper with a
tin-plated surface (not aluminum).

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4.6 Plugging the Bus Connector into the Module
Fitting the Bus Connector

To fit the bus connector, follow the steps outlined below:
1. Plug the bus connector into the module.
2. Screw the bus connector to the module.
3. If the bus connector is located at the start or end of a segment, you must
activate the terminating resistor (switch setting ON”) (see Figure 4-26).
It is not possible to activate the terminating resistor on the bus connector
6ES7 972-0BA30-0XA0.
Note
Remember the following:
S By activating the terminating resistor, the outgoing LAN cable is
disconnected from the incoming LAN cable.
S Stations equipped with a terminating resistor must always be
supplied with voltage when the network starts up and during
operation.
Terminating on Terminating resistor on

resistor activated not activated
off off
Figure 4-26 Bus Connector (6ES7 972-0B.11-...): Terminating Resistor Activated and
deactivated
Removing the Bus Connector

If the LAN cable is connected through, you can remove the bus connector from
the PROFIBUS-DP interface at any time without interrupting data traffic on the
bus.

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Warning
! Possible disturbance of data traffic on the bus
A bus segment must always be terminated at both ends with the
terminating resistor. This is, for example, not the case when the power
supply to the last node with a bus connector is turned off. Since the
bus connector is supplied with power from the station, the terminating
resistor has no effect.
Make sure that the power supply for the stations on which a
terminating resistor is activated is always turned on.
As an alternative, you can also use the PROFIBUS terminator as an
active terminating resistor (see Section 5.7).

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Active Components for RS-485 Networks
5.7 PROFIBUS Terminator
What is a PROFIBUS Terminator?

The PROFIBUS terminator provides active termination for the bus. The major
advantage of this is that bus nodes can be turned off, removed, or replaced without
impairing data transfer. This applies in particular to the nodes at both ends of the
LAN cable on which the terminating resistors would have to be activated and
supplied with power. The PROFIBUS terminator can be installed on a standard rail.
Order number
6ES7 972-0DA00-0AA0
Design of the PROFIBUS Terminator

Table 5-4 shows the design of the PROFIBUS terminator:
Table 5-4 Design of the PROFIBUS Terminator
Design of the PROFIBUS Terminator No. Function
SIEMENS
À LED 24 V power supply
PROFIBUS Á Connection for power supply 24 V DC

TERMINATOR
1 DC
24 V Â PROFIBUS attachment
2 L+ M PE A1 B1 3
Ã Shield clamp grounding the braid shield and for
4
strain relief of the LAN cable
6
Ä Ground screw
6ES7 972-0DA00-0AA0
Å Cable clamp for strain relief of the power supply
cable
5

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Testing PROFIBUS
A.1 Hardware Test Device BT200 for PROFIBUS-DP
A.1.1 Possible Uses
The BT200 hardware test device for PROFIBUS-DP can be used as an

installation, commissioning, and service tool. Due to its versatility, it is useful for
both the installer of PROFIBUS networks as well as the experienced
commissioning engineer and service engineer. An acceptance report can also be
created following installation of the system.
A.1.2 Area of Application
During installation, the BT200 test device can be used to test the PROFIBUS
cable. Errors made during installation are located quickly and simply, the installer
does not need specific PROFIBUS experience. Even before the system is put into
operation, the BT200 device can be used to test the RS-485 drivers of the
PROFIBUS nodes. It is also possible to obtain a list of the accessible slaves on the
bus on completion of the wiring, without having a PROFIBUS-DP master available.
This means that individual bus segments can be checked in advance, reducing the
commissioning times. If an error occurs, these test functions can be useful in
localizing the problem and minimizing the downtimes of the system.
Note
Check the physical bus properties before commissioning with the BT200. This
reduces the time required for commissioning and prevents system downtimes and
sporadic bus errors.
A.1.3 Logging Functions
All the test results can be stored on the BT200. Using a point-to-point cable, the
data can be transferred to a PC. The test results can be edited on the PC and
printed out as a log.

A-2 6GK1970-5CA20-0AA1 Release 2 05/2000
Testing PROFIBUS
A.1.4 Design
Figure A-1 Hardware Test Device BT200 for PROFIBUS DP
S Compact plastic casing, degree of protection IP 30

S Dimensions (W x H x D) in mm: approx. 210 x 100 x 50
S LCD Display with 2 x 16 characters
S Sealed keypad with eight buttons
S Attachment to the PROFIBUS network via 9-pin sub-D female connector
S Power supply from integrated NC battery
S Attachment to charger (accessories)

6GK1970-5CA20-0AA1 Release 2 05/2000 A-3
Testing PROFIBUS
A.1.5 Functions
Checking the PROFIBUS Cable

In this test, the PROFIBUS cable alone is tested. The following errors can be
detected:
S Short-circuit between data lines or between data line and shield
S Line break
S Shield break
S Reversed polarity (A and B)
S Reflections that could cause errors
S Check of the number of activated terminating resistors
The length of the PROFIBUS cable can also be measured.
Checking the RS-485 Interface of a Slave

The test device is connected to one slave. This is supplied with power. The device
then makes the following measurements:
S RS-485 driver OK/defective
S Power supply to the terminating resistor OK/not OK
S RTS signal present/not present
Checking the Accessibility of Nodes

S List of accessible slaves (live list)
S Addressing of specific slaves

A-4 6GK1970-5CA20-0AA1 Release 2 05/2000
Testing PROFIBUS
A.1.6 How the Unit Functions
Testing Cables
The previously described tests and measurements are based essentially on
various voltage, reflection and resistance measurements. To check the cable, the
test unit is connected to one end of the cable and a test connector at the other.
When installing the cable, the user works gradually from connector to connector. At
the press of a button the measurements are made automatically and the test
results displayed.
Tests on Nodes
When testing on the node itself, a point-to-point link is established between the test
unit and the node. To complete the tests, the accessibility of the attached slaves is
checked on the wired-up bus. The user can have a list of accessible slaves created
automatically or can check the accessibility of a single slave by specifying its
address manually.
Displaying the Test Results

Apart from the actual test result, the display also indicates concrete measures that
can be taken to remedy problems. During the measurement of the reflections, the
location of the problem is also displayed. This means that the user does not
require specialized PROFIBUS knowledge to work with the test unit and to find
typical problems in the wiring and setup and to eliminate them. No additional
devices are necessary for the measurements. This means a drastic reduction in
commissioning times and plant downtimes.
Documenting the System Status

The BT200 simplifies the creation of an acceptance report to document the system
status at the time of acceptance. As standard, the unit is designed for operation on
PROFIBUS cables complying with type A (EN 50170). The unit parameters can,
however, be modified by entering the electrical parameters for the cable to be
tested. This means (whatever cable type is used) that the location of a problem
can be displayed in meters as well as the total length of the installed cable.
Battery Operation
The device has an accumulator battery. This ensures that the user can test the
entire system regardless of the network. The unit is turned off automatically after 3
minutes if no input is made ensuring that the battery has a long working life and
saving power.

6GK1970-5CA20-0AA1 Release 2 05/2000 A-5
Testing PROFIBUS
Ordering Data
BT200 hardware test unit 6ES7 181-0AA00-0AA0
– With point-to-point cable for node attachment
– with test connector
– with operating instruction German/English
(without charging unit)
Charging unit (230V AC / 2.4 – 10 V DC) 6GT2 003-1AA00
Charging unit (110V AC / 2.4 – 10 V DC) 6EP8106-0HB01
Test connector (spare) 6EP8 106-0AC20
NC battery pack (spare) 6EP8106-0HA01
Point-to-point cable (spare) 6EP8106-0HC01
You can download the operating instructions free of charge from the Internet under
the entry ID 857969:
www.ad.siemens.de/simatic-cs

A-6 6GK1970-5CA20-0AA1 Release 2 05/2000
Symbols
PROFIBUS 830–1 T connecting cable
PROFIBUS 830-2 connecting cable
LAN cable (twisted-pair)

Duplex FO cable
Wireless transmission (infrared)
Bus connector
S7–300
S7–400
ET200S
OP25
ET 200M (with IM 153–2 FO)
PG/PC/OP
AS-i branch

6GK1970-5CA20-0AA1 Release 2 05/2000 i
Symbols
Optical link module (OLM)
Optical bus terminal (OBT)
Infrared link module (ILM)
Repeater

ii 6GK1970-5CA20-0AA1 Release 2 05/2000
PROFI BUS
Diagnosis Profi and ASI bus on SINUMERIK 840D
1. Diagnosis Profi and ASI bus on SINUMERIK 840D
1 . 1. C O N D I T I O N S
Software
S7-Libary: Diag_02 components:
OB1, OB82, OB86, OB100 - update in the project
FC78, FB79, DB78, DB79 - transfer
Wirard: Profibus.com to:...dh\cus - transfer
Version 2.0
pictures: ASilogo.bmp,
Profibus.bmp,
Startprofibus.bmp to:...dh\cus\hlp - transfer
Changes in the file ...dh\cus\DIAG.com

Extensions in the mask „DIAGNOSIS“:
VS5=($86550,ac5) ;Peripherie
PRESS(VS5)
LM("PROFIBUS","Profibus.com")
END_PRESS
02/2004 DMG - Service training Omron, Profi and ASi bus 1-1
PROFI BUS
1.2. SURFACE
1.2.1. First screen

With the soft key keys
\Diagnose\Deckel Maho\Peripherie
starts the diagnostic surface.
Bild 1-1: First screen
1-2 DMG - Service training Omron, Profi and ASi bus 02/2004
PROFI BUS
1.2.2. Diagnostic overview Profibus DP

The vertical soft keys 1 - 4 leads to a summary screen with 32 participants each
(DP adresses 1-32 ... 97-126).
In the first two lines is indicated whether within the range of the Profi bus an error is pre-
sent and if, how much participants are involved in. The number of disturbed or voted out
participants refers to the entire Profi bus, thus over all four pictures.
Bild 1-2: Diagnostic overview
5 different conditions can be indicated here:

the participant with this address was not projected in the control and is
not called
the participant with this address is present and exchanges with the
master cyclically data
participants with this address is recognized by the bus and works incor-
rectly; sends this participant diagnostic information to the master, can
these be seen in the detail diagnosis
the participant with this address is projected in the control and it is not
present at the bus or so strongly disturbed that it will receive no more dia-
gnostic data from the master
the participant with this address is not worked on from the master, it was
marked in the Slave logging-off and was excluded from cyclic data
exchange
PROFI BUS
1.2.3. Diagnostic overview AS interface

The vertical soft keys 5 and 6 lead to a summary screen with ever 31 participants in the
AS interface. (ASi addresses 1-31, 1B-31B).
Data from this self-sufficient bus system can be exchanged only with the control, if the
pertinent Profibus Slave is ready for use in the Profi bus system.
This overview indicates only the ASi Slaves as disturbed, which are projected in the
control and do not exchange data or only invalid data with the ASi master. Ready for use
ASi participants are not separately indicated or emphasized.
Bild 1-3: ASi-Teilnehmer
2 conditions are indicated here:

the participant with this address is ready for use or not not projected in
the control
the participant with this address is projected in the control and is either
missed or disturbed at the bus; further diagnosis data are not available
PROFI BUS
1.2.4. Detail diagnosis for Profi bus participants

With the pictures of the DP-Detaildiagnose Profibus detailed information about the
disturbed professional bus participants can be seen.
With the softkey "next DP Slave" one can leaf through the disturbed participants. For the
at the moment indicated participant are shown the condition and general information.
For each disturbed participant can line up several errors in the lower part of the screen;
these can be paged then with the softkey "next error".
Bild 1-4: Detail diagnosis
The associated information of the indicated codes and error numbers are to be inferred
from the documents of the respective equipment manufacturers.
With the softkey "single diagnosis" one change into the manual mode of the Profi bus
diagnosis.
PROFI BUS
1.2.5. Single diagnosis for Profi bus participant

This picture corresponds to a large extent to the picture "detail diagnosis" whereby only
the participant indicated above is diagnosed here. Thus it is possible to indicat also
information about ready for use participants.
After input of the participants address the diagnosis is activated with the soft key "dia-
gnosis start". The diagnostic information of this participant is up-to-date indicated now
10 seconds. In the left part of the picture is indicated whether the diagnosis is active.
Bild 1-5: Single diagnosis
All further announcements and leafing through the lined up errors of the participant are
identical to the preceding picture.
PROFI BUS
1.2.6. Logging-off of Profi bus participants

From the summary screen one arrives with the softkey to "votes out DP Slaves" to the
picture logging-off of Profi bus participants. The soft key is only present however with
access stage "manufacturer".
With the soft keys "next" and "previous" are switched to the further address ranges
(adresses 33-64, 65-96 and 97-126).
Bild 1-6: Logging-off
With the Curser or arrow keys the respective participant is selected and switched over
the "select" key between to activate and deactivate.
With the next approach of the control (NCK Reset) the adjustments are taken over and
all participants with the selection "X" at the Profi bus are deactivated.
PROFI BUS
PROFI BUS
Diagnosis Profi bus with iTNC 530
2. Diagnosis Profi bus with iTNC 530
2 . 1. E R R O R M E S S A G E
Occurs at the Profi bus an error up, is this indicated at the starting screen.
Bild 2-1: starting screen
02/2004 DMG - Service training Omron, Profi and ASi Bus 2-9
PROFI BUS
2.2. DIAGNOSIS
The control only generally indicates a "professional bus error" (red LED on the module);
the defective participant is indicated in the diagnosis.
MOD
Over and the softkeys and one succeeded in the dia-
gnostic menu.
Bild 2-2: diagnostic menu
error range
The range of the professional bus, which contains the incorrect module, is yellow cha-
racterized.
By means of and one arrives at the incorrect participant, who is red

characterized.
2-10 DMG - Service training Omron, Profi and ASi Bus 02/2004
PROFI BUS
Bild 2-3: incorrect participant
2 . 3. L O G G I N G
The control puts on a log file in the path PLC:\PROFIBUS and updates these constantly.
MOD
Over and the key number 807667 one arrives into PLC programming and can
regard these files.
Bild 2-4: Log files
02/2004 DMG - Service training Omron, Profi and ASi Bus 2-11
PROFI BUS
2-12 DMG - Service training Omron, Profi and ASi Bus 02/2004
Inbetriebnahmeanleitung TNC 1 1 30.01.2003 17:13
Inbetriebnahmeanleitung für Profibus

1 Programmierung der ASI-Module bei Installation der z.B Medienversorgung, Kabelschlepp
Baugruppen
Adressprogrammierung mit PG im stromlosen Zustand Anleitung Seite 3 (Adr MEM) / Bei jedem Modul muß vor
Programmierung die aktuelle Adresse über "Search"
ermittelt werden
Achtung: bei Programmierung an Maschine muß der
ProfiBus vom ASI-Link abgezogen sein
2 Inbetriebnahme der Maschine

2.1 Kontrolle der Buskonfiguration
2.1.1 Netz AUS
2.1.2 Kontrolle der Dipschalter für Adresse Maschinenbus - BCD- Adresse 7: Schalter 1, 2, 4 ON (nach rechts) unterer
codiert Schalter OFF
2.1.3 Abschlußwiderstände überprüfen Steuerung: Widerstand EIN
Maschinenbus (ETS 200): Widerstand AUS
ASI-Link: Widerstand EIN (ohne WZW!)
2.1.4 Busstecker ASI-Link abziehen

2.1.5 evtl. Kontrolle der ASI-Module
2.2 ASI-Module Adresse programmieren mit PG
2.2.1 Adressierung ASI-Link / IBN-Anleitung 1.7 Display (rechts) bis ADR rot
Bit weiterschalten über DisplayTaste
Bit setzen über SetTaste
Adresse 9 = AFP-ON & CM-ON (Bit0 & Bit3)
2x SetTaste zur Übernahme
2.2.2 TeachIN ASI-Module / IBN-Anleitung 1.8 Display bis Anzeige BF Rot
Weiter mit DisplayTaste zur Anzeige ModulAdresse
neu erkannte Adressen (Module) Blinken
SetTaste zum abspeichern
mit DisplayTaste zurück bis CM gelb und CER gelb
SetTaste zum abspeichern
Vorgang ist beendet, wenn CM und CER aus
2.3 IBN Steuerung (PLC, NC, Parameter)
2.3.1 Software einspielen
2.3.2 Masch.-Parameter überprüfen
MP4000= Ohne Eintrag, Kein Kommentar Abwahl Busteilnehmer WZW
MP4310.4=103 Abwahl Klappenüberwachung
MP4310.6=112 Maschinentyp 1x2 x=1 für Profibus
MP4310.3 Bit 9 (+512) setzen Anwahl Profibus
2.3.3 Netz AUS
2.3.4 Busstecker ASI-Link anstecken
2.3.5 Netz EIN
2.3.6 Nach Hochbooten der Steuerung Busteilnehmer auf BF rot blinkend bei Fehler
Busfehler überprüfen ON grün bei i.O.
2.3.7 Steuerspanng EIN
3 An-/ Abbau WZW

3.1 Netz AUS
3.2 Abschlußwiderstände ändern ASI-Link: Widerstand AUS mit WZW
ASI-Link: Widerstand EIN ohne WZW
3.3 Masch.-Parameter ändern
MP4000=WZW (Großbuchstaben!) Anwahl Busteilnehmer WZW
MP4000= Ohne Eintrag, Kein Kommentar Abwahl Busteilnehmer WZW
3.4 MP4310.4=13x x=WZW-typspezifisch Anwahl Klappenüberwachung
MP4310.4=10x x=WZW-typspezifisch Abwahl Klappenüberwachung
3.5 Busadresse OMRON überprüfen Adresse 6 (unterer Drehsch.=0, oberer Drehsch.=6)
DIP-Schalter OMRON überprüfen
oberer Dipschalter nach rechts (MOT) Umschaltung zwischen Intel und Motorola (Lowbyte /
Highbyte)
Von Gerald Gräf erhalten: 30.01.2003 17:13 Otmar Heß

Symbol-Profibus Profibus Slot IN/OUT iTNC Mill Plus
Adresse Module PLC
Omron Omron-SPS 6
IW_WZM_Daten Eingangwort 6 1 EW0 IW 0
OW_WZM_Daten Ausgangwort 6 1 AW0 OW 0
ET200S_IM151_7 ET200S IM151 7
ET200S_PME_7_1 ET200S Powermodul 7 1
OX_AL_XACHS_Bremse_auf Ausgang 7 2 A0 O 500 A7.2.0
OX_AL_YACHS_Bremse_auf Ausgang 7 2 A1 O 501 A7.2.1
OX_AL_ZACHS_Bremse_auf Ausgang 7 3 A0 O 502 A7.3.0
OX_AL_4ACHS_Bremse_auf Ausgang 7 3 A1 O 503 A7.3.1
OX_AL_5ACHS_Bremse_auf Ausgang 7 4 A0 O 504 A7.4.0
OX_AL_PWACHS_Bremse_auf Ausgang 7 4 A1 O 505 A7.4.1
IX_7_6_0 Eingang 7 6 E0 I 500 E7.6.0
IX_AL_Zustimmtaste Eingang 7 6 E1 I 501 E7.6.1
IX_SPI_Dreieckschaltung Eingang 7 6 E2 I 502 E7.6.2
IX_SPI_Sternschaltung Eingang 7 6 E3 I 503 E7.6.3
IX_AL_N_2_Betriebsart Eingang 7 7 E0 I 504 E7.7.0
IX_AL_N_3_Betriebsart Eingang 7 7 E1 I 505 E7.7.1
IX_AL_4_Betriebsart Eingang 7 7 E2 I 506 E7.7.2
IX_HR_Anwahl Eingang 7 7 E3 I 507 E7.7.3
IX_AL_N_Kuehlung_MSS Eingang 7 8 E0 I 508 E7.8.0
IX_KM_N_IKZ_MSS Eingang 7 8 E1 I 509 E7.8.1
IX_HYD_N_MSS Eingang 7 8 E2 I 510 E7.8.2
IX_KM_N_Späneförderer_MSS Eingang 7 8 E3 I 511 E7.8.3
IX_SCHM_Rückmeldung Eingang 7 9 E0 I 512 E7.9.0
IX_SCHM_Füllstand Eingang 7 9 E1 I 513 E7.9.1
IX_SPI_SCHM_Rückmeldung Eingang 7 9 E2 I 514 E7.9.2
IX_SPI_SCHM_Füllstand Eingang 7 9 E3 I 515 E7.9.3
IX_AL_Temp_Antriebe_ok Eingang 7 10 E0 I 516 E7.10.0
IX_AL_Antriebe_ein Eingang 7 10 E1 I 517 E7.10.1
IX_AL_N_VS_Halt Eingang 7 10 E2 I 518 E7.10.2
IX_AL_M_Funktion_fertig Eingang 7 10 E3 I 519 E7.10.3
Adresse Module PLC
IX_AL_Klemmung_gelöst_4_Achse Eingang 7 11 E0 I 520 E7.11.0
IX_SCHM_Tisch_Rückmeldung Eingang 7 11 E1 I 521 E7.11.1
IX_AL_Ref_4_Achse Eingang 7 11 E2 I 522 E7.11.2
IX_PW_Überwachung_Spannvorrichtung Eingang 7 11 E3 I 523 E7.11.3
IX_AL_AR1_geschlossen Eingang 7 12 E0 I 524 E7.12.0
IX_AL_AR1_verriegelt Eingang 7 12 E1 I 525 E7.12.1
IX_AL_Taster_WZ_Spanner Eingang 7 12 E2 I 526 E7.12.2
IX_7_12_3 Eingang 7 12 E3 I 527 E7.12.3
IX_LAS_ok Eingang 7 13 E0 I 528 E7.13.0
IX_TSA_ACTIVE Eingang 7 13 E0 I 528 E7.13.0
IX_LAS_BRUCH Eingang 7 13 E1 I 529 E7.13.1
IX_TSA_STOW Eingang 7 13 E1 I 529 E7.13.1
IX_7_13_2 Eingang 7 13 E2 I 530 E7.13.2
IX_7_13_3 Eingang 7 13 E3 I 531 E7.13.3
IX_IKZ_Grobbereich Eingang 7 14 E0 I 532 E7.14.0
IX_IKZ_Feinbereich Eingang 7 14 E1 I 533 E7.14.1
IX_IKZ_Überlaufbegrenzung_Hebepumpe Eingang 7 14 E2 I 534 E7.14.2
IX_IKZ_Hebepumpe_ein Eingang 7 14 E3 I 535 E7.14.3
OX_AL_Antriebe_ein Ausgang 7 16 A0 O 506 A7.16.0
OX_AL_PGM_RUN Ausgang 7 16 A1 O 507 A7.16.1
OX_SPI_Dreieckschaltung Ausgang 7 16 A2 O 508 A7.16.2
OX_SPI_Sternschaltung Ausgang 7 16 A3 O 509 A7.16.3
OX_SCHM_Achsen_ein Ausgang 7 17 A0 O 510 A7.17.0
OX_SPI_Oelimpuls Ausgang 7 17 A1 O 511 A7.17.1
OX_HYD_Pumpe_ein Ausgang 7 17 A2 O 512 A7.17.2
OX_SPI_WZ_Spanner_loesen Ausgang 7 17 A3 O 513 A7.17.3
OX_KM_extern_ein Ausgang 7 18 A0 O 514 A7.18.0
OX_KM_intern_ein Ausgang 7 18 A1 O 515 A7.18.1
OX_KM_Späneförderer_vorwärts Ausgang 7 18 A2 O 516 A7.18.2
OX_KM_Späneförderer_zurück Ausgang 7 18 A3 O 517 A7.18.3
OX_AL_AR1_zuhalten Ausgang 7 19 A0 O 518 A7.19.0
Adresse Module PLC
OX_AL_Manual_Betrieb Ausgang 7 19 A1 O 519 A7.19.1
OX_HR_Umsch_Zustimmtaste Ausgang 7 19 A2 O 520 A7.19.2
OX_AL_BA_4_Selbsthaltung Ausgang 7 19 A3 O 521 A7.19.3
OX_ACHS_4_Klemmung_auf Ausgang 7 20 A0 O 522 A7.20.0
Symbol-Profibus Profibus Asibus IN/OUT iTNC Mill Plus
Adresse Adresse Module PLC
IX_WZW_WZ_gelöst Eingang 9 6 E1 I 544 E9.6.1
IX_WZW_WZ_gespannt Eingang 9 6 E2 I 545 E9.6.2
IX_WZW_gespannt_ohne_WZ Eingang 9 6 E3 I 546 E9.6.3
IX_AL_Ref_Z_Achse Eingang 9 6 E4 I 547 E9.6.4
IX_WZW_Loesekolben_Frei Eingang 9 7 E1 I 548 E9.7.1
IX_IKZ_Leckueberwachung_OK Eingang 9 7 E2 I 549 E9.7.2
IX_HYD_Druck_OK Eingang 9 8 E1 I 552 E9.8.1
OX1_SPI_WZ_Spanner_loesen Ausgang 9 8 A1 O 570 A9.8.1
OX2_SPI_WZ_Spanner_loesen Ausgang 9 8 A2 O 571 A9.8.2
OX_9_8_3 Ausgang 9 8 A3 O 572 A9.8.3
OX_WZW_Spindelkonus_ausblasen Ausgang 9 9 A1 O 574 A9.9.1
OX_WZM_abblasen Ausgang 9 9 A2 O 575 A9.9.2
OX_WZM_reinigen Ausgang 9 9 A3 O 576 A9.9.3
OX_KM_externe_Blasluft Ausgang 9 9 A4 O 577 A9.9.4
IX_SPI_Luftdruck_ok Eingang 9 10 E1 I 560 E9.10.1
OX_AL_Sprühpistole_ein Ausgang 9 10 A1 O 578 A9.10.1
OX_SPI_Luftversorgung Ausgang 9 10 A2 O 579 A9.10.2
OX_KM_interne_Blasluft Ausgang 9 10 A3 O 580 A9.10.3
OX_SPI_Blasluft_Meßtaster Ausgang 9 10 A4 O 581 A9.10.4
OX_LAS_Blasluft Ausgang 9 11 A1 O 582 A9.11.1
OX_LAS_Sperrluft_aus Ausgang 9 11 A2 O 583 A9.11.2
OX_LAS_Schmutzblende_auf Ausgang 9 11 A3 O 584 A9.11.3
IX_KM_Minimalmenge_Füllstand Eingang 9 12 E1 I 568 E9.12.1
OX_KM_Minimalmenge Ausgang 9 12 A4 O 589 A9.12.4
SYMBOL Adresse Kommentar
Bedienpult
L_AUTO A 0.0 OP32S: Anzeige Betriebsart AUTO

L_MDA A 0.1 OP32S: Anzeige Betriebsart MDA
L_JOG A 0.2 OP32S: Anzeige Betriebsart JOG
L_EINZELSATZ A 0.3 OP32S: Anzeige Einzelsatz
L_SPOVR_PLUS A 0.4 OP32S: Anzeige Spindeloveride Plus
L_SPOVR_100P A 0.5 OP32S: Anzeige Spindel 100 %
L_SPOVR_MINUS A 0.6 OP32S: Anzeige Spindeloveride Minus
L_NC_STOP A 0.7 OP32S: Anzeige NC-Stop *
L_TEACH_IN A 1.0 OP32S: Anzeige Betriebsart Teach In
L_REPOS A 1.1 OP32S: Anzeige Maschinenfunktion REPOS
L_REF A 1.2 OP32S: Anzeige Maschinenfunktion REF
L_1.3 A 1.3 OP32S: Anzeige reserviert
L_SP_RECHTS A 1.4 OP32S: Anzeige Spindel rechts
L_SP_HALT A 1.5 OP32S: Anzeige Spindel Halt *
L_SP_LINKS A 1.6 OP32S: Anzeige Spindel links
L_NC_START A 1.7 OP32S: Anzeige NC-Start
L_1INC A 2.0 OP32S: Anzeige Maschinenfunktion 1 INC
L_VARINC A 2.5 OP32S: Anzeige Maschinenfunktion var. INC
L_VS_STOP A 2.6 OP32S: Anzeige Vorschub Stop *
L_VS_START A 2.7 OP32S: Anzeige Vorschub Start
L_4.0 A 4.0 OP32S: X35 Pin 1
L_4.1 A 4.1 OP32S: X35 Pin 2
L_4.2 A 4.2 OP32S: X35 Pin 3
L_4.3 A 4.3 OP32S: X36 Pin 1
L_4.4 A 4.4 OP32S: X36 Pin 2
L_EILG A 4.5 OP32S: Anzeige Taste Eilgang
L_VS_MINUS A 4.6 OP32S: Anzeige Richtungstaste -
L_VS_PLUS A 4.7 OP32S: Anzeige Richtungstaste +
L_ACHSE_X A 5.0 OP32S: Anzeige X-Achse
L_ACHSE_Y A 5.1 OP32S: Anzeige Y-Achse
L_ACHSE_Z A 5.2 OP32S: Anzeige Z-Achse
L_ACHSE_4 A 5.3 OP32S: Anzeige 4.Achse
L_SPINDEL A 5.5 OP32S: Anzeige Spindel
L_5.6 A 5.6 OP32S: X36 Pin 3
L_5.7 A 5.7 OP32S: frei
L_6.0 A 6.0 OP32S: frei
L_6.1 A 6.1 OP32S: frei
L_6.2 A 6.2 OP32S: frei
L_GEO_MKS_WKS A 6.3 OP32S: Geoachsen Fahrbefehl MKS/ WKS
L_FCT_T12 A 6.4 OP32S: Anzeige FCT
L_Kühlmittel_Ein A 6.5 OP32S: Anzeige Kuehlmittel ein
L_Kühlmittel_Ein2 A 6.6 OP32S:
L_PW_Quittung A 6.7 OP32S: PW-Quittung erfolgt > Freigabe PW
L_7.0 A 7.0 OP32S:
L_7.1 A 7.1 OP32S:
L_Vorwahl_WZ_Spanner A 7.2 OP32S: LED Taste Werkzeugspanner lösen
L_PW_Serv_Endl_auf A 7.3 OP32S: PW Servicefkt Endlage Palette angehoben
Bedienpult
L_RP_Tür_Zustand A 7.4 OP32S:

L_7.5 A 7.5 OP32S:
L_PW_Serv_Endl_ab A 7.6 OP32S: PW Servicefkt Endlage Palette abgesenkt
L_7.7 A 7.7 OP32S:
S7-Peripherie über ET200S (im Schaltschrank, DP-Slave 7)

O_Bremse_X_öffnen A 30.0 Bremse lösen x-Achse
O_Bremse_Y_öffnen A 30.1 Bremse lösen y-Achse
O_Bremse_Z_öffnen A 31.0 Bremse lösen z-Achse
O_Bremse_AX4_C A 31.1 Bremse/Klemmung lösen 4-Achse
O_Bremse_AX5_B A 32.0 Bremse/Klemmung lösen 5-Achse
O_32.1_frei A 32.1 Reserve
O_Antriebe_ein A 33.0 Maschine Ein PLC betriebsbereit
O_Programm_laeuft A 33.1 Zusatzfunktion Programm läuft
O_SPI_Triangle A 33.2 Spindel Dreieck
O_SPI_Star A 33.3 Spindel Doppelstern
O_Zentralschmierung_ein A 34.0 Schmierung Maschine Ein
O_Motor_Öl_Luftschmierg A 34.1 Motor Öl-Luft-Schmierung GMN/StepTec
O_Hydraulik_ein A 34.2 Hydraulik Maschine Ein
O_WZ_Spannervorwahl A 34.3 Anwahl Werkzeugspanner lösen
O_Kühlmittel_2_Ein A 35.0 Kühlmittel 2 Ein M07
O_Kühlmittel_1_Ein A 35.1 Kühlmittel 1 Ein M08
O_Späne_vorwärts A 35.2 reserviert - Späneförderer Ein vorwärts
O_Späne_rückwärts A 35.3 reserviert - Späneförderer Ein rückwärts
O_Kabine_zuhalten A 36.0 Magnetverriegelung Kabinentür - links
O_Manual_Betrieb A 36.1 Handbetrieb (Manual)
O_Umsch_Zustimmtaste_HR A 36.2 Umschaltung Zustimmtasten Handrad
O_BA_4_Selbsthaltung A 36.3 Selbsthaltung 4. Betriebsart
O_CNC_betriebsbereit A 37.0 CNC betriebsbereit
O_WS_MT_EIN A 37.1 Meßtaster Freigabe
O_Blum_Sender / TSA MOVE A 37.2 Blum-Laser Sender ein / TSA MOVE
O_Blum_Empfaen / TSA_DIR A 37.3 Blum-Laser Empfaenger ein / TSA DIR
O_Funktion_M20 A 38.0 Funktion M20
O_Kühldüsen_BEMA A 38.1 programmierbare Kühlmitteldüsen BEMA
O_Nachtabschaltung A 38.2 Zusatzfunktion Programm Ende
O_38.3 A 38.3 Zusatzfunktion CNC-Fehlermeldung !!!!
O_Späne_Rückführpumpe_KM A 39.0 Späneförderer Rückführpumpe Kühlmittel
Sonderfunktionen M80 bis M89 (optional)
O_Fkt_M80 A 52.0 Option M-Funktion: M80
Bedienpult
DP/AS-i Link (DP-Slave 9)

AS-i Slave 8
O_WZ_Spanner_loesen_1 A 64.0 WZ Spanner loesen 1
O_WZ_Spanner_loesen_2 A 64.1 WZ Spanner loesen 2
AS-i Slave 9
O_WZ_Kegel_ausblasen A 65.0 Werkzeugkegel ausblasen
O_WZ_Magazin_abblasen_li A 65.1 WZ Magazin abblasen linke Seite
O_WZM_reinigen A 65.2 WZM reinigen, parallel zu Klappe auf
O_Kühlluft_M25_Ein A 65.3 Werkzeugluftkühlung Ein M25
AS-i Slave 10
O_Sprühpistole_ein A 66.0 Werkstückreinigung Spülpistole
O_Druck_Öl_Luftschmierg A 66.1 Druckluft Öl-Luft-Schmierung GMN/StepTec
O_Messtaster_Blasluft A 66.3 Blasluft Meßtaster GMN
AS-i Slave 11 (Blum-Laser, optional)
O_Blum_Blasluft A 67.0 Blum-Laser Blasluft ein
O_Blum_Sperrluft A 67.1 Blum-Laser Sperrluft aus
O_Blum_Blende_auf A 67.2 Blum-Laser Blende auf
Kopplung mit OMRON-SPS (WZW-PROMATEC, DP-Slave 6, optional)
(DIL-Schalter einstellen auf "MOT" =Motorola-Format, sonst Byteweise vertauscht!)
O_WZ_Werkzeugklappe_auf A 96.0 Magazinklappe öffnen - links
O_WZ_Werkzeugklappe_zu A 96.1 Magazinklappe schließen - links
O_WZ_Mag_Select A 96.2 WZ-Magazin Promatec - Select
O_WZ_Mag_Select_L_H A 96.3 WZ-Magazin Promatec - Select_L_H
O_WZM_Bit12 A 96.4 WZM Reserve
O_WZ_Magazin_Bit_0 A 97.0 WZ-Magazin Promatec - Bit 0
O_WZ_Magazin_Strobe A 97.6 WZ-Magazin Promatec - Strobe
O_WZ_Magazin_Enable A 97.7 WZ-Magazin Promatec - Enable
Dummy-Ausgänge gegenwärtig noch nicht implementierter Optionen
O_Drehzahlschaltung A 100.0 Drehzahlschaltung Hauptantrieb X
L_SPOVR_100Pa A 100.2 OP32S: Anzeige 100%
L_SPOVR_MINUSa A 100.3 OP32S: Anzeige Spindeloveride Minus
L_SPOVR_PLUSa A 100.4 OP32S: Anzeige Spindeloveride Plus
L_SP_LINKSa A 100.5 OP32S: Anzeige Spindel links
L_SP_RECHTSa A 100.6 OP32S: Anzeige Spindel rechts
O_Getriebestufe_1 A 112.1 O_Getriebestufe_1
O_Getriebestufe_2 A 112.2 O_Getriebestufe_2
O_WZ_MT_TT130_BLASLUFT A 112.3 auf Dummy
O_SPI_T_DSR A 114.5 Spindellagertemperatur DSR
O_SPI_T_CTS A 114.6 Spindellagertemperatur CTS
Bedienpult
O_116.5 A 116.5 reserviert Bremse Klemmung 6. Achse

O_Kühlmittel_40_80 A 117.7 Kühlmittelumschaltung IKZ 40-80 Bar
O_Freigabe_Erowa A 118.0 Freigabe Handlingsystem
O_Start_Erowa A 118.3 Start Handlingsystem
O_Freigabe_Spannv A 118.4 Freigabe Spannvorrichtung
O_WZ_Magazin_abblasen_re A 119.2 WZ Magazin abblasen rechte Seite
O_119.5 A 119.5 Magazinklappe öffnen - rechts
O_119.6 A 119.6 Magazinklappe schließen - rechts
O_PW_Spül_Spannelemente A 120.0 Palettenwechsler: Spülen Spannelemente
O_Hubtür_öffnen A 120.1 Tür Handlingsystem öffnen
O_Hubtür_schliessen A 120.2 Tür Handlingsystem schließen
O_IKZ_Freigabeventil A 120.3 IKZ: Freigabeventil Kühlmittel
O_IKZ_Freiblasen_Leitung A 120.4 IKZ: Freiblasen Leitung
O_Spänespülung_AR A 120.5 Spänespülung im Arbeitsraum
O_Kabine_zuhalten_re A 120.7 reserviert - Magnetverriegelung Kabinentür - rechts
O_Trennwand_schließen A 121.0 reserviert - Trennwand schließen
O_Trennwand_öffnen A 121.1 reserviert - Trennwand öffnen
O_Luftkühlung_M26_int A 121.2 Werkzeugluftkühlung Ein M26 intern/IKZ
O_Spindel_Kühlung A 121.6 Kühlgerät Achsen und Spindel
O_Nebelabscheider A 123.3 Nebelabscheider Ein
Bedienpult
T_AUTO E 0.0 OP32S: Taste Betriebsart Automatik
T_MDA E 0.1 OP32S: Taste Betriebsart MDA
T_JOG E 0.2 OP32S: Betriebsart JOG
T_EINZELSATZ E 0.3 OP32S: Taste Einzelsatz
T_SPOVR_PLUS E 0.4 OP32S: Spindeloverride +
T_SPOVR_100P E 0.5 OP32S: Spindeloverride 100%
T_SPOVR_MINUS E 0.6 OP32S: Spindeloverride -
T_NC_STOP E 0.7 OP32S: Taste NC-Stop *
T_TEACH_IN E 1.0 OP32S: Taste Betriebsart TEACH IN
T_REPOS E 1.1 OP32S: Taste REPOS
T_REF E 1.2 OP32S: Taste REF
T_1.3_schräg E 1.3 OP32S: X34 Pin 2/ neu: schräg
T_SP_RECHTS E 1.4 OP32S: Taste Spindeldrehrichtung rechts
T_SP_HALT E 1.5 OP32S: Taste Spindel Halt *
T_SP_LINKS E 1.6 OP32S: Taste Spindeldrehrichtung links
T_NC_START E 1.7 OP32S: Taste NC-Start
T_1INC E 2.0 OP32S: Taste 1 INC
T_Handrad E 2.4 OP32S: X33 Pin 1/neu: Handrad
T_VARINC E 2.5 OP32S: Taste var. INC
T_VS_HALT E 2.6 OP32S: Taste Vorschub Halt *
T_VS_START E 2.7 I Taste Vorschub Start
T_OVR_A E 3.0 OP32S: Vorschubkorrektur A
T_OVR_B E 3.1 OP32S: Vorschubkorrektur B
T_OVR_C E 3.2 OP32S: Vorschubkorrektur C
T_OVR_D E 3.3 I Vorschubkorrektur D
T_OVR_E E 3.4 OP32S: Vorschubkorrektur E
Bedienpult
T_SS1_res E 3.5 OP32S: Schluesselsch.Stellg.1/res

T_SS2_res E 3.6 I Schluesselsch.Stellg.2/res
T_RESET E 3.7 I Taste Reset
ELG_OVR_BIT0 E 4.0 OP32S: Eilgangkorrektur Bit 0
T_EILGUEB E 4.5 OP32S: R14 Eilgangueberlagerung
T_NEG E 4.6 OP32S: R13 Richtungstaste -
T_POS E 4.7 OP32S: R15 Richtungstaste +
T_Cursor_left E 5.0 OP32S: Taste X-Achse left
T_Cursor_right E 5.1 OP32S: Taste X-Achse right
T_Cursor_down E 5.2 OP32S: Taste Z-Achse tief
T_Cursor_up E 5.3 OP32S: Taste Z-Achse hoch
T_ACHSE_5_res E 5.4 OP32S: Taste 5.Achse/res
T_SPINDEL_res E 5.5 OP32S: Taste Spindel (6)/res
T_DMG6 E 5.6 OP32S:
T_Achsanwahlen E 5.7 OP32S: weitere Achsanwahlen
T_DMG10 E 6.0 OP32S: T16
T_DMG13 E 6.1 OP32S: T15
T_DMG17 E 6.2 OP32S: T14
T_GEO_MKS_WKS E 6.3 OP32S: Umschaltung Geoachsen MKS/WKS
T_DMG9_FCT_Option E 6.4 OP32S: T12 FCT-Taste Option
T_DMG8_Kühlmittel E 6.5 OP32S: T11 Kühlmittel EIN/AUS
T_DMG7_Kühlmittel_IKZ E 6.6 OP32S: T10
T_DMG16_PW_Quittung E 6.7 OP32S: T9 PW-Quittung Rüstplatz
T_DMG11_MAG_RL E 7.0 OP32S: T8 Magazindrehung Rechtslauf
T_DMG12_MAG_LL E 7.1 OP32S: T7 Magazindrehung Linkslauf
T_DMG4_Vorw_WZ_Spanner E 7.2 OP32S: T6 Vorwahl WZ_Spanner Lösen von
T_DMG5_Service_AB E 7.3 OP32S: T5 Servicefunktion ABwärts
T_DMG15_AR-Tür_auf_zu E 7.4 OP32S: T4 Arbeitsraum-Tür ver-/entriegeln
T_DMG3_RP_Vorrichtung E 7.5 OP32S: T3 Rüstplatz Vorrichtung Spanne
T_DMG2_Service_AUF E 7.6 OP32S: T2 Servicefunktion AUFwärts
T_DMG1 E 7.7 OP32S: T1
I_30.0_frei E 30.0 Reserve
I_Zustimmtasten E 30.1 Zustimmtasten betätigt
I_SPI_Triangle E 30.2 Drehzahlschaltung Dreieck
I_SPI_Star E 30.3 Drehzahlschaltung Stern
I_kein_Einrichtbetrieb E 31.0 kein Einrichtbetrieb
I_keine_3_Betriebsart E 31.1 keine 3. Betriebsart
I_4_Betriebsart E 31.2 Anwahl 4. Betriebsart
I_VS_SP_Freigabe E 32.0 Motorschutzschalter Kühlaggregat Spindel/ Achsen
I_MSS_Kühlmittel/IKZ E 32.1 Motorschutzschalter Kühlmittelanlage
I_MSS_Hydraulik E 32.2 Motorschutzschalter Hydraulik
I_Späneförderer_OK E 32.3 Motorschutzschalter Späneförderer
I_Schmier_Druck_ok E 33.0 Rückmeldung Maschine Drucküberwachung
I_Schmier_Niveau_ok E 33.1 Rückmeldung Maschine Ölstandsüberwachung
I_GMN_Schmierdruck_ok E 33.2 GMN Schmierung Drucküberwachung
I_GMN_Ölstand_ok E 33.3 GMN Schmierung Überwachung Ölstand
Bedienpult
I_kein_Fehler_E_R_Modul E 34.0 Temperaturüberwachung E/R-Modul

I_Antriebe_Ein E 34.1 Antriebsfreigabe
I_Maschine_Ein E 34.2 Rückmeldg. Maschine Ein""(keinNOT-AUS)""
I_M_Funktion_fertig E 34.3 Rückmeldung M-Funktion
I_Schmier_4./5._Achse E 35.1 Umlaufschmierung 4./5. Achse
I_WS_Messtaster_ok E 35.2 IR-Messtaster bereit
I_Kabinentür_geschlossen E 36.0 Überwachung Kabine geschlossen - links
I_Kabinentür_verriegelt E 36.1 Überwachung Magnetschalter Kabinentür - links
I_Taster_WZ_Spanner E 36.2 Taste Werkzeugspanner lösen (Manual)
I_TSA_activ / Blum_ok E 37.0 Werkzeugbruchüberwachung --> TSA activ
I_TSA_stow E 37.1 Werkzeugbruchüberwachung --> TSA oben
I_MT_Batteriefehler E 37.2 Messtaster Batteriefehler
I_IKZ_Mangel_Grobbereich E 38.0 IKZ Mangel Grobbereich
I_IKZ_Mangel_Feinbereich E 38.1 IKZ Mangel Feinbereich
I_KM_Überlaufbegrenzung E 38.2 Kühlmittelanlage Überlaufbegrenzung (in Maschine)
I_Späne_Füll_OG E 38.3 Späneförderer: Kühlmittelfüllstand Obergrenze
Anschaltung Mini-BHG (optional, S7-Peripherie über ET200S)
I_BHG_Gray_Bit_1 E 39.0 GRAY-Code Achsumschaltung Bit 1
I_BHG_Taste_F3 E 40.0 Handrad Taste F3
I_BHG_Taste_plus E 40.1 Handrad Taste +
I_BHG_Taste_minus E 40.2 Handrad Taste -
I_BHG_Taste_Eilgang E 40.3 Handrad Taste Eilgang
DP/AS-i Link (DP-Slave 9)
AS-i Slave 6 und 7 (in einem Modul)
I_WZ_Spanner_gelöst E 62.0 Werkzeugspanner gelöst
I_WZ_Spanner_gespannt E 62.1 Werkzeugspanner gespannt
I_WZ_Sp_gesp_ohne_WZ_ E 62.2 Werkzeugspanner gespannt ohne Werkzeug
I_REF_Z-Achse E 62.3 Referenzgebietsschalter Z-Achse
I_Hauptantrieb_Löseeinh E 63.0 Hauptantrieb Überwachung Löseeinheit
I_Leckage_ueberwachung E 63.1 reserviert - Kühlmittelanlage
AS-i Slave 8
I_Überwachung_Hydraulik E 64.0 Überwachung Hydraulik Maschine
AS-i Slave 9
Bedienpult

AS-i Slave 10
I_GMN_Luftdruck_ok E 66.0 GMN Schmierung Überwachung Druckluft
AS-i Slave 11 (Blum-Laser, optional)
Kopplung mit OMRON-SPS (WZW-PROMATEC, DP-Slave 6, optional)
(DIL-Schalter einstellen auf "MOT" =Motorola-Format, bei "INT" sonst Byteweise vertauscht!)
I_WZM_1_Übergabeplatz E 96.0 WZM_1_Übergabeplatz
I_WZM_2_Übergabeplatz E 96.1 WZM_2_Übergabeplatz
I_WZM_Fenster_geschl E 96.2 WZM_Fenster_geschl neu
I_WZM_Klappe_1_offen E 96.3 WZ-Magazin Promatec - Klappe links offen
I_WZM_Klappe_1_geschl E 96.4 WZ-Magazin Promatec - Klappe links geschlossen
I_WZM_Ref_aktiv E 96.5 WZM_Ref_aktiv neu
I_WZM_Bit14 E 96.6 WZM_Bit14 Reserve
I_WZM_Bit15 E 96.7 WZM_Bit15 Reserve
I_WZ_Magazin_Bit_0 E 97.0 WZ-Magazin Promatec - Bit 0
I_WZ_Magazin_Strobe E 97.6 WZ-Magazin Promatec - Strobe
I_WZ_Magazin_Error E 97.7 WZ-Magazin Promatec - Error
Dummy-Eingänge gegenwärtig noch nicht implementierter Optionen
I_Meßtaster_TT130_ok E 100.1 Messtaster betriebsbereit
T_SP_LINKSa E 101.2 I-OP32S: Taste Spindeldrehung rechts
T_SP_RECHTSa E 101.3 I-OP32S: Taste Spindeldrehung links
T_SPOVR_100Pa E 101.4 I-OP32S: Taste Spindeloverride 100%
T_SPOVR_MINUSa E 101.5 I-OP32S: Taste Spindeloverride -
T_SPOVR_PLUSa E 101.6 I-OP32S: Taste Spndeloverride +
I_BA_Ausbildung E 101.7 Rückmeldung M20/M21
I_Schwenkkopf_eingef E 104.2 Dummy
E_Rückm_Getriebestufe_1 E 104.3 E_Rückm_Getriebestufe_1
E_Rückm_Getriebestufe_2 E 104.4 E_Rückm_Getriebestufe_2
I_SPI_T_TXD E 112.7 Spindellagertemperatur TXD
I_Klemmg_gelöst_4_Achse E 114.0 Klemmung gelöst - 4. Achse
I_Vorschubfreig_Achsen E 114.6 Vorschubfreigabe Achsen
I_REF_X-Achse E 115.1 Referenzgebietsschalter X-Achse
I_REF_Y-Achse E 115.2 Referenzgebietsschalter Y-Achse
I_REF_4-Achse E 115.4 Referenzgebietsschalter 4. Achse
I_REF_5-Achse E 115.5 Referenzgebietsschalter 5. Achse
I_Kabinentür_verrieg_re E 115.7 Überwachung Magnetschalter Kabinentür - rechts
I_WZM_3_Übergabeplatz E 116.4 I_WZM_3_Übergabeplatz
Bedienpult
I_WZM_4_Übergabeplatz E 116.5 I_WZM_4_Übergabeplatz

I_WZM_Klappe_2_offen E 116.6 WZ-Magazin Promatec - Klappe rechts offen
I_WZM_Klappe_2_geschl E 116.7 WZ-Magazin Promatec - Klappe rechts geschlossen
I_Spanndruck E 118.4 Freigabe Spannhydraulik
I_Kabinentür_geschl_re E 119.0 Überwachung Kabine geschlossen - rechts
I_119.1 E 119.1 reserviert - Hauptantrieb in Kabine links
I_119.2 E 119.2 reserviert - Hauptantrieb in Kabine rechts
I_Erowa_Gefahrenbereich E 121.0 Handlingsystem im Gefahrenbereich
I_Hubtür_geschlossen E 121.1 Trennwand geschlossen Handlingsystem
I_Hubtür_offen E 121.2 Trennwand geöffnet Handlingsystem
I_Erowa_BEB E 121.3 Betriebsbereitschaft Handlingsystem
I_NC_START_extern E 123.1 NC-Start mit eigener Taste an Kabine
I_IKZ_Durchfluss E 125.5 IKZ Durchflussüberwachung Spindel
I_Späne_Füll_UG E 125.7 Späneförderer: Kühlmittelfüllstand Untergrenze
I_PW_Zwiwa_oben E 127.0 Palettenwechsler: Zwischenwand oben
I_MSS_Nebelabscheider E 127.1 Motorschutzschalter Nebelabscheider
GR4005_02G DMP 60V

Bedienpult
L_AUTO A 0.0 OP32S: Anzeige Betriebsart AUTO
L_MDA A 0.1 OP32S: Anzeige Betriebsart MDA
L_JOG A 0.2 OP32S: Anzeige Betriebsart JOG
L_EINZELSATZ A 0.3 OP32S: Anzeige Einzelsatz
L_SPOVR_PLUS A 0.4 OP32S: Anzeige Spindeloveride Plus
L_SPOVR_100P A 0.5 OP32S: Anzeige Spindel 100 %
L_SPOVR_MINUS A 0.6 OP32S: Anzeige Spindeloveride Minus
L_NC_STOP A 0.7 OP32S: Anzeige NC-Stop *
L_TEACH_IN A 1.0 OP32S: Anzeige Betriebsart Teach In
L_REPOS A 1.1 OP32S: Anzeige Maschinenfunktion REPOS
L_REF A 1.2 OP32S: Anzeige Maschinenfunktion REF
L_SP_LINKS A 1.4 OP32S: Anzeige Spindel links
L_SP_HALT A 1.5 OP32S: Anzeige Spindel Halt *
L_SP_RECHTS A 1.6 OP32S: Anzeige Spindel rechts
L_NC_START A 1.7 OP32S: Anzeige NC-Start
L_1000INC A 2.3 OP32S: Anzeige Maschinenfunktion 1000 IN
L_2.4 A 2.4 OP32S: reserviert
L_VARINC A 2.5 OP32S: Anzeige Maschinenfunktion var. IN
L_VS_STOP A 2.6 OP32S: Anzeige Vorschub Stop *
L_VS_START A 2.7 OP32S: Anzeige Vorschub Start
L_4.0 A 4.0 OP32S: X35 Pin 1
L_4.1 A 4.1 OP32S: X35 Pin 2
L_4.2 A 4.2 OP32S: X35 Pin 3
L_4.3 A 4.3 OP32S: X36 Pin 1
L_4.4 A 4.4 OP32S: X36 Pin 2
L_EILG A 4.5 OP32S: Anzeige Taste Eilgang
L_VS_MINUS A 4.6 OP32S: Anzeige Richtungstaste -
L_VS_PLUS A 4.7 OP32S: Anzeige Richtungstaste +
L_ACHSE_X A 5.0 OP32S: Anzeige X-Achse
L_ACHSE_Y A 5.1 OP32S: Anzeige Y-Achse
L_ACHSE_Z A 5.2 OP32S: Anzeige Z-Achse
L_SPINDEL A 5.5 OP32S: Anzeige Spindel
L_5.6 A 5.6 OP32S: X36 Pin 3
L_5.7 A 5.7 OP32S: frei
L_6.0 A 6.0 OP32S: frei
L_6.1 A 6.1 OP32S: frei
L_6.2 A 6.2 OP32S: frei
L_GEO_MKS_WKS A 6.3 OP32S: Geoachsen Fahrbefehl MKS/ WKS
L_FCT_T12 A 6.4 OP32S: Taste FCT
L_Kühlmittel_1_Ein A 6.5 OP32S: Kühlmittel 1/M8 eingeschaltet
L_Kühlmittel_2_Ein A 6.6 OP32S: Kühlmittel 2/M7_IKZ eingeschaltet
L_PW_Quittung A 6.7 OP32S: PW-Quittung erfolgt > Freigabe PW
L_MAG_RL A 7.0 OP32S: Magazin Rechtslauf
L_MAG_LL A 7.1 OP32S: Magazin Linkslauf
L_Vorwahl_WZ_Spanner A 7.2 OP32S Vorwahl WZ-Spanner Hand
L_Service_AB A 7.3 OP32S: Servicefunktion ABwärts
L_RP_Tür_Zustand A 7.4 OP32S: Zustand Rüstplatz-Tür ent-/verriegelt
L_Vorri_Spannung A 7.5 OP32S: Rüstplatz Vorrichtung Spannen/Entspannen
Page 1 - 7 Stand: 18.11.2003

GR4005_02G DMP 60V

L_Service_AUF A 7.6 OP32S: Servicefunktion AUFwärts
L_AR_Tür AUF_ZU A 7.7 OP32S: Zustand Arbeitsraum-Tür AUF_ZU
O_Antriebe_ein A 52.0 Maschine Ein PLC betriebsbereit
O_A52_1 A 52.1
O_Manual_Betrieb A 52.2 Handbetrieb (Manual)
O_Umsch_Zustimmtaste_HR A 52.3 Umschaltung Zustimmtasten Handrad
O_D_Umschaltung_SPI A 53.0 Dreieck_Umschaltung Spindel
O_Y_Umschaltung_SPI A 53.1 Stern_Umschaltung SpindelI
O_WZ_Spanner_lösen A 53.2 Werkzeug_Spanner_lösen
O_Reset_PTC_Motortemp A 53.3 Rücksetzen Temperaturüberwachung SLM
O_Hydraulik_1_ein A 54.0 Hydraulik 1 Maschine Ein
O_Hydraulik_2_ein A 54.1 Hydraulik 2 Ein
O_Zentralschmierung_ein A 54.2 Schmierung Maschine Ein
O_Motor_Öl_Luftschmierg A 54.3 Motor Öl-Luft-Schmierung GMN/StepTec
O_Kabine_zuhalten A 55.0 Magnetverriegelung Arbeitsraumtür
O_Rüstplatz_verriegeln A 55.1 Magnetverriegelung Rüstplatztür
O_A55_2 A 55.2
O_RP_Tür_Zustand A 55.3 Lampe: Zustand PW_Quittung/Rüstplatz-Tür ent-/verriegelt
O_Bremse_XYZ_öffnen A 56.0 Bremse lösen x,y,z-Achse
O_Kühlmittel_40_80 A 56.1 Kühlmittelumschaltung IKZ 40-80 Bar
O_BA_4_Selbsthaltung A 56.2 Selbsthaltung 4. Betriebsart
O_Spänespülung_AR A 56.3 Spänespülung im Arbeitsraum
O_KM_Spülpistole_Ein A 57.0 Spülpistole EIN
O_KM_M7_Ein A 57.1 Kühlmittel M7
O_KM_Förderpumpe_Ein A 57.2 Kühlmittel Förderpumpe
O_SPH_Pumpe_Ein A 57.3 Spannhydraulik Pumpe EIN
O_WZM_kö_in_magazin A 58.0 Ventil Köcher in Magazinstellung fahren
O_Druckreduzierung_WZW A 58.1 für schwere Werkzeuge wird Hydraulikdruck reduziert
O_A58_2 A 58.2
O_A58_3 A 58.3
O_WS_MT_EIN A 59.0 Aktivierung Werkstückmeßtaster
O_Späne_vorwärts A 59.1 Späneförderer Ein vorwärts
O_Späne_rückwärts A 59.2 Späneförderer Ein rückwärts
O_KM_M8_Ein A 59.3 Kühlmittel M8
O_Programm_laeuft A 60.0 Zusatzfunktion Programm läuft
O_Nachtabschaltung A 60.1 Lampe orange: Zusatzfunktion Programm Ende
O_Fehler A 60.2 Lampe rot: Zusatzfunktion CNC-Fehlermeldung
O_Funktion_M20 A 60.3 zusätzliche M-Funktion M20
OX_AL_PGM_RUN A 61.0 Lampe grün: Zusatzfunktion Programm läuft für Lampe
OX_AL_SPH_1_GESP A 61.1 Lampe grün, wenn Spannhydr. 1 gespannt
OX_AL_SPH_2_GESP A 61.2 Lampe grün, wenn Spannhydr. 2 gespannt
O_CNC_BTB A 61.3 CNC Betriebsbereit
O_WZM_Freiblasen A 62.0 ASI-Slave 1:Ventil Freiblasen

O_Druck_Öl_Luftschmierg A 62.1 ASI-Slave 1:Druckluft Öl-Luft-Schmierung GMN/StepTec
O_Luftkühlung_M26_int A 62.2 ASI-Slave 1:Werkzeugluftkühlung Ein M26
O_WZ_Kegel_ausblasen A 62.3 ASI-Slave 1:Werkzeugkegel ausblasen
O_PW_Tisch_verriegeln A 63.0 ASI-Slave 3: 1:Tisch verriegeln / 0:Tisch entriegeln

O_PW_Tisch_anheben A 63.1 ASI-Slave 3: 1:Tisch anheben / 0:Tisch absenken
O_PW_Tisch_links_drehen A 63.2 ASI-Slave 3: Tisch links drehen
O_PW_Tisch_rechts_drehen A 63.3 ASI-Slave 3: Tisch rechts drehen
A 63.4 A 63.4 ASI-Slave 2:
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GR4005_02G DMP 60V

O_Klemmung_AX7 A 63.5 ASI-Slave 2:Klemmung klemmen 5-Achse (Teilapparat)
O_63_6 A 63.6 ASI-Slave 2:Sperrluft Teilapparat
O_Klemmung_AX4 A 63.7 ASI-Slave 2:Klemmung klemmen 4-Achse (Teilapparat)
O_64_0 A 64.0 ASI-Slave 5:

O_64_1 A 64.1 ASI-Slave 5:
O_64_2 A 64.2 ASI-Slave 5:
O_64_3 A 64.3 ASI-Slave 5:
O_64_4 A 64.4 ASI-Slave 4:

O_64_5 A 64.5 ASI-Slave 4:
O_64_6 A 64.6 ASI-Slave 4:
O_64_7 A 64.7 ASI-Slave 4:
O_SPH_Tisch1_spannen_P A 65.0 ASI-Slave 6: Spannhydraulik Tisch1 spannen - P-Leitung

O_SPH_Tisch1_entspann_P A 65.1 ASI-Slave 6: Spannhydraulik Tisch1 entspannen - P-Leitung
O_SPH_Tisch2_spannen_P A 65.2 ASI-Slave 6: Spannhydraulik Tisch2 spannen - P-Leitung
O_SPH_Tisch2_entspann_P A 65.3 ASI-Slave 6: Spannhydraulik Tisch2 entspannen - P-Leitung
O_SPH_Tisch1_spannen_T A 65.4 ASI-Slave 7: Spannhydraulik Tisch1 spannen - T-Leitung/Druck ablassen

O_SPH_Tisch1_entspann_T A 65.5 ASI-Slave 7: Spannhydraulik Tisch1 entspannen - T-Leitung/Druck ablass
O_SPH_Tisch2_spannen_T A 65.6 ASI-Slave 7: Spannhydraulik Tisch2 spannen - T-Leitung/Druck ablassen
O_SPH_Tisch2_entspann_T A 65.7 ASI-Slave 7: Spannhydraulik Tisch2 entspannen - T-Leitung/Druck ablass
Dummy-Ausgänge
O_Drehzahlschaltung A 100.0 Drehzahlschaltung Hauptantrieb X
L_SPOVR_100Pa A 100.2 OP32S: Anzeige 100%
L_SPOVR_MINUSa A 100.3 OP32S: Anzeige Spindeloveride Minus
L_SPOVR_PLUSa A 100.4 OP32S: Anzeige Spindeloveride Plus
L_SP_LINKSa A 100.5 OP32S: Anzeige Spindel links
L_SP_RECHTSa A 100.6 OP32S: Anzeige Spindel rechts
O_SPI_T_DSR A 106.2 Spindellagertemperatur DSR
O_SPI_T_CTS A 106.3 Spindellagertemperatur CTS
O_Kühldüsen_BEMA A 106.4 programmierbare Kühlmitteldüsen BEMA
O_106_5 A 106.5 alt Anwahl Werkzeugspanner lösen
O_A107_0 A 107.0 alt Kühlmittel 2 Ein M07
O_Kühlluft_M25_Ein A 107.1 Werkzeugluftkühlung Ein M25
O_46.4 A 107.2 reserviert Umschaltung IKZ 40/80 bar
O_Blum_Sperrluft_Aus A 107.5 Blum-Laser Sperrluft Aus
O_Blum_Schmutzblende_Auf A 107.6 Blum-Laser Schmutzblende Auf
O_Blum_Sender_Ein A 107.7 Blum-Laser Sender Ein
O_Blum_Empfänger_Ein A 108.0 Blum-Laser Empfänger Ein
O_Beladetür_zuhalten A 109.1 Magnetverriegelung Beladetürtür Magazin
O_WZ_Werkzeugklappe_auf A 109.2 Magazinklappe öffnen - links
O_WZ_Werkzeugklappe_zu A 109.3 Magazinklappe schließen - links
O_WZ_Mag_Zyl_ausfahren A 109.4 Hubzylinder Magazin Grundstellung
O_WZ_Mag_Zyl_einfahren A 109.5 Hubzylinder Magazin Wechselstellung
O_WZ_Mag_Hub_Kle_lösen A 109.6 Hubzylinder Magazin Klemmung lösen
O_Kabine_zuhalten_re A 110.6 reserviert - Magnetverriegelung Kabinentür - rechts
O_Getriebestufe_1 A 110.7 Getriebeschaltung Anwahl Stufe 1
O_Getriebestufe_2 A 111.0 Getriebeschaltung Anwahl Stufe 2
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GR4005_02G DMP 60V

O_Messtaster_Blasluft A 112.3 auf Dummybereich
O_Nebelabscheider A 112.4 Nebelabscheider Ein
O_WZ_Magazin_Strobe A 118.6 WZ-Magazin Promatec - Strobe
O_WZ_Magazin_Enable A 118.7 WZ-Magazin Promatec - Enable
O_WZ_Magazin_Serv1 A 119.0 WZ-Magazin Service Daten
O_WZ_Magazin_Serv6 A 119.5 WZ-Magazin keine Referenz
O_WZ_MT_TT130_BLASLUFT A 120.1
O_IKZ_Freigabeventil A 120.3 IKZ: Freigabeventil Kühlmittel
O_IKZ_Freiblasen_Leitung A 120.4 IKZ: Freiblasen Leitung
O_Späne_Rückführpumpe_KM A 120.6 Späneförderer Rückführpumpe Kühlmittel
Bedienpult
T_AUTO E 0.0 Taste Betriebsart Automatik OP32S
T_MDA E 0.1 Taste Betriebsart MDA OP32S
T_JOG E 0.2 E-OP32S Betriebsart JOG
T_EINZELSATZ E 0.3 E-OP32S: Taste Einzelsatz
T_SPOVR_PLUS E 0.4 OP32S: Spindeloverride +
T_SPOVR_100P E 0.5 OP32S: Spindeloverride 100%
T_SPOVR_MINUS E 0.6 OP32S: Spindeloverride -
T_NC_STOP E 0.7 OP32S: Taste NC-Stop *
T_TEACH_IN E 1.0 OP32S: Taste Betriebsart TEACH IN
T_REPOS E 1.1 OP32S: Taste REPOS
T_REF E 1.2 OP32S: Taste REF
T_1.3_schräg E 1.3 OP32S: X34 Pin 2/ neu: schräg
T_SP_LINKS E 1.4 OP32S: Taste Spindeldrehrichtung links
T_SP_HALT E 1.5 OP32S: Taste Spindel Halt *
T_SP_RECHTS E 1.6 OP32S: Taste Spindeldrehrichtung rechts
T_NC_START E 1.7 OP32S: Taste NC-Start
T_Handrad E 2.4 OP32S: X33 Pin 1/neu: Handrad
T_VARINC E 2.5 OP32S: Taste var. INC
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GR4005_02G DMP 60V

T_VS_HALT E 2.6 OP32S: Taste Vorschub Halt *
T_VS_START E 2.7 OP32S: Taste Vorschub Start
T_OVR_A E 3.0 OP32S: Vorschubkorrektur A
T_OVR_B E 3.1 OP32S: Vorschubkorrektur B
T_OVR_C E 3.2 OP32S: Vorschubkorrektur C
T_OVR_D E 3.3 OP32S: Vorschubkorrektur D
T_OVR_E E 3.4 OP32S: Vorschubkorrektur E
T_SS1_res E 3.5 E-OP32S Schluesselsch.Stellg.1/res
T_SS2_res E 3.6 E-OP32S Schluesselsch.Stellg.2/res
T_RESET E 3.7 OP32S: Taste Reset
ELG_OVR_BIT0 E 4.0 E-OP32S: Eilgangoverride Bit 0
ELG_OVR_BIT1 E 4.1 E-OP32S:
T_EILGUEB E 4.5 E-OP32S R14 Eilgangueberlagerung
T_NEG E 4.6 E-OP32S R13 Richtungstaste -
T_POS E 4.7 E-OP32S R15 Richtungstaste +
T_Cursor_left E 5.0 OP32S: Taste X-Achse left
T_Cursor_right E 5.1 OP32S: Taste X-Achse right
T_Cursor_down E 5.2 OP32S: Taste Z-Achse tief
T_Cursor_up E 5.3 OP32S: Taste Z-Achse hoch
T_ACHSE_5_res E 5.4 OP32S: Taste 5.Achse/res
T_SPINDEL_res E 5.5 OP32S: Taste Spindel (6)/res
T_DMG6_RP_Vorrichtung_2 E 5.6 OP32S: Rüstplatz Vorrichtung Spannen/Entspannen Kreis 2
T_Achsanwahlen E 5.7 OP32S: weitere Achsanwahlen
T_DMG10_RP_Vorrichtung E 6.0 E-OP32S: Rüstplatz Vorrichtung Spannen/Entspannen (Kreis 1)
T_DMG13 E 6.1 E-OP32S T15:
T_DMG17 E 6.2 E-OP32S T14
T_GEO_MKS_WKS E 6.3 E-OP32S T13: Umschaltung Geoachse MKS/WK
T_DMG9_FCT_Option E 6.4 E-OP32S T12: FCT-Taste Option
T_DMG8_Kühlmittel E 6.5 E-OP32S T11: Kühlmittel EIN/AUS
T_DMG7_Kühlmittel_IKZ E 6.6 E-OP32S T10:
T_DMG16_PW_Quitt_RP_Tür E 6.7 E-OP32S T9: PW-Quittung und Tür Rüstplat
T_DMG11_MAG_RL E 7.0 E-OP32S T8: Magazindrehung Rechtslauf
T_DMG12_MAG_LL E 7.1 E-OP32S T7: Magazindrehung Linkslauf
T_DMG4_Vorw_WZ_Spanner E 7.2 E-OP32S T6: Vorwahl WZ_Spanner Lösen von
T_DMG5_Service_AB E 7.3 E-OP32S T5: Servicefunktion ABwärts
(T_DMG15_RP-Tür_auf_zu) E 7.4 E-OP32S T4: Rüstplatz-Tür ver-/entriegel
T_DMG3 E 7.5 E-OP32S T3:
T_DMG2_Service_AUF E 7.6 E-OP32S T2: Servicefunktion AUFwärts
T_DMG1_AR-Tür_auf_zu E 7.7 E-OP32S T1: Arbeitsraumtür ent-/verriegeln
I_Rob_Ein E 20.0 Roboter ist eingeschaltet
I_Maschine_Ein E 32.0 Rückmeldg. Maschine Ein""(kein NOT-AUS)""
I_kein_Fehler_E_R_Modul E 32.1 Temperaturüberwachung E/R-Modul
I_Antriebe_Ein E 32.2 Antriebsfreigabe
I_WS_Messtaster_ok E 32.3 Werkstückmesstaster bereit
I_SPI_Star E 33.0 Drehzahlschaltung Stern
I_SPI_Triangle E 33.1 Drehzahlschaltung Dreieck
I_RP_Zustimmtaste E 33.2 Zustimmtaste Rüstplatz Rundachsen drehen
I_Linearachse_temp E 33.3 Kein Temperaturfehler Linearachse
I_MSS_Hydraulik E 34.0 Motorschutzschalter Hydraulik
IX_AL_NEG_MSS_Kuehlung E 34.1 Motorschutzschalter Kühlaggegat Antriebe
IX_KM_NEG_SSA E 34.2 Motorschutzschalter Kühlmittelanlage
Page 5 - 7 Stand: 18.11.2003

GR4005_02G DMP 60V

I_MSS_Späneförderer E 34.3 Motorschutzschalter Späneförderer
I_KM_Filterband_ok E 35.0 KM: Filterband vorhanden
I_WZ_Spanner_gelöst E 35.1 Werkzeugspanner gelöst
I_WZ_Spanner_gespannt E 35.2 Werkzeugspanner gespannt
I_KM_Rein_Füll_Max E 35.3 KM: Reintank max. Füllstand überschritten
I_Kabinentür_geschlossen E 36.0 Arbeitsraumtür geschlossen
I_Kabinentür_verrieg E 36.1 Arbeitsraumtür verriegelt
I_Rüstplatztür_geschl E 36.2 Rüstplatztür geschlossen
I_Rüstplatztür_verrieg E 36.3 Rüstplatztür verriegelt
I_Schmier_Druck_ok E 37.0 Rückmeldung Maschine Drucküberwachung
I_Schmier_Niveau_ok E 37.1 Rückmeldung Maschine Ölstandsüberwachung
I_GMN_Schmierdruck_ok E 37.2 GMN Schmierung Drucküberwachung
I_GMN_Ölstand_ok E 37.3 GMN Schmierung Überwachung Ölstand
I_Zustimmtasten E 38.0 Zustimmtasten betätigt
I_kein_Einrichtbetrieb E 38.1 kein Einrichtbetrieb
I_Taster_WZ_Spanner E 38.2 Zustimmtaste Werkzeugspanner lösen (Manual)
I_keine_3_Betriebsart E 38.3 keine 3. Betriebsart
I_4_Betriebsart E 39.0 Anwahl 4. Betriebsart
I_KM_Förderpumpe E 39.1 Kühlmittelanlage: Förderpumpe ein (neu ab PT3)
I_KM_Überlaufbegrenzung E 39.2 Kühlmittelanlage Überlaufbegrenzung (in Maschine)
I_BHG_Taste_plus E 40.2 Handrad Taste +
I_BHG_Taste_minus E 40.3 Handrad Taste -
I_BHG_Taste_Eilgang E 41.0 Handrad Taste Eilgang
I_PW_Tisch_verriegelt E 42.0 Tisch verriegelt
I_PW_Tisch_angehoben E 42.1 Tisch ausgehoben
I_PW_Tisch_linke_Pos E 42.2 Tisch linke Endstellung Seite 1 RP / Seite 2 AR
I_PW_Tisch_rechte_Pos E 42.3 Tisch rechte Endstellung Seite 1 AR / Seite 2 RP
I_RP_PW_Quitt_RP_Tür E 43.0 Taste: PW-Quittung und Tür Rüstplatz entspannen/spannen
I_WZ_Sp_gesp_ohne_WZ_ E 43.1 Werkzeugspanner gesp. ohne WZ
I_Feierabend E 43.2 Feierabendschaltung aktiv / Schlüsselschalter
E 43.3 E 43.3
I_Taste_TA_drehen_re E 44.0 Zustimmtaste Teilapp. drehen im Rüstraum rechtsrum
I_Taste_TA_drehen_li E 44.1 Zustimmtaste Teilapp. drehen im Rüstraum linksrum
I_Spannhy_1_entsp E 44.2 Taster Spannhydr. Kreis 1 spannen / entspannen
I_Spannhy_2_entsp E 44.3 Taster Spannhydr. Kreis 2 spannen / entspannen
I_Überwachung_Hydraulik E 62.0 ASI-Slave 1:Überwachung Hydraulik 1 Maschine

I_Überwachung_Hydr_2 E 62.1 ASI-Slave 1:Überwachung Hydraulik 2 Maschine
I_GMN_Luftdruck_ok E 62.2 ASI-Slave 1:GMN Schmierung Überwachung Druckluft
I_Überwachung_Bremse_X E 62.3 ASI-Slave 1:Überwachung Bremse X-Achse
I_63_0 E 63.0 ASI-Slave 3:

I_63_1 E 63.1 ASI-Slave 3:
I_63_2 E 63.2 ASI-Slave 3:
I_63_3 E 63.3 ASI-Slave 3:
I_63_4 E 63.4 ASI-Slave 2:

I_Klemmung_AX7 E 63.5 ASI-Slave 2: 5. Achse geklemmt
I_Druckschalter Kle_4 E 63.6 ASI-Slave 2: Druckschalter 60 BAR
Page 6 - 7 Stand: 18.11.2003

GR4005_02G DMP 60V

I_Klemmung_AX4 E 63.7 ASI-Slave 2: 4. Achse geklemmt
IX_KM_Leckueberw_ok E 64.0 ASI-Slave 5: Lackageüberwachung

I_64_1 E 64.1 ASI-Slave 5:
I_64_2 E 64.2 ASI-Slave 5:
I_64_3 E 64.3 ASI-Slave 5:
I_WZM_Magazinst_belegt E 64.4 ASI-Slave 4: WZ-Magazin Magazinstell ist besetzt

I_WZM_Gr1_oben E 64.5 ASI-Slave 4: WZ-Magazin Greifer 1 oben
I_WZM_Kö_gesp E 64.6 ASI-Slave 4: WZ-Magazin Köcher gespannt
I_WZM_Kö_Magazinst. E 64.7 ASI-Slave 4: WZ-Magazin Köcher in Magazinstell.
I_SPH_Tisch1_gespannt E 65.0 ASI-Slave 6: Spannhydraulik Tisch 1 gespannt, Druck erreicht

I_SPH_Tisch1_entspannt E 65.1 ASI-Slave 6: Spannhydraulik Tisch 1 entspannt, Druck erreicht
I_SPH_Tisch2_gespannt E 65.2 ASI-Slave 6: Spannhydraulik Tisch 2 gespannt, Druck erreicht
I_SPH_Tisch2_entspannt E 65.3 ASI-Slave 6: Spannhydraulik Tisch 2 entspannt, Druck erreicht
I_SPH_SYS_Druck_ok E 65.4 ASI-Slave7: Spannhydr. Systemdruck io
Dummy-Eingänge
I_BA_Ausbildung E 101.7 Rückmeldung M20/M21
I_MSS_Nebelabscheider E 103.1 Motorschutzschalter Nebelabscheider
I_MT_Batteriefehler E 103.2
I_Meßtaster_TT130_ok E 103.3 Meßtaster betriebsbereit
I_SPI_T_TXD E 103.5 Spindellagertemperatur TXD
I_Späneförderer_OK E 103.6 keine Störung Kühlmittel/Späneförderer (Fehler)
I_M_Funktion_fertig E 104.2 Rückmeldung M-Funktion
I_REF_Magazin/Shuttl E 104.7 Referenzgebietsschalter 8. Achse
I_Kabinentür_verrieg_li E 105.0 Überwachung Magnetschalter Kabinentür - links
I_Kabinentür_verrieg_re E 105.1 Überwachung Magnetschalter Kabinentür - rechts
I_Umlaufschm_Getriebe E 107.4 Druckschalter
I_38.6 E 107.5 frei
I_Schwenkkopf_eingef E 107.6 Schwenkkopf_eingefahren
E_Rückm_Getriebestufe_1 E 107.7 Rückmeldung Gestriebeschaltung Stufe 1
E_Rückm_Getriebestufe_2 E 108.0 Rückmeldung Gestriebeschaltung Stufe 2
I_Spanndruck E 108.1 Freigabe Spannhydraulik
I_40.0 E 108.7 reserviert - Werkzeugbruchüberwachung
I_40.1 E 109.0 reserviert - Werkzeugbruchüberwachung
I_IKZ_Mangel_Grobbereich E 110.6 IKZ Mangel Grobbereich
I_IKZ_Mangel_Feinbereich E 110.7 IKZ Mangel Feinbereich
I_IKZ_Durchfluss E 111.0 IKZ Durchflussüberwachung Spindel ????????
I_Späne_Füll_OG E 111.1 Späneförderer: Kühlmittelfüllstand Obergrenze
I_Späne_Füll_UG E 111.2 Späneförderer: Kühlmittelfüllstand Untergrenze
I_WZ_Magazin_Serv1 E 119.0 WZ-Magazin Service Daten
I_WZ_Magazin_keine_Ref E 119.5 WZ-Magazin keine Referenz
I_WZ_Magazin_serv_betr E 119.7 WZ-Magazin Service Daten
Page 7 - 7 Stand: 18.11.2003

Profbus Verificar Alarmes

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Profbus Verificar Alarmes

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Material for Training

Ersteller: Ralf Müller

NCU Passive module NCU

Et 200S Active module PCU

ASI converter Control board

1.2 Basics of the PROFIBUS Network

PROFIBUS Networks SIMATIC NET

The various communication networks can be used independently or if required can

PROFIBUS Networks SIMATIC NET

SIMATIC NET PROFIBUS is based on the following standards and directives:

Fiber Optic Data Transfer for PROFIBUS

SIMATIC NET PROFIBUS-PA is based on the following standards and directives:

PROFIBUS Networks SIMATIC NET

1.2.2 Access Techniques

TOKEN BUS/Master-Slave Method

Slave Slave Slave Slave

Master = active node Logical token ring

Slave = passive node Master-slave relationship

Figure 1-1 Principle of the PROFIBUS Medium Access Technique

PROFIBUS Networks SIMATIC NET

Active and Passive Nodes

1.2.3 Transmission Techniques

The physical transmission techniques used depend on the SIMATIC NET

PROFIBUS Networks SIMATIC NET

1.2.4 Transmission Techniques According to EIA Standard RS-485

EIA Standard RS-485

PROFIBUS Networks SIMATIC NET

Properties of the RS-485 Transmission Technique

Network topology: Bus, tree structure with the use of repeaters

PROFIBUS Networks SIMATIC NET

1.2.7 Transmission Technique for PROFIBUS-PA

IEC 61158-2 Standard

Characteristics of the IEC 61158-2 Transmission Technique

Network topology: Bus, star and tree topology

PROFIBUS Networks SIMATIC NET

PROFIBUS Networks SIMATIC NET

2.5.7 Connecting with the DP/AS-Interface Link 20

Figure 2-22 DP/AS-Interface Link 20

The DP/AS-interface link 20 consists of a small, compact casing with degree of

PROFIBUS Networks SIMATIC NET

Field level networking with PROFIBUS-DP

Passive modules Active modules

AS-i power supply

Figure 2-23 Example of a Configuration with DP/AS-Interface Link 20

PROFIBUS Networks SIMATIC NET

How the DP/AS Interface Link 20 Works

PROFIBUS Networks SIMATIC NET

4.1.1 FC Standard Cable

PVC outer sheath

Cores, solid copper Copper braid shield

Figure 4-1 Structure of the FC Standard Cable

FC Standard Cable 6XV1 830-0EH10

PROFIBUS Networks SIMATIC NET

4.2 FastConnect Bus Connector

4.2.1 The FastConnect System

PROFIBUS Networks SIMATIC NET

Designed for Industry

4.2.2 Area of Application and Technical Specifications of the

PROFIBUS Networks SIMATIC NET

Table 4-3 Structure and Uses of the IP 20-compliant FastConnect Bus

Order numbers: 6ES7 972-0BA50-0XA0 6GK1 500-0FC00

PROFIBUS Networks SIMATIC NET