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JAYA

BETCIN
Pnrsrnrssro
Corucnere
.

ffiffi
SPUN
P|LE
. I GTRDER
. U GTRDER 001

.! r!.L
lavaBetonisa pioneer intheproduction spun pilesince1978.spunpilehasbeendeveloped
ofprecastconcrete bythe
process
spinning for its production
that makeshighdurability
and resistance
to extreme environmental
conditions,
layaBetonspunpileproducts hasbeensuccessfullyusedin highrisebuildingprojects,factories,
bridges,
water
structures,
etc,Wehavefastresponse onspunpilesorderandcompetitiveinprice.

Specification of Prestressed Concrete Spun Pile, JIS A 5335

Lensth(meter)&weishl (ton)

3.3
3 5
r r3 153
3.5 6.3
c
52
65 542 121 2.12
B 5

5.5 a2
65
1 . 9 9 2 . 1 9 2.39 2.59 2.93
B

112
029I 95 2 1 7 242 2.66 2.9 333
B
125 25
157
12.5 133
1 t5 9 2 1 1 2 4 1 2.71 3.01 3.62 392 442
B 27
c
17
22
15703 246 3 2 7 5 3 1 5.71 6.12
B
c 29 53

I
C a k ua l r o nO l B e a , i n q
caoaclv DvnamnFomu a

e.. :l H

R::A.s€tes$msC4e!tuil

* re ilsa€ dne asrl! ! 'a.lnl

fiffiffi1 '-''m-i1,riFffi*.
layaBetonI Girderisalready widelyusedfor constructionof bridges
andflyoverin various
areasin Indonesia.
This
Girderbeamproduced andhighqualitymaterials.
in factorywithstrictsupervision Girderbeamscanbe produced
with stressingprocessof pretensionand posttensionif neededto be producedin separatesegmentsfor better
transportationandinstallation
onsite.Theapplication
ofgirderbeamsignificantly
reduce worktimeandcutcost,also
keepthequalityhigh.

Hei9ht width Span(m)


Type
mm mm mm ConcreteK500 Concrele K800

r-90
r-125
900
1,254
650
650
174
1 7 0- 1 8 0
15-20
15-25
1 5- 2 5
20-30
f:.-
I . '160 1,600 550 '180- 200 20-35 30-40
r"170 1,700 100 204 - 210 25-40 30-45
r,214 2,140 704 200 - 224 30-45 40-50

The specifcationcould be modifiedupon custome/sspecification

JayaBetonU girderbeamsproduced asthedeveLopment girdermodel,sothisrnodelcanbear


ofthe previous
moreweightwith betteraesthetics.
U girder
modelcouldbethe rolernodelfor flyoverandhighway bridge
construction Lookto layaBetonfor our advanced
in Indonesia, andmanufacturing
engineering technologies
to
deliver
durable,highstrength
andeconomical brigdegirdersto meetyourrequirements.

Classification

1200

H 140

fl 135 330

f'**i"-"f,it

il&hoLlod
I
JAYA
BETtrIN

SalesOffices
and
Factories
ADDRESS :
HEADOFFICE: TANGERANG
FACTORY
J. Jend.GatotSubfoioKM.8,5 J. JendGatolSubroto, Km.8,5
Kad! Jaya,Curug,Tangerang15810 KaduJaya Curug,Tangerang 15810
Tep.: {02T)5902385(Nunting),
Fax (021)5902383 Telp.:(021)5902385(Huitns),Fax.(021)59023e3
E-mailaddresslbijK@cbn.net.
d E-mailaddress: jb jkt@cbn.net.id
marketng@layabetoncom jb tangerang@jayabeton.com

MEDAN FACTORY :
Jl PasarN ppon,PayaPasir,
Medanlvarelan, l\,4edan
20255,Surnatera
utara
Phones: (061)6850365(Hunting)
Fax.: (061)6850367
E-ma address:lbimdn@cbn.net id
jbimedan@jayabelon.com

SURABAYA FACTORY :
J. RayaSurabaya - Krklan,KM.27,DesaBanlaran,
Kec.Dryorejo,Gresik,61177JawaTimuf
Phones: (031)7507651 7507652
Fax r (031)7s07649
E nrailaddrgss: jb sby@cbn.net.
d
jbisurabaya@ayabeton.com
PC.SPUN
P LES

PC.SPUN
POTES

PCSHEEI (CORRUGATED
PILES TYPE)

PC SHEET (FIATTYPE
PILES )

PBESTRESSED
CONCRETE
SOUARE
PiLE
ManagementServiceNelwork

Ev'ersince 1978,PT. Indonesia(JBI ) has


beenparricipatingin pment activities, in Pfod]c ng l'llh cLraty pfoCrcts nee.i! :clr_-.
suppoftingthe implem of majorproducts d s c p r e ' r m c e r a e [ t r q t e c f ] r - .o q !
throughout Indonesia. ing a head start with f d n r i r : r i r r t o r r . c o r d r l l F o ri h s p . r r f ! , a r\ , r .
Asahan Project, PT. Beton Indonesia fa\ieaa--rt!,ca,.t-olc'tla,tr'ari:!a|ati
rapidly gained credi handling numerous a cer [(]iilt] Sallltr!' 201i0
giantproject,suchas Muda Fenilizer
plant, Asean Fertilizer Aceh, P:lm Oil Plant
in Belawan,Andal t PackagingPlant, Service
Bulog \Tarehousein and other various
marorProJect.
As a ccrnpan! rahirf. s r.r'rij st.r rt r q N rq h rll
arre,,,e,,rl].1!-c rfarL(r'[]
(lLraLvpftrl,xri ,,ir'e
Our beingrhe first enrerPrrscproducrng
'he Tral-.'a rave:erl l.r o3t il,
pre-stressedcon iles and prestressed t)-. a,n_:rae
Concrete spun po n put on the golden ar the cfolecl
recordsof history.

Fabricatingthe produc bove requireshigh Network


technologicalprocessani on of the latest
and most modern So, PT. JayaBeton fof coit rloLrs mprolcmcft cl ar,r cL,:r.!, n'a
Indonesia deemed at ssary to join forces j r r l ( i f r t1 f r - . l | o ! a L( r r r - . . 1 rr . i , r r t f . | l
with highly experienced anesecomPanies,for
n e g h b a L r rc c L r r . t r cona Ete prci ra:
technology transfer, e r e s u l t ,i n 1 9 7 8

il
techroogy \'Vekeep acrperatcr,".,,lirsera.i
\
I J"v:Bry
rlh )lrnrrtom
blished a,coopera
uctr Co ccrnpary s-rarias []a d.r C.] ar.a]clor tir.hfarDljjr
nd, particglarly in ur1 rc- .o r)relef) e Y{):rr rr) r) r. ) Lrl
r preslre:ised
$ oncreceSpun Po B I raf technooll_v p estre:i:iear
ira ar,.i: lrJ e
ined handswith e,ieELd)mP
oshimoto Co. Ltd Co
Quality

iron m tterl tari.e_!! Lre q!a1 ,y


W-. are a,,,,,a_Vs
boil n_ana!ererl atc pfoCLratsiaf: r !l f oirl
the faw lratera !p tc f ra prcalci & a-- ',e !
A t l . e p r o c a s s eisr a t h . c L a r r l ' : - _ : a i a d : r r l

8f industries."-

PresidentDirector
Th-.manlfacture of JBI p es usesa combnedsystem: pretresslng.
s p n n i n ga n d s t e a mc u Tn q w h i c ha r e d o n e n t h e p a n t .D u e1 0
a b o v es y s t e mt h e r e s u t e dp r o c e s s etsh e 1 0 o w n g q u a t e s :
Stabe, hlgh qualty h gh densityol concrete,withextremey ow
absorption rate totalltyfreeof corrosionprobem H gh resistance
t o s h o c k ,d u e t o t ' s e l a s t i c t yT. h e e f f e c t i v e
p r e s t r e sas t t y p e
A , A B ,B C a r e a b o u t 4 06 0 , 8 0 ,T 0 0K g / C m r2e s p e c t i vy eB e a r n g
capacty deiermlned by the rratefialwithconcTete a owabe stress
a c c o r d n gt o A C I 5 4 3 : 0 3 3 X 5 0 0 - 0 2 7 X 4 0 = 1 5 4 K g l c n 2 .
(tortypeA Diletheothertypeare changedof effectve prestressed).

SpecificationOf PrestressedConcreteSpun Piles,JIS A 5335

Bendinq
Length ( lon)
)& Wejghl
lmeter
12n
3,8
300 60 4524 70 3,0 5,0
B q,l 0,82 0,941.06 1 . 1 81.29 153
!.5
c 40 3.0
3,5
l!2, 4L 7,1 r 0 6 1,21 1 3 6 51 1.66 1 . 3 1 1 . 9 72.12 2,27
B !!
c 6.0 12,0
gi2
400 75 765.8 118 10,7
B 1 . 3 91 , 5 91 . 7 91.99 2 1 92.39 2.59 2,79 238
c
450 143 9,0 15.5
B 1.69 L93 2.17 2,42 2,66 2 9 03.143.38 3.62
!.L
c
10.5 I5.7
5C0 AB 90 1159,0 n8 12.s 18.8 2.11 2,41 2,71 3,01 3.31 3.62 3.924.22452
B 15,0 27,0
c 34,0
170
600 AB 100 1570.8 242 20,0 35.3
B 250 2,86 3,273,674.084.494,905.31 5,11 6.1'
c 294 58,0
Con.releSti4igthi. = 5Caig/cm2(Cy n.erTesli o, equ!aentroK 600{Cubelesi )

Construction
Ot Prestressed
ConereteSounPiles
CONSTRUCTION
OF JBI PII,ES

WELDED
JOINT

Calculation
OfBearing
Capacity
DynamicFormula
^ 2.WH
5S+01

Ra=A owable Beanng (lon)


Capaclty
=
W Weighlof Nammer (ton)
H = Heighl
of |amslfoke(m)
S = Finasellenertofp e,detemned
asiheavefage (rn)
of lhe asl10blows,
Specificationot CorrugatedPC.SheetPile,JIS A 5326

(meter
Length (ton)
)& Weight

7 8 8,5 o 't0 11 12 13 '14 't5 't6 17 1 8 19 20 21

w-300-1000 100 9,50 2A L6 251 2i1 2t2 2g 3.r3344 1m


w 325-A-I000 ll0 It,4
2.652.822.983.153.313.643,974,304,53
125
w 325-8-t000 13.3 2.552.422.983 . 1 53.313.643.974.30t.63
w-350,A-1000 15,6 3.503.6S4.054.4 4.795.15

w 350-8-1000 t7,o 332 150 3.m405 4.4 t.79 tll

w-4{n-A-l{n0 20,1 401 4.41 4r1 5.21161 a0l 5.41


100
w.100B ltxx) 1000 21,4 401 {.41d815,215.6r5.0r6.41

w-150-A-r000 26,, {.995,445,90 6,817,261,71


450 120
w-450,8-1000 30,7 4.995.445.90;.356.81 1.71
w 500-A-1000 5,92538 6.837A f14 8,m 911
500
w-500-B-1000 44,4 638 0t3 7A 7148.20&659ll
w600-A-1000 50,6 r092
7.tl &338,84936 9.88I0,40
600
w-600-B-1000 59.6 7818.338J4 9,36938 040t092

Remark PCSheeipilesof lh s shapehaveno distnct demarcalion


between
comoressions de andtenson s d6 nthesecton.

Construction
olcoruq.ledPC.Sh*t Pile
T
TOPEND l
l1o" I H Ht I
l*;8,ft1 {,
mt;oml ,s T

rsrc*l e ll-0d:6 L

-o "- ++o
t!!I4

\l'
- 22A.L -c '
Specificationof FlatTypePC SheetPiles,JISA 5326

TYPe Height Cracking


Momentl'r ( meter) &Weight
Length ( ton)
Designation H Lm
mm
mm PerSheet Per m Width 5.0 6.0 7.0 8.0 9.0 1 0 . 01 1 . 012.0 '13.014.0

F.120.500 120 1.91 3.82 0 7 8 0.860.94 0.01 1.09 1.17 1.251.40


F-150-500 150 3.00 6.00 1.17 1.27 146 1.561.761.95
F-160-500 160 3.50 7.00 1.21 1.36 1.46 1.56 2.08
F.170-500 170 3.88 7.76 1 3 3 1 3 5 1.46 1.56 1.661.07 2.08
F-180-500 180 4.20 8.40 1.64 1.76 1.872.11 2.342.57
F-190-500 190 500 4.60 9.20 1.73 1 . 8 5 1 9 8 2.222.47 2.72
F-200-500 200 5.19 10.4 2.342.602.86 3.123.38
F-210-500 210 5.90 11.8 2.462.733.00 3.28 3.553.82
F.220.500 220 6.66 13.3 2,06 2,20 2 , 4 72 , 7 5 3,023,303 , 5 83 , 8 5
F-320.500 320 6.94 13.88 2,803,003 2 03,604,004,404,805,20 5 , 6 0
Notes (1): P.oduct width is detetmine.t sa as ta .ealize the plesc.ibed conpleted dimention at the time ot executian
taking inla ac.ount an elongalian af4 nn in thejainl
(2) The crackrng nonent isthe bendins mament guarantee thal ha ctack accut over A A5 nm rn ||r.tth
Renark : PC Sheet piles afthis shape have no distinct denarcation between canpression side and tenstan side in the section.

FlatPCSheetPileslWidth500mm)
U n i tm
: m
(a) Secfiot H=120ta220

r---]
- _
4q6

(b) Plan

t-----1
l-= 496

(c) SideElevalion
iftng

l-

496

t
Sp€cilication ot JBt Potes

Telecommunication Poles ( STEL : L - 022 And L- 024 )

c foE l u #
Pc.wFEBoR2.*4LoAD1K
Da Db Ta Th
(mm) n o sr d :
/t^
lmmr lmmr DESTGN
': t lzt tso 7 124 ,lO ,lO \'!
232 4,1,7 150 300 1 17
2 9 -124154 I 12tt 244 ,10 40 4QT 150 300 1 50

S P E C I F I C A T I OSNT A N D A R O
P ] L E C R O S SS E C T O N U N I T M I A L
SIZE AREA WEIGHT LOAD
rit" c-.r,i"s ei" c."rns
Length Mohenr Langth Momoni
.,..;.
t70i! r,0 !7.0110
t70xr0 5,0 {70r{
t 1 a\ 1 2
re.or!
l e.0ii3
t.0
r3.5
170r16
4eox16 ,l
'-l
qll4iL E

'@"
h
(mm I
50
350 50
50
50
s0

@ o
CORPORAIE
PC.Spun Pile

A! lfr-.p oneerprft]t]c n!] f'(l !ip!'r f' e ,1tsf.i ol(s


PT. Jaya Beton was establishedby
strfdar J S A 5335 Ths Lrc r ilrsg rixl to rcsst
PT. PembangunanJaya 8 embarking from
h-.avyr/e llht cons:rLrct
cn sLrchas bLrdfg dar.
the aspiration to get fast development

Dfcqe a taiolnefs
progressin the industri ald infrastructure,

PC Spun Pole
Some of giant project suplliedby PT. JaJa
TireIrsLLrfe.]ts lrorllae rarlrLfrereal!.-cmerl
al Beton Indonesiains have been
P l N a f d T F K l i l " '.lo s L r b s t t L r t c c r s t r . g p o c J B s imponedfrom *re at *re beginning of
PT.JayaBetonInd
,o
l itdisled
of SPLN93: l9-ql{siardardP N poiil rr(r S ltL 1 ri .
'Indonesia
L 022 anc L C2,1(stafdard ltLKa)|,l Pc c) T i r e p r o j e c t s su c h Asahan
Alumunium ( INAIU , Asean Aceh Fertilizer
PC Sheet Pile ioorrugated) Plant, PanjangHarbo G Bontang,Jakarta
Ring Road, 40 storey
Tre needsol th s mate'a a so to sLrbsttlrte
cth€r products.
n'alef a !il' ah nroreexpensve By cc'Ilb n -!l :-e
ir! ri)rel,!& fn,c:r're:r!r
rl !,/r-- :lr:r { f rl !f !r!a.nl c! r
rcs st atc.a lcrac Trc standarillsc r th s Lrrcaluct p eto Guam,
sJSA532il Brunei

rc Sheel Pile (Flat Type)

f crrnp crncitafy ccrr!gatac typc icr tha cJrpcsc


cf es: a[e'a,.'ofcelireasa pfod]ce lf'e Ia: type.Lhe
s t e f d a r cs a s o . l S A 5 3 2 0
t lnoonesn.
PCPie Siarn
Surabaya EastJ

i.

PC
ffi
Hous[']g

ADDRESS:

HEADOFFICE :
,l icnd Gai.tSLbrrtir(|r. [t5
K:iaLJata CLIratT!iccrafc _l l5ElN
E n a r{j.lrrss b (l@cLrr
r..t C
TANGERANG FACTORY
J Je'o GaIDSlbro.rKm g5
(adlrJai: CLrrLrq
lrfg| ang156ru
') ' . 0
E r rlCes: rrr ri rl
"
[4EDAN FACTORY:
J rasa'\lppof PalaPa!|
['].dan['1ar.a. l/]et]ar2125bSLrnaterr
L-ta,a
P 'onrs 1i6i1685 t365iFrLfn.tl
Fax iLrall 6g! Li:67
E r! rddr.ss lb mdf@.brfct C

SUBABAYA FACTONY:
,l FafaSl.rlbaya K k an Knr27 DcsaBanla.ar
Kec DflorsliiGrisi 6117/Ja\,ia
P r n n e sl ! : l t i s l 7 6 5 1 7 5 07 i i 5 2
Fr:ri i0311 15076.19
E ir addfesslb silidl.li |rci d

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