Sales Manual - Comparison With 3a - Ps-En240

Hitachi
HITACHI Authorized
AuthorizedDealer
dealerUse
UseOnly
Only
November 2015
130/160/200/240/300/330
SALES MANUAL
ZAXIS-5A series vs. ZAXIS-3 series
Model Code ： ZX130-5A Model Code ： ZX330-5A / ZX330LC-5A / ZX350H-5A /
Engine Rated Power ： 69.4 kW( 93 HP) ZX350LCH-5A / ZX350K-5A / ZX350LCK-5A
Operating Weight ： 12 200 – 12.800 kg Engine Rated Power ： 190 kW( 254 HP)
Backhoe Bucket ： ISO Heaped : 0.19 – 0.66 m3 Operating Weight ： 31 800 – 34 800 kg
Backhoe Bucket ： ISO Heaped : 1.15 – 1.86 m3
Model Code ： ZX160LC-5A
Engine Rated Power ： 79.2 kW( 106 HP)
Operating Weight ： 16 600 kg
Model Code ： ZX200-5A / ZX200LC-5A / ZX210H-5A /

ZX210LCH-5A / ZX210K-5A / ZX210LCK-5A
Engine Rated Power ： 113 kW( 152 HP)
Operating Weight ： 19 700 – 21 500 kg
Model Code ： ZX240-5A / ZX240LC-5A / ZX250H-5A /
ZX250LCH-5A / ZX250K-5A / ZX250LCK-5A
Model Code ： ZX300-5A / ZX300LC-5A
Copyright of this manual beings to Hitachi Construction Machinery, Duplication, reproduction,

transfer and the like are prohibited. Never hand this manual over to customers. Reproduction or
any figures, Illustrations, graphs and statement for the state of advertising are prohibited.
Photographs, names and data may differ in part from the find specifications. © Hitachi Construction Machinery Co., Ltd. 2015 All right reserved
Product Concept 2
Product Concept and Key Benefits
Brand
Concept Built on the foundation of superb
technological capabilities, Hitachi
Construction Machinery is committed to
Key Benefits of ZAXIS-5 Series
providing leading-edge solutions and New ZAXIS-5 features high quality, low fuel
services to contribute as a reliable partner consumption, and high durability, called the key
to the business of customers worldwide. benefits. The outcome is low running costs.
Low Fuel
Consumption
Product As well as customers, dealers and High

Quality Key Benefits : Low Running Costs
Concept manufacturers also have their own visions and
dreams. New ZAXIS is destined to achieve
such visions and dreams with flexible and
High
optimum solutions regardless of the Durability
surrounding circumstances and
environments. We would like to contribute to
create an enriched living space. This is our
common vision and dream.
New ZAXIS, which is empowered by

comprehensive evolution, will realize
customers’ visions and dreams, and pioneer
your colorful future.
© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Aims of Development 3
More Production with

Engine Outstanding Durability.
Less Fuel
• Mechanisms for low-grade-fuel, and High production with less fuel • Strengthening load-bearings are as
increasing durability consumption through a new hydraulic Improving engine and hydraulic device
system durability
Enhanced Operator
Multi-display Monitor Simplified Maintenance
Comfort
Operation information indicated on the Easy engine area cleaning

Pressurized cab to keep dirt out.
monitor screen Dust preventive net
Ample legroom
Machine conditions and settings
Double-sliding seat/console, reducing indicated on the monitor screen, too
rattling

Contents 4
Overview of ZAXIS-5A Series P5

Chapter 1 Performance P18
Chapter 2 Durability P33
Chapter 3 Maintenance P61
Chapter 4 Safety P74
Chapter 5 Controllability/Operator Comfort P86
Chapter 6 Multi-function Monitor P100
Chapter 7 Environmental Conservation P105
Chapter 8 Versatility P109
Chapter 9 Appendix P117

5
Overview of ZAXIS-5A Series

Major Improvements

Overview of ZAXIS-5A Series Major Improvements 6
Walk Around (Major Improvements) • Fuel tank with easy water drainage
• Long-lasting cleanness with SC (Self-cleaning)
coating
• Remote control devices can be added to the
engine oil filter and fuel filter for single position
• Wide entryway for ease of access replacement..
• Spacious legroom • Higher durability due to the D-construction frame
• Wide field of vision • Outer cover brings greater durability
• Double-slide seat which is stable and • Easy to use dust-preventative net
easy to adjust • Hydraulic machinery with improved durability
• Fully-automatic air conditioning as
standard
• Easy-to-see high-definition monitor
• Easy to clean air-conditioning filter
• ISO standard ROPS compatible cab
(Option)
• High-durability boom coupling

• Highly lubricated front coupling thanks
to the HN Bush and WC sprayer
• Long-lasting flat bottom bucket
• Clean engine which conforms to
regulations
• New engine with improved fuel line
and coolant line durability
• Fuel-efficient design
• Highly durable front idler and idler bracket
• Power-boost for higher digging power
• Strengthened traveling motor bracket
• Strengthened top and bottom rollers
• Strengthened track frame
• X-beam with improved durability

A new engine
Major Improvements: with improved durability 7
NEW!! A range of mechanisms improve durability for low-grade-fuel.

Coolant system featuring an air Only for the 24t 4H series, and the 33t 6H series
expansion tank with improved air- Turbo featuring an overrun-prevention
bleeding capacity.
wastegate.
Location change for the dust-

preventative net on the front of the
radiator . Improved ease-of-
cleaning and clogging prevention. New injector supply pump with
improved tolerance and reliability.
Altered fuel injection control.

Improved injector piston reliability.
Strengthened fuel line

- Highly efficient pre-filter with water separation function
- Cartridge-type pre/main filter
Improved ignition in cold temperatures - Material accumulation is prevented and injectors are protected
Implemented a recirculation filter which returns through added positive pressure from the fuel line and the air
warm used fuel to the pre filter. exhaust channel. Protected injectors

Major improvements: Performance 8
NEW!! Compared to the ZX-3's P Mode, the ZX-5A's PWR Mode has
significantly decreased fuel consumption.
Comparison with ZX-3 P Mode for Production and Fuel Consumption
PWR Mode ZX-3

P-Mode
Production 97%
ZX200-5A
Fuel-consumption 86%
Production 98%
ZX240-4A
Production 93%
ZX330-5A
40% 50% 60% 70% 80% 90% 100% 110%
ZX-3 P Mode is the comparative index, set at 100%

NEW!! Comparing the ZX-5A's PWR Mode to the ZX-3's P Mode,

fuel consumption has significantly decreased.
Comparison with conventional ZX-3 P Mode for Production and Fuel Consumption
PWR Mode ZX-3

P-Mode
Production 100%
ZX130-5A
50% 60% 70% 80% 90% 100% 110% 120%
ZX120-3 P Mode is the comparative index, set at 100%
ZX-3
P-Mode
Production 90%
ZX160LC-5A
50% 60% 70% 80% 90% 100% 110% 120%
ZX160LC-3 P Mode is the comparative index, set at 100%

NEW!! Responding to the needs of a work-capacity based market,

the ZX300-5A is an improvement on the previous 270-class.
The highest level of work-capacity in its class is achieved
from strengthened engine output.
Comparison with ZX3 P Mode for Production and Fuel Consumption
PWR Mode ZX-3

P-Mode
Production 108%
ZX330-5A
50% 60% 70% 80% 90% 100% 110%

ZX270-3 P Mode is the comparative index, set at 100%

Major Improvements: Durability 11
Machine parts have been strengthened over previous models,

resulting even greater durability.
(Points in red feature new improvements, points in black are features shared across the ZX-3 series)
Improved pipe clamps Strengthened machinery casing

Strengthened boom - arm couplings result in more stable upper cover
piping
Strengthened handrails
Improved heat balance,
(Changed welding
results in greater overheat
position and bolt size)
control and lengthened life
Longer of the hydraulic machinery
lubrication
interval due to
the use of HN Strengthened
bushings. boom base Engine cover rattling
prevention
Arm
reinforce-
Durability due to ment
the WC sprayer Strengthened
traveling motor
bracket
Stronger bracket
D-frame
Strengthened
Strengthened idler bracket X-beam
Stronger side-step
Strengthened
raising/lowering
roller *Pictured: ZX200-5A © Hitachi Construction Machinery Co., Ltd. 2015 All right reserved
Major Improvements: Comfortable cab 12
The cab interior is more spacious, and the monitor and console have
been significantly updated.
ZX-5A ZX-3
Large window New-model console
New-model monitor Plenty of legroom

Major Improvements: Wider field of view 13
Windows and mirrors have been enlarged, providing a wider field of view.
ZX-5A ZX-3
Larger
mirror
Larger
window
Enlarged
space

Major Improvements: Multi-purpose monitor 14
Large-model with high-resolution color liquid crystal display monitor that is easy to see in the
daytime.
Not only does the monitor display coolant water temperature and fuel level, but also operation mo
ZX-5A ZX-3
Multi-function,
large-screen,
high-definition
multi-monitor

Major Improvements: Easy to maintain 15
ZX-5A ZX-3
Battery disconnect switch

allows the battery to be
turned ON/OFF during
maintenance or if the
machine is left unused for
a long period.
Dust-preventative net,
Parallel-arranged cooling unit* easy to install and
(excl. ZX130-5A) remove when
standing at ground
Opening/closing air- level
conditioning condenser*
(excl. ZX130-5A) *:Also used in the ZX-3 series
Major Improvements: Easy to maintain 16
ZX-5A ZX-3
The materials chosen Radiator cleaning

for sound-prevention opening Radiator cleaning
and sealing are new (Former models) opening
materials with high Dust can be
durability removed using an
air-blower from the
Place the engine oil refilling Expansion tank which rear of the radiator
opening higher to make improves coolant water
refilling easier pipe’s air-bleeding
(Only for ZX130-5A, capacity. No work is
ZX160LC-5A) required to add coolant
water as in former models

Selling Points
18
Chapter 1
Performance

Chapter 1 Performance 19
Enhanced Performance
Reduction in Fuel Consumption Compared to the Conventional P Mode
According to the data for the conventional Based on these analyses data, operation patterns and
ZAXIS including its operation pressure and work time ratio have been projected, as well as
engine speed collected and analyzed with production and fuel consumption have been calculated.
Hitachi’s Global e-Service, we found that As a result, compared to the conventional ZAXIS-3 P
larger machines had higher work load (pump Mode, the new ZAXIS PWR Mode can reduce the fuel
consumption by 12-14 % although the production
load pressure).
becomes slightly reduced.
Also, in ECO Mode, the fuel consumption can be
Furthermore, through the data showing
reduced by more than 10% compared to own PWR
fluctuation of the engine speed, we found the mode.
auto-idle work status and low-idle usage
 Work Time Ratio (From the results of the
frequency. Global e-Service analysis)
Work Time ratio
 Pump Load Changes  Engine Speed
30 t 12 t 20 t 24 - 28 t 30 t
Auto-idleclass
12 t class Stand-by time 10 - 30%
Frequency
20 t class
Frequency
Low-idle 12 t
class Grading work 20 - 40%
30 t class
Light excavation 20 - 40%
20 t
class
Heavy excavation 5 - 30%
Low Pump load pressure High Engine speed

Workload/Fuel Consumption Comparison ZX200-5A/ZX240-5A/ZX330-5A
 Comparison with Conventional ZX-3 P Mode for

Production and Fuel Consumption
ZX-3 ZX-5A
PWR Mode P Mode ECO Mode PWR Mode
Production 97% Production 94%

ZX200-5A ZX200-5A
Fuel consumption 86% Fuel consumption 90%

ZX240-4A ZX240-5A

ZX330-5A ZX330-5A
40% 50% 60% 70% 80% 90% 100% 110% 50% 60% 70% 80% 90% 100% 110% 120%
ZX-3 P Mode is the comparative index, set at 100% ZX-5A PWR Mode is the comparative index, set at 100%
Compared to the ZX-3's P Mode, the ZX-5A's PWR Fuel consumption in ECO Mode is 10-14% lower than
Mode has decreased fuel consumption by 13-14%. in PWR Mode and fuel efficiency has been significantly
improved.

Workload/Fuel Consumption Comparison ZX300-5A
Comparison with conventional ZAXIS P Mode for

PWR Mode ZX270-3 ECO Mode ZX270-3

P-Mode PWR Mode

ZX330-5A ZX330-5A
ZX130-5A
Fuel-consumption 105% Fuel-consumption 83%
50% 60% 70% 80% 90% 100% 110% 50% 60% 70% 80% 90% 100% 110%
Reduced
ZX-3 P Mode is the comparative index, set at 100% ZX-5A PWR Mode is the comparative index, set at 100% by 16%
8% of productivity is increased and fuel efficiency is higher Fuel consumption in ECO Mode is 17% lower than in PWR
although the fuel consumption becomes worse compared to Mode.
ZX270-3 P Mode.

Workload/Fuel Consumption Comparison ZX300-5A
 Comparison with Conventional ZAXIS P Mode for

ZX270-3 ZX270-3

ZX300-5A ZX300-
ZX130-5A
50% 60% 70% 80% 90% 100% 110% 50% 60% 70% 80% 90% 100% 110%
Reduced
ZX-3 P Mode is the comparative index, set at 100% ZX-3 PWR Mode is the comparative index, set at 100% by 16 %
8% of productivity is increased and fuel efficiency is Fuel consumption in ECO Mode is 17% lower than in
higher although the fuel consumption becomes worse PWR Mode.
compared to ZX270-3 p mode

Workload/Fuel Consumption Comparison ZX130-5A/ZX160-5A
Comparison with conventional ZAXIS P Mode for

PWR Mode ZX120-3 ECO Mode ZX120-5A
P-Mode PWR Mode

ZX130-5A ZX130-5A
50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX120-3 P Mode is the comparative index, set at 100% ZX120-5A PWR Mode is the comparative index, set at 100%
ZX160-3 ZX160LC-5A
Reduced
P-Mode PWR Mode
by 16%

ZX160LC-5A ZX160LC-5A
50% 60% 70% 80% 90% 100% 110% 120%
50% 60% 70% 80% 90% 100% 110% 120%
ZX160-3 P Mode is the comparative index, set at 100% ZX160LC-5A PWR Mode is the comparative index, set at 100%
Compared to the P Mode used in the past, the ZX130-5A's Fuel consumption in ECO Mode is 11-12% lower than in
PWR Mode has decreased fuel consumption by 13%. PWR Mode.
Compared to the P Mode used in past machines, the ZX160-5A
has decreased fuel consumption by 12%.

Workload/Fuel Consumption Comparison ZX130-5A/ZX160-5A
 Comparison with Conventional ZAXIS P Mode for

ZX120-3 ZX120-5A

ZX130-5A ZX130-5A
50% 60% 70% 80% 90% 100% 110% 120% 50% 60% 70% 80% 90% 100% 110% 120%
ZX120-3 P Mode is the comparative index, set at 100% ZX120-5A PWR Mode is the comparative index, set at 100%
ZX160-3 ZX160LC-5A
Reduced
PWR Mode
P Mode by 16 %

ZX160LC-5A ZX160LC-5A
50% 60% 70% 80% 90% 100% 110% 120%
50% 60% 70% 80% 90% 100% 110% 120%
ZX160-3 P Mode is the comparative index, set at 100% ZX160LC-5A PWR Mode is the comparative index, set at 100%
Compared to the P Mode used in the past, the ZX130-5A's Fuel consumption in ECO Mode is 11-12% lower than
PWR Mode has decreased fuel consumption by 13%. in PWR Mode.
Compared to the P Mode used in past machines, the
ZX160-5A has decreased fuel consumption by 12%.

Hydraulic System
New Hydraulic System — HIOS III New (ZX130-5A)
The hydraulic boosting system and enhanced boom Compatibility Chart by Model
recirculation system are added to the conventional
ZX130-5A ZX160-5A ZX200-5A
hydraulic system.
 Agile operation at operator's will ZX240-5A ZX300-5A ZX330-5A

 Smooth simultaneous operations
 Fingertip control with less operator fatigue
The original hydraulic system has already been mounted on the EX-5 (This system is used in ZAXIS160-330
series, and is further refined as the HIOS III on the new ZAXIS series. classes more than ZX-3)
The actuator can be quickly operated by efficient hydraulic control,
and hydraulic pump also precision controlled according to the load to
reduce fuel consumption, enhancing cost savings.

Hydraulic Boosting System New (ZX130-5A)
Compatibility Chart by Model

During arm roll-in and boom raising operations,
excessive pressurized oil in the boom rod is flowed ZX130-5A ZX160-5A ZX200-5A
to the arm cylinder bottom side so as to achieve
speedy arm operation by increased flow.
ZX240-5A ZX300-5A ZX330-5A
(This system is used in ZAXIS160-330

classes more than ZX-3)

Enhanced Boom Recirculation System
By circulating the pressurized oil in the boom cylinder Compatibility Chart by Model
bottom side when lowering the boom, the pressurized oil ZX130-5A ZX160-5A ZX200-5A
from the pump can be efficiently used to the arm.
ZX240-5A ZX300-5A ZX330-5A

Digging Performance
Power-Boost New
Our long-popular power boost feature has been increased by 10 % over normal mode in the new ZAXIS
(6% in ZAXIS130-5A and conventional ZAXIS160 – 330 models) with the aim of having the operator feel
the difference during excavation work.
Conventional Conventional
ZX130-5A ZX240-5A
ZX120-3 ZX240-3
Normal Power Boost Normal Power Boost Normal Power Boost Normal Power Boost
Bucket kN 99 104 99 - Digging

Bucket kN 170 188 170 180
Digging
force force
Arm kN 65 69 65 - Arm kN 118 131 118 125
ZX160LC-5A ZX300-5A
ZX160-3 ZX270-3
Digging
Bucket kN 102 112 102 108 Digging
Bucket kN 182 202 182 193
force force
Arm kN 82 91 82 87 Arm kN 130 144 130 137
ZX200-5A ZX330-5A
ZX200-3 ZX330-3
Digging
Bucket kN 143 158 143 151 Digging
Bucket kN 222 246 222 234
force force
Arm kN 103 114 103 109 Arm kN 167 185 167 176

Lifting Performance
Increased Auto Power Boost New
The amount of automatic pressure boost in the Compatibility Chart by Model

Auto Power Boost, which automatically boosts ZX130-5A ZX160-5A ZX200-5A
lifting power when loads are heavy, has been
increased to 10 % over normal in the new ZAXIS
(6% in ZAXIS130-5A and conventional ZAXIS160 - ZX240-5A ZX300-5A ZX330-5A
330 models).
Swing Performance
Improved Swing Torque New
Swing torque in the new ZAXIS240,300 have increased by 9 % over Compatibility Chart by Model
conventional models. It is now easier to carry out side wall digging
with using swing, and swing performance on slope has also been ZX130-5A ZX160-5A ZX200-5A
improved. X X X
ZX240-5A ZX300-5A ZX330-5A
ZX240-5A ZX240-3 ZX300-5A ZX270-3
X
Swing Torque
77.5 71 90.5 83
(kNm)

Travel Performance
Increased Traction Force New
The traction force in the ZX130-5A is increased by 15%. Compatibility Chart by Model
Powerful travel feeling. ZX130-5A ZX160-5A ZX200-5A
X X
Conventional
ZX130-5A ZX240-5A ZX300-5A ZX330-5A
ZX120-3
X X X
Traction force kN 117 102
Attachments
Further Improved Attachment Replacing Support System New
Like the conventional ZAXIS models, the Compatibility Chart by Model
new ZAXIS offers the ability to easily ZX130-5A ZX160-5A ZX200-5A
switch valves and change set flows using
the multi function monitor.
The new ZAXIS provides ability to register ZX240-5A ZX300-5A ZX330-5A
easy-to-remember names for each of the
settings.
Total of 11 types for pressure and flow
can be preset.

Further Improved Attachment Replacing Support System New

With the new ZAXIS, the number of
hours that the breaker has been used ZX130-5A ZX160-5A ZX200-5A
for can be displayed on the multi
function monitor.
In addition, since the breaker operation ZX240-5A ZX300-5A ZX330-5A
hours and working ratio can be viewed,
the operator can verify the time when
the hydraulic oil and filter should be
replaced. (with resettable trip function)
Breaker Alarm Warns of Continuous Use (Opt.) New

With the new ZAXIS, the operator can set an
ZX130-5A ZX160-5A ZX200-5A
alarm function that displays a warning icon
and sounds a warning buzzer when there is
‘more than one minute of continuous use’ of ZX240-5A ZX300-5A ZX330-5A
the breaker, which is forbidden during
breaker work. This is useful in preventing
abnormal wear to the chisel and in protecting
the hydraulic components.

Engine Warm-up in Cold Environments

Engine Warming up System for Automatic Warm-up
This system automatically increases the engine speed in cold
weather to quickly warm up the hydraulic oil and coolant to ZX130-5A ZX160-5A ZX200-5A
the proper temperature.
ZX240-5A ZX300-5A ZX330-5A
Standardization of the cold fuel resistance valve which prevents gas-oil from waxing. New
When fuel temperature is low, warm return fuel is fed from Compatibility Chart by Model
common rail to pre-filter to prevent clogging due to waxing. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Fuel which has

become waxy
33
Chapter 2
Durability

Chapter 2 Durability 34
Engine connection
New engine with improved durability New
While considerably decreasing exhaust compared to previous models, various countermeasures were also carried out
to improve durability for low-grade fuel.
Only for the 24t 4H series, and the 33t 6H series
Turbo featuring an overrun-prevention

Coolant system featuring an air
wastegate.
expansion tank with improved air-
bleeding capacity.
Location change for the dust-

preventative net on the front of the New injector supply pump with
radiator . Improved ease-of- improved tolerance and reliability.
cleaning and clogging prevention.
Altered fuel injection control.

Improved injector piston reliability.
Strengthened fuel line
- Highly efficient pre-filter with water separation function
- Cartridge-type pre/main filter
- Material accumulation is prevented and injectors are protected
through added positive pressure from the fuel line and the air
Improved ignition in cold temperatures exhaust channel. Protected injectors
Implemented a recirculation filter which returns
warm used fuel to the pre filter.

Fuel filter New
No. of fuel filters

2 fuel filters are installed, improving results from low-grade gas use. Also,
ZX130-5A ZX160-5A ZX200-5A
the fuel pump has been enlarged, and had filter functionality added,
improving fuel line reliability. 2 2 2
ZX240-5A ZX300-5A ZX330-5A
*ZX300/330-5A are equipped with 2 fuel pre-filters, and a total of 3 filters.
2 3 3
Fuel main filter Fuel pre-filter

Fuel pump
(With highly efficient
water separation function)

Expansion tank adopted for use New

Expansion tank adopted for use in place of a reserve tank.
ZX130-5A ZX160-5A ZX200-5A
Air bleeding in the cooling channel has been improved,
increasing the reliability of the cooling system. Decreased the
risk of overheating and engine damage. ZX240-5A ZX300-5A ZX330-5A
Expansion tank (fully sealed) Reserve tank as previously used (conventional seal model)
The fully enclosed model

means the tank requires
refilling with coolant water
less frequently.
EGR's air bleeding The position of the
capacity improved EGR is higher up,
due to the air making it difficult for
Pusher bleeding system. air to escape.
cap Pusher
Air bleeding cap
circuit Air bleeding
circuit
Expansion
tank
Make-up Reserve
circuit tank
Water
pump
Water The conventional seal
pump model requires coolant
water to be refilled
The newly adopted cooling system
frequently.
Cooling System
Improved heat balance New
Expanded the oil cooler’s capacity, and changed the pump Compatibility Chart by Model
control. Thanks to this, the balance has improved significantly. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Oil temperature
High Excavation
An improvement in operational oil temperature
Leveling
within the ZX330 series of over 10°C
Low
ZX330-3 ZX330-5A

Dust-proof Indoor Net New

In the new ZAXIS-5A, the dust-proof indoor net has been placed at the
ZX130-5A ZX160-5A ZX200-5A
external side of the air conditioner condenser and fuel cooler.
In addition, since the dust-proof indoor net has been moved away from the
fan in the new ZAXIS-5A, dust and particles can be caught evenly without ZX240-5A ZX300-5A ZX330-5A
gathering them together in a single location.
 Position of the New ZAXIS Dust-proof Indoor Net  Position of the Conventional ZAXIS' Dust-Proof
Indoor Net
Fan Fan
Oil Cooler Radiator Intercooler Oil Cooler Radiator Intercooler

Less Flow
Air Conditioner Condenser Dust-Proof Indoor Net
Dust
Dust-proof Indoor Net
Fuel Cooler Air Conditioner Condenser
Dust

Air cooling re-circulation prevention New

So that warm air expelled from the radiator isn’t, the radiator intake and the
radiator‘s rear end exhaust need to be separate from each other. This ZX130-5A ZX160-5A ZX200-5A
separating construction was reevaluated with the ZX-5A. While minimizing
the gap through the use of durable partitions and supplementary materials,
the material used to seal the gap is highly durable foam rubber (EPDM foam). ZX240-5A ZX300-5A ZX330-5A

Hydraulic machinery connections

Lengthening lifespan of hydraulics New
Improved durability of the sealing material Compatibility Chart by Model
used in the hydraulics. In addition to a ZX130-5A ZX160-5A ZX200-5A
decrease in oil temperature, the
X
improvements in heat balance have also
achieved an increase in the lifespan of the ZX240-5A ZX300-5A ZX330-5A
hydraulics.
Longer-life low-pressure piping New

Removed the coupling of low pressure piping to standard piping and Compatibility Chart by Model
implemented a hydraulic hose and new-model hydraulic clamps. This ZX130-5A ZX160-5A ZX200-5A
has resulted in preventing looseness in piping coupling and an
extended lifespan.
ZX240-5A ZX300-5A ZX330-5A
Piping + coupling
Hydraulic hose
Piping + coupling
Hose + constant torque clamp
Constant torque clamp to keep tightening

torque via the spring washers even if
hose diameter is deformed
Improving durability of the main pump New

The main pump’s bearings were strengthened, improving Compatibility Chart by Model
durability.
ZX130-5A ZX160-5A ZX200-5A
X
ZX240-5A ZX300-5A ZX330-5A
X X
Improved
durability

Upperstructure
Rugged swing motor top cover New
Changed the construction of the swing motor's upper cover, Compatibility Chart by Model
resulting in improved hardness and durability. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Door catch that reduces rattling of the covers New

New door catch. By doing so, rattling of door during operation Compatibility Chart by Model
(especially during breaker operations) was suppressed
ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A

Handrail strength improved New

Improved handrail strength, preventing rattling Compatibility Chart by Model
ZX130-5A ZX160-5A ZX200-5A
Handrail
ZX240-5A ZX300-5A ZX330-5A
Welding position is
improved
Bolt size is increased

Center of gravity position is
improved
Strong D-section frame

The time-tested D-section frame has been adopted for Compatibility Chart by Model
higher rigidity of the upperstructure cover. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A

Air cleaner double filters

Improved dust-proofing using 2 types of elements, Compatibility Chart by Model
which protects the engine.
ZX130-5A ZX160-5A ZX200-5A
Inner element
ZX240-5A ZX300-5A ZX330-5A
Standard element
(Outer element) Note: The inner element is to prevent dust from entering the
engine when the outer element is cleaning. Do not remove
the inner element unless to replace it.
Engine cover catch New

Changed the engine cover’s catch to a bonnet catch. Doing Compatibility Chart by Model
so suppresses cover rattling during operation (especially ZX130-5A ZX160-5A ZX200-5A
during breaker operation) even for a large engine cover.
X
ZX200-5A ZX240-5A ZX300-5A ZX330-5A

Undercarriage
Strengthened Travel Motor Bracket New
The travel motor bracket’s upper and lower plates have Compatibility Chart by Model
been lengthened in the new ZAXIS. Thanks to this ZX130-5A ZX160-5A ZX200-5A
design change, stress has been reduced by about 40 %
and the reliability of the weld has been improved.
ZX240-5A ZX300-5A ZX330-5A
New ZAXIS Conventional ZX-3
Strengthened X-Beam New

The new ZAXIS has increased in size of the X-beam, improving
strength. Compatibility Chart by Model
ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A

Integrated Idler and Adjuster New

The front idler and adjuster cylinder have been integrated in the new Compatibility Chart by Model
ZAXIS, improving their durability. ZX130-5A ZX160-5A ZX200-5A
In addition, the bracket that had supported the adjuster cylinder is no X
longer required due to this integration, and mud no longer clogs in
this area. ZX240-5A ZX300-5A ZX330-5A
Conventional ZX-3
Idler and adjuster are separated
Strengthened Bearing by Size Increase New

The sliding surface of the bearing part that supports the front Compatibility Chart by Model
idler and that contacts the side frame has been significantly
enlarged, thus its wear resistance and durability have been ZX130-5A ZX160-5A ZX200-5A
largely improved. X
ZX240-5A ZX300-5A ZX330-5A
A B
A B
Extended-lifespan raising/lowering roller New

Changed the construction and shape of the raising/lowering roller from that Compatibility Chart by Model
used in previous models (ZX-3 series), resulting in an extended lifespan. The
ZX130-5A ZX160-5A ZX200-5A
changes were as follows.
((2) only)
(1) Changed to a shape that makes it difficult for dirt to enter ZX240-5A ZX300-5A ZX330-5A
(2) Changed the shape of the seal groove, increasing seal durability
(3) Changed and strengthened the bush, improving lubrication results for the
oil groove.
(1) Changed to a shape that makes it

difficult for dirt to enter
(3) Changed and strengthened the bush,

improving lubrication results for the oil groove.
(2) Changed the shape of the seal groove,

increasing seal durability

Increase in number of track guards New

Increased the number of track guards Compatibility Chart by Model
This was done to lighten the torsional load ZX130-5A ZX160-5A ZX200-5A ZX240-5A ZX300-5A ZX330-5A
on the track link and improve its ability to (Only for Long
X X X
prevent derailment. Restricts damage to Crawlers)
the track link and rollers
ZAXIS200LC ZAXIS240
ZAXIS200LCK ZAXIS250K
ZX-3 ZX-5A ZX-3 ZX-5A
ZAXIS200LCH ZAXIS250H

ZAXIS240LC
ZAXIS250LCK
ZAXIS300
ZX-3 ZX-5A
ZX-3 ZX-5A ZAXIS250LCH
ZAXIS300LC

Larger track guards New

Enlarged track guards suppress wear on the Compatibility Chart by Model
track link pin and damage to the bottom roller. ZX130-5A ZX160-5A ZX200-5A
X X X
ZX240-5A ZX300-5A ZX330-5A
X
Extended downwards 13mm
Width of the bottom increased by 15mm

Reinforced Idler Bracket with Slanted Side Frame New

The side frame of the idler bracket is slanted on Compatibility Chart by Model
both sides which enlarges the cross-sectional area ZX130-5A ZX160-5A ZX200-5A
of the external surface of the idler bracket. By this
X
change, the durability of the idler bracket has been
improved and mud can be easily removed from both ZX240-5A ZX300-5A ZX330-5A
sides of the side frame.
A B
A B
Strengthened Bushing on the Upper Roller New
The bushing on the upper roller has been changed to the Compatibility Chart by Model
wear-resistant material, which has improved the durability. ZX130-5A ZX160-5A ZX200-5A
Bushing ZX240-5A ZX300-5A ZX330-5A

Strengthened traveling motor cover New

Increased thickness of the traveling motor’s cover, Compatibility Chart by Model
improving its strength. ZX130-5A ZX160-5A ZX200-5A
Also change bolt position and changed the number of
bolts used, suppressing bolt loosening. X X X
ZX240-5A ZX300-5A ZX330-5A
X
The previously used ZX-3 traveling The ZX-5A traveling motor cover
motor cover Thickness: 8.0 mm
Thickness: 4.5mm

Front
Reinforced Resin Thrust Plates for Noise Prevention
Thickening the thickness of the Compatibility Chart by Model
reinforced resin thrust plates has
ZX130-5A ZX160-5A ZX200-5A
prolonged their lives.
ZX240-5A ZX300-5A ZX330-5A
Improved HN Bushing New

The depth of the channels grooved on the HN bushing has been
doubled to prevent foreign substances such as wear debris from
clogging. ZX130-5A ZX160-5A ZX200-5A
Conventional ZX-3
ZX240-5A ZX300-5A ZX330-5A

Enhanced Wear-resistance Performance by WC Thermal Spray

WC (Tungsten-Carbide) thermal spray is applied on the contact Compatibility Chart by Model
surface of the connection between the arm end and the bucket.
This has delivered significant reduction in wear of the contact surface ZX130-5A ZX160-5A ZX200-5A
and rattling.
ZX200 CAT 320C ZX240-5A ZX300-5A ZX330-5A

(Hour meter 7 640 h) (Hour meter 5 830 h)
Note: WC Thermal spray is not yet applied to CAT D Series.
Flat-bottom Bucket
·Weld on the bucket side plates is improved. Compatibility Chart by Model
·The side plates do not projected out the bottom plate. Tracks of ZX130-5A ZX160-5A ZX200-5A
grading are fine.
Flat bottom bucket
ZX240-5A ZX300-5A ZX330-5A
Side plate
Reinforcement
Side plate Bottom
plate (Inner) In a non-flat bottom bucket, the welding in
this area will wear, and the reinforcement
Welded side plate can come off.
place
Flat bottom bucket Wear plate
Non-Flat bottom bucket

Addition of Piping Clamp New
A clamp is added to the Added piping clamp

boom top to secure piping,
eliminating of jolts of piping. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Changed Clamping Method (for improving clamp durability) New

The clamping method for the front attachment pipings that Compatibility Chart by Model
connect to hydraulic hoses has been reviewed, resulting in
ZX130-5A ZX160-5A ZX200-5A
preventing the clamp from loosening and damaging.
This also has improved the clamp durability. X
ZX240-5A ZX300-5A ZX330-5A
New clamp Conventional clamp

Strong Boom End/Foot New

The bushings have been installed in the brackets at
the boom end and the boom foot (upperstructure ZX130-5A ZX160-5A ZX200-5A
frame side) for improving their durability. (Only for boot-frame)
ZX240-5A ZX300-5A ZX330-5A
Installed bush, increasing durability.

Options
Reinforcement Arm (Opt.)
A (lower surface) B (upper surface)
Reinforcement
Plate
Size (mm) 1 050 1 300

New
ZX130-5A
High-Tensile steel: Rolled steel:
Material
510 N/mm³ class Tensile strength 400-500 N/mm³
Plate thickness
(mm)
9 9
Reinforcement
Plate
New Size (mm) 1 200 1 500

ZX160-5A High-Tensile steel: Rolled steel:
Material
510 N/mm³ class Tensile strength9400-500 N/mm³
Plate thickness
(mm) 9 9
Reinforcement
Plate
New 1 500
ZX200-5A Size (mm) 1 350
Material
Plate thickness
(mm) 9 9

Options
Reinforcement Arm (Opt.)
A (lower surface) B (upper surface)
Reinforcement
Plate
Size (mm) 1 800

New
1 500
ZX240-5A
Material
Plate thickness
(mm)
9 12
Reinforcement
Plate
New Size (mm) 1 500 1 800

ZX300-5A High-Tensile steel: Rolled steel:
Material
510 N/mm³ class Tensile strength9400-500 N/mm³
Plate thickness
(mm) 9 9
Reinforcement
Plate
New
1 500 2 200
ZX330-5A Size (mm)
Material
Plate thickness
(mm) 12 12

Return Circuit Line Filter (Opt.) New
For machinery with hydraulic breaker, a line filter with a high performance Compatibility Chart by Model
element (micro-glass) is fitted to the return lines from the hydraulic breaker in
ZX130-5A ZX160-5A ZX200-5A
order to further capture any particles.
X X
ZX240-5A ZX300-5A ZX330-5A
ZX200-5A
Pre-cleaner (Opt.) New

The pre-cleaner is used in dusty environments. Collected dust is discharged Compatibility Chart by Model
automatically, reducing the frequency of filter cleaning and extending filter life. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A

Track Undercover (Opt.)

The track undercover protects the center joint
from items stuck up from below.
ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Full Track Guard (Opt.)

Lower rollers are all protected with track Compatibility Chart by Model
guards to prevent misalignment of track links
during steering, increasing durability. ZX130-5A ZX160-5A ZX200-5A
X X
ZX240-5A ZX300-5A ZX330-5A

High-performance Hydraulic Filter Kit (Opt.)

High-performance element (microglass) captures the dust in
the hydraulic oil. The high-performance filter kit includes a ZX130-5A ZX160-5A ZX200-5A
restriction indicator in its filter casing that shows the warning
sign for the replacement timing on the multi function monitor.
ZX240-5A ZX300-5A ZX330-5A
This is recommended to use for machines that uses their
breakers frequently.
Harness
Note: Since the standard filter casing does not include the restriction
High performance indicator, the warning device will not work with the standard
element
element.

61
Chapter 3
Maintenance

Chapter 3 Maintenance 62
Check Engine Oil Level and Coolant Level from the Operator’s Seat New
With the new ZAXIS, engine oil level and coolant level can be easily checked Compatibility Chart by Model
using the multi function monitor.
ZX130-5A ZX160-5A ZX200-5A
When the check switch pushed with the key switch set to ON, an icon
appears in the multi function monitor, indicating the state of engine oil level ZX240-5A ZX300-5A ZX330-5A
and coolant level by color.
Press
and hold
LEFT: Engine oil check

RIGHT: Coolant level check Note: In order to check for impurities in the
Green: OK oil, please check the oil using the level
Red: Insufficient gauge during the monthly inspections.

The Dust-proof Indoor Net Is Easier to Detach New
Thanks to an easy-to-use locking mechanism, the dust-proof indoor net Compatibility Chart by Model
can be attached and detached easily in the new ZAXIS. ZX130-5A ZX160-5A ZX200-5A
In addition, the dust-proof indoor net has been placed at the external side
of the air conditioner condenser and fuel cooler. ZX240-5A ZX300-5A ZX330-5A
Net
Release
Inside Outside
net net
Lock

Expansion Tank New

Expansion tank adopted for use in place of the
previously used reserve tank. By employing an
expansion tank, the cooling system has become ZX130-5A ZX160-5A ZX200-5A
completely enclosed, which lowers the frequency with
which coolant is refilled compared to previous models.
ZX240-5A ZX300-5A ZX330-5A
Expansion tank The previously used reserve tank

The cooling system is now completely enclosed, The cooling system was sealed using the
making the need for coolant refilling less conventional model and coolant needed to be
frequent. refilled frequently.

Openable Air Conditioner Condenser

The air conditioner condenser can be Compatibility Chart by Model
opened for easy cleaning of the condenser
itself and radiator located behind. ZX130-5A ZX160-5A ZX200-5A
X
ZX240-5A ZX300-5A ZX330-5A
One-touch Openable Upper Cover
In the new ZAXIS, air can be blown Compatibility Chart by Model

through the one-touch openable upper ZX130-5A ZX160-5A ZX200-5A
cover above the radiator. This is
convenient for clearing severe clogs
in the radiator, etc. ZX240-5A ZX300-5A ZX330-5A

Easily Detachable Air Conditioner Filter

Exterior Air Filter
ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
SC (Self-Cleaning) Painting
SC paint, which has hydrophilic property,
is coated on the machine for self-cleaning ZX130-5A ZX160-5A ZX200-5A
by flowing away dirt together with rainwater.
So there is almost no trace of rainwater.
If any trace remains, it is easy to clean it out. ZX240-5A ZX300-5A ZX330-5A
Fouling states after two-month operation

Easy Mud Removal Idler Bracket New

The upper-surface idler bracket is slanted on Compatibility Chart by Model
both sides, making it easier to remove mud.
ZX130-5A ZX160-5A ZX200-5A
X
ZX240-5A ZX300-5A ZX330-5A

Maintainability
Maintenance Timing Alert
Replacement timing of hydraulic oil Compatibility Chart by Model

and fuel filters is alerted to the
operator through the Multi function ZX130-5A ZX160-5A ZX200-5A
monitor according to the schedule
preset by the user each time when
turning the key switch. The ZX240-5A ZX300-5A ZX330-5A
scheduled maintenance can prevent
the failure of the machine.
Maintenance Interval New

 Front Pin Greasing Interval and Consumables Replacement Interval Unit : Hour
Fuel filter exchange interval
are extended to 1 000 hours ZX-5A ZX-3
from 500 hours. Around bucket → 500
Greasing Boom foot → 500
Others for front → 500
Engine oil → 500
Engine oil filter → 500
Hydraulic oil → 5 000
Consumables Hydraulic oil filter → 1 000
Fuel filter 1 000 500
Air cleaner filter → 1 500 or 1 year
A/C filter (inside/outside) cleaning → 500

Bottom Cover for Fuel Tank New

An opening designed for easy cleaning Compatibility Chart by Model
has been set up at the base of the fuel tank
to improve accessibility. ZX130-5A ZX160-5A ZX200-5A
Furthermore, the dust resistance of the tank is
greatly improved by better sealing performance
ZX240-5A ZX300-5A ZX330-5A
over conventional ZAXIS.
Mud Proof Lubricanting Point for the Adjuster New

The new ZAXIS’ grease nipple at the track adjuster, which Compatibility Chart by Model
had been located below the upper roller, has been ZX130-5A ZX160-5A ZX200-5A
relocated to a new position to avoid the mud.
ZX240-5A ZX300-5A ZX330-5A
Upper Roller
Greasing Point

Conveniently Located Inspection Points
Filters are located for convenience of inspection and Compatibility Chart by Model
replacement from the ground and concentrated in ZX130-5A ZX160-5A ZX200-5A
the pump room allowing one side maintenance.
ZX240-5A ZX300-5A ZX330-5A
Fuel pre-filter
Pilot filter
Air cleaner Washer tank
Fuel main-filter
Engine oil Fuel solenoid

filter pump (with filter)
Battery
New
Fuel tank water
drainage cock

Engine oil filler location New
The engine oil filler position is higher, making it Compatibility Chart by Model
easier to refill.
ZX130-5A ZX160-5A ZX200-5A
X
ZX240-5A ZX300-5A ZX330-5A
X X X
ZX130-5A
Anti-slipping plate
Anti-slipping plates are attached to various places around the
cover so that work on the machinery casing upper area can be Compatibility Chart by Model
carried out safely. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
ZX240-5A
Simplified drainage of engine oil
With an associated drainer, engine oil can be Compatibility Chart by Model

withdrawn. This is effective for vandalism protection. If ZX130-5A ZX160-5A ZX200-5A
only a cock is provided, it is more likely to suffer
vandalism.
ZX240-5A ZX300-5A ZX330-5A

Options
Options Offering Even Greater Convenience
Electric Fuel Refilling Unit (Opt.)
An electric fuel refilling unit enables to fill the fuel with an Compatibility Chart by Model
electric pump from a drum can and the like. Further more, ZX130-5A ZX160-5A ZX200-5A
there is another option which comes with a fuel filter, and it can
avoid impurities from entering from the drum can when fueling.
ZX240-5A ZX300-5A ZX330-5A

74
Chapter 4
Safety

Chapter 4 Safety 75
Safety Cab
A OPG-compliant Cab Protects the Operator
The new ZAXIS features an ISO-standard cab 46kg
to protect the operator with a seat belt on. ZX130-5A ZX160-5A ZX200-5A
This cab also complies with OPG top guard (Level I). 3m
ZX240-5A ZX300-5A ZX330-5A
 ISO Safety Standard

Name Standard Details
Structure for protecting OPG ISO 10262 Operator Protective Guards

against falling and flying This standard is specific to hydraulic excavators and stipulates ‘top guards’ and
objects ‘front guards’.
‘Top guard’ is a structure designed to protect against objects falling toward the
operator’s head. Energy absorption is set at Level I: 1,365J and Level II: 11,600J.
This means that the protective structure entity will not penetrate into the DLV even
when these amounts of energy are applied.
‘Front guard’ is a structure designed to protect against objects flying toward the
operator from a frontal direction. Energy absorption is set at Level I: 700J and
Level II: 5,800J. This means that the protective structure entity will not penetrate
into the DLV even when these amounts of energy are applied.
Note: DLV = Deflection Limiting Volume

Chapter 4 Safety 76
Seatbelt Display New

When the operator turn on the key Compatibility Chart by Model
for starting, the new ZAXIS displays
ZX130-5A ZX160-5A ZX200-5A
a warning indicator for 5 seconds
on the multi function monitor
to encourage that it be worn. ZX240-5A ZX300-5A ZX330-5A
Improved Visibility through Right-side Window New

The right-side glass window is widened for higher visibility. Compatibility Chart by Model
ZX130-5A ZX160-5A ZX200-5A

 View from Cab: Right side (New ZAXIS)  View from Cab: Right side (Conventional ZAXIS)
ZX240-5A ZX300-5A ZX330-5A

Chapter 4 Safety 77
Improved Visibility through Left-side Window New

The left bottom side glass window is enlarged for higher visibility. Compatibility Chart by Model
 New ZAXIS  Conventional ZAXIS ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Improved Forward Visibility New

The front window can be widened with The new ZAXIS’ color monitor Compatibility Chart by Model
the help of the strengthened cab frame has been kept to the same size
for improved forward visibility. as the pillar in the right front portion ZX130-5A ZX160-5A ZX200-5A
of the cab, so it will keep the
 Improved Forward Visibility
operator’s view.
ZX240-5A ZX300-5A ZX330-5A

Chapter 4 Safety 78
Rear View Display Located in the Cab

The rear view camera is provided on the top of the Compatibility Chart by Model
counterweight. So the operator can check rear view ZX130-5A ZX160-5A ZX200-5A
through multi function monitor inside the cab. Rear view
setting be made from the monitor.
ZX240-5A ZX300-5A ZX330-5A
 Camera Location

Chapter 4 Safety 79
Rear-view Monitor Improves Visibility New

The new ZAXIS’ rear view camera has broadened Compatibility Chart by Model
visual range so that the operator can see the adjacent ZX130-5A ZX160-5A ZX200-5A
area of right below the counterweight.
Moreover, the new ZAXIS enables to view both of the
operation status icons and the rear view monitor ZX240-5A ZX300-5A ZX330-5A
display simultaneously with no hassle of switching
displays.
 Visibility range
Visible Range

Chapter 4 Safety 80
Larger Sliding Door Window and Larger Side Mirrors New

ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Neutral Engine Start System

The engine can start only when the pilot control shut-off lever is
locked. This is called the neutral engine start system. This ZX130-5A ZX160-5A ZX200-5A
eliminates unexpected lurching when the engine suddenly starts
when unconscious touching the control lever.
ZX240-5A ZX300-5A ZX330-5A
 New Lock Lever
Locked Unlocked

Chapter 4 Safety 81
Battery disconnect switch is now standard New

The battery disconnect switch is convenient when servicing Compatibility Chart by Model
the electric system, replacing battery and welding on the
ZX130-5A ZX160-5A ZX200-5A
machine, and when the machine is not in use for long time.
ZX240-5A ZX300-5A ZX330-5A

Chapter 4 Safety 82
Keep the Work Light on for Thirty Seconds New

When the work light is turned on, it keeps lit for thirty Compatibility Chart by Model
seconds even the engine is turned off so as to help the driver ZX130-5A ZX160-5A ZX200-5A
to exit from the machine at night.
ZX240-5A ZX300-5A ZX330-5A
Lights on cab are optional.
Anti-slipping plate
Removed non-slip tape and adopted the use of anti-
slipping plates. Unlike the non-slip tape on previous
models, plates do no peel with wear. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
The photo is of a ZX240-5A

Chapter 4 Safety 83
Various Safety Features

 Retractable Seatbelt  Engine Shut-off Switch  Evacuation Hammer
 Cab Right-protection Bars  Large Overhead Window  Travel Direction Mark

for Evacuation
 Tie-down Brackets
*Tie-down brackets are provided
to clamp the machine on a trailer
for dependable transport.

Chapter 4 Safety 84
Cab Front Guard (Opt.)
OPG Head Guard (Level II) Compliant (Opt.)

This head guard is a safety device that aims
to protect against objects falling toward the ZX130-5A ZX160-5A ZX200-5A
operator’s head, and is required at quarries, etc.
ZX240-5A ZX300-5A ZX330-5A
OPG Front Guard (Level II) Compliant (Opt.) New

This is a structure that aims to protect against Compatibility Chart by Model
items flying toward the operator from a frontal ZX130-5A ZX160-5A ZX200-5A
direction. To enable easy cleaning of the front
window, enough space has been foreseen
between the front guard and the front window. ZX240-5A ZX300-5A ZX330-5A

Chapter 4 Safety 85
A ROPS-Compliant CRES V Cab Protects the Operator (Opt.) New
The ZAXIS features an ISO-standard and ROPS-compliant CRES (Center pillar reinforced
structure) V cab to protect the operator with a seat belt on.
Note:
ROPS eligibility depends on the operating weight. Therefore, the ZAXIS130 /
ZAXIS160 / ZAXIS200 / ZAXIS 240 -330 can not comply with the ROPS when special
attachment and the like is installed and the operating weight exceeds 18.5 tons /
23.3 tons / 25.3 tons / 38.8 tons.
Name Standard Details
Structure for protecting ROPS ISO 12117-2 Roll-Over Protective Structures

against tipping or This is a standard for hydraulic excavators with operating weight of 6 to 50 tons, and is a
rolling structure that is meant to ensure that a deformed cab will not penetrate into the DLV even in the
event of a rollover.
TOPS ISO 12117 Tip-Over Protection Structures

This is a standard for mini excavators with swinging booms and operating weight of 1 to 6 tons,
and is a structure that is meant to ensure that a deformed canopy or cab will not penetrate into
the DLV even in the event of a tip-over.

86
Chapter 5
Controllability /
Operator Comfort

Chapter 5 Controllability / Operator Comfort 87
Comfortable cab New
ZX-5A ZX-3
 Increased size of the

glass window, resulting
in a wider field of view
 Solid construction that
conforms to OPG Top
Guard (Level 1).
 Cab interior is
pressurized, controlling
the entry of dirt and
dust.
Bottom section of door

has been significantly
enlarged, increasing
the field of view.

ZX-5A ZX-3
 Left-Side Visibility and

70mm Ease of Entry
Improved by Moving
the Door Pillar Back
70 mm wider
Cab leg room has been

increased, ensuring a
more roomy work space.
The right window has been
enlarged, and the field of
view, especially from the
bottom right side, has
been expanded
considerably.

ZX-5A ZX-3
Comfortable spacious seat Seatbelt does not

with an automatically retract automatically
retractable seatbelt
Multifunctional Monitor
 Large 7-inch high-definition  5.8-inch monitor

color screen

Expanded legroom New

Compared to the previous model, the new- Compatibility Chart by Model
model ZAXIS has increased leg room, a
C ZX130-5A ZX160-5A ZX200-5A
more adjustable seat, and a comfortable
operation environment you can feel.
B ZX240-5A ZX300-5A ZX330-5A
A  Increased slide distance of seat/console
A: Seat slide range:
40mm increase
B: Console slide range:
40mm increase (forward)
● Expanded legroom
C: 45mm increase
Switches are concentrated on the right operation panel New

The main switches, including the monitor
switch and the air conditioning switch, and ZX130-5A ZX160-5A ZX200-5A
concentrated on the right console, making
operation easier.
ZX240-5A ZX300-5A ZX330-5A
Switches are grouped on the

right side

Highly Visible, Large-screen Color Multi Function Monitor New

A 7-inch panel, large-screen color multi function Compatibility Chart by Model
monitor has been selected for the new ZAXIS,
ZX130-5A ZX160-5A ZX200-5A
making it easier for the operator to see.
ZX240-5A ZX300-5A ZX330-5A

 New Large-Screen Monitor (7-inch panel)
B
Unit: mm
A B Area
New ZAXIS 157.2 82.3 129.3 cm²

Fully Automatic Air Conditioning, AM/FM Radio Control Switch New
The new ZAXIS provides easy operation of air conditioner and AM/FM Compatibility Chart by Model
radio through the view of the color monitor. ZX130-5A ZX160-5A ZX200-5A
Air conditioner switches ZX240-5A ZX300-5A ZX330-5A

Upper: Air distribution mode
switch and temperature control
Lower: Auto (ON)/OFF switch
and air volume control
Radio switches
Upper: AM/FM switch and tuning
Lower: ON/OFF switch and
volume control
Nos. 1 to 8 are radio channel

switches
*This radio channel switching

function requires prior registration
with the Multi function controller
The air conditioning and radio settings

are displayed on the lower portion of the
multi function monitor in the new ZAXIS.

New Slide Rails New

The new ZAXIS employs ball bearings which are press fit in the slide rails. Compatibility Chart by Model
This made it easy to handle the double slide sheet by achieving less ZX130-5A ZX160-5A ZX200-5A
rattling and ligher operating effort.
ZX240-5A ZX300-5A ZX330-5A
Ball bearings
New Conventional

Drink Holder with Hot & Cool Function New

By blowing out warm/cold air from A/C to the drink Compatibility Chart by Model
holder, the drink on the drink holder can be kept at
ZX130-5A ZX160-5A ZX200-5A
the optimum temperature.
ZX240-5A ZX300-5A ZX330-5A
A/C Air Outlet Located Next to the Monitor New

An additional air outlet is positioned next to the Compatibility Chart by Model
monitor to provide gentle air to the operator's upper
body. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A

Pressurized Cab Keeps Dust out New

The new ZAXIS’ pressurized cab keeps dust and particles Compatibility Chart by Model
from entering.
Note : Meets ISO10263 specifications. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Keep the Work Light on for Thirty Seconds New

When the work light is turned on, it keeps lit for thirty seconds Compatibility Chart by Model
even the engine is turned off so as to help the driver to exit
from the machine at night. ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A

Fluid-filled Elastic Mounts

The cab rests on fluid-filled elastic mounts that absorb Compatibility Chart by Model
shocks and vibration to enhance operator comfort.
ZX130-5A ZX160-5A ZX200-5A
Rubber
ZX240-5A ZX300-5A ZX330-5A
Silicone Oil
New ZAXIS
Theft Deterrent System

The electronic immobilizer requires the entry of an Compatibility Chart by Model
encryption code to the Multi function monitor each time
when starting the engine to prevent theft and ZX130-5A ZX160-5A ZX200-5A
vandalism.
ZX240-5A ZX300-5A ZX330-5A

Various Convenient Items

 Drink Holder/  Convenient Storage for  Large Storage Space  Tough Rubber Radio Antenna
Hot & Cold Box Small Items
Hot &
Cool
Box
Drink Holder
 Rear Vent  Large Footrest  Roof Speakers  Door Courtesy Lamp

(with anti-forget function)
Long-life LED lamp
 Upper and Lower  Lower Front Windshield

Defrost Function Is Easier to Remove and
Install

Option Comfortable Cab

Cab Lights (Upper Mounting) (Opt.)
ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A
Comfortable Air Suspension Seat (Opt.)

Grammer-made air suspension seat Compatibility Chart by Model
that more absorbs vibration which is
ZX130-5A ZX160-5A ZX200-5A
generated through digging and driving
operation and that minimizes the
fatigue degree for the operator is ZX240-5A ZX300-5A ZX330-5A
available. The air suspension seat
has a heat pad to warm up the
driver’s seat in cold weather.

Option Comfortable Cab

Aux. Terminal and Storage (Opt.) New
ZX130-5A ZX160-5A ZX200-5A
ZX240-5A ZX300-5A ZX330-5A

100
Chapter 6
Multi-function
Monitor

Chapter 6 Multi-function Monitor 101
Multi Function Monitor

The Machine’s Status and Settings Are All Indicated on the Multi Function Monitor New
A color LCD panel, easily visible even in the daylight, has
been selected for use as the new ZAXIS’ multi function ZX130-5A ZX160-5A ZX200-5A
monitor.
The brightness of the screen can be switched between ZX240-5A ZX300-5A ZX330-5A
daytime mode and nighttime mode using the ‘0’ on the ten-
key touchpad.
The Rear-View Monitor can be viewed at any time.
Power mode
display
Operation mode display
Hour meter
Auto-idle display
Water temperature
gauge Clock
Fuel gauge
Rear view
monitor
Charge warning light
(with function
to switch to
other views) Preheat display
Travel mode display
Air conditioner display Radio display Seatbelt warning

How to Use the Multi Function Controller New

Press the multi function
controller to display the ZX130-5A ZX160-5A ZX200-5A
screen on the right, and
then continue to scroll
through the menu until you ZX240-5A ZX300-5A ZX330-5A
reach the desired item.
When the desired item is
displayed, press the multi
function controller to
confirm, and then operate
the controller in
accordance with the
instructions displayed on
the screen.
Multi function
controller
Switch to return to
previous screen
Reset switch
(Returns to first screen)

Switches Have Been Grouped Together on the Right Side New

Multi function
controller for ZX130-5A ZX160-5A ZX200-5A
operating
monitor
Air ZX240-5A ZX300-5A ZX330-5A

conditioner
switches
Radio switches
Engine control dial
In the new ZAXIS, almost all of the switches have

Auto-idle switch been grouped together on the right-hand control
panel, making them easier to operate.
Travel mode switch
Power mode switch
Prior setting required after registering the PIN number,

Operation light switch after which Nos. 1 to 8 can be used as radio channel
switches.
Windshield wiper switch
Ten-key system

Multilingual Support

The new ZAXIS is programmed
ZX130-5A ZX160-5A ZX200-5A
with 32 languages, making it
possible to work in languages
appropriate to the region
in question in the event that ZX240-5A ZX300-5A ZX330-5A
the machine is shipped / re-sold to
other countries.

105
Chapter 7
Environmental
Conservation

Chapter 7 Environmental Conservation 106
Eco-friendly System
High-Volume Cooled EGR System
The new ZAXIS employs a higher-volume cooled EGR
system. Through recirculating a portion of the exhaust, ZX130-5A ZX160-5A ZX200-5A
emission of NOx and other atmospheric pollutants can be
reduced while maintaining the high engine output.
ZX240-5A ZX300-5A ZX330-5A
Control unit
Coolant
EGR cooler
EGR control
valve
Intake
Cylinder head
Exhaust

Common Rail Type Fuel Injection System

Fuel filter Fuel pressure sensor
Fuel Common rail
Electronic controlled Common Rail Compatibility Chart by Model
pump
Type Fuel Injection System ZX130-5A ZX160-5A ZX200-5A
delivers a precise quantity of
pressurized fuel to achieve
efficient combustion and reduce ZX240-5A ZX300-5A ZX330-5A
Electronic
injector
fuel consumption and particulate
Fuel filter
matter.
Fuel tank
Control
unit
Isochronous Control
Output
Isochronous control (new

ZAXIS model)
The engine utilizes an electronic Compatibility Chart by Model
governor to maintain the speed
ZX130-5A ZX160-5A ZX200-5A
constant despite the changes in
ZAXIS-1 model load to the engine. This can
reduce fuel consumption and ZX240-5A ZX300-5A ZX330-5A
Wasteful speed increase
(no load operation) sound in no load and light-duty
operations.
Fuel consumption ratio
Engine speed

Eco-friendly Device
Aluminum Radiator, Oil Cooler, Inter Cooler, Air Condenser
Aluminum has been employed for them to
improve their corrosion resistance that
provides strong durability.
Marking of Recyclable Parts

Many resin parts are marked for the sake
of recycling. This helps ease the
separation of recyclable waste.

109
Chapter 8
Versatility

Chapter 8 Versatility 110
Heavy-Duty Version (H-series)

Features of Demolition Version (H-series)
1 H-reinforced 4 Lower Cab
Front Front Guard
8 Reinforced
Lower Flange
3 Reinforced
Link B
6 Heavier
Counterweight
7 Reinforced Idler
Bracket
5 Reinforced
Upperstructure
Undercover
2 H-reinforced
Bucket
10 Reinforced 11 Reinforced
Side Step Grouser Shoe
9 Reinforced
Track Guard
Inside tool box

12:Electric grease gun (ZAXIS350H only)


1.H-reinforced Front  Thickness of Components
Reinforced by thicker plate
Unit：mm
10 3 ZX210H-5A ZX200-5A ZX250H-5A ZX240-5A ZX350H-5A ZX330-5A
1 14 12 14 12 22 19
2 16 16 16 16 22 19
11 3 12 10 14 12 14 12
2
4 19 19 19 19 22 22
Boom
5 14 14 19 19 19 16
6 6 10 10 12 12 14 12
12 1 7 12 12 14 12 16 14
8 12 12 14 14 22 19
8 4
13* 9 12 10 14 14 22 19
5 10 14 12 16 14 19 16
14* 7 11 12 12, 10 10 10 16 12
Arm
12 14 12 14 14 16 14
13 * 9 - 9 - 12 -
14 * 3 - 3 - 4 -
*13:Reinforcement plate
14:Number of extended square bars
2.H-reinforced  Thickness / Type of Bucket Components

Bucket Unit：mm
Thichken plates ZX210H-5A ZX200-5A ZX250H-5A ZX240-5A ZX350H-5A ZX330-5A
and reinforced 15 9+10* 9 10+10* 10 8+16* 12
plate has been 17 16 8 8 8 8 9 9
increased for 17 28 25 28 25 32 28
reinforcement. 19 18 36 36 40+8* 40 50 45
16 18
Large
19 Side cutter Side cutter Side cutter Side cutter sized Side cutter
shroud
20 Conical Conical Conical Conical Super-V Conical
15 20
*Reinforced


3.Reinforced Link B 4.Lower Cab Front Guard 5.Reinforced 6.Heavier Counterweight
A rib is welded onto This protects the windscreen Upperstructure Counterweight has been
the link B for reinforcement. from flying stones etc. Undercover increased for more stability.
Plate thickness has been ZX210H-5A:
increased for reinforcement. Increase of 0.40 t (4.20 t→4.60 t)
1.6 mm → 6.0 mm ZX250H-5A:
Increase of 0.65 t (5.25 t→5.90 t)
ZX350H-5A:
Increase of 0.55 t (6.35 t→6.90 t)
7.Reinforced Idler Bracket 8.Reinforced Lower Flange 9.Reinforced Track Guard 10.Reinforced Side Step
Reinforced plate has been Plate thickness has been ZX210H-5A：2 Track guards on Bolted side step
welded for extra strength. increased for reinforcement. each side (Standard on ZX330-5Amodels)
-Reinforcement plate ZX210H/250H-5A：Plate ZX250H-5A：3 Track guards on
thickness: 9 mm Thickness UP 36 % each side
ZX350H-5A：Plate Thickness ZX350H-5A: Full track guard
UP 27 % (ZX210H/250H-5A : Full track
guard is optional)
11.Reinforced Grouser Shoe 12.Electric Grease Gun

The Grouser Shoe is strengthened by Standard on ZX350H-5A only
increased plate thickness and lag
height. Unit：mm
Plate Thickness Lag Height
H Standard H Standard
ZX200-5A 10 8.5 26 26
ZX240-5A 10 9 26 26
ZX330-5A 11 11 36 30

Demolition Version (K-series)

Features of Demolition Version (K-series)
1 K-reinforced
Arm
6 Twin Wiper
7 Cab with Overhead Window & Guard

3 Attachment
Piping 9 High Performance Full Flow Filter
4 K-reinforced Link B 5 Lower Cab

10 Heavier Counterweight
Front Guard
2 K-reinforced
Bucket
8 Reinforced
Upperstructure
Undercover
13 Reinforced
Grouser Shoe
11 Reinforced Idler Bracket
12 Reinforced 14 Track
Lower Flange Undercover

1.K-reinforced Arm
Reinforced arm upper and lower surfaces.
 Thickness of Components Unit：mm

1
ZX210K-5A ZX210-5A ZX250K-5A ZX240-5A ZX350K-5A ZX330-5A
1 12, 14 12, 10 10 10 12 12
Arm 2* 9 - 12 - 12 -
3* 9 - 9 - 12 -
2
32 32 36 36 40 40
5 Link B
5 640 604 645 620 750 700
3
*2:Upper reinforcement plate
4 3:Lower reinforcement plate
2.K-reinforced Bucket
Bucket parts are reinforced to increase durability
 Thickness of Components Unit：mm

8 ZX210K-5A ZX210-5A ZX250K-5A ZX240-5A ZX350K-5A ZX330-5A
6 9+10* 9 10+10* 10 12+16* 12
7 8 8 8 8 9 9
Bucket
7 9 8 25 25 25 25 28 28
9 36+8* 36 40+8* 40 45+16* 45
6 *Reinforced


3.Attachment Piping 4.K-reinforced Link B 5.Lower Cab Front Guard 6.Twin Wiper
The following equipment comes Distance between pins has This protects the windscreen Wipers are attached on both left
as standard. been lengthened in order to from flying stones etc. and right side.
- Attachment basic piping reduce stress.
- Accessories for HSB/NPK
Breakers and Crushers
- 2 speed changeover tools
7:Cab with Overhead Window & Guard 8:Reinforced 9:High Performance

The overhead window is made of a strong Upperstructure Full Flow Filter
laminated glass, and is also complied with Undercover High performance element
OPG top guard (Level 1) by attaching a head Plate thickness has been (micro glass) captures the
guard. increased for reinforcement. particles inside the
1.6 mm → 6.0 mm hydraulic oil. It is also
equipped with clog indicator,
and replacement timing is
prompted on the multi
monitor.
10:Heavier Counterweight 11:Reinforced Idler 12:Reinforced Lower Flange

Counterweight has been Bracket Plate thickness has been increased for
increased for more stability. Reinforced plate has been reinforcement.
ZX210K-5A: welded for extra strength. ZX210K-5A：Plate Thickness UP 36%
Increase of 0.40 t (3.85 t→4.20 t) -Reinforcement plate ZX250K-5A：Plate Thickness UP 36%
ZX250K-5A: ZX350K-5A：Plate Thickness UP 27%
thickness: 9 mm
Increase of 0.95 t (5.25 t→6.20 t)
ZX350K-5A:
Increase of 1.25 t (6.35 t→7.60 t)


13:Reinforced Grouser Shoe 14:Track Undercover
The Grouser Shoe is strengthened by This protects the center joint from impact
increased plate thickness and lag height. occurring from below
Unit：mm
Plate Thickness Lag Height
K-series Standard K-series Standard
ZX200-5A 10 8.5 26 26
ZX240-5A 10 9 26 26
ZX330-5A 11 11 36 30

117
Chapter 9
Appendix

Chapter 9 Appendix 118
Instructions for delivery personnel

Customers will be appreciative if the following settings are carried out on the new ZAXIS
prior to delivery.
1. Multi Monitor Language Settings

There are 32 languages in the multi monitor.
Please set to the language suitable for your
region.
2. Registering the Radio Frequency on the

Ten-Key System No. 1~8 can be used as
Please register the radio frequencies to No.’s radio channel buttons
1~8 on the ten-key system.
*It is necessary to register the
frequency using a multi function
controller in order to use radio
channel buttons.

Instructions for delivery personnel

3. For Machines with Attachment Piping
1) Registration of Flow Rate
If you know the attachment the customer
wishes to use, please register the flow rate
etc. through the attachment replacement
support system.
2) When using a Breaker

Please set the breaker hour meter display
and breaker alarm.

Interchangeability of Equipment (ZAXIS130)

*Performance and durability may be inferior even though equipment is interchangeable.
←○→:Interchangeable ←△→:Attachable after partial modification (restricted)
○→:Attachable on conventional model ←△ :Attachable to new model (restricted)
Ｘ :Not interchangeable
ZX130-5A ZX130-5G ZX120-3 ZX120

Buckets Hoe bucket （ 0.19-0.66m 3 ） ←○→ ←○→ ←○→
Reinf orced bucket （ 0.5, 0.59㎥） ←○→ ←○→ ←○→
V-ty pe bucket ←○→ ←○→ ←○→
One-point ripper ←○→ ←○→ ←○→
Slope-f inishing bucket ←○→ ←○→ ←○→
Clamshell bucket (0.3㎥) ←○→ ←○→ ←○→
Bucket teeth (f or hoe bucket) ←○→ ←○→ ←○→
Adapter　(f or hoe bucket) ←○→ ←○→ ←○→
Side cutters (f or hoe bucket) ←○→ ←○→ ←○→
Undercarriage Shoe ass'y ←○→ ←○→ ←○→
Pad crawler ass'y (knockdown ←○→ ←○→ ←○→
ty pe)
Track links ass'y ←○→ ←○→ ←○→
Upper rollers ○→ ○→ ○→
Lower rollers ○→ ○→ ○→
Front Monoblock boom ass'y ←○→ ←△→ Piping and mount dif f er. ←△→ Piping and mount dif f er.
attachment
Std.arm ←○→ ←○→ ←○→
Long arm ←○→ ←○→ ←○→
Short arm ←○→ ←○→ ←○→
Slide arm (box ty pe) ←○→ ←○→ ←○→
Others Full-f low element ←○→ ←○→ ←○→
Air cleaner element (outer) × ←○→ ←○→
Air cleaner element (inner) × ←○→ ←○→
Fuel f ilter × × Ｘ Common to ZX130-5G
Engine oil f ilter ←○→ ←○→ ←○→

Air-con f ilter (f resh air) ←○→ ←○→ ←○→
Air-con f ilter (circulated air) ←○→ ←○→ ←○→


←○→ :Interchangeable ←△→:Attachable after partial modification (restricted)
　○→ :Attachable on conventional model ←△ 　:Attachable to new model (restricted)
　Ｘ　 :Not interchangeable
ZX160-5A ZX160-5G ZX160-3 ZX160

Buckets Hoe bucket （ 0.52-0.82m 3） ←○→ ←○→ ○ → Strength dif f ers.
・ Teeth ←○→ ←○→ ←○→

・ Adapter ←○→ ←○→ ←○→
・ Side cutters ←○→ ←○→ ←○→

reinf orced bucket(0.6-0.7m3) ←○→ ←○→ ○ → Strength dif f ers.
Ripper bucket ←○→ ←○→ ←○→

Undercarriage Track link ass'y ←○→ ←○→ ×
Shoe plate ←○→ ←○→ ×
Upper rollers 　○→ 　○→ ×
Lower rollers 　○→ 　○→ ←○→

Front Std. boom ←○→ 　 ○ → Strength dif f ers. ○ → Strength dif f ers.
attachment
Std. arm, short arm, long arm ←○→ ←○→ ○ → Strength dif f ers.
Others Elements
Fuel f ilter (main f ilter) × × ×
Fuel f ilter (double-f ilter) × × ×
Pilot f ilter ←○→ ←○→ Ｘ
Full-f low f ilter ←○→ ←○→ ×
Air-con f ilter (f resh air) ←○→ ←○→ Ｘ
Air-con f ilter (circulated ←○→ ←○→ Ｘ
air)
Air element (outer) ←○→ ←○→ ←○→
Air element (inner) ←○→ ←○→ ←○→


←○→ :Interchangeable ←△→ :Attachable after partial modification (restricted)
　○→ :Attachable on conventional model ←△　 :Attachable to new model (restricted)
ZX200-5A ZX200-5G ZX200-3 ZX200-3G ZX200

Buckets Hoe bucket （ 0.5-1.2m 3） ←○→ 　 ○ → Strength dif f ers. 　 ○ → Strength dif f ers. ○→ Strength
dif f ers.
・ Teeth ←○→ ←○→ ←○→ ←○→
・ Adapter ←○→ ←○→ ←○→ ←○→
・ Side cutters ←○→ ←○→ ←○→ ←○→

Rock bucket ←○→ ←○→ ←○→ 　○→ Strength
dif f ers.
Ripper bucket ←○→ ←○→ ←○→ ←○→
One-point ripper ←○→ ←○→ ←○→ ←○→
Clamshell bucket ←○→ ←○→ ←○→ ←○→
Undercarriage Track link ass'y ←○→ ←○→ ←○→ × Bolt dia and
strength dif f er.
Shoe plate ←○→ ←○→ ←○→ × Bolt dia Dif f ers.
Upper rollers 　○→ 　○→ 　○→ × Attaching pitch
dif f ers.
Lower rollers 　○→ 　○→ 　○→ 　○→
Front Std. boom ←○→ 　 ○ → Strength dif f ers. Ｘ Pin-to-pin distance and Ｘ Pin-to-pin
attachment strength dif f er. distance and
strength dif f er.
Std. arm, short arm, ←○→ 　 ○ → Strength dif f ers. Ｘ Strength dif f ers. Ｘ Strength
long arm dif f ers.
Others Elements
Engine oil f ilter ←○→ ←○→ ←○→ ←○→
Fuel f ilter (main × × × ×
f ilter)
Fuel f ilter (double- × × × ×
f ilter)
Pilot f ilter ←○→ ←○→ ＸＸ
Full-f low f ilter ←○→ ←○→ ＸＸ
Air-con f ilter (f resh ←○→ ←○→ ＸＸ
air)
Air-con f ilter ←○→ × ＸＸ
(circulated air)
Air element (outer) × ←○→ × ×
Air element (inner) × ←○→ × ×


ZX240-5A ZX240-5G ZX240-3 ZX240-3G ZX230

Buckets Hoe bucket （ 0.8-1.4m 3） ←○→ 　 ○ → Strength dif f ers. ○ → Strength dif f ers. ○→ Strength
dif f ers.
・ Teeth ←○→ ←○→ ←○→ ←○→
・ Adapter ←○→ ←○→ ←○→ ←○→
・ Side cutters ←○→ ←○→ ←○→ ←○→

Rock bucket ←○→ ←○→ ←○→ ←○→

Undercarriage Track link ass'y ←○→ ←○→ ←○→ ○→ Strength
Shoe plate ←○→ ←○→ ←○→ ←○→
Upper rollers 　○→ 　○→ 　○→ × Strength and
attaching pitch
Lower rollers 　○→ 　○→ 　○→ 　○→
Front Std. boom ←○→ 　 ○ → Strength dif f ers. Ｘ Pin-to-pin distance and Ｘ Pin-to-pin
Std. arm, short arm, long arm ←○→ 　 ○ → Strength dif f ers. Ｘ Strength dif f ers. Ｘ Strength
Others Elements
Fuel f ilter (main f ilter) × × × ×
Fuel f ilter (double-f ilter) × × × ×
Full-f low f ilter ←○→ ←○→ × ×
Air-con f ilter (f resh air) ←○→ ←○→ ＸＸ
Air-con f ilter (circulated ←○→ × ＸＸ
air)
Air element (outer) × ←○→ ＸＸ
Air element (inner) × ←○→ ＸＸ


ZX300-5A ZX280-5G ZX270-3 ZX270

Buckets Hoe bucket （ 0.8-1.4m 3） ←○→ ○ → Strength dif f ers. ○→ Strength dif f ers.
・ Teeth ←○→ ←○→ ←○→

・ Adapter ←○→ ←○→ ←○→
・ Side cutters ←○→ ←○→ ←○→

Rock bucket ←○→ ←○→ ←○→
Ripper bucket ←○→ ←○→ ←○→

Clamshell bucket ←○→ ←○→ ←○→
Undercarriage Track link ass'y ←○→ ←○→ ○→ Strength dif f ers.
Shoe plate ←○→ ←○→ ←○→
Upper rollers 　○→ 　○→ × Strength and attaching pitch
dif f er.
Lower rollers 　○→ 　○→ 　○→
Front Std. boom 　 ○ → Strength dif f ers. Ｘ Pin-to-pin distance and Ｘ Pin-to-pin distance and
attachment strength dif f er. strength dif f er.
Std. arm, short arm, long arm 　 ○ → Strength dif f ers. 　 ○ → Strength dif f ers. Ｘ Pin-to-pin distance and
strength dif f er.
Others Elements
Fuel f ilter (main f ilter) × × ×
Fuel f ilter (double-f ilter) × × ×
Pilot f ilter ←○→ ←○→ Ｘ
Full-f low f ilter ←○→ ←○→ ×
Air-con f ilter (f resh air) ←○→ ←○→ Ｘ
Air-con f ilter (circulated ←○→ × Ｘ
air)
Air element (outer) × × Ｘ
Air element (inner) × × Ｘ


・ Adapter ←○→ ←○→ ←○→ ←○→
・ Side cutters ←○→ ←○→ ←○→ ←○→
・ Side shroud ←○→ ←○→ ←○→ ←○→
Rock bucket（ 1.15-1.86m3） ←○→ ←○→ ←○→ 　○→ Strength
dif f ers.

Undercarriage Grouser shoe ass'y ←○→ ←○→ ←○→ ○→
Grouser shoe ←○→ ←○→ ←○→ ←○→
Upper rollers 　○→ 　○→ 　○→ Ｘ
Lower rollers 　○→ 　○→ 　○→ Ｘ
Front Std. boom ←○→ ←○→ Ｘ Pin-to-pin distance and Ｘ Pin-to-pin
strength dif f er.
Std. arm, short arm, long ←○→ ←○→ Ｘ Pin-to-pin distance and Ｘ Pin-to-pin
arm strength dif f er. distance and
strength dif f er.
Others Elements
Fuel f ilter (main × × × ×
Fuel f ilter (double- × × × ×
Full-f low f ilter ←○→ ←○→ × ×
Air-con f ilter (f resh ←○→ ←○→ ＸＸ
Air-con f ilter ←○→ × ＸＸ
Air element (outer) ←○→ ←○→ ←○→ ←○→
Air element (inner) ←○→ ←○→ ←○→ ←○→
Electric grease gun ←○→ ←○→ Ｘ Dev ices dif f er. Ｘ Dev ices dif f er.
Attachment piping ←○→ ←○→ Ｘ Shape dif f ers. Ｘ Shape dif f ers.
Heav ier counterweight ○→ × Ｘ Weight, f rame and Ｘ Weight, f rame
dimension dif f er. and dimension
dif f er.
Track center guard ←○→ ←○→ ＸＸ
Full track guard (f or heav y - ←○→ ←○→ ＸＸ
duty v ersion)

Arm Top Dimensions
Pin Diameter H Pin Diameter G Note: Dimensions shown are for guide line for
installation. Please note that some
attachments cannot be attached due to bucket
F E cylinder stroke, arm height (thickness), or
hydraulic pressure / level. Also, some
attachments may have interference issues at
Pin Diameter J stroke ends.
C
D
Arm Pin Diameter I

B Eccentricity Level
A
Bucket towards the Lower
Side
Bucket Cylinder
L
K
A B C D E F G H I J K L
ZX120-5A 325 362 460 505 254 253 φ65 φ65 φ65 φ65 87 5
ZX120-5G 325 362 460 505 254 253 φ65 φ65 φ65 φ65 87 5
ZX120-3 325 362 460 505 254 253 φ65 φ65 φ65 φ65 87 5
ZX120 325 362 460 505 254 235 φ65 φ65 φ65 φ65 87 5
ZX160-5A 370 401 520 540 305 304 φ80 φ71 φ80 φ71 97 0
ZX160-3 370 401 520 540 305 304 φ80 φ71 φ80 φ71 97 0
ZX160 370 401 520 540 305 304 φ80 φ71 φ80 φ71 97 0

Arm Top Dimensions

ZX200-5A 450 476 580 604 305 304 φ80 φ71 φ80 φ80 96 0
ZX200-5G 450 476 580 604 305 304 φ80 φ71 φ80 φ80 96 0
ZX200-3 450 476 580 604 305 304 φ80 φ71 φ80 φ80 96 0
ZX200-3G 450 476 580 604 305 305 φ80 φ71 φ80 φ80 96 0
ZX200 450 476 580 604 305 305 φ80 φ71 φ80 φ80 96 0
ZX240-5A 460 475 580 620 408 367 φ90 φ80 φ90 φ90 123 5
ZX240-5G 460 475 580 620 408 367 φ90 φ80 φ90 φ90 123 5
ZX240-3 460 475 580 620 408 367 φ90 φ80 φ90 φ90 123 5
ZX240-3G 460 475 580 620 408 367 φ90 φ80 φ90 φ90 123 5
ZX230 460 475 580 620 408 367 φ90 φ80 φ90 φ90 123 5
ZX300-5A 475 475 600 622 408 407 φ90 φ80 φ90 φ90 137 0
ZX280-5G 475 475 600 622 408 407 φ90 φ80 φ90 φ90 137 0
ZX270-3 475 475 600 622 408 407 φ90 φ80 φ90 φ90 137 0
ZX270 475 475 600 622 408 407 φ90 φ80 φ90 φ90 137 0
ZX330-5A 575 585 695 700 418 418 φ100 φ90 φ100 φ100 124 -10
ZX330-5G 575 585 695 700 418 418 φ100 φ90 φ100 φ100 124 -10
ZX330-3 575 585 695 700 418 418 φ100 φ90 φ100 φ100 124 -10
ZX330-3G 575 585 695 700 418 418 φ100 φ90 φ100 φ100 124 -10
ZX330 575 585 695 700 418 418 φ100 φ90 φ100 φ100 124 -10

128
New 130/160/200/240/300/330
www.hitachi-c-m.com
PS-EN240

Sales Manual - Comparison With 3a - Ps-En240

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Hitachi

Model Code ： ZX200-5A / ZX200LC-5A / ZX210H-5A /

Copyright of this manual beings to Hitachi Construction Machinery, Duplication, reproduction,

Product Concept and Key Benefits

Product As well as customers, dealers and High

New ZAXIS, which is empowered by

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

More Production with

Operation information indicated on the Easy engine area cleaning

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Overview of ZAXIS-5A Series P5

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Overview of ZAXIS-5A Series

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

• High-durability boom coupling

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

NEW!! A range of mechanisms improve durability for low-grade-fuel.

Location change for the dust-

Altered fuel injection control.

Strengthened fuel line

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Comparison with ZX-3 P Mode for Production and Fuel Consumption

PWR Mode ZX-3

40% 50% 60% 70% 80% 90% 100% 110%

ZX-3 P Mode is the comparative index, set at 100%

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

NEW!! Comparing the ZX-5A's PWR Mode to the ZX-3's P Mode,

PWR Mode ZX-3

50% 60% 70% 80% 90% 100% 110% 120%

ZX120-3 P Mode is the comparative index, set at 100%

50% 60% 70% 80% 90% 100% 110% 120%

ZX160LC-3 P Mode is the comparative index, set at 100%

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

NEW!! Responding to the needs of a work-capacity based market,

Comparison with ZX3 P Mode for Production and Fuel Consumption

PWR Mode ZX-3

50% 60% 70% 80% 90% 100% 110%

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Machine parts have been strengthened over previous models,

Improved pipe clamps Strengthened machinery casing

New-model monitor Plenty of legroom

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© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Battery disconnect switch

The materials chosen Radiator cleaning

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Workload/Fuel Consumption Comparison ZX200-5A/ZX240-5A/ZX330-5A

 Comparison with Conventional ZX-3 P Mode for

Production 97% Production 94%

Production 98% Production 96%

Production 93% Production 96%

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Workload/Fuel Consumption Comparison ZX300-5A

Comparison with conventional ZAXIS P Mode for

PWR Mode ZX270-3 ECO Mode ZX270-3

Production 108% Production 92%

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved

Workload/Fuel Consumption Comparison ZX300-5A

 Comparison with Conventional ZAXIS P Mode for

Production 108% Production 92%

© Hitachi Construction Machinery Co., Ltd. 2015 All right reserved