Propel Systems

6170 6110 Series Propel
System
2009-2010
Traction System
Both tracked and wheel paver

models use a lot of the same
components in the propel system.
Volvo Construction Equipment

CST Paver Service Training
2 2009-2010
Propel Controls

3 2009-2010
PF-6110 Operator’s Console

4 2009-2010
PF-6170 Operator’s Console

5 2009-2010
Propel Switches

6 2009-2010
Propel System Components

7 2009-2010

8 2009-2010

9 2009-2010
Pump Layout
LH Traction
Generator
Conveyors
General Purpose
RH Traction
Augers
10 2009-2010
Drive Wheel

11 2009-2010
Main Drive Wheels

PF6000 uses the SOM
two speed planetaries with
two speed motors.
Bogie Wheels
No drive, 2 or 4 wheel FWA
available on PF6170 with
load dependent torque
adjustment.
12 2009-2010
Propel Motor
13 2009-2010
2-speed Planetary
Fill
Level
Drain

14 2009-2010
The Traction Pump

Electric Displacement
Control (EDC)
Sauer Danfoss
Series 90

15 2009-2010
Electric Displacement Control (EDC) Sauer Danfoss
Series 90
Manual
Override

16 2009-2010
Charge Pressure Relief

The Traction Pump Valve
Multifunction
Valves
EDC Servo
17 2009-2010
90 Series Legend

18 2009-2010
1. Charge Check Valve
2. Pressure Limiter
3. High Pressure Relief Valve
4. By-pass Valve

19 2009-2010
The Pressure Control Pilot Valve
A current input signal converts DC

Current to a hydraulic signal.
The threshold is from 14ma +/- 5
The max angle is from 85 ma +/- 18

20 2009-2010
The Pilot Control Valve is replaceable

21 2009-2010
Complete EDC
Ps- Charge Pressure

Pt – Return to tank through
pump case drain.

22 2009-2010
90 Series

23 2009-2010
FSR side FSR back FSR top

24 2009-2010
Propel Circuit

25 2009-2010
90 Series
Tank
Electrical Block Diagram
Propel Switches F-S-R
Propel Controller
Sensors
ECM
Junction Box
Left EDC Right EDC

28 2009-2010
Junction Box
Traction
Controller
29 2009-2010
Model Type
Pin 11
PF6160 & 6170

Pin 11 to Ground
1.459v to 1.630v
PF6110
Pin 11 to ground
1.144v to 1.29v

30 2009-2010
Propel Controller; P 29 connections
1110 5V 30
1100 5V 40
560 ohm
560 ohm
5013 37
5023 Model Type
38
T 180 ohm 250 ohm
W 250 ohm
2100 24 Sensor Ground
RH FSR
LH FSR
5007 8 RH FSR
5
5006 LH FSR
7 6
1
5059 48 Hopper Weight Sensor
2 2100
P 29
31 2009-2010
Propulsion - FSR Station

Main Propulsion
PCB Controller
P36 36
1100/11C03
P36 35
2100/11C03
FSR P82 2 P36 26

5006 LH Lever Position
P82 1 P82 3
AIN 0.5-4.5V
E327
P82 7 P82 12
4020 P36 27 LH Lever Stop DIN
LH Lever
P82 5 5007 P36 29

RH Lever Position
P82 4 P82 6
AIN 0.5-4.5V
P82 11 P82 8 4021 P36 28

RH Lever Stop DIN
RH Lever
Junction Box
FSR Left Hand Station
Switches sends digital inputs to controller
15D10/1206 E236

32 2009-2010
Propulsion - Console Switches
Main PCB
Speed Limit 4071 Speed Limit
P26 37 J26 37 J16 5 P16 5 P29 5
LHTC Decrease
4072 P26 38 J26 38 J16 4 P16 4 P29 4

Speed Limit
Increase
Speed Limit P28 37 J28 37
RHTC
Propulsion
P28 38 J28 38
Controller
Pivot Steer LHTC (Wheeled Only)

4066 P26 11 J26 11 J16 13 P16 P29 13
Pivot Steer LH
P26 12 J26 12 J16 15 P16 15 P29 15

Pivot Steer RH
4067 P28 11 J28 11
P28 12 J28 12
Junction Box
Pivot Steer RHTC (Wheeled Only)
1206 TB
LHTC
1206 TB
RHTC

33 2009-2010
Propulsion - EDC
LH Propel FWD
P29 40 P16 30 J16 30 J24 5 P24 5 J40 5 P40 5 3052 AL 9702
PWM Out 16 Ohms
LH FWD
EDC
LH Propel FWD P29 10 P16 11 J16 11 J24 9 P24 9 J40 9 P40 9 3053
PWM Rtn
P29 39 P16 27 J16 27 J24 6 P24 6 J40 6 P40 6 3054 AL 9701

LH Propel REV 20 Ohms
PWM Out
LH REV
EDC
LH Propel REV P29 9 P16 10 J16 10 J24 10 P24 10 J40 10 P40 10 3055
PWM Rtn
P29 43 P16 29 J16 29 J24 7 P24 7 J40 7 P40 7 3056 AL 9802

RH Propel FWD 16 Ohms
PWM Out
RH FWD
EDC
P29 42 P16 28 J16 28 J24 11 P24 11 J40 11 P40 11 3057
RH Propel FWD
PWM Rtn
P29 21 P16 18 J16 18 J24 8 P24 8 J40 8 P40 8 3058 AL 9801

RH Propel REV 20 Ohms
PWM Out
RH REV
EDC
P29 11 P12 18 J16 12 J24 12 P24 12 J40 12 P40 12 3059
RH Propel REV
PWM Rtn
P29 36 P12 25 J16 25 J24 30 P24 30 J40 30 P40 30 3005

Back Up Alarm Out
Back Up Alarm
Propulsion Main (Option)
Controller PCB
Junction Box

34 2009-2010
X2 X1
EDC
To FWA
M3
X
Pump
A Fwd/Rev Line
M5 X
X M1
X
Case Drain M4 To Positraction
1.03 cu”/rev
from RH Pump Valve
5075 psi
5075 psi
To Positraction
2700 rpm Valve
3.15 cu”/rev M2
290 psi X
Case Drain B Fwd/Rev Line

to Cooler by-Pass L1 S
Valve
From Suction Filter
(LH) Traction Pump Series 90
Traction Motor & Planetary
Fwd/Rev Line
A
SOM Planetary:
Low - 138.94:1
Hi – 39.14:1
Brake
W
Release Pressure:
Shift Pressure:
464 – 2176 psi 443 – 1450 psi
Min.
Disp
W
M3 M5 Transmission
X X B Shift (Dog Clutch)
From BSTV
M4
X
Brake Release
Fwd/Rev Line
From BSTV
Hi Motor From BSTV
Case Drain to Pump

36 2009-2010
Positraction Valves; (Wheeled machines only)

37 2009-2010
Positrac Block Diagram

38 2009-2010
Forward
LH Traction LH Traction
Pump Motor
Reverse
0.037”
Positraction
Valves
0.037”
Forward
RH Traction RH Traction
Pump Motor
Reverse
Positraction

39 2009-2010
Forward
LH Traction LH Traction
Pump Motor
Reverse
0.037”
Positraction Valves
0.037”
Forward
RH Traction
RH Traction
Motor
Pump
Reverse
Positraction
Operational

40 2009-2010
Pivot Steer Block Diagram
Propel Controller
LH EDC RH EDC

41 2009-2010

42 2009-2010
Propel Pump Pressure Check Point

43 2009-2010
The Brake/Shift/Tow Valve
Signal to Brake Light
Push/Pull
Valve
Brake
RV
Shift Hi Planetary Check
Shift Lo
Motor Shift
Brake/ Shift /Tow Valve

45 2009-2010
Drawing shows the upper
half of the drawing in
High gear clutch
engaged. Spring relaxed.
Dog Clutch Disengaged

(Low Gear)
Spring Compressed
2 – Speed Planetary
46 2009-2010
Brake / Shift / Tow Valve

Brake OFF
Brake
Hi Motor Transmission Shift

P
U
X X
GP Motor GS Shift GB Brake
Shift
800 psi Push/Pull Hand

Valve Pump
W W
W
Shift Hi
W W
Brake
Hi W
Motor Shift Lo
570 psi W
P2 T
From the GP System To Tank

47 2009-2010

Shift LO
Brake

P
U
X X
Motor GS
GP Shift GB Brake
Shift

Valve Pump
W W
W
Shift Hi
W W
Brake
Hi W
Motor Shift Lo
570 psi W
Dog Clutch Disengaging
P2 T

48 2009-2010
Shift HI
Brake

P
U
GS
X X
GP Motor Shift GB Brake
Shift

Valve Pump
W W
W
Shift Hi
W W
Brake
Hi W
Motor Shift Lo
570 psi W
Dog Clutch Engaging
P2 T

49 2009-2010

Manually Release Brakes Brake

P
U
X X
GP Motor GS Shift GB Brake
Shift
Push/Pull
800 psi Valve Pump
W W handle
W
Shift Hi
W W
Brake
Hi W
Motor Shift Lo
570 psi W
P2 T
From the GP System From Tank

50 2009-2010
Motor Shift
LO
HI
Min Displacement
Case drain

51 2009-2010
Front Wheel Assist Option

52 2009-2010
Front Wheel Assist Valve

53 2009-2010
Front Wheel Assist
1. Independent Suspension
1
2. 4 wheel or 6 wheel Drive
3. Hopper load sense signal
2
54 2009-2010
FWA valve Diff Lock
Valve On/Off Valve
Torque Adjust
Valve
Actuating Valves
Charge
Charge
(4)
Pressure
Pressure
Test Port
MG
Relief
Valve
Return
From Motor
Valve Load Sense Line
Test Ports from Pump to
BG & C3 Torque Adjust
Hopper Weight Senor; signal is sent to the

Propulsion controller.

56 2009-2010
Command Signals; from propulsion controller

57 2009-2010
X
Direction
Control Valve
Main PRV
4300 psi 20
gpm To
Orifice
0.031”
FWA
20
gpm Motors
Differential
Lock Valve
Motor
Return
On/Off
Valve
From Traction
Charge Pump Dump Valve 220 psi
O ifi
Orifice
0.039” Motor
To Tank via Check Case
30 psi
Cooling Fan Drain
System Command
Valve
290 psi
4000 psi
4061 psi
3.11
cu.in/rev
From FWA Suspension Cylinder Sensor
2700 rpm FWA Pump
Biased ‘On’
Front Wheel Assist
Engine Off
To Tank
4060 psi
FWA pump, engine running.

Hydraulic Tank
Pump goes to stand by
Pump biased “ON”

59 2009-2010
Controller Signal
To Tank
4060 psi
Controller signal shifts Load

Hydraulic Tank Sense Valve
Pump biased “ON”

60 2009-2010
Front Wheel Assist X
Direction
Engine running- Off
On Control Valve
Main PRV
Engage Diff. Lock 4300 psi 20
gpm To
Orifice
0.031”
FWA
20
gpm Motors
Differential
Lock Valve
Motor
Return
On/Off
Valve
From Traction
Charge Pump Dump Valve 220 psi
O ifi
Orifice
0.039” Motor
To Tank via Check Case
30 psi
Cooling Fan Drain
System Command
Valve
290 psi
4000 psi
4061 psi
3.11
cu.in/rev
FWA Pump P
2700 rpm FWA Pump Charge P
Biased ‘On’ Signal from Propulsion Controller
Return
Load Dependent
Torque Adjustment
Transducer
Connected to
torque adjust valve
Front right hand bogie

Load in hopper sends signal through the
wheel suspension
transducer to the FWA valve to vary the
Volvo Construction Equipment cylinder
assist torque setting
62 2009-2010
Uniform Wheel Loading

• Patented bogie design
• Individual oscillating wheel
suspension
• Hydraulic ride levellers
• Uniform wheel load
• Less wear & tear
• Less tire sink into the grade
• High ground clearance
• Optional 2 or 4 front wheel
assist with load dependent
torque control

63 2009-2010
Statically Designed Undercarriage
• Provides optimal ground

contact
• Maximum tractive effort
• Level ride system
• Stability triangle shows
how machine weight is
distributed

Introduction

65 2009-2010
FWA Motor

66 2009-2010
Bogie Suspension System

67 2009-2010
Front Wheel Assist Bogie Lift Valve

68 2009-2010
Bogie Lift System

69 2009-2010
Tracks
Track System

71 2009-2010
PF6110 Tracks

72 2009-2010
Drive Wheel

73 2009-2010
Front GP Valve
Circuit RV
Track tension pressure is ported from what would be the

steering outlet of this valve. A pressure reducing valve
reduces pressure to 2500 psi.

74 2009-2010
Track Tension Circuit
Relief at 3500psi
Relief at 3500psi
Oil from the from GP valve at 2500psi

75 2009-2010
Track Tension Valve
Relief at 3500 psi

76 2009-2010
Servicing and Maintaining Track System

Track Alignment
Process and procedure similar to 5510 model
Make adjustments in small increments
Operate machine with minimal steering input for several hundred feet and
check for equal clearances and/or less than 20 degree temperature
difference between opposing sides of guide lugs
Tension
Cylinder
Front Idler
Locking bolt
Locking plate
Alignment
Adjusting bolt
77 2009-2010
Track Running Gear Suspension

78 2009-2010
Track Pivot Point

79 2009-2010
Track Washdown Nozzle

80 2009-2010

81 2009-2010
82 2009-2010

83 2009-2010

84 2009-2010
85 2009-2010

86 2009-2010
Track Alignment Adjustment

87 2009-2010
Securing Mechanism Adjusting Bolt

88 2009-2010

89 2009-2010
Calibration and Fault Codes

90 2009-2010
91 2009-2010

92 2009-2010

93 2009-2010
Retrieving the Propel System Fault Codes
Press Speed Limiter switch

‘Increase/Decrease’,
‘Increase/Decrease’ within 3
seconds while machine is
stationary.
Propel light will flash fault codes

94 2009-2010
Propulsion Controller
Fault Code Retrieval
Failure code Light

96 2009-2010

Propel Systems

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Propel Systems

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Доступные форматы

6170 6110 Series Propel

Both tracked and wheel paver

Volvo Construction Equipment

Volvo Construction Equipment

Volvo Construction Equipment

PF-6170 Operator’s Console

Volvo Construction Equipment

Volvo Construction Equipment

Volvo Construction Equipment

Volvo Construction Equipment

Volvo Construction Equipment

Volvo Construction Equipment

Main Drive Wheels

Volvo Construction Equipment

The Traction Pump

Volvo Construction Equipment

Volvo Construction Equipment

Charge Pressure Relief

Volvo Construction Equipment

Volvo Construction Equipment

The Pressure Control Pilot Valve

A current input signal converts DC

Volvo Construction Equipment

The Pilot Control Valve is replaceable

Volvo Construction Equipment

Ps- Charge Pressure

Volvo Construction Equipment

Volvo Construction Equipment

FSR side FSR back FSR top

Volvo Construction Equipment

Electrical Block Diagram

Propel Switches F-S-R

Left EDC Right EDC

PF6160 & 6170

Volvo Construction Equipment

Propulsion - FSR Station

FSR P82 2 P36 26

P82 5 5007 P36 29

P82 11 P82 8 4021 P36 28

FSR Left Hand Station

Switches sends digital inputs to controller

Volvo Construction Equipment

Propulsion - Console Switches

4072 P26 38 J26 38 J16 4 P16 4 P29 4

Pivot Steer LHTC (Wheeled Only)

P26 12 J26 12 J16 15 P16 15 P29 15

4067 P28 11 J28 11

Volvo Construction Equipment

P29 39 P16 27 J16 27 J24 6 P24 6 J40 6 P40 6 3054 AL 9701

P29 43 P16 29 J16 29 J24 7 P24 7 J40 7 P40 7 3056 AL 9802

P29 21 P16 18 J16 18 J24 8 P24 8 J40 8 P40 8 3058 AL 9801

P29 36 P12 25 J16 25 J24 30 P24 30 J40 30 P40 30 3005

Volvo Construction Equipment

Case Drain B Fwd/Rev Line

From Suction Filter

(LH) Traction Pump Series 90

Traction Motor & Planetary

Case Drain to Pump

Volvo Construction Equipment

Volvo Construction Equipment

Positrac Block Diagram

Volvo Construction Equipment

Volvo Construction Equipment