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The lndividualSewageTreatmentPlant RESINTECH@
(lST) System

ResintechPolyethyleneIST System

Introduction

of individualSewageTreatmentPlant(lST)mustcomplywith the
Designand construction
SSDor Sewerage ServicesDepartment's latestGuidelines Volume5.
for Developers

that ISTcan be appliedin anydevelopment

stipulated
The Guidelines witha totalPopulation
(PE)of lessthanor equalto 150.
Equivalent However, the largest allowedper ISTis
capacity
30 PE.

to StandardB
Our lSTs complyto the said Guidelineand can treatdomesticwastewater
modelsRST2,RST3and RSTSare approvedby the SewerageServices
effluent.Resintech
Department.

s i t h h i g h t e c h n o l o g yL. a t e s ti m p r o v e m e n tisn c l u d et h e
R e s i n t e c hi s s y n o n y m o u w
introduction of the Cosmo-balls as filtermediafor fixedfilm biological sewagetreatment.
TheseCosmo-balls are inventedlocallyand patented. Futurenewseriesof lSTswillalsobe
tailoredto suitsite,environmental, hydraulic, construction and maintenance requirements.

ISTmodelsforcapacityrangingfrom
the nextgeneration
We are in the processof developing
5 to 30 PE. All of Resintech'sadvantage of hightech,superiortreatmenttechnology,
consistent quality,monolithic
manufacture at the
to suitconstruction
and designadaptability
siteshallbe appliedto bringaboutthe ISTthateverytechnicalpersonshallbe proudof.
Resintechpolyethylene(PE)lSTs @
RESINTECH

Whatis so uniqueaboutResintech
IST?

Our hightechnology manufacturing manufacturedby the lateststate

techniqueemploysthe lateststate of the art rotor moulding
o f t h e a r t R o t a t i o n a lM o u l d i n g andtechnology
machineries
machineries.

Backing up the sophisticated . Superior mould design and

processes
computerized areourhighly construction, easyto modifyto suit
trainedand skilledtechniciansand withexcellent
l a t e s ta d a p t a t i o n
workerswho had morethan20 years finishes.
experiencein thermoplasticvessel
construction.

Resintechalso manufactures every Computerized manufacturing

type of plasticpipesand fittingsas processescontrolsall essential
back-upto all lSTsmodels. productparameters ensuringthe
highestqualityandfinestfinishwith
the greatestconsistency.

is simply'consistency'
Our hallmark . Consistencyin :
- dimension
- thickness
- materialhomogeneity
- monolithic
construction
- finalmanufactured
shape
- weightandvolume

Best designin treatmentprocesses. . S u p e r i o r t r e a t m e n ts y s t e mi n

GenerousVesseltankages. C o s m o b a l l sp l a s t i c m e d i a f o r
verticalup-flowfilterschamber.
Applicationsand ProductData @
RESINTECH

residential,
lndividual industrial
and
commercial units< 30 PE

TableI

Model RST1* RST2 RST3 RST4* RST5 R5T6* RST1ARST3A*

EffluentStandard B B B B B B B+ B+
TankOrientation verticalv erticalHorizonta
Horizontal HorizontaverticalHorizontal
Horizontal
No.Of Plant(s) 1 1 1 1 1 2 2 2
2in 2 i.n 2i.n
Plant Configuration S i n g l e Single S i n g l e S i n g l e S i n g l e narallel senes senes

Volume 2000 2000 3000 NA 5000 NA 2000 3000

External{ (rr) NA 1500 1480 NA 1765 NA 1500 1480
ExternalLength(mm) NA NA 229A NA 2885 NA NA 2290
Height(mm)
External NA 1760 1650 NA 1860 NA 1760 1650
PE Served 6 5-8 12 10 22 30 6 12
ListPrice(RM) 2500 2850 4850 NA 12500 NA NA NA
# IN THE DESIGNSTAGE
Installation RESINTECH@

Table ll

Model Dimension PE IST Influent / Effluent invert

Detail A B X X z
External External External P E Development< Topof MH Top of MH Top of MH
Diameter Length Height Served 1 5 0P E to base to inlet to outlet
(mm) pipe invert pipe invert
(mm) (mm) (mm) (mm) (mm)
RSTl NA NA NA 6 Residential
unit NA NA NA
RST2 1500 NA 1760 5-8 Residential
unit 1760v 330 420
RST3 1480 229A 1650 g-12 Intermediate
1650H 425 505
3 Storev Shoo#
RST4 NA Inlermeorate
NA NA 9-1 0 2 StorevShod NA NA NA
RST5 1840 Inrermeotale
2885 1860 13-22 5 Storev Shoo# 1860H 400 474
RST6 NA 4112StoreyShop#
NA NA 30 Factorv# NA NA NA
RST1A 1500 HesloenltatunttsIn
NA 1760 o water catchment 1760" 330 424
RST3A 1480 2290 Shop#in water
1650 9-12 catchment 1650H 425 505
# Exact PE to be based on JPP Guidelines

Locationto suit size A or B ---__l..7

from table ll
- -'.Sf-l'
'nei I t
IST accessiblefor desludging,
< 30m from tankeraccess *#- | .l
I _-r-
Avoidtrafficloadingon IST
"l

Criticalsanitarysewer length
Gravitydrop at 1:150for
I I
IST influentinvert= (7) above
IST effluentinvert= (8) above

T
Publicdrain high water levet<
'10)
above lo avoid
IST maintenancechamberro
formationlevel
i
I
160mm
DIAOutlet PLANVIEW
PLANVIEW

VERTICALTYPE HORIZONTALTYPE

Outletdraininvertmust be suchthat dischargeinvertat receivingdrainto complywith JPP requirement

 @
RESINTECH
IST Details

1260-----l

INDIVIDUAL
POLYETHYLENE
RESINTECH PLANTffERTICALTYPE)
SEWAGETREATMENT
AIR BLOWER
{OPTIONAL)
25 mm VENT PIPE

POLYETHYLENE MANHOLE COVER

INSPECTIONMANHOLE COVER
1 1omm/ 160mm DlA. OUTLET PIPE 'l1omm/
160mm DlA. INLET PIPE

PERFORATEDHDPE PARTITION

PARTITION WALL
COSMO BALL
lsecond Stage Filter Element]
COSMO BALL
AIR DIFFUSER

SEDIMENTATIONCHAIVIBER

INDIVIDUAL
OF POLYETHYLENE
CROSS-SECTION PLANT(VERTICAL)
SEWAGETREATMENT

INDIVIDUAL
POLYETHYLENE
RESINTECH PLANTfiORIZONTALTYPE)
SEWAGETREATMENT

AIR BLOWER
(oPTroNAL)

25mm VENT PIPE

POLYETHYLENE MANHOLE COVER

INSPECTIONMANHOLE COVER

16omm DlA. INLET PIPE

160mm DlA. OUTLET PIPE

PERFORATED HDPE PARTITION

PARTITION WALL
COSMO BALL
lsecond Stage Filter Element] AIR DIFFUSER
COSMO BALL
[First Stage Filter Element]
SEDIMENTATIONCHAMBER

FILTERCHAMBER

INDIVIDUALSEWAGETREATMENTPLANT (HORIZONTAL)
OF POLYETHYLENE
CROSS-SECTION
Installation @
RESINTECH

ComplyApprovedPlan ? ' Coverall IST opening

IST Location
- Desludging
- Dischargeinto drain
- Gravity flow
- By pass pipe ,
futurecoonection
- IST max dimensionfit in ?
- Place IST on base
- Fine tune inletand outletinverts
- Dry concreteto shim
- Fill up with water
- Nobodyin the pit in case of
collapse

2 lExcavation Check Dimensions - Check leakages

- Excavation
- IST size
- Depthto controlinvertlevel
- Ensureslope stable.
- Nobodyin the pit.
- Backfillin layers
- Evenlyall around
- Compactfilling
- Connectall soil pipes
- Trial run with water

Base Slab - Cast all inspectionchamberbases

- Lean concrete - Chamberbrickworkto formation
- 100mmgrade20 concrete - Finishing
- BRC A8 - Coverall chambers
- Trowel

Installation
Baseof IST

Soil,sandor aggregate for useas beddingshallbe of granular

type.
A concrete slabof minimum thickness
100mm withminimumreinforcement
of at leastBRC
A8 for locationwherehighgroundwatertableis nota problem.

IST Flotationduringdesludgingand installation

For highwatertableareasthe basecan be thickened to a suitablethicknessto assistanti-

flotation.
ln thiscaseISTshallbe suitablyanchored
to baseslab.Otherwise adequate counter
weightagainstflotationmustbe mobilized fromdeadloadof overlaid
concreteslabs,brickwall,
coveror evenconcretefloorof unithousingthe lST.

Fillingup IST withwaterbeforebackfillingis a goodengineering practice.

This method
preventsflotationduringinstallation
as wellas checkingfor leakagesif any.

Installation

ISTshallbe liftedin a carefulmannerto avoiddamages.

Backfilling
shallbe donein layersto achievethe requiredcompaction . Backfilling
shallbe
doneuniformly aroundthe IST. Avoidbackfilling
on onesideat a time.
Sharpor angulargranules largerthan30 mm shallnotbe usedas backfilling material.