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Manual No.

'10 • KX-SM-148

60Hz only

SERVICE MANUAL

VRF INVERTER MULTI-SYSTEM AIR CONDITIONERS


Alternative refrigerant R410A use models
(OUTDOOR UNIT)
KX6 series (Heat pump type)
FDC224KXE6M, 280KXE6M, 335KXE6M
FDCS224KXE6M, 280KXE6M, 335KXE6M (Corrosin Protection Treatment series)

(INDOOR UNIT) -KX6 series-


FDT28KXE6D FDTC22KXE6D FDTW28KXE6D FDTQ22KXE6D FDTS45KXE6D FDU224KXE6D
FDT36KXE6D FDTC28KXE6D FDTW45KXE6D FDTQ28KXE6D FDTS71KXE6D FDU280KXE6D
FDT45KXE6D FDTC36KXE6D FDTW56KXE6D FDTQ36KXE6D
FDT56KXE6D FDTC45KXE6D
FDT71KXE6D FDTC56KXE6D
FDT90KXE6D
FDT112KXE6D
FDT140KXE6D
FDT160KXE6D

FDUM22KXE6D FDUT22KXE6D FDUH22KXE6D FDK22KXE6D FDE36KXE6D FDFW28KXE6D


FDUM28KXE6D FDUT28KXE6D FDUH28KXE6D FDK28KXE6D FDE45KXE6D FDFW45KXE6D
FDUM36KXE6D FDUT36KXE6D FDUH36KXE6D FDK36KXE6D FDE56KXE6D FDFW56KXE6D
FDUM45KXE6D FDUT45KXE6D FDK45KXE6D FDE71KXE6D
FDUM56KXE6D FDUT56KXE6D FDK56KXE6D FDE112KXE6D
FDUM71KXE6D FDK71KXE6D FDE140KXE6D
FDUM90KXE6D
FDUM112KXE6D
FDUM140KXE6D

FDU500FKXE6D
FDU850FKXE6D
FDU1300FKXE6D
FDU1800FKXE6D

• Note:
Regarding the Duct Connected-High static Pressure-type Outdoor Air Processing Unit
Series (FDU500∼1800FKXE6D), refer to the DATA BOOK No.'10 • KX-DB-144

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'10 • KX-SM-148

CONTENTS

1 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER...................... 1


1.1 Wired remote controller (Opition parts).......................................................... 1
1.2 Operation control function by the indoor controller........................................ 2
1.3 Operation control function by the remote controller....................................... 8
1.4 Operation control function by the outdoor controller...................................... 9
2 SYSTEM TROUBLESHOOTING PROCEDURE.............................................. 40
2.1 Basics of troubleshooting............................................................................. 40
2.2 Explanation of troubleshooting..................................................................... 41
2.3 Contents of troubleshooting......................................................................... 42
2.4 Outdoor unit control PCB replacement procedure....................................... 97
2.5 Inverter PCB replacement procedure........................................................... 99
3 ELECTRICAL WIRING .................................................................................. 103
3.1 Outdoor unit............................................................................................... 103
3.2 Indoor unit.................................................................................................. 105
4 PIPING SYSTEM............................................................................................. 123
5 APPLICATION DATA..................................................................................... 125
5.1 Installation of outdoor unit.......................................................................... 125
(1) Ceiling cassette-4 way type (FDT)...................................................... 126
(2) Ceiling cassette-4 way compact type (FDTC).................................... 131
(3) Ceiling cassette-2 way type (FDTW).................................................. 136
(4) Ceiling cassette-1 way compact type (FDTQ).................................... 139
(5) Ceiling cassette-1 way type (FDTS)................................................... 147
(6) Duct connected-High static pressure type (FDU)............................... 150
(7) Duct connected-Low/Middle static pressure type (FDUM)................. 153
(8) Duct connected (thin)-Low static pressure type (FDUT)..................... 156
(9) Duct connected-Compact and Flexible type (FDUH).......................... 159
(10) Wall mounted type (FDK)................................................................... 162
(11) Ceiling suspended type (FDE)............................................................ 165
(12) Floor standing-2 way type (FDFW)..................................................... 168
(13) Outdoor air processing unit (FDU-F).................................................. 171
5.2 Electric wiring work instruction................................................................... 174
5.3 Installation manual for wired remote controller (Option parts : RC-E4)...... 179
5.4 Installation of outdoor unit.......................................................................... 184
5.5 Method for connecting the accessory pipe................................................. 200
5.6 Check operation procedure........................................................................ 201
5.7 Instructions for installing the branch pipe set............................................. 209
6 CORROSION PROTECTION TRETMENT SERIES....................................... 213

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'10 • KX-SM-148

1. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER


1.1 Wired remote controller (Option parts)
The figure below shows the remote controller with the cover opened. Note that all the items that may be displayed in the liquid crystal
display area are shown in the figure for the sake of explanation.
Characters displayed with dots in the liquid crystal display area are abbreviated.

Pull the cover downward to open it.

The figure below shows the remote control with the cover opened.

Cover

This button is used to fix the setting.


This button is used to set the silent mode.

* All displays are described in the liguid crystal display for explanation.

Installation of remote control

DO NOT install it on the following places in order to avoid malfunction.


(1) Places exposed to direct sunlight (4) Hot surface or cold surface enough to generate condensation
(2) Places near heat devices (5) Places exposed to oil mist or steam directly
(3) High humidity places (6) Uneven surface

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'10 • KX-SM-148

1.2 Operation control function by the indoor controller


(1) Operations of functional items during cooling/heating
Operation Cooling Heating
Thermostat Thermostat Fan Thermostat Thermostat Hot start Dehumidify
Functional item ON OFF ON OFF (Defrost)
Compressor � � � � � � �/�
4-way valve � � � � � �(�) �
Outdoor fan � � � � � �(�) �/�
Indoor fan � � � �/� �/� �/� �/�
Louver motor �/� �/� �/� �/� �/�
Drain pump (4) Thermostat ON: �
(2)
� �
(2)

(2)
�/�
Thermostat OFF: �
(2)

Note (1) �: Operation �: Stop �/�: Turned ON/OFF by the control other than the room temperature control.
(2) ON during the drain motor delay control
(3) Drain pump ON setting may be selected by the indoor unit function setting of the wired remote controller.

(2) Dehumidifying operation


(a) When the humidity sensor is not provided (Models other than FDT Series)
return air thermistor [ThI-A (by the remote controller when the remote control sensor is enabled)] controls the indoor
temperature environment simultaneously.
1) Operation is started in the cooling mode. When the difference between the return air thermistor and the setting
temperature is 2°C or less, the indoor unit fan tap is brought down by one tap. That tap is retained for 3 minutes
after changing the indoor fan tap.
Note (1) In case of “P-Hi”, change the tap down to “Hi”.
(2) Lower limit of tap-down for the indoor air volume is Lo tap.
2) If the suction air temperature exceeds the setting temperature 3°C or more during defrosting operation, the indoor
fan tap is raised by one tap. That tap is retained for 3 minutes after changing the indoor fan tap.
Note (1) Upper limit of tap-up for the indoor air volume is the setting air volume.
3) If the thermostat OFF is established during the above control, the indoor fan tap at the thermostat ON is retained so
far as the thermostat is turned OFF.
4) After stopping the cooling operation, the indoor unit continues to run at Lo for 15 seconds.

(3) Timer operation


(a) Timer
Set the duration of time from the present to the time to turn off the air-conditioner.
It can be selected from 10 steps in the range from “OFF 1 hour later” to “OFF 10 hours later”. After the clock timer
setting, the remaining time is displayed with progress of time in the unit of hour.
(b) OFF timer
Time to turn OFF the air-conditioner can be set in the unit of 10 minutes.
(c) ON timer
Time to turn ON the air-conditioner can be set. Indoor temperature can be set simultaneously.
(d) Weekly timer
Timer operation (ON timer, OFF timer) can be set up to 4 times a day for each weekday.
(e) Timer operations which can be set in combination

Timer OFF timer ON timer Weekly timer

Timer � � �

OFF timer � � �

ON timer � � �

Weekly timer � � �

Note (1) �: Allowed �: Not

ESP-FP-1730 W

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'10 • KX-SM-148

(4) Remote controller display during the operation stop


(a) “Centralized control ON” is displayed always on the LCD under the “Center/Remote” and “Center” modes during the
operation stop (Power ON). This is not displayed under the “Remote” mode.
(b) If this display is not shown under the “Center/Remote” mode, check if the indoor unit power switch is turned on or not.
(5) Hot start (Prevention of cold draft during heating)
At the startup of heating operation, at resetting the thermostat, during defrosting operation and at returning to heating, the
indoor fan is controlled by the indoor heat exchanger temperature (detected with ThI-R) to prevent the cold draft.
Judgment by heating start thermostat

Thermostat OFF Thermostat ON

Set airflow volume Set airflow volume


Lo
or ULo
Fan Fan
Lo OFF
or ULQ
35 25 35
Indoor heat exchanger temp. (˚C) Indoor heat exchanger temp. (˚C)

Heat exchanger temp. 35˚C or higher, or after 7 minutes Heat exchanger temp. 35˚C or higher, or after 7 minutes

Normal condition/Set airflow volume

Compressor ON Compressor OFF Defrosting start End of defrosting

Lo Set airflow volume


Set airflow volume or ULo
Fan
(1) OFF
Fan
Lo
or ULo 35 45 25 35 45
Indoor heat exchanger temp. (˚C) Indoor heat exchanger temp. (˚C)

Note (1) Heating preparation is displayed during the hot start (when the compressor is operating and the indoor fan does not provide the set airflow volume).

(6) Hot keep


Hot keep control is performed at the start of the defrost control.
(a) Control
1) When the indoor heat exchanger temperature (detected with ThI-R1 or R2) drops to 35°C or lower, indoor fan is
changed to the lower tap at each setting.
2) During the hot keep operation, the louver horizontal control signal is transmitted.
(b) Ending condition
When the indoor fan is at the lower tap at each setting, it returns to the set airflow volume as the indoor heat exchanger
temperature rises to 45°C or higher.
(7) Fan control during the heating thermostat OFF
When the heating thermostat is turned OFF, the setting of the fan control is selectable with using the indoor function of wired
remote controller [     ].
(a) Low speed (Factory default)
If the indoor heat exchanger temperature drops 35°C or lower with the heating thermostat OFF, the indoor fan operate at
the lower speed tap at each setting.
(b) Set airflow volume
Even if the indoor heat exchanger temperature drops 35°C or lower with the heating thermostat OFF, the indoor fan
continues to run at the set airflow volume.
(c) Intermittent operation
If the indoor heat exchanger temperature drops 35°C or lower with the heating thermostat OFF, the indoor fan operates at
the lower speed tap at each setting and, when the indoor heater exchanger temperature drops 25°C or lower, the indoor fan
stops for 5 minutes. Then the fan runs at the slow speed tap for 2 minutes, and the judgment is made by the thermostat.
(d) Stop
If the indoor heat exchanger temperature drops 35°C or lower with the heating thermostat OFF, the indoor fan is turned
OFF. The same applies also when the remote controller sensor is effective.

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'10 • KX-SM-148

(8) Filter sign


As the operation time (when ON/OFF switch is at ON) accumulates to 180 hours (1), “Filter cleaning” is displayed on the
remote controller. (This is also displayed when the unit is in trouble and under the centralized control, regardless of ON/OFF)
Note (1) Time setting for the filter sign can be made as shown below using the indoor function of wired remote controller “Filter sign setting”. (It is set at 1 at the
shipping from factory.)

Filter Sign Setting Function


Setting 1 Setting time: 180 hrs (Factory default)
Setting 2 Setting time: 600 hrs
Setting 3 Setting time: 1,000 hrs
Setting 4 Setting time: 1,000 hrs (Unit stop) (2)
(2) After the setting time has elapsed, the “Filter cleaning” is displayed and, after operating for 24 hours further (counted also during the stop), the unit stops.
(9) Auto swing control [Applicable model: FDT, FDTC, FDTW FDTS, FDTQ (Excepted duct panel) and FDE]
(a) Louver control
(i) Press the [Louver] button to operate the swing louver when the air conditioner is operating.
“Auto wind direction” is displayed for 3 seconds and then the swing louver moves up and down continuously.
(ii) To fix the swing louver at a position, press one time the [Louver] button while the swing louver is moving so that
four stop positions are displayed one after another per second.
When a desired stop position is displayed, press the [Louver] button again. The display stops, changes to show the
“Louver stop” for 5 seconds and then the swing louver stops.
(iii) Louver operation at the power on
The louver swings one time automatically (without operating the remote controller) at the power on.
This allows inputting the louver motor (LM) position, which is necessary for the microcomputer to recognize the
louver position.
Note (1) If you press the Louver button, the swing motion is displayed on the louver position LCD for 10 second. The display changes to the “Auto wind
direction” display 3 seconds later.
(b) Automatic louver level setting during heating
While hot start operation and heating thermostat OFF operation, the louver keeps the level position (In order to prevent
the cold draft) whether the auto swing switch is operated or not (auto swing or louver stop), The louver position display
LCD continues to show the display which has been shown before entering this control.
(c) Louver-free stop control
When the louver-free stop has been selected with the indoor function of wired remote controller “Louver control setting”,
the louver motor stops when it receives the stop signal from the remote controller. If the auto swing signal is received
from the remote controller, the auto swing will start from the position where it was before the stop.
Note (1) When the indoor function of wired remote controller “Louver control setting” has been switched, switch also the remote control function “Louver
control setting” in the same way.
(d) Individual f lap (louver) control system
Regarding FDT and FDTC models, the individual f laps (louvers) for 4 directions can be controlled to swing within the
ranges between upper limit and lower limit selected with wired remote control respectively.
For detail setting method, refer to ⑦ in page 135 for FDTC or ⑨ in page 130 for FDT.
The single f lap (louver) of FDE model can also be controlled to swing like FDT and FDTC.(refer to ⑪ in page 000 for details)
Note (1) The function is not able to be set with wireless remote controls or simple remote control (RCH-E3)
(10) Compressor inching prevention control
(a) Once the indoor unit thermostat has been turned ON, the thermostat is not turned OFF for 2 minutes (*1) after the
compressor ON even if the thermostat is turned OFF at the state of (1).
Stopped by remote controller, etc.

ON

Compressor OFF

ON
Indoor unit A OFF
Thermostat

*1 ON *1

Indoor unit B OFF *1 Even when the thermostat of another indoor


Thermostat unit is turned ON after the compressor ON,
the thermostat is not turned OFF for 2 minutes
2 minutes 3 minutes delay 2 minutes after the compressor ON.

Thermostat ON/OFF with this control


Thermostat OFF in the condition of (1)
(b) When the oil return control has started while the thermostat is turned ON, the thermostat is not turned OFF even if the
thermostat OFF condition is met during the oil return control.
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'10 • KX-SM-148

(11) Drain motor (DM) control [Applicable type: FDT, FDTC, FDTW, FDTS, FDTQ, FDUM, FDQS and FDU90~140]
(a) Drain motor (DM) start operation at the same time when compressor ON at cooling and dehumidifying mode and
keeps operating for 5 minutes after operation stop, the anomalous stop, thermostat OFF and switching from cooling or
dehumidifying operation to fan or heating operation.
Indoor unit operation mode
Stop (1) Cooling Dehumidifying Fan (2) Heating Note (1) Including the stop from cooling, dehumidifying,
fan and heating operation and the anomalous stop.
Compressor ON Control A (2) Including the “Fan” operation according to the
mismatch of operation modes.
Compressor OFF Control B

(i) Control A
1) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop (displays E9)
and the drain pump starts.
2) The drain motor keeps operating while the float switch is detecting the anomalous condition.
(ii) Control B
If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10 seconds
after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal condition or, if
there is any anomalous condition, E9 is displayed and the drain motor is turned ON. (The ON condition is maintained
during the drain detection.)
(b) Drain motor (DM) interlock control
(i) Start conditions
Depending on the function setting of the remote controller, the drain motor is turned ON under either one of the
following conditions.
1) During heating operation (Both the thermostat ON/OFF)
2) During heating operation (Both the thermostat ON/OFF) + Fan operation
3) Fan operation
(ii) Stop conditions
The drain motor is turned OFF 5 minutes after the stop of operations 1) to 3) above.
(12) Operation check/drain pump test run operation mode
(a) If the power is turned on when the dip switch (SW7-1) on the indoor PCB is ON state, it enters the mode of operation
check/drain pump test run. It is ineffective (prohibited) to change the switch after turning power on.
(b) When the communication with the remote controller has been established within 60 seconds after turning power on by the
dip switch (SW7-1) ON, it enters the operation check mode. Unless the remote controller communication is established, it
enters the drain pump test run mode.
Note (1) To select the drain pump test run mode, disconnect the remote control connector (CNB) on the indoor PCB to shut down the remote controller
communication.
(c) Operation check mode
There is no communication with the outdoor unit but it allows performing operation in respective modes by operating the
remote controller.
(d) Drain pump test run mode
When the drain pump test run is established, only the drain pump operates, and during operation the protective functions
by the microcomputer of indoor unit become ineffective.
(13) Indoor heat exchanger anti-frost (anti-frost control)
Thermostat OFF control
(a) Thermostat is turned OFF depending on the temperature detected with the heat exchanger sensor (ThI-R1, R2) during
“Cooling” and “Dehumidifying” operations.
5-min timer Thermostat ON OK
Temperature drop
Forced thermostat OFF
Temperature rising

Heat exchanger temperature


1.0 10°C

(b) For 4 minutes after the thermostat ON, the forced thermostat OFF control for the anti-frost protection is not effective.
a) When temperatures detected by the heat exchanger sensors ThI-R1 and R2 are higher than the anti-frost protection
temperature at 4 minutes after the thermostat ON, the detection starts from the state of thermostat ON.
(c) If the temperature detected with the heat exchanger sensor ThI-R1 or R2 has stayed below the anti-frost protection
temperature (-0.5°C) continuously for 5 minutes after 4 minutes of the thermostat ON operation, then the thermostat is
turned OFF forcibly.
The thermostat will be turned ON if temperatures detected by ThI-Ra and R2 picked up in the thermostat ON range.
(d) “Anti-frost” signal is sent to the outdoor unit.

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'10 • KX-SM-148

(14) Anomalous fan motor (FDT,FDTC,FDFW and FDK only)


Fan motor will be stopped with displaying “E16”, if it has detected the revolutions of 200 rpm or less continuously for 30
seconds at a rate of 4 times within 60 minutes, after starting the motor.
(15) High ceiling control [Applicable type: FDT, FDTC, FDTW, FDTS and FDE]
In the case of indoor unit installed in a higher ceiling room, the airflow volume mode control can be changed with the wired
remote controller indoor unit function “FAN SPEED SET”.
Indoor unit airflow setting
Fan tap
- - - - - - -
STANDARD PHi - Hi - Me - Lo Hi - Me - Lo Hi - Lo Hi - Me
FAN SPEED SET
HIGH SPEED1, 2 PHi - PHi - Hi - Me PHi - Hi - Me PHi - Me PHi - Hi
Note (1) Factory default is Standard.
(2) At the hot-start and heating thermostat OFF, or other, the indoor unit fan is operated at the low speed tap of each setting.
(3) This function is not able to be set with wireless remote comtrols or simple remote control (RCH-E3)
(16) Hot start
Indoor fan motor control is performed at the start of heating operation.
(a) When the temperature detected with the indoor heat exchanger thermistor (ThI-R1 or ThI-R2) drops 35°C or lower, it
control the fan with AC motor: Lo and DC motor: ULo.
(b) When the heat exchanger thermistor detects 45°C or higher with the fan running at Lo/ULo, it returns to the set airflow
volume.
Set airflow volume

Lo/ULo

35°C 45°C
Heat exchanger thermistor temp. (ThI-R1 or R2)

(c) On the indoor unit of which the thermostat has been turned OFF during heating operation, the fan is turned OFF if the
heat exchanger thermistor temperature (Thi-R1 or Thi-R2) drops 25°C or lower.
(17) Detection room temperature compensation during heating
With the standard specification, the compressor is turned ON/OFF based on the setting temperature of thermostat. However,
when the thermostat OFF is likely to occur earlier because the unit is installed in a condition that warm air tends to accumulate
near the ceiling, the setting can be changed by using the indoor function of wired remote controller “Heating room temperature
compensation”. Since the compressor is turned ON/OF at one of the setting temperature at +3, +2 or +1°C, the feeling of
heating can be improved. However, the upper limit of setting temperature is 30°C.
Operation Operation
Standard Compressor With setting at +3°C Compressor
Stop Stop

–1 +1 +2 +4
Setting temperature Setting temperature
Room temp. (deg) Room temp. (deg)

(18) Return air temperature compensation


This is the function to compensate a difference between the detected temperature of the Return air thermistor and the measured
temperature after installation of unit.
(a) It is adjustable in the unit of 0.5°C by using the indoor function of wired remote controller “Return air thermistor
compensation”.
• +1.0°C, +1.5°C and +2.0°C • −1.0°C, −1.5°C and −2.0°C
(b) Since the compensated temperature is transmitted to the remote controller and the outdoor unit, it is controlled with the
compensated temperature.
Note (1) Compensation of detection temperature is effective for the indoor unit sensor only.
(19) External control (Remote display)/Remote operation
Always connect the wired remote controller. Otherwise, you cannot perform the remote operation.
(a) Output for external control (remote display) (Optional remote RUN/STOP monitor kit can be utilized.)
Following output connectors (CNT) are provided on the indoor control PCB. Connect the remote RUN/STOP monitor kit
and pick up respective dry contact signal.
• Operation output: Outputs DC12V relay drive signal during operation.

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'10 • KX-SM-148

• Heating output: Outputs DC12V relay drive signal during heating operation.
• Compressor ON output: Outputs DC12V relay drive signal when the compressor is operating.
• Error output: When any anomalous condition occurs, it outputs DC12V relay drive signal.
(b) Remote operation input
Remote operation inputs (switch input, timer input) connectors (CnT) are provided on the indoor control PCB.
However, the remote operation by the CnT is not effective when “Center mode” is selected with the air-conditioner.
(i) At the shipping from factory [Indoor function of wired remote controller “External input selector” is
set at the level input.]
• Startup at the input signal to CnT OFF  ON [Edge input] … Air-conditioner ON
• Stop at the input signal to CnT ON  OFF [Edge input] … Air-conditioner OFF
ON ON
CnT input OFF OFF OFF
Note (1) ON marked with * means ON by a remote
ON ON *ON controller switch or other.
Air-conditioner A OFF OFF OFF

*ON ON ON
Air-conditioner B
OFF OFF

(ii) When the setting is changed to the pulse input at site using the indoor unit function of wired
remote controller “External input selector”
It becomes effective only when the input signal to CnT is changed OFF➝ON and the air-conditioner operation [ON/
OFF] is inverted.
ON ON
CnT input OFF OFF OFF

ON
Air-conditioner A OFF OFF

ON ON
OFF
Air-conditioner B

(c) Processing of emergency stop signal


This emergency stop signal is used to stop all indoor unis connected to the same outdoor unit in emergency.
(i) The emergency stop control becomes effective if the emergency stop control setting is changed to “Valid” from the
wired controller.
(ii) If the emergency stop [E-63] signal is received from outdoor unit, it is transmitted to the remote controller and
makes stop.
(d) Fresh air processing operation input
(i) If indoor unit controller receive fresh air processing operation signal (*1) or fresh air processing stop signal from
remote controller, it output ON signal or OFF signal from CnD connector respectively.
*1. Operation switch ON at interlock setting and ventilation switch ON at non-interlock setting.
(ii) Output relay is DC12V option and maximum relay load is LY2F (OMRON).
(iii) In case of interlock setting, if either of indoor units connected to one remote controller is in the state of anomalous stop,
the fresh air processing unit connected to that indoor unit cannot be operated. Other processing units connected to the
indoor units operating normally can be operate.
In case of non-interlock setting, processing unit can start ventilation even though the connected indoor unit is in
anomalous stop.
(iv) In case of interlock setting if indoor unit stops, processing unit also stop.
(v) In case of interlock setting if indoor unit stops with anomalous stop, processing unit also stop.
(vi) If indoor unit is started or stopped from center console, processing unit can start or stop in case of interlock setting,
but it keep stopping in case of non-interlock setting.
(vii) Interlock or non-interlock can be set only on the remote controller.
(20) Dip switch function
Model capacity selection with SW6 0 : OFF, 1 : ON
Model P22 P28 P36 P45 P56 P71 P80 P90 P112 P140 P160 P224 P280
SW6-1 0 1 0 0 0 0 1 0 1 0 1 0 1
SW6-2 0 0 1 0 1 0 0 1 1 0 0 1 1
SW6-3 0 0 0 1 1 0 0 0 0 1 1 1 1
SW6-4 0 0 0 0 0 1 1 1 1 1 1 1 1

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'10 • KX-SM-148

1.3 Operation control function by the remote controller


(1) Switching sequence of the operation mode switches of remote controller

Dehumidifying Cooling Fan Heating

(2) [CPU reset]


When the “CHECK” and “GRILL” buttons on the remote controller are pressed at the same time, this function is activated.
This function is same as power supply reset.
(3) [Power failure compensation function]
• This function becomes effective when “POWER FAILURE COMPENSATION SET” is valid by setting the remote controller
functions.
• The remote controller's status is always stored in memory, and after recovery of power, operation is resumed according to
the memory contents. However the auto swing stop position and timer mode are cancelled, but the weekly timer setting is
restored with the holiday setting through all weekdays.
By resetting the clock and cancelling the holiday setting for each weekday after recovery of power, weekly timer setting
becomes effective.
• Contents stored in memory for power failure compenstion are as follows.
Note (1) Item ➅➆ and ➇ are stored in memory regardless of whether the power failure compensation setting is valid or invalid, and silent mode setting is
cancelled regardless of whether the power failure compensation setting is valid or invalid.
➀ Running or Stopping status just before power failure
If it had been operating under OFF timer mode or simple timer mode, memorzed status is as stopping (At the
recovery of power, the timer mode is cancelled but weekly timer setting is changed to the holiday setting through all
weekdays
➁ Operation mode
➂ Fan speed mode
➃ Room temperature setting
➄ Louver auto swing/stop
However, the stop position (position 4) is cancelled and is becomes the level position (position 1).
➅ “Remote control function items”, set with the remote controller function setting (“Indoor unit function items” are
stored in the inoor unit's memory.)
➆ Upper limit value and lower limit value set by temperature setting control.
➇ Clock timer setting and weekly timer setting (Other timer settings are not sotred in memory).

[Parts layout on remote controller PCB]

Master/ slave setting when more than one remote controllers are used
A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.)
Switch Setting Contents
SW2 SW2
A
Indoor units M Master remote controller
SW1
B S Slave remote controller

M Note (1) Don’t change SW2 because it is not used normally.
SW1 S
SW1子
Remote controller cord (no polarity)

Remote controller Remote controller


X Y SW1 "Master" SW1 "Slave"

Caution
When using multiple remote controllers, the following dispiays or settings
cannot be done with the slave remote controller. It is available only with
the master remote controller.
 Louver position setting (set upper or lower limit of swinging range)
 Setting indoor unit functions
 Setting temperature range
 Operation data display
 Error data display
 Silent mode setting
 Test operation of drain pump
 Change the address set by autamatic address setting method (Kx multi only)
 Address setting of master indoor unit (Kx multi only)

 Remote controller sensor setting

 Remote controller sensor setting

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'10 • KX-SM-148

1.4 Operation control function by the outdoor controller


(A) Normal control
(1) Operation of major functional components under each operation mode

Operation mode Cooling/Dehumidifying Heating


Thermostat Thermostat Fan Thermostat Thermostat
Defrost
Fonctional item ON OFF ON OFF
Compressor (CM) 〇 × × 〇 × 〇
Magnetic contactor CM1 (52X1, 52X2) 〇 〇 ×/〇 〇 〇 〇
Outdoor unit fan mortor (FMo-1) 〇 ×/〇 ×/〇 〇/× ×/〇 〇→×
Outdoor unit fan mortor (FMo-2) 〇/× ×/〇 ×/〇 〇/× ×/〇 〇→×
4 way valve (20S) × × × 〇 〇 〇→×
Heating electronic expansion valve Opening Angle Fully closed /
Fully open Fully open ※1 ※2
(EEVH) Control Fully open
Super cooling coil electronic expansion Opening Angle
Fully closed Fully closed Fully closed Fully closed Fully closed
valve (EEVSC) Control
Solenoid valve (SV1) (oil return) 〇/× × × 〇/× × 〇/×
Solenoid valve (SV6) (liquid injection
〇/× 〇/× × 〇/× 〇/× 〇/×
return)
Solenoid valve (SV11) (gas bypass) × × × 〇/× × ×
Crankcase heater (CH) 〇/× 〇/× 〇 〇/× 〇/× 〇/×
Note (1) It means 〇 : ON, × : OFF, 〇/× : -, ×/〇 : ON or OFF.
(2) This shows the state of output when all indoor units are under the same mode.
(3) ※1 : When stopped from cooling, it is fully open
When stopped from heating, it is fully closed unless another degree of opening is specified by the electronic expansion valve (EEV) control at the
stop.
※2 : When stopped from heating, it is fully closed unless another degree of opening is specified by the electronic expansion valve (EEV) control at the
stop.

ESP-FP-1736 M

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(2) Compressor pre-start control


(a) Remote controller full stop → Operation
(i)  Start conditions
• When it has changed to the compressor operation frequency command > 0 Hz. from the state of compressor
stopping.
(ii) Control contents
• It sets the compressor operation frequency command = 0 Hz, and then after this control ends. It starts the
compressor.
(iii) End conditions
When all of the following conditions are satisfied
① It has elapsed 15 seconds after the start of this control.

Operation

Stop

ON

OFF
52X1, 52X2

CM 15 seconds
Orps

6 seconds
Opening at stop
Initial opening Normal control
EEVH

2 minutes

Initial opening Normal control


EEVSC O pulse

3 minutes

ON

OFF
SV6

Time
Start condition established

• Meaning of marks
52X1, 52X2 Solenoid for compressor CM Compressor
EEVH Heating electronic expansion valve EEVSC Subcooling coil electronic expansion valve
SV6 Solenoid valve [Liquid injection return] ― ―――

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'10 • KX-SM-148

(b) Cooling → Heating
(i)  Start conditions
• When the outdoor unit operation mode is changed from the cooling operation to heating operation
(ii) Control contents
1) When the compressor is operating, it makes the compressor stopped.
2) Each functional component operates according to the sequence shown below.

(iii) End conditions

Heating

Cooling

3 minutes 15 seconds
Any state
CM

Any state Initial speed


FMo1, FMo2 OFF

ON
20S
OFF

Fully open

Initial opening Normal control


EEVH
Fully closed

Any state

EEVSC
Fully closed

Time

Start conditions established

• Meaning of marks
CM Compressor EEVH Heating electronic expansion valve
FMo1, FMo2 Fan motor EEVSC Subcooling coil electronic expansion valve
20S 4-way solenoid valve ― ―――

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'10 • KX-SM-148

(c) Heating → Cooling
(i)  Start conditions
• When the outdoor unit operation mode is changed from the heating operation to cooling operation
(ii) Control contents
1) When the compressor is operating, it make the compressor stopped.
2) Each functional component operates according to the sequence shown below.
(iii) End conditions

Heating

Cooling

3 minutes 15 seconds
Any state
CM

Any state Initial speed

FMo1, FMo2 OFF

ON
20S OFF

Fully open

Any state
Fully closed(※)
EEVH
Initial opening Normal control

EEVSC Fully closed

Time

Start conditions established

Note (1) ※ : It is fully closed till the end of 3-minute delay after the automatic reset.

• Meaning of marks
CM Compressor EEVH Heating electronic expansion valve
FMo1, FMo2 Fan motor EEVSC Subcooling coil electronic expansion valve
20S 4-way solenoid valve ― ―――

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'10 • KX-SM-148

(3) Compressor control
(a) 4-way valve switching safeguard
In order to switch 4-way valve completely, it makes the compressor speed increasing as follows.
(i)  This control starts to increases the compressor speed from 10 Hz after the compressor pre-start control ends.
(ii) The target compressor speed is shown in following table.

Item 4-way valve switching assurance/Target compressor speed


Model Frequency (Fk) Speed (rps)
FDC(S)224KXE6M
70 50
FDC(S)280KXE6M
FDC(S)335KXE6M 71 42
(b) Compressor protection start
After the 4-way valve switching safeguard, the compressor is controlled with the following compressor protection start.
➀ Compressor protection start, normal
➁ Compressor protection start A
➂ Compressor protection start B
Thermostat ON start
Initial start remote Operation mode Operation mode is
controller ON
error reset is changed during not changed during
thermostat OFF thermostat OFF
Less than 45 min Compressor Compressor Compressor
Compressor ON after power ON protection start B protection start B protection start B
Initial 45 min. or more Compressor Compressor Compressor
after power ON protection start A protection start A protection start A
Less than 45 min Compressor normal Compressor normal Compressor normal
Compressor ON after stop protection start protection start protection start
Second & later 45 min. or more Compressor Compressor Compressor
after stop protection start A protection start A protection start A

(i)  Compressor protection start, normal


< Control contents >
Compressor maintains operation at lower limit frequency. after 4-way valve switching safeguard ends.
(During this control, compressor speed is prohibited to increase.)
After this control ends, comperssor speed is governed by the compressor speed control.
< End conditions >
When either one of the following conditions is established
a) When it has elapsed 1 minute and 45 seconds after the start
Speed control
inverter frequency (Hz)

60

40
Compressor

Lower limit frequency


20
10

Start 10 20 25 30 40 50 60 70 80 90 105 120


Time (second)
(ii) Compressor protection start A
< Control contents >
➀ Compressor maintatins operation at lower limit frequency, after 4-way valve switching safeguard ends.
If the time from starting till reaching the lower limit frequency after 4-way valve switching safeguard operation
has elapsed lminute, the target frequency is chnged to that of lminuted later from the lower limit frequency.
➁ During this control, the target frequency is increased at a rate of 5 Hz/minute from the lower limit frequency.
(Note) The starting point of this control is the completion point of inverter start (10 Hz).

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'10 • KX-SM-148

< End conditions >


When either one of following conditions is established
a) When the frequency upper limit increase by this control continued for 15 minutes in total
When the inverter has stopped within 15 minutes after the start and is started again, it starts with the normal
protection start and increases the frequency upper limit at a rate of 5 Hz/minute till the frequency increase
continues for 15 minutes in total.
b) Overheat temperature under the compressor dome ≧ 20℃

Speed control
120

100

80 Upper limit frequency


inverter frequency (Hz)

60

40
Compressor

Lower limit frequency


20

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Start Time (minute)

(iii) Compressor protection start B


< Control contents >
➀ Compressor maintains operation at lower limit frequency, after 4-way valve switching safeguard ends.
If the time from starting till reaching the lower limit frequency after 4-way valve switching safeguard operation
has elapsed 2 minutes, the target frequency is changed to that of 2 minutes later from the lower limit frequency.
➁ For 18 minutes after the starting, the target frequency is increased at a rate of 5 Hz/2 minutes from the lower limit
frequency.
➂ For 18 minutes after starting, the starting point of this control is the completion point of inverter start (10 Hz).
➃ From 18 minutes to 24 minutes, it is increased at a rate of 5 Hz/minute.
< End conditions >
When either one of the following conditions is established
(a) This frequency-up control will end when the cumulative operation time after starting becomes 24 minutes.
If the inverter stopped within 24 minutes after starting and starts again, it starts with "Compressor protection
start, normal" and increases the frequency at a rate of 5 Hz/minute till the cumulative operation time after
starting becomes 24 munutes.
However, if 45 minutes have been elapsed since inverter stopped and starts again, it starts with "Compressor
protection start A".
(b) Overheat temperature under the compressor dome ≧ 20℃
Speed control
120

100

80
Upper limit frequency
inverter frequency (Hz)

60

40
Compressor

Lower limit frequency


20

0 2 4 6 8 10 12 14 16 18 20 22 24
Start Time (minute)

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(4) Outdoor fan control


(a) Outdoor fan speed and fan motor rotation speed.
The 7th outdoor fan speed in the following table is specified as the rated speed. Under the normal control, the speeds up
to 8th level (800 min-1) are used.
Cooling Heating
Outdoor fan tap -1 -1 -1
FMo1 [min ] FMo2 [min ] FMo1 [min ] FMo2 [min-1]
0th speed 0 0 0 0
1th speed 200 0 200 0
2th speed 200 200 200 200
3th speed 300 300 300 300
4th speed 400 400 400 400
5th speed 500 500 500 500
6th speed 575 575 575 575
7th speed 700 700 700 700
8th speed 800 800 800 (780) 800 (780)
Note (1) Figures in the parentheses in the above table are applicable to FDC(S)224KXE6M.

(b) Fan control during cooling


During cooling and dehumidifying, fan speed is controlled in accordance with the high pressure (sensed by PSH) and the
outdoor air temperature (sensed by Tho-A).
(i)  Initial fan speeds are as follows.
Initial ourdoor fan speed at cooling
Model Outdoor air temp ≤ 10ºC 10ºC < Outdoor air Temp. < 15ºC 15ºC ≤ Outdoor air Temp.
All models 2th speed 4th speed 6th speed

(ii) During normal operation, the speed is changed in accordance with the high pressure value.
➀ When it has detected HP ≧ 2.2 MPa for 1 minute continuously, the fan speed is raised by one tap.
➁ When it is 1.5 MPa < HP < 2.2 MPa, the present fan speed is maintained.
➂ When it has detected HP ≦ 1.5 MPa for 1 minute continuously, the fan speed is dropped by one tap.
➃ Control range of fan speed is 1th – 8th speeds.
One tap up

Maintained

One tap down

1.5 2.2

High pressure (MPa)

(iii) When states under this control change from HP < 3.3 MPa to HP ≧ 3.3 MPa, the fan speed is changed preferentially
to the followings. (After the change it returns to the normal control.)
➀ When the outdoor air temperature ≧ 30ºC, it changes to 7th or higher speed.
➁ When the outdoor air temperature < 30ºC, it changes to 3th or higher speed.
➂ When the fan speed was higher than the above before the change of states, the fan speed is not changed.

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(c) Outdoor fan cooling control at low outdoor air temperature.


(i)  Start conditions
This control is performed when all of following conditions is established.
➀ When the ordinary outdoor fan control is performed
➁ Outdoor air temperature ≦ 10ºC (It is reset with the hysteresis of the outdoor air temperature > 15ºC.)
Valid

Invalid
10 15
Outdoor air temperature
➂ Outdoor fan speed = 1st speed (200 rpm)
(ii) Control contents
➀ Initial fan speed is 200 rpm
➁ If the following high pressure is detected for 20 seconds continuously, fan speed will be changed
+10 rpm

Maintained

−10 rpm

1.4 1.7
High pressure (MPa)
➂ Outdoor fan speed is in a range of 130 rpm – 300 rpm.
(iii) End conditions
When either one of following conditions is established
➀ When the ordinary outdoor unit fan cooling control ends
➁ Outdoor air temperature > 15ºC
➂ Outdoor unit fan speed ≧ 2th speed
(Note) This control range is not more than 300 rpm × 1 fan.
(d) Outdoor fan heating control
The fan speed control is performed based on the low pressure (detected with PSL) during heating operation.
(i)  Initial fan speed is 6th speed.
(ii) Speed is changed depending on the low pressure value.
➀ When it is detected LP ≦ 0.75 MPa for 30 seconds continuously, the fan speed is raised by 1 tap.
➁ When it is 0.75 MPa < LP < 0.85 MPa, the present fan speed is maintained.
➂ When it is detected LP ≧ 0.85 MPa for 30 seconds continuously, the fan speed is dropped by 1 tap.
➃ Control range of fan speed is 1st – 8th speeds.
One tap up

Maintained

One tap down

0.75 0.85
Low pressure (MPa)
(iii) W hen states change from LP < 1.0 MPa to HP ≧ 1.0 MPa during this control, the fan speed is changed
preferentially to the following. (It returns to the normal control after the change.)
➀ It changes to 4th or lower speed.
➁ If the fan speed was lower than the above speed before the change of states, the fan speed does not change.

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(5) Defrost control
(a) Temperature condition of defrosting
1) Start conditions (Standard specification or cold region specification can be selected by switching the jumper
wire J15.)
Defrost operation will start, when outdoor unit whose compressor is operating under heating mode has satisfied all
the following conditions.
(i)  When 33 minutes of cumulative compressor operation time has passed since heating operation started.
(ii) When 33 minutes of cumulative compressor operation time has passed since the previous defrosting ended.
(iii) When 8 minutes has passed since the compressor turned ON from OFF status.
(iv) When 8 minutes has passed since one outdoor fan turned ON from OFF status.
(v) After all above conditions have been met, when any of the following conditions is satisfied.
➀ When the outdoor heat exchanger temperature (sensed by Tho-R) and the outdoor air temperature (sensed
by Tho-A) dropped below the defrosting start temperature in Fig. 1 for 30 seconds continuously
➁ When the suction pressure saturated temperature calculated by the low pressure (sensed by PSL) and the
outdoor air temperature (sensed by Tho-A) dropped below the defrosting start temperature in Fig. 2 for 3
minutes continuously
Fig. 1
Without J15
TR: Heat exchanger temperature. (°C)

-2 Cold region specification

-6 With J15

Cold region

-15
Standard
-19 (Factory setting)
-21 Defrost start zone
-25

-20 -15 6
SST: Suction pressure saturated temperature. (°C)

TA: Outdoor air temperature. (°C)


Fig. 2
Without J15
-6 Cold region specification

-10 With J15

Cold region

-19
Standard
-23
(Factory setting)
-25 Defrost start zone
-29

-20 -15 6
TA: Outdoor air temperature. (°C)
2) End conditions
• Standard (J14 is shorted)
a) When the temperature detected with both outdoor heat exchanger temperature thermistors (Tho-R1 and
Tho-R2) is higher than 9ºC
b) Or when 12 minutes have elapsed since defrosting started.
• Cold region setting (J14 is open)
> 9ºC is satisfied, after 2 minutes and 30 seconds have elapsed since defrosting
a) When (Tho-R1 and Tho-R2) =
started, and when either of following conditions is satisfied, the defrosting end operation starts.
i) 2 minutes and 30 seconds have elapsed since the temperature of either Tho-R1 or Tho-R2 was 14ºC or
higher
ii) The temperature of either Tho-R1 or Tho-R2 is 30ºC or higher.
iii) 14 minutes have elapsed since defrosting started.
b) When (Tho-R1and Tho-R2) < 9ºC is satisfied, after 2 minutes and 30 seconds have elapsed since defrosting
started, and when either of following conditions is satisfied, the defrosting end operation starts.
i) 5 minutes have elapsed since the temperature of either Tho-R1 or Tho-R2 was 14ºC or higher.
ii) The temperature of either Tho-R1 or Tho-R2 is 30ºC or higher.
iii) 14 minutes have elapsed since defrosting started.
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(b) Time condition of defrosting


1) Start conditions
Defrosting operation start when any of the following conditions is satisfied.
(i)  When 33 minutes of cumulative compressor operation time has passed since heating operation started.
(ii) When 33 minutes of cumulative compressor operation time has passed since the previous defrosting ended.
(iii) When 105 seconds has passed since the compressor turned ON from OFF status un heating mode.
(iv) When the oil return condition has been established
(v) Following cases are excluded.
➀ When the upper limit frequency of the compressor protection start A or B is lower than the defrosting
frequency
➁ During the normal compressor protection start
2) End conditions
Defrosting operation stops when any of the following conditions is satisfied.
(i)  When 12 minutes has passed since defrost started
(ii) When the outdoor heat exchanger temperature (sensed by Tho-R) is detected 10°C or higher continuously for
10 seconds
(iii) When it has detected the high pressure (HP) ≥3.0MPa

(6) Protective control
(a) Discharge pipe temperature (Td) control
Discharge pipe temperature sensor (Tho-D1) monitors the discharge pipe temperature (Td) to avoid the rise of discharge
pipe temperature.
1) Compressor capacity control
(i)  Start conditions
When all of following conditions are satisfied
➀ When the compressor is ON state.
➁ When it detects the discharge pipe temperature (sensed by Tho-D1) is higher than 120ºC
(ii) Control contents
Whenever it detects the discharge pipe temperature is higher than 120ºC for 5 seconds, the capacity is decreased.
(iii) End conditions
When any one of following conditions is satisfied
➀ When the discharge pipe temperature (sensed by Tho-D1) drops below 110ºC
➁ When the compressor is OFF state.
➂ During the defrosting control
2) Indoor EEV slightly open control at heating stop.
Rise of discharge pipe temperature (Td) is restarined by opening the indoor EEV during heating stop.

(b) Over-current protection control (Current safe)


1) If the input current value at the inverter inlet (converter inlet L3-phase) exceeds the setting value, the compressor
speed is reduced. If the higher value persists even after the speed reduction, the speed is reduced further.
2) This control terminates when it is lower than the reset value for 3 minutes continuously or lower than the setting
value for 6 minutes continuously.

(c) Power transistor temperature (PT) protective control


If the power transistor temperature exceeds 75°C, the compressor speed is controlled.

Speed is reduced once each minute

Retention

Release
72 75
Power transistor temp. (°C)

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(7) Test run
(a) Start conditions
(i)  Turn ON the test run switch (SW5-1). The switch is invalid if it is turned ON before the power ON.
(ii) Pump down switch (SW5-3) must be turned OFF.
(b) Contents of control
(i)  Turning ON the dip switch (SW5-2) conducts cooling operation and turning OFF (SW5-2) conducts heating
operation.
1) Cooling operation
Compressor operation frequency control is conducted by the cooling low pressure control.
2) Heating operation
Compressor operation frequency control is operated by the heating high pressure control.
(ii) Test run start signal under corresponding operation mode is transmitted to all indoor units connected.
(c) End conditions
(i)  When the test run switch (SW5-1) is turned OFF, it stops.
(ii) When it has stopped anomalously by the error control during test run, the error is displayed in the same way as the
case of normal operation and the state of anomalous stop is kept ON even if the test run switch (SW5-1) is turned
OFF.

(B) Optional controls
• Functions of outdoor PCB connector CNS1 and CNZ1
➀C
 NS1 connector : By changing the allocation of external input functions [P07-"X"] on the 7-segment, following
functions can be selected.

Function No. "X" CNS1 short circuited CNS1 open


“0” : Extemal operalion input Operation permission Operation prohibition
“1” : Demand input Invalid Valid
“2” : Forced cooling/heating input Heating Cooling
“3” : Silent mode input 1 Valid Invalid
“4” : Forced oil return control input Implemented Normail operation
“5” : Outdoor fan snow guard control input Valid Invalid
“6” : Test run extemal input 1 Test run start Normail operation
“7” : Test run extemal input 2 Cooling test run Heating test run
“8” : Silent mode input 2 Valid Invalid
“9” : 2-step demand input Valid Invalid

➁C
 NZ1 connector : By changing the allocation of external input functions [P06-"X"] on the 7-segment, following
functions can be selecte.
“0” : Operation output
“1” : Error output
“2” : Compressor ON cutput
“3” : Fan ON output
“4 ~ 9” : Spare

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(1) External input and demand input


(a) Operation permission and prohibition modes
(Note) With 7-segment display [P07]-[0]
1) Operation permission or operation prohibition mode is switched with the connector (CnS1) and the jumper wire (J13)
on the outdoor PCB.
J13: S
 witching of CnS1 input method
J13 short-circuited: CNS1 is for the level input.
J13 open: CnS1 is for the pulse input.
2) Operation permission/prohibition control by the external input CnS1 of outdoor unit
CnS1: Switching of operation permission/
Input: CnS1 Switching with J13
prohibition modes
Short-circuit Operation prohibition mode
Short-circuit (Level input)
 Operation permission mode
Switching of operation permission/
Open Open (Pulse input)
operation prohibition modes (Reversal)
Short-circuit Operation permission mode
Short-circuit (Level input)
 Operation prohibition mode

Open (Pulse input)


Open (NOP)
Note (1) Factory setting – J13: Short-circuit, CnS1: Short-circuit (Short-circuit pin connected)
3) The operation condition is desplayed on the LCD of remote controller and is transfered to optional centralised
controller.
4) When the control comand from remote controller is not accepted (Under the condition of the system all stop status
by external input), “Center” is dispalyed. See Item 5) mentioned below.
5) CnS1 performs the following operations depending on the short-circuit or open of the jumper wire (J13). In case of
pulse input, the pulse width is 500ms or larger.
➀ J13 – Short-circuit
Air-conditioner ON OK

CnS1 input OFF (Open) ON (Short-circuit) OFF (Open)

PUSH PUSH PUSH PUSH

Remote controller operation

Center Remote Center


Remote controller display

Air-conditioner operation/stop OFF ON OFF ON OFF

➁ J13 - Open
ON OFF ON OFF

CnS1 input
Air-conditioner ON OK
PUSH PUSH PUSH PUSH PUSH

Remote controller operation


Center Remote Center Remote Center
Remote controller display

Air-conditioner operation/stop OFF ON OFF ON OFF

(b) Demand control


(Note) With 7-segment [P07] = [1]
1) Demand control and normal operation are switched with the connector (CnS1) and the jumper wire (J13) on the
outdoor PCB.
J13: S
 witching of CnS1 input method
J13 short-circuit: CnS1 is for the level input
J13 open: CnS1 is for the pulse input

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2) Operation/ stop control by the demand input CnS1 of outdoor unit


CnS1: Switching of demand control/
Input: CnS1 Switching with J13
normal operation
Short-circuit Demand control
Short-circuit (Level input)
 Normal operation
Switching of normal operation/
Open Open (Pulse input)
demand control (Reversal)
Short-circuit Normal operation
Short-circuit (Level input)
 Demand control

Open (Pulse input) NOP


Open
Note (1) Factory setting – J13: Short-circuit, CnS1: Short-circuit (Short-circuit pin connected)

3) The operation condition is desplayed on the LCD of remote controller and is transferred to optional centralised
controller.
4) Demand control
Demand ratio can be switched with the dip switches (SW4-5, 4-6) on the outdoor PCB.
SW4-5, SW4-6 demand switching: 0 – Open, 1 – Short-circuit (Factory default is open)
Compressor
SW4-5 SW4-6
Out put(%)
0 0 80
1 0 60
0 1 40
1 1 0

5) CnS1 performs the following operations depending on the short circuited or open of the jumper wire (J13).
In the case of pulse input, the pulse width is 500ms or larger.
➀ J13 – Short-circuit
ON (Short-circuit) OFF (Open) ON (Short-circuit)

CnS1 input Normal Demand control Normal

PUSH PUSH PUSH PUSH

Remote controller operation


Remote
Remote controller display
ON ON
Air-conditioner operation/stop OFF Compressor OFF OFF Compressor OFF OFF

➁ J13 - Open
ON OFF ON OFF
Demand control Demand control
CnS1 input

PUSH PUSH PUSH PUSH

Remote controller operation


Remote
Remote controller display

Air-conditioner operation/stop Compressor OFF Compressor OFF

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(c) 2-step demand control


(i)  Start conditions
1) When all of the following conditions is established.
a) 7-segment [P04] is set at any other than OFF.
b) Demand control is turned on.
c) Outdoor unit external input terminal “2-step demand input” is valid.
(Demand external input becomes valid at release.)
(ii) Control contents
• (5) Contents are same as the energy saving mode control. (See page 25.)
(iii) End conditions
• When the starting conditions are not established.

Energy saving mode control : Compressor Hz is restricted with the setting of 7-segment P04, instead of external input.
Demand control : Compressor Hz is restricted with external input ON. Demand ratio is set with Dip SW 4-5 and 4-6.
2-step demand control : Compressor Hz is restricted with external input ON. Demand ratio is set with 7-segment P04.

External input (Demand input)


Normal Demand control Normal
Invalid Invalid
External input (short-circuit) Valid (release) (short-circuit)
(2-step demand input) Normal
Normal 2-step demand control

PUSH PUSH PUSH PUSH

Remote controller operation


Remote
Remote controller display
ON ON

OFF Demand1 OFF Demand2 Demand1 OFF


Air-conditioner operation/stop
Demand 1 : Controls demand with compressor output which is set with SW4-5, 6.
Demand 2 : Controls demand with compressor output which is set with [P04].

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'10 • KX-SM-148

(2) Silent mode control


(a) Start conditions
When all of the following conditions is established
(i)  At the start of silent mode initiated by the indoor unit or when the silent mode input is made effective (short-circuited)
at the external input terminal (Factory default: CnG2) on the outdoor unit
(ii) When the outdoor unit operation mode is cooling or heating
(iii) When the outdoor air temperature satisfies the following conditions
1) Silent setting 0, 1: Effective in zone A and B
2) Silent setting 2, 3: Effective in zone B
(Note) Silent setting 0 to 3 can be swiched by [P05] of 7-segment display.

<Outdoor operation mode - Cooling>


Valid (zone B)

Valid (zone A)

Invalid
27 29 31

Outdoor air temperature (°C)

<Outdoor operation mode - Heating>


Valid (zone B)

Valid (zone A)

Invalid
2 4 6

Outdoor air temperature (°C)

(iv) It is excluded when the following invalid conditions are established


(For prevention of anomalous pressure rise at start)
• For 30 seconds after either compressor has been turned ON
(During a special operation)
• During the 4-way valve switching safeguard
• During the defrost control
• During the oil return control
• During the moved pump down control
• During the pump down control for removal of the unit
(Note) Any controls affected by the restriction of compressor and outdoor fan capcity during the silent mode are excluded.

(b) Control contents


Setting values can be changed with the silent setting as follows.
(i) Upper limit of compressor speed is restricted.
(ii) Upper limit of outdoor fan speed is restricted.

       Item Upper limit of compressor speed Upper limit of outdoor fan speed
rps rpm
 Setting 224 280 335 224 280 335
Silent setting 0
80 100 780 800
(Factory default)
Silent setting 1 74 88 700 700
Silent setting 2 64 80 575 575
Silent setting 3 50 60 540 540

(c) End condition


• When the starting conditions are not established

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'10 • KX-SM-148

(3) Outdoor fan snow protection control


(a) This control is enabled/disabled by entering data into 7-segment display.
(b) Setting method of outdoor fan control
[Starting conditions]
When following conditions are established for 10 minutes continuously.
(i) Snow protection control setting is valid ([P02]-1) and outdoor air temperature < 3°C or external input of outdoor fan
snow protection control ON. ([P07]-5 and CnS1 is shorted)
➀ Set the Code No. to “P02”.
➁ “0” or “1” is displayed at the data display area.
“0”: Outdoor fan control disabled (Factory setting)
“1”: Outdoor fan control enabled
➂ Press SW7 (Data write/delete) for 3 seconds continuously.
➃ “0” or “1” blinks every 0.5 second at the data display area.
➄ Press SW8 (one digit) to toggle the display back and forth between “0” and “1” (blinking).
➅ If SW7 is pressed for 3 seconds or longer continuously while “0 “ and “1” is blinking, the blinking stops.
With this operation, the enabled/disabled setting of outdoor fan control is stored in memory of EEPROM, and
henceforth the outdoor fan is controlled according to the contents of memory.
➆ Contents of the outdoor fan control are retained even if the power is turned off and backed on again.
(c) Contents of outdoor fan snow protection control
➀ If the outdoor air temperature drops 3°C or lower when the unit is all stop or error stop, the outdoor fan runs at the
rating speed (7th speed) once every 10 minutes.
➁ The outdoor fan runs for 30 seconds.*
*Operation time outdoor fan is changeable from 10 to 600 seconds by [P03]
➂ During this snow protection control, the compressor’s magnetic contactor (52X1 52X2) is ON.
(d) End conditions of outdoor fan snow protection control
When folowing conditions are established.
(i) Snow protection control setting is invalid ([P02]-0) or outdoor air temperature > 5°C and external input of outdoor
fan snow protection control OFF ([P07]-[5] and CnSlis opend).
(ii) Compressor ON
(iii) During all stop by anomaly
<Outdoor air temperature condition at snow protection control>
Valid

Invalid
3 5
Outdoor air temperature (°C )

(4) External output


This function is used in order to operate the external optional devices in conjunction with relay outputs of the respective
operation information from outdoor unit.
[External output function]
External output function of CnZ1 can be switched by changing of [P06] on 7-segment display as mentioned below.
0: Operation output
• When the outdoor unit operation mode is “Operation”, the external output relay is turned ON.
(Note) The “Operation” includes not only compressor ON mode but also Fan mode and thermostat OFF mode under the condition of remote controller
ON. But the anomalous stop is excluded.
1: Error output
• It is turned ON at anomalous stop, and turned OFF when “CHECK” and “RESET” buttons on remote controller are
pressed simutaneously after recovering from the anomaly. Even if “CHECK” and “RESET” buttons are pressed before
recovering from the anomaly, it is not turned OFF, but when recovering from the anomaly later, it is automatically
turned OFF.
2: Compressor ON output
• It is turned ON when the compressor is ON.
3: Fan ON output
• It is turned ON when the outdoor fan speed command > 0.
4: Oil return operation output
• This is turned ON during the oil return operation.
5: High pressure control output to water spraying device, etc.
• This is turned ON when the high pressure > 3.3 MPa during cooling operation.

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'10 • KX-SM-148

(5) Energy saving mode control


This control is effective, when [P04] of 7-segment display is set 000, 040, 060, 080 (except OFF)
(a) Control contents
(i) Compressor upper limit speed is changed according to the setting ratio.
(ii) Compressor upper limit speed is obtained by multiplying the rating speed (at cooling/heating) with the setting ratio
as follows.
OFF: Normal (Factory setting)
80%: 80% of rating compressor upper limit speed
60%: 60% of rating compressor upper limit speed
40%: 40% of rating compressor upper limit speed
0%: 0% of rating compressor upper limit speed (stop)
(iii) Except 0% of energy saving ratio, the following controls take precedence over this control.
• 4-way valve switching safeguard
• Defrosting control
• Oil return control
• During the pump down control for removal of the unit
• Pump down control at start/stop

(6) Forced cooling/heating operation


(a) With this control, SW3-7 on the outdoor PCB is turned ON and CnG1 (equipped with short circuit pin)
is shorted or opened so as to forcibly determined whether the indoor unit is operated for cooling or
heating.
(b) If any operation mode other than the forcible mode is commanded from indoor unit, the mode unmatch
message is displayed on the remote controller or others and operation enters in the FAN mode.

SW3-7 CnG1 Operation


Open Cooling only
ON
Close Heating only

(7) Emergency stop control


When one of indoor units receives the emergency stop signal from optional device like as refrigerant leakage detector and the
information is transmitted to the outdoor unit, the outdoor unit stops operation and an emergency stop error is transmitted to all
indoor units running.
Make the emergency stop effective by remote controller indoor function setting.
(a) When it receives the “Emergency stop” command from the indoor unit, it makes all stop by error.
(b) It shows the Error display “E63” and transmits the “Emergency stop” command to all indoor units.
(c) If the “Emergency stop reset” command is received from the indoor unit, the “Emergency stop reset”
command is transmitted to all indoor units.

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'10 • KX-SM-148

(8) Pump down operation control for removal of the unit


When an outdoor unit is discarded or removed, the pump down control is performed at the outdoor unit side in order to recover
the refrigerant quickly to the outdoor unit.
(a) Start conditions
This is implemented with the liquid service valve closed.
(i) Outdoor unit operation mode – Stop
(ii) Turn ON the test run cooling switch SW5-2 (cooling).
(iii) Turn ON the pump down switch SW5-3 (pump down).
(iv) Turn ON the test run switch SW5-1 when the above (i)-(iii) statuses are satisfied.
Note (1) Input before the power ON is invalid.
(b) Control contents
(i) Compressor starts under compressor start protection control and runs at target speed of pump down operation.
However, when the operation start conditions have been established during the 3-minute delay control of
compressor, the compressor starts after completing the 3-minute delay control.
Item
Hp Target compressor speed at pump down operation
Model
FDC(S)224KXE6M 8 50HZ
FDC(S)280KXE6M 10 62HZ
FDC(S)335KXE6M 12 52HZ
(ii) As the start conditions are established, both red LED and green LED on the outdoor PCB flash continuously.
7-segment display shows “PdS” (Channel 0) at the code display area.
(iii) During the pump down operation control, the protective controls (excluing low pressure protective control,
anomalous low pressure control and pressure ratio protection control) and the error detection control are effective.
(iv) The sub-cooling coil expansion valve (EEVSC) closes fully during the pump down control.
(c) End conditions
If any of the following conditions is satisfied, this control ends.
(i) If a low pressure (LP) ≤ 0.01MPa is detected for 5 seconds continuously, it ends normally and initiates the
followings.
➀ Red LED: keeps lighting
➁ Green LED: keeps flashing
➂ 7-segment display: PdE
➃ Remote controller: Stop
(ii) Anomalous all stop by the error detection control
(iii) If the cumulative compressor operation time under the pump down control totals 15 minutes (ending by time count
up), it stops and initiates the following.
➀ Red LED: stays OFF
➁ Green LED: keeps flashing
➂ 7-segment display: No display
➃ Remote controller: Stop
(iv) When any of setting switches (SW5-1, SW5-2 and SW5-3) has been turned OFF during pump down.
(Note) Even if only the pump down switch SW5-3 is turned OFF, it does not recognized as the cooling test run mode , but stops

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'10 • KX-SM-148

(C) Data output


(1) 7-segment and operation data retention
(a) 7-segment display
Operation information is displayed for checking various operation data during test run and for helping malfunction
diagnosis at servicing. Input data to microcomputer, contents of outdoor unit control, indoor unit registration information,
or other, are mainly displayed on the 7-segment LED.
(i) Operation information display
➀ Displays each item at 7-segment of 3-digit × 2 on the outdoor unit PCB.
➁ Display is controlled with the following buttons.
SW9: Setting button for order of 10 of display code
SW8: Setting button for order of 1 of display code
SW7: Data erase/write button
➂ Select the order of 10 for the code No. of each item with SW9 or SW8 for the order of 1.
Following identification alphabets are used at the code display.
“C”: “C00” – “C99”
“P”: “P00” – “Pxx” (up to a place where content is specified)
➃ Code [C96]is operable item. It is possible to delete the retained operation data (data of 30 minutes preceding an
anomalous stop) by following resetting procedure.
<Resetting operation>
• Select code [C96]. If any anomalous data is retained, the data display [dEL] is shown.
• Pressing SW7 for 3 seconds erases the memory data on RAM.
(EEPROM data are not erased.)
• As the data are erased, the data display shows [- - -].
When no anomalous data are retained, it displays [---] as well.
• Unless the reset operation is performed, data are retained. Therefore, if normal operation is resumed without
the reset operation and an anomalous stop occurs again, no new anomalous data cannot be retained, but
former anomalous data are still retained unchanged.
➄ If you press SW8 (order of 1), the number changes 0  1  2 ... 9  0.
➅ If you press SW9 (order of 10), the number jumps to the leading code of each order of 10.
Data display [Cxx] and setting value display [Pxx] are considered to be continuous.
Example: Pressing SW9 at [C07] it changes to [C10]
: Pressing SW9 at [C90], it changes to [P00]
➆ Codes [C44 or 45] are operable items. With the following reset operation, the cumulative compressor operation
time corresponding to the code No. can be erased (reset). (Reset of operation time after replacing the compressor)
<Resetting operation>
• Select codes [C44 or 45]. Cumulative compressor operation time up to present is displayed.
• Pressing SW7 for 3 seconds erases the memory data.
However, the cumulative compressor operation time data in the 30 minutes log data preceding an anomalous
stop (if this retained log data are not deleted) are not erased by this procedure.
➇ Data display for spare items is left in blank.
➈ When it is set to the auto feed display [C99], the data [C00] to [C29] are displayed one after another.
→ <Sensor value, actuator information>
When the data [C00] to [C29] are being displayed one after another, if SW8 or SW9 is pressed, the display changes
to show [C00].
(ii) When the temperature is below -10.0°C for the display of discharge pressure saturated temperature and suction
pressure saturated temperature, the fraction after decimal point is rounded up. (Because the range of 7-segment
display is 3-digit.)
(iii) Return the error No. display after an error to the normal display by turning ON the dipswitch SW3-1.

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'10 • KX-SM-148

(iii) Precedence of display


➀ [Exx] > [Related to compressor dilution ration protection control ([dLP], [dLC], [dLH]) > [Related to check
operation ([CHJ], [CHU]) > [PdS] > [PdE] > [oPE] > [CAP] > [Axx] > [Cxx], [Pxx]
➁ If resetting from the display of ➀, it is switched to [C00].
➂ If SW8 or SW9 is pressed during the display of ➀, it changes to [C00].
However, unless no button input is done for 10 seconds after change to [C00], it changes to the display of ➀
automatically according to the precedence.
➃ Display switching
Special display is the display other than [CXX].

When special
display occurs
[CXX] Special display

Button operation
Special display reset
or
No operation for 10 seconds* button operation

Automatic feeding
Button operation
[C99]

* If the special display is reset in the meanwhile, it remains as [CXX].

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'10 • KX-SM-148

(b) List of 7-segment displays


Code
Contents of display Data display range Minimum unit Remarks
No.
Error [Exx]
display
Caution
[oPx]
display
[PdS][PdE]
Special
[CH ][CHF][CO ][HE ][PCL][dLP][dLC][dLH]
display
[oPE][CAP]

Code
Contents of data display Data display range Minimum unit Remarks
No.
<Sensor value, actuator information>
C00 CM1 operation frequency 0 ~ 130 1Hz
C01 (Spare)
C02 Tho-A Outdoor air temperature L,-20 ~ 43 1°C
C03 Tho-R1 Heat exchanger temperature 1 L,-25 ~ 73 1°C
C04 Tho-R2 Heat exchanger temperature 2 L,-25 ~ 73 1°C
C05 (Spare)
C06 (Spare)
C07 Tho-D1 Discharge pipe temperature (CM1) L,31 ~ 136 1°C
C08 (Spare)
C09 (Spare)
C10 Tho-C1 Under-dome temperature (CM1) L,5 ~ 90 1°C
C11 (Spare)
C12 Tho-P1 Power transistor temperature (CM1) L,5 ~ 136 1°C
C13 (Spare)
C14 Tho-SC Sub-cooling coil temperature 1 L,18 ~ 73 1°C
C15 Tho-H Sub-cooling coil temperature 2 L,-25 ~ 73 1°C
C16 Tho-S Suction pipe temperature L,-25 ~ 73 1°C
C17 Inverter secondary current 0 ~ 50 1A
C18 CT1 (CM1) current 0 ~ 50 1A
C19 (Spare)
C20 EEVH1 Heating expansion valve opening angle 0 ~ 500 1 pulse
C21 (Spare)
EEVSC Sub-cooling coil expansion valve
C22 0 ~ 500 1 pulse
opening angle
C23 FMo1 Actual fan speed 0 ~ 999 10min-1
C24 FMo2 Actual fan speed 0 ~ 999 10min-1
C25 PSH High pressure sensor 0 ~ 4.15 0.01MPa
C26 PSL Low pressure sensor 0 ~ 1.70 0.01MPa
C27 (Spare)
C28 (Spare)
C29 (Spare)
Order of 100: 63H1-1
0,1
C30 Pressure switch (0: Open, – Order of 10: (Spare)
1: Short-circuit)
Order of 1: (Spare)
Order of 100: CNS1
0,1
C31 External input (0: Open, – Order of 10: CNS2
1: Short-circuit)
Order of 1: CNG1

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'10 • KX-SM-148

Code Minimum
Contents of data display Data display range Remarks
No. unit
0,1 Order of 100: CNG2
C32 External input (0: Open, – Order of 10: (Spare)
1: Short-circuit) Order of 1: (Spare)
0,1 Order of 100: 52C-1
C33 Relay output (0: Open, – Order of 10: 20S
1: Short-circuit) Order of 1: Crankcase heater 1
0,1 Order of 100: SV6
C34 Relay output (0: Open, – Order of 10: (Spare)
1: Short-circuit) Order of 1: (Spare)
0,1 Order of 100: SV1
C35 Relay output (0: Open, – Order of 10: SV11
1: Short-circuit) Order of 1: SV12
0,1 Order of 100: (Spare)
C36 Relay output (0: Open, – Order of 10: (Spare)
1: Short-circuit) Order of 1: (Spare)
0,1 Order of 100: External output (CNZ1)
C37 External output (0: Open, – Order of 10: CnH Operation output
1: Short-circuit) Order of 1: CnY Anomalous output

C38 (Spare) – –

C39 (Spare) – –

<Outdoor unit information>


C40 Number of connected indoor units 0 ~ 50 1
C41 Capacity of connected indoor units 0 ~ 200 1
C42 Number of indoor units with thermostat ON 0 ~ 50 1
C43 Required Hz total 0 ~ 999 1Hz
Cumulative compressor operation time
C44 0 ~ 655 100h
(CM1)
C45 (Spare)
C46 Discharge pressure saturated temperature -50 ~ 70 0.1°C Range unable to display (-10°C or under) is in the unit of 1°C.
C47 Suction pressure saturated temperature -50 ~ 30 0.1°C Range unable to display (-10°C or under) is in the unit of 1°C.
Sub-cooling coil temperature sensor 1 0.01 0 is omitted in negative range.
C48 -0.68 ~ 4.15
saturated pressure MPa -0.68  [-.68]
Subcooling temperature [deg] = Discharge pressure saturation
C49 Cooling sub-cooling 0 ~ 50 0.1deg
temperature [℃ ] – Subcooling coil temperature 1 [℃ ]
Suction overheat temperature [deg] = Suction pipe temperature
C50 Heating overheat 0 ~ 50 0.1deg
sensor [℃ ] – Suction pressure saturation temperature [℃ ]
Subcooling coil overheat temperature [deg] = Subcooling coil
C51 Sub-cooling coil overheat 0 ~ 50 0.1deg
temperature 2 [℃] – Suction pressure saturation temperature [℃]
Discharge pipe overheat temperature [deg] = Discharge pipe
C52 Discharge pipe overheat 1 0 ~ 50 0.1deg
temperature [℃ ] – Discharge pressure saturation temperature [℃ ]
Under-dome overheat temperature [deg] = Under-dome
C53 Under-dome overheat 1 0 ~ 50 0.1deg
temperature [℃ ] – Suction pressure saturation temperature [℃ ]
C54 Target cooling low pressure 0.00 ~ 2.00 0.01MPa
C55 Target heating high pressure 1.60 ~ 4.15 0.01MPa
C56 Target Fk 0 ~ 999 1Hz
C57 Inverter 1 operation frequency command 0 ~ 130 1Hz
C58 (Spare) 0 ~ 130 1Hz
C59 FMo1 Fan Speed command 0 ~ 999 10min-1
C60 FMo2 Fan Speed command 0 ~ 999 10min-1
C68 Compressor stopcause 0 ~ 127 1 *1(see next page)
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*1
Compressor stop cause (Cord No. C68)
It shows the latest comprressor anomalous stop cause
Compressor stop cause No
At power on 0
Outdoor air temperature 1
Outdoor heat exchanger temperture 1 2
Outdoor heat exchanger temperture 2 3
Discharge pipe temperature sensor 1(CM1) 4
Suction pipe temperature sensor 5
Sensor disconnection Sub-cooling temperature sensor 1(liquid side) 6
and/or short-circuit Sub-cooling temperature sensor 2(gas side) 7
Under-dome temperature sensor 1 8
Power transistor temperature sensor 1 9
Active filter temperature sensor 10
High pressure sensor 11
Low pressure sensor 12
HP anomaly 20
LP anomaly 21
Td1 anomaly 22
FMo1 anomaly 23
FMo2 anomaly 24
Inverter 1 current cut 25
Anomaly detection
Inverter 1 startup failure 26
Inverter 1 communication error 27
Inverter 1 anomalous compressor induced voltage and torque 28
Inverter 1 power tansistor overheat 29
Inverter 1 rotor lock 30
Liquid flooding anomaly 31
Outdoor operation mode heating/cooling switching 40
Heating overload protection 41
Stop by restriction
Stopping time by compressor dilution ratio protection control (Less than 30 minutes) *3 50
Stopping time by compressor dilution ratio protection control (Over 30 minutes) *3 51
*3 As the actual operation, write the stop factor 50 at the start of power supply and, when the accumulated compressor start inhibition
time (counted only when the remote controller is turned on) has exceeded 30 minutes, overwrite on it with the stop factor with
51. The code of this stop factor is retained even after the protective start inhibition has been released, until it is overwritten with
another stop factor.

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'10 • KX-SM-148

Code Minimum
Contents of data display Data display range Remarks
No. unit
<Anomalous counter information>
C70 Counter · Sensor wire disconnected 0~3 1
C71 Counter · High pressure protection 0~5 1
Counter · Anomalous low pressure ➂ (During
C72 0~5 1
operation)
C73 Counter · Anomalous low pressure ➀ (During stop) 0~5 1
C74 Counter · Discharge pipe 1 anomalous temperature 0~5 1
C75 Counter · Anomalous FMo1 stop 0~5 1
C76 Counter · Anomalous FMo2 stop 0~5 1
C77 Counter · Current cut (CM1) 0~4 1
C78 Counter · Compressor 1 starting failure 0 ~ 20 1
C79 Counter · Inverter 1 comunication error 0~4 1
C80 (Spare) Counter · Power transistor 1 overheat 0~4 1
C81 (Spare)
C82 Counter · Inverter 1 desynchronism error 0~4 1
C83 Counter · Inverter 1 comunication error cumulative 0 ~ 127 1
C84 Counter · Indoor/outdoor comunication error 0 ~ 255 1
C85 Counter · CPU reset 0 ~ 255 1
C93 Counter – Liquid-back error 0~3 1
<Others>
C95 (Spare)
C96 Data reset
C97 Program · Sub version 0 ~ 991 –
C98 Program · POL version 0.00 ~ 9.99 0.01
C99 Auto feed display –
<User setting>
P00 (Spare) –––– –
0: First push priority (at shipping)
P01 Operation priority selection 0,1 –
1: Last push priorit
0: I nvalid (Default)
1: Valid (Only the fan operates.)
P02 Outdoor unit fan snow protection control 0,1,2,3 – 2: Valid (Fan & heater ON)
3: Valid (Heater ON for 2 minutes
after fan operation stop)
Outdoor unit fan snow protection control ON time 30 : (Factory default)
P03 30 Changes like 10, 30, 60 90 … 600
setting 10, 30 ~ 600 [Sec]
Energy saving mode setting OFF (Factory default), 0: OFF, 1: 0%, 2: 40%. 3: 60%, 4: 80%
P04
2-step demand ratio 000,040,060,080 Factory default is 0: OFF.
0 : (Factory default)
P05 Silencing mode setting 1
0~3
0 : (Factory default)
P06 Allocation of external output (CnZ1) 1
0~9
0 : (Factory default)
P07 Allocation of external input (CnS1) 1
0~9
1 : (Factory default)
P08 Allocation of external input (CnS2) 1
0~9
2 : (Factory default)
P09 Allocation of external input (CnG1) 1
0~9
3 : (Factory default)
P10 Allocation of external input (CnG2) 1
0~9
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'10 • KX-SM-148

Code Min.
Data display contents Data display range Remarks
No. unit
<Service engineer setting>
0 : None (Default)
1 :Operated 1
P16 Check operation log
User can operate 1 → 0 only.
Operation of 0 → 1 is prohibited.
P17 Spare –– – – –– –
P18 Spare –– – – –– –
0: C
 ontrol for ensuring certain indoor outlet air
Preferencial switch to ensure
0 : (Factory default) temperature at heating is valid
P19 certain indoor outlet air –
0.1 1: Control for ensuring certain indoor outlet air
temperature at heating
temperature at heating is invalid
Allowable total capacity of
thermostat ON indoor units 110 : (Factory default)
P20 – Changes to 110, 100, 090, 080, 110 …
to ensure certain indoor outlet 100, 090, 080
temperature at heating
Allowable number of thermostat
ON indoor units to ensure 0 : (Factory default)
P21 1
certain indoor outlet temperature 0~9
at heating
P22 (Spare) –– – – –– –
Invalidation of target cooling
0 : (Default)
P23 low pressure correction during –
0,1
low outdoor temperature cooling
Max. time during normal 5 : (Default) 1
P24
cooling start control 2 ~ 10 [minutes]
Proportional gain change value
0.5 : (Default) 0.1
P25 by SH control at the start of
0.1 ~ 2.0 [%/deg]
cooling indoor unit
Selection of indoor units to
change the proportional gain by 0 : (Default) 1
P26
SH control at the start of cooling 0~3
indoor unit
Initial aperture correction value 0 : (Default) 20
P27
at the start of cooling indoor unit 0 ~ 60 [Pulse]
Enabling of 4-way selector noise 0 : (Default)
P28 –
reduction setting during defrosting 0,1
P29 Spare setting 0 ~ 15 0 : (Default) – Spare setting
<Newsuper link setting>
0: Previous superlink
P30 Superlink communication status 0,1 –
1: New superlink
0 : (Factory default) 0: Automatic address setting standby
P31 Automatic address setting start input –
0,1 1: Automatic address setting start
Input the starting indoor address 1 : (Factory default) Specify the starting indoor address connected in one
P32 1
for automatic address setting 1 ~ 127 refrigerant system for automatic address setting.
Specify the number of indoor units connected in one
Input the number of connected 1 : (Factory default) refrigerant system for automatic address setting.
P33 1
indoor units 1 ~ 24 (*) (*) Maximum connectable number of indoor
units for each outdoor unit
0 : (Factory default) 0: Network polarity not defined
P34 Polarity difinition –
0,1 1: Network polarity defined
<Service engineer setting>
Heating target exit temperature 0 : 40℃ (Default)
P35 2
setting 22, 24, …, 50 : 22, 24, 50℃
0: (Default) Skip control in zones
2 and 3 is invalid.
1: Upper limit of skip frequency
in zones 2 and 3 = 35 Hz
2: Upper limit of skip frequency
P36 Anti-discharge pulsation setting
in zones 2 and 3 = 38 Hz
3: Upper limit of skip frequency
in zones 2 and 3 = 38 Hz, lower
limit frequency at low outdoor
temperature of 335 = 39Hz

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'10 • KX-SM-148

(c) Saving of Operation Data


Mainly for investigating the causes of market claims, operation data are always saved in memory. If any trouble occurs,
the data writing is stopped and only the operation data prior to the time when the trouble occurs are recorded. These data
can be loaded to a PC via RS232C connector of PCB and utilized for identifying causes.
(i) Operation data for a period of 30minutes prior to the present operation are saved and updated continuously.
(ii) If an anomalous stop occurs, the data are not updated any more.
(iii) Data are written in based on 1 minute sampling interval and following data is transmitted to PC upon demand.
Data Data range Example
Software version Ascii 15 bytes KD3C218######## (# : NULL)
PID (Program ID) Ascii 2 bytes 5D
Outdoor unit capacity Ascii 3 bytes As listed blow
Power supply frequency Ascii 2 bytes 60
Outdoor address Ascii 2 bytes 00 ~ 3F
Indoor address × 16 units Ascii 2 bytes × 16 units 40 ~ 7F
Indoor capacity × 16 units Ascii 3 bytes × 16 units 022 ~ 280

Outdoor unit composition Outdoor unit capacity data Remarks


Single type Example: 10HP - [S10] S: D
 isplay with Horse Power of single type
(iv) Error retention and monitoring data
Code Record data
Write contents
No. Data write range Unit of write Number of bytes Contents
00 Indoor 1 ThI-A –14 ~ 50 A/D value 1 Return air
01 Indoor 1 ThI-R1 0 ~ 72 A/D value 1 Heat exchanger 1
02 Indoor 1 ThI-R2 0 ~ 72 A/D value 1 Heat exchanger 2
03 Indoor 1 ThI-R3 0 ~ 72 A/D value 1 Heat exchanger 3
04 Indoor 1 EEV 0 ~ 470 1 pulse 2
05 Indoor 1 operation/stop 0,1 – 1 0 Stop
1 Operation
06 Indoor 1 operation mode 0~4 – 1 0 Auto
1 Dehumidifying
2 Cooling
3 Fan
4 Heating
07 Indoor 1 request Hz 0 ~ 255 1Hz 1
08 Indoor 1 answer Hz 0 ~ 255 1Hz 1
09 Indoor 1 indoor local – – 1 Bit0 Anti-frost
Bit1 EEV opening angle
implementation
10 Indoor 1 Thi spare –14 ~ 50 A/D value 1 Discharge
11 Indoor 1 type 0 ~ 67 – 1 0 FDT
1 FDK
2 Others
3 FDE
4 FDTC
5
6
7
60 ~
12 Indoor 1PID – – 1

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'10 • KX-SM-148

Code Record data Number of


Write contents Unit of write Contents
No. Data write range bytes
00: No error on outdoor unit
0 Error code 00 ~ 99 – 1
01-99: All errors
00 – 3F: Outdoor
1 Error existing unit address 00 ~ FF – 1
40 – 6F: Indoor

<Sensor value>
2 Tho-A Outdoor air temperature -20 ~ 70 A/D value 1
3 Tho-R1 Heat exchanger temp. 1 -40 ~ 75 A/D value 2
4 Tho-R2 Heat exchanger temp. 2 -40 ~ 75 A/D value 2
5 Tho-D1 Discharge pipe temp. (CM1) -20 ~ 140 A/D value 1
6 Tho-S Suction pipe temperature -40 ~ 75 A/D value 2
7 Tho-SC Sub-cooling coil temp. 1 -40 ~ 75 A/D value 2
8 Tho-H Sub-cooling coil temp. 2 -40 ~ 75 A/D value 2
9 Tho-P1 Power transistor temp. (Radiator fin) -20 ~ 140 A/D value 1
10 Inverter secondary current 0 ~ 50 A/D value 1
11 Tho-C1 Under-dome temp. (CM1) -40 ~ 90 A/D value 1
12 CT1 Current 0 ~ 50 A/D value 1
13 High pressure sensor 0 ~ 4.15 A/D value 1
14 Low pressure sensor 0 ~ 1.70 A/D value 1
<Outdoor unit information>
15 Number of connected indoor units 0 ~ 127 1 unit 1
16 Capacity of connected indoor units 0 ~ 65535 – 2
17 Number of indoor units with thermostat ON 0 ~ 255 1 unit 1
Total capacity of indoor units with cooling
18 0 ~ 65535 2
thermostat ON
Total capacity of indoor units with heating
19 0 ~ 65535 2
thermostat ON
0 Stop
20 Operation mode 0~2 – 1 1 Cooling
2 Heating
21 Inverter CM1 actual operation frequency 0 ~ 255 1Hz 1
22 FMo1 Actual fan speed 0 ~ 65535 10min-1 2
23 FMo2 Actual fan speed 0 ~ 65535 10min-1 2
24 Required Hz total 0 ~ 65535 1Hz 2
25 Discharge pressure saturated temperature -50 ~ 70 0.01°C 2
26 Suction pressure saturated temperature -50 ~ 30 0.01°C 2
Sub-cooling coil temp. sensor 1 saturated
27 -0.68 ~ 4.15 0.01MPa 2
pressure
Pressure ratio = (High
pressure sensor + 0.101)
28 Pressure ratio 1.0 ~ 10.0 0.1 1
[MPa] / (Low pressure sensor
+ 0.101) [MPa]
29 Cooling sub-cooling 0 ~ 50 0.1deg 2
30 Suction overheat 0 ~ 50 0.1deg 2
31 Sub-cooling coil overheat 0 ~ 50 0.1deg 2
32 Discharge pipe overheat 0 ~ 50 0.1deg 2
33 Compressor 1 under-dome overheat 0 ~ 50 0.1deg 2
34 Target Fk 0 ~ 65535 1Hz 2
35 Answer Hz total 0 ~ 65535 1Hz 2
36 Inverter 1 operation frequency command 0 ~ 120 1Hz 1

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'10 • KX-SM-148

Code Record data Unit of Number of


Write contents Contents
No. Data write range write bytes
37 FMo1 Fan speed command 0 ~ 65535 10min-1 2
38 FMo2 Fan speed command 0 ~ 65535 10min-1 2
39 EEVH1 opening degree 0 ~ 65535 1 pulse 2
40 EEVSC opening degree 0 ~ 65535 1 pulse 2
41 Compressor target cooling low 0.00 ~ 2.00 0.01MPa 1
pressure
42 Compressor target heating high 0.00 ~ 4.15 0.01MPa 2
pressure
43 Outdoor EEVH target superheat 0 ~ 25.5 0.1°C 1 Actual range: 5°C – 11°C
44 Outdoor EEVH initial learning 0 ~ 255 1 pulse 1
opeing position
45 Outdoor EEVSC target superheat 0 ~ 25.5 0.1°C 1
46 Cumulative amount of hold-up 0 ~ 2550 10cc 1 Actual range: 0cc – 1100cc
oil.
47 Oil return count down 0 ~ 255 3 min. 1 Actual range: 0 – 600min (10 hour)
<PCB hardware input>
48 External input – – 1 Bit0 63H1 0: Open, 1: Short-circuit
Bit1 (Spare) 0: Open, 1: Short-circuit
Bit2 CNS1 0: Open, 1: Short-circuit
Bit3 CNS2 0: Open, 1: Short-circuit
Bit4 CNG1 0: Open, 1: Short-circuit
Bit5 CNG2 0: Open, 1: Short-circuit
Bit6 (Spare) 0: Open, 1: Short-circuit
Bit7 (Spare) 0: Open, 1: Short-circuit
49 Dip SW [SW3] – – 1 Bit0 SW3-1 0 : OFF, 1 : ON
Bit1 SW3-2 0 : OFF, 1 : ON
Bit2 SW3-3 0 : OFF, 1 : ON
Bit3 SW3-4 0 : OFF, 1 : ON
Bit4 SW3-5 0 : OFF, 1 : ON
Bit5 SW3-6 0 : OFF, 1 : ON
Bit6 SW3-7 0 : OFF, 1 : ON
Bit7 SW3-8 0 : OFF, 1 : ON
50 Dip SW [SW4] – – 1 Bit0 SW4-1 0 : OFF, 1 : ON
Bit1 SW4-2 0 : OFF, 1 : ON
Bit2 SW4-3 0 : OFF, 1 : ON
Bit3 SW4-4 0 : OFF, 1 : ON
Bit4 SW4-5 0 : OFF, 1 : ON
Bit5 SW4-6 0 : OFF, 1 : ON
Bit6 SW4-7 0 : OFF, 1 : ON
Bit7 SW4-8 0 : OFF, 1 : ON
51 Dip SW [SW5] – – 1 Bit0 SW5-1 0 : OFF, 1 : ON
Bit1 SW5-2 0 : OFF, 1 : ON
Bit2 SW5-3 0 : OFF, 1 : ON
Bit3 SW5-4 0 : OFF, 1 : ON
Bit4 SW5-5 0 : OFF, 1 : ON
Bit5 SW5-6 0 : OFF, 1 : ON
Bit6 SW5-7 0 : OFF, 1 : ON
Bit7 SW5-8 0 : OFF, 1 : ON

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'10 • KX-SM-148

Code Record data Unit of Number of


Write contents Contents
No. Data write range write bytes
52 Dip SW [SW6] – – 1 Bit0 SW6-1 0 : OFF, 1 : ON
Bit1 SW6-2 0 : OFF, 1 : ON
Bit2 SW6-3 0 : OFF, 1 : ON
Bit3 SW6-4 0 : OFF, 1 : ON
Bit4 SW6-5 0 : OFF, 1 : ON
Bit5 SW6-6 0 : OFF, 1 : ON
Bit6 SW6-7 0 : OFF, 1 : ON
Bit7 SW6-8 0 : OFF, 1 : ON
53 Jumper SW – – 1 Bit0 J11 0: Open, 1: Short-circuit
Bit1 J12 0: Open, 1: Short-circuit
Bit2 J13 0: Open, 1: Short-circuit
Bit3 J14 0: Open, 1: Short-circuit
Bit4 J15 0: Open, 1: Short-circuit
Bit5 J16 0: Open, 1: Short-circuit
Bit6 (Spare)
Bit7 (Spare)
<PCB hardware output>
54 Relay output – – 1 Bit0 52X1, 52X2 0 : OFF, 1 : ON
Bit1 20S 0 : OFF, 1 : ON
Bit2 CH1 0 : OFF, 1 : ON
Bit3 SV1 0 : OFF, 1 : ON
Bit4 SV6 0 : OFF, 1 : ON
Bit5 SV11 0 : OFF, 1 : ON
Bit6 (Spare) 0 : OFF, 1 : ON
Bit7 (Spare) FMC1,2 0 : OFF, 1 : ON
55 Relay output – – 1 Operation output
Bit0 0 : OFF, 1 : ON
(CnH)
Bit1 Error output (CnY) 0 : OFF, 1 : ON
External output
Bit2 0 : OFF, 1 : ON
(CnZ)
Bit3 (Spare) 0 : OFF, 1 : ON
Bit4 (Spare) 0 : OFF, 1 : ON
Bit5 (Spare) 0 : OFF, 1 : ON
Bit6 (Spare) 0 : OFF, 1 : ON
Bit7 (Spare) 0 : OFF, 1 : ON
<Related to compressor>
CM1 Cumulative operation
56 0 ~ 65535 1h 2
hours (Approx.)
× 20
57 CM1 Starting times 0 ~ 65535 2
times
58 CM1 3-minute delay timer 0 ~ 180 1 sec 1
59 Energizing time count down 0 ~ 255 1 min 1
Control status CH
60 0 ~ 360 3 min 1
Compressor protection timer
Protection start
Control status CH 15
61 0 ~ 15 – 1 complete
Compressor protection start
0 ~ 14 Protection start ON

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'10 • KX-SM-148

Code Record data Unit of Number of


Write contents Contents
No. Data write range write bytes
<Error counter information>
72 Control status HP (63H1) anomaly counter 0~5 1 1
Control status LP anomaly counter while
73 0~5 1 1
running
Control status LP anomaly counter while
74 0~5 1 1
stopping
75 Control status Td1 error counter 0~5 1 1
76 Control status DC fan motor 1 error counter 0~5 1 1
77 Control status DC fan motor 2 error counter 0~5 1 1
Control status sensor wire disconnected
78 0~3 1 1
counter
79 Control status INV1 current cut error counter 0~4 1 1
80 Control status INV1 starting failure counter 0 ~ 20 1 1
Control status INV1 communication error
81 0~4 1 1
counter
Control status INV1 desynchronism error
82 0~4 1 1
counter
Control status INV1 communication error
83 0 ~ 255 1 1
counter cumulative
(Spare) Control status INV1 power transistor
84 0~4 1 1
overheat error counter
85 Control status INV1 rotor lock error counter 0 ~ 127 1 1
<Setting value display>
0,1 1 0 First push priority
86 Operation priority switching –
1 Last push priority
0,1,2,3 1 0 Invalid
87 Outdoor fan snow protection control
1,2,3 Valid
Outdoor fan snow protection control ON 30: (Factory default)
88 10 sec 1
time setting 10, 30 – 600 [sec]
Demand ratio change value OFF, 000, 040, 060,
89 080 – 1
Factory default 0: OFF
90 Silent mode setting 0~9 – 1
91 CNS1 function quota value 0~9 – 1
92 CNS2 function quota value 0~9 – 1
93 CNG1 function quota value 0~9 – 1
94 CNG2 function quota value 0~9 – 1
95 External output function quota 0~9 – 1
96 Target cooling low pressure compensation -0.20 ~ +0.20 0.01MPa 1
97 Target cooling high pressure compensation 0.00 ~ 0.40 0.01MPa 1
98 Heating setting 1 (Target outlet temperature) 40 ~ 50 1 [°C] 1

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'10 • KX-SM-148

Code Record data Unit of Number


Write contents Contents
No. Data write range write of bytes
Heating setting 2 (Target high 0.05
99 3.15 ~ 2.75 1
pressure) [MPa]
Heating setting 3 (Judgment
100 30 ~ 38 1 [°C] 1
temperature)
Check operation condition (User can
101 0,1 – 1
operate 1 → 0 only.)
<Other>
104 Override number 0~ – 1

<Indoor unit information>


106 Registered indoor 1 – 8 operation 0~4 – 8 0 Auto
mode
1 Humidifying
2 Cooling
3 Fan
4 Heating
107 Registered indoor 1 – 8 request Hz 0 ~ 255 1Hz 8
108 Registered indoor 1 – 8 answer Hz 0 ~ 255 1Hz 8

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'10 • KX-SM-148

2 SYSTEM TROUBLESHOOTING PROCEDURE


2.1 Basics of troubleshooting
Basic troubleshooting is to check/analyze/save data by connecting the Mente PC.
Whenever arriving at the site, always connect the Mente PC before starting work.
Method of error data analysis (Basic procedure)
• Identify whether particular error occurred during operation or stopping.
• Is it caused by the installation conditions of outdoor/indoor unit? (Refrigerant quantity, pipe length, short-circuit, clogged
filter, etc.)
• Isn’t there any beginner’s mistake at the installation? (Wrong address, mistake in piping or wiring, etc.)
• Is the failure related to any hardware (parts)? (SV main body, coil, capillary, check valve, sensor, etc.)
• Is it a major component.
Compressor, inverter PCB and outdoor DC fan motor.
• Is it a failure of electrical component?

Error on
indoor unit or
outdoor unit?

Indoor unit Outdoor unit

Is the remote Was the power


controller supply reset after the
connected? error occurred?

Save the momentary data


Connect the Mente PC just before the error
and restart operation occurred
in Mente PC
Check and write down the Save the data for 30 minutes
momentary data (retained in before the error occurred
the remote controller) just in Mente PC
before the error occurred
Connect the Mente PC
and restart operation

Connect the Mente PC Connect the Mente PC


and restart operation and restart operation

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'10 • KX-SM-148

2.2 Explanation of troubleshooting


(a) Checking 15V on the control PCB (Step to check if the inverter PCB fails or not)
Use this to diagnose E41, E42, E45 and E48.

Power OFF (Power supply circuit breaker OFF) Fan motor check
*Be sure to check both fan motor 1 and 2

Be sure to wait for 3 minutes after turning the


power circuit breaker off. Even if DC15V is detected, affection by fan motor anomaly is
Disconnect the fan motor wires. suspected. Implement following check.
(Both the power cable and control wires)

Turn the power circuit breaker OFF


Turn the power ON (power circuit breaker ON) Wait 3 minutes
and start operation with the test run SW.

Connect the wires of fan motor 1 or 2


Check between #1 and #2 of CNA2 on the control Power ON
PCB to see if DC 15V is detected. ③  Test run switch ON

Since, unless DC15V is detected, faulty inverter PCB is suspected,


check CNI at the control PCB side, the connector connection of
CNA at the inverter side and breakage of communication wires.
If everything is all right, replace the inverter PCB.

Check
E41, 42, 45, 48

*After completion of checking both fan motor 1 and 2,


replace the anomalous fan motor.

(b) Inspection of short-circuit on the power transistor module terminals


Disconnect the wiring of compressor and check for short-circuit with a tester.
Inspect between terminals of: P-U, P-V, P-W, N-U, N-V, N-W and P-N
It will be easier to contact the tester at the following place at each terminal.
P: P terminal of power transistor
N: N terminal of power transistor
U: End of red harness to compressor
V: End of white harness to compressor
W: End of blue harness to compressor
Terminal (+) Terminal (-)
P N Several 10 M
N P Several M
P U
P V Several 10 M
P W
N U
N V Several 100K
N W
U P
V P Several 100K
W P
U N
V N Several 10 M
W N

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'10 • KX-SM-148

2.3 Contents of troubleshooting


(a) List of inspection displays
(i) Indoor and outdoor units
Remote
7-segment
controller Name of inspection Classification Page
display
error code
E1 – Remote controller communication error Communication error 59
E2 – Duplicated indoor unit address Address setting error 60
E3 – Outdoor unit signal line error Address pairing setting error 61
E5 – Communication error during operation Communication error 62
E6 – Indoor heat exchanger temperature thermistor anomaly (Thi-R) Thermistor wire breakage 63
E7 – Indoor return air temperature thermistor anomaly (Thi-A) Thermistor wire breakage 64
E9 – Drain trouble System error 65
Excessive number of indoor units (more than 17 units) by
E10 – Communication error 66
controlling one remote controller
E12 – Address setting error by mixed setting method Address setting error 67
– Indoor fan motor anomaly (FDT and FDTC series) DC fan motor error 68
E16
– Indoor fan motor anomaly (FDK and FDFW series) DC fan motor error 69
E18 – Address setting error of master and slave indoor units Address setting error 70
E19 – Indoor unit operation check drain motor check mode anomaly Setting error 71
Indoor fan motor rotation speed anomaly (FDT,FDTC,FDFW
E20 – DC fan motor error 72
and FDK series)
E28 – Remote controller temperature thermistor anomaly (Thc) Thermistor wire breakage 73
E30 E30 Unmatch connection of indoor and outdoor unit System error 74
E31 E31 Duplicated outdoor unit address No. Address setting error 75
E32 E32 Open L3 Phase on power supply at primary side Site setting error 76
E36-1 Discharge pipe temperature error (Tho-D1) System error 77
E36
E36-3 Liquid flooding anomaly System error 78
Outdoor heat exchanger temperature thermistor (Tho-R)
E37-1, 2 Thermistor wire
E37 E37-5, 6 and subcooling coil temperature thermistor (Tho-SC, -H) 79
breakage
anomaly
E38 E38 Outdoor air temperature thermistor anomaly (Tho-A) Thermistor wire breakage 80
E39 E39-1 Discharge pipe temperature thermistor anomaly (Tho-D1) Thermistor wire breakage 81
E40 E40 High pressure anomaly (63H1-1 activated) System error 82
E41 (E51) E41 (E51)-1 Power transister overheat System error 83
E42 E42-1 Current cut (CM1) System error 84
E43-1 Excessive number of indoor units connected, excessive total
E43 Site setting error 85
E43-2 capacity of connection
Communication error between inverter PCB and outdoor
E45 E45-1 Communication error 86
control (PCB)
E46 E46 Mixed address setting methods coexistent in same network Address setting error 87
E48-1
E48 Outdoor DC fan motor anomaly DC fan motor error 88
E48-2
E49 E49 Low pressure anomaly System error 89
Suction pipe temperature thermistor anomaly (Tho-S), Thermistor wire
E53/E55 E53/E55-1 90
Under-dome temperature thermistor anomaly (Tho-C1) breakage
E54-1 High pressure sensor anomaly (PSH)/Low pressure sensor Thermistor wire
E54 91
E54-2 anomaly(PSL) breakage
E56 E56-1 Power transitor thermistor thermistor anomaly (Tho-P1) Thermistor wire breakage 92
E58 E58-1 Anomalous compressor by loss of synchronism System error 93
E59 E59-1 Compressor startup failure (CM1) System error 94
E60 E60-1 Rotor position detection failure (CM1) System error 95
E63 E63 Emergency stop Site setting error 96
(ii) Optional controller in-use
SL-1N-E
Indoor unit Outdoor unit
SL-2N-E
control PCB control PCB Location of Repair
SL-3N-E Description of trouble
trouble method
Error Red Red Green Red Green
code LED LED LED LED LED
SL-1N-E · Communication enor (Deflective comm-
Keeps Stays Keeps Stays Keeps
E75 SL-2N-E unication circuit on the main unit of Replacoment
flashing OFF flashing OFF flashing
SL-3N-E SL1N-E, SL2N-Eor SL3N-E)

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'10 • KX-SM-148

(b) Troubleshooting

Error code LED Green Red Content


Remote controller: None Indoor Keeps flashing Stays Off
7-segment display: Operates but does not cool
Outdoor Keeps flashing Stays Off

1. Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Check the indoor fan operation


Check the temperature difference between
return and suction air of indoor unit

It is normal
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the compressor
between return and YES heat load increase after NO under-dome temperature
suction air 10-20ºC at
2. Error detection method cooling?
installtion? when it restart after power
reset)
YES
NO
It is necessary to replace to
Mistake in model selection. higher capacity unit or to
Calculate heat load once more. install additional unit
Is the compressor NO
operating?
Compressor refrigerant oil
" WAIT " protective control at starting
message is displayed [for is activated.
3 seconds] when performing YES
cooling, defumidifying or heating For the contents of control, refer
operation from remote to the compressor start control.
controller?
Compressor may be stopped
by the error detection control.
NO
For the contents of control,
YES refer to anomalous stop
control by controlling
3. Condition of error displayed compressor rotation speed
of microcomputer control
function
Check the followings
• Minor clogging of filter
Is the • Minor fouling of heat exchanger
compressor rotation NO • Minor short-circuit of airflow
speed low? • Slightly insufficient or excessive
refrigerant amount
YES • Poor compression of compressor
Check suspicious points
Check following operation control function.
. Control for determing compressor rotation speed considering appropriate
. Protective control by controlling compressor operation control
rotation speed
4. Presumable cause Which control is appropriate to this phenomenon Check the followings for
reference
• Poor compression of • Severe clogging of filter
compressor • Severe clogging of heat
Is the exchanger
• Expansion valve anomaly operating conditions of
indoor/outdoor unit YES • Severe short-circuit of
under rated condition? airflow
Note (1) Outdoor: 35ºC • Severely insufficient or
NO Indoor : 27ºCDB/19ºCWB excessive refrigerant
amount
• Under protective control of
The unit is operating normally, but is operating
under the protective control of compressor or compressor
other respective components • Indoor unit fan tap setting
• Valid setting of silent mode

Note:

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Keeps flashing Stays Off
Remote controller: None
7-segment display: Operates but does not heat
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Check the indoor fan operation


Check the temperature difference between
return and suction air of indoor unit

It is normal
Is the (This unit is designed
temperature differnce Does the to start in the soft start
between return and YES heat load increase after NO mode by detecting the
suction air 10-30ºC at installtion? compressor under-dome
heating?
2. Error detection method temperature when it restart
after power reset)
YES
NO
It is necessary to replace to
Mistake in model selection.
higher capacity unit or to
Calculate heat load once more.
install additional unit
Is the compressor NO
operating?
" WAIT " Compressor refrigerant
message is displayed [for oil protective control at
3 seconds] when performing YES starting is activated.
cooling, defumidifying or heating
operation from remote For the contents of control,
controller? refer to the compressor
start control.
NO Compressor may be
stopped by the error
YES
detection control.
For the contents of control,
3. Condition of error displayed refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputer control
function
Is the
compressor rotation NO Check the followings
speed low? • Minor clogging of filter
• Minor fouling of heat exchanger
YES • Minor short-circuit of airflow
• Slightly insufficient or excessive
Check following operation control function.
refrigerant amount
. Control for determing compressor rotation speed • Poor compression of compressor
. Protective control by controlling compressor
rotation speed Check suspicious points
Which control is appropriate to this phenomenon
4. Presumable cause considering appropriate
operation control
• 4-way valve anomaly Check the followings for
Is the
• Poor compression of operating conditions of reference
compressor indoor/outdoor unit YES • Severe clogging of filter
• Expansion valve anomaly under rated condition? • Severe clogging of heat
Note (1) Outdoor: 7ºC exchanger
NO Indoor : 20ºC • Severe short-circuit of airflow
• Severely insufficient or
The unit is operating normally, but is operating excessive refrigerant amount
under the protective control of compressor or • Under protective control of
other respective components compressor
• Indoor unit fan tap setting
• Valid setting of silent mode

Note:

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Stays Off Stays Off
Remote controller: None
7-segment display: Earth leakage breaker activated
Outdoor Stays Off Stays Off

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Are the
insulation resistance
and and coil resistance of NO Replace compressor. *
compressor OK?

YES

2. Error detection method


Is insulation Secure insulation
of respective harnesses OK? NO
resistance.

YES

Is any hamess bitten


between pannel and casing YES Secure insulation
or etc? resistance.

NO

3. Condition of error displayed Check the outdoor unit grounding


wire and earth leakage breaker

Check of the outdoor unit grounding wire and earth leakage breaker

� Run an independent grounding wire from the grounding screw


of outdoor unit to the grounding terminal on the distribution
panel. (Do not connect to another grounding wire.)
� In order to prevent malfunction of the earth leakage breaker
itself, confirm the conformity of high harmonic regulation.

* Insulation resistance of compressor


4. Presumable cause • Immediately after installation or when the unit has been left
for long period without power supply, the insulation
resistance may drop to a few MΩ because of refrigerant
• Compressor anomaly migrated in the compressor.
• Noise When the earth leakage breaker is activated at lower insulation
resistance, check the following points.
� 6 hours after power ON, check if the insulation resistance
recovers to normal.
When power ON, crankcase heater heat up compressor and
evaporates the refrigerant migrated in the compressor.
� Check if the earth leakage breaker is conformed to higher
harmonic regulation or not.
Since the unit has inverter, it is necessary to use components
conformed to high harmonic regulation in order to prevent
malfunction of earth leakage breaker.

Note:

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor – –
Remote controller: None
7-segment display: – –
Excessive noise/vibration (1/3)
Outdoor

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

If excessive noise/vibration
persists when sufficient
Does noise/ time has elapsed after
vibration occur during NO stopping the unit, it is
or soon after stopping
operation of considered that the air-
air-conditioner? conditioner is not the
source.
Check the installed
2. Error detection method YES
Does
condition carefully, and
correct the installed
the installation YES position or insert rubber
of indoor/outdoor unit have cushions into the gap or
looseness?
take other measure in order
YES
to eliminate looseness.
[Installation work] NO
Does the noise/vibration Prevent the vibration from
occur not only from the transmitting to wall and etc
air-conditioner by fixing pipes on the wall
but also from Are pipes
entire building? YES tightly or wrapping rubber
touching the wall cushion around the pipe
and etc? which goes through the
hole in the wall or applying
other appropriate means.
NO NO
Strength of ceiling
wall, floor, etc. may be
insufficient. Review the
installation place or apply
3. Condition of error displayed reinforcement to increase
the strength.
[Units]
YES Is fan or louver Check for leaning of
Does noise/vibration YES
occur when only the fan touching other installed unit or incorrect
is operating? components? mounting of fan, louver or
motor, and then specify the
contacting point and correct
it.
NO
When th eheat exchanger
NO or filter is clogged, clean
them.
In case that the unit is
To 2/3 installed at the site where
4. Presumable cause background noise is very
low, even the low level
noise from indoor unit like
① Improper installation work as refrigerant flow noise
・Improper vibration-proof can be heard, but it is normal.
work at instllation Before installation, check
・Insufficient strength of for background noise. If
mounting surface background noise is very
② Anomaly of product low, convince client prior
・Before/after shipment from to installation.
factory
③ Improper adjustment during
commissioning
・Excessive/insufficient
refrigerant.

Note:

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor – –
Remote controller: None
7-segment display: – –
Excessive noise/vibration (2/3)
Outdoor

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

From 1/3

Are the pipes


Rearrange the piping to
contacting with the
YES avoid contact with the
casing? casing.

[Unit] YES
Does noise/vibration NO
2. Error detection method occur when the cooling/ Noise/vibration is
heating operation is generated when the
performing Is continuous
refrigerant gas or liquid
normally? hissing or roaring sound
YES flows through inside of
occurred? piping of air-conditioner.
It is likely to occur
particularly during cooling
NO
NO or defrosting in the heating
mode. It is normal.
To 3/3
Is hissing sounds YES The noise/vibration occurs
occurred at the startup or
stopping?
when the refrigerant starts
or stops flowing. It is
normal.
NO
When the defrosting starts
or stops during heating
mode, the refrigerant
Is blowing
flow is reversed due to
3. Condition of error displayed sound occurred at
the start/stop of defrost
YES switching 4-way valve.
operation during
This causes a large change
heating mode? in pressure wich produces
a blowing sound. It may
also accompany the hissing
NO sound as mentioned above.
This is normal.
After the start or stop of
Is cracking noise YES heating operation or during
occurred during heating
operation?
defrosting, abrupt changes
in temperature cause resin
parts to shrink or expand.
NO
This is normal.

4. Presumable cause It is the sound produced


by the drain pump that
Is hissing
discharges drain from
noise occurred YES indoor unit.
during cooling operation
or after operation
The pump continues to run
stopped?
for 5 minutes after stopping
the cooling operation.
This is normal.
NO Apply the damper sealant
at the place considered
to be the sources such
as the pressure reducing
mechanism (Expansion
valve, capillary tube, etc.)

Note:

– 47 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor – –
Remote controller: None
7-segment display: – –
Excessive noise/vibration (3/3)
Outdoor

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

From 2/3

If insufficient cooling/
[Adjustment heating problem happens
during commissioning]
Does noise/vibration occur when the due to anomalous operating
cooling/heating operation is conditions at cooling
2. Error detection method performed under anomalous
condition?
/heating, followings are
suspicious.

• Excessive charged
YES
amount of refrigerant
• Insufficient charge
amount of refrigerant
• Intrusion of air, nitrogen,
etc.
In such case, it is necessary
to recover refrigerant,
vacuum-dry and recharge
refrigerant.
* Since there could be
many causes of noise/
vibration, the above may
not cover all.
In such case, check the
3. Condition of error displayed conditions when, where,
how the noise/vibration
occurs according to
following check points and
ask our consultation
• Indoor/outdoor unit
• Cooling/heating/fan
mode
• Startup/stop/during
operation
• Operating condition
(Indoor/outdoor
temperatures and
pressures)
4. Presumable cause • Time it occurred
• Operation data retained
by remote controller
or Mente PC such as
compressor rotation
speed, heat exchanger
temperature, EEV
opening degree and etc.
• Tone (If available, record
the noise)
• Any other anomalies

Note:

– 48 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Keeps flashing Stays Off
Remote controller: None
7-segment display: Louver motor anomaly
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


Check at the indoor unit side.

Operate after waiting for more than 1 minute.

Does the
louver operate when NO
power on?
Is there
2. Error detection method any disconnection YES
Correct it
or breakage of LM
connector?

NO

Is LM harness
YES NO broken?

YES Repair harness


Is LM locked? NO Check connector (CNJ)
Replace Louver Motor
YES

Does LM turn NO Correct it


smoothly?

NO

Is there
3. Condition of error displayed any problem on YES Correct it
the connection
link?
Replace indoor control
NO
PCB
Is the
setting of airflow
direction change YES Correct it
prohibited?

NO Check the remote controller whether


it is fixed free flow setting.

In cases of FDTW, FDTS and FDTQ


It is normal if LM can Check how LS reacts
be stopped by pressing when the power is turned
LS two times.
4. Presumable cause OFF and ON again
NO
• Louver motor anomaly
• Disconnection/breakage of
LM harness
Does the louver Adjust LM lever and then
link press LS till crick sound NO
• Limit switch anomaly can be heard? check again.

YES • LS anomalyReplace
• Indoor control PCB
Note (1) LM: Louver motor
anomalyReplace.
(2) LS: Limit switch
In cases of FDT, FDTC, FDE and FDK
Check the remote controller whether
it is fixed free flow setting or not.

Note:

– 49 –

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'10 • KX-SM-148

LED Green Red


Error code
Power supply system anomaly
Content
Remote controller: None Indoor Stays Off Stays Off
7-segment display:
Outdoor Stays Off 2 times flash
(Power supply to indoor unit PCB)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is
AC 220V
detected between L-N on NO
the indoor terminal
block?
Is
AC 220V
for 3-phase unit detected Outdoor Noise filter PCB
between L1, L2 and L3 on the NO
outdoor tarminal block anomaly  Replace it
respectively?
YES
2. Error detection method Wrong wiring or broken
Note (1) YES
FDT and FDTC series: F200, F201 wires between outdoor and
Other than FDT and FDTC: Fuse between wires indoor units
(1)

Are fuses OK? NO


(2 pcs)
(2)
Is power
supply between�-� of NO Indoor power PCB
CNW0 OK? anomaly  Replace it
YES
Note (2)
Remove
YES transformer for
other than FDT and
FDTC series (CNW1)
(3)
Is power
supply to FM, LM and etc. YES Replace FM, LM and etc.
OK?
3. Condition of error displayed
NO Replace fuse
FDT and FDTC series Note (3) LM: Louver motor
FM: Fan motor

Is (4)
Other than FDT and DC5V detected
between �-� of NO Indoor power PCB anomaly
FDTC series
CNW2?  Replace it
Note (4) � for GND

Indoor control PCB


YES
anomaly  Replace it
Is DC18V or higher
4. Presumable cause detected between Red-
Red (CNW2) at the NO Replace transformer
transformer secondary
side?
• Wrong connection or breakage
of connecting wires
• Blown fuse Indoor control PCB
• Transformer anomaly YES anomaly  Replace it
• Indoor power PCB anomaly
• Broken harness
• Indoor control PCB anomaly

Note:

– 50 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Stays Off Keeps lighting
Power supply system error
Remote controller: None
7-segment display:
Outdoor Stays Off Keeps lighting
(Power supply to remote controller)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Isn't there any


loose connection of remote YES Correct it.
controller wires?

NO

2. Error detection method


Isn't remote
controller wire broken or YES Replace wires.
short-circuited?

NO

Disconnect the
remote controller
wires.

Is DC15V or higher
detected between X-Y YES Replace remote controller.
of indoor unit terminal
block?
3. Condition of error displayed
Other than NO
FDT and FDT and
FDTC Series FDTC Series

Is
DC18V
detected between NO Indoor power PCB
①-② of anomaly
CNW2?
 Replace it.
YES
Indoor control PCB
anomaly
 Replace it.
Is 23V
4. Presumable cause or higher detected
between Brown-Brown at the NO Replace transformer.
transformer secondary
• Remote controller wire side?
breakage/short-circuit
• Remote controller anomaly
• Malfunction by noise YES Indoor control PCB
• Indoor power PCB anomaly anomaly
• Broken harness  Replace it.
• Indoor control PCB anomaly

Note:

– 51 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: WAIT Indoor Keeps flashing Stays Off WAIT (1)
7-segment display:
Outdoor Keeps flashing Keeps flashing

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


(In case that WAIT is kept
on displaying on the remote
controller for more than 2
minutes after power ON) WAIT is kept on
displaying on the remote Once turn OFF the breaker
controller for more than 2 and turn ON it again at 3
minutes after power ON minute after power OFF

Does it become normal?

NO
2. Error detection method
Isn't
the power fuse (5A) on the
outdoor control PCB YES Replace fuse Refer next page
blown?
NO
Is
AC380-415V detected at
the secondary side of NO Replace noise filter PCB
noise filter PCB terminal?

YES
Is
the connection of wire
between noise filter and NO Connect wires correctly
inverter PCBs OK?
YES

Does
indoor green LED keep NO
Indoor control PCB anomaly
flashing?  Replace it
3. Condition of error displayed
YES Indoor/outdoor control PCB
anomaly
Does  Replace it
indoor green LED flash NO Remote controller anomaly
2 times?  Replace it
Breakage of wires for remote
YES controller
Are  Replace it
the wires between indoor
and outdoor units NO Correct the connecting wires
connected properly ? between indoor and outdoor
units
YES

Is
AC220V detected
4. Presumable cause between L1-L2, L2-L3, L3-L1 NO Outdoor control PCB anomaly
respectively at outdoor  Replace it
terminal block?
• Fuse blown
• Noise filter anomaly YES
• Anomalous connection of
wire between PCBs Is
• Indoor control PCB anomaly AC220V detected
NO
Breakage of connecting wire
between L-N at indoor Noise
• Remote controller anomaly teminal block?
• Breakage of connecting wires
of remote controller Indoor control PCB anomaly
• Outdoor control PCB anomaly YES
 Replace it

Note: (1) When anomaly occurs during establishing communication betweeen indoor and outdoor unit, error code E5 is displayed (outdoor red LED
flash 2-times)
In case of E5, the way of troubleshooting is same as above mentioned (except for checking of connecting wire)
When reset the power after E5 occurs, if this anomaly recurs, WAIT is displayed on remote controller. If power ON/OFF is repeated in
a short period (within 1 minute), WAIT may be displayed. In such case, please wait for 3 minute after the power breaker OFF.
(2) If and error is detected 30 minutes after displaying WAIT on the remote controller, the dispay changes to “INSPECTI/U”.
– 52 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: WAIT Indoor Keeps flashing Stays Off
7-segment display:
Outdoor Keeps flashing Keeps flashing
WAIT (2)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


(In case of fuse blown, how
to check the unit before
replacement of fuse)

Isn't
there any short circuit YES
between phases of noise
filter?

Replace noise filter


NO
2. Error detection method

Isn't
there any crack or damage
on power transistor YES
module or diode stack?

Replace inverter PCB


NO

Isn't
there any anomaly on YES
reactor?

Replace reactor

3. Condition of error displayed NO

Replace fuse

4. Presumable cause

• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly

Note:

– 53 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: WAIT Indoor Keeps flashing Stays Off
7-segment display:
Outdoor Keeps flashing Keeps flashing
WAIT (3)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


(No display on the remote
controller after power ON)
No display on the remote
controller after power ON

Does
indoor green LED keep NO
2. Error detection method flashing?
Is NO
The fuse on indoor control Fuse blown
PCB OK?  Replace fuse

YES

Is
AC18V or higher is NO
detected between Red- Transformer anomaly
Red at secondary side of
YES indoor transformer? (1)

YES Note (1) except FDT


and FDTC
Is
DC10-11V between NO
X-Y at indoor control PCB Remote controller wire
side when removing short-circuited
remote controller ?
YES
3. Condition of error displayed Remote controller anomaly
Does
outdoor red LED flash NO Indoor control PCB
2-times? anomaly
Remote controller anomaly
YES Brakage of connecting
wires of remote controller
Is
the connecting wires
between indoor and outdoor NO Correct the connecting
units comnnected wires properly
properly?

YES

Is
AC220V detected
4. Presumable cause between L1-L2, L2-L3, NO Outdoor control PCB
L3-L1 respectively at outdoor anomaly
terminal block?
• Fuse blown  Replace it
• Noise filter anomaly
YES
• Anomalous connection of
wire between PCBs Is
• Indoor control PCB anomaly AC220V detected NO Breakage of connecting
• Remote controller anomaly between L-N at indoor
teminal block? wire Noise
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly YES Indoor control PCB
anomaly
 Replace it

Note:

– 54 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: WAIT Indoor Keeps flashing Stays Off
7-segment display:
Outdoor Keeps flashing Keeps flashing
WAIT (4)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


(In case that WAIT is kept
on displaying on the remote
controller for more than 2 WAIT is kept on
minutes after power ON) displaying on the remote
controller for more than 2
minutes after power ON
A Refer next page

Does
outdoor green LED keep NO
2. Error detection method flashing?

YES

Does Indoor control PCB


indoor green LED keep NO anomaly
flashing?  Replace it

YES Indoor control PCB


anomaly
Does  Replace it
outdoor red LED flash NO Remote controller anomaly
2 times?  Replace it
Breakage of wires for
YES remote controller
 Replace it
Are
the wires between indoor
and outdoor units NO Correct the connecting
3. Condition of error displayed connected properly ? wires between indoor and
outdoor units
YES

Is
AC220V detected Outdoor control PCB
between L1-L2, L2-L3, L3-L1 NO anomaly
respectively at outdoor  Replace it
terminal block?

YES

Is
AC220V detected
NO
Breakage of connecting
between L-N at indoor wire
teminal block?
Noise
4. Presumable cause
Indoor control PCB
YES anomaly
• Fuse blown  Replace it
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly

Note:

– 55 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: WAIT Indoor Stays OFF Stays Off
7-segment display:
Outdoor Stays OFF Stays Off
WAIT (5)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


(In case that LED on outdoor
control PCB stays OFF) In case that LED on
outdoor control PCB stays
OFF

Once turn OFF the breaker


and turn ON it again at 3
minute after power OFF

2. Error detection method

NO Does it become normal?

Normal
YES (Malfunction by temporary
Is noise)
power fuse (5A) on the
outdoor conrol PCB NO
blown?

Check inverter before


replacement of 52C
YES

B Refer next page


Is
3. Condition of error displayed AC220V detected at
secondary side of noise
NO Replace noise filter
filter?

YES

Are
connecting wires between Connect the connecting
noise filter and inverter PCB NO
connected properly? wire properly

YES

Is
the connection of
NO Correct connection
connecting wire of reactor (In case of breakage of
OK?
4. Presumable cause wire replace it)
YES
• Fuse blown
• Noise filter anomaly
• Anomalous connection of Is
Outdoor control PCB
wire between PCBs there any anomaly on NO
outdoor fan motor? anomaly
• Indoor control PCB anomaly  Replace it
• Remote controller anomaly
• Breakage of connecting wires YES Outdoor fan motor
of remote controller anomaly
• Outdoor control PCB anomaly  Replace it

Note:

– 56 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: WAIT Indoor Stays Off Stays Off
7-segment display:
Outdoor Stays Off Stays Off
WAIT (6)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


(In case of fuse blown, how
to check the unit before
replacement of fuse)
B

Isn't
there any short circuit YES
between phases of noise
filter?

2. Error detection method Replace Noise filter


NO

Isn't
there any short circuit
between phases at input YES
terminal of inverter
PCB?

NO

Isn't
there any crack or damage
on power transistor module YES
or diode stack?

Replace inverter PCB


NO

3. Condition of error displayed

Isn't
there any anomaly on YES
reactor?

Replace reactor
NO

Isn't
there any anomaly on YES
electrolytic capacitor?
4. Presumable cause Replace electrolytic
NO capacitor
• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs Replace power fuse
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly

Note:

– 57 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller:〔No display〕 Indoor Stays OFF Stays Off
7-segment display:
Outdoor Stays OFF Stays Off
[No display]

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure


(No display on the remote
controller after power ON)
No display on the remote
controller after power ON

Is DC10V
or higher between X-Y
detected at remote NO Remote controller anomaly
controller terminal?

2. Error detection method


YES

Is DC10V
or higher between X-Y
wires detected when NO Remote controller anomaly
removing remote
controller?

YES

Are
connecting wires between
indoor and outdoor units NO Correct connecting wire
connected properly?

3. Condition of error displayed YES

Indoor control PCB


anomaly

4. Presumable cause

• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly

Note:

– 58 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E1 Indoor Keeps flashing Stays Off Remote controller
7-segment display: -
Outdoor Keeps flashing Stays Off communication error

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

(2)
Is it possible to
reset normally by the power YES Malfunction by temporary
supply reset? noise.
Check peripheral
environment
NO
(1) Note (1) SW7-1: OFF � ON
Turn SW7-1 OFF. � ON
Disconnect the wire �
between indoor and outdoor
2. Error detection method units

When normal communication Reset power supply


between remote controller and
indoor unit is interrupted for
more than 2 minutes (Detectable Does
only with the remote controller) the drain pump start
automatically at one YES Indoor control PCB
minutes after power anomaly
ON?
 Replace it
NO
Remote controller
Note (2) Does the remote controller displays “Internal check ON” even anomaly
after 3 minutes?  Replace it

3. Condition of error displayed

Same as above

4. Presumable cause

• Anomalous communication
circuit between remote
controller and indoor unit
• Noise

Note: If the indoor unit cannot communicate normally with the remote controller for 180 seconds, the indoor unit PCB starts to
reset automatically.

– 59 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Keeps flashing Keeps flashing
Remote controller: E2
7-segment display: - Duplicated indoor unit address
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is the number of
connected indoor units up NO Review number of
to 128 units? connected units.

2. Error detection method YES

More than 129 indoor units are


connected in the same superlink Is the different
system. address No. assigned to each NO Correct indoor unit address
Duplicated indoor unit address indoor unit? setting.

YES

Reset the power supply and restart.


Caution:
Unless the power
supply is reset,
addresses will not
be confirmed.

Is E2 displayed? NO Implement test run.


3. Condition of error displayed

Same as above

YES Replace indoor control


PCB. *

* Before replacement,
confirm whether the
rotary switch for address
setting is not damaged. (It
was experienced that No.
5 on rotary switch was
not recognized.)
4. Presumable cause

• Number of connected indoor


units exceeds the limitation.
• Duplicated indoor unit address
• Indoor control PCB anomaly

Note:

– 60 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Keeps flashing 2 times flash
Remote controller: E3/5
7-segment display: - Outdoor unit signal line error
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

E3 is a communication error that occurs when communication between


indoor and outdoor units is not established at all. Once the communication
between indoor and outdoor units is established, it changes to E5.
In both cases, check signal wires (between indoor ∼ outdoor units) locally

Reset the power supply and restart.

2. Error detection method Temporary malfunction by


Does E3/E5 occurs? NO
noise.
Identify the source of noise
No outdoor unit exists in the and correct it.
same superlink system.
YES

Is protective
fuse for the super link YES Change to spare circuit.
circuit blown?

NO

Is the LED
on indoor control NO Indoor control PCB
PCB OK? anomaly
 Replace it
3. Condition of error displayed YES

Same as above
Is the power
supply to outdoor NO Correct it.
unit OK?

YES

Is the
outdoor unit address
set on the indoor unit NO Correct it.
OK?

4. Presumable cause YES

• Power is not supplied to the Is the


signal wires (between
outdoor unit indoor ∼ outdoor units) NO Correct it.
• Unmatch of pairing between connection OK?
indoor and outdoor units
• Indoor control PCB anomaly
• Outdoor control PCB anomaly
• Missing local wiring
YES Outdoor control PCB
anomaly
 Replace it

Note:

– 61 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Keeps flashing *See below
Remote controller: E5
7-segment display: - Communication error during operation
Outdoor Keeps flashing 2 time flash

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

* In case that indoor red LED flashes 2 times

Note (1) Check the connection (disconnection, looseness)


of signal wires at outdoor terminal block
Is the
connection of signal wires
at the outdoor unit side NO Repair signal wires.
OK?

YES
2. Error detection method Note (2) Check the connection (disconnection, looseness,
brakage) of signal wires (between indoor and
Is the outdoor units)
When the communication connection of signal wires
NO Repair signal wires.
between indoor and outdoor (between indoor and outdoor units)
OK?
units is interupted for more than
2 minutes YES

Reset the power supply and restart.

Does the
remote controller LCD NO Go to the diagnosis of
becomes normal? (1)
WAIT

YES Unit is normal.


(Malfunction by temporary
3. Condition of error displayed noise, etc.)
* In case that indoor red LED stays OFF
When this anomaly is detected Reset the power supply and restart.
during operation.

Does Outdoor control PCB anomaly


the remote controller LCD NO (Network communicaion
becomes normal?
circuit anomaly)
→ Replace it
YES Unit is normal.
(Malfunction by temporary
noise, etc.)
4. Presumable cause

• Unit address No. setting error


• Remote controller wires broken
• Poor connection/disconnection
of remote controller wires
• Indoor control PCB anomaly

Note: W
 hen the pump down switch is turned on, communication between indoor and outdoor units is cancelled so that
"Communication error E5" will be displayed on the remote controller and indoor control PCB, but this is normal.

– 62 –

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'10 • KX-SM-148

LED Green Red


Error code
Indoor Keeps flashing 1 time flash
Content
Indoor heat exchanger
Remote controller: E6
7-segment display: -
Outdoor Keeps flashing Stays Off temperature thermistor anomaly (Thi-R)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is
the connector of
NO Insert the connector
thermistor connected securely
properly ?

YES
2. Error detection method Regarding the characteristics of
the thermistor, see the following chart
Are
Detection of anomalously low the characteristics NO
Replace thermistor
temperature (resistance) of thermistor OK? (Thi-R)
of Thi-R1, R2, R3 *1

YES Replace indoor control


PCB

*1 Check several times to prove any poor connection

3. Condition of error displayed

• If -50ºC or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minute delay,
the compressor is restarted
automatically, but if this
anomaly occurs again within Temperature-resistance characreristics of indoor heat
exchanger temperature thermistor (Thi-R1, R2, R3)
60 minutes after the initial
detection.
• Or if 70ºC or higher is
detected for 5 seconds
continuously.
Tempearture thermistor resistance (kΩ)

4. Presumable cause
5kΩ at 25ºC
• Anomalous connecion
of indoor heat exchanger
temperature thermistor
• Indoor heat exchanger
temperature thermistor
anomaly Temperature (ºC)
• Indoor control PCB anomaly

Note:

– 63 –

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'10 • KX-SM-148

LED Green Red


Error code Content
Indoor return air
Remote controller: E7 Indoor Keeps flashing 1 time flash
7-segment display: -
Outdoor Keeps flashing Stays Off
temperature thermistor anomaly (Thi-A)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is
the connector of Insert the connector
thermistor connected NO
properly ? securely

YES
Regarding the characteristics of
2. Error detection method the thermistor, see the following chart
Are
Detection of anomalously low the characteristics NO Replace thermistor
temperature (resistance) of of thermistor OK? (Thi-A)
*1
Thi-A

YES Replace indoor control


PCB

*1 Check several times to prove any poor connection

3. Condition of error displayed

• If -50°C or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minutes delay
the compressor is restarted
automatically, but if this Temperature-resistance characreristics of indoor
anomaly occurs again within return air temperature thermistor (Thi-A)
60 minutes after the initial
detection.
• Or if 48°C or higher is
detected for 5 seconds 15
Temperature thermistor resistance (kΩ)

continuously.

10
4. Presumable cause

• Anomalous connection of 5kΩ at 25°C


indoor return air temperature 5
thermistor
• Indoor return air temperature
thermistor anomaly
• Indoor control PCB anomaly
0 10 20 30 40 50
Temperature (°C)

Note:

– 64 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Keeps flashing 1 time flash
Remote controller: E9
7-segment display: - Drain trouble
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

FDT, FDTC, FDTW, FDTQ, Diagnosis Countermeasure


FDTS, FDR, FDU, FDUM, and
FDQS series

Check the error data in the remote controller.

Is there any overflow? NO


Is DC
12V detected at CN1
connector?
NO YES Check float switch.
2. Error detection method

Float switch is activated Is the


CN1 connected NO Check the connection of
YES firmly CNI
If it is loose, connect it
YES securely

Is there any
anomaly on the optional NO Replace indoor control
NO equipment?
Is the humidifier connected? PCB.

YES Check optional equipment


YES

Is the
humidifier Drain
Motor interlocked by the indoor unit NO Correct setting to
function setting of remote
3. Condition of error displayed controller?
"Humidifier drain motor
interlock"
If the float switch OPEN YES
is detected for 3 seconds
continuously or if float switch Drain motor ON from the remote controller
connector is disconnected or
wire broken.
Does the
Is Indoor control PCB
AC220V anomaly
drain motor NO detected at NO
operate? CNR?  Replace it
YES Check the wiring of drain
YES motor

4. Presumable cause Is the


drain piping unclogged?
Is the drain pipe
NO Correct it.
slop OK?
• Indoor control PCB anomaly
• Mistake in setting of float
switch YES Check drain motor
• Mistake in setting of
humidifier drain motor
interlock
• Mistake in setting of optional
equipment
• Mistake in drain piping
• Drain motor anomaly
• Disconnection/breakage of
drain motor wires

Note: When this anomaly occurs at power ON, disconnection of connector or breakage of wire of float switch is suspected.
Check and correct it (or replace it, if necessary).

– 65 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E10 Indoor Keeps flashing Stays Off Excessive number of indoor units (moe than 17 units)
7-segment display: -
Outdoor Keeps flashing Stays Off by controlling one remoto controller

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Aren't more
than 17 indoor units
connected to one remote NO Remote controller anomaly
controller?  Replace it.

YES Reduce to 16 or less units.


2. Error detection method

When it detects more than 17 of


indoor units connected to one
remote contorller

3. Condition of error displayed

Same as above

4. Presumable cause

• Excessive number of indoor


units connected.
• Remote controller anomaly.

Note:

– 66 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E12 Indoor Keeps flashing Keeps flashing
Address setting error
7-segment display: -
Outdoor Keeps flashing Stays Off by mixed setting method

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Isn't the
automatic setting and
manual setting mixed in the address YES Review address setting.
setting method for indoor
units?
2. Error detection method

Automatic address setting and


manual adress setting are mixed NO Replace indoor control
when setting adress of indoor PCB.
units
Address setting method list (Figures in [ ] are for Previous superlink models)
Models for new superlink protocol Models for Previous superlink protocol
Outdoor unit Outdoor unit
Indoor unit address setting Indoor unit address setting
address setting address setting
Indoor unit No. SW Outdoor unit No. SW Outdoor unit No. SW Indoor unit No. SW Outdoor unit No. SW Outdoor unit No. SW
(New SL) 000-127 00-31 00-31
Manual address setting 00-47 00-47 00-47
(Previous SL) [00-47] [00-47] [00-47]
Automatic address setting (New SL)
000 49 49 49 49 49
for single refrgerant system (Previous SL)
Automatic address setting (New SL) 000 49 00-31
Not available
for multiple refrgerant systems (Previous SL) Not available
3. Condition of error displayed

Same as above

4. Presumable cause

Mistake in address setting for


indoor unit

Note:

– 67 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E16 Indoor Keeps flashing 1 time flash
Indoor fan motor anomaly
7-segment display: - (FDT and FDTC series)
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

FDT and FDTC series only Diagnosis Countermeasure

Does any
foreign matter intervene YES Remove foreign matter.
in rotational area of fan
propeller?

NO

Does the fan


2. Error detection method rotate smoothly when turned NO Replace the fan motor.
by hand?
Detected by rotation speed of
indoor fan motor
YES
Note (1) � is GND

Is DC280V (1)
detected between �-� of NO
fan motor connector
CNM?

YES Is the fuse F202 blown? NO Check power supply


voltage.

Reset the power supply and restart.


YES Replace fan motor and
power PCB.
3. Condition of error displayed
Replace fan motor. (If
NO
the anomaly persists after
When actual revolution speed of Does it become normal?
replacing the fan motor,
indoor fan motor drops to lower replace the indoor control
than 200min-1 for 30 seconds PCB.)
continuously, the compressor
and the indoor fan motor stop. YES Malfunction by temporary
After 2-seconds delay, fan noise
motor starts again automatically,
but if this anomaly occurs 4
times within 60 minutes after
the initial detection.

4. Presumable cause

• Indoor fan motor anomaly


• Foreign matter at rotational
area of fan propeller
• Fan motor anomaly
• Dust on control PCB
• Blown fuse
• External noise, surge

Note:

– 68 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E16 Indoor Keeps flashing 1 time flash
Indoor fan motor anomaly
7-segment display: - (FDK and FDFW series)
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

FDK and FDFW series only Diagnosis Countermeasure

Does any
foreign matter intervene
in rotational area of fan YES Remove foreign matter.
impeller?

NO

2. Error detection method Does the fan


rotate smoothly when NO Replace fan motor.
turned by hand?
Detected by rotation speed of
indoor fan motor
YES
Note (1) ③ for GND
(1)
Is DC280V
detected between ①-③ of fan motor NO Replace fan motor and
connector CNM? power PCB

YES

Reset the power supply and restart.

3. Condition of error displayed


Does is become normal? NO Replace fan motor. (If
When actual revolution speed of this anomaly persists after
indoor fan motor drops to lower replacing the fan motor,
than 200min-1 for 30 seconds replace indoor control
continuously, the compressor PCB.)
and the indoor fan motor stop. YES
After 3-seconds delay, fan motor Malfunction by temporary
starts again automatically, but noise
if this anomaly occurs 4 times
within 60 minutes after the
initial detection.

4. Presumable cause

• Indoor fan motor anomaly


• Foreign matter at rotational
area of fan impeller
• Fan motor anomaly
• Dust on control PCB
• Blown fuse
• External noise, surge

Note:

– 69 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E18 Indoor Keeps flashing 1 time flash Address setting error of
7-segment display: -
Outdoor Keeps flashing Stays Off master and slave indoor units

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

㪠㫊㩷㫋㪿㪼㩷㪸㪻㪻㫉㪼㫊㫊
㪥㪦
㫊㪼㫋㫋㫀㫅㪾㩷㪽㫆㫉㩷㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉㩷㫀㫅㪻㫆㫆㫉 㪚㫆㫉㫉㪼㪺㫋㩷㫋㪿㪼㩷㪸㪻㪻㫉㪼㫊㫊㩷㫊㪼㫋㫋㫀㫅㪾㩷㫆㪽
㫌㫅㫀㫋㩷㪺㫆㫉㫉㪼㪺㫋㪖㩷㩷 㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉㩷㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋

㪰㪜㪪

2. Error detection method


㪠㫊㩷㫋㪿㪼㩷㫇㫆㫎㪼㫉
㪥㪦
(1) When the address setting for 㫊㫌㫉㪼㫃㫐㩷㫊㫌㫇㫇㫃㫀㪼㪻㩷㫋㫆㩷㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉 㪪㫌㫇㫇㫃㫐㩷㫋㪿㪼㩷㫇㫆㫎㪼㫉㩷㫋㫆㩷㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉㩷
㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪖㩷㩷 㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋
the master indoor unit is not
existing in the same superlink
㪰㪜㪪
system.
(2) When the address setting for
the slave indoor unit is set for
㪘㫉㪼㩷㫋㪿㪼㩷㫊㫌㫇㪼㫉㫃㫀㫅㫂㩷
the master indoor unit 㫊㫀㪾㫅㪸㫃㩷㫎㫀㫉㪼㫊㩷㪺㫆㫅㫅㪼㪺㫋㪼㪻㩷㪹㪼㫋㫎㪼㪼㫅 㪥㪦
㪚㫆㫅㫅㪼㪺㫋㩷㫋㪿㪼㩷㫊㫌㫇㪼㫉㫃㫀㫅㫂㩷㫊㫀㪾㫅㪸㫃
redundantly. 㫄㪸㫊㫋㪼㫉㩷㪸㫅㪻㩷㫊㫃㪸㫍㪼 㫎㫀㫉㪼㫊㩷㪺㫆㫉㫉㪼㪺㫋㫃㫐㪅㩷
㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㫊㪖㩷㩷

㪰㪜㪪 㪥㪦
㪠㫅㪻㫆㫆㫉㩷㪺㫆㫅㫋㫉㫆㫃㩷㪧㪚㪙㩷㪸㫅㫆㫄㪸㫃㫐
㸢㩷㪩㪼㫇㫃㪸㪺㪼㩷㫀㫋
3. Condition of Error displayed 㩿㪝㫀㫉㫊㫋㫃㫐㩷㫉㪼㫇㫃㪸㪺㪼㩷㪧㪚㪙㩷㫆㫅㩷㫋㪿㪼㩷
㫊㫃㪸㫍㪼㩷㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㪅㩷㩷㪠㪽㩷㫀㫋㩷㫀㫊㩷㫅㫆㫋㩷㩷㩷㩷㩷
㫉㪼㪺㫆㫍㪼㫉㪼㪻㪃㩷㫉㪼㫇㫃㪸㪺㪼㩷㪧㪚㪙㩷㫆㫅㩷
Same as above
㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉㩷㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪸㫊㩷㫎㪼㫃㫃㪅㪀

4. Presumable cause

࡮Address setting error of the


master indoor unit
࡮No power supply to the master
indoor unit
࡮No connection of superlink
signal wires between master
and slave indoor unit.

Note:

– 70 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E19 Indoor Keeps flashing 1 time flash
Indoor unit operation check,
7-segment display: -
Outdoor Keeps flashing Stays Off drain motor check mode anomaly

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

E19 occurs when the


power ON

Is SW7-1
on the indoor control NO Indoor control PCB
PCB ON? anomaly
2. Error detection method (Anomalous SW7)
 Replace
E19 occurs YES

Turn SW7-1 on the indoor


control PCB OFF and reset
the power

3. Condition of error displayed

Same as above

4. Presumable cause

Mistake in SW7-1 setting


Due to forgetting to turn OFF
SW7-1 after indoor operation
check)

Note: Indoor operation check/drain pump check mode


If the power is ON after SW7-1ON. indoor operation check/drain pump check mode can be established.
1) When the communication between remote controller and indoor PCB is established 15 seconds after power ON, it
goes to indoor operation check.
2) When the communication between remote controller and indoor PCB is not established, it goes to drain pump check
(CnB connector should be open before power ON)

– 71 –

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'10 • KX-SM-148

Error code LED Green Red Content Indoor fan motor


Remote controller: E20 Indoor Keeps flashing 1 time flash rotation speed anomaly
7-segment display: - (In case of FDT,FDTC,FDFW and FDK series)
Outdoor Keeps flashing Stays Off

1.Applicable model 5. Troubleshooting

FDT,FDTC,FDFW and FDK Diagnosis Countermeasure


series only

Does any
foreign matter intervene YES Remove foreign material.
in rotational area of fan
propeller?

NO

Does the fan


2. Error detection method rotate smoothly when turned NO Replace the fan motor.
by hand?
Detected by rotation speed of
indoor fan motor
YES Note (1) �,� for GND
(2) Valve in ( ) are for the model
FDFW and FDK
Is DC280V (1) (2)
detected between �-�(�-�) of FDK, FDFW series
fan motor connector NO Replace fan motor and
CNM? power PCB.
FDTC, FDT series

YES Is the fuse F202 blown? NO Check power supply


voltage.

Reset the power supply and restart.


YES Replace fan motor and
power PCB.
3. Condition of error displayed
Replace fan motor. (If the
Does it become normal? NO
anomaly persists after
When the actual fan rotation replacing the fan motor,
speed does not reach to the replace the indoor control
speed of [required speed PCB.)
─50rpm] after 2 minutes have
been elapsed since the fan YES Malfunction by temporary
motor rotation speed command noise
was output, the unit stops by
detecting indoor fan motor
anomaly.

4. Presumable cause

• Indoor fan motor anomaly


• Foreign matter at rotational
area of fan propeller
• Fan motor anomaly
• Dust on control PCB
• Blown fuse
• External noise, surge

Note:

– 72 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E28 Indoor Keeps flashing Stays Off Remote controller
7-segment display: -
Outdoor Keeps flashing Stays Off temperature thermistor anomaly (Thc)

1.Applicable model 5. Troubleshooting

All models Diagnosis Countermeasure

Is
the connector of
thermistor connected NO Insert the connector
properly ? securely

YES
Regarding the characteristics of the thermistor,
see the following table
2. Error detection method Are
the characteristics
of thermistor OK? NO Replace thermistor
Is the thermistor wire (Thc)
Detection of anomalously low OK *1
temperature (resistance)
of Thc

YES Replace indoor control


PCB

*1 Check several times to prove any poor connection

Temperature-resistance characreristics of remote


controller temperature thermistor (Thc)
Temperature (°C) Resistance (kΩ) Temperature (°C) Resistance (kΩ) Temperature (°C) Resistance (kΩ) Temperature (°C) Resistance (kΩ)
0 65 14 33 30 16 46 8.5
3. Condition of error displayed 1 62 16 30 32 15 48 7.8
2 59 18 27 34 14 50 7.3
• If -50ºC or lower is detected 4 53 20 25 36 13 52 6.7
for 5 seconds continuously, 6 48 22 23 38 12 54 6.3
compressor stops. After 8 44 24 21 40 11 56 5.8
3-minutes delay, the
10 40 26 19 42 9.9 58 5.4
compressor is restarted
12 36 28 18 44 9.2 60 5.0
automatically, biut if this
anomaly occurs again within
60 minutes after the initial
detection.

4. Presumable cause

• Anomalous connection of
remote controller temperature
thermistor
• Remote controller temperature
thermistor anomaly
• Remote controller PCB
anomaly

Note: A
 fter 10 seconds has elapsed since remote controller temperature thermistor was switched from invalid to valid, E28 will not be displayed
even if the thermistor harness is disconnected or broken. However, in such case, the indoor return air temperature thermistor (Thi-A) will
be valid instantly instead of the remote controller temperature thermistor (Thc).
Please note that even though the remote controller temperature thermistor (Thc) is valid, the displayed return air temperature on the
remote controller LCD shows the value detected by the indoor return air temperature thermistor (Thi-A), not by the remote controller
temperature thermistor (Thc).
– 73 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E30 Indoor Keeps flashing Stays Off Unmatch connection of
7-segment display: E30
Outdoor Keeps flashing 1 time flash indoor and outdoor unit

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Is the
wiring connection between
indoor and outdoor units NO Correct the wiring
correctly?

2. Error detection method

YES

Is the voltage
between L1-L2, L2-L3
and L3-L1 at the terminal brock on NO Replace outdoor control
outdoor unit AC220V PCB
respectively?

YES

Is
the voltage
Disconnection or breakage
3. Condition of error displayed between L1-N at the terminal NO of wire between indoor and
block on indoor unit
AC220V? outdoor unit

YES

Replace indoor unit PCB

4. Presumable cause

• Indoor control PCB anomaly


• Outdoor control PCB anomaly

Note:

– 74 –

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'10 • KX-SM-148

Error code LED Green Red Content


Indoor Keeps flashing Stays Off
Remote controller: E31
7-segment display: E31 Duplicated outdoor unit address No.
Outdoor Keeps flashing 1 time flash

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


operating condition.
Check the conditions
whether it occurs
Save data for 30 minutes before immediately after the power
stopping in Mente PC on or during operation.
Check the current address
Nos. of outdoor units.

Reset the power supply


2. Error detection method and restart operation.
Caution:
Unless the power is reset after changing
When the microcomputer of address, the set address will not be
outdoor control PCB recognizes confirmed.
the dupplicated address No. by
scanning all adresses of outdoor Does E31 recur? NO Test run
units in the same superlink *No action is taken because
system. it is judged that the power
YES reset is not done after
changing address
Check outdoor address No.
in the same superlink system

Does the same


address No. exist?
YES Correct address.
3. Condition of error displayed

When duplicated outdoor unit


address No. exists in the same
superlink system. NO Replace outdoor control
PCB. *
* Before replacement,
please confirm whether
the rotary switch for
address setting is not
damaged.
(It was experienced that
No. 5 on rotary switch
4. Presumable cause was not recognized.)

• Mistake in the address setting


of outdoor units
• More than 129 indoor units
connected
[ ]
Maximum number can be set
by address switch is 128 units
• No setting of Master/Slave
setting switch for combination
use

Note: After taken above measure, reset the power and confirm no error is displayed occurs.
Unless the power is reset after changing address, the set address will not be confirmed.
In case of combination use, set the same address to both master and slave units. Distinction of master or slave unit is done by
setting SW4-7. (Refer the instruction manual and technical manual for details)

– 75 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E32 Indoor Keeps flashing Stays Off Open L3 Phase on
7-segment display: E32
Outdoor Keeps flashing 1 time flash power supply at primary side

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


operating condition.
Check the conditions
whether it occurs
immediately after the
Save data for 30 minutes before power on or during
stopping in Mente PC operation or stopping.
(It will be useful to
persuade the customer why
an improvement of power
2. Error detection method supply is required by
showing these data)
By Checking the power supply
voltage at primary side of the Is the power
supply voltage (between phases) at NO Propose an improvement to
outdoor control PCB the primary side OK?
(Check only L3 phase) the customer.

YES Check it, as much as


possible, under the
operating conditions for
Reset the power supply
and restart operation. 30 minutes before error
occurred.

Does E32 recur? YES Replace outdoor control


PCB.

3. Condition of error displayed


NO Wait and see without taking
When the power supply voltage any action.
between L1-L3 or L2-L3
becomes 0V and/or the current
of L3 decrease to 0A

4. Presumable cause

• Anomalous power supply at


primary side
• Outdoor control PCB
anomaly.

Note:

– 76 –

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'10 • KX-SM-148

LED Green Red


Error code
Indoor Keeps flashing Stays Off
Content
Discharge pipe temperature
Remote controller: E36
7-segment display: E36-1
Outdoor Keeps flashing 1 time flash
error (Tho-D1)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating condition
Check the ROM version
Confirmation of SV1 operation
Is the unit
installation environment Propose an improvement to
within the range of NO
limitation? the customer.

YES
Adjust the refrigerant
2. Error detection method Are the
refrigerant amount and
amount poperly
piping length NO (Check whether the
OK? refrigerant amount is
When anomalously high insufficient or not.)
temperature is detected by the YES (Check the gas leakage)
discharge pipe temperature
thermistor (Tho-D1) Is the
insertion of the
thermistor connector into the NO Insert connector securely.
connector on outdoor
control PCB
OK?
YES
Check if the characteristics
Is the are correct by referring
discharge pipe the characteristics chart
temperature thermistor NO of E39. And if necessary,
OK?
replace the discharge pipe
temperature thermistor.
3. Condition of error displayed YES Check it, as much as
possible, under the
When 130°C or higher is operating conditions for
Reset the power supply and restart operation. 30 minutes before error
detected by the discharge
temperature thermistor, the occurred.
compressor stops. After 3
minutesdelay, the compressor Wait and see.
starts again automatically, but Is the error recur NO Continue to obtain data, if
when restarting? possible.
if this anomaly occurs 2 times
within 60 minutes after the (Keep connecting the
initial detection, or 130°C or YES Mente PC)
higher is detected continuously
for 60 minutes. Is there
AC200V of output
signal for SV1 from NO Replace outdoor control
outdoor control PCB
PCB?
YES
4. Presumable cause
Is the coil of Replace the coil SV1
• Discharge pipe temperature SV1 energized? NO
anomaly
• SV1 (liquid refrigerant
by-pass valve ) anomaly YES
• Beakage of coil Replace the SV1 main body
• Faulty main body. Does the (If there is no refrigerant
• Outdoor control PCB anomaly refrigerant flow through NO in liquid line, charge
• Insufficient amount of SV1 main body
? refrigerant additionall)
refrigerant
• Insufficient airflow volume YES
• Short-circuit of airflow Check refrigerant amount
again.

Note:

– 77 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E36 Indoor Keeps flashing Stays Off
7-segment display: E36-3
Outdoor Keeps flashing 3 times flash
Liqiud flooding anomaly

1.Applicable model 5. Troubleshooting

Outdoor units Diagnosis Countermeasure

Save data for 30 minutes before stopping in Mente PC Check and save the data of
operating condition
Check the ROM version
Are there Comfirmation of SV1 operation
any wrong connection of
refrigerant piping and/or signal wiring ?
. Check the numbers of connected indoor units
YES Correct the connection of
recognized by outdoor unit in comparison
with those numbers in
refrigerant piping and/or
utility drawing signal wiring properly
NO

2. Error detection method Are there any


excessive refrigerant charged at site?
. Check the calculation result of additional
YES Adjust refrigerant amount
When 5ºC or lower of the refrigerant charging amount and the
properly
record of additional refrigerant
under-dome temperature charged amount
superheat is detected for 15
minutes continuously or for 30 NO
minutes continuously.
Are there any
leakage of refrigerant through
valve sheet of SV1? YES Replace SV1
. Check the temperature difference between
before and after SV1
Replace the coil of SV1

NO
3. Condition of error displayed • Replace EEVSC
Are there any • Check the coil of EEVSC
fault in subcooling coil circuit ?
. Check whether the EEVSC is kept open  Replace the coil of EEVSC
When above anomaly is . Check whether the thermistor of Tho-H is • Replace Tho-H
detected 3 times within 90 YES
inserted in the thermistor holder properly
(at cooling mode)
• Replace PSL
minutes. . Check whether the characteristics
of Tho-H and PSL • Replace indoor EEV
is OK • Check the coil of EEV
NO  Replace the coil of EEV
• Check the installed position
Is the of Thi-R1, R2, R3
superheat control of
indoor unit OK at cooling mode?
 Replace Thi-R, if necessary
. Check whether the indoor EEV is kept open or not • Check the air filter
. Check whether Thi-R1, R2 are installed at proper NO • Check the connection of indoor
4. Presumable cause position or the characteristics of them are OK
. Check whether the air filter is clogged fan motor connector
. Check whether the indoor  Replace indoor fan motor
fan rotates * By checking Thi-R1, R2, R3
• Unmatching of refrigerant from indoor unit operation data
piping and/or signal wiring YES of Mente PC, specify the indoor
• Overcharging of refrigerant unit which tends .to be liquid
• Anomalous control of Is the flooding (Thi-R3=.Thi-R2 shows
superheat control of
superheat outdoor unit OK at heating mode? the probability of liquid flooding)
• Anomalous circuit of liquid . Check whether EEVH1 is kept open or not
. Check whether Tho-R1, R2 are installed at proper
refrigerant by-pass • Replace EEVH1
position or the characteristics of them is OK NO • Check the coil of EEVH1
• Anomalous refrigerant circuit . Check whether the characteristics of PSL are OK
of subcool coil . Check whether the fin of outdoor heat exchanger  Replace the coil of EEVH1
• Under-dome temperature is clogged with snow, ice or dust
. Check whether the outdoor
• Check the installed position of
(Tho-D1) anomaly fan rotates
Tho-R1, R2, R3
 Replace Tho-R, if necessary
• Clean the fin of outdoor heat
YES exchanger
• Check the connection of
outdoor fan motor connector
 Replace outdoor fan motor
Is the characteristics of Tho-C1 OK ? NO • Replace Tho-C1

Correct the data with Mente PC


YES and ask our consultation

Note:If the error does not recur, connect the Mente PC and continue to collect data.

– 78 –

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'10 • KX-SM-148

Error code LED Green Red Content Outdoor heat exchanger


Remote controller: E37 Indoor Keeps flashing Stays Off temperature termistor (Tho-R) and subcooling coil
7-segment display: E37-1, 2, 5, 6*1
Outdoor Keeps flashing *1 temperature thermistor (Tho-SC,-H) anomaly
*1 E37-1: one time flash (Tho-R1), E37-2: 2 time flash (Tho-R2), E37-5: 5 time flash (Tho-SC), E37-6: 6 time flash (Tho-H)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions
Check the conditions whether
it occurs immediately after the
power on or during operation
or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
measured value
2. Error detection method
Is the
connector of
thermistor connected NO Insert the connector
Detection of anomalously low properly? securely
temperature (resistance)
of Tho-R or Tho-SC or Tho-H YES

Are the
characteristics of
thermistor
NO Replace Thermistor
OK?*2 (Tho-SC, Tho-H, Tho-R)

YES
Replace outdoor control
PCB

*2
Check several times to prove any poor connection

3. Condition of error displayed Outdoor heat exchanger temperature thermistor (Tho-R1, R2)
Sub-cooling coil thermistor (Tho-SC, Tho-H)
Temperature-resistance characteristics
• If -50°C or lower is detected for 5
seconds continuously within 2-minutes to
2-minutes 20-seconds after the compressor
Temperature thermistor resistance (kΩ)

ON, the compressor stops. And after


3-minutes delay, the compressor starts
again automatically, but if this anomalous
temperature is detected 3 times within 40
minutes after the initial detection.
• If -50°C or lower is detected for 5 seconds
continuously within 20 seconds after power ON
5kΩ at 25°C

4. Presumable cause

• Broken thermistor harness or


the internal wire of sensing
section (Check the molded Temperature (°C)
section as well)
• Disconnection of thermistor
harness connection
(connector)
• Outdoor control PCB anomaly

Note:

– 79 –

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'10 • KX-SM-148

LED Green Red


Error code
Indoor Keeps flashing Stays Off
Content
Outdoor air temperature
Remote controller: E38
7-segment display: E38
Outdoor Keeps flashing 1 time flash
thermistor anomaly (Tho-A)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating condition.
Check the conditions whether
it occurs immediately after the
power on or during operation
or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
measured value.
2. Error detection method Is the
connector of
thermistor connected NO Insert the connector
properly? securely
Detection of anomalously low
temperature (resistance) of YES
Tho-A
Are the
characteristics of
NO Replace thermistor
thermistor (Tho-A).
OK?*1

Replace outdoor control


YES PCB.
*1
Check several times to prove any poor connection

Temperature-resistance characteristics of
Outdoor air temperature thermistor (Tho-A)
100
3. Condition of error displayed
90
Temperature thermistor resistance (kΩ)

• If -30°C or lower is detected for 5 seconds 80


continuously within 2-minutes to 2-minutes
70
20-seconds after the compressor ON, the
compressor stops. And after 3-minutes delay, 60
the compressor starts again automatically, but if
this anomalous temperature is detected 3 times 50
within 40 minutes after the initial detection. 40
• If -30°C or lower is detected for 5 seconds
continuously within 20 seconds after power ON. 30

20

10

4. Presumable cause 0
-20 -10 0 10 20 30 40 50
Temperature (°C)
• Broken thermistor harness or
the internal wire of sensing
section (Check the molded
section as well)
• Disconnection of thermistor
harness connection
(connector)
• Outdoor control PCB anomaly


Note:

– 80 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E39 Indoor Keeps flashing Stays Off Discharge pipe temperature
7-segment display: E39-1
Outdoor Keeps flashing 1 time flash thermistor anomaly (Tho-D1)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating condition.
Check the conditions whether
it occurs immediately after the
power on or during operation
or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
measured value.
2. Error detection method Is the
connector of
thermistor connected NO Insert the connector securely
Detection of anomalously low properly?
temperature (resistance) of
Tho-D1 YES

Are the
characteristics of
NO Replace thermistor
thermistor (Tho-D1).
OK? *3

Replace outdoor control


YES
PCB.

*3
Check several times to prove any poor connection

Temperature-resistance characteristics of discharge


pipe temperature thermistor (Tho-D1)
3. Condition of error displayed
200
Temperature thermistor

180
• If 3°C or lower is detected for 160
5 seconds continuously within
resistance (kΩ)

140
10-minutes to 10-minutes 120
20-seconds after the compressor 100
80
ON, the compressor stops. And after 60
3-minutes delay, the compressor 40
starts again automatically, but if this 20
anomalous temperature is detected 0
0 20 40 60 80 100 120 140 160
3 times within 40 minutes after the Temperature (°C)
initial detection.

4. Presumable cause

• Broken thermistor harness or


the internal wire of sensing
section (Check the molded
section as well)
• Disconnection of thermistor
harness connection
(connector)
• Outdoor control PCB anomaly

Note:

– 81 –

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'10 • KX-SM-148

LED Green Red


Error code
Indoor Keeps flashing Stays Off
Content
High pressure anomaly
Remote controller: E40
7-segment display: E40
Outdoor Keeps flashing 1 time flash
(63H1-1activated)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating condition
Check the sensed value of
high pressure sensor when the
63H1-1 is activated
Check whether the high
pressure switch is activated
Was 63H1 at the sensed value of high
activated at 4.15MPa pressure sensor.
or higher?
NO
2. Error detection method High pressure sensor
YES Does the sensed anomaly is suspicious.
value of the high pressure NO Check high pressure sensor
When high pressure switch sensor show 4.15MPa? itself according to the
63H1-1 is activated (Normal?) troubleshooting procedure of
E54, after retarting operation.
YES (If the high pressure sensor
[PSH] fails, replace it)
Are the If the connector is
YES 63H1-1 OK? NO disconnected or the harness
Are the connector and/or
harnesse is broken, correct it.
OK? Also check whether the
high pressure switch is
properly
mounted or not
Are the
service valves fully NO Open operation valve.
open?
3. Condition of error displayed YES Check it, as much as
possible, under the
Connect a pressure gauge and operating conditions for
• If high pressure exceeds restart operation. 30 minutes before error
4.15MPa occurred.
• If 63H1-1 is activated 5 times
within 60 minutes Is it
• If 63H1-1 is activated for 60 stop at 4.15MPa of gauge NO Replace outdoor control
minutes continuously pressre ? PCB.
YES

Is there any
clogging in the refrigerant YES Remove clogs.
circuit ?

NO
4. Presumable cause
Check items (condenser
• Short-circuit of airflow side):
at condenser side of heat • Filter clogging
exchanger/Disturbance of • Airflow volume (Fan
airflow/Clogging filter/Fan motor)
motor anomaly • Short-circuit of airflow
• Disconnection of high
pressure switch connector
• Breakage of high pressure
switch harness
• Closed service valves
• High pressure sensor anomaly
• High pressure switch anomaly

Note:If the error does not recur, connect the Mente PC and continue to collect data.

– 82 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E41(E51) Indoor Keeps flashing Stays Off
7-segment display: E41(E51)-1
Outdoor Keeps flashing 1 time flash
Power transistor overheat

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


operating conditions
Save data for 30 minutes before stopping in Mente PC
Check the temperature of
power transistor
Check the operation of
outdoor fan and cooling fan

Does the outdoor fan run ? NO Repair it according to the


troubleshooting procedure
YES of E48
2. Error detection method Check it as much as
Reset power supply and restart possible under the operating
conditions for 30 minutes
When anomalously high before error occurred
temperature is detected by
power transistor temperature Does the Wait and see.
thermistor (Tho-P1) NO
error recur when restarting? Continue to obain data, if
possible (Keep connecting
YES the Mente PC)
Is the
cooling fan for inverter running? NO If the cooling fan does not
run in spite of the operation
ON range, check the
voltage at the connector of
YES cooling fan.
If the 220/240V is detected,
repalce cooling fan motor.
If 0V is detected, replace
outdoor control PCB
Is 15V
3. Condition of error displayed of power for control PCB NO After checking the loose
detected? connection of connetor
Anomalously high temperature or breakage of harness,
YES
of power transistor is detected 5 replace inverter PCB
times within 60 minutes (E41). After power OFF
Or it is detected for 15 minutes
continuously Is the
(E51) connection of power
transistor temperature thermistor
OK? NO Connect the connector of
(Check short-circuit or breakage thermistor securely.
of harness) Or replace power transistor
YES
temperature thermistor

4. Presumable cause Is the


characteristics of power transitor NO Replace power transistor
temperature thermistor OK? *
temperature thermistor
• Power transistor anomaly
• Power transistor temperature YES * Refer the characterristics
of power transistor temperature
thermistor anomaly thermistor to E56 (page 92)
• Improperly fixing of power Is the fixing
transistor to radiator fin of power transistor OK? Fix power transistor on to
• Inverter PCB anomaly (Check tightening of screws or NO
the radiation fin with proper
• Outdoor fan motor anomaly application of radiation application of radiation
• Anomalous cooling fan motor silicon)
silicon
for inverter
• Inadequate installation space YES Replace power transistor
of outdoor unit

ON
Note: The operating conditions of cooling fan for inverter is shown in the right figure. OFF
If the error does not recur, connect the Mente PC and continue to collect data. 81°C 85°C
Power transistor thermistor temperature

– 83 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E42 Indoor Keeps flashing Stays Off
7-segment display: E42-1
Outdoor Keeps flashing 1 time flash
Current cut (CM1)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC
operating conditions
Check pressure anomaly
Check the operation of
outdoor fan
Is the
coil resistance and insulation NO Replace compressor.
(megger check) of compressor
motor OK? Check the capillary tube
and stariner of oil separator.
If necessary, replace the
2. Error detection method YES capillary tube and strainer
as well.
When anomalously high output Repair it according to the
current of inverter is detected Does the outdoor fan run ? NO
troubleshooting of E48
by the current sensormounted in
the power transistor YES
Is 15V
of power for control PCB
detected? Is the outdoor fan motor Replace inverter PCB or
OK? (Refer the checking method of NO outdoor fan motor
15V
in page41) Check it as much as
possible under the
YES operating conditions for
Reset power supply and restart 30 minutes before error
occurred
Wait and see.
Does E42 recur? NO
Continue to obain data, if
3. Condition of error displayed possible
YES (Keep connecting the
When 88A or higher output Mente PC)
Do you
current of inverter is detected 4 have inverter checker for YES
times within 15 minutes. judging whether inverter PCB is
OK or not?

Is the
NO YES checked result by
inverter checker
OK?
After power OFF,
Remove the 1-3 layers NO Replace power transistor
of control box
module
Replace inverter PCB
4. Presumable cause
Is the
Replace power transistor
• Compressor anomaly module.
checked result by measuring
• Leakage of refrigerant the resistance beween each terminal Refer Page180.
• Power transistor module of power transistor module OK?
NO
(Remove the power cable
anomaly (Are there any short- from
• Anomalous power supply for circuit?) compressor and check the
inverter PCB resistance between P-U,
• Outdoor fan motor anomaly P-V, P-W, N-U, N-V, N-W
respectively.
YES Replace inverter PCB

Note: In case that there is no the insulation resistance anomaly, the compressor anomaly could be considered.
If this anomaly occurs after replacement of power transistor module and/or inverter PCB, try to replace compressor as well.
If the error does not recur, connect the Mente PC and continue to collect data
– 84 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E43 Indoor Keeps flashing Stays Off Excessive number of indoor units connected,
7-segment display: E43-1, 2 *1
Outdoor Keeps flashing *1 excessive total capacity of connection
*1 E43-1:1 time flash (Excessive number of indoor units connected), E43-2:2 time flash (Excessive capacity of indoor units connection)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating condition.

Caution
Unless the power is reset
Reset the power. after changing address, the set
address will not be confirmed.
Test run.
Does E43 recur? NO No action is taken because
2. Error detection method it is judged that the power
YES reset was not done after
changing address.
When the number of connected Does
indoor units exceeds the the number of
limitation. indoor units connected and/or
YES Check indoor unit
When the total capacity of total capacity of connected indoor units
exceed the limitation? addresses and correct it.
connected indoor units exceeds In case that total capacity
the limitation. of connected indoor units
exceeds the limitation
Check the number of connected if tentative operation is
indoor units by the code No.C50
of 7-segment display or Mente NO
required, turn ON the
PC with reference to the utility dip switch SW5-4 on the
drawing (check not only one outdoor control PCB.
system, but also other systems)
(However since this
tentative solution could
cause trouble, be sure
to correct it as soon as
possible)
Is there
3. Condition of error displayed any indoor units which
is not expected to exsist in YES Signal wire may be
that signal connected to other outoor
• Excessive number of line? unit system.
connected indoor units →Correct the signal wire
• Excessive total capacity of Check the resistance
connected indoor units between A and B of signal NO Correct addresses.
• The total capacity of line as well. (Either one of addresses is
connected indoor units wrong.)
exceeds the limitation If the address corrected by
Throughly checking of the addresses of indoor/outdoor units rotary switch is still wrong,
by means of replace control PCB (rotary
• Outdoor unit: Mente PC, 7-segment display and rotary switch anomaly)
switch (SW1, SW2)
• Indoor unit: Remote controller and rotary switch
(SW1, 2, 3, 4) * Before replacement,
4. Presumable cause * Recommend to use means other than the rotary switch which please confirm whether
could be faulty the rotary switch for
address setting is not
• Mistake in setting of indoor/ damaged. (It was
outdoor unit addresses experienced that No. 5
• Mistake in signal wire on rotary switch was not
connection recognized.)

Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.

– 85 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E45 Indoor Keeps flashing Stays Off Communication error between
7-segment display: E45-1
Outdoor Keeps flashing 1 time flash inverter PCB and outdoor control PCB

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions

Is 15V
of power for control PCB
detected? Is the outdoor fan motor OK? NO
Replace inverter PCB or
(Refer the checking method of 15V outdoor fan motor
in page 41)
Check it as much as
2. Error detection method YES possible under the operating
conditions for 30 minutes
Reset power supply and restart before error occurred
When the communication
between inverter PCB and Wait and see.
outdoor control PCB is not Does E45 recur? NO Continue to obain data, if
established. possible (Keep connecting
YES the Mente PC)
Check whether the harness
Turn off the power. is broken?
IS the harness and/or Check whether the
connector between inverter NO connector is loose?
PCB and outdoor control  If there is problem,
PCB OK ? correct it.

YES Disconnect the harness


from the resistor and
Is the rush measure the resistance.
current prevention resistor YES If broken, replace the
3. Condition of error displayed broken? resistor.
In such case check the
Same as above. NO harness between diode
module and inverter PCB
Is the as well
harness and/or connector
between NO Check whether the harness
inverter PCB and diode module is broken?
OK?
Check whether the
connector is loose?
YES  If there is problem,
correct it.
Is the
setting of switches on the inverter NO Correct the setting of
PCB OK? * switches on the inverter
4. Presumable cause PCB

YES Replace outdoor control


• Signal wire anomaly PCB
• Outdoor control PCB * Switch setting of inverter PCB
anomaly SW1-1 OFF
• Inverter PCB (INV1) SW1-2 OFF
anomaly SW1-3 OFF
• Rush current prevention SW1-4 OFF
resistor anomaly JSW1-1 ON
JSW1-2 OFF
JSW1-3 OFF
JSW1-4 OFF

Note: If the error does not recur, connect the Mente PC and continue to collect data.

– 86 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E46 Indoor Keeps flashing Stays Off Mixed address setting methods
7-segment display: E46
Outdoor Keeps flashing Stays Off coexistent in same network.

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions
Check the address setting
method of faulty network
Reset power supply and restart whether it is automatic
setting or manual setting.

Caution:
Unless the power is reset after changing
address, the set address will not be
2. Error detection method confirmed.

Does E46 recur? NO Test run.


If the signal line of a outdoor * No action is taken
unit system applied automatic because it is judged that
address setting is connected to YES the power rest is not done
other outdoor unit system after changing address
(Detected at indoor unit side)
Is't the
signal line of a outdoor
unit system applying automatic YES Correct signal line
address setting connected to
other outdoor unit *In case of automatic
system? address setting, signal line
cannot be connected to
other outdoor unit system
NO

If signal line is connected to more than


2 outdoor unit systems, address setting
should be done by manually.
3. Condition of error displayed

Same as above.
Is E46 still displayed? NO Test run

YES

Turn ON the power of each outdoor unit


one by one and search the outdoor unit
that can start up with automatic address
Replace outdoor control
setting
PCB*
(Rotary switch anomaly)

4. Presumable cause <Reference> * Before replacement,


Error display at mixed address setting please confirm whether
• Mistake in the address setting Auto Manual the rotary switch for
• Mistake in the connection of address setting is not
signal wire Auto address setting E31 E46 damaged.
Manual address setting E46 Normal
(It was experienced that
No.5 on rotary switch
was not recognized )

Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.

– 87 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E48 Indoor Keeps flashing Stays Off
7-segment display: E48-1, 2 *1
Outdoor Keeps flashing *1
Outdoor DC fan motor anomaly
*1 E48-1: 1 time flash (FMO1), E48-2 : 2 time flash (FMO2)

1.Applicable model 5. Troubleshooting ( Inspect


Inspect also the fan motor 1 even if it is E48-2. )
also the fan motor 2 even if it is E48-1.

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions

Does the
fan rotate smoothly when turned NO Replace fan motor
by hand?

YES

Is 15V
2. Error detection method of power for control PCB
detected? Is the outdoor fan motor
OK? (Refer the checking method of NO Replace inverter PCB
• If 400min-1 or lower of the 15V or fan motor
fan rotation command and the in page41)
state of overcurent are detected
for 10 times continueously Check it as much as
YES
• If 100min-1 of the actual fan possible under the
rotation speed is detected for Reset power supply and restart operating conditions for
30 seconds 30 minutes before error
(Fan motor is locked) occurred
Is E48
restored at 10 seconds after NO Wait and see.
compressor starting? Continue to obain data, if
possible
YES (Keep connecting the
Mente PC)
3. Condition of error displayed Turn the power supply OFF

Same as above. Interchange the connectors of fan motor


harnesses at the connectors on outdoor
control PCB side

Start operation again

Is the
fan motor failed to start up NO Replace fan motor
switched?

YES Replace outdoor control


PCB

4. Presumable cause

• Breakage of harness
or loose conection of
connector
• Outdoor fan motor anomaly
• Inverter PCB anomaly
• Outdoor control PCB anomaly

Note: If the error does not recur, connect the Mente PC and continue to collect data.

– 88 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E49 Indoor Keeps flashing Stays Off
7-segment display: E49
Outdoor Keeps flashing 1 time flash
Low pressure anomaly

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions
Check error status.
Is the refrigerant amount
Reset power supply and restart. OK
Check additional
refrigerant amount charged
at site according to the
piping length instructed
on the label pasted on the
2. Error detection method panel of the unit.
Does the YES
error occur immediately after Check whether the service
Detection of anomalously low the startup? valves are open.
NO
pressure

Does the low NO Is the NO Correct the connection


pressure fluctuate after the connection of sensor connector
startup? OK? of low pressure sensor
connector
YES

YES Are the NO Replace low pressure


sensor characteristics sensor.
* The sensor
OK?*
characteristics is shown in
Page 91 YES Replace outdoor control
3. Condition of error displayed PCB.

• At start up after power on: Is the


Is the opening NO connection of NO Correct the connection of
When the low pressure sensor degree of EEV thermistor connector for temperature thermistor
for evaporator side
detects lower than 0.003MPa flucturing?
heat exchanger
connector of heat
for 60 seconds continuously. OK?
exchanger
And if this anomaly occurs 2 YES YES
times. Replace temperature
• During operation: Is the checked NO thermistor of heat
Are the thermistor
When the low pressure sensor result of harness and insulation characteristics OK? exchanger at evaporator
detects 0.134MPa or lower of EEV coil OK?
side.
for 30 seconds coninuously.
And if this anomaly occurs 5 YES
Replace control PCB at
times within 60 minutes YES evaporator side.
NO
Replace EEV coil.

Does the
4. Presumable cause EEV operate NO Isn’t EEV YES
normally by judging or strainer Replace EEV main body or
from Mente PC clogged?
• Low pressure sensor (PSL) data, etc? strainer.
anomaly
• Service valves closed YES
• EEV anomaly (EEV closed) NO Check for short circuit of
• Insufficient refrigerant airflow of heat exchanger
amount at evaporator side and for
• Clogging at EEV or strainer fan motor anomaly

Note: Check whether the indoor unit is connected to other outdoor superlink network.
If the error does not recur, connect the Mente PC and continue to collect data.

– 89 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E53/E55 Indoor Keeps flashing Stays Off Suction pipe temperature thermistor anomaly (Tho-S),
7-segment display: E53/E55-1
Outdoor Keeps flashing 1 time flash Under-dome temperature thermistor anomaly (Tho-C1)
E53: Tho-S, E55-1: Tho-C1

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


operating conditions
Check the conditions
Save data for 30 minutes before stopping in Mente PC whether it occurs
immediately after the
power on or during
operation or stopping.
Check the sensed value.
Compare the temperature
on Mente PC with actual
2. Error detection method measured value
Is
Detection of anomalously low the connector of
thermistor connected NO Insert the connector
temperature (resistance) of properly ? securely
Tho-S or Tho-C

YES
Regarding the characteristics of
the thermistor, see the following chart

Are
the characteristics NO Replace thermistor
of thermistor OK? (Tho-S or Tho-C1)
*1

Replace outdoor control


YES
PCB
3. Condition of error displayed
*1 Check several times to prove any poor connection
• if -50°C or lower is detected
for 5 seconds continuously
within 2 minutes to 2 minutes
20 seconds after compressor
ON, compressor stops. When
the compressor is restarted
automatically after 3-minutes
Temperature-resistance characreristics of Temperature-resistance characreristics of
delay, if this anomaly occurs 3 suction pipe temperature thermistor (Tho-S) under-dome temperature thermistor (Tho-C1)
times within 40 minutes
Tempearture thermistor resistance (kΩ)

200
Tempearture thermistor resistance (kΩ)

180
160
140
4. Presumable cause 120
100
• Broken thermistor harness or 80
the internal wire of sensing 60
section (Check the molded 5kΩ at 25Cº
40
section as well) 20
• Disconnection of thermistor 0
0 20 40 60 80 100 120 140 160
harness connection Temperature (Cº)
(connector)
• Outdoor control PCB
anomaly Temperature (Cº)

Note:

– 90 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E54 Indoor Keeps flashing Stays Off High pressure sensor anomaly (PSH)
7-segment display: E54-1, 2 *1
Outdoor Keeps flashing *1 Low pressure sensor anomaly (PSL)
*1 E54-1: 1 time flash (PSL), E54-2 : 2 time flash (PSH)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions
Check the conditions
whether it occurs
Check the data for 30 minutes before stopping immediately after the
power on or during
operation or stopping.
Check the sensed value.
Is anomalous YES
pressure detected?
2. Error detection method
Is the
connector of the
Detection of anomalous pressure NO sensor inserted NO
properly to the connector on
Insert the connector
(valtage) of PSH or PSL the outdoor control securely and restart

[ ]
PCB? operation
Operation range
High pressure : 0-4.15MPa YES
Low pressure : 0-1・7MPa
Reset the power and restart operation.

E54 NO
Does it recur? Temporary malfunction by
noise.
YES Correct if the source of
noise is specified.
Does
the pressure
converted from the NO
sensor output voltage match the Replace sensor (PSH, PSL)
3. Condition of error displayed actual pressure measure
by pressure
gauge?
If anomalous sensor output
voltage (0V or lower or 3.49V YES
or higher) is detected for 5 Replace outdoor control
seconds within 2 minutes to 2 PCB
minutes 20 seconds after the High pressure sensor Low pressure sensor
compressor ON output characteristics output characteristics
Output voltage (V)

Output voltage (V)

4. Presumable cause
Pressure (MPa) Pressure (MPa)
• Broken sensor harness
• Disconnection of sensor Sensor output Black (GND) – White; Output voltage (Black – Red; DC5V)
harness connection
(connector)
• Sensor (PSH, PSL) anomaly
• Outdoor control PCB anomaly
• Anomalous installation
conditions
• Insufficient airflow volume
• Excessive or insufficient
refrigerant amount

Note:

– 91 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E56 Indoor Keeps flashing Stays Off Power transitor temperature
7-segment display: E56-1
Outdoor Keeps flashing 1 time flash thermistor anomaly (Tho-P1)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


operating condition.
Check the conditions
Save data for 30 minutes before stopping in Mente PC whether it occurs
immediately after the
power on or during
operation or stopping.
Check the sensed value.
Compare the temperature
of Mente PC data with
2. Error detection method Is the
actual measured value
connector of
thermistor connected NO Insert the connector
Detection of anomalously low properly OK securely
temperature (resistance) of ?
Tho-P1
YES

Are the Replace power transistor


characteristics of
thermistor OK?
NO temperature thermistor
*1 (Tho-P1).

YES Replace outdoor control


PCB.
*1 Check several times to prove any poor connection

Temperature-resistance characteristics of power transistor


3. Condition of error displayed temperature thermistor (Tho-P1)
200
180
Power transistor thermistor

When the outdoor air temperature 160


is above 0ºC, if -10ºC or lower
resistance (kΩ)

140
is detected for 20 seconds
120
continuously within 10 minutes
100
to 10 minutes 30 seconds after
80
compressor ON, compressor stops.
60
When the compressor is restarted
automatically after 3-minutes 40

delay, if this anomaly occurs 3 20


times within 40 minutes 0
0 20 40 60 80 100 120 140
Temperature (°C)

4. Presumable cause

• Broken thermistor harness or


the internal wire of sensing
section (Check the molded
section as well)
• Disconnection of thermistor
harness connection
(connector)
• Outdoor control PCB
anomaly

Note:

– 92 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E58 Indoor Keeps flashing Stays Off
Anomalous compressor
7-segment display: E58-1
Outdoor Keeps flashing 1 time flash by loss of synchronism

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating condition

Check the data for 30 minutes before stopping

2. Error detection method


Refrigerant might be
migrated in the refrigerant
E58 is displayed on 7-segment Is this oil in the compressor.
LED the first startup YES Wait for about one hour
within one hour after power under the condition of
is supplied?
power ON and start again.
( Turn the on crankcase
heater ON and evaporate
the liquid refrigerant
NO migrated in the compressor.

Is there any The model setting could be


YES
replacement record of wrong.
inverter Check the dip switch
PCB ? for model setting on the
outdoor control PCB.
3. Condition of error displayed
NO

This anomaly is established 4


times within 15 minutes.
Compressor could be locked
‫ޓ‬Replace the compressor

4. Presumable cause

• Insufficient time elapsed after


the power supplied, before
compressor startup.
(Startup the compressor
wihtout crankcase heater ON)
• Compressor anomaly

Note: If the error does not recur, connect the Mente PC and continue to collect data.

– 93 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E59 Indoor Keeps flashing Stays Off
7-segment display: E59-1
Outdoor Keeps flashing 1 time flash
Compressor startup failure (CM1)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions

Check the data for 30 minutes before stopping

Is
power supply voltage NO Check the power supply
OK?
specification of power supply
voltage and correct it
2. Error detection method YES voltage
AC220V
Is the
Check the version No. of
When it fails to change over to pressure equalized software (Is it latest?)
the operation for rotor position during 3-minute delay NO Check whether the solenoid
detection of compressor motor before startup? valve SV6 at the exit of oil
(If the compressor speed cannot separator is open during
increase 11Hz or higher) compressor stopping.
YES
(Is the pressure equalized?)
Is there
any loose connection
or breakage of cable NO Replace the cable
connected to the terminal (If there is a problem on
of the compressor?
the terminal of compressor,
replace the compressor
YES

Under the condition of no pressure difference,


startup by test operation mode

3. Condition of error displayed Is it


the unit with one NO Check the Model
If the compressor fails to startup compressor?
for 20 times (10 patterns x 2 YES
times) continuously.
Can startup? YES Wait and see

NO

Is there
any output of YES Replace compressor
inverter?

4. Presumable cause NO Replace inverter PCB or


power transistor module.
• Anomalous voltage of power (Check 15V on the outdoor
supply control PCB and check
• Anomalous components for power transistor by inverter
refrigerant circuit checker.
• Inverter PCB anomaly If the power transistor is
• Loose connection of OK, replace inverter PCB)
connector or cable
• Compressor anomaly (Motor
or bearing)

Note: If the error does not recur, connect the Mente PC and continue to collect data.

– 94 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E60 Indoor Keeps flashing Stays Off Rotor position detection failure
7-segment display: E60-1
Outdoor Keeps flashing 1 time flash (CM1)

1.Applicable model 5. Troubleshooting

Outdoor unit Diagnosis Countermeasure

Save data for 30 minutes before stopping in Mente PC Check and save the data of
operating conditions

Is
power supply voltage NO Correct it
OK?
YES Check it as much as
possible under the
Reset the power supply and restart operation operating conditions for
2. Error detection method 30 minutes before error
YES
occurred
Detection of the compressor Can YES
rotor position. the compressor Does E59 occur? Correct it according to the
startup? troubleshooting procedure
of E59
NO

NO Correct it according to the


YES Does E42 occur? troubleshooting procedure
of E42

YES
Replace compressor
Is the
sound and vibration of NO ( anomalous sound and vibration )
the compressor Check the insulation
normal? resistance and coil
3. Condition of error displayed resistance of compressor.
YES If necessary, replace
compressor
If it fails to detect the rotor
Is it
position of compressor, after operated normally NO
changinging over to the operation without occurrence Replace compressor
of compressor rotor position of E60?
detection, the compressor stops.
When it is restart automatically
after 3 minutes delay, this
anomaly occurs 4 times within 15
minute after the initial detection

YES
Temporary malfunction by
4. Presumable cause noise.

• Compressor anomaly
• Inverter PCB anomaly
• Anomaly of power supply

Note: If the error does not recur, connect the Mente PC and continue to collect data.

– 95 –

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'10 • KX-SM-148

Error code LED Green Red Content


Remote controller: E63 Indoor Keeps flashing Stays Off
7-segment display: E63
Outdoor Keeps flashing 1 time flash
Emergency stop

1.Applicable model 5. Troubleshooting

Indoor unit Diagnosis Countermeasure

Check and save the data of


Save data for 30 minutes before stopping in Mente PC operating conditions
Check the conditions
whether it occurs
immediately after the power
on or during operation.

Is the
remote controller setting NO Replace remote control
of Emergency Stop PCB
"Valid"?
2. Error detection method
YES

When ON signal is inputted Is ON


to the CnT terminal of indoor signal inputted to the
control PCB CnT terminal of indoor NO Replace indoor control
control PCB? PCB

YES Check the cause of


emergency stop.
(It is better to have the data
for 30 minutes before
stopping, when instructing
the installer)

3. Condition of error displayed

Same as above

4. Presumable cause

Factors for emergency stop

Note: Indoor unit detected emergency stop signal gives command "all stop"

– 96 –

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'10 • KX-SM-148

2.4 Outdoor unit control PCB replacement procedure PCB012D017F

Precautions for Safety


¡ Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
WARNING Indicates an imminently hazardous situation which will result in death or serious injury if
proper safety procedures and instructions are not adhered to.
CAUTION Indicates a potentially hazardous situation which may result in minor or moderate injury
if proper safety procedures and instructions are not adhered to.

WARNING
¡ Securely replace PCB according to this following instruction.
If PCB is incorrectly replace, it will cause an electric shock or fire.
¡ Be sure to check that the power source for the outdoor unit is turned OFF before replace PCB,
The PCB replacement under current-carrying will cause an electric shock.
¡ After finishing PCB replacement, check that wiring is correctly connected with the PCB before power
distribution, If PCB is incorrectly replace, it will cause an electric shock or fire.

CAUTION
¡ Bundle the wiring so as not to tense because it will cause an electric shock.

(Note) If cut the tie, the wiring cables should be bound with new tie again.
• Exchange the control PCB according to the following procedure.
1. Replace the control PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) at both capacitor terminals (1. Power supply for PCB 2. Power supply for fan motor)
and check that the voltage is discharged completely. (Refer to Fig.1))
2. Disconnect the connectors from the PCB.
3. Disconnect the blue wiring passing through CT1 on the PCB before replace the coutrol PCB.
4. Set the setting switches (SW1-6) of new PCB same as previous PCB.
5. Tighten up a screw after passing blue wiring through CT1 of the changed.
6. Connect the connectors to the PCB. (Contirm the connectors are not half inserted.)
CNEEV2 CNFAN_2 CNQ3䋨 2䋩
CNFAN_1
CNQ1
CNEEV1 CNA2䋨 2䋩 CNW
CNX1
CNTH
After elapsing 3 minutes
CT1 from power OFF
CNB2
CNU1
CNF2
CNF1
CNP1
CNA2 CNQ3
CNL1
CN䌌2
CNS1
CNS2
䋨 䋱䋩
CNG1
CNG2
CNI

CNN2 1䋺Reuse the parts used before the PCB exchange.


CNN1 2䋺Please do not carry out wrong insertion.
CNN6 CNR1 CNM1 The PCB will be destroyed if a mistake is made
in putting CNA2 (brown) and CNQ3 (yellow).
Parts arrangement view

- 97 -

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'10 • KX-SM-148

Fan motor voltage measurement point


(between L63, L64)

PCB voltage measurement point


(between F1, DS1(-))

Fig.1 Voltage measurement points

Target PCB

Appearance of the controller

- 98 -

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'10 • KX-SM-148

2.5 Inverter PCB replacement procedure PCB012D018 B

Precautions for Safety


¡ Since the following precaution is the important contents for safety, be sure to observe them.
WARNING and CAUTION are described as follows:
WARNING Indicates an imminently hazardous situation which will result in death or serious injury if
proper safety procedures and instructions are not adhered to.
CAUTION Indicates a potentially hazardous situation which may result in minor or moderate injury
if proper safety procedures and instructions are not adhered to.

WARNING
¡ Securely replace PCB according to this following instruction.
If PCB is incorrectly replace, it will cause an electric shock or fire.
¡ Be sure to check that the power source for the outdoor unit is turned OFF before replace PCB,
The PCB replacement under current-carrying will cause an electric shock.
¡ After finishing PCB replacement, check that wiring is correctly connected with the PCB before power
distribution, If PCB is incorrectly replace, it will cause an electric shock or fire.

CAUTION
¡ Bundle the wiring so as not to tense because it will cause an electric shock.

(Note) If cut the tie, the wiring cables should be bound with new tie again.
• Exchange the inverter PCB according to the following procedure.
1. Replace the inverter PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC, AC) of three places (1. PCB voltage 2. Fan motor voltage 3. Noise filter PCB) and
check that the voltage is discharged completely. (Refer to Fig.1))
2. Disconnect all of terminals and connectors from the inverter PCB before replace the invertor PCB.
3. Replace to the new PCB.
4. Set the setting switches (JSW 10, 11) of new PCB as shown in table 1.
5. Connect all of terminals and connectors to the new PCB securely.
(Check the secure connection of terminals and connectors again)
CNR
CNA CNI1

JSW10,11

Table.1 Switch Setting

Model JSW10 JSW11


1 2 3 4
All models all OFF OFF ON OFF OFF

After elapsing 3 minutes


from power OFF

Connectors are not


half inserted

Parts Arrangement View


- 99 -

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Fan motor voltage measurement point '10 • KX-SM-148
(L63 - L64)
Target pwb

Pwb voltage measurement point


(F1-DS(-))

Fig.1 Voltage Measurement Points

Terminal

Harness
Snubber capacitor

Inverter PCB
Connection binder
Power transistor
(Metallic pillar)
Installation Method to Power transistor

• Procedure on tightening harness (snubber capacitor) and power transistor with screw.
A metallic connection binder is set in each hole of the inverter PCB of "P", "N", "U", "V", and "W"
beforehand. Then tighten the harness (snubber capacitor) and the power transistor with the screw together.
(Connect snubber capacitor with "P" and "N".)

- 100 -

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'10 • KX-SM-148

 Function of Dip switch for contorl (SW3, 4, 5)


• SW3 (Function setting) • SW4 (Change demand ratio)
Switch Function Switch Function
ON Inspection LED reset OFF Compressor capacity 60%
SW3-1 ON
OFF Normal ON Compressor capacity 0%
SW4-5 SW4-6
ON Forced cooling/heating OFF Compressor capacity 80%
SW3-7 OFF
OFF Normal ON Compressor capacity 40%

• SW5 (Function setting)


ON/OFF Function
 Function of Jumper wire (J13, 15) ON Test run switch Test run
SW5-1
(With: Shorted / None: Opened) OFF Test run switch Normal
Jumper Function ON Test run operation mode Cooling
SW5-2
With External input Level input OFF Test run operation mode Heating
J13
None External input Pulse input ON Pump down switch Pump down
SW5-3
With Defrost time Normal OFF Pump down switch Normal
J15
None Defrost time Cold weather region ON Super link protocol: Previos SL
SW5-5
OFF Super link protocol: New SL

• SW4 (Model selection)


• SW7, 8, 9 (Function setting)
Switch SW4
Switch Function
Model 1 2 3 4
SW7 Data erase/data write
FDC (S) 224 OFF OFF OFF OFF
SW8 7-segment dispalay No.UP order of 1
FDC (S) 280 ON OFF OFF OFF
SW9 7-segment dispalay No.UP order of 10
FDC (S) 335 OFF ON OFF ON

 Function of Connector
Connector Function Color Connector Function Color
CNEEV1 Heating EEV Red CNF2 Sub-cooling coil thermistor 1 Green
CNEEV2 Sub-cooling coil EEV White CNP1 Power transistor thermistor (CM) Yellow
CNA2 Power fan motor - CNL1 High pressure sensor Blue
CNFAN1 Fan motor 1 White CNL2 Low pressure sensor White
CNFAN2 Fan motor 2 Red CNS1 External input -
CNQ1 High pressure switch (CM1) White CNS2 Demand input -
Heat exchanger thermistor 1 (Exit/front) CNN1 4-way switching solenoid valve Red
Discharge pipe thermistor CNN2 Solenoid valve・oil return (CM1) Green
CNTH White
Suction pipe thermistor CNN6 Solenoid valve (liquid bypass) Pink
External air thermistor CNN9 Solenoid valve (gas bypass) Black
CNB2 Heat exchanger thermistor 2 Red CMM1 Solenoid valve for CM Gray
CNU1 Under-dome thermistor (CM1) Blue CNR1 Crankcase heater White
CNF1 Sub-cooling coil thermistor 1 White

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'10 • KX-SM-148

٨DIP Switch setting list


(1) Outdoor unit
(a) Control PCB

㪪㫎㫀㫋㪺㪿㪼㫊 㪛㪼㫊㪺㫉㫀㫇㫋㫀㫆㫅 㪛㪼㪽㪸㫌㫃㫋㩷㫊㪼㫋㫋㫀㫅㪾 㪩㪼㫄㪸㫉㫂㫊

㪪㪮㪈 㪦㫌㫋㪻㫆㫆㫉㩷㪸㪻㪻㫉㪼㫊㫊㩷㪥㫆㪅㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪇㪀㩷 㪋 㪇㪄㪐


㪪㪮㪉 㪦㫌㫋㪻㫆㫆㫉㩷㪸㪻㪻㫉㪼㫊㫊㩷㪥㫆㪅㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪀㩷 㪐 㪇㪄㪐
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㪪㪮㪋㪄㪈
㪪㪮㪋㪄㪉
㪤㫆㪻㪼㫃㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅 㪘㫊㩷㫇㪼㫉㩷㫄㫆㪻㪼㫃 㪪㪼㪼㩷㫋㪸㪹㫃㪼㩷䋱
㪪㪮㪋㪄㪊
㪪㪮㪋㪄㪋
㪪㪮㪋㪄㪌 㪦㪝㪝
㪛㪼㫄㪸㫅㪻㩷㫉㪸㫋㫀㫆㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅 㪪㪼㪼㩷㫋㪸㪹㫃㪼㩷㪉
㪪㪮㪋㪄㪍 㪦㪝㪝
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㪪㪮㪋㪄㪏 㪪㫇㪸㫉㪼 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
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㪪㪮㪌㪄㪋 㪩㪼㫊㪼㫉㫍㪼㪻 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
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㪪㪮㪍㪄㪈 㪩㪼㫊㪼㫉㫍㪼㪻 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪍㪄㪉 㪩㪼㫊㪼㫉㫍㪼㪻 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪍㪄㪊 㪪㫇㪸㫉㪼 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪍㪄㪋 㪪㫇㪸㫉㪼 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪍㪄㪌 㪪㫇㪸㫉㪼 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪍㪄㪍 㪪㫇㪸㫉㪼 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪍㪄㪎 㪪㫇㪸㫉㪼 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪍㪄㪏 㪪㫇㪸㫉㪼 㪦㪝㪝 㪢㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪎 㪛㪸㫋㪸㩷㩷㩷㪜㫉㪸㫊㪼㪆㪮㫉㫀㫋㪼 㪜㫉㪸㫊㪼㪁㪆㪮㫉㫀㫋㪼 㪦㪝㪝 㪜㫉㪸㫊㪼
㪪㪮㪏 㪎㪄㫊㪼㪾㫄㪼㫅㫋㩷㪻㫀㫊㫇㫃㪸㫐㩷㪺㫆㪻㪼㩷㪥㫆㪅㩷㫀㫅㪺㫉㪼㪸㫊㪼㩷㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪀 㪇
㪪㪮㪐 㪎㪄㫊㪼㪾㫄㪼㫅㫋㩷㪻㫀㫊㫇㫃㪸㫐㩷㪺㫆㪻㪼㩷㪥㫆㪅㩷㫀㫅㪺㫉㪼㪸㫊㪼㩷㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪇㪀 㪇
㪡㪈㪇 㪪㫌㫇㪼㫉㫃㫀㫅㫂㩷㫋㪼㫉㫄㫀㫅㪸㫃㩷㫊㫇㪸㫉㪼 㪥㫆㫉㫄㪸㫃㪁㪆㫊㫎㫀㫋㪺㪿㩷㫋㫆㩷㫊㫇㪸㫉㪼 㪮㫀㫋㪿 㪥㫆㫉㫄㪸㫃
㪡㪈㪈
㪧㫆㫎㪼㫉㩷㫍㫆㫃㫋㪸㪾㪼㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅 㪘㫊㩷㫇㪼㫉㩷㫍㫆㫃㫋㪸㪾㪼 㪪㪼㪼㩷㫋㪸㪹㫃㪼㩷㪊
㪡㪈㪉
㪡㪈㪊 㪜㫏㫋㪼㫉㫅㪸㫃㩷㫀㫅㫇㫌㫋 㪣㪼㫍㪼㫃㪁㪆㪧㫌㫃㫊㪼 㪮㫀㫋㪿 㪣㪼㫍㪼㫃
㪡㪈㪋 㪪㫇㪸㫉㪼 㪮㫀㫋㪿 㪢㪼㪼㫇㩷㪮㫀㫋㪿
㪡㪈㪌 㪛㪼㪽㫉㫆㫊㫋㩷㫊㫋㪸㫉㫋㩷㫋㪼㫄㫇㪼㫉㪸㫋㫌㫉㪼 㪥㫆㫉㫄㪸㫃㪁㪆㪚㫆㫃㪻㩷㫉㪼㪾㫀㫆㫅 㪮㫀㫋㪿 㪥㫆㫉㫄㪸㫃
㪡㪈㪍 㪦㫌㫋㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㫋㫐㫇㪼㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅 㪢㪯㪩㪆㪢㪯 㪮㫀㫋㪿 㪢㪯㪩 㪪㪼㪼㩷㫋㪸㪹㫃㪼㩷㪈
㪁㩷㪛㪼㪽㪸㫌㫃㫋㩷㫊㪼㫋㫋㫀㫅㪾
Table 1㪑㩷㪤㫆㪻㪼㫃㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅㩷㫎㫀㫋㪿㩷㪪㪮㪋㪄㪈㪄㪪㪮㪋㪄㪋㩷㪸㫅㪻㩷㪡㪈㪍
㪇㪑㩷㪦㪝㪝㩷 㪈㪑㪦㪥
㪉㪉㪋 㪉㪏㪇 㪊㪊㪌
㪪㪮㪋㪄㪈 㪇 㪈 㪇
㪪㪮㪋㪄㪉 㪇 㪇 㪈
㪪㪮㪋㪄㪊 㪇 㪇 㪇
㪪㪮㪋㪄㪋 㪇 㪇 㪈
㪡㪈㪍 㪥㫆㫅㪼 㪥㫆㫅㪼 㪥㫆㫅㪼

Table 2㪑㩷㪛㪼㫄㪸㫅㪻㩷㫉㪸㫋㫀㫆㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅㩷㫎㫀㫋㪿㩷㪪㪮㪋㪄㪌㪃㩷㪪㪮㪋㪄㪍
㪇㪑㩷㪦㪝㪝 㪈㪑㪦㪥
㪪㪮㪋㪄㪌 㪪㪮㪋㪄㪍 㪚㫆㫄㫇㫉㪼㫊㫊㫆㫉㩷㪺㪸㫇㪸㪺㫀㫋㫐㩷㩿㩼㪀
㪇 㪇 㪏㪇
㪈 㪇 㪍㪇
㪇 㪈 㪋㪇
㪈 㪈 㪇

Table 3㪑㩷㪧㫆㫎㪼㫉㩷㫍㫆㫃㫋㪸㪾㪼㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅㩷㫎㫀㫋㪿㩷㪡㪈㪈㪃㩷㪡㪈㪉
㪇㪑㩷㪥㫆㫅㪼 㪈㪑㩷㪮㫀㫋㪿
㪦㫌㫋㪻㫆㫆㫉㩷㫌㫅㫀㫋 㪡㪈㪈 㪡㪈㪉
㪉㪉㪇㪭㩷㪍㪇㪟㫑 㪈 㪇

(2) Indoor unit


㪪㫎㫀㫋㪺㪿㪼㫊 㪛㪼㫊㪺㫉㫀㫇㫋㫀㫆㫅 㪛㪼㪽㪸㫌㫃㫋㩷㫊㪼㫋㫋㫀㫅㪾 㪩㪼㫄㪸㫉㫂㫊
㪪㪮㪈 㪠㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪸㪻㪻㫉㪼㫊㫊㩷㪥㫆㪅㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪇㪀 㪇 㪇㪄㪐
㪪㪮㪉 㪠㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪸㪻㪻㫉㪼㫊㫊㩷㪥㫆㪅㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪀 㪇 㪇㪄㪐
㪪㪮㪊 㪦㫌㫋㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪸㪻㪻㫉㪼㫊㫊㩷㪥㫆㪅㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪇㪀 㪋 㪇㪄㪐
㪪㪮㪋 㪦㫌㫋㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪸㪻㪻㫉㪼㫊㫊㩷㪥㫆㪅㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪀 㪐 㪇㪄㪐
㪪㪮㪌㪄㪈 㪪㫌㫇㪼㫉㫃㫀㫅㫂㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅 㪘㫌㫋㫆㫄㪸㫋㫀㪺㪁㪆㪧㫉㪼㫍㫀㫆㫌㫊㩷㪪㪣 㪦㪝㪝 㪘㫌㫋㫆㫄㪸㫋㫀㪺
㪪㪮㪌㪄㪉 㪠㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪸㪻㪻㫉㪼㫊㫊㩷㪥㫆㪅㩷㩿㪦㫉㪻㪼㫉㩷㫆㪽㩷㪈㪇㪇㪀 㪦㪝㪝 㪇 㪦㪝㪝㪑㩷㪇㪃㩷㪦㪥㪑㩷㪈
㪪㪮㪍㪄㪈
㪪㪮㪍㪄㪉
㪤㫆㪻㪼㫃㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅 㪘㫊㩷㫇㪼㫉㩷㫄㫆㪻㪼㫃 㪪㪼㪼㩷㫋㪸㪹㫃㪼㩷㪈
㪪㪮㪍㪄㪊
㪪㪮㪍㪄㪋
㪪㪮㪎㪄䋱 㪫㪼㫊㫋㩷㫉㫌㫅㪃㩷㪛㫉㪸㫀㫅㩷㫄㫆㫋㫆㫉 㪥㫆㫉㫄㪸㫃㪁㪆㪫㪼㫊㫋㩷㫉㫌㫅
㪦㪝㪝 㪥㫆㫉㫄㪸㫃
㪪㪮㪎㪄䋲 㪩㪼㫊㪼㫉㫍㪼㪻 㪦㪝㪝 㫂㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪎㪄䋳 㪪㫇㪸㫉㪼 㪦㪝㪝 㫂㪼㪼㫇㩷㪦㪝㪝
㪪㪮㪎㪄䋴 㪩㪼㫊㪼㫉㫍㪼㪻 㪦㪝㪝 㫂㪼㪼㫇㩷㪦㪝㪝
㪡㪪㪣㪈 㪪㫌㫇㪼㫉㫃㫀㫅㫂㩷㫋㪼㫉㫄㫀㫅㪸㫃㩷㫊㫇㪸㫉㪼 㪥㫆㫉㫄㪸㫃㪁㪆㫊㫎㫀㫋㪺㪿㩷㫋㫆㩷㫊㫇㪸㫉㪼 㪮㫀㫋㪿 㪥㫆㫉㫄㪸㫃
㪁㩷㪛㪼㪽㪸㫌㫃㫋㩷㫊㪼㫋㫋㫀㫅㪾
㪫㪸㪹㫃㪼㩷㪈㪑㩷㪠㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㫄㫆㪻㪼㫃㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅㩷㫎㫀㫋㪿㩷㪪㪮㪍㪄㪈㪄㪪㪮㪍㪄㪋
㪇㪑㩷㪦㪝㪝 㪈㪑㪦㪥
㪧㪉㪉 㪧㪉㪏 㪧㪊㪍 㪧㪋㪌 㪧㪌㪍 㪧㪎㪈 㪧㪏㪇 㪧㪐㪇 㪧㪈㪈㪉 㪧㪈㪋㪇 㪧㪈㪍㪇 㪧㪉㪉㪋 㪧㪉㪏㪇
㪪㪮㪍㪄㪈 㪇 㪈 㪇 㪇 㪇 㪇 㪈 㪇 㪈 㪇 㪈 㪇 㪈
㪪㪮㪍㪄㪉 㪇 㪇 㪈 㪇 㪈 㪇 㪇 㪈 㪈 㪇 㪇 㪈 㪈
㪪㪮㪍㪄㪊 㪇 㪇 㪇 㪈 㪈 㪇 㪇 㪇 㪇 㪈 㪈 㪈 㪈
㪪㪮㪍㪄㪋 㪇 㪇 㪇 㪇 㪇 㪈 㪈 㪈 㪈 㪈 㪈 㪈 㪈

- 102 -

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'10 • KX-SM-148
3. ELECTRICAL WIRING
3.1 Outdoor unit
Models FDC224KXE6M, 280KXE6M
FDCS224KXE6M, 280KXE6M

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PCB003Z184
- 103 -
'10 • KX-SM-148
Models FDC335KXE6M
FDCS335KXE6M

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PCB003Z185
- 104 -
'10 • KX-SM-148
3.2 Indoor unit
(1) Ceiling cassette-4 way type (FDT)
Models All models

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PJF000Z191
- 105 -
'10 • KX-SM-148
(2) Ceiling cassette-4 way Compact type (FDTC)
Models All moddels

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PJA003Z341 A
- 106 -
'10 • KX-SM-148
(3) Ceiling cassette-2 way type (FDTW)
Models FDTW28KXE6D, 45KXE6D, 56KXE6D

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PJB001Z642
- 107 -
'10 • KX-SM-148
(4) Ceiling cassette-1 way compact type (FDTQ)
(a) Direct blow type
Models All models

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PJC001Z280
- 108 -
'10 • KX-SM-148
(b) Duct type
Models All models

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PJC001Z281
- 109 -
'10 • KX-SM-148
(5) Ceiling cassette-1 way type (FDTS)
Model FDTS45KXE6D

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PJC001Z195 B
- 110 -
Model FDTS71KXE6D
-
111 -

PJC001Z196 B

'10 • KX-SM-148

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'10 • KX-SM-148
(6) Duct connected-High static pressure type (FDU)
Models FDU224KXE6D, 280KXE6D

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PJD001Z230 C
- 112 -
'10 • KX-SM-148
(7) Duct connected-Low/Middle static pressure type (FDUM)
Models FDUM22KXE6D, 28KXE6D, 36KXE6D, 45KXE6D, 56KXE6D, 71KXE6D, 90KXE6D

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PJR002Z258 C
- 113 -
'10 • KX-SM-148
Models FDUM112KXE6D, 140KXE6D

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PJR002Z259 C
- 114 -
'10 • KX-SM-148
(8) Duct connected (thin)-Low static pressure type (FDUT)
Models All models

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PJM000Z009 A
- 115 -
'10 • KX-SM-148
(9) Duct connected-Compact and Flexible type (FDUH)
Models All models

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PJC001Z284
- 116 -
'10 • KX-SM-148
(10) Wall mounted type (FDK)
Models FDK22KXE6D, 28KXE6D, 36KXE6D, 45KXE6D, 56KXE6D

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PHA001Z029
- 117 -
Model FDK71KXE6D
-
118 -

PHA001Z030

'10 • KX-SM-148

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'10 • KX-SM-148
(11) Ceiling suspended type (FDE)
Models FDE36KXE6D, 45KXE6D, 56KXE6D

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PFA003Z826 C
- 119 -
'10 • KX-SM-148
Models FDE71KXE6D, 112KXE6D, 140KXE6D

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PFA003Z827 C
- 120 -
'10 • KX-SM-148
(12) Floor standing-2 way type (FDFW)
Models All models

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PGF000Z004 A
- 121 -
Models All models
(13) Outdoor air processing unit (FDU-F)
CFI Capacitor for FM I
Connector for branching CNA~Z Connector
controller of heat recovery SM 5 or 6 wires ThI - R1 ThI - R2 ThI - R3 ThI - A F1~4 Fuse
Tr I
3-pipe systems M
t° t° t° t°
WH
FMI Fan motor(with thermostat)
200V
CNU FS FS Float switch
BL RD
Power source JSL1 Live superlink terminal setting(for spare)
RD

RD

BK

BK

BK

BK

BK

GR

GR

BK
BK
BK

WH

OR
BL
BR
RD
RD
RD
BR
BR
18V 23V

Y
220V~60Hz LED・2 Indication lamp(Green Normal operation)
Control PCB CNI  CNW1 CNW2 12 3 4 5 6 1 2 3 4 5 6 1 2
TB1 BL WH BK CNA CNN CNH LED・3 Indication lamp(Red-inspection)
Power RD RD RD Y BK
L LED・2 Stepping motor(for electronic expansion
source F1(3.15A) 3 SM
WH WH SW1 SW2
line N X6 X2 SW5 JSL1 valve)
F2(3.15A) CNW0 1
RD SW6 Superlink (spare) SW1 Indoor unit address : tens place
X1 X3 LED・3 SW3 SW4
RD
WH

Y/GN SW7 CNK2 SW2 Indoor unit address : ones place


Earth
SW3 Outdoor unit address : tens place
F4 F3(3.15A) CNM3
(3.15A) 1 3 5 7 9 WH SW4 Outdoor unit address : ones place
C UH H M L
Automatic adjustment/Fixed previous
Power source line SW5-1
WH
BR
BK
BL
RD

version of Superlink protocol


between indoor units For heat recovery Optional SW5-2 Indoor unit address : hundreds place
WH

RD

3-pipe systems +12 1


1+12 2 (Operation) SW6
XR1 Model capacity setting
(20S) XB1 2
BR

RD

7 7 CNT2 CNT 3 XR2 (Heating) SW7-1 Operation check, Drain motor test run
P
P

3 (SVH) XB2 3 RD BL 4
3 XR3 (Thermo ON)
52FH 52FL
(Inspection) TB1 terminal block(Power source)(□ mark)
52 52 (SVG) XB3 4 5 XR4
FL 5 5 FH 8 8 (SVE) XB4 5 6 TB2 terminal block(Signal line) (□ mark)
WH

WH
BK
RD

CNB CNK1 XR5(Remote operation input Thc Thermistor(Remote controller)


Color Marks CNF2 WH WH    volt-free contact)
-

WH 1 3 1 2 ThI - A Thermistor(Return air)


RD
BK

Mark Color
122 -

ThI - R1,2,3 Thermistor(Heat exchanger)


WH
BK
BL
RD

BK Black
BK

BL Blue CNF3 TrI Transformer


WH
BK

BR Brown CNF3 CNF2 X1~3,6 Relay for FM


Gray Y WH Y
WH TB2 X Y A B
GR Y/WH ■mark Closed-end connector
OR Orange FM I  M CFI 
1~ OR OR OR/WH 52FL,FH Electromagnetic contactor for FMI
P Pink
WH

CNF3 X Y
RD Red WH Signal line
WH

WH White CNF2 Remote controller (Shielded cord)


WH
Y Yellow Thc Signal line
Y/GN Yellow/Green t° between indoor units.

Notes 1. indicates wiring on site.


   2. Use twin core cable(0.75~1.25mm 2 )at signal line between indoor unit
PJD001Z278 B

and outdoor unit, and signal line between indoor units.  


3. Use twin core cable(0.3mm 2 )at remote controller line. See spec sheet
   of remote controller in case that the total length is more than 100m.

'10 • KX-SM-148
   4. Do not put signal line and remote controller line alongside power source line.

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Models FDC224KXE6M, 280KXE6M • FDCS224KXE6M, 280KXE6M
4. PIPING SYSTEM
Outdoor unit Cooling Heating

Service valve
External air Thermistor
Indoor unit A (Tho-A)
Gas piping

Thermistor (Outlet)
(ThI-R3)
Thermistor (Heat exchanger)
( 224: ø19.05
280: ø22.22 ) 4-way switching solenoid High pressure sensor
Heat exchanger Heat exchanger

(PSH) Check
(ThI-R1)
Heat exchanger

joint
Check joint
Solinoid valve
Thermistor (Return air) Check valve Low pressure sensor
(liquid injection High pressure switch
(ThI-A) (PSL) Heat exchanger Thermistor 2
return) SV6 (63H1-1) Heat exchanger Thermistor 1 (Tho-R2)
Thermistor (Inlet) Oil (Tho-R1)
Strainer Suction pipe thermlstor
(ThI-R2) separator
(THo-S)
Stepping motor Strainer Discharge pipe Thermistor Sub-cooling coil Sub-cooling coil
(for electronic expansion vale) Strainer (Tho-D1)
Super-cooling coil Thermistor 2
(Tho-H)
Compressor

Thermistor (Outlet) Soleroid valve (oil return)

Accumulator
(ThI-R3) Capillary (SV1) Strainer
Thermistor (Heat exchanger) tube
(ThI-R1)
Heat exchanger

Under-dome thermistor
Capillary tube Heating expansion valve
(Tho-C1)
-

Thermistor (Return air) (EEVH)


123 -

(ThI-A)
Strainer
Strainer
Thermistor (Inlet) Strainer Liquid piping Service valve Super-cooling coil Thermistor 1 Sub-cooling coil
(ThI-R2) Strainer
Strainer ø9.52 (Tho-SC) Fusible
Stepping motor plug
(for electronic expansion vale)
Super-cooling coil expansion valve Strainer Receiver
Indoor unit B (EEVSC)

To next unit by turn

Pressure switch setting value Function of thermistor


Name Setting value Low pressure sensor (PSL) : Compressor control Thermistor (Tho-D1) : For control of discharge pipe temperature
Protection Thermistor (Tho-A) : For heating and cooling to low outdoor temp., for control of defrosting
High pressure switch (63H1-1)
4.15 open/3.15 close (MPa) 0.18 ON/0.236 OFF (MPa)
[For protection] Thermistor (Tho-R1, R2) : For control of defrosting
Error
0.134 ON/0.18 OFF (MPa) Thermistor (Tho-S) : For control of suction pipe temperature
High pressure sensor (PSH) : Compressor control Thermistor (Tho-SC) : Sub-cooling coil control during cooling
Solenoid valve operation Protection Thermistor (Tho-H) : Sub-cooling coil control during cooling
Name Control content Cooling : 3.70 ON (MPa)
PCB002Z886

Thermistor (Tho-C1) : Under-dome temperature control


At inverter accumulator start : Open Heating : 3.00 ON (MPa)

'10 • KX-SM-148
SV6 Thermistor (ThI-R1,R2) : Heating operation : Indoor fan control
During under-dome temperature control : Open
Cooling operation : Frost prevention
SV1 During discharge temperature control : Open
Superheat control

Thermistor (ThI-R3) : Cooling superheat control

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Models FDC335KXE6M • FDCS335KXE6M
Outdoor unit Cooling Heating

Service valve External air Thermistor


Gas piping
Indoor unit A (Tho-A)
ø25.4

Heat exchanger Heat exchanger


Thermistor (Outlet)
(ThI-R3) 4-way switching solenoid High pressure sensor
Thermistor (Heat exchanger) (PSH)
(ThI-R1) Check
Heat exchanger

joint
Check joint
Solinoid valve Strainer
Thermistor (Return air) Check valve Low pressure sensor
(liquid injection High pressure switch Solenoid valve (oil return) (PSL) Heat exchanger Thermistor 2
(ThI-A) return) SV6 (63H1-1) SV11
Heat exchanger Thermistor 1 (Tho-R2)
Thermistor (Inlet) Oil (Tho-R1)
Strainer Suction pipe Thermistor
(ThI-R2) separator
(THo-S)
Stepping motor Strainer Discharge pipe Thermistor Sub-cooling coil Sub-cooling coil
(for electronic expansion valve) Strainer (Tho-D1)
Super-cooling coil Thermistor 2
(Tho-H)
Compressor

Accumulator
Thermistor (Outlet) Soleroid valve (oil return)
(ThI-R3) Capillary SV1 Strainer
Thermistor (Heat exchanger) tube
(ThI-R1)
Heat exchanger

Under-dome thermistor Capillary tube Heating expansion valve


-

(Tho-C1)
Thermistor (Return air) (EEVH)
124 -

(ThI-A)
Strainer
Strainer
Thermistor (Inlet) Strainer Liquid piping Super-cooling coil Thermistor 1 Sub-cooling coil
(ThI-R2) Service valve Strainer
Strainer ø12.7 (Tho-SC) Fusible
Stepping motor plug
(for electronic expansion valve)
Super-cooling coil expansion valve Strainer Receiver
Indoor unit B (EEVSC)

To next unit by turn

Pressure switch setting value Function of thermistor


Name Setting value Low pressure sensor (PSL) : Compressor control Thermistor (Tho-D1) : For control of discharge pipe temperature
Protection Thermistor (Tho-A) : For heating and cooling to low outdoor temp., for control of defrosting
High pressure switch (63H1-1)
4.15 open/3.15 close (MPa) 0.18 ON/0.236 OFF (MPa)
[For protection] Thermistor (Tho-R1,R2) : For control of defrosting
Error
0.134 ON/0.18 OFF (MPa) Thermistor (Tho-S) : For control of suction pipe temperature
High pressure sensor (PSH) : Compressor control Thermistor (Tho-SC) : Sub-cooling coil control during cooling
Solenoid valve operation Protection Thermistor (Tho-H) : Sub-cooling coil control during cooling
PCB002Z887

Name Control content Cooling : 3.70 ON (MPa)

'10 • KX-SM-148
Thermistor (Tho-C1) : Under-dome temperature control
At inverter accumulator start : Open Heating : 3.00 ON (MPa)
SV6 Thermistor (ThI-R1,R2) : Heating operation : Indoor fan control
During under-dome temperature control : Open
Cooling operation : Frost prevention
SV1 During discharge temperature control : Open
Superheat control
Thermistor (ThI-R3) : Cooling superheat control

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'10 • KX-SM-148

5. APPLICATION DATA PJF012D016 a


5.1 Installation of indoor unit

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'10 • KX-SM-148

(1) Ceiling cassette-4way type (FDT)


PJF012D016 A

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'10 • KX-SM-148

- 127 -

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'10 • KX-SM-148

- 128 -

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'10 • KX-SM-148

PJF012D003A
PANEL INSTALLATION MANUAL
A
PJF012D003A A

Read this manual together with the indoor unit’s installation manual.
⑥ Attaching the panel ⑧ Attaching
1. To avoid unexpected
1. Temporary attaching 2. Then hang the strap
WARNING • Lift up the hanger (2 places) on the panel for temporary support. 3. First insert the part “
• Fasten the wiring to the terminal securely and hold the cable securely so as not to apply
unexpected stress on the terminal.
• Hang the panel on the hook on the indoor unit.

Loose connection or hold will cause abnormal heat generation or fire. Unit’s hook

• Make sure the power supply is turned off when electric wiring work.
Otherwise, electric shock, malfunction and improper running may occur.

Hook

① Before installation
• Follow installation manual carefully, and install the panel properly.
hanger
• Check the following items.
Accessories

Accessories
Bolt 4 pieces For panel installation Panel’s fixing hanger

Strap 4 pieces For avoiding the corner panel from falling

Note: Accessories are laid in the position removing the corner panel. 2. Fix the panel on the indoor unit
• Fasten the panel on the indoor unit with the four bolts supplied with the panel.

Caution ⑨ How to se
Accessories holding position
• Improperly tightened hanging bolts can cause the • If there is a gap remaining between the ceiling
It is possible to change the m
problems listed below, so make sure that you have and the decorative panel even after the is set, the louver will swing w
tightened them securely. hanging bolts are tightened, adjust the different setting to each louv
installation level of the indoor unit again.
1 Stop the air co
② Checking the indoor unit installation position Air leakage button and
Air leakage along for three second
• Read this manual together with the air conditioner installation manual carefully. the ceiling
The following is dis
• connected to the rem
Check if the opening size for the indoor unit is correct with the level gauge supplied in the indoor unit. Fouling

Check if the gap between the ceiling plane and the indoor unit is correct by inserting the level gauge into the air Dew condensation or dripping Make sure no gap is left here. “
outlet port of the indoor unit. (See below drawing) The following is disp

connected to the rem

Adjust the installation elevation if necessary.
Keep the distance between 20~24mm.
Exceeding the range of distance • It is possible to adjust the installation height of the indoor unit with the panel attached as long “
may cause failure etc. as there is no influence on the drain pipe inclination and/or the indoor unit levelness.
Caution
If there is a height difference beyond the design limit
Indoor Unit
2 Press S or T bu
Select the indoor un
between the installation level of the indoor unit and the 20 40
+

ceiling plane, the panel may be subject to excessive [EXAMPLE]


stress during installation, it may cause distortion and “ ”⇔
damage. Ceiling surface Ceiling opening “ ”
dimensions
Level gauge
• The installation level of the indoor unit can be adjusted finely (inserted into the unit) To adjust finely, please turn a nut fastening the indoor unit
using a spanner or similar tool from the opening on the corner.
3 Press SE
from the opening provided on the corner, even after panel is attached. indoor unit)
(Refer to ⑥ Attaching the panel for details.) Selected indoor uni
[EXAMPLE]
“ ” (displ


③ Removing the air return grille
<Removal> NOTICE

1. Hold the stoppers on the air return grille (2 places) toward • For FDT type, in case the
OPEN direction, open the air return grille. temporarily. The louver w
is possible to confirm the
2. Remove the hooks of the air return grille from the decorative
After that, choose the cor
panel while it is in the open position. position.
Caution

Stopper
Make sure there is no stress given on the panel when adjusting the height of the indoor
unit to avoid unexpected distortion. It may cause the distortion of panel or failing to
4 Press S or T b
Select the louver No
close the air return grille.
[EXAMPLE]
“ ”⇔
“ ”

5 Press S
④ Removing a corner panel ⑦ Electrical wiring louver No.)
The louver No. to be
[EXAMPLE] If No.
• Pull the corner panel toward the direction indicated by 1. After removing three screws of control box, detach the cover of control box (the hatched part). “ ”
the arrow and remove it. (Same way for all four 2. Connect the connector for louver motor (white 20P).
corner panels)
• Hold the wiring by using the clamps of the indoor unit. 6 Press S or T
• Hold the connector inside the control box. position)
Select the upper lim
3. Connect the connector for panel switch. “position1” is the m
downward.
• Hold the wiring by using the clamps of the indoor unit. “position --” is to
Corner panel
• Connect CNV (red) inside the control box. change the setting


⇔ “
Panel switch ⇔ “
⇔ “
⇔ “

⑤ Orientation of the panel installation ⇔ “


⇔ “

Take note that there is an orientation to install the panel.


• Attach the panel with the orientation shown on the right.
7 Press SE
limit position)
• Align the “PIPE SIDE” mark (on the panel) with the The upper limit po
Pipe Side Drain
refrigerant pipes on the indoor unit. Screws of
displayed for two se
selection display.
• Align the “DRAIN” mark (on the panel) with the drain control box cover
pipe on the indoor unit. [EXAMPLE]

Control box
CAUTION Refrigerant pipes Drain pipe
In case the orientation of the panel is
not correct, it will lead to air leakage 8 Press S or T b
and also it is not possible to connect position)
the louver motor wiring. Select the lower limit
Connector for louver motor (white) Clamps of unit main body “position 1” is the
CAUTION
PIPE SIDE DRAIN

downwards.
• If the air return grill is opened, the “position --” is to r
panel switch is turned off so that the change the setting
air-conditioner cannot be operated any
To Panel switch more.
• To start the air conditioner, close the
air return grill.

PIPE SIDE DRAIN

Refrigerant pipes Drain pipe CNV (red)

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'10 • KX-SM-148

2D003A A

⑧ Attaching a corner panel


1. To avoid unexpected falling of the corner panel, put the strap onto the corner panel’s pin with turning the strap up.
9 Press SET button (Fixing of the lo wer limit
position)
2. Then hang the strap of a corner panel onto the decorative panel’s pin. Upper limit position and lower limit position are fixed, and the set
3. First insert the part “a” of a corner panel into the part “A” of the decorative panel, and then engage four hooks. positions are displayed for two seconds, then setting is completed.
• After the setting is completed, the louver which was set moves
Pin from the original position to the lower limit position, and goes Upper
back to the original position again. (This operation is not position
performed if the indoor unit and/or indoor unit fan is in operation.)
A
[Example] Movable
(displayed for two seconds) range

Hook
Lower
position

a
hanger
10 Press button.
Louver adjusting mode ends and returns to the original display.

Pin • For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.

Caution

If the upper limit position number and the lower limit position number are set to the same position, the louver is fixed at that
position auto swing does not funtion.

⑨ How to set the airflow direction


• This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
ATTENTION
etween the ceiling
It is possible to change the movable range of the louver on the air outlet from the wired remote controller. Once the top and bottom position
ven after the is set, the louver will swing within the range between the top and the bottom when swing operation is chosen. It is also possible to apply If you press RESET button during settings, the display will return to previous display. If you press
adjust the different setting to each louver. button during settings, the mode will be ended and return to original display, and the settings that have not been
unit again. completed will become invalid.
1 Stop the air conditioner and press SET
button and LOUVER button simultaneously When plural remote controllers are connected, louver setting operation cannot be set by slave remote controller.
for three seconds or more.
The following is displayed if the number of the indoor units
connected to the remote controller is one. Go to step 4.
“ ” If it is necessary to fix the louver position manually, follow the procedure mentioned below.
is left here. “ ” 10 1. Shut off the main power switch.
2. Unplug the connector of the louver motor which you want to fix the position. Make sure to insulate unplugged
The following is displayed if the number of the indoor units
connected to the remote controller are more than one
connectors electrically with a vinyl tape.
“ ”
3. Adjust the louver position slowly by hand so as to be within the applicable range mentioned below table.

as long “ ”

2 Press S or T button.(selection of indoor unit)


Select the indoor unit of which the louver is set.
Louver
[EXAMPLE] 2•4•6•8 1 Louver motor

3•5•7•9
“ ”⇔“ ”⇔“ ”⇔
“ ”

stening the indoor unit


the opening on the corner.
3 Press SET button. (determination of
indoor unit)
Selected indoor unit is fixed.
[EXAMPLE]
“ ” (displayed for two seconds) Connector Louver motor
No. 2
“ ”

“ ”
Control box

<Range of louver setting>


NOTICE No. 1 No. 3 Vertical airflow direction Horizontal 0° Downwards 45°
• For FDT type, in case the louver No to be set is uncertain, set any louver Dimension L (mm) 43 26 It can be set between 26~43mm freely.
temporarily. The louver will swing once when the setting is completed and it
is possible to confirm the louver No and the position.
After that, choose the correct louver No and set the top and bottom
position. No. 4 Caution
• Any automatic control or operation from the remote controller will be disabled on the louver whose
r 4 Press S or T button. (selection of louver No.) Piping side Drain hose side position is fixed in the above way.
Select the louver No. to be set according to the right figure.
• Do not set a louver beyond the specified range. Failure to observe this instruction may result in
[EXAMPLE] Louver No. dripping, dew condensation, the fouling of the ceiling and the malfunctioning of the unit.
“ ”⇔ “ ”⇔ “ ”⇔
“ ”

5 Press SET button. (Determination of


louver No.)
The louver No. to be set is confirmed and the display shows the upper limit of the movable range.
[EXAMPLE] If No.1 louver is selected,
part).
⑩ Attaching the air return grille
“ ” current upper limit position

6 Press S or T button. (selection of upper limit


position) To attach the air return grille, follow the procedure described in ③ Removing the air return grille in the reverse order.
Select the upper limit of louver movable range. 1. Hang the hooks of the air return grille in the hole of the panel. (The hooks of the grille can be hanged in three side
“position1” is the most horizontal, and “position 6” is the most of the panel as following.)
downward.
2. After the grille is hanged, close the grille while the stoppers on the grille (2 places) are kept pressed to “OPEN”
“position --” is to return to the factory setting. If you need to
change the setting to the default setting, use “position --”.
direction. When the grille comes to the original position, release the stoppers to hold the grille. Make sure to hear the
sound of “CLICK” in both stoppers.
(horizontal)
“ ” (the most horizotal)
⇔ “ ”
⇔ “ ”
⇔ “ ” <Installation> Panel switch
⇔ “ ”
⇔ “ ” (the most downwards)
⇔ “ ” (return to the default setting)
(downwards)
7 Press SET button (Fixing of the upper the position of the louver
The grill may be
installed at one of
limit position) Closing direction these three sides.
Drain
The upper limit position is fixed and the setting position is
displayed for two seconds. Then proceed to lower limit position
selection display.
[EXAMPLE]
(displayed for two seconds)

(shows current setting)


Drain pipe The grill cannot be
installed at this side.
8 Press S or T button (Selection of lower limit
position) Control box
Select the lower limit position of louver.
“position 1” is the most horizontal, and “position 6 ” is the most
downwards.
opened, the “position --” is to return to the factory setting. If you need to
off so that the change the setting to the default setting, use “position --”. Position for hanging hinges
be operated any (the most horizontal)

oner, close the Caution

• Attaching the air return grille from the hinge side.


• Be careful in air return grille attaching, unstable attaching may cause grille falling.
(the most horizontal) • Repair or replace the distorted, broken stopper at once, or the grille falling may occur.
(return to the default setting)

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'10 • KX-SM-148

(2) Ceiling cassette-4way compact type (FDTC)


PJA012D786
A012D781 ① Before installation ③ Preparation before installation
l Install correctly according to the installation manual. l If suspension bolt becomes longer, do reinforcement of earthquake resistant.
l Confirm the following points:  For grid ceiling
 Unit type/Power supply specification  Pipes/Wires/Small parts  Accessory items When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
Accessory itme  In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
For unit hanging For refrigerant pipe For draom pipe
enough strength.
Flat washer Level gauge
Pipe cover(big)
Pipe cover
Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
(M10) (Insulation) (small)
l Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.

Improper
Ceiling opening, Suspension bolts pitch, Pipe position
8 4 1 1 4 1 1 1 1
For adjustment For heat For heat For heat For heat
For pipe cover For drain pipe For drain hose
For unit hanging in hoisting in the insulation insulation insulation insulation 530 (Suspension bolts pitch) F
fixing connecting mounting Decorative panel
unit's main body of gas pipe of liquid tube of drain socket of drain socket

be used. Symbol Content

530( Suspension bolts pitch)


A Gas piping
B Liquid piping
le gas ② Selection of installation location for the indoor unit
F F C Drain piping
D Hole for wiring
E Suspension bolts
Air outlet opening
F
j Select the suitable areas to install the unit under approval of the user. for ducting

326
350
) or ž Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use
or volatile a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.

556
67
ž Areas where there is enough space to install and service. Control Air return

35
185 box Air supply grille
ld cause fire. ž Areas where it can be drained properly. Areas where drain pipe descending slope can be taken. 190 223
D
21 □413
ž Areas where there is no obstruction of airflow on both air return grille and air supply port. 200 48 □700
Drain hose piece
ž Areas where fire alarm will not be accidentally activated by the air conditioner. (Accessory)

recision ž Areas where the supply air does not short-circuit. □570
(Installed on site)
140 6-φ4
ž Areas where it is not influenced by draft air. A B 145
325
C E
60 Holes for
tapping screws
ž Areas not exposed to direct sunlight.

88
Hole
wave or ž Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.

140
248
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity

210
192

100
132

88
condition and confirmed there is no problem. However, there is some risk of condensation drop 100

45 or more
down. Or the if the air conditioner is operated under the severer condition than mentioned above.

35
Hanger plate for F
suspension bolt
heir medical If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
ž Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
ž Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit. ④ Installation of indoor unit
ž Areas where there is no influence by the heat which cookware generates.
ž Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. Work procedure
oride gas,
ž Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the 1. This units is designed for 2 x 2 grid ceiling.
operation. If necessary, please detach the T bar temporarily before you install it.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote If it is installed on a ceiling other than 2 x 2 grid ceiling, provide an inspection port on the control box
controller and the air conditioner might not work properly.) side.
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not 2. Arrange the suspension bolt at the right position (530mm×530mm).
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength 3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
is not enough, it could cause injury due to unit falling. 4. Ensure that the lower end of the suspension bolt should be 45mm above the ceiling plane.
l If there are 2 units of wireless type, keep them away for more than 5m to avoid malfunction due to Temporarily put the four lower nuts 88mm above the ceiling plane and the upper nuts on distant
oner. cross communication. place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the indoor unit
it damages m When plural indoor units are installed nearby, keep them away for more than 4m. position, and then hang the indoor unit.
Control box
a long Space for installation and service
T bar Ceiling
l When it is not possible to keep enough space between indoor unit and wall or between indoor units, panel

close the air supply port where it is not possible to keep space and confirm there is no short circuit
ne near the
of airflow.
l Install the indoor unit at a height of more than 2.5m above the floor.
leakage of
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on the package
4000mm or more into the air supply port and checking if the gap between the ceiling plane and the indoor unit is
ongings. appropriate. In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are
is Indoor unit Indoor unit put on distant place. Confirm there is no backlash between the hanger plate for suspension bolt and
the lower nut and washer.
Drain piping
Suspension bolt
or unit. Ceiling Refrigerant piping
iency of Wall surface
1000mm or more
Nut (upper)
Decorative panel 2500mm or more
not to
1000mm or more Flat washer
nd Obstacle
Spring washer

Floor 88mm Nut (lower)


ter.
es. 45mm
Level gauge
mals.
. Instruct the Ceiling surface

Use level gauges as Use level gauges as


reference, adjust the reference, adjust the
place, moving bottom to the face of bottom to the face of
30
30

the indoor unit. the indoor unit.


Diffuser Diffuser
Level gauge
(insulation)
T-bar Level gauge Ceiling panel T-bar
Ceiling panel
(insulation)
When the ceiling panel comes below the T
bar, align the bottom of the level gauge to
the lower face of the ceiling panel.
Correct Wrong
could cause
Unit Unit

Touch the nut (lower) and Play is left between the fixture
washer without any play and the nut (lower) and washer.

cause injury.

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'10 • KX-SM-148

④ Installation of indoor unit (continued) ⑥ Drain pipe (continued) ⑥ Drain pipe


6. Make sure to install the indoor unit horizontally. Confirm the Work procedure Drain test
levelness of the indoor unit with a level gauge or transparent Indoor unit 1. Make sure to insert the drain hose (the end mode of soft PVC) to the end of the step part of drain l After installation of
hose filled with water. Keep the height difference at both ends of
the indoor unit within 3mm. hose
socket. leakage from joint
7. Tighten four upper nuts and fix the unit after height and levelness Attach the hose clamp to the drain hose around 10mm from the end, and fasten the screw within l Do drain test even
adjustment. 5mm left to the nut. l For new building c
l Do not apply adhesives on this end. hanging the ceiling
Caution 1. Pour water of abou
pipe cover (big) Joint for VP-20
(For insulation) (Prepare on site) pump so as not to
l Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit (Accessory)
2. Make sure that wa
and it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the
leakage from any j
fan. Unit
l Make sure to install the indoor unit horizontally and set the gap between the unit underside and The step part Drain hose Confirm that the w
Drain socket
the ceiling plane properly. Improper installation may cause air leakage, dew condensation, water Drain hose VP-20 is operating. At the
leakage and noise. (Accessory) (Prepare on site) check if the water
Connect
l Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the Clamp 3. Unplug the drain p
Drain socket (Accessory Pipe cover (small)
installation manual for decorative panel for details. (For insulation) on the drain pan a
l Make sure there is no gap between decoration panel and ceiling surface, and between decoration No adhesive allowed Pipe cover (small) (Prepare on site)
pipe properly finall
(For insulation)
panel and the indoor unit. The gap may cause air leakage, dew condensation and water leakage. (Accessory)
l In case decorative panel is not installed at the same time, or ceiling material is installed after the
Drain pump operatio
unit installed, put the cardboard template for installation attached on the package (packing material Fasten the screw within 5 mm left to the nut.
of cardboard box) on the bottom of the unit in order to avoid dust coming into the indoor unit. Drain hose
 In case electrical w
Hose clamp
Drain pump can be
Drain socket
For the operation m
⑤ Refrigerant pipe work.
 In case electrical w
Caution
Metal plate Drain pump will ru
l Use the new refrigerant pipe. 10mm the Connector CN
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. [ ① and ②] or [ Ⓛ
ž Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. Make sure to turn
ž Do not use thin-walled pipes. 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end
l Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
refrigeration pipe installation. As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful l Make sure that the adhesive will not get into the supplied drain hose. ⑦ Wiring-ou
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. It may cause the flexible part broken after the adhesive is dried up and gets rigid.
l Do not use any refrigerant other than R410A. l Electrical installatio
l Do not bend or make an excess offset on the drain hose as shown in the picture.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting installation service
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc. Bend or excess offset will cause drain leakage.
to the technical sta
l Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid Be sure to use an
any dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and l Use specified cord
compressor breakdown, etc.
not to apply unexp
l Use special tools for R410 refrigerant. Over 20mm l Do not put both po
miscommunication
Work procedure
l Be sure to do D ty
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. l For the details of e
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, 1. Remove a lid of th
trap in the midway.
and then remove them.
l Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe 2. Hold each wiring in
(Gas may come out at this time, but it is not abnormal.)
l Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) as close place to the unit as possible when connecting the drain pipe. 3. Fix the wiring with
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. l Do not set up air vent. 4. Install a lid of the c
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
not twist and crush the pipes.
1.5m ~ 2m Supporting metal Trapped air will
Do a flare connection as follows: No bump
generate noises.
l Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving Air vent No trap
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, Not touching the water
and then remove them. Insulation material
l When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the Descending slope greater than 1/100
nut for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned
in the table below. Make sure to hold the pipe on the indoor unit securely by a spanner when As wide as possible
tightening the nut in order to avoid unexpected stress on the copper pipe. l When sharing a drain pipe for more than one (about100mm)
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas unit, lay the main pipe 100mm below the drain
leakage inspection, and tighten both ends with attached straps. outlet of the unit. In addition, select VP-30 or
l Make sure to insulate both gas pipes and liquid pipes completely. bigger size for main drain pipe.
Incomplete insulation may cause dew condensation or water dropping. VP-30 or bigger
4. Refrigerant is charged in the outdoor unit. Descending stop greater than 1/100
4. Insulate the drain pipe.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual l Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause
attached to the outdoor unit. dew condensation and water leakage.
Strap (Accessory) Pipe cover (Accessory) After drainage test implementation, cover the drain socket part with pipe cover (small size),
Pipe diameter Tightening torque N·m then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
f 6.35 14 to 18 drain hose, and fix and wrap it with tapes to wrap and make joint part gapless.
f 9.52 34 to 42
f 12.7 49 to 61
f 15.88 68 to 82 Drain up
f 19.05 100 to 120 The thickness of insulation should be 20mm or more.
l The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
⑥ Drain pipe water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
length and offset of the pipe within the limit shown in the figure below.
Caution
l Install the drain pipe according to the installation manual in order to drain properly. 295 to 325mm 100 or less
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
l Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and Drain hose
600mm or less

inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
Joint for VP-20
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
(Prepare on site)
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.

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'10 • KX-SM-148

⑥ Drain pipe (continued) ⑧ Panel installation


Drain test l After wiring work finished, install the panel on the indoor unit.
e step part of drain l After installation of drain pipe, make sure that drain system work in good condition and no water l Refer to panel installation manual for details. (see next page)
leakage from joint and drain pan. Check if the motor sound of drain pump is normal or not.
n the screw within l Do drain test even if installation of heating season. Accessory items
l For new building cases, make sure to complete the test before
hanging the ceiling.
1. Pour water of about 1000cc into the drain pan in the indoor unit by 1 Hook 1 piece For fixing temporarily
Joint for VP-20
(Prepare on site) pump so as not to get the electrical component wet. 2 Chain 2 pieces
2. Make sure that water is drained out properly and there is no water
leakage from any joints of the drain pipe at the test. 3 Bolt 4 pieces For installing the panel
Confirm that the water is properly drained out while the drain motor 4 Screw 1 piece For attaching a hook
VP-20 is operating. At the drain socket (transparent), it is possible to 5 Screw 2 pieces For attaching a chain
(Prepare on site) check if the water is drained out properly.
ct
3. Unplug the drain plug on the indoor unit to remove remaining water l Attach the panel on the indoor unit after electrical wiring work.
Pipe cover (small)
(For insulation) on the drain pan after the test, and re-plug it. And insulate the drain l Refer to attached manual for panel installation for details.
(Prepare on site)
pipe properly finally. Drain plug

Drain pump operation ⑨ Check list after installation


 In case electrical wiring work finished
l Check the following items after all installation work completed.
Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
Check if Expected trouble Check
work.
The indoor and outdoor units are fixed securely? Falling, vibration, noise
 In case electrical wiring work not finished
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, Inspection for leakage is done? Insufficient capacity
the Connector CNB is disconnected, and then the power supply (220-240VAC on the terminal block Insulation work is properly done? Water leakage
[ ① and ②] or [ Ⓛ and Ⓝ ] ) is turned ON. Water is drained properly? Water leakage
Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test. Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
drain hose (the end There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
Earth wiring is connected properly? Electric shock
Cable size comply with specified size? PCB burnt out, not working at all
⑦ Wiring-out position and wiring connection Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
rigid.
cture. l Electrical installation work must be performed according to the installation manual by an electrical
installation service provider qualified by a power provider of the country, and be executed according
to the technical standards and other regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
l Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order
not to apply unexpected stress on the terminal.
l Do not put both power source line and signal line on the same route. It may cause
miscommunication and malfunction.
l Be sure to do D type earth work.
l For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
p-down bend and/or
1. Remove a lid of the control box (1 screws).
port and fix the pipe 2. Hold each wiring inside the unit and fasten them to terminal block securely.
3. Fix the wiring with clamp.
4. Install a lid of the control box back to original place.
Single split (PAC) series
Trapped air will
generate noises. 6
6

water
Power source side terminal block

Earth
Wiring between indoor
and outdoor unit
Remote controller line

Wiring clamp
P-30 or bigger
than 1/100
Signal side terminal block
erwise it may cause
VRF (KX) series
cover (small size),
amps and part of the 6

pless. 6

Power source side terminal block

Use elbows for Earth


ng before vertical Indoor power source line

ause overflow of Signal line (shielded cord)


e horizontal pipe Remote controller line
Wiring clamp

Earth (signal line)


Signal side terminal block

PJA012D781

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'10 • KX-SM-148

PJA012D783
PANEL INSTALLATION MANUAL
Please read this manual together with the indoor unit’s installation manual.
PJA012D783

WARNING
� Fasten the wiring to the terminal securely and hold the cable securely so as not 4 Attaching a corner panel
to apply unexpected stress on the terminal.
Loose connection or hold will cause abnormal heat generation or fire. • First insert the part “a” of a corner panel into the part “A” of the cover panel, engage two
hooks and tighten the screw.
� Make sure the power supply is turned off when electric wiring work.
Otherwise, electric shock, malfunction and improper running may occur.

1 Checking the indoor unit installation position


• Read this manual together with the air conditioner installation manual carefully.
• Check if the gap between the ceiling plane and the indoor unit is correct by inserting the
level gauge into the air outlet port of the indoor unit. (See below drawing)
• Adjust the installation elevation if necessary.
• Remove the level gauge before you attach the panel.

Use level gauges Use level gauges


as reference, adjust as reference, adjust
the bottom to the the bottom to the
face of the indoor face of the indoor
30
30

unit. unit.
Diffuser Diffuser Hook
Screw
Level gauge
(insulation)

T-bar Level gauge T-bar


Ceiling panel Ceiling panel
(insulation)
When the ceiling panel comes below
the T bar, align the bottom of the level
gauge to the lower face of the ceiling
panel.
5 Panel installation
• Install the panel on the unit after completing the electrical wiring.

Accessories
2 Orientation of the panel and return air grille installation
1 Hook 1 piece For fixing temporarily
1. Take note that there is an orientation to install the panel.
• Attach the panel with the orientation shown on the below.
• Align the “PIPE SIDE” mark (on the panel) with the refrigerant pipes on the indoor unit. 2 Chain 2 pieces
2. The intake grille can also be attached in a rotated position by 90 degrees.
3 Screw 4 pieces For hoisting the panel
Caution
· In case the orientation of the panel is not correct, it will lead to air leakage and also 4 Screw 1 piece For attaching a hook
it is not possible to connect the louver motor wiring.
5 Screw 2 pieces For attaching a chain

Intake grille

1. Screw in two bolts out of the four supplied with


B
the panel by about slightly less than 5mm.
(� mark A B) [Figure 1] A

Louver motor
connector

[Figure 1]
Drain pipe side Refrigerant
Control box pipes side Hook
2. Attach the hook supplied with the panel to the
main body with the hook fixing screw (1 screw).
[Figure 2]

3. Open the intake grille.


Screw

3 Removing a corner panel


4. Please remove the screw of a corner panel and
• Unscrew the screw from the corner area, pull the corner panel toward the direction remove a corner panel. (four places)
indicated by the arrow mark.
[Figure 2]

5. A panel is hooked on two bolts (� mark A B).


[Figure 3]

Screw

Corner
panel

A B
[Figure 3]

To be continued on the other side.

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'10 • KX-SM-148

PJA012D783

6. Please rotate a hook, put in the slot on the panel, and carry out fixing the panel
temporarily. [Figure 4] 7 How to set the airflow direction *1
It is possible to change the movable range of the louver on the air outlet from the wired remote controller. Once the
top and bottom position is set, the louver will swing within the range between the top and the bottom when swing
operation is chosen. It is also possible to apply different setting to each louver.
1 Stop the air conditioner and press SET button and
LOUVER button simultaneously for three seconds or more.
The following is displayed if the number of the indoor units connected to the
remote controller is one. Go to step 4.
“ ”

“ ”

The following is displayed if the number of the indoor units connected to the
remote controller are more than one
“ ”

“ ”
Slot
[Figure 4] 2 Press ▲ or ▼ button. (selection of indoor unit)
Select the indoor unit of which the louver is set.
[EXAMPLE]
7. Tighten the two bolts used for fixing the panel temporarily and the other two. “ ”‹“ ”‹“ ”‹
“ ”

3 Press SET button. (determination of indoor unit) NOTICE


Caution Selected indoor unit is fixed. • In case the louver No to be set is uncertain,
[EXAMPLE] set any louver temporarily.
• Improperly tightened hanging bolts can • If there is a gap remaining between the (displayed for two seconds) The louver will swing once when the setting
“ ”
cause the problems listed below, so make ceiling and the decorative panel even is completed and it is possible to confirm
sure that you have tightened them after the hanging bolts are tightened, “ ” the louver No and the position.
securely. adjust the installation level of the indoor After that, choose the correct louver No and
“ ”
unit again. set the top and bottom position.

Air leakage 4 Press ▲ or ▼ button. (selection of louver No.)


Air leakage along
Select the louver No. to be set according to the right figure. №2
the ceiling [EXAMPLE]
“ ”‹ “ ”‹ “ ”‹
“ ”
Fouling №1 №3
Dew condensation or dripping Make sure no gap is left here. 5 Press SET button. (Determination of louver No.)
The louver No. to be set is confirmed and the display shows the
upper limit of the movable range. №4
[EXAMPLE] If No.1 louver is selected, Control box
8. Please open the lid of a control box.
“ ” ← current upper limit position
9. Like drain pump wiring, please band together by the clamp and put in louver motor wiring Piping Drain

into a control box. [Figure 5] 6 Press ▲ or ▼ button. (selection of upper limit position) side hose side

Select the upper limit of louver movable range. Louver No.


10. Please connect a louver motor connector. [Figure 5] “position 1” is the most horizontal, and “position 6” is the most downward.
“position --” is to return to the factory setting. If you need to change the setting to
the default setting, use “position --”.
“ ” (the most horizontal) (horizontal) ①
‹“ ”

‹“ ”
‹“ ” ③
‹“ ” ④
‹“ ” (the most downwards) ⑤
Drain pump connector Louver motor connector
‹“ ” (return to the default setting) ⑥ (downwards)

7 Press SET button. (Fixing of the upper limit position) the position of the louver
Wire intake The upper limit position is fixed and the setting position is displayed for two
seconds. Then proceed to lower limit position selection display.
[EXAMPLE]
(displayed for two seconds)

(shows current setting)


Clamp
8 Press ▲ or ▼ button. (Selection of lower limit position)
Select the lower limit position of louver.
“position 1” is the most horizontal, and “position 6” is the most downwards.
“position --” is to return to the factory setting. If you need to change the setting to
the default setting, use “position --”.
Louver motor wiring
(the most horizontal)

(the most downwards)


(return to the default setting)

9 Press SET button. (Fixing of the lower limit position) ①


Upper limit position and lower limit position are fixed, and the set positions are Upper
position ②
[Figure 5] displayed for two seconds, then setting is completed.
• After the setting is completed, the louver which was set moves from the ③
original position to the lower limit position, and goes back to the original ④
position again. (This operation is not performed if the indoor unit and/or indoor Movable
unit fan is in operation.) range ⑤
11. Attach two chains to the intake grille with two screws. [Figure 6] [EXAMPLE]

(displayed for two seconds) Lower


position

Chain 10 Press button.


Louver adjusting mode ends and returns to the original display. *2
Caution
If the upper limit position number and the lower limit position number are set to the same position, the
louver is fixed at that position auto swing does not function.

ATTENTION

Chain If you press RESET button during settings, the display will return to previous display.
[Figure 6] If you press button during settings, the mode will be ended and return to original display, and the
settings that have not been completed will become invalid.

When plural remote controllers are connected, louver setting operation cannot be set by slave remote
12. Replace the corner panels. Please also close a chain with a screw together controller.
then. [Figure 7] If it is necessary to fix the louver position manually, follow the procedure mentioned below.
1. Shut off the main power switch.
2. Unplug the connector of the louver motor which you want to fix the position.
13. Close the intake grill. Make sure to insulate unplugged connectors electrically with a vinyl tape.
3. Adjust the louver position slowly by hand so as to be within the applicable range mentioned below table.

Louver
Louver motor

L
L

Connector Louver motor


<Range of louver setting>
[Figure 7] Vertical airflow direction Horizontal 23°Downwards 50°
Dimension L (mm) 40 24 ※It can be set between 24~40mm freely.
Caution
Caution
Make sure there is no stress given on the panel when adjusting the height of the indoor • Any automatic control or operation from the remote controller will be disabled on the louver whose
unit to avoid unexpected distortion. It may cause the distortion of panel or failing to position is fixed in the above way.
close the air return grille. • Do not set a louver beyond the specified range. Failure to observe this instruction may result in
dripping, dew condensation, the fouling of the ceiling and the malfunctioning of the unit.

*1 This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2 For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.

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'10 • KX-SM-148

(3) Ceiling cassette-2way type (FDTW)


2D227
PJB012D230 A
A

①Before installation ③Preparation before installation (continued)


●Install correctly according to the installation manual. ●If placing the unit with the top plate facing up (in the reversed orientation of packaging) is
●Confirm the following points: unavoidable, use care so that the area other than supporting member of the unit, will not be
subjected to excessive loads. (A heavy load on the central part of this area could cause a
 ○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items
damage to the filter).
roper earth could
Accessory item Ceiling opening, Suspension bolts pitch, Pipe position
UNIT: mm
For unit hanging For refrigerant pipe Type Type
Flat washer (M10) Paper pattern Pipe cover(big) Pipe cover (small) Strap 28 ~ 56 71, 90 112, 140 28 ~ 56 71, 90 112, 140
1 1015 1260 1730 13 234 284 299
sed. INSERT THIS SLOT
INTO HANGING
FIXTURE
HOW TO USE
THIS PATTERN
INSERT THIS SLOT
INTO HANGING FIXTURE

UNIT BOTTOM
2 885 1130 1600 14 98 95 110
3 468 590 825 15 91 88 103
67 70
UNIT BOTTOM FIT THIS NOTCH UNIT BOTTOM
TO CEILING
LEVEL

as leakages. FIT THIS NOTCH TO CEILING LEVEL FIT THIS NOTCH TO CEILING LEVEL
4 417 540 775 16 47 50 50
5 817 1054 1524 17 127 127 137
4 1 1 1 4 6 460 460 240 18 56 66 66
For heat insulation For heat insulation For pipe cover fixing
flammable gas For unit hanging For unit hanging and adjustment
of gas pipe of liquid tube
7 178 382 672 19 74 78 78
le substances 8 161 240 255 20 124 128 128
For drain pipe 9 287 342 357 21 130 - -
Pipe cover(big) Pipe cover(small) Drain hose Hose clamp 10 214 226 241 22 70 82.5 80.5
cause fire. 11 405 410 410 23 60 65 70
12 155 155 170
(Ceiling hole size) Drain hose piece
(Accessory)
(Suspension bolts pitch) 90 (Installed on site)
1 1 1 1 40
sion For heat insulation For heat insulation For drain pipe For drain hose
of drain socket of drain socket connecting mounting

97
Control
box

(Suspension bolts

(Ceiling hole size)


446

640
e or high

pitch)
Center of
panel

97
communication ②Selection of installation location for the indoor unit 20 10 620 10 20
405 A
oner might 295~

(Max. Drain lift)


310 240 240 325 364
use jamming. 278
5-Ø4
200 200 310 C1
Holes for
B
① Select the suitable areas to install the unit under approval of the user. E 264
tapping screws
230
C2

100

or less
 ・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user

64

140

67

750
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on 20

95
20

8
Unit undersurface
the ceiling. Hanger plate for
F Hole Hole
G Hole D
・Areas where there is enough space to install and service. suspension bolt 8-Ø4
Holes for Symbol
tapping screws
・Areas where it can be drained properly. Areas where drain pipe descending slope can be Decorative panel A Gas piping
e gas, acid or 1055
taken. Air supply Air return
B Liquid piping
・Areas where there is no obstruction of airflow on both air return grille and air supply port. C1 Drain piping
C2 Drain piping (Gravity drainage)

160
・Areas where fire alarm will not be accidentally activated by the air conditioner.
・Areas where the supply air does not short-circuit. D Hole for wiring

360

680
E Suspension bolts
・Areas where it is not influenced by draft air.
F Outside air opening for ducting

160
・Areas not exposed to direct sunlight. G Air outlet opening for ducting
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%. 45 965 45

This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
ity condition and confirmed there is no problem. However, there is some risk of condensa-
r. tion drop if the air conditioner is operated under the severer condition than mentioned
amages user’s above. ④Installation of indoor unit
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Work procedure
ng period of
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) 1. Cut an installation opening in the ceiling to the measurements specified for ceiling
・Areas where any items which will be damaged by getting wet are not placed such as food, opening.
table wares, server, or medical equipment under the unit. 2. Set the suspension bolts in place.
ear the unit. ※ The suspension bolts pitch center do not match the panel center.
kage of water. To ・Areas where there is no influence by the heat which cookware generates.
3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
4. Ensure that the lower end of the suspension bolt should be 50mm above the ceiling
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect plane. Temporarily put the four lower nuts 150mm above the ceiling plane and the upper
the operation. nuts on distant place from the lower nuts in order not to obstruct hanging the indoor unit
ngs.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote or adjust the indoor unit position, and then hang the indoor unit.
enerated. controller and the air conditioner might not work properly.) 5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is the package into the air supply port and checking if the gap between the ceiling plane
nit. not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the and the indoor unit is appropriate. In order to adjust the indoor unit position, adjust the
y of oxygen) to lower nuts while the upper nuts are put on distant place. Confirm there is no backlash
strength is not enough, it could cause injury due to unit falling. between the hanger plate for suspension bolt and the lower nut and washer.
③When plural indoor units are installed nearby, keep them away for more than 4 to 5m. Suspension bolt
to make traps, Correct Wrong
Nut (upper)
aintenance. Space for installation and service
Flat washer Unit
●Install the indoor unit at a height of more than 2.5m above the floor. Unit

Spring wasler

150mm Nut (lower)


4000 to 5000mm or more Touch the nut (lower) and Play is left between the fixture
95mm washer without any play and the nut (lower) and washer.
truct the user to Indoor unit Indoor unit Indoor unit
Ceiling surface

Ceiling
Wall surface Wall
, moving the unit
1000mm
or more

Decorative
panel 1500mm
100mm or more
or more Obstacle
Paper pattern
67

Ceiling surface
Adjust height to fit this notch
to ceiling level.
6. Make sure to install the indoor unit horizontally. Confirm the levelness of
the indoor unit with a level gauge or transparent hose filled with water.
③Preparation before installation Keep the height difference at both ends of the indoor unit within 3mm. Indoor unit

7. Tighten four upper nuts and fix the unit after height and Hose
ld cause a burn
●If suspension bolt becomes longer, do reinforcement of earthquake resistant. levelness adjustment.
○For grid ceiling
Caution
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt. ●Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit and
it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the fan.
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
●Make sure to install the indoor unit horizontally and set the gap between the unit underside and the ceiling plane
has enough strength. properly. Improper installation may cause air leakage, dew condensation, water leakage and noise.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt. ●Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the
se injury. ●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site. installation manual for decorative panel for details.

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'10 • KX-SM-148

⑤Refrigerant pipe ⑥Drain pipe (continued) ⑥Drain pip


Caution 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose Drain pump oper
●Use the new refrigerant pipe. (the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
○In case electric
 When re-using the existing pipe system for R22 or R407C, pay attention to the following items. ※As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
 ・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. ● Make sure that the adhesive will not get into the supplied drain hose.  Drain pump ca
 ・Do not use thin-walled pipes. It may cause the flexible part broken after the adhesive is dried up and gets rigid.  For the operatio
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation. ● The flexible drain hose is intended to absorb a small difference at installation of the unit work.
 In addition, make sure there is no damage both inside and outside of the pipe, and no harmful or drain pipes. Intentional bending, expanding may cause the flexible hose broken and ○In case electric
water leakage. Drain pump will ru
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
●Do not use any refrigerant other than R410A. tor CNB is discon
 Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into Make sure to turn
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or In case of gravity
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
1. Remove the r
●Use special tools for R410 refrigerant. 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway. 2. Connect the d
Work procedure secure firmly
●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. the pipe as close place to the unit as possible when connecting the drain pipe. (﹡If the drain
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving ●Do not set up air vent. be removed.)
torque to the nut with another spanner in order to avoid unexpected stress to the copper 3. Find CNR dra
pipe, and then remove them. 1.5m~2m Supporting metal Trapped air will (﹡If the unit
No bump
(Gas may come out at this time, but it is not abnormal.) generate noises.
the standard d
Air vent No trap
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) Insulation material Not touching the water
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Descending slope greater than 1/100
※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
As wide as possible
※Do a flare connection as follows: ●When sharing a drain pipe for more than (about100mm)
● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving one unit, lay the main pipe 100mm
torque to the nut with another spanner in order to avoid unexpected stress to the copper below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
pipe, and then remove them. VP-30 or bigger
main drain pipe.
● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw Descending slope greater than 1/100

the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
Gravity drainage
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a 4. Insulate the drain pipe.
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe. ● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas cause dew condensation and water leakage.
leakage inspection, and tighten both ends with attached straps. ※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then
●Make sure to insulate both gas pipes and liquid pipes completely. use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
※ Incomplete insulation may cause dew condensation or water dropping. hose, and fix and wrap it with tapes to wrap and make joint part gapless.
4. Refrigerant is charged in the outdoor unit. ⑦Wiring-ou
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation Drain up
manual attached to the outdoor unit. ● Electrical insta
● The position for drain pipe outlet can be raised up to 750mm above the ceiling. Use elbows for
Pipe diameter Tightening torque N·m Strap (Accessory) Pipe cover (Accessory)
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe, electrical insta
φ 6.35 14 to 18 the backflow of water will increase when the unit is stopped, and it may cause overflow of water from executed acco
φ 9.52 34 to 42 the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of installation in
φ 12.7 49 to 61 the pipe within the limit shown in the figure below. Be sure to use
● Use specified
φ 15.88 68 to 82 295~325mm 100mm or less order not to a
φ 19.05 100 to 120 The thickness of insulation should be 20mm or more.
● Do not put bo
nication and m
750mm or less

● Be sure to do
● For the details
⑥Drain pipe work.
1. Remove a lid
Caution 2. Hold each wir
● Install the drain pipe according to the installation manual in order to drain properly. 3. Fix the wiring
Drain test 4. Install the rem
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
● After installation of drain pipe, make sure that drain system work in good condition and no
● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious or not.
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may ● Do drain test even if installation of heating season.
cause corrosion of heat exchanger and bad smell. ● For new building cases, make sure to complete the test before hanging the ceiling.
● Connect the pipe securely to avoid water leakage from the joint. 1. Pour water of about 1000cc into the drain pan in the indoor unit by pump so as not to get
● Insulate the pipe properly to avoid condensation drop. the electrical component wet.
● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end 2. Make sure that water is drained out properly and there is no water leakage from any joints
of the drain pipe after installation. of the drain pipe at the test.
● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap Confirm that the water is properly drained out while the drain motor is operating. At the
drain socket (transparent), it is possible to check if the water is drained out properly.
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
3. Unplug the drain plug on the indoor unit to remove remaining water on the drain pan after the test,
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. and re-plug it. And insulate the drain pipe properly finally.
Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on
the indoor unit and fix it securely with the clamp.
Attach the hose clamp to the drain hose around 10mm from the end.
  ●Do not apply adhesives on this end. VP-20
(Prepare on site) VP-20
Pipe cover (big) (Prepare on site)
(For insulation) (Accessory)
Fasten the screw within
5 mm left to the nut
Hose clamp Drain hose Unit Joint for VP-20
Drain socket
(Prepare on site)

Drain hose
Metal plate 10mm (Accessory)
Clamp (Accessory) Pipe cover (For insulation)
Drain socket (No adhesive allowed) Pipe cover
(Prepare on site)
Pipe cover (small) Pull in the hose pump about 50mm.
(For insulation) (Accessory)

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'10 • KX-SM-148

⑥Drain pipe (continued) ⑧Panel installation


●Attach the panel on the indoor unit after electrical wiring work.
o the drain hose Drain pump operation
on site). Work procedure
○In case electrical wiring work finished
 Drain pump can be operated by remote controller (wired). 1. Using the paper pattern attached as an accessory, check to ensure the unit height and
 For the operation method, refer to Operation for drain pump in the installation manual for wiring ceiling opening are finished true to the specified dimensions.
Remove the suction panel from the panel assembly. (Ref. below diagram)
lation of the unit work.
hose broken and ○In case electrical wiring work not finished Suction panel Pin(B) Panel outer
Pin(A)
Panel assembly frame
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, the Connec-
tor CNB is disconnected, and then the power supply (230VAC on the terminal block ① and ②) is turned ON. Remove

Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test. Panel inside
parts

In case of gravity drainage


1. Remove the rubber plug and insulation from the gravity drainage port. 2. Among the bolts which are attached to the panel, 2 screw must
e up-down bend
2. Connect the drain hose (VP-20) using the Gravity drainage connecting tube (option) and be inserted 5mm at the diagonal positions. Louver support
Short bolt
secure firmly with a clamp. 3. Hang the panel on the 2 bolts and temporarily tighten them.
d support and fix
4. Tighten the temporarily tightened 2 bolts and the remaining
n pipe. (﹡If the drain tube is directly connected with the gravity drainage port, the drain pan could not
2 bolts.
be removed.) 5. Tighten the 2 short bolts (15mm) at the louver supporting section of (Sectional view of blower
3. Find CNR drain motor connector (blue, 2P) in the control box, and remove it. blower outlet central part. outlet central part)
apped air will (﹡If the unit is used with this connector being connected, the drainage will go out through 6. Connect the connecter of louver motor and limit switch through the
nerate noises.
the standard drain connecting port, causing leaks.) side cutout of control box.

Transparent soft tube Passing through this side cutout


(option)

Signal cable for Signal cable


B
A
remote controller
General hard type

Y
Insulation PV pipe VP-20

X
Connect to relay connector
in the controll box.
Rubber plug Connector for drain motor CNR (blue, 2P)
(Remove)
30 or bigger
7. When the louver motor does not operate by the remote controller operation, check the
00
connection of the connector, turn off the power for 10 seconds or longer, and reset.
Gravity drainage port Control box
Remove

otherwise it may
⑨Check list after installation
r (small size), then
part of the drain ●Check the following items after all installation work completed.
⑦Wiring-out position and wiring connection
Check if Expected trouble Check
The indoor and outdoor units are fixed securely? Falling, vibration, noise
elbows for ● Electrical installation work must be performed according to the installation manual by an Inspection for leakage is done? Insufficient capacity
fore vertical pipe, electrical installation service provider qualified by a power provider of the country, and be Insulation work is properly done? Water leakage
ow of water from executed according to the technical standards and other regulations applicable to electrical
Water is drained properly? Water leakage
ength and offset of installation in the country.
Be sure to use an exclusive circuit. Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
ess order not to apply unexpected stress on the terminal. Earth wiring is connected properly? Electric shock
● Do not put both power source line and signal line on the same route. It may cause miscommu- Cable size comply with specified size? PCB burnt out, not working at all
nication and malfunction.
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
● Be sure to do D type earth work.
● For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to a terminal block securely.
3. Fix the wiring with supplied screw, nut and washer.
4. Install the removed parts back to original place.
ondition and no
pump is normal

ceiling.
o as not to get CNW1 CNM3 CNJ2 CNR

from any joints


for Signal cable

ating. At the
B

properly.
A
oller

pan after the test,


Y
X

Earth

Signal line
(Shielded cord)
Power cable

Remote controller
2

line
1

Indoor power
source line

Earth

PJB012D227 A

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'10 • KX-SM-148

(4) Ceiling cassette-1way compact type (FDTQ)


PJC012D121

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'10 • KX-SM-148

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'10 • KX-SM-148

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'10 • KX-SM-148

PJC012D118
PJC012D118
PANEL INSTALLATION MANUAL PJC012D118
PANEL INSTALLATION MANUAL
(1)Please
Parts read this manual
Models together with
: TQ-PSA-15W-E, installation manual of indoor unit.
TQ-PSB-15W-E
3 Mount the pa
Please read this manual together with installation manual of indoor unit.
Warning
3 Mount the pa
● Please perform electrical workWarning
after cutting off main power. ① Attach 2 of 4 han
Otherwise,
● Please electrical shockwork
or malfunction, etc.off
may occur.
perform electrical after cutting main power. ① Attach
diagonal2 position
of 4 han
Otherwise, electrical shock or malfunction, etc. may occur.
diagonal position
Notice Short Panel Wide Panel
625 780
Notice
If the louver cannot be moved by remote control operation,
Short Panel Wide Panel
625 780
cut offlouver
If the the main power
cannot be for overby
moved 10remote
secondscontrol
after confirming
operation, Air outlet Air outlet
the
cut connection
off the mainofpower
connector, then10
for over turn on the after
seconds powerconfirming
again.
Air outlet Air outlet
the connection of connector, then turn on the power again. ② Open the suction
1 Accessories ② When
Open thesecuring
suctionth
1 1Accessories
Air filter 1
the leftsecuring
When figure, the
th

650 650
2
1 Hanging bolts
Air filter 4
1 For mounting panel ③ Tighten
the left figure, the
the tempo
3
2 Screws (M4 L=8mm)
Hanging bolts 2
4 For
For mounting
mounting chains
panel ③ Tighten the tempo
3 Screws (M4 L=8mm) 2 For mounting chains
Suction inlet Suction inlet
2 Confirm the mounting level of main unit
Suction inlet Suction inlet
2 Confirm the mountingCeiling
level opening of main
dimension 740 unit
(For wide panel)
Drain hose (accessory) Hanging
Ceiling boltdimension
opening pitch 576 740 ④ Remove 2 screws
(For wide panel)
mounted on site
Drain hose (accessory) Hanging bolt pitch 576 ④ Remove 2 screws
mounted on site
dimension
bolt pitch

wide panel)
dimension
bolt pitch

panel)
openingopening
Hanging

(For

Control box Panel center


wide
Ceiling Ceiling
600 (For600
Hanging

⑤ Connect the conn


Control box Panel center

⑤ Connect
(white 3P).
maximum dimension

For tapping
the conn
up drain up

The connector
(white 3P). on
On-site drainOn-site
maximum dimension

For tapping
For tapping   The connector on
600 600

 
For tapping  
  
BelowBelow

 
 
  
 !
  ⑥ After connecting
Above 85Above 85


 !

  ⑥ After
hole. Hold the con
connecting

hole. Hold the con
● Confirm the mounting level of air conditioner and ceiling. Adjust the level of air
  so that the
conditioner bottom of air
● conditioner
Confirm theismounting
at the same level
level of as
airthat of ceilingand
conditioner plate (the T-bar).
ceiling. Adjust the level of air conditioner so that the bottom of air
The level differential
conditioner tolerance
is at the same level asbetween the bottom
that of ceiling surface
plate (the of ceiling and that of main unit is that air conditioner
T-bar).
main unit cannot
The level be higher
differential than ceiling
tolerance betweenbottom surfacesurface
the bottom for 5mm.
of ceiling and that of main unit is that air conditioner
main unit cannot be higher than ceiling bottom surface for 5mm. ⑦ Close control box
Caution
⑦ Close control box
Do not set the main unit below the bottom surface of ceiling.
Caution
Do not set the main unit below the bottom surface of ceiling.
● Confirm the level of air conditioner.
● Confirm the level of air conditioner.

Indoor unit
Ceiling plate ⑧ Mount the chain
15
Indoor unit
Ceiling plate ⑧ Mount
mounting
thechain
chainan
⑨ Close
15
Transparent hose
mounting chain
suction an
gril
Adjust the level of air conditioner
23

Water
Transparent hose
so that the bottom of air
conditioner is at of
theair
same level as

⑩ If
Close suctioncann
the louver gril
Adjust the level conditioner
23

Water thatthat
so of ceiling plate.
the bottom of air
conditioner is at the same level as
⑩ If the louver cann
seconds after conf
that of ceiling plate. seconds after conf

- 142 -

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PJC012D118
'10 • KX-SM-148

3 Mount the panel


① Attach 2 of 4 hanging bolts supplied with the panel on the indoor piping side and its
diagonal position respectively, and tighten them gently for 5mm. ( ● marks) A

Wide Panel
780
A
 


Air outlet 
  


② Open the suction grille, hang the panel onto 2 bolts, and secure it temporarily.
When securing the panel temporarily, hang the panel onto side bolts as shown in
the left figure, then hang onto side while turning it. A Piping
650

③ Tighten the temporarily secured hanging bolts and other 2 hanging bolts.

Suction inlet
Control box
Rotation direction

④ Remove 2 screws on the control box, and open the cover.


  


    


⑤ Connect the connector for louver motor (white 4P) and the connector for limit switch
(white 3P).  

   
The connector on the indoor unit side is in the control box.   
 

  
  


⑥ After connecting the connectors, pass the wiring on the panel side through wiring
hole. Hold the connector in the control box.

the bottom of air



 
at air conditioner

⑦ Close control box cover, and tighten 2 screws.



  

⑧ Mount the chain attached with suction grille on the panel using screw. The screws for

mounting chain and hanging bolts are in the same bag.
⑨ Close suction grille, then work is completed.
⑩ If the louver cannot be moved by remote control operation, cut off the power for over 10
seconds after confirming the connection of connector, then turn on the power again. 

- 143 -

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'10 • KX-SM-148

(2) Parts Models : QR-PNA-14W-ER, QR-PNB-14W-ER


PJC012D102 h

- 144 -

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'10 • KX-SM-148

30

External static pressure (Pa)

it
r lim
pe
20

Up

P-Hi
10

gh
Mediu
High
Low
m
0
6 7 8 9 10
Air flow (m3/min)

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'10 • KX-SM-148

- 146 -

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'10 • KX-SM-148

(5) Ceiling cassette-1way type (FDTS)


PJC012D016

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'10 • KX-SM-148

- 148 -

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'10 • KX-SM-148

- 149 -

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'10 • KX-SM-148

(6) Duct connected High static pressure type (FDU)


PJD012D053

- 150 -

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'10 • KX-SM-148

- 151 -

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'10 • KX-SM-148

- 152 -

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'10 • KX-SM-148

(7) Duct connected - Low / Middle static pressure type (FDUM)


PJR012D319 A
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'10 • KX-SM-148

⑤Duct Work (continued) ⑥Refrigerant pipe ⑦Drain pip


●When placing the inlet port to carry out suction from the bottom side, use the following Caution 2. Prepare a join
procedure to replace the suction duct joint and the bottom plate. (the end mad
●Use the new refrigerant pipe. ※As for drain
 When re-using the existing pipe system for R22 or R407C, pay attention to the following items. ● Make sure
 ・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
It may cause
 ・Do not use thin-walled pipes.
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation. ● The flexibl
 In addition, make sure there is no damage both inside and outside of the pipe, and no harmful or drain p
●Remove the screws which fasten the ●Replace the removed bottom plate
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. water leak
bottom plate and the duct joint on the and duct joint.
inlet port side of the unit. ●Do not use any refrigerant other than R410A.
 Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
●Use special tools for R410 refrigerant. 3. Make sure to
●Fit the duct join with a screw; fit the bottom plate. and/or trap in
●Make sure to insulate the duct to prevent dewing on it. Piping work
●Pay attentio
④Install the specific blowout duct in a location where the air will Secure with a band, etc. Refrigerant pipe When conducting piping work, make sure to allow the pipes
to be aligned in a straight line for at least 250 mm, as shown pipe as clo
circulate to the entire room. ●Do not set
in the left illustration. (This is necessary for the drain pump
●The duct connection is specific to the 200 circular duct.
250mm to function) 1.5m~2m
●Conduct the installation of the specific blowout hole and the Blowout (Section where attached
connection of the duct before attaching them to the ceiling. duct in a straight line)
Insulation material
●Insulate the area where the duct is secured by a band for
Work procedure
dew condensation prevention. Descending slope
⑤Make sure provide an inspection hole on the ceiling. It is indispensable to service elecric 1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
equipment, motor, functional components and cleaning of heat exchanger. ※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque to the ●When sharin
Air conditioner main unit nut with another spanner in order to avoid unexpected stress to the copper pipe, and then remove them. one unit, la
(Gas may come out at this time, but it is not abnormal.) below the
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) addition, se
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. main drain p
Ceiling suriace ※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition,
do not twist and crush the pipes. 4. Insulate the d
Blow outlet Suction duct
(marketed item) Suction hole
(marketed item) ※Do a flare connection as follows: ● Be sure to i
Blowout duct (with air filter)
(optional or marketed item) Inspection hole ● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving cause dew
torque to the nut with another spanner in order to avoid unexpected stress to the copper
※ After drain
pipe, and then remove them.
● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw use the p
Suction grille Suction grille
Bad example of duct work (option) (Locality) the nut for 3-4 times by hand and then tighten it by spanner with the specified torque hose, and
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a Drain up
①If a duct is not provided at the suction side but it is substituted with the space over the ceiling, spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
humidity in the space will increase by the influence of capacity of ventilation fan, strength of 3. Cover the flare connection part of the indoor unit with attached insulation material after a gas ● The position for
wind blowing against the out door air louver, weather (rainy day) and others. leakage inspection, and tighten both ends with attached straps. installation to a
a)Moisture in air is likely to condense over the external plates of the unit and to drip on the ●Make sure to insulate both gas pipes and liquid pipes completely. the backflow of
ceiling. Unit should be operated under the conditions as listed in the above table and within ※ Incomplete insulation may cause dew condensation or water dropping. drain pan on the
the limitation of wind volume. When the building is a concrete structure, especially imme- 4. Refrigerant is charged in the outdoor unit. pipe within the
diately after the construction, humidity tends to rise even if the space over the ceiling is not As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
substituted in place of a duct. In such occasion, it is necessary to insulate the entire unit with manual attached to the outdoor unit.
glass wool (25mm). (Use a wire net or equivalent to hold the glass wool in place.) Pipe diameter Tightening torque N·m Strap (Accessory) Pipe cover (Accessory)
b)It may run out the allowable limit of unit operation (Example: When outdoor air temperature φ 6.35 14 to 18
is 35°C DB, suction air temperature is 27°C WB) and it could result in such troubles as φ 9.52 34 to 42
compressor overload, etc.. φ 12.7 49 to 61
c)There is a possibility that the blow air volume may exceed the allowable range of operation φ 15.88 68 to 82
due to the capacity of ventilation fan or strength of wind blowing against external air louver φ 19.05 100 to 120 The thickness of insulation should be 20mm or more.
so that drainage from be heat exchanger may fall to reach the drain pan but leak outside Otherwise, the co
(Example: drip on to the ceiling) with consequential water leakage in the room.
②If vibration damping is not conducted between the unit and the duct, and between the unit and Drain test
the slab, vibration will be transmitted to the duct and vibration noise may occur. Also, vibration 1. Conduct a dra
may be transmitted from the unit to the slab. Vibration damping must be performed. ⑦Drain pipe 2. During the tra
Bad example of duct work leaks from co
Caution 3. In case of a n
Louver to 4. Be sure to co
outdoor air
● Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods, etc. Procedures
Notice For ventilation ● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and 1. Supply about
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious 2. Check the dra
A specific cover plate is available when changing the 4 spot to the 3 spot, or when changing the damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
3 spot to the 2 spot. cause corrosion of heat exchanger and bad smell.
Note: Do not change from 2 spot to 1 spot. ● Connect the pipe securely to avoid water leakage from the joint.
● Insulate the pipe properly to avoid condensation drop.
Connecting the air intake/vent ducts
● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
Side fresh air intake hole
of the drain pipe after installation.
(Pipe side)

①Fresh Air Intake


[for air intake duct only] ● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap Remove gromm
○Use the side fresh air intake hole, or supply in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly from Make sure to In
through a part of the suction duct. the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. it back after tes
Fresh air intake through the
suction duct Work procedure
1. Make sure to insert the drain hose (the end mode of soft PVC) to the end of the step part of drain Outline of bottom
socket.
(Pipe side)

[for simultaneous air intake/vent] Attach the hose clamp to the drain hose around 10mm from the end, and fasten the screw within ● If the bottom
Air vent hole
○Intake air through the suction duct. 5mm left to the nut. descending g
(the side cannot be used)  ●Do not apply adhesives on this end. connect the p
 ●Do not use acetone-based adhesives to connect to the drain socket.
Fresh air intake through the
suction duct Pipe cover (big) (For insulation)
Stage difflernce part (Accessory)
Drain socket VP20 joint (Prepare on site)
Unit
(Pipe side)

②Air Vent Drain hose


Air vent hole
Drain hose Adhesion VP20 Uncoupling the d
○Use the side air vent hole. (Accessory) (Prepare on site)
(always use together with the air intake) Fasten the screw within Drain socket ● Uncouple the
5 mm left to the nut. Clamp (Accessory) Pipe cover (small)
Hose clamp Drain hose Pipe cover (small) (For insulation) as illustrated
Fresh air intake through the Drain socket (For insulation) (Accessory) (Prepare on site)

(
suction duct
Note: If the unit is
○Use the duct flange for the air intake/vent (sold separately; for 125 circular duct connection), drain water will b
and connect the 125 circular duct (tighten with band). pipe joint, causing
Metal plate 10mm
○Insulate the duct to protect it from dew condensation.

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'10 • KX-SM-148

⑦Drain pipe (continued) ⑦Drain pipe (continued)


2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose Drain pump operation
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
※As for drain pipe, apply VP-20 made of rigid PVC which is on the market. ○In case electrical wiring work finished
lowing items. ● Make sure that the adhesive will not get into the supplied drain hose.  Drain pump can be operated by remote controller (wired).
he flare parts.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.  For the operation method, refer to Operation for drain pump in the installation manual for wiring
eration pipe installation. ● The flexible drain hose is intended to absorb a small difference at installation of the unit work.
ipe, and no harmful or drain pipes. Intentional bending, expanding may cause the flexible hose broken and ○In case electrical wiring work not finished
s. water leakage.
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, the Connec-
oil. And air getting into tor CNB is disconnected, and then the power supply (230VAC on the terminal block ① and ②) is turned ON.
ng, etc. Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test.
to avoid any dust, dirt or
ssor breakdown, etc.
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the
⑧Wiring-out position and wiring connection
ure to allow the pipes
st 250 mm, as shown pipe as close place to the unit as possible when connecting the drain pipe.
y for the drain pump ●Do not set up air vent. ● Electrical installation work must be performed according to the installation manual by an
1.5m~2m Supporting metal Trapped air will electrical installation service provider qualified by a power provider of the country, and be
No bump
generate noises.
Air vent No trap executed according to the technical standards and other regulations applicable to electrical
Insulation material Not touching the water installation in the country.
Be sure to use an exclusive circuit.
Descending slope greater than 1/100
● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
As wide as possible order not to apply unexpected stress on the terminal.
and giving torque to the ●When sharing a drain pipe for more than (about100mm) ● Do not put both power source line and signal line on the same route. It may cause miscommu-
nd then remove them. one unit, lay the main pipe 100mm nication and malfunction.
below the drain outlet of the unit. In ● Be sure to do D type earth work.
metimes pressured.) addition, select VP-30 or bigger size for ● For the details of electrical wiring work, see attached instruction manual for electrical wiring
s on the indoor unit. main drain pipe. VP-30 or bigger
work.
peatedly. In addition, Descending slope greater than 1/100
4. Insulate the drain pipe. 1. Remove a lid of the control box (2 screws).
● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may 2. Hold each wiring inside the unit and fasten them to terminal block securely.
a spanner and giving 3. Fix the wiring with clamps.
cause dew condensation and water leakage.
stress to the copper 4. Install the removed parts back to original place.
※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then

CNK1
CND CNK2 CNK1
er of flare nut, screw use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain Signal side
Power source side Signal side

CNACND CNK2
Power source side terminal block terminal block Signal line (Shielded cord)
terminal block terminal block
he specified torque hose, and fix and wrap it with tapes to wrap and make joint part gapless.

CNA
r unit securely by a Drain up CN CNS CNV CNT2 CNN CNH CNZ
Remote controller line CNI CNS CNV CNT2 CNN CNH CNZ

on the copper pipe.


material after a gas ● The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
Power source Power source
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe, line clamp line clamp
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from the
ping. drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of the Inner/outer
Remote controller line

Indoor power source line


pipe within the limit shown in the figure below. connecting line
Earth (Shielded cord)
er to the installation 290~325 100 or less
Earth Earth
Single unit wiring connection Multi unit wiring connection

ipe cover (Accessory) Drain hose


600 max.

⑨Check list after installation

on should be 20mm or more. Joint for VP-20 (Prepare on site) unit (mm) ●Check the following items after all installation work completed.
Otherwise, the construction point makes it same as drain pipe construction.
Check if Expected trouble Check
Drain test The indoor and outdoor units are fixed securely? Falling, vibration, noise

1. Conduct a drain test after completion of the electrical work. Inspection for leakage is done? Insufficient capacity
2. During the trail, make sure that drain flows properly through the piping and that no water Insulation work is properly done? Water leakage
leaks from connections. Water is drained properly? Water leakage
3. In case of a new building, conduct the test before it is furnished with the ceiling.
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
4. Be sure to conduct this test even when the unit is installed in the heating season.
perly. There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
hold goods, etc. Procedures Earth wiring is connected properly? Electric shock
the other harmful and 1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump. Cable size comply with specified size? PCB burnt out, not working at all
would cause serious 2. Check the drain while cooling operation.
n). In addition, it may Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
Insert water supply hose
for 20mm ~ 30mm to Attached drain hose clamp
supply water.
(Insert hose facing Pour water into a convex joint
Drain
door unit and the end toward bottom.) Main piping
unit
Drain situation can be checked with transparent socket.
⑩Tap selection on blower unit (when the high peformance filter is used)
down bend and/or trap Remove grommet
ained out properly from If the electrical work has not been completed, connect a convex
Make sure to Install
joint in the drain pipe connection to provide a water inlet. Following table shows the maximum external static pressure for models adapted to the fan setting
intenance. it back after test.
Then, check if water leaks from the piping system and that
drain flows through the drain pipe normally.
speed (Hi, UHi). Select at site the fan setting speed according to the external static pressure .

the step part of drain Outline of bottom drain piping work


50/60Hz
sten the screw within ● If the bottom drain piping can be done with a Connecting port of top drain pipe Multi type 22~56 71, 90, 140 112
descending gradient (1/50-1/100), it is possible to Single type 50 60,71,125,140 100
connect the pipes as shown in the drawing below.
Fan Hi 60/60 60/60 60/60
Standard hard polyvinyl Speed UHi 85/90 85/100 90/100
insulation) chloride pipes
Connecting port of bottom drain pipes Unit:Pa
P20 joint (Prepare on site)
Insulating material
Rubber stopper (to be removed)

VP20 Uncoupling the drain motor connector


CAUTION
esion (Prepare on site) P.C. board If the external static pressure is 60Pa or less, do not set the fan speed to UHi.
Pipe cover (small)
● Uncouple the connector CNR for the drain motor If UHi setting is done, air outlet speed from indoor unit will increase and waterdrop
(For insulation) as illustrated in the drawing on the right.
(Prepare on site)
may be blown out and wet the ceiling or the furniture.

( Note: If the unit is run with the connector coupled,


drain water will be discharged from the upper drain
pipe joint, causing a water leak.
) For drain motor
Fu

connector CNR (blue)


se

- 155 -

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'10 • KX-SM-148

(8) Duct connected (thin) - Low static pressure type (FDUT)


PJM012D032 B

- 156 -

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'10 • KX-SM-148

- 157 -

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'10 • KX-SM-148

- 158 -

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'10 • KX-SM-148

(9) Duct connected-Compact and Flexible type (FDUH)


PJC012D207 a

- 159 -

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'10 • KX-SM-148

30
External static pressure (Pa)

it
m
r li

20
e
pp
U

P-High

10
High
Medium
Low

0
5 6 7 8 9
Air flow (m3/min)

- 160 -

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'10 • KX-SM-148

- 161 -

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'10 • KX-SM-148

(10) Wall mounted type (FDK)


PHA012D039

- 162 -

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'10 • KX-SM-148

- 163 -

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'10 • KX-SM-148

- 164 -

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'10 • KX-SM-148

(11) Ceiling suspended type (FDE)


PFA012D621B A
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*1 This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2 For setting the swing range of other louvers, return to 1 and proceed same procedure respectively. 1'"%# "

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(12) Floor standing-2 way type (FDFW)


PGF012D004

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'10 • KX-SM-148

*2

*1

*1 This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2 For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.

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(13) Outdoor air processing unit type (FDU-F)


PJD012D059

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5.2 Electrlc wiring work instruction PSB012D967


PSB012D922
ELECTRIC WIRING WORK INSTRUCTION A

① Electrical Wiring Connection (continued) ③ Remote Con


Electrical wiring work must be performed by an electrician qualified by a local power provider according
to the electrical installation technical standards and interior wiring regulations applicable to the ●Electrical wiring work must be performed by an electlician an qualified by a Control plural i
installation site. local power provider. These wiring specifications are determined on the
assumption that the following instructions are observed:
① A remote cont
Security instructions ① Do not use cords other than copper ones.
In above setti
Do not use any supply line lighter than one specified in parentheses for each type below.
●Accord with following items. Otherwise, there will be the risks of electric shock and fire -braided cord (code designation 60245 IEC 51), if allowed in the relevant part 2; ② Connect all in
caused by overheating or short circuit.
-ordinary tough rubber sheathed cord (code designation 60245 IEC 53);
-flat twin tinsel cord (code designation 60227 IEC 41);
③ Use the functi
-ordinary polyvinyl chloride sheathed cord (code designation 60227 IEC 53); ○Do not forget
WARNING ② Provide a separate power outlet for each outdoor or indoor unit. ④ As shown in th
③ All indoor units grouped in one system must have power source that can be turned on or off simultaneously. units.
● Be sure to have the electrical wiring work done by qualified electrical ④ Pay extra attention so as not to confuse signal line and power source line connection, because an error in their
installer, and use exclusive circuit. connection can be burn all the boards at once. ⑤ One remote c
Power source with insufficient capacity and improper work can cause electric shock and fire. ●Connection of the line ("Between indoor and outdoor unit", Earth and Remote controller) ○Use the rotary
① Remove lid of control box before connect the above lines, and connect the lines to terminal block according to communicatio
●Use specified wire for electrical wiring, fasten the wiring to the terminal number pointed on label of terminal block.
securely, and hold the cable securely in order not to apply unexpected In addition, pay enough attention to confirm the number to lines, because there is electrical polarity except earth line.
stress on the terminal. Furthermore, connect earth line to earth position of terminal block of power source.
② Install earth leakage breaker on power source line. In addition, select the type of breaker for inverter circuit as
Loose connections or hold could result in abnormal heat generation or fire.
earth leakage breaker.
③ If the function of selected earth leakage breaker is only for earth-fault protection, hand switch (switch itself and type
●Arrange the electrical wires in the control box properly to prevent them from "B" fuse) or circuit breaker is required in series with the earth leakage breaker.
rising. Fit the lid of the services panel property.
Improper fitting may cause abnormal heat and fire. Cabling system diagram (Outdoor/indoor unit connection procedure) After a unit is energiz
Specification of each line
●Make sure there is no dust or clogging on both the plug and the socket nor to display an indoor
loose connection of the socket before plugging, and plug in securely to the Power source line 2.0~3.5mm2
p ressin g AIR CON
end of the blade. Outdoor unit
Signal line (Shielded cord) 0.75~1.25mm2
the remote control un
Accumulation of dust, clogging on the socket or plug, or loose installation of the socket could cause Power source Remote controller line 0.3~2.0mm2
electric shock and fire. Replace the socket if it is loose. Ⓐ Ⓑ Use shielded cord for a signal line and connect “earth
Press the or
Earth leakage breaker B
○ (signal line)” at all the indoor units and sure that all indoor
●Use the genuine optional parts. And installation should be performed by a outdoor units.
specialist. Circuit breaker are displayed in orde
Signal line (between indoor and outdoor units)
If you install the unit by yourself, it could cause water leakage, electric shock and fire.

●Do not repair by yourself. And consult with the dealer about repair.
Improper repair may cause water leakage, electric shock or fire. Signal line
Ⓐ Ⓑ Ⓐ Ⓑ
Ⓛ Ⓛ (between indoor unit)
●Consult the dealer or a specialist about removal of the air conditioner. Indoor unit1 Indoor unit2
Improper installation may cause water leakage, electric shock or fire. Ⓝ Ⓧ Ⓨ Ⓝ Ⓧ Ⓨ
Y
○ Remote Remote
●Turn off the power source during servicing or inspection work. Earth controller line Earth controller line
If the power is supplied during servicing or inspection work, it could cause electric shock and injury by Ⓧ Ⓨ Ⓧ Ⓨ
the operating fan. Remote controller Remote controller

●Shut off the power before electrical wiring work.


Power source line specification
It could cause electric shock, unit failure and improper running.
Wiring specification
Circuit breaker Wiring size
CAUTION Over-
current Power Remote Confirming method
Unit type Earth leakage breaker Switch Wire Earth
●Perform earth wiring surely. breaker protector source length Signal line controller line
rated line line When indoor unit addr
Do not connect the earth wiring to the gas pipe, water pipe, lightning rod and telephone earth wiring. capacity
Improper earth could cause unit failure and electric shock due to a short circuit. remote controller, pus
22-36 304m
45-90 15A 30mA 0.1sec 30A 15A 2.0mm2 216m 0.75~ 0.3mm2 2.0mm2
button to make the ind
●Make sure to install earth leakage breaker on power source line. ×2 1.25mm2×2 ×2cores blow air (Display exam
(countermeasure thing to high harmonics.) 112-160 129m
Absence of breaker could cause electric shock. In case of Duct connected -High static pressure- type Push the (MOD
71-140 2.0mm2 87m 0.75~ 0.3mm2 operation.
●Use the circuit breaker of correct capacity. 15A 30mA 0.1sec 30A 15A ×2 1.25mm2×2 ×2cores 2.0mm2
224,280 48m However, this operatio
Using the incorrect capacity one could cause the system failure and fire.
Note (1) The cord distances are calculated with a voltage drop of 2%. If the distance should exceed the air-conditioning runnin
●Do not use any materials other than a fuse of correct capacity where a fuse
above data, review the cord thickness to use in accordance with your extension cord regulations.
should be used.
(2) When total extension of remote controller line is more than 100m, change the size of cord
Connecting the circuit by wire or copper wire could cause unit failure and fire.
according to "③ Remote Control, Wiring and functions".
●Use power source line of correct capacity.
Using incorrect capacity one could cause electric leak, abnormal heat generation and fire. In case of Heat recovery 3-pipe systems
●Do not mingle solid cord and stranded cord on power source and signal side Branching controller of heat recovery 3-pipe systems wiring
terminal block.
In addition, do not mingle difference capacity solid or stranded cord. ●When this unit is used as a "Heat Recovery 3-pipe Systems", refer to the installation
Inappropriate cord setting could cause loosing screw on terminal block, bad electrical contact, smoke manual of a branching controller (option). Master/slave set
and fire.
●Do not turn off the power source immediately after stopping the operation. A maximum of tw
Be sure to wait for more than 5 minutes. Otherwise it could cause water leakage or breakdown. ② Address setting indoor units.)
Latest "function s
●Do not control the operation with the circuit breaker. Address setting is done by (1) Manual address setting or (2) Automatic address setting. Acceptable comb
It could cause fire or water leakage. In addition, the fan may start operation unexpectedly and it may In the case of (2) "Automatic address setting", it is possible to change address setting by wired
cause injury. and one (1) wirel
remote controller after once complete setting.
As for details of setting procedure, refer to instructions attached to the outdoor unit for details. Set SW1 to "Slav
Note:The settin
remote control un
① Electrical Wiring Connection ③ Remote Control, Wiring and functions

●Install an over-current and earth leakage breaker (threshold current: 30mA) specified for ● Do not install it on the following places.
each unit without fail. (1) Place exposed to direct sunlight (4) Hot surface or cold surface enough to generate condensation
④ Trial operati
●Provide a dedicated branching circuit and never share a branching circuit with other (2) Places near heat devices (5) Place exposed to oil mist or steam directly.
equipment. If shared, disconnection at the circuit breaker may occur, which can cause (3) High humidity places (6) Uneven surface
secondary damage. The method of t
Installation and wiring of remote controller
●Set earth of D-type. Operate the remo
●Connection of a cable beyond 3.5 mm2 is not permitted. When cables of over 5.5 mm2 are ① Install remote controller referring to the attached manual. 1. Starting a cool
in use, provide a dedicated pull box to take a branch to an indoor unit. ② Wiring of remote controller should use 0.3mm2 x2 core wires or cables. ①Start the syste
●Keep "remote controller line" and "power source line" away from each other on constructing (on-site configuration)
of unit outside. ②Select “ (C
③ Maximum prolongation of remote control wiring is 600 m.
●Run the lines (power source, remote controller and "between indoor and outdoor unit") If the prolongation is over 100m, change to the size below.
③Press the TE
upper ceiling through iron pipe or other tube protection to avoid the damage by mouse and But, wiring in the remote controller case should be under 0.5mm 2. Change the wire size outside of the case The screen di
so on. according to wire connecting. Waterproof treatment is necessary at the wire connecting section. Be careful about ④When the
●Do not add cord in the middle of line (of indoor power source, remote controller and signal) contact failure.
route on outside of unit. If connecting point is flooded, it could cause problem as for electric 100-200m ..................... 0.5mm2×2 core
run will start.
or communication. Under 300m ................ 0.75mm2 × 2 core The screen di
(In the case that it is necessary to set connecting point on the signal line way, perform
Under 400m ................ 1.25mm2 × 2 core 2. Ending a cooli
thorough waterproof measurement.)
Under 600m ................ 2.0mm2 × 2 core Pressing the
●Do not connect the power source line [220V/240V/380V/415V] to signal side terminal block.
Otherwise, it could cause failure. ④ Avoid using multi-core cables to prevent malfunction. cooling test ru
●Screw the line to terminal block without any looseness, certainly. ⑤ Keep remote controller line away from earth (frame or any metal of building).
“ ”
⑥ Make sure to connect remote controller line to the remote controller and terminal block of
●Do not turn on the switch of power source, before all of line work is done.
indoor unit. (No polarity)

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'10 • KX-SM-148

2D922 A

③ Remote Control, Wiring and functions (continued) ④ Trial operation (continued)


ied by a Control plural indoor units by a single remote controller Checking operation data
d on the
① A remote controller can control plural indoor units (up to 16) Operation data can be checked with remote control unit operation.
In above setting, all plural indoor units will operate under same mode and temperature setting. 1. Press the button.
② Connect all indoor units with 2 core remote controller line for group control. The display change “ ”
③ Use the function of manual address setting to set the indoor and outdoor address number. 2. Press the (SET) button while “ ” is displayed.
○Do not forget to set the number for the outdoor units. 3.When only one indoor unit is connected to remote controller, “ ” is displayed
④ As shown in the following figure, the remote control can be used to control multiple outdoor (blinking indication during data loading).
usly. units.
rror in their Next, operation data of the indoor unit will be displayed. Skip to step 7.
⑤ One remote control is able to perform group control for multiple units (maximum 16 units). 4. When plural indoor units is connected, the smallest address number of indoor unit among all
ontroller) ○Use the rotary SW1 and SW2 provided on the indoor unit PCB (Printed circuit board) to set unique remote control connected indoor unit is displayed.
ccording to communication address avoiding duplication. [Example]:
t earth line. “ ” (blinking 1 seconds) “ ” blinking.
5. Select the indoor unit number you would like to have data displayed with the button.
er circuit as Outdoor unit Outdoor unit 6. Determine the indoor unit number with the (SET) button.
No.01 No.02
elf and type (The indoor unit number changes from blinking indication to continuous indication)
Ⓐ Ⓑ Ⓐ Ⓑ
“ ” (The address of selected indoor unit is blinking for 2 seconds.)
ure) After a unit is energized, it is possible
ne “ ” (A blinking indication appears while data loaded.)
to display an indoor unit address by
2.0~3.5mm2 Indoor unit Ⓐ Ⓑ Indoor unit Ⓐ Ⓑ Next, the operation data of the indoor unit is indicated.
p r e s s i n g AIR CON NO bu tto n on
cord) 0.75~1.25mm2 Outdoor No.01 Outdoor No.02 7. Upon operation of the button, the current operation data is displayed in order from
the remote control unit.
e 0.3~2.0mm2 Indoor No.01 Ⓧ Ⓨ Indoor No.04 Ⓧ Ⓨ data number 01.
Press the or button to make
gnal line and connect “earth
oor units and
The items displayed are in the following table.
sure that all indoor units connected
※Depending on models, the items that do not have corresponding data are not displayed.
are displayed in order.
8. To display the data of a different indoor unit, press the button, which allows you
Indoor unit Ⓐ Ⓑ Indoor unit Ⓐ Ⓑ to go back to the indoor unit selection screen.
Outdoor No.01 Outdoor No.02
9. Pressing the button will stop displaying data.
Indoor No.02 Ⓧ Ⓨ Indoor No.05 Ⓧ Ⓨ
line Pressing the (RESET) button during remote control unit operation will undo your last
en indoor unit) operation and allow you to go back to the previous screen.
◎If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available
Indoor unit Ⓐ Ⓑ Indoor unit Ⓐ Ⓑ for trial operation and confirmation of operation data. (The slave remote controller is not available.)
r line Outdoor No.01 Outdoor No.02 Number Data Item
Indoor No.03 Ⓧ Ⓨ Indoor No.06 Ⓧ Ⓨ
01 (Operation Mode)
Remote controller line 02 (Set Temperature)
(No polarity)
Ⓧ Ⓨ 03 (Return Air Temperature)
Action time 04 (Remote Controller Thermistor Temperature)
05 (Indoor Unit Heat Exchanger Thermistor / U Bend)
Remote Confirming method of indoor units 06 (Indoor Unit Heat Exchanger Thermistor /Capillary)
ontroller Earth
line
line When indoor unit address number is displayed on 07 (Indoor Unit Heat Exchanger Thermistor /Gas Header)
remote controller, pushing the (MODE) Indoor unit 08 (Indoor Unit Fan Speed)
.3mm2 2.0mm2
button to make the indoor unit with that number
09 (Frequency Requirements)
2cores blow air (Display example:" "). Ⓧ Ⓨ Remote controller line 10 (Response Frequency)
Push the (MODE) button again to stop the (No polarity)
operation. 11 (Pulse of Indoor Unit Expansion Valve)
.3mm2 2.0mm 2
2cores However, this operation is invalid on the
Ⓧ Ⓨ Ⓧ Ⓨ 12 (Total Running Hours of The Indoor Unit)
Action time Action time
hould exceed the air-conditioning running. SW1” Master” SW1” Slave” 21 (Outdoor Air Temperature)
on cord regulations. 22 (Outdoor Unit Heat Exchanger Thermistor)
e size of cord
Switch Setting Contents 23 (Outdoor Unit Heat Exchanger Thermistor)
Master remote 24 (Compressor Frequency)
Wired remote controller: SW1 Master controller
Wireless kit: SW1-2 Slave Slave remote 25 (High Pressure)
controller
26 (Low Pressure)
the installation 27 (Discharge Pipe Temperature)
Master/slave setting when more than one remote control unit are used 28 (Comp Bottom Temperature)
A maximum of two remote control units can be connected to one indoor unit (or one group of 29 (Current)
indoor units.) 34 (Outdoor Unit Fan Speed)
Latest "function setting" is superior than previous one. 35 (63H1 On/Off)
ss setting. Acceptable combination is "two (2) wired remote controllers", "one (1) wired remote controller
s setting by wired 36 (Defrost Control On/Off)
and one (1) wireless kit" or "two (2) wireless kits".
Set SW1 to "Slave" for the slave remote control unit. It was factory set to "Master" for shipment. 37 (Total Running Hours of The Compressor)
r unit for details.
Note:The setting "Remote control unit sensor enabled" is only selectable with the master 38 (Pulse of The Outdoor Unit Expansion Valve EEVC)
remote control unit in the position where you want to check room temperature. 39 (Pulse of The Outdoor Unit Expansion Valve EEVH)
※Depending on outdoor unit model, there are data not shown.
Trail operation of drain pump
ate condensation
④ Trial operation Drain pump operation from remote control unit is possible. Operate a remote control unit by
following the steps described below.
The method of trial cooling operation 1. To start a forced drain pump operation.
Operate the remote control unit as follows. ②Press the TEST button for three seconds or longer.
1. Starting a cooling test run. The display will change “ ”
①Start the system by pressing the button. ②Press the button once and cause “ ” to be displayed.
②Select “ (Cool)” with the (MODE) button. ③When the (SET) button is pressed, a drain pump operation will start.
③Press the TEST button for 3 seconds or longer. Display: “ ”
e outside of the case The screen display will switch to: “ ” 2. To cancel a drain pump operation.
ction. Be careful about ④When the (SET) button is pressed while “ ” is indicated, a cooling test ①If either (SET) or button is pressed, a forced drain pump operation will
run will start. stop. The air conditioning system will become OFF.
The screen display will switch to “ ”.
2. Ending a cooling test run. ◎If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available
Pressing the button, the (TEMP) button or (MODE) button will end a for trial operation and confirmation of operation data. (The slave remote controller is not available.)
cooling test run. (Cooling test run will end after 30 minutes pass.)
g).
“ ” shown on the screen will go off.
terminal block of

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'10 • KX-SM-148

⑤ Function Setting by Remote Controller

The functional setting.


• The initial function setting for typical using is performed automatically by the indoor unit connected, when remote controller and
indoor unit are connected.
As long as they are used in a typical manner, there wiil be no need to change the initial settings.
If you would like to change the initial setting marked “ ” , set your desired setting as for the selected item.
The procedure of functional setting is shown as the following diagram.

[Flow of function setting]


Start : Stop air-conditioner and press “ ” (SET) and
“ ” (MODE) buttons at the same time for over three seconds. Record and keep the
Finalize : Press “ ” (SET) button.
setting
Reset : Press “ ” (RESET) button.
Select : Press button.
End : Press button.
It is possible to finish above setting on the way,
and unfinished change of setting is unavailable.

Note 1: The initial setting marked is decided by connected indoor and outdoor unit, and is automatically defined as following table.

Function No. Item Default Model


Remote controller "Auto-RUN" mode selectable indoor unit.
function02 Indoor unit without "Auto-RUN" mode
Remote controller Indoor unit with two or three step of air flow setting
function06
Indoor unit with only one of air flow setting
Remote controller Indoor unit with automatically swing louver
function07
Indoor unit without automatically swing louver
Remote controller Indoor unit with three step of air flow setting
function13
Indoor unit with two step of air flow setting

Indoor unit with only one of air flow setting


Remote controller Heat pump unit
function15 Exclusive cooling unit

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'10 • KX-SM-148

⑤ Function Setting by Remote Controller (continued)


(i) Remote controller function
“ ” : Initial settings
“ ” : Automatic criterion

Function When you use at 50Hz area


01 setting

When you use at 50Hz area


When you use at 60Hz area
02

Automatical operation is impossible


03

Temperature setting button is not working


04

Mode button is not working


05

On/Off button is not working


06

Fan speed button is not working


07
Louver button is not working
08

Timer button is not working


09
Remote thermistor is not working.
Remote thermistor is working.
Remote thermistor is working, and to be set for producing +3.0 C increase in temperature.
Remote thermistor is working, and to be set for producing +2.0 C increase in temperature.
Remote thermistor is working, and to be set for producing +1.0 C increase in temperature.
Remote thermistor is working, and to be set for producing -1.0 C increase in temperature.
Remote thermistor is working, and to be set for producing -2.0 C increase in temperature.
Remote thermistor is working, and to be set for producing -3.0 C increase in temperature.
10

11

In case of Single split series, by connecting ventilation device to CNT of the


indoor printed circuit board (in case of VRF series, by connecting it to CND of the
indoor printed circuit board), the operation of ventilation device is linked with the
operation of indoor unit.
In case of Single split series, by connecting ventilation device to CNT of the indoor printed
circuit board (in case of VRF series, by connecting it to CND of the indoor printed circuit
board), you can operate /stop the ventilation device independently by (VENT) button.
12
If you change the range of set temperature, the indication of set temperature
will vary following the control.
If you change the range of set temperature, the indication of set temperature
will not vary following the control, and keep the set temperature.
13

14 If you change the remote controller function "14 ",


you must change the indoor function "04 " accordingly.
You can select the louver stop position in the four.
The louver can stop at any position.
15

16
If you input signal into CNT of the indoor printed circuit board from external, the
indoor unit will be operated independently according to the input from external.
If you input into CNT of the indoor printed circuit board from external, all units which
connect to the same remote controller are operated according to the input from external.
17
In normal working indication, indoor unit temperature is indicated instead of airflow.
(Only the master remote controller can be indicated.)
18

Heating preparation indication should not be indicated.


19
Temperature indication is by degree C
Temperature indication is by degree F

ON/OFF button
(finished)

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'10 • KX-SM-148

⑤ Function Setting by Remote Controller (continued)


(ii) Indoor unit function
Stop air-conditioner and press
“ ” : Initial settings (SET) + (MODE) buttons
at the same time for over three seconds.
“ ” : Automatic criterion

Indoor unit No. are indicated only when Note1: Fan setting of "HIGH SPEED"
plural indoor units are connected.
Function
02 setting

03
The filter sign is indicated after running for 180 hours.
The filter sign is indicated after running for 600 hours.
To set other indoor unit, press The filter sign is indicated after running for 1000 hours.
AIRCON NO. button, which The filter sign is indicated after running for 1000 hours, then the indoor unit will be stopped by
allows you to go back to the compulsion after 24 hours.
indoor unit selection screen 04 If you change the indoor function "04 ",
(for example: I/U 000 ). you must change the remote controller function "14 " accordingly.
You can select the louver stop position in the four.
The louver can stop at any position.
05

06
Permission/prohibition control of operation will be valid.
07

With the VRF series, it is used to stop all indoor units connected with the same outdoor unit immediately.
When stop signal is inputed from remote on-off terminal "CNT-6", all indoor units are stopped immediately.

To be reset for producing +3.0 C increase in temperature during heating.


To be reset for producing +2.0 C increase in temperature during heating.
08 To be reset for producing +1.0 C increase in temperature during heating.

To be reset producing +2.0 C increase in return air temperature of indoor unit.


To be reset producing +1.5 C increase in return air temperature of indoor unit.
09 To be reset producing +1.0 C increase in return air temperature of indoor unit.

To be reset producing -1.0 C increase in return air temperature of indoor unit.


To be reset producing -1.5 C increase in return air temperature of indoor unit.
To be reset producing -2.0 C increase in return air temperature of indoor unit.
10
When heating thermostat is OFF, fan speed is low speed.
When heating thermostat is OFF, fan speed is set speed.

When heating thermostat is OFF, fan speed is operated intermittently.


When heating thermostat is OFF, the fan is stopped.
When the remote thermistor is working, "FAN OFF" is set automatically.
Do not set "FAN OFF" when the indoor unit's thermistor is working.

11 Change of indoor heat exchanger temperature to start frost prevention control.

12 Working only with the Single split series.


To control frost prevention, the indoor fan tap is raised.

13
Drain pump is run during cooling and dry.
Drain pump is run during cooling, dry and heating.
Drain pump is run during cooling, dry, heating and fan.
Drain pump is run during cooling, dry and fan.
14
After cooling is stopped the fan does not perform extra operation.
After cooling is stopped the fan perform extra operation for half an hour.
After cooling is stopped the fan perform extra operation for an hour.
After cooling is stopped the fan perform extra operation for six hours.
15
After heating is stopped or heating thermostat is OFF, the fan does not perform extra operation.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for half an hour.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for two hours.
After heating is stopped or heating thermostat is OFF, the fan perform extra operation for six hours.
16
During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after twenty minutes' OFF.
During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after five minutes' OFF.

ON/OFF button
(finished)

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'10 • KX-SM-148

  PJA012D729A A

Installation manual for wired remote controller


5.3 Instullation manual for wired remote controller (Option parts : RC-E4) Connect the remote controller co
terminal block.
Connect the terminal of remote c
Read together with indoor unit's installation manual. with the terminal of indoor unit (X
WARNING (X and Y are no polarity)
Wiring route is as shown in the rig
Fasten the wiring to the terminal securely and hold the cable securely so as not to apply unexpected stress on the
depending on the pulling out dire
terminal.
Loose connection or hold will cause abnormal heat generation or fire.
Make sure the power supply is turned off when electric wiring work. The wiring inside the remote cont
Otherwise, electric shock, malfunction and improper running may occur. The sheath should be peeled off
The peeling-off length of each wir
CAUTION Pulling out from upper left Pullin
DO NOT install the remote controller at the following places in order to avoid malfunction. X wiring : 215mm
(1) Places exposed to direct sunlight (4) Hot surface or cold surface enough to generate condensation Y wiring : 195mm
(2) Places near heat devices (5) Places exposed to oil mist or steam directly
(3) High humidity places (6) Uneven surface Install the upper case as before s
the screws.
In case of exposing cord, fix the c
DO NOT leave the remote controller without the upper case.
In case the upper cace needs to be detached, protect the remote controller with a packaging box or bag in Installation and wiring of remote co
order to keep it away from water and dust.
Wiring of remote controller should
Maximum prolongation of remote
Accessories Remote controller, wood screw (ø3.5 16) 2 pieces
If the prolongation is over 100m,
Prepare on site Remote controller cord (2 cores) the insulated thickness in 1mm or more. But, wiring in the remote controlle
[In case of embedding cord] Erectrical box, M4 screw (2 pieces) of the case according to wire con
[In case of exposing cord] Cord clamp (if needed) connecting section. Be careful ab
100 - 200m.........................0.5mm
Installation procedure Under 300m .......................0.75m
Open the cover of remote controller , and remove the screw under the Under 400m .......................1.25m
buttons without fail. Under 500m .......................2.0mm

Master/ slave setting when more tha


Remove the upper case of remote controller. Screw
Insert a flat-blade screwdriver into the dented part of the upper part A maximum of two remote controllers
of the remote controller, and wrench slightly.

[In case of embedding cord] Indoor units


Embed the erectrical box and remote controller cord beforehand.
Remote controlle
Controller cord
Erectrical box
(Prepare on site)
Remote controller Remote controller
SW1 "Master" SW1 "Slave"

Prepare two M4 screws (recommended length is 12-16mm) on site, and install the lower case to erectrical box.
Choose either of the following two positions in fixing it with screws.
Upper part Upper part Set SW1 to "Slave" for the slave re
Tighten the screws after
Note: The setting "Remote controller th
cutting off the thin part of controller in the position where y
Lower case Lower case screw mounting part. The air conditioner operation fol
master/ slave setting of it.

Wiring oulet Lower part Lower part The indication when power source i
Wiring oulet
When power source is turned on, the f
communication between the remote co
Connect the remote controller cord to the terminal block. Master remote controller : "
Connect the terminal of remote controller (X,Y) with the terminal of M4 screw 2 (Prepare on site)
Slave remote controller : "
indoor unit (X,Y). (X and Y are no polarity) The thin part
Upper At the same time, a mark or a number
Install the upper case as before so as not to catch up the remote controller cord, This is the software's administration nu
and tighten with the screws. Lower case
T
e
[In case of exposing cord] a
Lower
You can pull out the remote controller cord from left upper part or center upper part. Upper When remote controller cannot commu
Cut off the upper thin part of remote controller lower case with a nipper or knife, appear.
and grind burrs with a file etc. Check wiring of the indoor unit and the
Lower case

Install the lower case to the flat wall with attached two wooden screws.
Lower

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'10 • KX-SM-148

remote controller Connect the remote controller cord to the Sheath Sheath
Upper Upper The range of temperature setting
terminal block.
Connect the terminal of remote controller (X,Y) Upper case Upper case When shipped, the range of set temperatur
Board Board
with the terminal of indoor unit (X,Y). Heating : 16~30˚C (55~86˚F)
(X and Y are no polarity) Except heating (cooling, fan, dry, aut
Wiring route is as shown in the right diagram
s not to apply unexpected stress on the Upper limit and lower limit of s
depending on the pulling out direction. Lower Lower
Wiring Wiring Upper limit setting: valid during heating
In case of pulling out from In case of pulling out from
upper left upper center Lower limit setting: valid except heating
The wiring inside the remote controller case should be within 0.3mm2 (recommended) to 0.5mm2. 79˚F).
The sheath should be peeled off inside the remote controller case. When you set upper and lower limit by t
The peeling-off length of each wire is as below.
1. When TEMP RANGE SET, remote
Pulling out from upper left Pulling out from upper center If upper limit value is set
id malfunction. X wiring : 215mm X wiring : 170mm The peeling-off length During heating, you cannot set the v
rface enough to generate condensation Y wiring : 195mm Y wiring : 190mm of sheath
mist or steam directly If lower limit value is set
Install the upper case as before so as not to catch up the remote controller cord, and tighten with During operation mode except heatin
the screws.
In case of exposing cord, fix the cord on the wall with cord clamp so as not to slack. 2. When TEMP RANGE SET, remot
If upper limit value is set
with a packaging box or bag in Installation and wiring of remote controller During heating, even if the value exc
Wiring of remote controller should use 0.3mm2 2 core wires or cables. (on-site configuration) But, the indication is the same as the
Maximum prolongation of remote controller wiring is 600 m. If lower limit value is set
pieces
If the prolongation is over 100m, change to the size below. During except heating, even if the val
d thickness in 1mm or more. But, wiring in the remote controller case should be under 0.5mm2 . Change the wire size outside
box, M4 screw (2 pieces) But, the indication is the same as the
of the case according to wire connecting. Waterproof treatment is necessary at the wire
if needed) connecting section. Be careful about contact failure. How to set upper and lower lim
100 - 200m.........................0.5mm2 2 cores 1. Stop the air-conditioner, and press
Under 300m .......................0.75mm2 2 cores seconds .
r the Under 400m .......................1.25mm2 2 cores The indication changes to "FUNCTI
500m .......................2.0mm2 2 cores
Under 600 2. Press button once, and change
3. Press (SET) button, and ent
Master/ slave setting when more than one remote controllers are used 4. Select "UPPER LIMIT " or "LOW
Screw
art A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selecte
Switch Setting Contents
Indication: " SET UP"
Indoor units M Master remote controller Select the upper limit value with
SW1
S Slave remote controller (blinking)
Remote controller cord (no polarity) Press (SET) button to fix.
Controller cord
Upper After the fixed upper limit value
Erectrical box
(Prepare on site) Master 7. When "LOWER LIMIT " is select
Remote controller Remote controller
SW1 "Master" SW1 "Slave" Slave Board Indication: " SET UP"
Select the lower limit value with
and install the lower case to erectrical box. Lower
(blinking)
s.
Set SW1 to "Slave" for the slave remote controller. It was factory set to "Master" for shipment. Press (SET) button to fix
Tighten the screws after
Note: The setting "Remote controller thermistor enabled" is only selectable with the master remote After the fixed lower limit value d
cutting off the thin part of controller in the position where you want to check room temperature. 8. Press ON/OFF button to finish.
screw mounting part. The air conditioner operation follows the last operation of the remote controller regardless of the
master/ slave setting of it.

art The indication when power source is supplied


When power source is turned on, the following is displayed on the remote controller until the
communication between the remote controller and indoor unit settled.
Master remote controller : " " It is possible to finish by pressing
of M4 screw 2 (Prepare on site)
Slave remote controller : " " ON/OFF button on the way, but
The thin part
Upper At the same time, a mark or a number will be displayed for two seconds first. unfinished change of setting is
This is the software's administration number of the remote controller, not an error cord. unavailable.
controller cord,
Lower case
During setting, if you press
The left mark is only an (RESET) button, you return to the
example. Other marks may previous screen.
appear.
Lower
center upper part. Upper When remote controller cannot communicate with the indoor unit for half an hour, the below indication will
nipper or knife, appear.
Check wiring of the indoor unit and the outdoor unit etc.
Lower case

rews.
Lower

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'10 • KX-SM-148

PJA012D729A
Sheath Sheath
Upper The range of temperature setting
Upper case Upper case When shipped, the range of set temperature differs depending on the operation mode as below.
Board
Heating : 16~30˚C (55~86˚F)
Except heating (cooling, fan, dry, automatic) : 18~30˚C (62~86˚F)

Upper limit and lower limit of set temperature can be changed with remote controller.
Lower
g Wiring Upper limit setting: valid during heating operation. Possible to set in the range of 20 to 30˚C (68 to 86˚F).
om In case of pulling out from
upper center Lower limit setting: valid except heating (automatic, cooling, fan, dry) Possible to set in the range of 18 to 26˚C (62 to
mm2 (recommended) to 0.5mm2. 79˚F).
. When you set upper and lower limit by this function, control as below.
1. When TEMP RANGE SET, remote controller function of function setting mode is "INDN CHANGE" (factory setting),
If upper limit value is set
The peeling-off length During heating, you cannot set the value exceeding the upper limit.
of sheath
If lower limit value is set
controller cord, and tighten with During operation mode except heating, you cannot set the value below the lower limit.

so as not to slack. 2. When TEMP RANGE SET, remote controller function of function setting mode is "NO INDN CHANGE"
If upper limit value is set
During heating, even if the value exceeding the upper limit is set, upper limit value will be sent to the indoor unit.
ables. (on-site configuration) But, the indication is the same as the temperature set.
If lower limit value is set
During except heating, even if the value lower than the lower limit is set, lower limit value will be sent to the indoor unit.
. Change the wire size outside But, the indication is the same as the temperature set.
necessary at the wire
How to set upper and lower limit value
1. Stop the air-conditioner, and press (SET) and (MODE) button at the same time for over three
seconds .
The indication changes to "FUNCTION SET ".
2. Press button once, and change to the "TEMP RANGE " indication.
3. Press (SET) button, and enter the temperature range setting mode.
used 4. Select "UPPER LIMIT " or "LOWER LIMIT " by using button.
unit (or one group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selected (valid during heating)
Contents
Indication: " SET UP" "UPPER 30˚C "
remote controller Select the upper limit value with temperature setting button . Indication example: "UPPER 26˚C "
emote controller (blinking)
Press (SET) button to fix. Indication example: "UPPER 26˚C" (Displayed for two seconds)
Upper After the fixed upper limit value displayed for two seconds, the indication will return to "UPPER LIMIT ".
7. When "LOWER LIMIT " is selected (valid during cooling, dry, fan, automatic)
Board Indication: " SET UP" "LOWER 18˚C "
Lower
Select the lower limit value with temperature setting button . Indication example: "LOWER 24˚C "
(blinking)
set to "Master" for shipment. Press (SET) button to fix. Indication for example: "LOWER 24˚C" (Displayed for two seconds)
able with the master remote After the fixed lower limit value displayed for two seconds, the indication will return to "LOWER LIMIT ".
ure. 8. Press ON/OFF button to finish.
mote controller regardless of the

ote controller until the

It is possible to finish by pressing


ON/OFF button on the way, but
s first. unfinished change of setting is
ot an error cord. unavailable.
During setting, if you press
(RESET) button, you return to the
previous screen.

lf an hour, the below indication will


Previous button

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'10 • KX-SM-148

PJA012D729A
automatically defined as following table.
Operation message
How to set function Function description: ,
le indoor unit. Function No.
1. Stop air-conditioner and press (SET) (MODE) setting description:
UN" mode
e step of air flow setting buttons at the same time for over three seconds, and the
"FUNCTION SET " will be displayed.
air flow setting
lly swing louver Fixing button
ically swing louver
of air flow setting
air flow setting 2. Press (SET) button.
7 Finishing button
3. Make sure which do you want to set, " FUNCTION "
air flow setting (remote controller function) or "I/U FUNCTION " (indoor
unit function).
4. Press or button. 2 Starting button
Selecct " FUNCTION " (remote controller function) or "I/U
XTERNAL INPUT” and “06 PERMISSION / 1
FUNCTION " (indoor unit function).

6 Indoor unit selection button Previous screen button

Indoor unit air flow setting 5. Press (SET) button.


- - - -
o Hi - Me - Lo Hi - Lo Hi - Me 6. On the occasion of remote controller function selection On the occasion of indoor unit function selection

Me UH - Hi - Me UH - Me UH - Hi "DATA LOADING" (Indication with blinking) "DATA LOADING" (Blinking for 2 to 23 seconds to read the data)

IGH SPEED". Display is changed to "01 GRILLE SET". Indication is changed to "02 FAN SPEED SET".
ours. Go to .
ours. Press or button.
hours. "No. and function"are indicated by turns on the remote [Note]
hours, then the indoor unit will be stopped by
controller function table, then you can select from them. (1) If plural indoor units are connected to a remote controller,
(For example) the indication is "I/U 000" (blinking) The lowest number of
",
14 " accordingly. the indoor unit connected is indicated.
Function No.
.
Function

Press (SET) button.


The current setting of selected function is indicated. (2) Press or button.
(for example) "AUTO RUN ON" If "02 AUTO RUN SET" is Select the number of the indoor unit you are to set
valid. selected If you select "ALL UNIT ", you can set the same setting with
all unites.
nits connected with the same outdoor unit immediately. (3) Press (SET) button.
Setting
rminal "CNT-6", all indoor units are stopped immediately.
Press or button.
Press or button. "No. and function" are indicated by turns on the indoor unit function
perature during heating.
perature during heating.
Select the setting. table, then you can select from them.
perature during heating. (For example)

Function No.
ir temperature of indoor unit. Function
ir temperature of indoor unit.
ir temperature of indoor unit.
Press (SET) button.
r temperature of indoor unit. The current setting of selected function is indicated.
r temperature of indoor unit. (For example) "STANDARD" If "02 FAN SPEED SET" is
r temperature of indoor unit. Press (SET) selected.
"SET COMPLETE" will be indicated, and the setting will be
w speed.
t speed.
completed.
Then after "No. and function" indication returns, Set as the Setting
erated intermittently. same procedure if you want to set continuously ,and if to
ed. finish, go to 7. Press or button.
F" is set automatically.
mistor is working.
Select the setting.

start frost prevention control. Press (SET) button.


"SET COMPLETE" will be indicated, and the setting will be
completed.
Then after "No. and function" indication returns, set as the same
procedure if you want to set continuously , and if to finish, go to 7.
aised. 7. Press ON/OFF button.
Setting is finished.

.
d fan.
When plural indoor units are connected to a remote controller,
press the AIRCON NO. button, which allows you to go back to
OFF, the fan does not perform extra operation. the indoor unit selection screen. (example "I/U 000 ")
OFF, the fan perform extra operation for half an hour.
OFF, the fan perform extra operation for an hour.
OFF, the fan perform extra operation for six hours.
It is possible to finish by pressing ON/OFF button on the way, but unfinished change of setting is
OFF, the fan does not perform extra operation.
unavailable.
OFF,the fan perform extra operation for half an hour. During setting, if you press (RESET) button, you return to the previous screen.
OFF,the fan perform extra operation for two hours. Setting is memorized in the controller and it is saved independently of power failure.
OFF, the fan perform extra operation for six hours.

s OFF, the fan perform intermittent operation for five minutes How to check the current setting
When you select from "No. and funcion" and press set button by the previous operation, the "Setting" displayed first is the current
s OFF, the fan perform intermittent operation for five minutes
setting.
(But, if you select "ALL UNIT ", the setting of the lowest number indoor unit is displayed.)
is automatically defined.

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'10 • KX-SM-148

5.4 Installation of outdoor unit ●


Nota
Do n
A un
PCB012D015L

KX SERIES INSTALLATION MANUAL


L prev
mea
table
Outdoor unit capacity ● Do n

F D C2 24∼ 335 ● In ch
● All in

◎This installation manual deals with outdoor units and general installation specifications only. For indoor units, please refer to the respective installation manuals supplied with your (A w
units.
◎Please read this manual carefully before you set to installation work and carry it out according to the instructions contained in this manual.
Application data
1. BEF
When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation (piping length, height differences between Caution
indoor and outdoor units, power supply voltage and etc.) and installation spaces. ●Be s
●Whe
SAFETY PRECAUTIONS ●Opti
●Mak
●We recommend you to read this "SAFETY PRECAUTIONS" carefully before the installation work in order to gain full advantage of the functions of the unit and to avoid malfunction due to ●Ther
mishandling. ope
●The precautions described below are divided into WARNINGS and CAUTIONS . The matters with possibilities leading to serious consequences such as death or serious personal Accesso
injury due to erroneous handling are listed in the WARNINGS and the matters with possibilities leading to personal injury or damage of the unit due to erroneous handling including
probability leading to serious consequences in some cases are listed in CAUTIONS . These are very important precautions for safety. Be sure to observe all of them without fail.
●The meaning of"Marks"used here are as shown on the right.
Never do it under any circumstance. Always do it according to the instruction.
●Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the operating methods as well as the maintenance methods of this equipment to E
the user according to the owner's manual.
●Keep the installation manual together with owner's manual at a place where any user can read at any time. Moreover if necessary, ask to hand them to a new user
●This unit complies with EN61000-3-3.
For outdoor unit, EN61000-3-2 is not applicable as consent by the utility company or notification to the utility company is given before usage. (Only 224, 280)
For outdoor unit, EN61000-3-12 is not applicable as consent by the utility company or notification to the utility company is given before usage. (Only 335)

WARNING CAUTION Combina


●Installation must be carried out by the qualified installer. ●Use the circuit breaker for all pole with correct capacity. ●Co
If you install the system by yourself, it may cause serious trouble such as water leaks, electric shocks, fire and personal injury , Using the incorrect circuit breaker, it can cause the unit malfunction and fire.
as a result of a system malfunction. ●Take care when carrying the unit by hand. ●It c
●Install the system in full accordance with the instruction manual. If the unit weights more than 20kg, it must be carried by two or more persons. Do not carry by the plastic straps, always use the carry handle
when carrying the unit by hand. Use gloves to minimize the risk of cuts by the aluminum fins.
Incorrect installation may cause bursts, personal injury, water leaks, electric shocks and fire. ●Dispose of any packing materials correctly.
●Use the original accessories and the specified components for installation. Any remaining packing materials can cause personal injury as it contains nails and wood. And to avoid danger of suffocation,
If parts other than those prescribed by us are used, It may cause fall of the unit, water leaks, electric shocks, fire, refrigerant leak, be sure to keep the plastic wrapper away from children and to dispose after tear it up. F
substanard performance, contrl failure and personal injury. ●Pay attention not to damage the drain pan by weld spatter when welding work is done near the indoor unit.
●When installing in small rooms, take prevention measures not to exceed the density limit of refrigerant in the event of leakage If weld spatter entered into the indoor unit during welding work, it can cause pin-hole in drain pan and result in water F
accordance with ISO5149. leakage. To prevent such damage, keep the indoor unit in its packing or cover it.
●Be sure to insulate the refrigerant pipes so as not to condense the ambient air moisture on them.
Consult the expert about prevention measures. If the density of refrigerant exceeds the limit in the event of leakage, lack of Insufficient insulation can cause condensation, which can lead to moisture damage on the ceiling, floor, furniture and any
oxygen can occur, which can cause serious accidents. other valuables.
●Ventilate the working area well in the event of refrigerant leakage during installation. ●Be sure to perform air tightness test by pressurizing with nitrogen gas after completed refrigerant piping work.
If the refrigerant comes into contact with naked flames, poisonous gas is produced. If the density of refrigerant exceeds the limit in the event of refrigerant leakage in the small room, lack of oxygen can occur, [Item
●After completed installation, check that no refrigerant leaks from the system. which can cause serious accidents.
If refrigerant leaks into the room and comes into contact with an oven or other hot surface, poisonous gas is produced. ●Perform installation work properly according to this installation manual. Re
Improper installation can cause abnormal vibrations or increased noise generation.
●Hang up the unit at the specified points with ropes which can support the weight in lifting for portage. And to avoid jolting out of As
alignment, be sure to hang up the unit at 4-point support. ●Carry out the electrical work for ground lead with care.
An improper manner of portage such as 3-point support can cause death or serious personal injury due to falling of the unit. Do not connect the ground lead to the gas line, water line, lightning conductor or telephone line's ground lead. Incorrect Pl
●Install the unit in a location with good support. grounding can cause unit faults such as electric shocks due to short-circuiting.‫ޓ‬Never connect the grounding wire to a If
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury. gas pipe because if gas leaks, it could cause explosion or ignition.
●Ensure the unit is stable when installed, so that it can withstand earthquakes and strong winds.
●Never connect the grounding wire to a gas pipe because if gas leaks, It could explosion or ignition. Us
Unsuitable installation locations can cause the unit to fall and cause material damage and personal injury. ●Earth leakage breaker must be installed
●The electrical installation must be carried out by the qualified electrician in accordance with "the norm for electrical work" and If the earth leakage breaker is not installed, it can cause fire or electric shocks.
"national wiring regulation", and the system must be connected to the dedicated circuit. ●Do not use any materials other than a fuse with the correct rating in the location where fuses are to be used.

2. INS
Power supply with insufficient capacity and incorrect function done by improper work can cause electric shocks and fire. Connecting the circuit with copper wire or other metal thread can cause unit failure and fire.
●Be sure to shut off the power before starting electrical work. ●Do not install the unit near the location where leakage of combustible gases can occur.

Failure to shut off the power can cause electric shocks, unit failure or incorrect function of equipment. If leaked gases accumulate around the unit, it can cause fire.
●Do not install the unit where corrosive gas (such as sulfurous acid gas etc.) or combustible gas (such as thinner and petroleum
●Be sure to use the cables conformed to safety standard and cable ampacity for power distribution work.
gases) can accumulate or collect, or where volatile combustible substances are handled.
Unconformable cables can cause electric leak, anomalous heat production or fire.
●Use the prescribed cables for electrical connection, tighten the cables securely in terminal block and relieve the cables correctly
Corrosive gas can cause corrosion of heat exchanger, breakage of plastic parts and etc. And combustible gas can cause fire.
●Secure a space for installation, inspection and maintenance specified in the manual. 2-1. S
to prevent overloading the terminal blocks. Insufficient space can result in accident such as personal injury due to falling from the installation place.
Loose connections or cable mountings can cause anomalous heat production or fire. ●When the outdoor unit is installed on a roof or a high place, provide permanent ladders and handrails along the access
●Arrange the wiring in the control box so that it cannot be pushed up further into the box. Install the service panel correctly. route and fences and handrails around the outdoor unit. 〇 Whe
If safety facilities are not provided, it can cause personal injury due to falling from the installation place.
Incorrect installation may result in overheating and fire. ●Do not install nor use the system close to the equipment that generates electromagnetic fields or high frequency harmonics 〇 Whe
●In connecting the power cable, make sure that no anomakies such as dust deposits, socket clogging or wobble are found and
insert the plug securely.
Equipment such as inverters, standby generators, medical high frequency equipments and telecommunication equipments can 〇 Whe
affect the system, and cause malfunctions and breakdowns. The system can also affect medical equipment and
Accumulation of dust, clogging on the socket, or looseness of plugging can cause electric shocks and fire. telecommunication equipment, and obstruct its function or cause jamming. 〇 Out
●Be sure not to reuse existing refrigerant pipes ●Do not install the outdoor unit in a location where insects and small animals can inhabit.
Conventional refrigerant oil or chlorine contained in the conventional refrigerant which is remaining in the existing refrigerant Insects and small animals can enter the electric parts and cause damage or fire. Instruct the user to keep the surroundings clean. 〇 Whe
●Do not use the base flame for outdoor unit which is corroded or damaged due to long periods of operation.
pipes can cause deterioration of refrigerant oil of new unit. And 1.6 times higher pressure of R410A refrigerant than conventional
one can cause burst of existing pipe, personal injury or serious accident. Using an old and damage base flame can cause the unit falling down and cause personal injury.
●Do not perform brazing work in the airtight room
●Do not install the unit in the locations listed below
• Locations where carbon fiber, metal powder or any powder is floating. Pleas
It can cause lack of oxygen. • Locations where any substances that can affect the unit such as sulphide gas, chloride gas, acid and alkaline can occur.
●Use the prescribed pipes, flare nuts and tools for R410A. • Vehicles and ships a) If th
Using existing parts (for R22 or R407C) can cause the unit failure and serious accidents due to burst of the refrigerant circuit. • Locations where cosmetic or special sprays are often used.
●Tighten the flare nut by using double spanners and torque wrench according to prescribed method. Be sure not to tighten the • Locations with direct exposure of oil mist and steam such as kitchen and machine plant. b) Whe
• Locations where any machines which generate high frequency harmonics are used.
flare nut too much. • Locations with salty atmospheres such as coastlines
c) In a
Loose flare connection or damage on the flare part by tightening with excess torque can cause burst or refrigerant leaks which
may result in lack of oxygen.
• Locations with heavy snow (If installed, be sure to provide base flame and snow hood mentioned in the manual)
• Locations where the unit is exposed to chimney smoke
(Inh
●Do not open the service valves for liquid line and gas line until completed refrigerant piping work, air tightness test and evacuation. • Locations at high altitude (more than 1000m high) d) Do n
If the compressor is operated in state of opening service valves before completed connection of refrigerant piping work, you may • Locations with ammonic atmospheres
incur frost bite or injury from an abrupt refrigerant outflow and air can be sucked into refrigerant circuit, which can cause burst or • Locations where heat radiation from other heat source can affect the unit
e) Inst
personal injury due to anomalously high pressure in the refrigerant. • Locations without good air circulation.
• Locations with any obstacles which can prevent inlet and outlet air of the unit
f) If a
●Do not put the drainage pipe directly into drainage channels where poisonous gases such as sulphide gas can occur.
Poisonous gases will flow into the room through drainage pipe and seriously affect the user's health and safety. It can also cau se • Locations where short circuit of air can occur (in case of multiple units installation) mal
• Locations where strong air blows against the air outlet of outdoor unit
the corrosion of the indoor unit and resultant unit failure or refrigerant leak. It can cause remarkable decrease in performance, corrosion and damage of components, malfunction and fire.   ・
●Only use prescribed optional parts. The installation must be carried out by the qualified installer.
If you install the system by yourself, it can cause serious trouble such as water leaks, electric shocks, fire.
●Do not install the outdoor unit in the locations listed below.
• Locations where discharged hot air or operating sound of the outdoor unit can bother neighborhood.
  ・
●Do not perform any change of protective device itself or its setup condition • Locations where outlet air of the outdoor unit blows directly to an animal or plants. The outlet air can affect adversely to   ・
The forced operation by short-circuiting protective device of pressure switch and temperature controller or the use of non the plant etc.
specified component can cause fire or burst. • Locations where vibration can be amplified and transmitted due to insufficient strength of structure.   ・
• Locations where vibration and operation sound generated by the outdoor unit can affect seriously.
●Be sure to switch off the power supply in the event of installation, inspection or servicing.
(on the wall or at the place near bed room) g) Whe
If the power supply is not shut off, there is a risk of electric shocks, unit failure or personal injury due to the unexpected start of fan. • Locations where an equipment affected by high harmonics is placed. (TV set or radio receiver is placed within 5m)   ●W
●Consult the dealer or an expert regarding removal of the unit. • Locations where drainage cannot run off safely.
Incorrect installation can cause water leaks, electric shocks or fire. It can affect surrounding environment and cause a claim   S
●Stop the compressor before closing valve and disconnecting refrigerant pipes in case of pump down operation. ●Do not use the unit for special purposes such as storing foods, cooling precision instruments and preservation of animals,
If disconnecting refrigerant pipes in state of opening service valves before compressor stopping, you may incur frost bite or injury plants or art.
from an abrupt refrigerant outflow and air can be sucked, which can cause burst or personal injury due to anomalously high It can cause the damage of the items.
●Do not touch any buttons with wet hands

pressure in the refrigerant circuit. It can cause electric shocks
●Do not shut off the power supply immediately after stopping the operation.

●Ensure that no air enters in the refrigerant circuit when the unit is installed and removed.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit becomes too high, which can cause burst and Wait at least 5 minutes, otherwise there is a risk of water leakage or breakdown. W
●Do not control the system with main power switch.
personal injury. It can cause fire or water leakage. In addition, the fan can start unexpectedly, which can cause personal injury. b
●Do not run the unit with removed panels or protections ●Do not touch any refrigerant pipes with your hands when the system is in operation. fl
Touching rotating equipments, hot surfaces or high voltage parts can cause personal injury due to entrapment, burn or electric shocks. During operation the refrigerant pipes become extremely hot or extremely cold depending the operating condition, and it re
●Be sure to fix up the service panels. can cause burn injury or frost injury.
●Do not operate the outdoor unit with any article placed on it.
1
Incorrect fixing can cause electric shocks or fire due to intrusion of dust or water. s
●Do not perform any repairs or modifications by yourself. Consult the dealer if the unit requires repair. You may incur property damage or personal injure from a fall of the article.
If you repair or modify the unit, it can cause water leaks, electric shocks or fire. ●Do not step onto the outdoor unit. b
You may incur injury from a drop or fall. w

- 184 -

2-2. Installation space (Ex. servicing space) (3) Pipe


Downloaded from www.Manualslib.com manuals search engine
(Unit : mm)
'10 • KX-SM-148

Notabilia as a unit designed for R410A Dedicated R410A tools


a) Gauge manifold
● Do not use any refrigerant other than R410A. R410A will rise to pressure about 1.6 times higher than that of a conventional refrigerant. b) Charge hose
● A unit designed for R410A has adopted a different size outdoor unit service valve charge port and a different size check joint provided in the unit to

L L prevent the charging of a wrong refrigerant by mistake. The processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side
measurement have also been altered to raise strength against pressure. Accordingly, you are required to arrange dedicated R410A tools listed in the
c) Electronic scale for refrigerant charging
d) Torque wrench
e) Flare tool
table on the right before installing or servicing this unit.
city ● Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to change, which results in performance degradation.
f) Protrusion control copper pipe gauge
● In charging refrigerant, always take it out from a cylinder in the liquid phase.
g ) Vacuum pump adapter
● All indoor units must be models designed exclusively for R410A. Please check connectable indoor unit models in a catalog, etc. h) Gas leak detector
ed with your (A wrong indoor unit, if connected into the system, will impair proper system operation)

1. BEFORE BEGINNING INSTALLATION (Check that the models, power supply specifications, piping, wiring are correct.)
es between Caution
●Be sure to read this manual before installation to follow the proper installation methods.
●When installing the indoor unit, read the installation manual of indoor unit.
●Optional distribution parts are required for the piping (Branch pipe set, header set). For details, refer to the catalog, etc.
●Make sure to install the earth leakage breaker. (Select a product compatible with high frequency.)
n due to ●There is risk of damaging the compressor if the unit is operated while the discharge pipe thermistor, suction pipe thermistor, pressure sensor, etc. are removed. Never attempt to
operation in such condition.
personal Accessory
cluding
thout fail. Name Quantity Location of use
Insert this in CNG on the outdoor unit PCB when using the silencing mode or
Wire 2 Secured in the control box with adhesive tape.
forced cooling mode

equipment to It is attached to the bracket with an adhesive tape


Edging 1 Use it for protection of a knock-out hole. in the proximity of the service valve.

Attached 1 Use this when connecting gas pipe. Attached on the base below the operation valve.
wire
When the installation work is completed,
Instruction manual 1 Attached on the base below the operation valve.
give instructions to the customer and ask him/her to keep it.

Combination pattern
●Combination pattern of outdoor units, number of indoor units connected and capacity of connection are as show in the table at right.
●It can be used in combination with the following indoor unit.
use the carry handle
Indoor unit Remote controller Connection OK/NO Outdoor unit Indoor unit
nger of suffocation,
FD○△△KXE6 RC-E4(2 cores) OK Capacity Combination pattern Number of units connected (unit) Range of total capacity of connected indoor units
.
nd result in water FD○A△△KXE4 RC-E1R(3 cores) OK 224 Single 1∼15 112∼336
280 Single 1∼19 140∼420
furniture and any
335 Single 1∼22 167∼502
oxygen can occur, [Items sold separately]
Refrigerant pipe distribution parts, which are not contained in the package, will be required for installation.
As for refrigerant pipe distribution parts, we offer branching pipe sets (Model type: DIS) and header sets (Model type: HEAD) as parts used on the indoor side of piping.
nd lead. Incorrect Please select one suiting your application. In selecting distribution parts, please also refer to “4. REFRIGERANT PIPING.”
ounding wire to a If you are not sure which parts to select, please consult with your dealer or the manufacture.
Use refrigerant branching pipe sets and header sets designed exclusively for R410A without fail.

2. INSTALLATION LOCATION (Obtain approval from the customer when selecting the installation area.)
ner and petroleum

2-1. Selecting the installation location


along the access
〇 Where air is not trapped. 〇 A place where stringent regulation of electric noises is applicable.
〇 Where the installation fittings can be firmly installed. 〇 Where it is safe for the drain water to be discharged.
on equipments can 〇 Where any object does not prevent inlet or outlet air. 〇 Where noise and hot air will not bother neighboring residents.
l equipment and
〇 Out of the heat range of other heat sources. 〇 Where snow will not accumulate.
. 〇 Where strong winds will not blow against the outlet air. 〇 A place where no TV set or radio receiver is placed within 5m.
(If electrical interference is caused, seek a place less likely to cause the problem)
Please note
a) If there is a possibility of a short-circuit, then install a flex flow adapter.
b) When installing multiple units, provide sufficient intake space so that a short-circuit does not occur. CAUTION
c) In areas where there is snowfall, install the unit in a frame or under a snow hood to prevent snow from accumulating on it. Please leave sufficient clearance
(Inhibition of collective drain discharge in a snowy country) around the unit without fail.
d) Do not install the equipment in areas where there is a danger for potential explosive atmosphere. Otherwise, a risk of compressor
e) Install the equipment in a location that can sufficiently support the weight of the equipment. and/or electric component failure
f) If a unit is installed into a special environment as shown below, there will be a danger that the corrosion of the outdoor unit or its may arise.
malfunctioning is caused. If this is the case, please consult with the distributor from whom you have purchased the unit.
  ・Where corrosive gas is generated (such as a hot-spring resort area).
  ・Where the unit is subject to sea breezes (coastal area).
affect adversely to   ・Where the unit is subject to oil mists.
  ・Where equipment generating electromagnetic waves exists in the vicinity.
g) When strong winds occur
  ● Where it is likely that the unit is subjected to strong winds, provide wind guards according to the following guidelines.
  Strong winds can cause performance degradation, an accidental stop due to a rise of high pressure and a broken fan.
rvation of animals,

①Place the unit outlet pipe perpendicular ②Please install so the direction of the air from the blowing ③When the foundation is not level, use wires
 to the wind direction.  outlet will be perpendicular to the direction of the wind.  to tie down the unit.
When installing units side
by side, install the flex
flow adaptor. (This is not
g condition, and it required if a distance of Wind direction
1,500 mm may be
secured between the Wind direction
blowing outlet and the
wall.) Ove
r 50
0m Fasten with anchor bolts
m

- 185 -

(3) Pipe size selection


Downloaded from www.Manualslib.com manuals search engine Branch pipe set for indoor unit side Header set for indoor unit side
Outdoor unit
●Do not perform any repairs or modifications by yourself. Consult the dealer if the unit requires repair. You may incur property damage or personal injure from a fall of the article. se
If you repair or modify the unit, it can cause water leaks, electric shocks or fire. ●Do not step onto the outdoor unit. bl
You may incur injury from a drop or fall. w

'10 • KX-SM-148

2-2. Installation space (Ex. servicing space) (3) Pipe s


a) Minimum installation space (Unit : mm)
(Please select an installation point with due attention to the direction of installation of the refrigerant pipe) Sample
Size Ⅰ Ⅱ Ⅲ
(If the installation conditions shown in this drawing are not satisfied, please consult with your dealer Air
inlet L3 *1

or the manufacturer.) L2 L1 Open Open 1500 (500)


b) When units are installed side by side, leave a 10 mm or wider service space between the units. L4 L2 300 5 Open
c) Don’t install at a place where it will be surrounded with walls in four directions. Air
inlet L3 300 300 300
Even when it is not surrounded with walls in four directions and it is met the installation conditions Air Service *2 *2 *2
as shown by this figure, if there is risk of short-circuit, install the flex flow adaptor to prevent the outlet space L1 L4 250 (5) 250 (5) 250 (5)
short-circuit. *1 Figure in ( ) shows the value applicable when the flex flow
adaptor is installed.
d) There must be a 1-meter or larger space in the above. *2 Under the setting condition as specified in ( ) , it is necessary to
e) A barrier wall placed in front of the exhaust diffuser must not be higher than the unit. secured 250 mm for the dimension L4 when replacing the compressor.
Establish this for example by moving the unit during the work.

3. Unit delivery and installation


(a) Ma
Caution Attach the ropes on the unit and carry it in avoiding displacement of gravity center. Wear plate Wh
Improper slinging may cause the unit to lose balance and fall. by
3-1. Delivery
●Deliver the unit in the packing to the specified installation place. O
●To hoist the unit, attach a pair of textile ropes with cushion materials attached to protect it.
Request
Put cushion materials between the unit and the ropes to avoid damages.
Wooden base

3-2. Cautions for installation Fo


(b) Bet

20
●Make sure to lock the fixing legs of outdoor unit with 4 pieces of anchor bolt (M10). Best margin of protrusion for bolt above the
floor is 20 mm. Sel
● When installing the unit, make sure to lock its legs with the following bolts. size
● The protrusion of an anchor bolt on the front side must be
20

kept within 15 mm.


Suction
● Securely install the unit so that it does not fall over during
Suction Blowout
earthquakes or strong winds, etc.
520

● Refer to the above illustrations for information regarding

concrete foundations.
Lock with bolt (M10-12) ● Install the unit in a level area. (With a gradient of 5 mm or
Blowout
less.)
20

195 690 195 Fo


 Improper installation can result in a compressor failure, broken
Foundation bolt position Use a thicker piping within the unit and abnormal noise generation. *1:
Use a long block to extend the width. block to anchor
(4 places)
deeper. (c) Bet
Acc

In case that the unit operates in cooling mode, when the outdoor temperature is –5°C or lower,
Important please equip a flex flow adapter and a snow guard hood (option) on the unit.

4. REFRIGERANT PIPING
4-1. Determination of piping specifications (Please select from the following matrix according to indoor unit specifications and installation site conditions) Fo

(1) Limitation on use of pipes (4) Selec


CAUTION (a) Sel
●When arranging pipes, observe the restrictions on use concerning the longest distance of (1), total piping length,
Make sure to install within the range of limitation. Otherwise, resulting ●S
allowable pipe length from initial branching and allowable difference of height (difference between heads). malfunction of compressor may not be warranted. Observe always the d
●Avoid any trap ( ) or bump ( ) in piping as they can cause fluid stagnation. limitation of use during installation. Req
●Maximum length (To the furthest indoor unit) … Actual length Less than 160 m (Actual length less ●A
than 185 m)
p
It is required to change the pipe diameter when the actual length exceeds 90 m.
Determine the size of main pipe, referring to the table of main pipe selection table of (3) (a). ●I
●Total piping length ………………………………………………………… 510 m or less “
●Length of main pipe ……………………………………………………… 130 m or less
●Allowable pipe length from initial branching …………………………… 90 m or less
Difference in pipe lengths between indoor units, however, is 40 m or less. Out door unit
●Allowable difference in height (Difference of heads)
(a) When an indoor unit is positioned at a higher place ……………… 50 m or less
(b) When an outdoor unit is positioned at a lower place ……………… 40 m or less Height difference
(c) Difference of heights between indoor units in a system …………… 18 m or less between indoor (b) Sel
(d) Difference of heights between initial branching and indoor unit … 18 m or less units: 18 mthicker ●C
d
(2) Selection of pipe material ●F
●Use pipes with the inside clean and free from any harmful sulfur, oxides, dirt, chips & oil, or moisture Req
(contamination). ●A
Height difference 50 m
●Use following refrigerant pipes. Actual length 160 m ●I
Material … Phosphate deoxidation treated seamless pipe (C1220T-O, 1/2H, JIS H3300) Equivalent length 185 m
C1220T-1/2H for O.D. ø19.05 or more, or C1220T-O for ø15.8 or less Total piping length 510 m
b
●Wall thickness and size - Select according to the guide for pipe size selection Indoor unit
●H
(This product uses R410A. Since, in case of pipes in the size of ø19.05 or more, materials of -O
lacks sufficient capacity to withstand pressure, make sure to use pipes of 1/2H material and
thickness larger than the minimum thickness.)
●When a pipe is branched, make sure to use our branching set or header set.
●When setting branching pipes, take care of the mounting direction and consult carefully with the
instruction manual.
●Regarding the handling of operation valve, refer to 4-3 (1) Operating method of operation valve.

- 186 -

Downloaded from www.Manualslib.com manuals search engine


blowing outlet and the
wall.) Ove
r500
mm Fasten with anchor bolts

'10 • KX-SM-148

(3) Pipe size selection Branch pipe set for indoor unit side Header set for indoor unit side
Outdoor unit
(Unit : mm) Model: DIS Model: HEAD


*1 B B
n 1500 (500)
Open C C C C
Branch pipe set for indoor unit side
0 300 Model: DIS Indoor unit
*2 *2
(5) 250 (5)
B
when the flex flow
A B
) , it is necessary to C
lacing the compressor. C C C
ring the work.
fig1 Indoor unit

(a) Main pipe (Between branch at outdoor unit side - initial branch at indoor unit side): Section A in Fig. 1
When the maximum length (to the furthest indoor unit from outdoor unit) is 90 m or more (actual length), change the size of main pipe as shown
by the following table.

Main pipe size (Ordinary) Pipe size for actual length longer than 90 m
Outdoor unit
Gas pipe Liquid pipe Gas pipe Liquid pipe
224 ø19.5×t1.0 ø22.22×t1.0 Make sure to use the attached pipes
ø9.52×t0.8 in the length as shown at left.
280 ø22.22×t1.0 ø12.7×t0.80
ø25.4(ø28.58)×t1.0
335 ø25.4(ø28.58)×t1.0 ø12.7×t0.8
For ø19.05 or larger, use C1220T-1/2H material.
(b) Between initial branch at indoor unit side- indoor unit side: Section B in Fig. 1
Select from following table based on the total capacity of indoor units connected at the downstream side. However, it should never exceed the
size of main pipe (Section A in Fig. 1).
must be
Total capacity of indoor units Gas pipe Liquid pipe
during Less than 70 ø12.7 ×t1.0 ø 9.52×t0.8
70 - 180 ø15.88×t1.0
ding
180 - 371 ø19.05×t1.0 *1 ø12.7×t0.8
mm or 371 - 540 ø19.05×t1.0 ø15.88×t1.0
For ø19.05 or larger, use C1220T-1/2H material.
, broken
*1: When connecting indoor units of 280 at the downstream and the main gas pipe is of ø22.22 or larger, use the pipe of ø22.22x t1
(c) Between branching at indoor unit side - indoor unit side: Section C in Fig. 1
According to the table of pipe size for indoor unit. However, it should never exceed the size of main pipe (Section A in Fig. 1).
Capacity Gas pipe Liquid pipe
22, 28 ø 9.52×t0.8 ø6.35×t0.8
36, 45, 56 ø 12.7×t0.8
Indoor unit 71, 80, 90, 112, 140, 160 ø15.88×t1.0
224 ø19.05×t1.0 ø9.52×t0.8
280 ø22.22×t1.0
For ø19.05 or larger, use C1220T-1/2H material.
(4) Selection of the branch set for indoor unit side Total capacity at downstream Branch pipe set
(a) Selection of the branch pipe set
Less than 180 DIS-22-1
esulting ● Size of branch pipe varies depending on the capacity of connected indoor units (total capacity at
ays the downstream). Select it from the table at right. 180 - 371 DIS-180-1
Request 371 - 540 DIS-371-1
● Adjust the indoor unit and the size of branch pipe at the indoor unit side according to the size of
pipe connected to indoor unit.
● Install the branch joint (both of gas and fluid) so that it will become “Horizontal branching” or
“Vertical branching”.

Vertical
Horizontal

Floor surface Floor surface Floor surface Floor surface


ight difference
tween indoor (b) Selection of the header set
its: 18 mthicker ● Connect a plugged pipe (field provided) at the branch point (indoor unit connecting side) Total capacity at downstream Header set model Number of branches
depending on he number of units connected.
Less than 180 HEAD4-22-1 Max. 4 branches
● For the size of plugged pipe, refer to the header set (optional item).
Request 180 - 371 HEAD6-180-1 Max. 6 branches
● Adjust the header and indoor unit pipes to the size of pipes for connected indoor units. 371 - 540 HEAD8-371-1 Max. 6 branches
● Install the header at the gas side to be “Horizontal branching” and, at the fluid side, that the
branch is provided at the downstream side.
● Header is not allowed to receive indoor units of 224 or 280.

Gas side Horizontal


Floor surface Floor surface Floor surface

Branching at
Liquid side downstream
side
Floor surface Floor surface Floor surface

- 187 -

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'10 • KX-SM-148

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'10 • KX-SM-148

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'10 • KX-SM-148

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5.5 Method for connecting the accessory pipe
Method for connecting the accessory pipe About brazing
Be sure to use the accessory pipe to connect the operation valve on the
gas side with the field pipe. Be sure to braze while supplying nitrogen gas.
1Referring to Table 1 and Table 2, prepare the straight pipe and the elbow in the field, which are �If no nitrogen gas is supplled, a large amount of impurity (oxidized film) will be generated,
used in the construction examples A-D applicable to the connecting direction. which may clog the capillary tube and the expansion valve, resulting in fatal malfunction.
2Firstly, use the accessory pipe to assemble the connecting pipe assembly outside the outdoor unit.
As shown in the figures of construction examples A~D applicable to the connecting direction Heat insulating
(chain double dashed line), braze the accessory pipe and the parts prepared in the above 1.
Accessory pipe x 1 pc material x 1 pc Band x 2 pcs
●Orient the accessory pipe according to the dimensions as shown in � of Fig. 1. Heat insulating material is attached to the accessory pipe with Proper torque
3After assembly of the connecting pipe, connect it to the operation valve on the gas side inside the band. When installing the heat insulating material, cut the band
and retrieve it.
ø19.05 100~120N·m
outdoor unit.
Tighten the flare nut with appropriate torque. Two pieces of fig. 2 band for installation are found in a bag.
4After connection of the connecting pipe assembly to the operation valve on the gas side, braze the Operation valve connecting
connecting pipe assembly and the field pipe. Heat insulating material
position at gas side
5After the brazing, insulate using the attached heat insulating material and band as shown by Fig. 2. (Accessory)

Band
Table 1 Parts used for the connecting pipe assembly
67
(Accessory)
No. Name Quantity Remark
1 Accessory pipe 1 Accessory Accessory pipe
2 Heat insulating material 1 Accessory Internal face of base
Internal face of base

3 Band 2 Accessory
4 Straight pipe 1 1 Procured at the field Accessory pipe position Heat insulating method
5 Straight pipe 2 1 or 0 Procured at the field (Not required for downward direction) 40
(Fig. 1) (Fig. 2)
-

6 Elbow 1 or 0 Procured at the field (Not required for downward direction)


200 -

Straight pipe 1
Table 2 Length and specification of straight pipe (Procured in the field) (Procured in the field,
270 mm or more)
ADownward BForward CRightward DBackward Pipe specification
Braze the refrigerant
Straight pipe1 270 mm or over 70~120mm 70~120mm 70~120mm 224 ø19.05�T1.0 pipe here.
280 ø22.22�T1.0
Straight pipe2 — 125mm or over 125mm or over 515mm or over Connection example of refrigerant pipe - A
335 ø25.4 �T1.0
� Be sure to use pipes of 1/2H material, and wall thickness above 1mm. (Pressure resistance of O-type � Select and use the pipes, which are procured in the field, (Downward connection)
pipe is not enough) according to the specification that corresponds to the
outdoor unit capacity as described in the installation manual.

Accessory pipe

Straight pipe 1
Accessory pipe Accessory pipe (Procured in the field,
70 - 120 mm)
Straight pipe 1
Elbow, (Procured in the field, Braze the refrigerant
procured in the field Straight pipe 1 70 - 120 mm) pipe here.
(Procured in the field, Straight pipe 2

'10 • KX-SM-148
70 - 120 mm) (Procured in the field,
125 mm or more) Straight pipe 2
Braze the refrigerant pipe here. Straight pipe 2 (Procured in the field,
(Procured in the field, Elbow, Braze the refrigerant pipe here. Elbow, 515 mm or more)
125 mm or more) procured in the field procured in the field
Connection example of refrigerant pipe - B Connection example of refrigerant pipe - C Connection example of refrigerant pipe - D
(Forward connection) (Rightward connection) (Backward connection) PSB012D917G K

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'10 • KX-SM-148

5.6 Check operation procedure


(1) Check operation
The following ① – ③ can be checked automatically with this operation.
① Checking of operation valves opened/closed.
Checks to see if operation valves are opened.
② Checking of mismatch on wiring or piping.
Checks to see if refrigerant piping or signal wiring between indoor and outdoor units in the same refrigerant system are
connected properly.
③ Checking of indoor expansion valve operation.
Checks to see if indoor expansion valve operates properly.

* Check operation should be performed before initial test run after completion of installation.
When any corrective measure for nonconformity has been taken, perform the check operation again after repair.

Operational condition
࡮Temperature range: Outdoor air temperature … 0 㨪 43℃, Indoor air temperature … 10 㨪 32℃.
࡮Connecting capacity of indoor units: 80% or more of outdoor unit capacity.

Precautions

࡮Check each outdoor unit system for single use or each refrigeration system for combination use.
Outdoor units in other refrigerant system shall not be operated.
࡮After turning on power supply to outdoor unit and connected indoor units, start check operation with all connected indoor
units stopped.
࡮In combination use, check the setting and the result displayed on the 7-segment display of master outdoor unit.
࡮If the unit has been operating before check operation, wait for 5 minutes after stopping the unit operation before starting
check operation, in order to avoid misjudgment.
࡮In combination use, judging operation valves opened or closed by check operation can be done as no good (NG), when
all of operation valves in liquid line, gas line and oil equalizing line of both master and slave outdoor units are closed.
However, in other cases than the above, judgment may not be done.
࡮During check operation it is impossible to stop operation from remote controller. Accordingly, before starting check operation,
be sure to confirm that no one working near the indoor unit especially near the rotating part such as fan of indoor unit or
something is remaining near the fan of indoor unit.

Purpose
‫ޓ‬The purpose of this check operation is only to verify any overlooked items to be checked during the ordinary checking done
at the site after installation. Accordingly it has no function to substitute the ordinary checking to be done during or after installation
work and to restore automatically as a result of checking operation.
‫ޓ‬Therefore be sure to conduct the checking in ordinary way after installation firstly, and then to perform this check operation.
We believe that this checking method could prevent from overlooking any items to be checked.

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'10 • KX-SM-148

(2) Flow of the check operation


Check operation is performed as follows.

Start

Preliminary check Note (1)

Auto checking Note (2)

NG
Judgment of checked result Note (3)

OK

End

Note (1) For preliminary check method, refer to “(3) Confirmation before check operation”.

(2) For details of check operation, refer to “(4) Check operation procedure”.

(3) For measures to be taken in case of NG, refer to “(5) Measures to be taken after check operation”.

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'10 • KX-SM-148

(3) Confirmation before check operation


・Confirm the installation has been completed properly by hearing, actual inspection or other method.
・This preliminary confirmation is indispensable to prevent troubles during or after check operation.
・Check operation can be performed only when the following conditions (1) – (8) are established.
・Check the following contents listed in the table with 7-segment display and MentePC.

Item Content Check method Check result


(1) Preparation Supply power to outdoor and
indoor units.
No outdoor unit in other
refrigerant systems is operating.
All indoor units are stopped.
It has elapsed more than 5
minutes after the stopping.
(2) Connecting capacity of Connecting capacity of indoor Check capacities of outdoor and indoor units.
indoor units units is 80% or more of outdoor
unit capacity.
(3) Address setting Addresses of outdoor unit Check the number of connected units.
(in combination use, both of master
and slave outdoor units) and
indoor units have been set.
(4) Temperature range Outdoor air temperature is 0 – Check outdoor air temperature with 7-segment
43℃. Indoor air temperature is display and indoor air temperature with
10 – 32℃. MentePC.
(5) Others System communicating method Check the model name of outdoor unit, indoor
is of new SL. units, central control device, etc.
System is not in error stop Check to see if any error code (E??) is
condition. displayed on indoor or outdoor unit.
(6) Outdoor unit operation Outdoor unit operation valve is Check visually.
valve opened. *1
(7) Refrigerant amount Proper amount of refrigerant is Check the additional charged amount of
charged. refrigerant is written in the plate for specifying
refrigerant charging amount on the back of
outdoor service panel.
(8) Number of connected It is same as the number of Check with 7-segement display or MentePC.
indoor units connected indoor units installed.

*1 ・Be sure to open the operation valves in both liquid and gas lines of outdoor unit before starting check operation. In combination use,
open the operation valves not only in liquid and gas lines but also in oil equalizing line of both master and slave outdoor units.
・Operating with operation valves closed causes vacuum operation that results in a compressor fault.
・If the operation valves are “closed” before test run, be sure to verify whether the evacuation, air tightness test and additional refrigerant
charge have been completed by hearing to installation contractor, before opening the operation valves.
Otherwise, it may cause such trouble as mixing air (non-condensation gas and water) in, forgetting to charge additional refrigerant
at the site, or others.

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'10 • KX-SM-148

(4) Check operation procedure


Operation status Meaning of
Flow Work Remarks
(Displayed on 7-segment) 7-segment display
Preliminary Check in advance as per “(3) Don’t operate any outdoors unit in
check Confirmation before check other refrigerant systems during
operation”. check operation.
Start of check Turn “Chek operation switch “H1 Max. remaining time” Remaining time: Max. This operation status is displayed
operation (SW3-5)” on outdoor control remaining time for check during preparation for check
PCB from OFF to ON. operation operation.
Depending on conditions, it may not
“H0 HE” When “H0-HE” is be displayed.
In combination use, turn
displayed for more then 10 In combination use, “H0---” is
“Chek operation switch
minutes, then check displayed on the slave outdoor unit.
(SW3-5) on master control
operation is not started yet. *Be sure to start check operation
PCB from OFF to ON.
In such case refer to “(3) when all indoor units are stopping.
confirmation before check
Implementing “H2 Max. remaining time” Remaining time: Max. In combination use, “H0---” is
auto checking remaining time for auto displayed on the slave outdoor unit.
checking.

End of auto Record the indication of “CHO End” Result of check operation End the check operation.
checking, 7-segment indicator on is judged normal.
judgment outdoor unit.
“CHL---” Operation valve may be Refer to “(5) Measures to be
result
closed. taken after check operation”.
“CHU Anomalous indoor Refrigerant piping or
unit No.” signal wiring between
indoor and outdoor units
may not be connected
correctly.

“CHJ Anomalous indoor Indoor expansion valve


unit No.” may not be operating
properly.
“CHE---” Check operation has not
ended properly.
All judgment results at
the end are displayed.
Other display
Check of Check for anomalous condition When any display other than Refer to “(5) Measures to be
nonconforming as per “(5) Measures to be “CHO-End” is displayed taken after check operation”.
item taken after check operation” after auto checking.

End of check Turn off “Chek operation Returns to normal display.


operation run switch (SW3-5)” on
outdoor control PCB.
Notes (1) W hen “HO-HE” is displayed for more than 10 minutes, or any displays other than “CHO-End” is displayed at the end of cheek
operation, turn SW3-5 to OFF and take necessary measures.
And then turn SW3-5 to ON again and perform the check operation.
(2) During check operation it is impossible to stop operation from remote controller. Accordingly, before starting check operation, be
sure to confirm that no one working near the indoor unit especially near the rotating part such as fan of indoor unit or something is
remaining near the fan of indoor unit.
When interrupting check operation, turu SW3-5 to OFF, Compressor stops and 7-segment display returns to normal display.

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'10 • KX-SM-148

(5) Measures to be taken after check operation


When any display other than “CHO-End” is displayed after completing the judgment of check operation, the meanings of each display
are shown as follows.
After checking the contents of inspection and repairing nonconforming items, perform check operation again.
Code Data
Meaning of display Contents of Inspection
display display
CHL --- Refrigerant circuit is choked at certain Operation valve on outdoor unit may be left closed.
place. Low pressure sensor may be anomalous.
Check the detected pressure displayed on 7-segment and compare it with the
value measured with gauge manifold.
Refrigerant piping or signal wiring may not be connected properly. *1 (See page
207.) Check with Mente PC, etc.
Indoor heat exchanger temperature thermistor may be anomalous or disconnected.
*2 (See page 207.)
Refrigerant may not be charged correctly.
Indoor unit expansion valve may not be operating properly.
Connector of indoor unit expansion valve coil may not be connected. *3 (See page
207.)
Indoor unit expansion valve coil may be disconnected from main body of expansion
valve. *4 (See page 207.)
Outdoor unit PCB may be defective.
CHU Anomalous Refrigerant is not circulated in the Refrigerant piping or signal cables may not be connected properly between indoor
indoor unit indoor unit of indicated No. and outdoor units. *1 (See page 207.) Check with Mente PC, etc.
No. Indoor heat exchanger temperature thermistor may be anomalous or disconnected.
*2 (See page 207.)
Operation valve on outdoor unit may be left closed.
Check it especially when many indoor units No. are displayed in data display column of CHU.
it may be displayed by influence of liquid flooding due to the trouble on any other
indoor unit. If CHJ is displayed at the same time, check preferentially the indoor
unit displaying CHJ and after repairing, perform check operation again.
Refrigerant may not be charged correctly.
Indoor unit expansion valve may not be operating properly.
Connector of indoor unit expansion valve coil may not be connected. *3 (See page
207.)
Indoor unit expansion valve coil may be disconnected from main body of expansion
valve. *4 (See page 207.)
CHJ Anomalous Expansion valve on the indoor unit Indoor heat exchanger temperature thermistor may be anomalous or disconnected.
indoor unit of indicated No. does not operate *2 (See page 207.)
No. properly. it may be displayed by influence of liquid flooding due to the trouble on any other
indoor unit.
Contamination may be trapped in expansion valve due to installation or transitional cause.
Indoor unit expansion valve may not be operating properly.
Connector of indoor unit expansion valve coil may not be connected. *3 (See page
207.)
Indoor unit expansion valve coil may be disconnected from main body of expansion
valve. *4 (See page 207.)
Refrigerant may not be charged correctly.
CH1 --- Indoor heat exchanger temperature Indoor heat exchanger temperature thermistor may be anomalous or disconnected.
anomaly. *2 (See page 207.)
CH3 --- Unable to do indoor EEV trouble check. Unable to do indoor EEV trouble check because of unstable operation.

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'10 • KX-SM-148

Code Data
Meaning of display Contents of Inspection
display display
CHH --- It may be liquid flooding. Refrigerant piping or signal cables may not be connected properly between indoor
and outdoor units. *1 (See next page.)
Power switch may be turned off on some indoor units.
Check if power is supplied to all indoor units.
Indoor unit expansion valve may not be operating properly.
Connector of indoor unit expansion valve coil may not be connected. *3 (See next
page)
Indoor unit expansion valve coil may be disconnected from main body of expansion
valve. *4 (See next page.)
If no indoor unit indicates CHJ, check also indoor units which are not showing CHJ.
Refrigerant may not be charged correctly.
CHE --- Anomalous stop of check operation. Some error may happen on indoor or outdoor units.
Check if any error code “E??” is displayed on indoor or outdoor units.
There may be anomalous on signal wire connection.
Check if signal wire is connected firmly.
SW setting on outdoor PCB might have been changed.
Check if any SW setting has been changed during check operation.
CHE Anomalous Anomalous stop of check operation. Some error may happen on indoor or outdoor units.
indoor unit Check if any error code “E??” is displayed on indoor or outdoor units.
No. Indoor unit indicated its No. has There may be anomalous on signal wire connection.
anomaly. Check if signal wire is connected firmly.
Power switch may be turned off on some indoor units.
Check if power is supplied to indoor units.
E 40 High pressure anomaly. Refrigerant circuit may be choked at a certain place. Refer to the technical manual
or the above.
E 42 Current cut. Refrigerant circuit may be choked at a certain place. Refer to the technical manual
or the above.
It might have been started operation while bottom of compressor was still cold.
Perform check operation again after the bottom of compressor has been enough
warm.
E 49 Low pressure anomaly. Refrigerant circuit may be choked at a certain place. Refer to the technical manual
or the above.
E 36-3 Liquid flooding anomaly. It may be in the same condition as “CHH---”. Refer to the technical manual or the
above.
Note (1) W hen an error code (E??) is displayed, press SW9 to display all indicalions other than the error code in series.
Press SW9 again to return to error display.
(2) When check operation has been suspended, the followings listed in below table are displayed depending on judgment at
the time of stoppage.
Code display Data display Contents of display
HL --- Refrigerant circuit is choked at a certain place.
HL LPL Refrigerant circuit is choked at a certain place. (In combination use)
HU Anomalous indoor unit No. Refrigerant is not circulated in the indoor unit of indicated No.
HJ Anomalous indoor unit No. Expansion valve does not operate on the indoor unit of indicated No.
UU Anomalous indoor unit No. Refrigerant is not circulated in the indoor unit of indicated No.
U Anomalous indoor unit No. Refrigerant was not circulated in the indoor unit of indicated No. just after starting but it
has been confirmed that it is now circulated.
(3) If refrigerant circuit is choked at a certain place, it may be stopped with error code E40 (High pressure anomaly), E42
(Current cut) or E49 (Low pressure anomaly).
(4) When it has stopped with error code E36-3 (Liquid flooding anomaly), it may be in the same condition as “CHH---”.
(5) When it has stopped with error code E42 (Current cut), it might have been started operation while bottom of compressor
was still cold. Perform check operation again after the bottom of compressor has been enough warm.

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'10 • KX-SM-148

*1 Piping
Wiring
・Normal ・ Wrong wiring

Outdoor unit Indoor unit Outdoor unit Indoor unit


1 1 1 1

Indoor unit Indoor unit


2 2

Outdoor unit Indoor unit Outdoor unit Indoor unit


2 3 2 3

Indoor unit Indoor unit


4 4

*2 (If the connector comes off by a weak pull, it’s no good. If not come off, It’s OK)
The connector of indoor heat exchanger temperature thermistor.
Normal                Disconnected

*3 (If the connector comes off by a weak pull, it’s no good. If not come off, It’s OK)
The connector of indoor expansion valve coil.
Normal                   Disconnected

*4
The indoor expansion valve coil itself.
Normal                   Disconnected from main body

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(6) Data sheet
<Check Operation Data Sheet>
Project name Location Checked by
Date of checking (d/m/y)
Fill necessary data in advance Superlink version Date of installation (d/m/y)
Weather
Model Address Superlink II Name of installer
Outdoor air temperature ℃
Outdoor Master FDC Superlink I*
unit * In case of Superlink I, the check operation cannot be implemented. Start time of check operation (h/m/)
Slave FDC
Completion time of check operation (h/m/)
Fill necessary data in advance
Piping length Elevation difference Piping length Elevation difference
No. Model Address No. Model Address
O/U-I/U O/U-I/U O/U-I/U O/U-I/U
Indoor unit 1 FD 41 FD
2 FD 42 FD
3 FD 43 FD 【Judgment】

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4 FD 44 FD Checked items Result
5 FD 45 FD
① No anomaly allowed.
6 FD 46 FD
→ If anomaly occurred: Error code E-
7 FD 47 FD
8 FD 48 FD
② 7-segment display at completion
9 FD 49 FD
10 FD 50 FD
11 FD 51 FD
③ Others
12 FD 52 FD
(Comment/Measures to be taken/etc.)

-
13 FD 53 FD
14 FD 54 FD
15 FD 55 FD
16 FD 56 FD

208 -
17 FD 57 FD
18 FD 58 FD
19 FD 59 FD
20 FD 60 FD
21 FD 61 FD
22 FD 62 FD
23 FD 63 FD
24 FD 64 FD
25 FD 65 FD
26 FD 66 FD
27 FD 67 FD
28 FD 68 FD
29 FD 69 FD
30 FD 70 FD
31 FD 71 FD
32 FD 72 FD
33 FD 73 FD
34 FD 74 FD
35 FD 75 FD
36 FD 76 FD
37 FD 77 FD
38 FD 78 FD
39 FD 79 FD
'10 • KX-SM-148

40 FD 80 FD
'10 • KX-SM-148

5.7 Instructions for installing the branch pipe set (option) PSB012D855B

2 P− 9
P−9

:Ǿ28.58
100
100

φ28.58
100
:Ǿ25.4

φ28.58
DIS-540-2
φ25.4
φ25.4

D:
OD
OOD:
ID:
ID:ID

P− 15
P−15
100
100
:Ǿ34.92

:Ǿ38.1
100
φ38.1

φ34.92
φ38.1

φ34.92
D:

OD
OOD:

ID:
ID

ID:

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'10 • KX-SM-148

(model type DIS)

(model type HEAD)

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'10 • KX-SM-148

- 211 -

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'10 • KX-SM-148

2 2

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'10 • KX-SM-148

6. CORROSION PROTECTION TREATMENT SERIES


KX6 outdoor series are available with special coating Production by order

applied for not only sheet metals but also small parts in
order to prevent salt corrosion caused by sea breeze in
area along coast line (Within approximately 500m from Sea breeze
coast line).
Model No. Nominal Cooling Capacity
FDCS224KXE6M 22.4kW
FDCS280KXE6M 28.0kW Sea
FDCS335KXE6M 33.5kW

Additional treatment from the standard series


Parts Description
undercoat: Cation electrodeposition coating
Exterior panel
topcoat: polyester powder coating or acrylic baked coating

undercoat: Cation electrodeposition coating


Base plate
topcoat: polyester powder coating or acrylic baked coating

Drain pan

Fan motor application of anticorrosion compound


Fan motor base application of anticorrosion compound

Fin Precoated Aluminum Blue Fins in high anticorrosion specification


Heat exchanger pipe application of anticorrosion compound

Side plate application of anticorrosion compound

Compressor application of anticorrosion compound

Accumulator application of anticorrosion compound

Receiver application of anticorrosion compound


Control box application of anticorrosion compound
Baffle plate application of anticorrosion compound
Service valve bracket application of anticorrosion compound
Screw tap for exterior panel zinc coating + chromate treatment + fluorine coating
Screw tap for inside of exterior panel zinc coating + chromate treatment + fluorine coating
Corrosion protection treatment complies with regulation of The Japan Refrigeration and Air Conditioning Industry Association

Caution
Even if the outdoor unit is protected with the anti-salt damage treatment, it cannot be perfectly free from rusting.
The following points should be kept in mind during installation and maintenance of the outdoor units.

Installation
(1) When installing the outdoor unit close to the coastal area, provide a windbreak to protect it from direct sea breeze and
salt water splash.
(2) Select a well-drained place to install.
(3) If any scratch or damages occurred on the outdoor unit during installation, repair it carefully.

Maintenance
(1) Clean salt grains on the outdoor unit with fresh water periodically.
(2) Apply rust preventive at regular intervals for maintenance depending on the conditions at the installation place
(consulting with the withstanding capacity).
(3) Confirm reset of screw tap after maintenance, if missing it may cause corrosion occurred from the hole of screw tap.
(4) During prolonged non operation periods, protect the unit with covering.

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VRF INVERTER MULTI-SYSTEM AIR CONDITIONERS

Air-Conditioning & Refrigeration Systems Headquarters


16-5, 2-chome, Kounan, Minato-ku, Tokyo, 108-8215, Japan
Fax : (03) 6716-5926

Because of our policy of continuous improvement, we reserve the right to make changes in all specifications without notice.

c Copyright MITSUBISHI HEAVY INDUSTRIES.LTD

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