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'10 • KX-SM-148
60Hz only
SERVICE MANUAL
FDU500FKXE6D
FDU850FKXE6D
FDU1300FKXE6D
FDU1800FKXE6D
• Note:
Regarding the Duct Connected-High static Pressure-type Outdoor Air Processing Unit
Series (FDU500∼1800FKXE6D), refer to the DATA BOOK No.'10 • KX-DB-144
CONTENTS
The figure below shows the remote control with the cover opened.
Cover
* All displays are described in the liguid crystal display for explanation.
- -
Note (1) �: Operation �: Stop �/�: Turned ON/OFF by the control other than the room temperature control.
(2) ON during the drain motor delay control
(3) Drain pump ON setting may be selected by the indoor unit function setting of the wired remote controller.
Timer � � �
OFF timer � � �
ON timer � � �
Weekly timer � � �
ESP-FP-1730 W
- -
Heat exchanger temp. 35˚C or higher, or after 7 minutes Heat exchanger temp. 35˚C or higher, or after 7 minutes
Note (1) Heating preparation is displayed during the hot start (when the compressor is operating and the indoor fan does not provide the set airflow volume).
- -
ON
Compressor OFF
ON
Indoor unit A OFF
Thermostat
*1 ON *1
(11) Drain motor (DM) control [Applicable type: FDT, FDTC, FDTW, FDTS, FDTQ, FDUM, FDQS and FDU90~140]
(a) Drain motor (DM) start operation at the same time when compressor ON at cooling and dehumidifying mode and
keeps operating for 5 minutes after operation stop, the anomalous stop, thermostat OFF and switching from cooling or
dehumidifying operation to fan or heating operation.
Indoor unit operation mode
Stop (1) Cooling Dehumidifying Fan (2) Heating Note (1) Including the stop from cooling, dehumidifying,
fan and heating operation and the anomalous stop.
Compressor ON Control A (2) Including the “Fan” operation according to the
mismatch of operation modes.
Compressor OFF Control B
(i) Control A
1) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop (displays E9)
and the drain pump starts.
2) The drain motor keeps operating while the float switch is detecting the anomalous condition.
(ii) Control B
If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10 seconds
after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal condition or, if
there is any anomalous condition, E9 is displayed and the drain motor is turned ON. (The ON condition is maintained
during the drain detection.)
(b) Drain motor (DM) interlock control
(i) Start conditions
Depending on the function setting of the remote controller, the drain motor is turned ON under either one of the
following conditions.
1) During heating operation (Both the thermostat ON/OFF)
2) During heating operation (Both the thermostat ON/OFF) + Fan operation
3) Fan operation
(ii) Stop conditions
The drain motor is turned OFF 5 minutes after the stop of operations 1) to 3) above.
(12) Operation check/drain pump test run operation mode
(a) If the power is turned on when the dip switch (SW7-1) on the indoor PCB is ON state, it enters the mode of operation
check/drain pump test run. It is ineffective (prohibited) to change the switch after turning power on.
(b) When the communication with the remote controller has been established within 60 seconds after turning power on by the
dip switch (SW7-1) ON, it enters the operation check mode. Unless the remote controller communication is established, it
enters the drain pump test run mode.
Note (1) To select the drain pump test run mode, disconnect the remote control connector (CNB) on the indoor PCB to shut down the remote controller
communication.
(c) Operation check mode
There is no communication with the outdoor unit but it allows performing operation in respective modes by operating the
remote controller.
(d) Drain pump test run mode
When the drain pump test run is established, only the drain pump operates, and during operation the protective functions
by the microcomputer of indoor unit become ineffective.
(13) Indoor heat exchanger anti-frost (anti-frost control)
Thermostat OFF control
(a) Thermostat is turned OFF depending on the temperature detected with the heat exchanger sensor (ThI-R1, R2) during
“Cooling” and “Dehumidifying” operations.
5-min timer Thermostat ON OK
Temperature drop
Forced thermostat OFF
Temperature rising
(b) For 4 minutes after the thermostat ON, the forced thermostat OFF control for the anti-frost protection is not effective.
a) When temperatures detected by the heat exchanger sensors ThI-R1 and R2 are higher than the anti-frost protection
temperature at 4 minutes after the thermostat ON, the detection starts from the state of thermostat ON.
(c) If the temperature detected with the heat exchanger sensor ThI-R1 or R2 has stayed below the anti-frost protection
temperature (-0.5°C) continuously for 5 minutes after 4 minutes of the thermostat ON operation, then the thermostat is
turned OFF forcibly.
The thermostat will be turned ON if temperatures detected by ThI-Ra and R2 picked up in the thermostat ON range.
(d) “Anti-frost” signal is sent to the outdoor unit.
- -
Lo/ULo
35°C 45°C
Heat exchanger thermistor temp. (ThI-R1 or R2)
(c) On the indoor unit of which the thermostat has been turned OFF during heating operation, the fan is turned OFF if the
heat exchanger thermistor temperature (Thi-R1 or Thi-R2) drops 25°C or lower.
(17) Detection room temperature compensation during heating
With the standard specification, the compressor is turned ON/OFF based on the setting temperature of thermostat. However,
when the thermostat OFF is likely to occur earlier because the unit is installed in a condition that warm air tends to accumulate
near the ceiling, the setting can be changed by using the indoor function of wired remote controller “Heating room temperature
compensation”. Since the compressor is turned ON/OF at one of the setting temperature at +3, +2 or +1°C, the feeling of
heating can be improved. However, the upper limit of setting temperature is 30°C.
Operation Operation
Standard Compressor With setting at +3°C Compressor
Stop Stop
–1 +1 +2 +4
Setting temperature Setting temperature
Room temp. (deg) Room temp. (deg)
- -
• Heating output: Outputs DC12V relay drive signal during heating operation.
• Compressor ON output: Outputs DC12V relay drive signal when the compressor is operating.
• Error output: When any anomalous condition occurs, it outputs DC12V relay drive signal.
(b) Remote operation input
Remote operation inputs (switch input, timer input) connectors (CnT) are provided on the indoor control PCB.
However, the remote operation by the CnT is not effective when “Center mode” is selected with the air-conditioner.
(i) At the shipping from factory [Indoor function of wired remote controller “External input selector” is
set at the level input.]
• Startup at the input signal to CnT OFF ON [Edge input] … Air-conditioner ON
• Stop at the input signal to CnT ON OFF [Edge input] … Air-conditioner OFF
ON ON
CnT input OFF OFF OFF
Note (1) ON marked with * means ON by a remote
ON ON *ON controller switch or other.
Air-conditioner A OFF OFF OFF
*ON ON ON
Air-conditioner B
OFF OFF
(ii) When the setting is changed to the pulse input at site using the indoor unit function of wired
remote controller “External input selector”
It becomes effective only when the input signal to CnT is changed OFF➝ON and the air-conditioner operation [ON/
OFF] is inverted.
ON ON
CnT input OFF OFF OFF
ON
Air-conditioner A OFF OFF
ON ON
OFF
Air-conditioner B
- -
Master/ slave setting when more than one remote controllers are used
A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.)
Switch Setting Contents
SW2 SW2
A
Indoor units M Master remote controller
SW1
B S Slave remote controller
親
M Note (1) Don’t change SW2 because it is not used normally.
SW1 S
SW1子
Remote controller cord (no polarity)
Caution
When using multiple remote controllers, the following dispiays or settings
cannot be done with the slave remote controller. It is available only with
the master remote controller.
Louver position setting (set upper or lower limit of swinging range)
Setting indoor unit functions
Setting temperature range
Operation data display
Error data display
Silent mode setting
Test operation of drain pump
Change the address set by autamatic address setting method (Kx multi only)
Address setting of master indoor unit (Kx multi only)
➈
Remote controller sensor setting
➉
Remote controller sensor setting
- -
ESP-FP-1736 M
- -
Operation
Stop
ON
OFF
52X1, 52X2
CM 15 seconds
Orps
6 seconds
Opening at stop
Initial opening Normal control
EEVH
2 minutes
3 minutes
ON
OFF
SV6
Time
Start condition established
• Meaning of marks
52X1, 52X2 Solenoid for compressor CM Compressor
EEVH Heating electronic expansion valve EEVSC Subcooling coil electronic expansion valve
SV6 Solenoid valve [Liquid injection return] ― ―――
- 10 -
(b) Cooling → Heating
(i) Start conditions
• When the outdoor unit operation mode is changed from the cooling operation to heating operation
(ii) Control contents
1) When the compressor is operating, it makes the compressor stopped.
2) Each functional component operates according to the sequence shown below.
(iii) End conditions
Heating
Cooling
3 minutes 15 seconds
Any state
CM
ON
20S
OFF
Fully open
Any state
EEVSC
Fully closed
Time
• Meaning of marks
CM Compressor EEVH Heating electronic expansion valve
FMo1, FMo2 Fan motor EEVSC Subcooling coil electronic expansion valve
20S 4-way solenoid valve ― ―――
- 11 -
(c) Heating → Cooling
(i) Start conditions
• When the outdoor unit operation mode is changed from the heating operation to cooling operation
(ii) Control contents
1) When the compressor is operating, it make the compressor stopped.
2) Each functional component operates according to the sequence shown below.
(iii) End conditions
Heating
Cooling
3 minutes 15 seconds
Any state
CM
ON
20S OFF
Fully open
Any state
Fully closed(※)
EEVH
Initial opening Normal control
Time
Note (1) ※ : It is fully closed till the end of 3-minute delay after the automatic reset.
• Meaning of marks
CM Compressor EEVH Heating electronic expansion valve
FMo1, FMo2 Fan motor EEVSC Subcooling coil electronic expansion valve
20S 4-way solenoid valve ― ―――
- 12 -
(3) Compressor control
(a) 4-way valve switching safeguard
In order to switch 4-way valve completely, it makes the compressor speed increasing as follows.
(i) This control starts to increases the compressor speed from 10 Hz after the compressor pre-start control ends.
(ii) The target compressor speed is shown in following table.
60
40
Compressor
- 13 -
Speed control
120
100
60
40
Compressor
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Start Time (minute)
100
80
Upper limit frequency
inverter frequency (Hz)
60
40
Compressor
0 2 4 6 8 10 12 14 16 18 20 22 24
Start Time (minute)
- 14 -
(ii) During normal operation, the speed is changed in accordance with the high pressure value.
➀ When it has detected HP ≧ 2.2 MPa for 1 minute continuously, the fan speed is raised by one tap.
➁ When it is 1.5 MPa < HP < 2.2 MPa, the present fan speed is maintained.
➂ When it has detected HP ≦ 1.5 MPa for 1 minute continuously, the fan speed is dropped by one tap.
➃ Control range of fan speed is 1th – 8th speeds.
One tap up
Maintained
1.5 2.2
(iii) When states under this control change from HP < 3.3 MPa to HP ≧ 3.3 MPa, the fan speed is changed preferentially
to the followings. (After the change it returns to the normal control.)
➀ When the outdoor air temperature ≧ 30ºC, it changes to 7th or higher speed.
➁ When the outdoor air temperature < 30ºC, it changes to 3th or higher speed.
➂ When the fan speed was higher than the above before the change of states, the fan speed is not changed.
- 15 -
Invalid
10 15
Outdoor air temperature
➂ Outdoor fan speed = 1st speed (200 rpm)
(ii) Control contents
➀ Initial fan speed is 200 rpm
➁ If the following high pressure is detected for 20 seconds continuously, fan speed will be changed
+10 rpm
Maintained
−10 rpm
1.4 1.7
High pressure (MPa)
➂ Outdoor fan speed is in a range of 130 rpm – 300 rpm.
(iii) End conditions
When either one of following conditions is established
➀ When the ordinary outdoor unit fan cooling control ends
➁ Outdoor air temperature > 15ºC
➂ Outdoor unit fan speed ≧ 2th speed
(Note) This control range is not more than 300 rpm × 1 fan.
(d) Outdoor fan heating control
The fan speed control is performed based on the low pressure (detected with PSL) during heating operation.
(i) Initial fan speed is 6th speed.
(ii) Speed is changed depending on the low pressure value.
➀ When it is detected LP ≦ 0.75 MPa for 30 seconds continuously, the fan speed is raised by 1 tap.
➁ When it is 0.75 MPa < LP < 0.85 MPa, the present fan speed is maintained.
➂ When it is detected LP ≧ 0.85 MPa for 30 seconds continuously, the fan speed is dropped by 1 tap.
➃ Control range of fan speed is 1st – 8th speeds.
One tap up
Maintained
0.75 0.85
Low pressure (MPa)
(iii) W hen states change from LP < 1.0 MPa to HP ≧ 1.0 MPa during this control, the fan speed is changed
preferentially to the following. (It returns to the normal control after the change.)
➀ It changes to 4th or lower speed.
➁ If the fan speed was lower than the above speed before the change of states, the fan speed does not change.
- 16 -
(5) Defrost control
(a) Temperature condition of defrosting
1) Start conditions (Standard specification or cold region specification can be selected by switching the jumper
wire J15.)
Defrost operation will start, when outdoor unit whose compressor is operating under heating mode has satisfied all
the following conditions.
(i) When 33 minutes of cumulative compressor operation time has passed since heating operation started.
(ii) When 33 minutes of cumulative compressor operation time has passed since the previous defrosting ended.
(iii) When 8 minutes has passed since the compressor turned ON from OFF status.
(iv) When 8 minutes has passed since one outdoor fan turned ON from OFF status.
(v) After all above conditions have been met, when any of the following conditions is satisfied.
➀ When the outdoor heat exchanger temperature (sensed by Tho-R) and the outdoor air temperature (sensed
by Tho-A) dropped below the defrosting start temperature in Fig. 1 for 30 seconds continuously
➁ When the suction pressure saturated temperature calculated by the low pressure (sensed by PSL) and the
outdoor air temperature (sensed by Tho-A) dropped below the defrosting start temperature in Fig. 2 for 3
minutes continuously
Fig. 1
Without J15
TR: Heat exchanger temperature. (°C)
-6 With J15
Cold region
-15
Standard
-19 (Factory setting)
-21 Defrost start zone
-25
-20 -15 6
SST: Suction pressure saturated temperature. (°C)
Cold region
-19
Standard
-23
(Factory setting)
-25 Defrost start zone
-29
-20 -15 6
TA: Outdoor air temperature. (°C)
2) End conditions
• Standard (J14 is shorted)
a) When the temperature detected with both outdoor heat exchanger temperature thermistors (Tho-R1 and
Tho-R2) is higher than 9ºC
b) Or when 12 minutes have elapsed since defrosting started.
• Cold region setting (J14 is open)
> 9ºC is satisfied, after 2 minutes and 30 seconds have elapsed since defrosting
a) When (Tho-R1 and Tho-R2) =
started, and when either of following conditions is satisfied, the defrosting end operation starts.
i) 2 minutes and 30 seconds have elapsed since the temperature of either Tho-R1 or Tho-R2 was 14ºC or
higher
ii) The temperature of either Tho-R1 or Tho-R2 is 30ºC or higher.
iii) 14 minutes have elapsed since defrosting started.
b) When (Tho-R1and Tho-R2) < 9ºC is satisfied, after 2 minutes and 30 seconds have elapsed since defrosting
started, and when either of following conditions is satisfied, the defrosting end operation starts.
i) 5 minutes have elapsed since the temperature of either Tho-R1 or Tho-R2 was 14ºC or higher.
ii) The temperature of either Tho-R1 or Tho-R2 is 30ºC or higher.
iii) 14 minutes have elapsed since defrosting started.
- 17 -
(6) Protective control
(a) Discharge pipe temperature (Td) control
Discharge pipe temperature sensor (Tho-D1) monitors the discharge pipe temperature (Td) to avoid the rise of discharge
pipe temperature.
1) Compressor capacity control
(i) Start conditions
When all of following conditions are satisfied
➀ When the compressor is ON state.
➁ When it detects the discharge pipe temperature (sensed by Tho-D1) is higher than 120ºC
(ii) Control contents
Whenever it detects the discharge pipe temperature is higher than 120ºC for 5 seconds, the capacity is decreased.
(iii) End conditions
When any one of following conditions is satisfied
➀ When the discharge pipe temperature (sensed by Tho-D1) drops below 110ºC
➁ When the compressor is OFF state.
➂ During the defrosting control
2) Indoor EEV slightly open control at heating stop.
Rise of discharge pipe temperature (Td) is restarined by opening the indoor EEV during heating stop.
Retention
Release
72 75
Power transistor temp. (°C)
- 18 -
(7) Test run
(a) Start conditions
(i) Turn ON the test run switch (SW5-1). The switch is invalid if it is turned ON before the power ON.
(ii) Pump down switch (SW5-3) must be turned OFF.
(b) Contents of control
(i) Turning ON the dip switch (SW5-2) conducts cooling operation and turning OFF (SW5-2) conducts heating
operation.
1) Cooling operation
Compressor operation frequency control is conducted by the cooling low pressure control.
2) Heating operation
Compressor operation frequency control is operated by the heating high pressure control.
(ii) Test run start signal under corresponding operation mode is transmitted to all indoor units connected.
(c) End conditions
(i) When the test run switch (SW5-1) is turned OFF, it stops.
(ii) When it has stopped anomalously by the error control during test run, the error is displayed in the same way as the
case of normal operation and the state of anomalous stop is kept ON even if the test run switch (SW5-1) is turned
OFF.
(B) Optional controls
• Functions of outdoor PCB connector CNS1 and CNZ1
➀C
NS1 connector : By changing the allocation of external input functions [P07-"X"] on the 7-segment, following
functions can be selected.
➁C
NZ1 connector : By changing the allocation of external input functions [P06-"X"] on the 7-segment, following
functions can be selecte.
“0” : Operation output
“1” : Error output
“2” : Compressor ON cutput
“3” : Fan ON output
“4 ~ 9” : Spare
- 19 -
➁ J13 - Open
ON OFF ON OFF
CnS1 input
Air-conditioner ON OK
PUSH PUSH PUSH PUSH PUSH
- 20 -
3) The operation condition is desplayed on the LCD of remote controller and is transferred to optional centralised
controller.
4) Demand control
Demand ratio can be switched with the dip switches (SW4-5, 4-6) on the outdoor PCB.
SW4-5, SW4-6 demand switching: 0 – Open, 1 – Short-circuit (Factory default is open)
Compressor
SW4-5 SW4-6
Out put(%)
0 0 80
1 0 60
0 1 40
1 1 0
5) CnS1 performs the following operations depending on the short circuited or open of the jumper wire (J13).
In the case of pulse input, the pulse width is 500ms or larger.
➀ J13 – Short-circuit
ON (Short-circuit) OFF (Open) ON (Short-circuit)
➁ J13 - Open
ON OFF ON OFF
Demand control Demand control
CnS1 input
- 21 -
Energy saving mode control : Compressor Hz is restricted with the setting of 7-segment P04, instead of external input.
Demand control : Compressor Hz is restricted with external input ON. Demand ratio is set with Dip SW 4-5 and 4-6.
2-step demand control : Compressor Hz is restricted with external input ON. Demand ratio is set with 7-segment P04.
- 22 -
Valid (zone A)
Invalid
27 29 31
Valid (zone A)
Invalid
2 4 6
Item Upper limit of compressor speed Upper limit of outdoor fan speed
rps rpm
Setting 224 280 335 224 280 335
Silent setting 0
80 100 780 800
(Factory default)
Silent setting 1 74 88 700 700
Silent setting 2 64 80 575 575
Silent setting 3 50 60 540 540
- 23 -
- 24 -
- 25 -
- 26 -
- 27 -
When special
display occurs
[CXX] Special display
Button operation
Special display reset
or
No operation for 10 seconds* button operation
Automatic feeding
Button operation
[C99]
- 28 -
Code
Contents of data display Data display range Minimum unit Remarks
No.
<Sensor value, actuator information>
C00 CM1 operation frequency 0 ~ 130 1Hz
C01 (Spare)
C02 Tho-A Outdoor air temperature L,-20 ~ 43 1°C
C03 Tho-R1 Heat exchanger temperature 1 L,-25 ~ 73 1°C
C04 Tho-R2 Heat exchanger temperature 2 L,-25 ~ 73 1°C
C05 (Spare)
C06 (Spare)
C07 Tho-D1 Discharge pipe temperature (CM1) L,31 ~ 136 1°C
C08 (Spare)
C09 (Spare)
C10 Tho-C1 Under-dome temperature (CM1) L,5 ~ 90 1°C
C11 (Spare)
C12 Tho-P1 Power transistor temperature (CM1) L,5 ~ 136 1°C
C13 (Spare)
C14 Tho-SC Sub-cooling coil temperature 1 L,18 ~ 73 1°C
C15 Tho-H Sub-cooling coil temperature 2 L,-25 ~ 73 1°C
C16 Tho-S Suction pipe temperature L,-25 ~ 73 1°C
C17 Inverter secondary current 0 ~ 50 1A
C18 CT1 (CM1) current 0 ~ 50 1A
C19 (Spare)
C20 EEVH1 Heating expansion valve opening angle 0 ~ 500 1 pulse
C21 (Spare)
EEVSC Sub-cooling coil expansion valve
C22 0 ~ 500 1 pulse
opening angle
C23 FMo1 Actual fan speed 0 ~ 999 10min-1
C24 FMo2 Actual fan speed 0 ~ 999 10min-1
C25 PSH High pressure sensor 0 ~ 4.15 0.01MPa
C26 PSL Low pressure sensor 0 ~ 1.70 0.01MPa
C27 (Spare)
C28 (Spare)
C29 (Spare)
Order of 100: 63H1-1
0,1
C30 Pressure switch (0: Open, – Order of 10: (Spare)
1: Short-circuit)
Order of 1: (Spare)
Order of 100: CNS1
0,1
C31 External input (0: Open, – Order of 10: CNS2
1: Short-circuit)
Order of 1: CNG1
- 29 -
Code Minimum
Contents of data display Data display range Remarks
No. unit
0,1 Order of 100: CNG2
C32 External input (0: Open, – Order of 10: (Spare)
1: Short-circuit) Order of 1: (Spare)
0,1 Order of 100: 52C-1
C33 Relay output (0: Open, – Order of 10: 20S
1: Short-circuit) Order of 1: Crankcase heater 1
0,1 Order of 100: SV6
C34 Relay output (0: Open, – Order of 10: (Spare)
1: Short-circuit) Order of 1: (Spare)
0,1 Order of 100: SV1
C35 Relay output (0: Open, – Order of 10: SV11
1: Short-circuit) Order of 1: SV12
0,1 Order of 100: (Spare)
C36 Relay output (0: Open, – Order of 10: (Spare)
1: Short-circuit) Order of 1: (Spare)
0,1 Order of 100: External output (CNZ1)
C37 External output (0: Open, – Order of 10: CnH Operation output
1: Short-circuit) Order of 1: CnY Anomalous output
C38 (Spare) – –
C39 (Spare) – –
*1
Compressor stop cause (Cord No. C68)
It shows the latest comprressor anomalous stop cause
Compressor stop cause No
At power on 0
Outdoor air temperature 1
Outdoor heat exchanger temperture 1 2
Outdoor heat exchanger temperture 2 3
Discharge pipe temperature sensor 1(CM1) 4
Suction pipe temperature sensor 5
Sensor disconnection Sub-cooling temperature sensor 1(liquid side) 6
and/or short-circuit Sub-cooling temperature sensor 2(gas side) 7
Under-dome temperature sensor 1 8
Power transistor temperature sensor 1 9
Active filter temperature sensor 10
High pressure sensor 11
Low pressure sensor 12
HP anomaly 20
LP anomaly 21
Td1 anomaly 22
FMo1 anomaly 23
FMo2 anomaly 24
Inverter 1 current cut 25
Anomaly detection
Inverter 1 startup failure 26
Inverter 1 communication error 27
Inverter 1 anomalous compressor induced voltage and torque 28
Inverter 1 power tansistor overheat 29
Inverter 1 rotor lock 30
Liquid flooding anomaly 31
Outdoor operation mode heating/cooling switching 40
Heating overload protection 41
Stop by restriction
Stopping time by compressor dilution ratio protection control (Less than 30 minutes) *3 50
Stopping time by compressor dilution ratio protection control (Over 30 minutes) *3 51
*3 As the actual operation, write the stop factor 50 at the start of power supply and, when the accumulated compressor start inhibition
time (counted only when the remote controller is turned on) has exceeded 30 minutes, overwrite on it with the stop factor with
51. The code of this stop factor is retained even after the protective start inhibition has been released, until it is overwritten with
another stop factor.
- 31 -
Code Minimum
Contents of data display Data display range Remarks
No. unit
<Anomalous counter information>
C70 Counter · Sensor wire disconnected 0~3 1
C71 Counter · High pressure protection 0~5 1
Counter · Anomalous low pressure ➂ (During
C72 0~5 1
operation)
C73 Counter · Anomalous low pressure ➀ (During stop) 0~5 1
C74 Counter · Discharge pipe 1 anomalous temperature 0~5 1
C75 Counter · Anomalous FMo1 stop 0~5 1
C76 Counter · Anomalous FMo2 stop 0~5 1
C77 Counter · Current cut (CM1) 0~4 1
C78 Counter · Compressor 1 starting failure 0 ~ 20 1
C79 Counter · Inverter 1 comunication error 0~4 1
C80 (Spare) Counter · Power transistor 1 overheat 0~4 1
C81 (Spare)
C82 Counter · Inverter 1 desynchronism error 0~4 1
C83 Counter · Inverter 1 comunication error cumulative 0 ~ 127 1
C84 Counter · Indoor/outdoor comunication error 0 ~ 255 1
C85 Counter · CPU reset 0 ~ 255 1
C93 Counter – Liquid-back error 0~3 1
<Others>
C95 (Spare)
C96 Data reset
C97 Program · Sub version 0 ~ 991 –
C98 Program · POL version 0.00 ~ 9.99 0.01
C99 Auto feed display –
<User setting>
P00 (Spare) –––– –
0: First push priority (at shipping)
P01 Operation priority selection 0,1 –
1: Last push priorit
0: I nvalid (Default)
1: Valid (Only the fan operates.)
P02 Outdoor unit fan snow protection control 0,1,2,3 – 2: Valid (Fan & heater ON)
3: Valid (Heater ON for 2 minutes
after fan operation stop)
Outdoor unit fan snow protection control ON time 30 : (Factory default)
P03 30 Changes like 10, 30, 60 90 … 600
setting 10, 30 ~ 600 [Sec]
Energy saving mode setting OFF (Factory default), 0: OFF, 1: 0%, 2: 40%. 3: 60%, 4: 80%
P04
2-step demand ratio 000,040,060,080 Factory default is 0: OFF.
0 : (Factory default)
P05 Silencing mode setting 1
0~3
0 : (Factory default)
P06 Allocation of external output (CnZ1) 1
0~9
0 : (Factory default)
P07 Allocation of external input (CnS1) 1
0~9
1 : (Factory default)
P08 Allocation of external input (CnS2) 1
0~9
2 : (Factory default)
P09 Allocation of external input (CnG1) 1
0~9
3 : (Factory default)
P10 Allocation of external input (CnG2) 1
0~9
- 32 -
Code Min.
Data display contents Data display range Remarks
No. unit
<Service engineer setting>
0 : None (Default)
1 :Operated 1
P16 Check operation log
User can operate 1 → 0 only.
Operation of 0 → 1 is prohibited.
P17 Spare –– – – –– –
P18 Spare –– – – –– –
0: C
ontrol for ensuring certain indoor outlet air
Preferencial switch to ensure
0 : (Factory default) temperature at heating is valid
P19 certain indoor outlet air –
0.1 1: Control for ensuring certain indoor outlet air
temperature at heating
temperature at heating is invalid
Allowable total capacity of
thermostat ON indoor units 110 : (Factory default)
P20 – Changes to 110, 100, 090, 080, 110 …
to ensure certain indoor outlet 100, 090, 080
temperature at heating
Allowable number of thermostat
ON indoor units to ensure 0 : (Factory default)
P21 1
certain indoor outlet temperature 0~9
at heating
P22 (Spare) –– – – –– –
Invalidation of target cooling
0 : (Default)
P23 low pressure correction during –
0,1
low outdoor temperature cooling
Max. time during normal 5 : (Default) 1
P24
cooling start control 2 ~ 10 [minutes]
Proportional gain change value
0.5 : (Default) 0.1
P25 by SH control at the start of
0.1 ~ 2.0 [%/deg]
cooling indoor unit
Selection of indoor units to
change the proportional gain by 0 : (Default) 1
P26
SH control at the start of cooling 0~3
indoor unit
Initial aperture correction value 0 : (Default) 20
P27
at the start of cooling indoor unit 0 ~ 60 [Pulse]
Enabling of 4-way selector noise 0 : (Default)
P28 –
reduction setting during defrosting 0,1
P29 Spare setting 0 ~ 15 0 : (Default) – Spare setting
<Newsuper link setting>
0: Previous superlink
P30 Superlink communication status 0,1 –
1: New superlink
0 : (Factory default) 0: Automatic address setting standby
P31 Automatic address setting start input –
0,1 1: Automatic address setting start
Input the starting indoor address 1 : (Factory default) Specify the starting indoor address connected in one
P32 1
for automatic address setting 1 ~ 127 refrigerant system for automatic address setting.
Specify the number of indoor units connected in one
Input the number of connected 1 : (Factory default) refrigerant system for automatic address setting.
P33 1
indoor units 1 ~ 24 (*) (*) Maximum connectable number of indoor
units for each outdoor unit
0 : (Factory default) 0: Network polarity not defined
P34 Polarity difinition –
0,1 1: Network polarity defined
<Service engineer setting>
Heating target exit temperature 0 : 40℃ (Default)
P35 2
setting 22, 24, …, 50 : 22, 24, 50℃
0: (Default) Skip control in zones
2 and 3 is invalid.
1: Upper limit of skip frequency
in zones 2 and 3 = 35 Hz
2: Upper limit of skip frequency
P36 Anti-discharge pulsation setting
in zones 2 and 3 = 38 Hz
3: Upper limit of skip frequency
in zones 2 and 3 = 38 Hz, lower
limit frequency at low outdoor
temperature of 335 = 39Hz
- 33 -
- 34 -
<Sensor value>
2 Tho-A Outdoor air temperature -20 ~ 70 A/D value 1
3 Tho-R1 Heat exchanger temp. 1 -40 ~ 75 A/D value 2
4 Tho-R2 Heat exchanger temp. 2 -40 ~ 75 A/D value 2
5 Tho-D1 Discharge pipe temp. (CM1) -20 ~ 140 A/D value 1
6 Tho-S Suction pipe temperature -40 ~ 75 A/D value 2
7 Tho-SC Sub-cooling coil temp. 1 -40 ~ 75 A/D value 2
8 Tho-H Sub-cooling coil temp. 2 -40 ~ 75 A/D value 2
9 Tho-P1 Power transistor temp. (Radiator fin) -20 ~ 140 A/D value 1
10 Inverter secondary current 0 ~ 50 A/D value 1
11 Tho-C1 Under-dome temp. (CM1) -40 ~ 90 A/D value 1
12 CT1 Current 0 ~ 50 A/D value 1
13 High pressure sensor 0 ~ 4.15 A/D value 1
14 Low pressure sensor 0 ~ 1.70 A/D value 1
<Outdoor unit information>
15 Number of connected indoor units 0 ~ 127 1 unit 1
16 Capacity of connected indoor units 0 ~ 65535 – 2
17 Number of indoor units with thermostat ON 0 ~ 255 1 unit 1
Total capacity of indoor units with cooling
18 0 ~ 65535 2
thermostat ON
Total capacity of indoor units with heating
19 0 ~ 65535 2
thermostat ON
0 Stop
20 Operation mode 0~2 – 1 1 Cooling
2 Heating
21 Inverter CM1 actual operation frequency 0 ~ 255 1Hz 1
22 FMo1 Actual fan speed 0 ~ 65535 10min-1 2
23 FMo2 Actual fan speed 0 ~ 65535 10min-1 2
24 Required Hz total 0 ~ 65535 1Hz 2
25 Discharge pressure saturated temperature -50 ~ 70 0.01°C 2
26 Suction pressure saturated temperature -50 ~ 30 0.01°C 2
Sub-cooling coil temp. sensor 1 saturated
27 -0.68 ~ 4.15 0.01MPa 2
pressure
Pressure ratio = (High
pressure sensor + 0.101)
28 Pressure ratio 1.0 ~ 10.0 0.1 1
[MPa] / (Low pressure sensor
+ 0.101) [MPa]
29 Cooling sub-cooling 0 ~ 50 0.1deg 2
30 Suction overheat 0 ~ 50 0.1deg 2
31 Sub-cooling coil overheat 0 ~ 50 0.1deg 2
32 Discharge pipe overheat 0 ~ 50 0.1deg 2
33 Compressor 1 under-dome overheat 0 ~ 50 0.1deg 2
34 Target Fk 0 ~ 65535 1Hz 2
35 Answer Hz total 0 ~ 65535 1Hz 2
36 Inverter 1 operation frequency command 0 ~ 120 1Hz 1
- 35 -
- 36 -
- 37 -
- 38 -
- 39 -
Error on
indoor unit or
outdoor unit?
- 40 -
Power OFF (Power supply circuit breaker OFF) Fan motor check
*Be sure to check both fan motor 1 and 2
Check
E41, 42, 45, 48
- 41 -
– 42 –
(b) Troubleshooting
It is normal
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the compressor
between return and YES heat load increase after NO under-dome temperature
suction air 10-20ºC at
2. Error detection method cooling?
installtion? when it restart after power
reset)
YES
NO
It is necessary to replace to
Mistake in model selection. higher capacity unit or to
Calculate heat load once more. install additional unit
Is the compressor NO
operating?
Compressor refrigerant oil
" WAIT " protective control at starting
message is displayed [for is activated.
3 seconds] when performing YES
cooling, defumidifying or heating For the contents of control, refer
operation from remote to the compressor start control.
controller?
Compressor may be stopped
by the error detection control.
NO
For the contents of control,
YES refer to anomalous stop
control by controlling
3. Condition of error displayed compressor rotation speed
of microcomputer control
function
Check the followings
• Minor clogging of filter
Is the • Minor fouling of heat exchanger
compressor rotation NO • Minor short-circuit of airflow
speed low? • Slightly insufficient or excessive
refrigerant amount
YES • Poor compression of compressor
Check suspicious points
Check following operation control function.
. Control for determing compressor rotation speed considering appropriate
. Protective control by controlling compressor operation control
rotation speed
4. Presumable cause Which control is appropriate to this phenomenon Check the followings for
reference
• Poor compression of • Severe clogging of filter
compressor • Severe clogging of heat
Is the exchanger
• Expansion valve anomaly operating conditions of
indoor/outdoor unit YES • Severe short-circuit of
under rated condition? airflow
Note (1) Outdoor: 35ºC • Severely insufficient or
NO Indoor : 27ºCDB/19ºCWB excessive refrigerant
amount
• Under protective control of
The unit is operating normally, but is operating
under the protective control of compressor or compressor
other respective components • Indoor unit fan tap setting
• Valid setting of silent mode
Note:
– 43 –
It is normal
Is the (This unit is designed
temperature differnce Does the to start in the soft start
between return and YES heat load increase after NO mode by detecting the
suction air 10-30ºC at installtion? compressor under-dome
heating?
2. Error detection method temperature when it restart
after power reset)
YES
NO
It is necessary to replace to
Mistake in model selection.
higher capacity unit or to
Calculate heat load once more.
install additional unit
Is the compressor NO
operating?
" WAIT " Compressor refrigerant
message is displayed [for oil protective control at
3 seconds] when performing YES starting is activated.
cooling, defumidifying or heating
operation from remote For the contents of control,
controller? refer to the compressor
start control.
NO Compressor may be
stopped by the error
YES
detection control.
For the contents of control,
3. Condition of error displayed refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputer control
function
Is the
compressor rotation NO Check the followings
speed low? • Minor clogging of filter
• Minor fouling of heat exchanger
YES • Minor short-circuit of airflow
• Slightly insufficient or excessive
Check following operation control function.
refrigerant amount
. Control for determing compressor rotation speed • Poor compression of compressor
. Protective control by controlling compressor
rotation speed Check suspicious points
Which control is appropriate to this phenomenon
4. Presumable cause considering appropriate
operation control
• 4-way valve anomaly Check the followings for
Is the
• Poor compression of operating conditions of reference
compressor indoor/outdoor unit YES • Severe clogging of filter
• Expansion valve anomaly under rated condition? • Severe clogging of heat
Note (1) Outdoor: 7ºC exchanger
NO Indoor : 20ºC • Severe short-circuit of airflow
• Severely insufficient or
The unit is operating normally, but is operating excessive refrigerant amount
under the protective control of compressor or • Under protective control of
other respective components compressor
• Indoor unit fan tap setting
• Valid setting of silent mode
Note:
– 44 –
Are the
insulation resistance
and and coil resistance of NO Replace compressor. *
compressor OK?
YES
YES
NO
Check of the outdoor unit grounding wire and earth leakage breaker
Note:
– 45 –
If excessive noise/vibration
persists when sufficient
Does noise/ time has elapsed after
vibration occur during NO stopping the unit, it is
or soon after stopping
operation of considered that the air-
air-conditioner? conditioner is not the
source.
Check the installed
2. Error detection method YES
Does
condition carefully, and
correct the installed
the installation YES position or insert rubber
of indoor/outdoor unit have cushions into the gap or
looseness?
take other measure in order
YES
to eliminate looseness.
[Installation work] NO
Does the noise/vibration Prevent the vibration from
occur not only from the transmitting to wall and etc
air-conditioner by fixing pipes on the wall
but also from Are pipes
entire building? YES tightly or wrapping rubber
touching the wall cushion around the pipe
and etc? which goes through the
hole in the wall or applying
other appropriate means.
NO NO
Strength of ceiling
wall, floor, etc. may be
insufficient. Review the
installation place or apply
3. Condition of error displayed reinforcement to increase
the strength.
[Units]
YES Is fan or louver Check for leaning of
Does noise/vibration YES
occur when only the fan touching other installed unit or incorrect
is operating? components? mounting of fan, louver or
motor, and then specify the
contacting point and correct
it.
NO
When th eheat exchanger
NO or filter is clogged, clean
them.
In case that the unit is
To 2/3 installed at the site where
4. Presumable cause background noise is very
low, even the low level
noise from indoor unit like
① Improper installation work as refrigerant flow noise
・Improper vibration-proof can be heard, but it is normal.
work at instllation Before installation, check
・Insufficient strength of for background noise. If
mounting surface background noise is very
② Anomaly of product low, convince client prior
・Before/after shipment from to installation.
factory
③ Improper adjustment during
commissioning
・Excessive/insufficient
refrigerant.
Note:
– 46 –
From 1/3
[Unit] YES
Does noise/vibration NO
2. Error detection method occur when the cooling/ Noise/vibration is
heating operation is generated when the
performing Is continuous
refrigerant gas or liquid
normally? hissing or roaring sound
YES flows through inside of
occurred? piping of air-conditioner.
It is likely to occur
particularly during cooling
NO
NO or defrosting in the heating
mode. It is normal.
To 3/3
Is hissing sounds YES The noise/vibration occurs
occurred at the startup or
stopping?
when the refrigerant starts
or stops flowing. It is
normal.
NO
When the defrosting starts
or stops during heating
mode, the refrigerant
Is blowing
flow is reversed due to
3. Condition of error displayed sound occurred at
the start/stop of defrost
YES switching 4-way valve.
operation during
This causes a large change
heating mode? in pressure wich produces
a blowing sound. It may
also accompany the hissing
NO sound as mentioned above.
This is normal.
After the start or stop of
Is cracking noise YES heating operation or during
occurred during heating
operation?
defrosting, abrupt changes
in temperature cause resin
parts to shrink or expand.
NO
This is normal.
Note:
– 47 –
From 2/3
If insufficient cooling/
[Adjustment heating problem happens
during commissioning]
Does noise/vibration occur when the due to anomalous operating
cooling/heating operation is conditions at cooling
2. Error detection method performed under anomalous
condition?
/heating, followings are
suspicious.
• Excessive charged
YES
amount of refrigerant
• Insufficient charge
amount of refrigerant
• Intrusion of air, nitrogen,
etc.
In such case, it is necessary
to recover refrigerant,
vacuum-dry and recharge
refrigerant.
* Since there could be
many causes of noise/
vibration, the above may
not cover all.
In such case, check the
3. Condition of error displayed conditions when, where,
how the noise/vibration
occurs according to
following check points and
ask our consultation
• Indoor/outdoor unit
• Cooling/heating/fan
mode
• Startup/stop/during
operation
• Operating condition
(Indoor/outdoor
temperatures and
pressures)
4. Presumable cause • Time it occurred
• Operation data retained
by remote controller
or Mente PC such as
compressor rotation
speed, heat exchanger
temperature, EEV
opening degree and etc.
• Tone (If available, record
the noise)
• Any other anomalies
Note:
– 48 –
Does the
louver operate when NO
power on?
Is there
2. Error detection method any disconnection YES
Correct it
or breakage of LM
connector?
NO
Is LM harness
YES NO broken?
NO
Is there
3. Condition of error displayed any problem on YES Correct it
the connection
link?
Replace indoor control
NO
PCB
Is the
setting of airflow
direction change YES Correct it
prohibited?
YES • LS anomalyReplace
• Indoor control PCB
Note (1) LM: Louver motor
anomalyReplace.
(2) LS: Limit switch
In cases of FDT, FDTC, FDE and FDK
Check the remote controller whether
it is fixed free flow setting or not.
Note:
– 49 –
Is
AC 220V
detected between L-N on NO
the indoor terminal
block?
Is
AC 220V
for 3-phase unit detected Outdoor Noise filter PCB
between L1, L2 and L3 on the NO
outdoor tarminal block anomaly Replace it
respectively?
YES
2. Error detection method Wrong wiring or broken
Note (1) YES
FDT and FDTC series: F200, F201 wires between outdoor and
Other than FDT and FDTC: Fuse between wires indoor units
(1)
Is (4)
Other than FDT and DC5V detected
between �-� of NO Indoor power PCB anomaly
FDTC series
CNW2? Replace it
Note (4) � for GND
Note:
– 50 –
NO
NO
Disconnect the
remote controller
wires.
Is DC15V or higher
detected between X-Y YES Replace remote controller.
of indoor unit terminal
block?
3. Condition of error displayed
Other than NO
FDT and FDT and
FDTC Series FDTC Series
Is
DC18V
detected between NO Indoor power PCB
①-② of anomaly
CNW2?
Replace it.
YES
Indoor control PCB
anomaly
Replace it.
Is 23V
4. Presumable cause or higher detected
between Brown-Brown at the NO Replace transformer.
transformer secondary
• Remote controller wire side?
breakage/short-circuit
• Remote controller anomaly
• Malfunction by noise YES Indoor control PCB
• Indoor power PCB anomaly anomaly
• Broken harness Replace it.
• Indoor control PCB anomaly
Note:
– 51 –
NO
2. Error detection method
Isn't
the power fuse (5A) on the
outdoor control PCB YES Replace fuse Refer next page
blown?
NO
Is
AC380-415V detected at
the secondary side of NO Replace noise filter PCB
noise filter PCB terminal?
YES
Is
the connection of wire
between noise filter and NO Connect wires correctly
inverter PCBs OK?
YES
Does
indoor green LED keep NO
Indoor control PCB anomaly
flashing? Replace it
3. Condition of error displayed
YES Indoor/outdoor control PCB
anomaly
Does Replace it
indoor green LED flash NO Remote controller anomaly
2 times? Replace it
Breakage of wires for remote
YES controller
Are Replace it
the wires between indoor
and outdoor units NO Correct the connecting wires
connected properly ? between indoor and outdoor
units
YES
Is
AC220V detected
4. Presumable cause between L1-L2, L2-L3, L3-L1 NO Outdoor control PCB anomaly
respectively at outdoor Replace it
terminal block?
• Fuse blown
• Noise filter anomaly YES
• Anomalous connection of
wire between PCBs Is
• Indoor control PCB anomaly AC220V detected
NO
Breakage of connecting wire
between L-N at indoor Noise
• Remote controller anomaly teminal block?
• Breakage of connecting wires
of remote controller Indoor control PCB anomaly
• Outdoor control PCB anomaly YES
Replace it
Note: (1) When anomaly occurs during establishing communication betweeen indoor and outdoor unit, error code E5 is displayed (outdoor red LED
flash 2-times)
In case of E5, the way of troubleshooting is same as above mentioned (except for checking of connecting wire)
When reset the power after E5 occurs, if this anomaly recurs, WAIT is displayed on remote controller. If power ON/OFF is repeated in
a short period (within 1 minute), WAIT may be displayed. In such case, please wait for 3 minute after the power breaker OFF.
(2) If and error is detected 30 minutes after displaying WAIT on the remote controller, the dispay changes to “INSPECTI/U”.
– 52 –
Isn't
there any short circuit YES
between phases of noise
filter?
Isn't
there any crack or damage
on power transistor YES
module or diode stack?
Isn't
there any anomaly on YES
reactor?
Replace reactor
Replace fuse
4. Presumable cause
• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 53 –
Does
indoor green LED keep NO
2. Error detection method flashing?
Is NO
The fuse on indoor control Fuse blown
PCB OK? Replace fuse
YES
Is
AC18V or higher is NO
detected between Red- Transformer anomaly
Red at secondary side of
YES indoor transformer? (1)
YES
Is
AC220V detected
4. Presumable cause between L1-L2, L2-L3, NO Outdoor control PCB
L3-L1 respectively at outdoor anomaly
terminal block?
• Fuse blown Replace it
• Noise filter anomaly
YES
• Anomalous connection of
wire between PCBs Is
• Indoor control PCB anomaly AC220V detected NO Breakage of connecting
• Remote controller anomaly between L-N at indoor
teminal block? wire Noise
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly YES Indoor control PCB
anomaly
Replace it
Note:
– 54 –
Does
outdoor green LED keep NO
2. Error detection method flashing?
YES
Is
AC220V detected Outdoor control PCB
between L1-L2, L2-L3, L3-L1 NO anomaly
respectively at outdoor Replace it
terminal block?
YES
Is
AC220V detected
NO
Breakage of connecting
between L-N at indoor wire
teminal block?
Noise
4. Presumable cause
Indoor control PCB
YES anomaly
• Fuse blown Replace it
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 55 –
Normal
YES (Malfunction by temporary
Is noise)
power fuse (5A) on the
outdoor conrol PCB NO
blown?
YES
Are
connecting wires between Connect the connecting
noise filter and inverter PCB NO
connected properly? wire properly
YES
Is
the connection of
NO Correct connection
connecting wire of reactor (In case of breakage of
OK?
4. Presumable cause wire replace it)
YES
• Fuse blown
• Noise filter anomaly
• Anomalous connection of Is
Outdoor control PCB
wire between PCBs there any anomaly on NO
outdoor fan motor? anomaly
• Indoor control PCB anomaly Replace it
• Remote controller anomaly
• Breakage of connecting wires YES Outdoor fan motor
of remote controller anomaly
• Outdoor control PCB anomaly Replace it
Note:
– 56 –
Isn't
there any short circuit YES
between phases of noise
filter?
Isn't
there any short circuit
between phases at input YES
terminal of inverter
PCB?
NO
Isn't
there any crack or damage
on power transistor module YES
or diode stack?
Isn't
there any anomaly on YES
reactor?
Replace reactor
NO
Isn't
there any anomaly on YES
electrolytic capacitor?
4. Presumable cause Replace electrolytic
NO capacitor
• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs Replace power fuse
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 57 –
Is DC10V
or higher between X-Y
detected at remote NO Remote controller anomaly
controller terminal?
Is DC10V
or higher between X-Y
wires detected when NO Remote controller anomaly
removing remote
controller?
YES
Are
connecting wires between
indoor and outdoor units NO Correct connecting wire
connected properly?
4. Presumable cause
• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 58 –
(2)
Is it possible to
reset normally by the power YES Malfunction by temporary
supply reset? noise.
Check peripheral
environment
NO
(1) Note (1) SW7-1: OFF � ON
Turn SW7-1 OFF. � ON
Disconnect the wire �
between indoor and outdoor
2. Error detection method units
Same as above
4. Presumable cause
• Anomalous communication
circuit between remote
controller and indoor unit
• Noise
Note: If the indoor unit cannot communicate normally with the remote controller for 180 seconds, the indoor unit PCB starts to
reset automatically.
– 59 –
Is the number of
connected indoor units up NO Review number of
to 128 units? connected units.
YES
Same as above
* Before replacement,
confirm whether the
rotary switch for address
setting is not damaged. (It
was experienced that No.
5 on rotary switch was
not recognized.)
4. Presumable cause
Note:
– 60 –
Is protective
fuse for the super link YES Change to spare circuit.
circuit blown?
NO
Is the LED
on indoor control NO Indoor control PCB
PCB OK? anomaly
Replace it
3. Condition of error displayed YES
Same as above
Is the power
supply to outdoor NO Correct it.
unit OK?
YES
Is the
outdoor unit address
set on the indoor unit NO Correct it.
OK?
Note:
– 61 –
YES
2. Error detection method Note (2) Check the connection (disconnection, looseness,
brakage) of signal wires (between indoor and
Is the outdoor units)
When the communication connection of signal wires
NO Repair signal wires.
between indoor and outdoor (between indoor and outdoor units)
OK?
units is interupted for more than
2 minutes YES
Does the
remote controller LCD NO Go to the diagnosis of
becomes normal? (1)
WAIT
Note: W
hen the pump down switch is turned on, communication between indoor and outdoor units is cancelled so that
"Communication error E5" will be displayed on the remote controller and indoor control PCB, but this is normal.
– 62 –
Is
the connector of
NO Insert the connector
thermistor connected securely
properly ?
YES
2. Error detection method Regarding the characteristics of
the thermistor, see the following chart
Are
Detection of anomalously low the characteristics NO
Replace thermistor
temperature (resistance) of thermistor OK? (Thi-R)
of Thi-R1, R2, R3 *1
• If -50ºC or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minute delay,
the compressor is restarted
automatically, but if this
anomaly occurs again within Temperature-resistance characreristics of indoor heat
exchanger temperature thermistor (Thi-R1, R2, R3)
60 minutes after the initial
detection.
• Or if 70ºC or higher is
detected for 5 seconds
continuously.
Tempearture thermistor resistance (kΩ)
4. Presumable cause
5kΩ at 25ºC
• Anomalous connecion
of indoor heat exchanger
temperature thermistor
• Indoor heat exchanger
temperature thermistor
anomaly Temperature (ºC)
• Indoor control PCB anomaly
Note:
– 63 –
Is
the connector of Insert the connector
thermistor connected NO
properly ? securely
YES
Regarding the characteristics of
2. Error detection method the thermistor, see the following chart
Are
Detection of anomalously low the characteristics NO Replace thermistor
temperature (resistance) of of thermistor OK? (Thi-A)
*1
Thi-A
• If -50°C or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minutes delay
the compressor is restarted
automatically, but if this Temperature-resistance characreristics of indoor
anomaly occurs again within return air temperature thermistor (Thi-A)
60 minutes after the initial
detection.
• Or if 48°C or higher is
detected for 5 seconds 15
Temperature thermistor resistance (kΩ)
continuously.
10
4. Presumable cause
Note:
– 64 –
Is there any
anomaly on the optional NO Replace indoor control
NO equipment?
Is the humidifier connected? PCB.
Is the
humidifier Drain
Motor interlocked by the indoor unit NO Correct setting to
function setting of remote
3. Condition of error displayed controller?
"Humidifier drain motor
interlock"
If the float switch OPEN YES
is detected for 3 seconds
continuously or if float switch Drain motor ON from the remote controller
connector is disconnected or
wire broken.
Does the
Is Indoor control PCB
AC220V anomaly
drain motor NO detected at NO
operate? CNR? Replace it
YES Check the wiring of drain
YES motor
Note: When this anomaly occurs at power ON, disconnection of connector or breakage of wire of float switch is suspected.
Check and correct it (or replace it, if necessary).
– 65 –
Aren't more
than 17 indoor units
connected to one remote NO Remote controller anomaly
controller? Replace it.
Same as above
4. Presumable cause
Note:
– 66 –
Isn't the
automatic setting and
manual setting mixed in the address YES Review address setting.
setting method for indoor
units?
2. Error detection method
Same as above
4. Presumable cause
Note:
– 67 –
Does any
foreign matter intervene YES Remove foreign matter.
in rotational area of fan
propeller?
NO
Is DC280V (1)
detected between �-� of NO
fan motor connector
CNM?
4. Presumable cause
Note:
– 68 –
Does any
foreign matter intervene
in rotational area of fan YES Remove foreign matter.
impeller?
NO
YES
4. Presumable cause
Note:
– 69 –
㪠㫊㩷㫋㪿㪼㩷㪸㪻㪻㫉㪼㫊㫊
㪥㪦
㫊㪼㫋㫋㫀㫅㪾㩷㪽㫆㫉㩷㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉㩷㫀㫅㪻㫆㫆㫉 㪚㫆㫉㫉㪼㪺㫋㩷㫋㪿㪼㩷㪸㪻㪻㫉㪼㫊㫊㩷㫊㪼㫋㫋㫀㫅㪾㩷㫆㪽
㫌㫅㫀㫋㩷㪺㫆㫉㫉㪼㪺㫋㪖㩷㩷 㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉㩷㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋
㪰㪜㪪
㪰㪜㪪 㪥㪦
㪠㫅㪻㫆㫆㫉㩷㪺㫆㫅㫋㫉㫆㫃㩷㪧㪚㪙㩷㪸㫅㫆㫄㪸㫃㫐
㸢㩷㪩㪼㫇㫃㪸㪺㪼㩷㫀㫋
3. Condition of Error displayed 㩿㪝㫀㫉㫊㫋㫃㫐㩷㫉㪼㫇㫃㪸㪺㪼㩷㪧㪚㪙㩷㫆㫅㩷㫋㪿㪼㩷
㫊㫃㪸㫍㪼㩷㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㪅㩷㩷㪠㪽㩷㫀㫋㩷㫀㫊㩷㫅㫆㫋㩷㩷㩷㩷㩷
㫉㪼㪺㫆㫍㪼㫉㪼㪻㪃㩷㫉㪼㫇㫃㪸㪺㪼㩷㪧㪚㪙㩷㫆㫅㩷
Same as above
㫋㪿㪼㩷㫄㪸㫊㫋㪼㫉㩷㫀㫅㪻㫆㫆㫉㩷㫌㫅㫀㫋㩷㪸㫊㩷㫎㪼㫃㫃㪅㪀
4. Presumable cause
Note:
– 70 –
Is SW7-1
on the indoor control NO Indoor control PCB
PCB ON? anomaly
2. Error detection method (Anomalous SW7)
Replace
E19 occurs YES
Same as above
4. Presumable cause
– 71 –
Does any
foreign matter intervene YES Remove foreign material.
in rotational area of fan
propeller?
NO
4. Presumable cause
Note:
– 72 –
Is
the connector of
thermistor connected NO Insert the connector
properly ? securely
YES
Regarding the characteristics of the thermistor,
see the following table
2. Error detection method Are
the characteristics
of thermistor OK? NO Replace thermistor
Is the thermistor wire (Thc)
Detection of anomalously low OK *1
temperature (resistance)
of Thc
4. Presumable cause
• Anomalous connection of
remote controller temperature
thermistor
• Remote controller temperature
thermistor anomaly
• Remote controller PCB
anomaly
Note: A
fter 10 seconds has elapsed since remote controller temperature thermistor was switched from invalid to valid, E28 will not be displayed
even if the thermistor harness is disconnected or broken. However, in such case, the indoor return air temperature thermistor (Thi-A) will
be valid instantly instead of the remote controller temperature thermistor (Thc).
Please note that even though the remote controller temperature thermistor (Thc) is valid, the displayed return air temperature on the
remote controller LCD shows the value detected by the indoor return air temperature thermistor (Thi-A), not by the remote controller
temperature thermistor (Thc).
– 73 –
Is the
wiring connection between
indoor and outdoor units NO Correct the wiring
correctly?
YES
Is the voltage
between L1-L2, L2-L3
and L3-L1 at the terminal brock on NO Replace outdoor control
outdoor unit AC220V PCB
respectively?
YES
Is
the voltage
Disconnection or breakage
3. Condition of error displayed between L1-N at the terminal NO of wire between indoor and
block on indoor unit
AC220V? outdoor unit
YES
4. Presumable cause
Note:
– 74 –
Note: After taken above measure, reset the power and confirm no error is displayed occurs.
Unless the power is reset after changing address, the set address will not be confirmed.
In case of combination use, set the same address to both master and slave units. Distinction of master or slave unit is done by
setting SW4-7. (Refer the instruction manual and technical manual for details)
– 75 –
4. Presumable cause
Note:
– 76 –
YES
Adjust the refrigerant
2. Error detection method Are the
refrigerant amount and
amount poperly
piping length NO (Check whether the
OK? refrigerant amount is
When anomalously high insufficient or not.)
temperature is detected by the YES (Check the gas leakage)
discharge pipe temperature
thermistor (Tho-D1) Is the
insertion of the
thermistor connector into the NO Insert connector securely.
connector on outdoor
control PCB
OK?
YES
Check if the characteristics
Is the are correct by referring
discharge pipe the characteristics chart
temperature thermistor NO of E39. And if necessary,
OK?
replace the discharge pipe
temperature thermistor.
3. Condition of error displayed YES Check it, as much as
possible, under the
When 130°C or higher is operating conditions for
Reset the power supply and restart operation. 30 minutes before error
detected by the discharge
temperature thermistor, the occurred.
compressor stops. After 3
minutesdelay, the compressor Wait and see.
starts again automatically, but Is the error recur NO Continue to obtain data, if
when restarting? possible.
if this anomaly occurs 2 times
within 60 minutes after the (Keep connecting the
initial detection, or 130°C or YES Mente PC)
higher is detected continuously
for 60 minutes. Is there
AC200V of output
signal for SV1 from NO Replace outdoor control
outdoor control PCB
PCB?
YES
4. Presumable cause
Is the coil of Replace the coil SV1
• Discharge pipe temperature SV1 energized? NO
anomaly
• SV1 (liquid refrigerant
by-pass valve ) anomaly YES
• Beakage of coil Replace the SV1 main body
• Faulty main body. Does the (If there is no refrigerant
• Outdoor control PCB anomaly refrigerant flow through NO in liquid line, charge
• Insufficient amount of SV1 main body
? refrigerant additionall)
refrigerant
• Insufficient airflow volume YES
• Short-circuit of airflow Check refrigerant amount
again.
Note:
– 77 –
Save data for 30 minutes before stopping in Mente PC Check and save the data of
operating condition
Check the ROM version
Are there Comfirmation of SV1 operation
any wrong connection of
refrigerant piping and/or signal wiring ?
. Check the numbers of connected indoor units
YES Correct the connection of
recognized by outdoor unit in comparison
with those numbers in
refrigerant piping and/or
utility drawing signal wiring properly
NO
NO
3. Condition of error displayed • Replace EEVSC
Are there any • Check the coil of EEVSC
fault in subcooling coil circuit ?
. Check whether the EEVSC is kept open Replace the coil of EEVSC
When above anomaly is . Check whether the thermistor of Tho-H is • Replace Tho-H
detected 3 times within 90 YES
inserted in the thermistor holder properly
(at cooling mode)
• Replace PSL
minutes. . Check whether the characteristics
of Tho-H and PSL • Replace indoor EEV
is OK • Check the coil of EEV
NO Replace the coil of EEV
• Check the installed position
Is the of Thi-R1, R2, R3
superheat control of
indoor unit OK at cooling mode?
Replace Thi-R, if necessary
. Check whether the indoor EEV is kept open or not • Check the air filter
. Check whether Thi-R1, R2 are installed at proper NO • Check the connection of indoor
4. Presumable cause position or the characteristics of them are OK
. Check whether the air filter is clogged fan motor connector
. Check whether the indoor Replace indoor fan motor
fan rotates * By checking Thi-R1, R2, R3
• Unmatching of refrigerant from indoor unit operation data
piping and/or signal wiring YES of Mente PC, specify the indoor
• Overcharging of refrigerant unit which tends .to be liquid
• Anomalous control of Is the flooding (Thi-R3=.Thi-R2 shows
superheat control of
superheat outdoor unit OK at heating mode? the probability of liquid flooding)
• Anomalous circuit of liquid . Check whether EEVH1 is kept open or not
. Check whether Tho-R1, R2 are installed at proper
refrigerant by-pass • Replace EEVH1
position or the characteristics of them is OK NO • Check the coil of EEVH1
• Anomalous refrigerant circuit . Check whether the characteristics of PSL are OK
of subcool coil . Check whether the fin of outdoor heat exchanger Replace the coil of EEVH1
• Under-dome temperature is clogged with snow, ice or dust
. Check whether the outdoor
• Check the installed position of
(Tho-D1) anomaly fan rotates
Tho-R1, R2, R3
Replace Tho-R, if necessary
• Clean the fin of outdoor heat
YES exchanger
• Check the connection of
outdoor fan motor connector
Replace outdoor fan motor
Is the characteristics of Tho-C1 OK ? NO • Replace Tho-C1
Note:If the error does not recur, connect the Mente PC and continue to collect data.
– 78 –
Are the
characteristics of
thermistor
NO Replace Thermistor
OK?*2 (Tho-SC, Tho-H, Tho-R)
YES
Replace outdoor control
PCB
*2
Check several times to prove any poor connection
3. Condition of error displayed Outdoor heat exchanger temperature thermistor (Tho-R1, R2)
Sub-cooling coil thermistor (Tho-SC, Tho-H)
Temperature-resistance characteristics
• If -50°C or lower is detected for 5
seconds continuously within 2-minutes to
2-minutes 20-seconds after the compressor
Temperature thermistor resistance (kΩ)
4. Presumable cause
Note:
– 79 –
Temperature-resistance characteristics of
Outdoor air temperature thermistor (Tho-A)
100
3. Condition of error displayed
90
Temperature thermistor resistance (kΩ)
20
10
4. Presumable cause 0
-20 -10 0 10 20 30 40 50
Temperature (°C)
• Broken thermistor harness or
the internal wire of sensing
section (Check the molded
section as well)
• Disconnection of thermistor
harness connection
(connector)
• Outdoor control PCB anomaly
Note:
– 80 –
Are the
characteristics of
NO Replace thermistor
thermistor (Tho-D1).
OK? *3
*3
Check several times to prove any poor connection
180
• If 3°C or lower is detected for 160
5 seconds continuously within
resistance (kΩ)
140
10-minutes to 10-minutes 120
20-seconds after the compressor 100
80
ON, the compressor stops. And after 60
3-minutes delay, the compressor 40
starts again automatically, but if this 20
anomalous temperature is detected 0
0 20 40 60 80 100 120 140 160
3 times within 40 minutes after the Temperature (°C)
initial detection.
4. Presumable cause
Note:
– 81 –
Is there any
clogging in the refrigerant YES Remove clogs.
circuit ?
NO
4. Presumable cause
Check items (condenser
• Short-circuit of airflow side):
at condenser side of heat • Filter clogging
exchanger/Disturbance of • Airflow volume (Fan
airflow/Clogging filter/Fan motor)
motor anomaly • Short-circuit of airflow
• Disconnection of high
pressure switch connector
• Breakage of high pressure
switch harness
• Closed service valves
• High pressure sensor anomaly
• High pressure switch anomaly
Note:If the error does not recur, connect the Mente PC and continue to collect data.
– 82 –
ON
Note: The operating conditions of cooling fan for inverter is shown in the right figure. OFF
If the error does not recur, connect the Mente PC and continue to collect data. 81°C 85°C
Power transistor thermistor temperature
– 83 –
Is the
NO YES checked result by
inverter checker
OK?
After power OFF,
Remove the 1-3 layers NO Replace power transistor
of control box
module
Replace inverter PCB
4. Presumable cause
Is the
Replace power transistor
• Compressor anomaly module.
checked result by measuring
• Leakage of refrigerant the resistance beween each terminal Refer Page180.
• Power transistor module of power transistor module OK?
NO
(Remove the power cable
anomaly (Are there any short- from
• Anomalous power supply for circuit?) compressor and check the
inverter PCB resistance between P-U,
• Outdoor fan motor anomaly P-V, P-W, N-U, N-V, N-W
respectively.
YES Replace inverter PCB
Note: In case that there is no the insulation resistance anomaly, the compressor anomaly could be considered.
If this anomaly occurs after replacement of power transistor module and/or inverter PCB, try to replace compressor as well.
If the error does not recur, connect the Mente PC and continue to collect data
– 84 –
Caution
Unless the power is reset
Reset the power. after changing address, the set
address will not be confirmed.
Test run.
Does E43 recur? NO No action is taken because
2. Error detection method it is judged that the power
YES reset was not done after
changing address.
When the number of connected Does
indoor units exceeds the the number of
limitation. indoor units connected and/or
YES Check indoor unit
When the total capacity of total capacity of connected indoor units
exceed the limitation? addresses and correct it.
connected indoor units exceeds In case that total capacity
the limitation. of connected indoor units
exceeds the limitation
Check the number of connected if tentative operation is
indoor units by the code No.C50
of 7-segment display or Mente NO
required, turn ON the
PC with reference to the utility dip switch SW5-4 on the
drawing (check not only one outdoor control PCB.
system, but also other systems)
(However since this
tentative solution could
cause trouble, be sure
to correct it as soon as
possible)
Is there
3. Condition of error displayed any indoor units which
is not expected to exsist in YES Signal wire may be
that signal connected to other outoor
• Excessive number of line? unit system.
connected indoor units →Correct the signal wire
• Excessive total capacity of Check the resistance
connected indoor units between A and B of signal NO Correct addresses.
• The total capacity of line as well. (Either one of addresses is
connected indoor units wrong.)
exceeds the limitation If the address corrected by
Throughly checking of the addresses of indoor/outdoor units rotary switch is still wrong,
by means of replace control PCB (rotary
• Outdoor unit: Mente PC, 7-segment display and rotary switch anomaly)
switch (SW1, SW2)
• Indoor unit: Remote controller and rotary switch
(SW1, 2, 3, 4) * Before replacement,
4. Presumable cause * Recommend to use means other than the rotary switch which please confirm whether
could be faulty the rotary switch for
address setting is not
• Mistake in setting of indoor/ damaged. (It was
outdoor unit addresses experienced that No. 5
• Mistake in signal wire on rotary switch was not
connection recognized.)
Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.
– 85 –
Is 15V
of power for control PCB
detected? Is the outdoor fan motor OK? NO
Replace inverter PCB or
(Refer the checking method of 15V outdoor fan motor
in page 41)
Check it as much as
2. Error detection method YES possible under the operating
conditions for 30 minutes
Reset power supply and restart before error occurred
When the communication
between inverter PCB and Wait and see.
outdoor control PCB is not Does E45 recur? NO Continue to obain data, if
established. possible (Keep connecting
YES the Mente PC)
Check whether the harness
Turn off the power. is broken?
IS the harness and/or Check whether the
connector between inverter NO connector is loose?
PCB and outdoor control If there is problem,
PCB OK ? correct it.
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 86 –
Caution:
Unless the power is reset after changing
address, the set address will not be
2. Error detection method confirmed.
Same as above.
Is E46 still displayed? NO Test run
YES
Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.
– 87 –
Does the
fan rotate smoothly when turned NO Replace fan motor
by hand?
YES
Is 15V
2. Error detection method of power for control PCB
detected? Is the outdoor fan motor
OK? (Refer the checking method of NO Replace inverter PCB
• If 400min-1 or lower of the 15V or fan motor
fan rotation command and the in page41)
state of overcurent are detected
for 10 times continueously Check it as much as
YES
• If 100min-1 of the actual fan possible under the
rotation speed is detected for Reset power supply and restart operating conditions for
30 seconds 30 minutes before error
(Fan motor is locked) occurred
Is E48
restored at 10 seconds after NO Wait and see.
compressor starting? Continue to obain data, if
possible
YES (Keep connecting the
Mente PC)
3. Condition of error displayed Turn the power supply OFF
Is the
fan motor failed to start up NO Replace fan motor
switched?
4. Presumable cause
• Breakage of harness
or loose conection of
connector
• Outdoor fan motor anomaly
• Inverter PCB anomaly
• Outdoor control PCB anomaly
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 88 –
Does the
4. Presumable cause EEV operate NO Isn’t EEV YES
normally by judging or strainer Replace EEV main body or
from Mente PC clogged?
• Low pressure sensor (PSL) data, etc? strainer.
anomaly
• Service valves closed YES
• EEV anomaly (EEV closed) NO Check for short circuit of
• Insufficient refrigerant airflow of heat exchanger
amount at evaporator side and for
• Clogging at EEV or strainer fan motor anomaly
Note: Check whether the indoor unit is connected to other outdoor superlink network.
If the error does not recur, connect the Mente PC and continue to collect data.
– 89 –
YES
Regarding the characteristics of
the thermistor, see the following chart
Are
the characteristics NO Replace thermistor
of thermistor OK? (Tho-S or Tho-C1)
*1
200
Tempearture thermistor resistance (kΩ)
180
160
140
4. Presumable cause 120
100
• Broken thermistor harness or 80
the internal wire of sensing 60
section (Check the molded 5kΩ at 25Cº
40
section as well) 20
• Disconnection of thermistor 0
0 20 40 60 80 100 120 140 160
harness connection Temperature (Cº)
(connector)
• Outdoor control PCB
anomaly Temperature (Cº)
Note:
– 90 –
[ ]
PCB? operation
Operation range
High pressure : 0-4.15MPa YES
Low pressure : 0-1・7MPa
Reset the power and restart operation.
E54 NO
Does it recur? Temporary malfunction by
noise.
YES Correct if the source of
noise is specified.
Does
the pressure
converted from the NO
sensor output voltage match the Replace sensor (PSH, PSL)
3. Condition of error displayed actual pressure measure
by pressure
gauge?
If anomalous sensor output
voltage (0V or lower or 3.49V YES
or higher) is detected for 5 Replace outdoor control
seconds within 2 minutes to 2 PCB
minutes 20 seconds after the High pressure sensor Low pressure sensor
compressor ON output characteristics output characteristics
Output voltage (V)
4. Presumable cause
Pressure (MPa) Pressure (MPa)
• Broken sensor harness
• Disconnection of sensor Sensor output Black (GND) – White; Output voltage (Black – Red; DC5V)
harness connection
(connector)
• Sensor (PSH, PSL) anomaly
• Outdoor control PCB anomaly
• Anomalous installation
conditions
• Insufficient airflow volume
• Excessive or insufficient
refrigerant amount
Note:
– 91 –
140
is detected for 20 seconds
120
continuously within 10 minutes
100
to 10 minutes 30 seconds after
80
compressor ON, compressor stops.
60
When the compressor is restarted
automatically after 3-minutes 40
4. Presumable cause
Note:
– 92 –
4. Presumable cause
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 93 –
Is
power supply voltage NO Check the power supply
OK?
specification of power supply
voltage and correct it
2. Error detection method YES voltage
AC220V
Is the
Check the version No. of
When it fails to change over to pressure equalized software (Is it latest?)
the operation for rotor position during 3-minute delay NO Check whether the solenoid
detection of compressor motor before startup? valve SV6 at the exit of oil
(If the compressor speed cannot separator is open during
increase 11Hz or higher) compressor stopping.
YES
(Is the pressure equalized?)
Is there
any loose connection
or breakage of cable NO Replace the cable
connected to the terminal (If there is a problem on
of the compressor?
the terminal of compressor,
replace the compressor
YES
NO
Is there
any output of YES Replace compressor
inverter?
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 94 –
Save data for 30 minutes before stopping in Mente PC Check and save the data of
operating conditions
Is
power supply voltage NO Correct it
OK?
YES Check it as much as
possible under the
Reset the power supply and restart operation operating conditions for
2. Error detection method 30 minutes before error
YES
occurred
Detection of the compressor Can YES
rotor position. the compressor Does E59 occur? Correct it according to the
startup? troubleshooting procedure
of E59
NO
YES
Replace compressor
Is the
sound and vibration of NO ( anomalous sound and vibration )
the compressor Check the insulation
normal? resistance and coil
3. Condition of error displayed resistance of compressor.
YES If necessary, replace
compressor
If it fails to detect the rotor
Is it
position of compressor, after operated normally NO
changinging over to the operation without occurrence Replace compressor
of compressor rotor position of E60?
detection, the compressor stops.
When it is restart automatically
after 3 minutes delay, this
anomaly occurs 4 times within 15
minute after the initial detection
YES
Temporary malfunction by
4. Presumable cause noise.
• Compressor anomaly
• Inverter PCB anomaly
• Anomaly of power supply
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 95 –
Is the
remote controller setting NO Replace remote control
of Emergency Stop PCB
"Valid"?
2. Error detection method
YES
Same as above
4. Presumable cause
Note: Indoor unit detected emergency stop signal gives command "all stop"
– 96 –
WARNING
¡ Securely replace PCB according to this following instruction.
If PCB is incorrectly replace, it will cause an electric shock or fire.
¡ Be sure to check that the power source for the outdoor unit is turned OFF before replace PCB,
The PCB replacement under current-carrying will cause an electric shock.
¡ After finishing PCB replacement, check that wiring is correctly connected with the PCB before power
distribution, If PCB is incorrectly replace, it will cause an electric shock or fire.
CAUTION
¡ Bundle the wiring so as not to tense because it will cause an electric shock.
(Note) If cut the tie, the wiring cables should be bound with new tie again.
• Exchange the control PCB according to the following procedure.
1. Replace the control PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) at both capacitor terminals (1. Power supply for PCB 2. Power supply for fan motor)
and check that the voltage is discharged completely. (Refer to Fig.1))
2. Disconnect the connectors from the PCB.
3. Disconnect the blue wiring passing through CT1 on the PCB before replace the coutrol PCB.
4. Set the setting switches (SW1-6) of new PCB same as previous PCB.
5. Tighten up a screw after passing blue wiring through CT1 of the changed.
6. Connect the connectors to the PCB. (Contirm the connectors are not half inserted.)
CNEEV2 CNFAN_2 CNQ3䋨 2䋩
CNFAN_1
CNQ1
CNEEV1 CNA2䋨 2䋩 CNW
CNX1
CNTH
After elapsing 3 minutes
CT1 from power OFF
CNB2
CNU1
CNF2
CNF1
CNP1
CNA2 CNQ3
CNL1
CN䌌2
CNS1
CNS2
䋨 䋱䋩
CNG1
CNG2
CNI
- 97 -
Target PCB
- 98 -
WARNING
¡ Securely replace PCB according to this following instruction.
If PCB is incorrectly replace, it will cause an electric shock or fire.
¡ Be sure to check that the power source for the outdoor unit is turned OFF before replace PCB,
The PCB replacement under current-carrying will cause an electric shock.
¡ After finishing PCB replacement, check that wiring is correctly connected with the PCB before power
distribution, If PCB is incorrectly replace, it will cause an electric shock or fire.
CAUTION
¡ Bundle the wiring so as not to tense because it will cause an electric shock.
(Note) If cut the tie, the wiring cables should be bound with new tie again.
• Exchange the inverter PCB according to the following procedure.
1. Replace the inverter PCB after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC, AC) of three places (1. PCB voltage 2. Fan motor voltage 3. Noise filter PCB) and
check that the voltage is discharged completely. (Refer to Fig.1))
2. Disconnect all of terminals and connectors from the inverter PCB before replace the invertor PCB.
3. Replace to the new PCB.
4. Set the setting switches (JSW 10, 11) of new PCB as shown in table 1.
5. Connect all of terminals and connectors to the new PCB securely.
(Check the secure connection of terminals and connectors again)
CNR
CNA CNI1
JSW10,11
Terminal
Harness
Snubber capacitor
Inverter PCB
Connection binder
Power transistor
(Metallic pillar)
Installation Method to Power transistor
• Procedure on tightening harness (snubber capacitor) and power transistor with screw.
A metallic connection binder is set in each hole of the inverter PCB of "P", "N", "U", "V", and "W"
beforehand. Then tighten the harness (snubber capacitor) and the power transistor with the screw together.
(Connect snubber capacitor with "P" and "N".)
- 100 -
Function of Connector
Connector Function Color Connector Function Color
CNEEV1 Heating EEV Red CNF2 Sub-cooling coil thermistor 1 Green
CNEEV2 Sub-cooling coil EEV White CNP1 Power transistor thermistor (CM) Yellow
CNA2 Power fan motor - CNL1 High pressure sensor Blue
CNFAN1 Fan motor 1 White CNL2 Low pressure sensor White
CNFAN2 Fan motor 2 Red CNS1 External input -
CNQ1 High pressure switch (CM1) White CNS2 Demand input -
Heat exchanger thermistor 1 (Exit/front) CNN1 4-way switching solenoid valve Red
Discharge pipe thermistor CNN2 Solenoid valve・oil return (CM1) Green
CNTH White
Suction pipe thermistor CNN6 Solenoid valve (liquid bypass) Pink
External air thermistor CNN9 Solenoid valve (gas bypass) Black
CNB2 Heat exchanger thermistor 2 Red CMM1 Solenoid valve for CM Gray
CNU1 Under-dome thermistor (CM1) Blue CNR1 Crankcase heater White
CNF1 Sub-cooling coil thermistor 1 White
- 101 -
Table 2㪑㩷㪛㪼㫄㪸㫅㪻㩷㫉㪸㫋㫀㫆㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅㩷㫎㫀㫋㪿㩷㪪㪮㪋㪄㪌㪃㩷㪪㪮㪋㪄㪍
㪇㪑㩷㪦㪝㪝 㪈㪑㪦㪥
㪪㪮㪋㪄㪌 㪪㪮㪋㪄㪍 㪚㫆㫄㫇㫉㪼㫊㫊㫆㫉㩷㪺㪸㫇㪸㪺㫀㫋㫐㩷㩿㩼㪀
㪇 㪇 㪏㪇
㪈 㪇 㪍㪇
㪇 㪈 㪋㪇
㪈 㪈 㪇
Table 3㪑㩷㪧㫆㫎㪼㫉㩷㫍㫆㫃㫋㪸㪾㪼㩷㫊㪼㫃㪼㪺㫋㫀㫆㫅㩷㫎㫀㫋㪿㩷㪡㪈㪈㪃㩷㪡㪈㪉
㪇㪑㩷㪥㫆㫅㪼 㪈㪑㩷㪮㫀㫋㪿
㪦㫌㫋㪻㫆㫆㫉㩷㫌㫅㫀㫋 㪡㪈㪈 㪡㪈㪉
㪉㪉㪇㪭㩷㪍㪇㪟㫑 㪈 㪇
- 102 -
PJC001Z196 B
'10 • KX-SM-148
PHA001Z030
'10 • KX-SM-148
RD
BK
BK
BK
BK
BK
GR
GR
BK
BK
BK
WH
OR
BL
BR
RD
RD
RD
BR
BR
18V 23V
Y
220V~60Hz LED・2 Indication lamp(Green Normal operation)
Control PCB CNI CNW1 CNW2 12 3 4 5 6 1 2 3 4 5 6 1 2
TB1 BL WH BK CNA CNN CNH LED・3 Indication lamp(Red-inspection)
Power RD RD RD Y BK
L LED・2 Stepping motor(for electronic expansion
source F1(3.15A) 3 SM
WH WH SW1 SW2
line N X6 X2 SW5 JSL1 valve)
F2(3.15A) CNW0 1
RD SW6 Superlink (spare) SW1 Indoor unit address : tens place
X1 X3 LED・3 SW3 SW4
RD
WH
RD
RD
7 7 CNT2 CNT 3 XR2 (Heating) SW7-1 Operation check, Drain motor test run
P
P
3 (SVH) XB2 3 RD BL 4
3 XR3 (Thermo ON)
52FH 52FL
(Inspection) TB1 terminal block(Power source)(□ mark)
52 52 (SVG) XB3 4 5 XR4
FL 5 5 FH 8 8 (SVE) XB4 5 6 TB2 terminal block(Signal line) (□ mark)
WH
WH
BK
RD
Mark Color
122 -
BK Black
BK
CNF3 X Y
RD Red WH Signal line
WH
'10 • KX-SM-148
4. Do not put signal line and remote controller line alongside power source line.
Service valve
External air Thermistor
Indoor unit A (Tho-A)
Gas piping
Thermistor (Outlet)
(ThI-R3)
Thermistor (Heat exchanger)
( 224: ø19.05
280: ø22.22 ) 4-way switching solenoid High pressure sensor
Heat exchanger Heat exchanger
(PSH) Check
(ThI-R1)
Heat exchanger
joint
Check joint
Solinoid valve
Thermistor (Return air) Check valve Low pressure sensor
(liquid injection High pressure switch
(ThI-A) (PSL) Heat exchanger Thermistor 2
return) SV6 (63H1-1) Heat exchanger Thermistor 1 (Tho-R2)
Thermistor (Inlet) Oil (Tho-R1)
Strainer Suction pipe thermlstor
(ThI-R2) separator
(THo-S)
Stepping motor Strainer Discharge pipe Thermistor Sub-cooling coil Sub-cooling coil
(for electronic expansion vale) Strainer (Tho-D1)
Super-cooling coil Thermistor 2
(Tho-H)
Compressor
Accumulator
(ThI-R3) Capillary (SV1) Strainer
Thermistor (Heat exchanger) tube
(ThI-R1)
Heat exchanger
Under-dome thermistor
Capillary tube Heating expansion valve
(Tho-C1)
-
(ThI-A)
Strainer
Strainer
Thermistor (Inlet) Strainer Liquid piping Service valve Super-cooling coil Thermistor 1 Sub-cooling coil
(ThI-R2) Strainer
Strainer ø9.52 (Tho-SC) Fusible
Stepping motor plug
(for electronic expansion vale)
Super-cooling coil expansion valve Strainer Receiver
Indoor unit B (EEVSC)
'10 • KX-SM-148
SV6 Thermistor (ThI-R1,R2) : Heating operation : Indoor fan control
During under-dome temperature control : Open
Cooling operation : Frost prevention
SV1 During discharge temperature control : Open
Superheat control
joint
Check joint
Solinoid valve Strainer
Thermistor (Return air) Check valve Low pressure sensor
(liquid injection High pressure switch Solenoid valve (oil return) (PSL) Heat exchanger Thermistor 2
(ThI-A) return) SV6 (63H1-1) SV11
Heat exchanger Thermistor 1 (Tho-R2)
Thermistor (Inlet) Oil (Tho-R1)
Strainer Suction pipe Thermistor
(ThI-R2) separator
(THo-S)
Stepping motor Strainer Discharge pipe Thermistor Sub-cooling coil Sub-cooling coil
(for electronic expansion valve) Strainer (Tho-D1)
Super-cooling coil Thermistor 2
(Tho-H)
Compressor
Accumulator
Thermistor (Outlet) Soleroid valve (oil return)
(ThI-R3) Capillary SV1 Strainer
Thermistor (Heat exchanger) tube
(ThI-R1)
Heat exchanger
(Tho-C1)
Thermistor (Return air) (EEVH)
124 -
(ThI-A)
Strainer
Strainer
Thermistor (Inlet) Strainer Liquid piping Super-cooling coil Thermistor 1 Sub-cooling coil
(ThI-R2) Service valve Strainer
Strainer ø12.7 (Tho-SC) Fusible
Stepping motor plug
(for electronic expansion valve)
Super-cooling coil expansion valve Strainer Receiver
Indoor unit B (EEVSC)
'10 • KX-SM-148
Thermistor (Tho-C1) : Under-dome temperature control
At inverter accumulator start : Open Heating : 3.00 ON (MPa)
SV6 Thermistor (ThI-R1,R2) : Heating operation : Indoor fan control
During under-dome temperature control : Open
Cooling operation : Frost prevention
SV1 During discharge temperature control : Open
Superheat control
Thermistor (ThI-R3) : Cooling superheat control
- 125 -
- 126 -
- 127 -
- 128 -
PJF012D003A
PANEL INSTALLATION MANUAL
A
PJF012D003A A
Read this manual together with the indoor unit’s installation manual.
⑥ Attaching the panel ⑧ Attaching
1. To avoid unexpected
1. Temporary attaching 2. Then hang the strap
WARNING • Lift up the hanger (2 places) on the panel for temporary support. 3. First insert the part “
• Fasten the wiring to the terminal securely and hold the cable securely so as not to apply
unexpected stress on the terminal.
• Hang the panel on the hook on the indoor unit.
Loose connection or hold will cause abnormal heat generation or fire. Unit’s hook
• Make sure the power supply is turned off when electric wiring work.
Otherwise, electric shock, malfunction and improper running may occur.
Hook
① Before installation
• Follow installation manual carefully, and install the panel properly.
hanger
• Check the following items.
Accessories
Accessories
Bolt 4 pieces For panel installation Panel’s fixing hanger
Note: Accessories are laid in the position removing the corner panel. 2. Fix the panel on the indoor unit
• Fasten the panel on the indoor unit with the four bolts supplied with the panel.
Caution ⑨ How to se
Accessories holding position
• Improperly tightened hanging bolts can cause the • If there is a gap remaining between the ceiling
It is possible to change the m
problems listed below, so make sure that you have and the decorative panel even after the is set, the louver will swing w
tightened them securely. hanging bolts are tightened, adjust the different setting to each louv
installation level of the indoor unit again.
1 Stop the air co
② Checking the indoor unit installation position Air leakage button and
Air leakage along for three second
• Read this manual together with the air conditioner installation manual carefully. the ceiling
The following is dis
• connected to the rem
Check if the opening size for the indoor unit is correct with the level gauge supplied in the indoor unit. Fouling
“
•
Check if the gap between the ceiling plane and the indoor unit is correct by inserting the level gauge into the air Dew condensation or dripping Make sure no gap is left here. “
outlet port of the indoor unit. (See below drawing) The following is disp
•
connected to the rem
“
Adjust the installation elevation if necessary.
Keep the distance between 20~24mm.
Exceeding the range of distance • It is possible to adjust the installation height of the indoor unit with the panel attached as long “
may cause failure etc. as there is no influence on the drain pipe inclination and/or the indoor unit levelness.
Caution
If there is a height difference beyond the design limit
Indoor Unit
2 Press S or T bu
Select the indoor un
between the installation level of the indoor unit and the 20 40
+
“
③ Removing the air return grille
<Removal> NOTICE
1. Hold the stoppers on the air return grille (2 places) toward • For FDT type, in case the
OPEN direction, open the air return grille. temporarily. The louver w
is possible to confirm the
2. Remove the hooks of the air return grille from the decorative
After that, choose the cor
panel while it is in the open position. position.
Caution
Stopper
Make sure there is no stress given on the panel when adjusting the height of the indoor
unit to avoid unexpected distortion. It may cause the distortion of panel or failing to
4 Press S or T b
Select the louver No
close the air return grille.
[EXAMPLE]
“ ”⇔
“ ”
5 Press S
④ Removing a corner panel ⑦ Electrical wiring louver No.)
The louver No. to be
[EXAMPLE] If No.
• Pull the corner panel toward the direction indicated by 1. After removing three screws of control box, detach the cover of control box (the hatched part). “ ”
the arrow and remove it. (Same way for all four 2. Connect the connector for louver motor (white 20P).
corner panels)
• Hold the wiring by using the clamps of the indoor unit. 6 Press S or T
• Hold the connector inside the control box. position)
Select the upper lim
3. Connect the connector for panel switch. “position1” is the m
downward.
• Hold the wiring by using the clamps of the indoor unit. “position --” is to
Corner panel
• Connect CNV (red) inside the control box. change the setting
“
⇔ “
Panel switch ⇔ “
⇔ “
⇔ “
Control box
CAUTION Refrigerant pipes Drain pipe
In case the orientation of the panel is
not correct, it will lead to air leakage 8 Press S or T b
and also it is not possible to connect position)
the louver motor wiring. Select the lower limit
Connector for louver motor (white) Clamps of unit main body “position 1” is the
CAUTION
PIPE SIDE DRAIN
downwards.
• If the air return grill is opened, the “position --” is to r
panel switch is turned off so that the change the setting
air-conditioner cannot be operated any
To Panel switch more.
• To start the air conditioner, close the
air return grill.
- 129 -
2D003A A
Hook
Lower
position
a
hanger
10 Press button.
Louver adjusting mode ends and returns to the original display.
Pin • For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.
Caution
If the upper limit position number and the lower limit position number are set to the same position, the louver is fixed at that
position auto swing does not funtion.
as long “ ”
3•5•7•9
“ ”⇔“ ”⇔“ ”⇔
“ ”
“ ”
Control box
- 130 - *
Improper
Ceiling opening, Suspension bolts pitch, Pipe position
8 4 1 1 4 1 1 1 1
For adjustment For heat For heat For heat For heat
For pipe cover For drain pipe For drain hose
For unit hanging in hoisting in the insulation insulation insulation insulation 530 (Suspension bolts pitch) F
fixing connecting mounting Decorative panel
unit's main body of gas pipe of liquid tube of drain socket of drain socket
326
350
) or Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use
or volatile a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.
556
67
Areas where there is enough space to install and service. Control Air return
35
185 box Air supply grille
ld cause fire. Areas where it can be drained properly. Areas where drain pipe descending slope can be taken. 190 223
D
21 □413
Areas where there is no obstruction of airflow on both air return grille and air supply port. 200 48 □700
Drain hose piece
Areas where fire alarm will not be accidentally activated by the air conditioner. (Accessory)
recision Areas where the supply air does not short-circuit. □570
(Installed on site)
140 6-φ4
Areas where it is not influenced by draft air. A B 145
325
C E
60 Holes for
tapping screws
Areas not exposed to direct sunlight.
88
Hole
wave or Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
140
248
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
210
192
100
132
88
condition and confirmed there is no problem. However, there is some risk of condensation drop 100
45 or more
down. Or the if the air conditioner is operated under the severer condition than mentioned above.
35
Hanger plate for F
suspension bolt
heir medical If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Areas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit. ④ Installation of indoor unit
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. Work procedure
oride gas,
Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the 1. This units is designed for 2 x 2 grid ceiling.
operation. If necessary, please detach the T bar temporarily before you install it.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote If it is installed on a ceiling other than 2 x 2 grid ceiling, provide an inspection port on the control box
controller and the air conditioner might not work properly.) side.
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not 2. Arrange the suspension bolt at the right position (530mm×530mm).
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength 3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
is not enough, it could cause injury due to unit falling. 4. Ensure that the lower end of the suspension bolt should be 45mm above the ceiling plane.
l If there are 2 units of wireless type, keep them away for more than 5m to avoid malfunction due to Temporarily put the four lower nuts 88mm above the ceiling plane and the upper nuts on distant
oner. cross communication. place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the indoor unit
it damages m When plural indoor units are installed nearby, keep them away for more than 4m. position, and then hang the indoor unit.
Control box
a long Space for installation and service
T bar Ceiling
l When it is not possible to keep enough space between indoor unit and wall or between indoor units, panel
close the air supply port where it is not possible to keep space and confirm there is no short circuit
ne near the
of airflow.
l Install the indoor unit at a height of more than 2.5m above the floor.
leakage of
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on the package
4000mm or more into the air supply port and checking if the gap between the ceiling plane and the indoor unit is
ongings. appropriate. In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are
is Indoor unit Indoor unit put on distant place. Confirm there is no backlash between the hanger plate for suspension bolt and
the lower nut and washer.
Drain piping
Suspension bolt
or unit. Ceiling Refrigerant piping
iency of Wall surface
1000mm or more
Nut (upper)
Decorative panel 2500mm or more
not to
1000mm or more Flat washer
nd Obstacle
Spring washer
Touch the nut (lower) and Play is left between the fixture
washer without any play and the nut (lower) and washer.
cause injury.
- 131 -
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
Joint for VP-20
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
(Prepare on site)
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or
trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
maintenance.
- 132 -
water
Power source side terminal block
Earth
Wiring between indoor
and outdoor unit
Remote controller line
Wiring clamp
P-30 or bigger
than 1/100
Signal side terminal block
erwise it may cause
VRF (KX) series
cover (small size),
amps and part of the 6
pless. 6
PJA012D781
- 133 -
PJA012D783
PANEL INSTALLATION MANUAL
Please read this manual together with the indoor unit’s installation manual.
PJA012D783
WARNING
� Fasten the wiring to the terminal securely and hold the cable securely so as not 4 Attaching a corner panel
to apply unexpected stress on the terminal.
Loose connection or hold will cause abnormal heat generation or fire. • First insert the part “a” of a corner panel into the part “A” of the cover panel, engage two
hooks and tighten the screw.
� Make sure the power supply is turned off when electric wiring work.
Otherwise, electric shock, malfunction and improper running may occur.
unit. unit.
Diffuser Diffuser Hook
Screw
Level gauge
(insulation)
Accessories
2 Orientation of the panel and return air grille installation
1 Hook 1 piece For fixing temporarily
1. Take note that there is an orientation to install the panel.
• Attach the panel with the orientation shown on the below.
• Align the “PIPE SIDE” mark (on the panel) with the refrigerant pipes on the indoor unit. 2 Chain 2 pieces
2. The intake grille can also be attached in a rotated position by 90 degrees.
3 Screw 4 pieces For hoisting the panel
Caution
· In case the orientation of the panel is not correct, it will lead to air leakage and also 4 Screw 1 piece For attaching a hook
it is not possible to connect the louver motor wiring.
5 Screw 2 pieces For attaching a chain
Intake grille
Louver motor
connector
[Figure 1]
Drain pipe side Refrigerant
Control box pipes side Hook
2. Attach the hook supplied with the panel to the
main body with the hook fixing screw (1 screw).
[Figure 2]
Screw
Corner
panel
A B
[Figure 3]
- 134 -
PJA012D783
6. Please rotate a hook, put in the slot on the panel, and carry out fixing the panel
temporarily. [Figure 4] 7 How to set the airflow direction *1
It is possible to change the movable range of the louver on the air outlet from the wired remote controller. Once the
top and bottom position is set, the louver will swing within the range between the top and the bottom when swing
operation is chosen. It is also possible to apply different setting to each louver.
1 Stop the air conditioner and press SET button and
LOUVER button simultaneously for three seconds or more.
The following is displayed if the number of the indoor units connected to the
remote controller is one. Go to step 4.
“ ”
“ ”
The following is displayed if the number of the indoor units connected to the
remote controller are more than one
“ ”
“ ”
Slot
[Figure 4] 2 Press ▲ or ▼ button. (selection of indoor unit)
Select the indoor unit of which the louver is set.
[EXAMPLE]
7. Tighten the two bolts used for fixing the panel temporarily and the other two. “ ”“ ”“ ”
“ ”
into a control box. [Figure 5] 6 Press ▲ or ▼ button. (selection of upper limit position) side hose side
7 Press SET button. (Fixing of the upper limit position) the position of the louver
Wire intake The upper limit position is fixed and the setting position is displayed for two
seconds. Then proceed to lower limit position selection display.
[EXAMPLE]
(displayed for two seconds)
ATTENTION
Chain If you press RESET button during settings, the display will return to previous display.
[Figure 6] If you press button during settings, the mode will be ended and return to original display, and the
settings that have not been completed will become invalid.
When plural remote controllers are connected, louver setting operation cannot be set by slave remote
12. Replace the corner panels. Please also close a chain with a screw together controller.
then. [Figure 7] If it is necessary to fix the louver position manually, follow the procedure mentioned below.
1. Shut off the main power switch.
2. Unplug the connector of the louver motor which you want to fix the position.
13. Close the intake grill. Make sure to insulate unplugged connectors electrically with a vinyl tape.
3. Adjust the louver position slowly by hand so as to be within the applicable range mentioned below table.
Louver
Louver motor
L
L
*1 This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2 For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.
- 135 -
UNIT BOTTOM
2 885 1130 1600 14 98 95 110
3 468 590 825 15 91 88 103
67 70
UNIT BOTTOM FIT THIS NOTCH UNIT BOTTOM
TO CEILING
LEVEL
as leakages. FIT THIS NOTCH TO CEILING LEVEL FIT THIS NOTCH TO CEILING LEVEL
4 417 540 775 16 47 50 50
5 817 1054 1524 17 127 127 137
4 1 1 1 4 6 460 460 240 18 56 66 66
For heat insulation For heat insulation For pipe cover fixing
flammable gas For unit hanging For unit hanging and adjustment
of gas pipe of liquid tube
7 178 382 672 19 74 78 78
le substances 8 161 240 255 20 124 128 128
For drain pipe 9 287 342 357 21 130 - -
Pipe cover(big) Pipe cover(small) Drain hose Hose clamp 10 214 226 241 22 70 82.5 80.5
cause fire. 11 405 410 410 23 60 65 70
12 155 155 170
(Ceiling hole size) Drain hose piece
(Accessory)
(Suspension bolts pitch) 90 (Installed on site)
1 1 1 1 40
sion For heat insulation For heat insulation For drain pipe For drain hose
of drain socket of drain socket connecting mounting
97
Control
box
(Suspension bolts
640
e or high
pitch)
Center of
panel
97
communication ②Selection of installation location for the indoor unit 20 10 620 10 20
405 A
oner might 295~
100
or less
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
64
140
67
750
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on 20
95
20
8
Unit undersurface
the ceiling. Hanger plate for
F Hole Hole
G Hole D
・Areas where there is enough space to install and service. suspension bolt 8-Ø4
Holes for Symbol
tapping screws
・Areas where it can be drained properly. Areas where drain pipe descending slope can be Decorative panel A Gas piping
e gas, acid or 1055
taken. Air supply Air return
B Liquid piping
・Areas where there is no obstruction of airflow on both air return grille and air supply port. C1 Drain piping
C2 Drain piping (Gravity drainage)
160
・Areas where fire alarm will not be accidentally activated by the air conditioner.
・Areas where the supply air does not short-circuit. D Hole for wiring
360
680
E Suspension bolts
・Areas where it is not influenced by draft air.
F Outside air opening for ducting
160
・Areas not exposed to direct sunlight. G Air outlet opening for ducting
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%. 45 965 45
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
ity condition and confirmed there is no problem. However, there is some risk of condensa-
r. tion drop if the air conditioner is operated under the severer condition than mentioned
amages user’s above. ④Installation of indoor unit
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Work procedure
ng period of
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) 1. Cut an installation opening in the ceiling to the measurements specified for ceiling
・Areas where any items which will be damaged by getting wet are not placed such as food, opening.
table wares, server, or medical equipment under the unit. 2. Set the suspension bolts in place.
ear the unit. ※ The suspension bolts pitch center do not match the panel center.
kage of water. To ・Areas where there is no influence by the heat which cookware generates.
3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
4. Ensure that the lower end of the suspension bolt should be 50mm above the ceiling
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect plane. Temporarily put the four lower nuts 150mm above the ceiling plane and the upper
the operation. nuts on distant place from the lower nuts in order not to obstruct hanging the indoor unit
ngs.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote or adjust the indoor unit position, and then hang the indoor unit.
enerated. controller and the air conditioner might not work properly.) 5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is the package into the air supply port and checking if the gap between the ceiling plane
nit. not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the and the indoor unit is appropriate. In order to adjust the indoor unit position, adjust the
y of oxygen) to lower nuts while the upper nuts are put on distant place. Confirm there is no backlash
strength is not enough, it could cause injury due to unit falling. between the hanger plate for suspension bolt and the lower nut and washer.
③When plural indoor units are installed nearby, keep them away for more than 4 to 5m. Suspension bolt
to make traps, Correct Wrong
Nut (upper)
aintenance. Space for installation and service
Flat washer Unit
●Install the indoor unit at a height of more than 2.5m above the floor. Unit
Spring wasler
Ceiling
Wall surface Wall
, moving the unit
1000mm
or more
Decorative
panel 1500mm
100mm or more
or more Obstacle
Paper pattern
67
Ceiling surface
Adjust height to fit this notch
to ceiling level.
6. Make sure to install the indoor unit horizontally. Confirm the levelness of
the indoor unit with a level gauge or transparent hose filled with water.
③Preparation before installation Keep the height difference at both ends of the indoor unit within 3mm. Indoor unit
7. Tighten four upper nuts and fix the unit after height and Hose
ld cause a burn
●If suspension bolt becomes longer, do reinforcement of earthquake resistant. levelness adjustment.
○For grid ceiling
Caution
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt. ●Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit and
it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the fan.
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
●Make sure to install the indoor unit horizontally and set the gap between the unit underside and the ceiling plane
has enough strength. properly. Improper installation may cause air leakage, dew condensation, water leakage and noise.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt. ●Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the
se injury. ●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site. installation manual for decorative panel for details.
- 136 -
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
Gravity drainage
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a 4. Insulate the drain pipe.
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe. ● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas cause dew condensation and water leakage.
leakage inspection, and tighten both ends with attached straps. ※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then
●Make sure to insulate both gas pipes and liquid pipes completely. use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
※ Incomplete insulation may cause dew condensation or water dropping. hose, and fix and wrap it with tapes to wrap and make joint part gapless.
4. Refrigerant is charged in the outdoor unit. ⑦Wiring-ou
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation Drain up
manual attached to the outdoor unit. ● Electrical insta
● The position for drain pipe outlet can be raised up to 750mm above the ceiling. Use elbows for
Pipe diameter Tightening torque N·m Strap (Accessory) Pipe cover (Accessory)
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe, electrical insta
φ 6.35 14 to 18 the backflow of water will increase when the unit is stopped, and it may cause overflow of water from executed acco
φ 9.52 34 to 42 the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of installation in
φ 12.7 49 to 61 the pipe within the limit shown in the figure below. Be sure to use
● Use specified
φ 15.88 68 to 82 295~325mm 100mm or less order not to a
φ 19.05 100 to 120 The thickness of insulation should be 20mm or more.
● Do not put bo
nication and m
750mm or less
● Be sure to do
● For the details
⑥Drain pipe work.
1. Remove a lid
Caution 2. Hold each wir
● Install the drain pipe according to the installation manual in order to drain properly. 3. Fix the wiring
Drain test 4. Install the rem
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
● After installation of drain pipe, make sure that drain system work in good condition and no
● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious or not.
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may ● Do drain test even if installation of heating season.
cause corrosion of heat exchanger and bad smell. ● For new building cases, make sure to complete the test before hanging the ceiling.
● Connect the pipe securely to avoid water leakage from the joint. 1. Pour water of about 1000cc into the drain pan in the indoor unit by pump so as not to get
● Insulate the pipe properly to avoid condensation drop. the electrical component wet.
● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end 2. Make sure that water is drained out properly and there is no water leakage from any joints
of the drain pipe after installation. of the drain pipe at the test.
● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap Confirm that the water is properly drained out while the drain motor is operating. At the
drain socket (transparent), it is possible to check if the water is drained out properly.
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
3. Unplug the drain plug on the indoor unit to remove remaining water on the drain pan after the test,
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. and re-plug it. And insulate the drain pipe properly finally.
Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on
the indoor unit and fix it securely with the clamp.
Attach the hose clamp to the drain hose around 10mm from the end.
●Do not apply adhesives on this end. VP-20
(Prepare on site) VP-20
Pipe cover (big) (Prepare on site)
(For insulation) (Accessory)
Fasten the screw within
5 mm left to the nut
Hose clamp Drain hose Unit Joint for VP-20
Drain socket
(Prepare on site)
Drain hose
Metal plate 10mm (Accessory)
Clamp (Accessory) Pipe cover (For insulation)
Drain socket (No adhesive allowed) Pipe cover
(Prepare on site)
Pipe cover (small) Pull in the hose pump about 50mm.
(For insulation) (Accessory)
- 137 -
Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test. Panel inside
parts
Y
Insulation PV pipe VP-20
X
Connect to relay connector
in the controll box.
Rubber plug Connector for drain motor CNR (blue, 2P)
(Remove)
30 or bigger
7. When the louver motor does not operate by the remote controller operation, check the
00
connection of the connector, turn off the power for 10 seconds or longer, and reset.
Gravity drainage port Control box
Remove
otherwise it may
⑨Check list after installation
r (small size), then
part of the drain ●Check the following items after all installation work completed.
⑦Wiring-out position and wiring connection
Check if Expected trouble Check
The indoor and outdoor units are fixed securely? Falling, vibration, noise
elbows for ● Electrical installation work must be performed according to the installation manual by an Inspection for leakage is done? Insufficient capacity
fore vertical pipe, electrical installation service provider qualified by a power provider of the country, and be Insulation work is properly done? Water leakage
ow of water from executed according to the technical standards and other regulations applicable to electrical
Water is drained properly? Water leakage
ength and offset of installation in the country.
Be sure to use an exclusive circuit. Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
ess order not to apply unexpected stress on the terminal. Earth wiring is connected properly? Electric shock
● Do not put both power source line and signal line on the same route. It may cause miscommu- Cable size comply with specified size? PCB burnt out, not working at all
nication and malfunction.
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
● Be sure to do D type earth work.
● For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to a terminal block securely.
3. Fix the wiring with supplied screw, nut and washer.
4. Install the removed parts back to original place.
ondition and no
pump is normal
ceiling.
o as not to get CNW1 CNM3 CNJ2 CNR
ating. At the
B
properly.
A
oller
Earth
Signal line
(Shielded cord)
Power cable
Remote controller
2
line
1
Indoor power
source line
Earth
PJB012D227 A
- 138 -
- 139 -
- 140 -
- 141 -
PJC012D118
PJC012D118
PANEL INSTALLATION MANUAL PJC012D118
PANEL INSTALLATION MANUAL
(1)Please
Parts read this manual
Models together with
: TQ-PSA-15W-E, installation manual of indoor unit.
TQ-PSB-15W-E
3 Mount the pa
Please read this manual together with installation manual of indoor unit.
Warning
3 Mount the pa
● Please perform electrical workWarning
after cutting off main power. ① Attach 2 of 4 han
Otherwise,
● Please electrical shockwork
or malfunction, etc.off
may occur.
perform electrical after cutting main power. ① Attach
diagonal2 position
of 4 han
Otherwise, electrical shock or malfunction, etc. may occur.
diagonal position
Notice Short Panel Wide Panel
625 780
Notice
If the louver cannot be moved by remote control operation,
Short Panel Wide Panel
625 780
cut offlouver
If the the main power
cannot be for overby
moved 10remote
secondscontrol
after confirming
operation, Air outlet Air outlet
the
cut connection
off the mainofpower
connector, then10
for over turn on the after
seconds powerconfirming
again.
Air outlet Air outlet
the connection of connector, then turn on the power again. ② Open the suction
1 Accessories ② When
Open thesecuring
suctionth
1 1Accessories
Air filter 1
the leftsecuring
When figure, the
th
650 650
2
1 Hanging bolts
Air filter 4
1 For mounting panel ③ Tighten
the left figure, the
the tempo
3
2 Screws (M4 L=8mm)
Hanging bolts 2
4 For
For mounting
mounting chains
panel ③ Tighten the tempo
3 Screws (M4 L=8mm) 2 For mounting chains
Suction inlet Suction inlet
2 Confirm the mounting level of main unit
Suction inlet Suction inlet
2 Confirm the mountingCeiling
level opening of main
dimension 740 unit
(For wide panel)
Drain hose (accessory) Hanging
Ceiling boltdimension
opening pitch 576 740 ④ Remove 2 screws
(For wide panel)
mounted on site
Drain hose (accessory) Hanging bolt pitch 576 ④ Remove 2 screws
mounted on site
dimension
bolt pitch
wide panel)
dimension
bolt pitch
panel)
openingopening
Hanging
(For
⑤ Connect
(white 3P).
maximum dimension
For tapping
the conn
up drain up
The connector
(white 3P). on
On-site drainOn-site
maximum dimension
For tapping
For tapping The connector on
600 600
For tapping
BelowBelow
!
⑥ After connecting
Above 85Above 85
!
⑥ After
hole. Hold the con
connecting
hole. Hold the con
● Confirm the mounting level of air conditioner and ceiling. Adjust the level of air
so that the
conditioner bottom of air
● conditioner
Confirm theismounting
at the same level
level of as
airthat of ceilingand
conditioner plate (the T-bar).
ceiling. Adjust the level of air conditioner so that the bottom of air
The level differential
conditioner tolerance
is at the same level asbetween the bottom
that of ceiling surface
plate (the of ceiling and that of main unit is that air conditioner
T-bar).
main unit cannot
The level be higher
differential than ceiling
tolerance betweenbottom surfacesurface
the bottom for 5mm.
of ceiling and that of main unit is that air conditioner
main unit cannot be higher than ceiling bottom surface for 5mm. ⑦ Close control box
Caution
⑦ Close control box
Do not set the main unit below the bottom surface of ceiling.
Caution
Do not set the main unit below the bottom surface of ceiling.
● Confirm the level of air conditioner.
● Confirm the level of air conditioner.
Indoor unit
Ceiling plate ⑧ Mount the chain
15
Indoor unit
Ceiling plate ⑧ Mount
mounting
thechain
chainan
⑨ Close
15
Transparent hose
mounting chain
suction an
gril
Adjust the level of air conditioner
23
Water
Transparent hose
so that the bottom of air
conditioner is at of
theair
same level as
⑨
⑩ If
Close suctioncann
the louver gril
Adjust the level conditioner
23
Water thatthat
so of ceiling plate.
the bottom of air
conditioner is at the same level as
⑩ If the louver cann
seconds after conf
that of ceiling plate. seconds after conf
- 142 -
Wide Panel
780
A
Air outlet
② Open the suction grille, hang the panel onto 2 bolts, and secure it temporarily.
When securing the panel temporarily, hang the panel onto side bolts as shown in
the left figure, then hang onto side while turning it. A Piping
650
③ Tighten the temporarily secured hanging bolts and other 2 hanging bolts.
Suction inlet
Control box
Rotation direction
⑤ Connect the connector for louver motor (white 4P) and the connector for limit switch
(white 3P).
The connector on the indoor unit side is in the control box.
⑥ After connecting the connectors, pass the wiring on the panel side through wiring
hole. Hold the connector in the control box.
⑧ Mount the chain attached with suction grille on the panel using screw. The screws for
mounting chain and hanging bolts are in the same bag.
⑨ Close suction grille, then work is completed.
⑩ If the louver cannot be moved by remote control operation, cut off the power for over 10
seconds after confirming the connection of connector, then turn on the power again.
- 143 -
- 144 -
30
it
r lim
pe
20
Up
P-Hi
10
gh
Mediu
High
Low
m
0
6 7 8 9 10
Air flow (m3/min)
- 145 -
- 146 -
- 147 -
- 148 -
- 149 -
- 150 -
- 151 -
- 152 -
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[for simultaneous air intake/vent] Attach the hose clamp to the drain hose around 10mm from the end, and fasten the screw within ● If the bottom
Air vent hole
○Intake air through the suction duct. 5mm left to the nut. descending g
(the side cannot be used) ●Do not apply adhesives on this end. connect the p
●Do not use acetone-based adhesives to connect to the drain socket.
Fresh air intake through the
suction duct Pipe cover (big) (For insulation)
Stage difflernce part (Accessory)
Drain socket VP20 joint (Prepare on site)
Unit
(Pipe side)
(
suction duct
Note: If the unit is
○Use the duct flange for the air intake/vent (sold separately; for 125 circular duct connection), drain water will b
and connect the 125 circular duct (tighten with band). pipe joint, causing
Metal plate 10mm
○Insulate the duct to protect it from dew condensation.
- 154 -
CNK1
CND CNK2 CNK1
er of flare nut, screw use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain Signal side
Power source side Signal side
CNACND CNK2
Power source side terminal block terminal block Signal line (Shielded cord)
terminal block terminal block
he specified torque hose, and fix and wrap it with tapes to wrap and make joint part gapless.
CNA
r unit securely by a Drain up CN CNS CNV CNT2 CNN CNH CNZ
Remote controller line CNI CNS CNV CNT2 CNN CNH CNZ
on should be 20mm or more. Joint for VP-20 (Prepare on site) unit (mm) ●Check the following items after all installation work completed.
Otherwise, the construction point makes it same as drain pipe construction.
Check if Expected trouble Check
Drain test The indoor and outdoor units are fixed securely? Falling, vibration, noise
1. Conduct a drain test after completion of the electrical work. Inspection for leakage is done? Insufficient capacity
2. During the trail, make sure that drain flows properly through the piping and that no water Insulation work is properly done? Water leakage
leaks from connections. Water is drained properly? Water leakage
3. In case of a new building, conduct the test before it is furnished with the ceiling.
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
4. Be sure to conduct this test even when the unit is installed in the heating season.
perly. There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
hold goods, etc. Procedures Earth wiring is connected properly? Electric shock
the other harmful and 1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump. Cable size comply with specified size? PCB burnt out, not working at all
would cause serious 2. Check the drain while cooling operation.
n). In addition, it may Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
Insert water supply hose
for 20mm ~ 30mm to Attached drain hose clamp
supply water.
(Insert hose facing Pour water into a convex joint
Drain
door unit and the end toward bottom.) Main piping
unit
Drain situation can be checked with transparent socket.
⑩Tap selection on blower unit (when the high peformance filter is used)
down bend and/or trap Remove grommet
ained out properly from If the electrical work has not been completed, connect a convex
Make sure to Install
joint in the drain pipe connection to provide a water inlet. Following table shows the maximum external static pressure for models adapted to the fan setting
intenance. it back after test.
Then, check if water leaks from the piping system and that
drain flows through the drain pipe normally.
speed (Hi, UHi). Select at site the fan setting speed according to the external static pressure .
- 155 -
- 156 -
- 157 -
- 158 -
- 159 -
30
External static pressure (Pa)
it
m
r li
20
e
pp
U
P-High
10
High
Medium
Low
0
5 6 7 8 9
Air flow (m3/min)
- 160 -
- 161 -
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- 163 -
- 164 -
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*1 This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2 For setting the swing range of other louvers, return to 1 and proceed same procedure respectively. 1'"%# "
- 167 -
- 168 -
- 169 -
*2
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*1 This function is not able to be set with wireless remote controls or simple remote control (RCH-H3).
*2 For setting the swing range of other louvers, return to 1 and proceed same procedure respectively.
- 170 -
- 171 -
- 172 -
- 173 -
●Do not repair by yourself. And consult with the dealer about repair.
Improper repair may cause water leakage, electric shock or fire. Signal line
Ⓐ Ⓑ Ⓐ Ⓑ
Ⓛ Ⓛ (between indoor unit)
●Consult the dealer or a specialist about removal of the air conditioner. Indoor unit1 Indoor unit2
Improper installation may cause water leakage, electric shock or fire. Ⓝ Ⓧ Ⓨ Ⓝ Ⓧ Ⓨ
Y
○ Remote Remote
●Turn off the power source during servicing or inspection work. Earth controller line Earth controller line
If the power is supplied during servicing or inspection work, it could cause electric shock and injury by Ⓧ Ⓨ Ⓧ Ⓨ
the operating fan. Remote controller Remote controller
●Install an over-current and earth leakage breaker (threshold current: 30mA) specified for ● Do not install it on the following places.
each unit without fail. (1) Place exposed to direct sunlight (4) Hot surface or cold surface enough to generate condensation
④ Trial operati
●Provide a dedicated branching circuit and never share a branching circuit with other (2) Places near heat devices (5) Place exposed to oil mist or steam directly.
equipment. If shared, disconnection at the circuit breaker may occur, which can cause (3) High humidity places (6) Uneven surface
secondary damage. The method of t
Installation and wiring of remote controller
●Set earth of D-type. Operate the remo
●Connection of a cable beyond 3.5 mm2 is not permitted. When cables of over 5.5 mm2 are ① Install remote controller referring to the attached manual. 1. Starting a cool
in use, provide a dedicated pull box to take a branch to an indoor unit. ② Wiring of remote controller should use 0.3mm2 x2 core wires or cables. ①Start the syste
●Keep "remote controller line" and "power source line" away from each other on constructing (on-site configuration)
of unit outside. ②Select “ (C
③ Maximum prolongation of remote control wiring is 600 m.
●Run the lines (power source, remote controller and "between indoor and outdoor unit") If the prolongation is over 100m, change to the size below.
③Press the TE
upper ceiling through iron pipe or other tube protection to avoid the damage by mouse and But, wiring in the remote controller case should be under 0.5mm 2. Change the wire size outside of the case The screen di
so on. according to wire connecting. Waterproof treatment is necessary at the wire connecting section. Be careful about ④When the
●Do not add cord in the middle of line (of indoor power source, remote controller and signal) contact failure.
route on outside of unit. If connecting point is flooded, it could cause problem as for electric 100-200m ..................... 0.5mm2×2 core
run will start.
or communication. Under 300m ................ 0.75mm2 × 2 core The screen di
(In the case that it is necessary to set connecting point on the signal line way, perform
Under 400m ................ 1.25mm2 × 2 core 2. Ending a cooli
thorough waterproof measurement.)
Under 600m ................ 2.0mm2 × 2 core Pressing the
●Do not connect the power source line [220V/240V/380V/415V] to signal side terminal block.
Otherwise, it could cause failure. ④ Avoid using multi-core cables to prevent malfunction. cooling test ru
●Screw the line to terminal block without any looseness, certainly. ⑤ Keep remote controller line away from earth (frame or any metal of building).
“ ”
⑥ Make sure to connect remote controller line to the remote controller and terminal block of
●Do not turn on the switch of power source, before all of line work is done.
indoor unit. (No polarity)
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2D922 A
- 175 -
Note 1: The initial setting marked is decided by connected indoor and outdoor unit, and is automatically defined as following table.
- 176 -
11
16
If you input signal into CNT of the indoor printed circuit board from external, the
indoor unit will be operated independently according to the input from external.
If you input into CNT of the indoor printed circuit board from external, all units which
connect to the same remote controller are operated according to the input from external.
17
In normal working indication, indoor unit temperature is indicated instead of airflow.
(Only the master remote controller can be indicated.)
18
ON/OFF button
(finished)
- 177 -
Indoor unit No. are indicated only when Note1: Fan setting of "HIGH SPEED"
plural indoor units are connected.
Function
02 setting
03
The filter sign is indicated after running for 180 hours.
The filter sign is indicated after running for 600 hours.
To set other indoor unit, press The filter sign is indicated after running for 1000 hours.
AIRCON NO. button, which The filter sign is indicated after running for 1000 hours, then the indoor unit will be stopped by
allows you to go back to the compulsion after 24 hours.
indoor unit selection screen 04 If you change the indoor function "04 ",
(for example: I/U 000 ). you must change the remote controller function "14 " accordingly.
You can select the louver stop position in the four.
The louver can stop at any position.
05
06
Permission/prohibition control of operation will be valid.
07
With the VRF series, it is used to stop all indoor units connected with the same outdoor unit immediately.
When stop signal is inputed from remote on-off terminal "CNT-6", all indoor units are stopped immediately.
13
Drain pump is run during cooling and dry.
Drain pump is run during cooling, dry and heating.
Drain pump is run during cooling, dry, heating and fan.
Drain pump is run during cooling, dry and fan.
14
After cooling is stopped the fan does not perform extra operation.
After cooling is stopped the fan perform extra operation for half an hour.
After cooling is stopped the fan perform extra operation for an hour.
After cooling is stopped the fan perform extra operation for six hours.
15
After heating is stopped or heating thermostat is OFF, the fan does not perform extra operation.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for half an hour.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for two hours.
After heating is stopped or heating thermostat is OFF, the fan perform extra operation for six hours.
16
During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after twenty minutes' OFF.
During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after five minutes' OFF.
ON/OFF button
(finished)
- 178 -
PJA012D729A A
Prepare two M4 screws (recommended length is 12-16mm) on site, and install the lower case to erectrical box.
Choose either of the following two positions in fixing it with screws.
Upper part Upper part Set SW1 to "Slave" for the slave re
Tighten the screws after
Note: The setting "Remote controller th
cutting off the thin part of controller in the position where y
Lower case Lower case screw mounting part. The air conditioner operation fol
master/ slave setting of it.
Wiring oulet Lower part Lower part The indication when power source i
Wiring oulet
When power source is turned on, the f
communication between the remote co
Connect the remote controller cord to the terminal block. Master remote controller : "
Connect the terminal of remote controller (X,Y) with the terminal of M4 screw 2 (Prepare on site)
Slave remote controller : "
indoor unit (X,Y). (X and Y are no polarity) The thin part
Upper At the same time, a mark or a number
Install the upper case as before so as not to catch up the remote controller cord, This is the software's administration nu
and tighten with the screws. Lower case
T
e
[In case of exposing cord] a
Lower
You can pull out the remote controller cord from left upper part or center upper part. Upper When remote controller cannot commu
Cut off the upper thin part of remote controller lower case with a nipper or knife, appear.
and grind burrs with a file etc. Check wiring of the indoor unit and the
Lower case
Install the lower case to the flat wall with attached two wooden screws.
Lower
- 179 -
remote controller Connect the remote controller cord to the Sheath Sheath
Upper Upper The range of temperature setting
terminal block.
Connect the terminal of remote controller (X,Y) Upper case Upper case When shipped, the range of set temperatur
Board Board
with the terminal of indoor unit (X,Y). Heating : 16~30˚C (55~86˚F)
(X and Y are no polarity) Except heating (cooling, fan, dry, aut
Wiring route is as shown in the right diagram
s not to apply unexpected stress on the Upper limit and lower limit of s
depending on the pulling out direction. Lower Lower
Wiring Wiring Upper limit setting: valid during heating
In case of pulling out from In case of pulling out from
upper left upper center Lower limit setting: valid except heating
The wiring inside the remote controller case should be within 0.3mm2 (recommended) to 0.5mm2. 79˚F).
The sheath should be peeled off inside the remote controller case. When you set upper and lower limit by t
The peeling-off length of each wire is as below.
1. When TEMP RANGE SET, remote
Pulling out from upper left Pulling out from upper center If upper limit value is set
id malfunction. X wiring : 215mm X wiring : 170mm The peeling-off length During heating, you cannot set the v
rface enough to generate condensation Y wiring : 195mm Y wiring : 190mm of sheath
mist or steam directly If lower limit value is set
Install the upper case as before so as not to catch up the remote controller cord, and tighten with During operation mode except heatin
the screws.
In case of exposing cord, fix the cord on the wall with cord clamp so as not to slack. 2. When TEMP RANGE SET, remot
If upper limit value is set
with a packaging box or bag in Installation and wiring of remote controller During heating, even if the value exc
Wiring of remote controller should use 0.3mm2 2 core wires or cables. (on-site configuration) But, the indication is the same as the
Maximum prolongation of remote controller wiring is 600 m. If lower limit value is set
pieces
If the prolongation is over 100m, change to the size below. During except heating, even if the val
d thickness in 1mm or more. But, wiring in the remote controller case should be under 0.5mm2 . Change the wire size outside
box, M4 screw (2 pieces) But, the indication is the same as the
of the case according to wire connecting. Waterproof treatment is necessary at the wire
if needed) connecting section. Be careful about contact failure. How to set upper and lower lim
100 - 200m.........................0.5mm2 2 cores 1. Stop the air-conditioner, and press
Under 300m .......................0.75mm2 2 cores seconds .
r the Under 400m .......................1.25mm2 2 cores The indication changes to "FUNCTI
500m .......................2.0mm2 2 cores
Under 600 2. Press button once, and change
3. Press (SET) button, and ent
Master/ slave setting when more than one remote controllers are used 4. Select "UPPER LIMIT " or "LOW
Screw
art A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selecte
Switch Setting Contents
Indication: " SET UP"
Indoor units M Master remote controller Select the upper limit value with
SW1
S Slave remote controller (blinking)
Remote controller cord (no polarity) Press (SET) button to fix.
Controller cord
Upper After the fixed upper limit value
Erectrical box
(Prepare on site) Master 7. When "LOWER LIMIT " is select
Remote controller Remote controller
SW1 "Master" SW1 "Slave" Slave Board Indication: " SET UP"
Select the lower limit value with
and install the lower case to erectrical box. Lower
(blinking)
s.
Set SW1 to "Slave" for the slave remote controller. It was factory set to "Master" for shipment. Press (SET) button to fix
Tighten the screws after
Note: The setting "Remote controller thermistor enabled" is only selectable with the master remote After the fixed lower limit value d
cutting off the thin part of controller in the position where you want to check room temperature. 8. Press ON/OFF button to finish.
screw mounting part. The air conditioner operation follows the last operation of the remote controller regardless of the
master/ slave setting of it.
rews.
Lower
- 180 -
PJA012D729A
Sheath Sheath
Upper The range of temperature setting
Upper case Upper case When shipped, the range of set temperature differs depending on the operation mode as below.
Board
Heating : 16~30˚C (55~86˚F)
Except heating (cooling, fan, dry, automatic) : 18~30˚C (62~86˚F)
Upper limit and lower limit of set temperature can be changed with remote controller.
Lower
g Wiring Upper limit setting: valid during heating operation. Possible to set in the range of 20 to 30˚C (68 to 86˚F).
om In case of pulling out from
upper center Lower limit setting: valid except heating (automatic, cooling, fan, dry) Possible to set in the range of 18 to 26˚C (62 to
mm2 (recommended) to 0.5mm2. 79˚F).
. When you set upper and lower limit by this function, control as below.
1. When TEMP RANGE SET, remote controller function of function setting mode is "INDN CHANGE" (factory setting),
If upper limit value is set
The peeling-off length During heating, you cannot set the value exceeding the upper limit.
of sheath
If lower limit value is set
controller cord, and tighten with During operation mode except heating, you cannot set the value below the lower limit.
so as not to slack. 2. When TEMP RANGE SET, remote controller function of function setting mode is "NO INDN CHANGE"
If upper limit value is set
During heating, even if the value exceeding the upper limit is set, upper limit value will be sent to the indoor unit.
ables. (on-site configuration) But, the indication is the same as the temperature set.
If lower limit value is set
During except heating, even if the value lower than the lower limit is set, lower limit value will be sent to the indoor unit.
. Change the wire size outside But, the indication is the same as the temperature set.
necessary at the wire
How to set upper and lower limit value
1. Stop the air-conditioner, and press (SET) and (MODE) button at the same time for over three
seconds .
The indication changes to "FUNCTION SET ".
2. Press button once, and change to the "TEMP RANGE " indication.
3. Press (SET) button, and enter the temperature range setting mode.
used 4. Select "UPPER LIMIT " or "LOWER LIMIT " by using button.
unit (or one group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selected (valid during heating)
Contents
Indication: " SET UP" "UPPER 30˚C "
remote controller Select the upper limit value with temperature setting button . Indication example: "UPPER 26˚C "
emote controller (blinking)
Press (SET) button to fix. Indication example: "UPPER 26˚C" (Displayed for two seconds)
Upper After the fixed upper limit value displayed for two seconds, the indication will return to "UPPER LIMIT ".
7. When "LOWER LIMIT " is selected (valid during cooling, dry, fan, automatic)
Board Indication: " SET UP" "LOWER 18˚C "
Lower
Select the lower limit value with temperature setting button . Indication example: "LOWER 24˚C "
(blinking)
set to "Master" for shipment. Press (SET) button to fix. Indication for example: "LOWER 24˚C" (Displayed for two seconds)
able with the master remote After the fixed lower limit value displayed for two seconds, the indication will return to "LOWER LIMIT ".
ure. 8. Press ON/OFF button to finish.
mote controller regardless of the
- 181 -
- 182 -
PJA012D729A
automatically defined as following table.
Operation message
How to set function Function description: ,
le indoor unit. Function No.
1. Stop air-conditioner and press (SET) (MODE) setting description:
UN" mode
e step of air flow setting buttons at the same time for over three seconds, and the
"FUNCTION SET " will be displayed.
air flow setting
lly swing louver Fixing button
ically swing louver
of air flow setting
air flow setting 2. Press (SET) button.
7 Finishing button
3. Make sure which do you want to set, " FUNCTION "
air flow setting (remote controller function) or "I/U FUNCTION " (indoor
unit function).
4. Press or button. 2 Starting button
Selecct " FUNCTION " (remote controller function) or "I/U
XTERNAL INPUT” and “06 PERMISSION / 1
FUNCTION " (indoor unit function).
Me UH - Hi - Me UH - Me UH - Hi "DATA LOADING" (Indication with blinking) "DATA LOADING" (Blinking for 2 to 23 seconds to read the data)
IGH SPEED". Display is changed to "01 GRILLE SET". Indication is changed to "02 FAN SPEED SET".
ours. Go to .
ours. Press or button.
hours. "No. and function"are indicated by turns on the remote [Note]
hours, then the indoor unit will be stopped by
controller function table, then you can select from them. (1) If plural indoor units are connected to a remote controller,
(For example) the indication is "I/U 000" (blinking) The lowest number of
",
14 " accordingly. the indoor unit connected is indicated.
Function No.
.
Function
Function No.
ir temperature of indoor unit. Function
ir temperature of indoor unit.
ir temperature of indoor unit.
Press (SET) button.
r temperature of indoor unit. The current setting of selected function is indicated.
r temperature of indoor unit. (For example) "STANDARD" If "02 FAN SPEED SET" is
r temperature of indoor unit. Press (SET) selected.
"SET COMPLETE" will be indicated, and the setting will be
w speed.
t speed.
completed.
Then after "No. and function" indication returns, Set as the Setting
erated intermittently. same procedure if you want to set continuously ,and if to
ed. finish, go to 7. Press or button.
F" is set automatically.
mistor is working.
Select the setting.
.
d fan.
When plural indoor units are connected to a remote controller,
press the AIRCON NO. button, which allows you to go back to
OFF, the fan does not perform extra operation. the indoor unit selection screen. (example "I/U 000 ")
OFF, the fan perform extra operation for half an hour.
OFF, the fan perform extra operation for an hour.
OFF, the fan perform extra operation for six hours.
It is possible to finish by pressing ON/OFF button on the way, but unfinished change of setting is
OFF, the fan does not perform extra operation.
unavailable.
OFF,the fan perform extra operation for half an hour. During setting, if you press (RESET) button, you return to the previous screen.
OFF,the fan perform extra operation for two hours. Setting is memorized in the controller and it is saved independently of power failure.
OFF, the fan perform extra operation for six hours.
s OFF, the fan perform intermittent operation for five minutes How to check the current setting
When you select from "No. and funcion" and press set button by the previous operation, the "Setting" displayed first is the current
s OFF, the fan perform intermittent operation for five minutes
setting.
(But, if you select "ALL UNIT ", the setting of the lowest number indoor unit is displayed.)
is automatically defined.
- 183 -
F D C2 24∼ 335 ● In ch
● All in
◎This installation manual deals with outdoor units and general installation specifications only. For indoor units, please refer to the respective installation manuals supplied with your (A w
units.
◎Please read this manual carefully before you set to installation work and carry it out according to the instructions contained in this manual.
Application data
1. BEF
When install the unit, be sure to check whether the selection of installation place, power supply specifications, usage limitation (piping length, height differences between Caution
indoor and outdoor units, power supply voltage and etc.) and installation spaces. ●Be s
●Whe
SAFETY PRECAUTIONS ●Opti
●Mak
●We recommend you to read this "SAFETY PRECAUTIONS" carefully before the installation work in order to gain full advantage of the functions of the unit and to avoid malfunction due to ●Ther
mishandling. ope
●The precautions described below are divided into WARNINGS and CAUTIONS . The matters with possibilities leading to serious consequences such as death or serious personal Accesso
injury due to erroneous handling are listed in the WARNINGS and the matters with possibilities leading to personal injury or damage of the unit due to erroneous handling including
probability leading to serious consequences in some cases are listed in CAUTIONS . These are very important precautions for safety. Be sure to observe all of them without fail.
●The meaning of"Marks"used here are as shown on the right.
Never do it under any circumstance. Always do it according to the instruction.
●Be sure to confirm no anomaly on the equipment by commissioning after completed installation and explain the operating methods as well as the maintenance methods of this equipment to E
the user according to the owner's manual.
●Keep the installation manual together with owner's manual at a place where any user can read at any time. Moreover if necessary, ask to hand them to a new user
●This unit complies with EN61000-3-3.
For outdoor unit, EN61000-3-2 is not applicable as consent by the utility company or notification to the utility company is given before usage. (Only 224, 280)
For outdoor unit, EN61000-3-12 is not applicable as consent by the utility company or notification to the utility company is given before usage. (Only 335)
2. INS
Power supply with insufficient capacity and incorrect function done by improper work can cause electric shocks and fire. Connecting the circuit with copper wire or other metal thread can cause unit failure and fire.
●Be sure to shut off the power before starting electrical work. ●Do not install the unit near the location where leakage of combustible gases can occur.
Failure to shut off the power can cause electric shocks, unit failure or incorrect function of equipment. If leaked gases accumulate around the unit, it can cause fire.
●Do not install the unit where corrosive gas (such as sulfurous acid gas etc.) or combustible gas (such as thinner and petroleum
●Be sure to use the cables conformed to safety standard and cable ampacity for power distribution work.
gases) can accumulate or collect, or where volatile combustible substances are handled.
Unconformable cables can cause electric leak, anomalous heat production or fire.
●Use the prescribed cables for electrical connection, tighten the cables securely in terminal block and relieve the cables correctly
Corrosive gas can cause corrosion of heat exchanger, breakage of plastic parts and etc. And combustible gas can cause fire.
●Secure a space for installation, inspection and maintenance specified in the manual. 2-1. S
to prevent overloading the terminal blocks. Insufficient space can result in accident such as personal injury due to falling from the installation place.
Loose connections or cable mountings can cause anomalous heat production or fire. ●When the outdoor unit is installed on a roof or a high place, provide permanent ladders and handrails along the access
●Arrange the wiring in the control box so that it cannot be pushed up further into the box. Install the service panel correctly. route and fences and handrails around the outdoor unit. 〇 Whe
If safety facilities are not provided, it can cause personal injury due to falling from the installation place.
Incorrect installation may result in overheating and fire. ●Do not install nor use the system close to the equipment that generates electromagnetic fields or high frequency harmonics 〇 Whe
●In connecting the power cable, make sure that no anomakies such as dust deposits, socket clogging or wobble are found and
insert the plug securely.
Equipment such as inverters, standby generators, medical high frequency equipments and telecommunication equipments can 〇 Whe
affect the system, and cause malfunctions and breakdowns. The system can also affect medical equipment and
Accumulation of dust, clogging on the socket, or looseness of plugging can cause electric shocks and fire. telecommunication equipment, and obstruct its function or cause jamming. 〇 Out
●Be sure not to reuse existing refrigerant pipes ●Do not install the outdoor unit in a location where insects and small animals can inhabit.
Conventional refrigerant oil or chlorine contained in the conventional refrigerant which is remaining in the existing refrigerant Insects and small animals can enter the electric parts and cause damage or fire. Instruct the user to keep the surroundings clean. 〇 Whe
●Do not use the base flame for outdoor unit which is corroded or damaged due to long periods of operation.
pipes can cause deterioration of refrigerant oil of new unit. And 1.6 times higher pressure of R410A refrigerant than conventional
one can cause burst of existing pipe, personal injury or serious accident. Using an old and damage base flame can cause the unit falling down and cause personal injury.
●Do not perform brazing work in the airtight room
●Do not install the unit in the locations listed below
• Locations where carbon fiber, metal powder or any powder is floating. Pleas
It can cause lack of oxygen. • Locations where any substances that can affect the unit such as sulphide gas, chloride gas, acid and alkaline can occur.
●Use the prescribed pipes, flare nuts and tools for R410A. • Vehicles and ships a) If th
Using existing parts (for R22 or R407C) can cause the unit failure and serious accidents due to burst of the refrigerant circuit. • Locations where cosmetic or special sprays are often used.
●Tighten the flare nut by using double spanners and torque wrench according to prescribed method. Be sure not to tighten the • Locations with direct exposure of oil mist and steam such as kitchen and machine plant. b) Whe
• Locations where any machines which generate high frequency harmonics are used.
flare nut too much. • Locations with salty atmospheres such as coastlines
c) In a
Loose flare connection or damage on the flare part by tightening with excess torque can cause burst or refrigerant leaks which
may result in lack of oxygen.
• Locations with heavy snow (If installed, be sure to provide base flame and snow hood mentioned in the manual)
• Locations where the unit is exposed to chimney smoke
(Inh
●Do not open the service valves for liquid line and gas line until completed refrigerant piping work, air tightness test and evacuation. • Locations at high altitude (more than 1000m high) d) Do n
If the compressor is operated in state of opening service valves before completed connection of refrigerant piping work, you may • Locations with ammonic atmospheres
incur frost bite or injury from an abrupt refrigerant outflow and air can be sucked into refrigerant circuit, which can cause burst or • Locations where heat radiation from other heat source can affect the unit
e) Inst
personal injury due to anomalously high pressure in the refrigerant. • Locations without good air circulation.
• Locations with any obstacles which can prevent inlet and outlet air of the unit
f) If a
●Do not put the drainage pipe directly into drainage channels where poisonous gases such as sulphide gas can occur.
Poisonous gases will flow into the room through drainage pipe and seriously affect the user's health and safety. It can also cau se • Locations where short circuit of air can occur (in case of multiple units installation) mal
• Locations where strong air blows against the air outlet of outdoor unit
the corrosion of the indoor unit and resultant unit failure or refrigerant leak. It can cause remarkable decrease in performance, corrosion and damage of components, malfunction and fire. ・
●Only use prescribed optional parts. The installation must be carried out by the qualified installer.
If you install the system by yourself, it can cause serious trouble such as water leaks, electric shocks, fire.
●Do not install the outdoor unit in the locations listed below.
• Locations where discharged hot air or operating sound of the outdoor unit can bother neighborhood.
・
●Do not perform any change of protective device itself or its setup condition • Locations where outlet air of the outdoor unit blows directly to an animal or plants. The outlet air can affect adversely to ・
The forced operation by short-circuiting protective device of pressure switch and temperature controller or the use of non the plant etc.
specified component can cause fire or burst. • Locations where vibration can be amplified and transmitted due to insufficient strength of structure. ・
• Locations where vibration and operation sound generated by the outdoor unit can affect seriously.
●Be sure to switch off the power supply in the event of installation, inspection or servicing.
(on the wall or at the place near bed room) g) Whe
If the power supply is not shut off, there is a risk of electric shocks, unit failure or personal injury due to the unexpected start of fan. • Locations where an equipment affected by high harmonics is placed. (TV set or radio receiver is placed within 5m) ●W
●Consult the dealer or an expert regarding removal of the unit. • Locations where drainage cannot run off safely.
Incorrect installation can cause water leaks, electric shocks or fire. It can affect surrounding environment and cause a claim S
●Stop the compressor before closing valve and disconnecting refrigerant pipes in case of pump down operation. ●Do not use the unit for special purposes such as storing foods, cooling precision instruments and preservation of animals,
If disconnecting refrigerant pipes in state of opening service valves before compressor stopping, you may incur frost bite or injury plants or art.
from an abrupt refrigerant outflow and air can be sucked, which can cause burst or personal injury due to anomalously high It can cause the damage of the items.
●Do not touch any buttons with wet hands
①
pressure in the refrigerant circuit. It can cause electric shocks
●Do not shut off the power supply immediately after stopping the operation.
●Ensure that no air enters in the refrigerant circuit when the unit is installed and removed.
If air enters in the refrigerant circuit, the pressure in the refrigerant circuit becomes too high, which can cause burst and Wait at least 5 minutes, otherwise there is a risk of water leakage or breakdown. W
●Do not control the system with main power switch.
personal injury. It can cause fire or water leakage. In addition, the fan can start unexpectedly, which can cause personal injury. b
●Do not run the unit with removed panels or protections ●Do not touch any refrigerant pipes with your hands when the system is in operation. fl
Touching rotating equipments, hot surfaces or high voltage parts can cause personal injury due to entrapment, burn or electric shocks. During operation the refrigerant pipes become extremely hot or extremely cold depending the operating condition, and it re
●Be sure to fix up the service panels. can cause burn injury or frost injury.
●Do not operate the outdoor unit with any article placed on it.
1
Incorrect fixing can cause electric shocks or fire due to intrusion of dust or water. s
●Do not perform any repairs or modifications by yourself. Consult the dealer if the unit requires repair. You may incur property damage or personal injure from a fall of the article.
If you repair or modify the unit, it can cause water leaks, electric shocks or fire. ●Do not step onto the outdoor unit. b
You may incur injury from a drop or fall. w
- 184 -
L L prevent the charging of a wrong refrigerant by mistake. The processed dimension of the flared part of a refrigerant pipe and a flare nut's parallel side
measurement have also been altered to raise strength against pressure. Accordingly, you are required to arrange dedicated R410A tools listed in the
c) Electronic scale for refrigerant charging
d) Torque wrench
e) Flare tool
table on the right before installing or servicing this unit.
city ● Do not use a charge cylinder. The use of a charge cylinder will cause the refrigerant composition to change, which results in performance degradation.
f) Protrusion control copper pipe gauge
● In charging refrigerant, always take it out from a cylinder in the liquid phase.
g ) Vacuum pump adapter
● All indoor units must be models designed exclusively for R410A. Please check connectable indoor unit models in a catalog, etc. h) Gas leak detector
ed with your (A wrong indoor unit, if connected into the system, will impair proper system operation)
1. BEFORE BEGINNING INSTALLATION (Check that the models, power supply specifications, piping, wiring are correct.)
es between Caution
●Be sure to read this manual before installation to follow the proper installation methods.
●When installing the indoor unit, read the installation manual of indoor unit.
●Optional distribution parts are required for the piping (Branch pipe set, header set). For details, refer to the catalog, etc.
●Make sure to install the earth leakage breaker. (Select a product compatible with high frequency.)
n due to ●There is risk of damaging the compressor if the unit is operated while the discharge pipe thermistor, suction pipe thermistor, pressure sensor, etc. are removed. Never attempt to
operation in such condition.
personal Accessory
cluding
thout fail. Name Quantity Location of use
Insert this in CNG on the outdoor unit PCB when using the silencing mode or
Wire 2 Secured in the control box with adhesive tape.
forced cooling mode
Attached 1 Use this when connecting gas pipe. Attached on the base below the operation valve.
wire
When the installation work is completed,
Instruction manual 1 Attached on the base below the operation valve.
give instructions to the customer and ask him/her to keep it.
Combination pattern
●Combination pattern of outdoor units, number of indoor units connected and capacity of connection are as show in the table at right.
●It can be used in combination with the following indoor unit.
use the carry handle
Indoor unit Remote controller Connection OK/NO Outdoor unit Indoor unit
nger of suffocation,
FD○△△KXE6 RC-E4(2 cores) OK Capacity Combination pattern Number of units connected (unit) Range of total capacity of connected indoor units
.
nd result in water FD○A△△KXE4 RC-E1R(3 cores) OK 224 Single 1∼15 112∼336
280 Single 1∼19 140∼420
furniture and any
335 Single 1∼22 167∼502
oxygen can occur, [Items sold separately]
Refrigerant pipe distribution parts, which are not contained in the package, will be required for installation.
As for refrigerant pipe distribution parts, we offer branching pipe sets (Model type: DIS) and header sets (Model type: HEAD) as parts used on the indoor side of piping.
nd lead. Incorrect Please select one suiting your application. In selecting distribution parts, please also refer to “4. REFRIGERANT PIPING.”
ounding wire to a If you are not sure which parts to select, please consult with your dealer or the manufacture.
Use refrigerant branching pipe sets and header sets designed exclusively for R410A without fail.
2. INSTALLATION LOCATION (Obtain approval from the customer when selecting the installation area.)
ner and petroleum
①Place the unit outlet pipe perpendicular ②Please install so the direction of the air from the blowing ③When the foundation is not level, use wires
to the wind direction. outlet will be perpendicular to the direction of the wind. to tie down the unit.
When installing units side
by side, install the flex
flow adaptor. (This is not
g condition, and it required if a distance of Wind direction
1,500 mm may be
secured between the Wind direction
blowing outlet and the
wall.) Ove
r 50
0m Fasten with anchor bolts
m
- 185 -
'10 • KX-SM-148
20
●Make sure to lock the fixing legs of outdoor unit with 4 pieces of anchor bolt (M10). Best margin of protrusion for bolt above the
floor is 20 mm. Sel
● When installing the unit, make sure to lock its legs with the following bolts. size
● The protrusion of an anchor bolt on the front side must be
20
concrete foundations.
Lock with bolt (M10-12) ● Install the unit in a level area. (With a gradient of 5 mm or
Blowout
less.)
20
In case that the unit operates in cooling mode, when the outdoor temperature is –5°C or lower,
Important please equip a flex flow adapter and a snow guard hood (option) on the unit.
4. REFRIGERANT PIPING
4-1. Determination of piping specifications (Please select from the following matrix according to indoor unit specifications and installation site conditions) Fo
- 186 -
'10 • KX-SM-148
(3) Pipe size selection Branch pipe set for indoor unit side Header set for indoor unit side
Outdoor unit
(Unit : mm) Model: DIS Model: HEAD
Ⅲ
*1 B B
n 1500 (500)
Open C C C C
Branch pipe set for indoor unit side
0 300 Model: DIS Indoor unit
*2 *2
(5) 250 (5)
B
when the flex flow
A B
) , it is necessary to C
lacing the compressor. C C C
ring the work.
fig1 Indoor unit
(a) Main pipe (Between branch at outdoor unit side - initial branch at indoor unit side): Section A in Fig. 1
When the maximum length (to the furthest indoor unit from outdoor unit) is 90 m or more (actual length), change the size of main pipe as shown
by the following table.
Main pipe size (Ordinary) Pipe size for actual length longer than 90 m
Outdoor unit
Gas pipe Liquid pipe Gas pipe Liquid pipe
224 ø19.5×t1.0 ø22.22×t1.0 Make sure to use the attached pipes
ø9.52×t0.8 in the length as shown at left.
280 ø22.22×t1.0 ø12.7×t0.80
ø25.4(ø28.58)×t1.0
335 ø25.4(ø28.58)×t1.0 ø12.7×t0.8
For ø19.05 or larger, use C1220T-1/2H material.
(b) Between initial branch at indoor unit side- indoor unit side: Section B in Fig. 1
Select from following table based on the total capacity of indoor units connected at the downstream side. However, it should never exceed the
size of main pipe (Section A in Fig. 1).
must be
Total capacity of indoor units Gas pipe Liquid pipe
during Less than 70 ø12.7 ×t1.0 ø 9.52×t0.8
70 - 180 ø15.88×t1.0
ding
180 - 371 ø19.05×t1.0 *1 ø12.7×t0.8
mm or 371 - 540 ø19.05×t1.0 ø15.88×t1.0
For ø19.05 or larger, use C1220T-1/2H material.
, broken
*1: When connecting indoor units of 280 at the downstream and the main gas pipe is of ø22.22 or larger, use the pipe of ø22.22x t1
(c) Between branching at indoor unit side - indoor unit side: Section C in Fig. 1
According to the table of pipe size for indoor unit. However, it should never exceed the size of main pipe (Section A in Fig. 1).
Capacity Gas pipe Liquid pipe
22, 28 ø 9.52×t0.8 ø6.35×t0.8
36, 45, 56 ø 12.7×t0.8
Indoor unit 71, 80, 90, 112, 140, 160 ø15.88×t1.0
224 ø19.05×t1.0 ø9.52×t0.8
280 ø22.22×t1.0
For ø19.05 or larger, use C1220T-1/2H material.
(4) Selection of the branch set for indoor unit side Total capacity at downstream Branch pipe set
(a) Selection of the branch pipe set
Less than 180 DIS-22-1
esulting ● Size of branch pipe varies depending on the capacity of connected indoor units (total capacity at
ays the downstream). Select it from the table at right. 180 - 371 DIS-180-1
Request 371 - 540 DIS-371-1
● Adjust the indoor unit and the size of branch pipe at the indoor unit side according to the size of
pipe connected to indoor unit.
● Install the branch joint (both of gas and fluid) so that it will become “Horizontal branching” or
“Vertical branching”.
Vertical
Horizontal
Branching at
Liquid side downstream
side
Floor surface Floor surface Floor surface
- 187 -
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- 198 -
'10 • KX-SM-148
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- 199 -
Band
Table 1 Parts used for the connecting pipe assembly
67
(Accessory)
No. Name Quantity Remark
1 Accessory pipe 1 Accessory Accessory pipe
2 Heat insulating material 1 Accessory Internal face of base
Internal face of base
3 Band 2 Accessory
4 Straight pipe 1 1 Procured at the field Accessory pipe position Heat insulating method
5 Straight pipe 2 1 or 0 Procured at the field (Not required for downward direction) 40
(Fig. 1) (Fig. 2)
-
Straight pipe 1
Table 2 Length and specification of straight pipe (Procured in the field) (Procured in the field,
270 mm or more)
ADownward BForward CRightward DBackward Pipe specification
Braze the refrigerant
Straight pipe1 270 mm or over 70~120mm 70~120mm 70~120mm 224 ø19.05�T1.0 pipe here.
280 ø22.22�T1.0
Straight pipe2 — 125mm or over 125mm or over 515mm or over Connection example of refrigerant pipe - A
335 ø25.4 �T1.0
� Be sure to use pipes of 1/2H material, and wall thickness above 1mm. (Pressure resistance of O-type � Select and use the pipes, which are procured in the field, (Downward connection)
pipe is not enough) according to the specification that corresponds to the
outdoor unit capacity as described in the installation manual.
Accessory pipe
Straight pipe 1
Accessory pipe Accessory pipe (Procured in the field,
70 - 120 mm)
Straight pipe 1
Elbow, (Procured in the field, Braze the refrigerant
procured in the field Straight pipe 1 70 - 120 mm) pipe here.
(Procured in the field, Straight pipe 2
'10 • KX-SM-148
70 - 120 mm) (Procured in the field,
125 mm or more) Straight pipe 2
Braze the refrigerant pipe here. Straight pipe 2 (Procured in the field,
(Procured in the field, Elbow, Braze the refrigerant pipe here. Elbow, 515 mm or more)
125 mm or more) procured in the field procured in the field
Connection example of refrigerant pipe - B Connection example of refrigerant pipe - C Connection example of refrigerant pipe - D
(Forward connection) (Rightward connection) (Backward connection) PSB012D917G K
* Check operation should be performed before initial test run after completion of installation.
When any corrective measure for nonconformity has been taken, perform the check operation again after repair.
Operational condition
Temperature range: Outdoor air temperature … 0 㨪 43℃, Indoor air temperature … 10 㨪 32℃.
Connecting capacity of indoor units: 80% or more of outdoor unit capacity.
Precautions
Check each outdoor unit system for single use or each refrigeration system for combination use.
Outdoor units in other refrigerant system shall not be operated.
After turning on power supply to outdoor unit and connected indoor units, start check operation with all connected indoor
units stopped.
In combination use, check the setting and the result displayed on the 7-segment display of master outdoor unit.
If the unit has been operating before check operation, wait for 5 minutes after stopping the unit operation before starting
check operation, in order to avoid misjudgment.
In combination use, judging operation valves opened or closed by check operation can be done as no good (NG), when
all of operation valves in liquid line, gas line and oil equalizing line of both master and slave outdoor units are closed.
However, in other cases than the above, judgment may not be done.
During check operation it is impossible to stop operation from remote controller. Accordingly, before starting check operation,
be sure to confirm that no one working near the indoor unit especially near the rotating part such as fan of indoor unit or
something is remaining near the fan of indoor unit.
Purpose
ޓThe purpose of this check operation is only to verify any overlooked items to be checked during the ordinary checking done
at the site after installation. Accordingly it has no function to substitute the ordinary checking to be done during or after installation
work and to restore automatically as a result of checking operation.
ޓTherefore be sure to conduct the checking in ordinary way after installation firstly, and then to perform this check operation.
We believe that this checking method could prevent from overlooking any items to be checked.
- 201 -
Start
NG
Judgment of checked result Note (3)
OK
End
Note (1) For preliminary check method, refer to “(3) Confirmation before check operation”.
(2) For details of check operation, refer to “(4) Check operation procedure”.
(3) For measures to be taken in case of NG, refer to “(5) Measures to be taken after check operation”.
- 202 -
*1 ・Be sure to open the operation valves in both liquid and gas lines of outdoor unit before starting check operation. In combination use,
open the operation valves not only in liquid and gas lines but also in oil equalizing line of both master and slave outdoor units.
・Operating with operation valves closed causes vacuum operation that results in a compressor fault.
・If the operation valves are “closed” before test run, be sure to verify whether the evacuation, air tightness test and additional refrigerant
charge have been completed by hearing to installation contractor, before opening the operation valves.
Otherwise, it may cause such trouble as mixing air (non-condensation gas and water) in, forgetting to charge additional refrigerant
at the site, or others.
- 203 -
End of auto Record the indication of “CHO End” Result of check operation End the check operation.
checking, 7-segment indicator on is judged normal.
judgment outdoor unit.
“CHL---” Operation valve may be Refer to “(5) Measures to be
result
closed. taken after check operation”.
“CHU Anomalous indoor Refrigerant piping or
unit No.” signal wiring between
indoor and outdoor units
may not be connected
correctly.
- 204 -
- 205 -
Code Data
Meaning of display Contents of Inspection
display display
CHH --- It may be liquid flooding. Refrigerant piping or signal cables may not be connected properly between indoor
and outdoor units. *1 (See next page.)
Power switch may be turned off on some indoor units.
Check if power is supplied to all indoor units.
Indoor unit expansion valve may not be operating properly.
Connector of indoor unit expansion valve coil may not be connected. *3 (See next
page)
Indoor unit expansion valve coil may be disconnected from main body of expansion
valve. *4 (See next page.)
If no indoor unit indicates CHJ, check also indoor units which are not showing CHJ.
Refrigerant may not be charged correctly.
CHE --- Anomalous stop of check operation. Some error may happen on indoor or outdoor units.
Check if any error code “E??” is displayed on indoor or outdoor units.
There may be anomalous on signal wire connection.
Check if signal wire is connected firmly.
SW setting on outdoor PCB might have been changed.
Check if any SW setting has been changed during check operation.
CHE Anomalous Anomalous stop of check operation. Some error may happen on indoor or outdoor units.
indoor unit Check if any error code “E??” is displayed on indoor or outdoor units.
No. Indoor unit indicated its No. has There may be anomalous on signal wire connection.
anomaly. Check if signal wire is connected firmly.
Power switch may be turned off on some indoor units.
Check if power is supplied to indoor units.
E 40 High pressure anomaly. Refrigerant circuit may be choked at a certain place. Refer to the technical manual
or the above.
E 42 Current cut. Refrigerant circuit may be choked at a certain place. Refer to the technical manual
or the above.
It might have been started operation while bottom of compressor was still cold.
Perform check operation again after the bottom of compressor has been enough
warm.
E 49 Low pressure anomaly. Refrigerant circuit may be choked at a certain place. Refer to the technical manual
or the above.
E 36-3 Liquid flooding anomaly. It may be in the same condition as “CHH---”. Refer to the technical manual or the
above.
Note (1) W hen an error code (E??) is displayed, press SW9 to display all indicalions other than the error code in series.
Press SW9 again to return to error display.
(2) When check operation has been suspended, the followings listed in below table are displayed depending on judgment at
the time of stoppage.
Code display Data display Contents of display
HL --- Refrigerant circuit is choked at a certain place.
HL LPL Refrigerant circuit is choked at a certain place. (In combination use)
HU Anomalous indoor unit No. Refrigerant is not circulated in the indoor unit of indicated No.
HJ Anomalous indoor unit No. Expansion valve does not operate on the indoor unit of indicated No.
UU Anomalous indoor unit No. Refrigerant is not circulated in the indoor unit of indicated No.
U Anomalous indoor unit No. Refrigerant was not circulated in the indoor unit of indicated No. just after starting but it
has been confirmed that it is now circulated.
(3) If refrigerant circuit is choked at a certain place, it may be stopped with error code E40 (High pressure anomaly), E42
(Current cut) or E49 (Low pressure anomaly).
(4) When it has stopped with error code E36-3 (Liquid flooding anomaly), it may be in the same condition as “CHH---”.
(5) When it has stopped with error code E42 (Current cut), it might have been started operation while bottom of compressor
was still cold. Perform check operation again after the bottom of compressor has been enough warm.
- 206 -
*1 Piping
Wiring
・Normal ・ Wrong wiring
*2 (If the connector comes off by a weak pull, it’s no good. If not come off, It’s OK)
The connector of indoor heat exchanger temperature thermistor.
Normal Disconnected
*3 (If the connector comes off by a weak pull, it’s no good. If not come off, It’s OK)
The connector of indoor expansion valve coil.
Normal Disconnected
*4
The indoor expansion valve coil itself.
Normal Disconnected from main body
- 207 -
-
13 FD 53 FD
14 FD 54 FD
15 FD 55 FD
16 FD 56 FD
208 -
17 FD 57 FD
18 FD 58 FD
19 FD 59 FD
20 FD 60 FD
21 FD 61 FD
22 FD 62 FD
23 FD 63 FD
24 FD 64 FD
25 FD 65 FD
26 FD 66 FD
27 FD 67 FD
28 FD 68 FD
29 FD 69 FD
30 FD 70 FD
31 FD 71 FD
32 FD 72 FD
33 FD 73 FD
34 FD 74 FD
35 FD 75 FD
36 FD 76 FD
37 FD 77 FD
38 FD 78 FD
39 FD 79 FD
'10 • KX-SM-148
40 FD 80 FD
'10 • KX-SM-148
5.7 Instructions for installing the branch pipe set (option) PSB012D855B
2 P− 9
P−9
:Ǿ28.58
100
100
φ28.58
100
:Ǿ25.4
φ28.58
DIS-540-2
φ25.4
φ25.4
D:
OD
OOD:
ID:
ID:ID
P− 15
P−15
100
100
:Ǿ34.92
:Ǿ38.1
100
φ38.1
φ34.92
φ38.1
φ34.92
D:
OD
OOD:
ID:
ID
ID:
- 209 -
- 210 -
- 211 -
2 2
- 212 -
applied for not only sheet metals but also small parts in
order to prevent salt corrosion caused by sea breeze in
area along coast line (Within approximately 500m from Sea breeze
coast line).
Model No. Nominal Cooling Capacity
FDCS224KXE6M 22.4kW
FDCS280KXE6M 28.0kW Sea
FDCS335KXE6M 33.5kW
Drain pan
Caution
Even if the outdoor unit is protected with the anti-salt damage treatment, it cannot be perfectly free from rusting.
The following points should be kept in mind during installation and maintenance of the outdoor units.
Installation
(1) When installing the outdoor unit close to the coastal area, provide a windbreak to protect it from direct sea breeze and
salt water splash.
(2) Select a well-drained place to install.
(3) If any scratch or damages occurred on the outdoor unit during installation, repair it carefully.
Maintenance
(1) Clean salt grains on the outdoor unit with fresh water periodically.
(2) Apply rust preventive at regular intervals for maintenance depending on the conditions at the installation place
(consulting with the withstanding capacity).
(3) Confirm reset of screw tap after maintenance, if missing it may cause corrosion occurred from the hole of screw tap.
(4) During prolonged non operation periods, protect the unit with covering.
- 213 -
Because of our policy of continuous improvement, we reserve the right to make changes in all specifications without notice.