Maintenance Availability and Performance Review (Jan-Aug 19)

MAINTENANCE AVAILABILITY
AND
PERFORMANCE REVIEW
PT. Mandiri Herindo Adiperkasa

Job site Gunung Bayan – Muara Tae
Kab.Kutai Barat - KALTIM
PLANT DEPARTMENT
Job site GBPC – Muara Tae
Melak - KALTIM
TOTAL UNIT POPULATION MHA SITE GBPC
PLAN OPERATION ACTUAL OPERATION

Arrival
No. Tipe Unit No.Unit Arrival Date Remarks No. Tipe Unit No.Unit Remarks
Date
1 VOLVO, FMX 8X4 440HP 8701 06-Jun-2017 Ready for use 2017 1 VOLVO, FMX 8X4 440HP 8701 06-Jun-2017 Running
4 VOLVO, FMX 8X4 440HP 8707 03-Jan-2018 Ready for use 2018 4 VOLVO, FMX 8X4 440HP 8706 06-Jun-2017 Running
5 VOLVO, FMX 8X4 440HP 8708 03-Jan-2018 Ready for use 2018 5 VOLVO, FMX 8X4 440HP 8708 03-Jan-2018 Running
No. Tipe Unit No.Unit Arrival Date Remarks No. Tipe Unit No.Unit Arrival Date Remarks
1 KOMATSU PC 200-8 MO 871 24-Jul-2017 Ready for use 2017 1 KOMATSU PC 200-8 MO 871 24-Jul-2017 Running
2 KOMATSU PC 400-8 MO 872 24-Jul-2017 Ready for use 2017 2 KOMATSU PC 400 -8 MO 872 24-Jul-2017 Running
Melak - KALTIM
PERFORMANCE PA & MA UNIT OPERATION

PERIODE JANUARY – AUGUST 2019
VOLVO & KOMATSU
94% PA, 93%
92%
PA, 90%
90%
MA, 88%
88%
86%
MA, 84%
84%
82%
80%
Volvo Komatsu
TARGET PA TARGET MA
PT. Mandiri Herindo Adiperkasa SUMMARY KPI JANUARY – AUGUST
Melak - KALTIM
2019
ALL UNIT
120%
100%
80%
60%
40%
20%
0%
January February March April May June July August Target
PA 95% 85% 84% 96% 97% 96% 83% 91% 90%
MA 91% 83% 80% 87% 92% 92% 79% 86% 85%
UA 54% 57% 59% 30% 46% 52% 70% 56% 54%
PT. Mandiri Herindo Adiperkasa SUMMARY KPI JANUARY – AUGUST
Melak - KALTIM 2019
350.00 ALL UNIT
300.00
250.00
200.00
150.00
100.00
50.00
0.00
January February March April May June July August Target
MTBF 68.06 62.78 86.71 188.45 327.35 68.88 72.71 279.24 48.00
MTTR 4.79 4.67 4.15 3.37 3.65 1.92 1.79 9.88 5.00
Melak - KALTIM
Physical Availability
Periode January – August 2019
120% Volvo vs Komatsu
100%
80%
60%
40%
20%
0%
January February March April May June July August
Volvo 95% 82% 81% 96% 97% 95% 79% 94%
Komatsu 95% 97% 97% 95% 98% 96% 71% 92%
Target PA 90% 90% 90% 90% 90% 90% 90% 90%
Melak - KALTIM
Performance PA & MA Volvo

100% January – August 2019
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
8701
8702
8705
8707
8708
8701 8702 8705 8707 8708

PA 93% 77% 87% 87% 98%
MA 87% 70% 82% 80% 96%
Target PA 90% 90% 90% 90% 90%
Target MA 85% 85% 85% 85% 85%
Melak - KALTIM Mechanical Availability
Periode January – August 2019
Volvo vs Komatsu
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%

Volvo 90% 80% 75.75% 86% 92% 91% 73% 88%
Komatsu 91% 93% 94% 87% 96% 94% 65% 82%
Target MA 85% 85% 85% 85% 85% 85% 85% 85%
Melak - KALTIM
Performance PA & MA Komatsu
January – August 2019
120%
100%
80%
60%
40%
20%
0%
871 872
PA 87% 98%
MA 80% 96%
Target PA 90% 90%
Target MA 85% 85%
Melak - KALTIM
Performance MTBF Volvo

Target MTBF 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00
MTBF 59 68 102 172 315 75 80 283
Melak - KALTIM
Performance MTBF Komatsu

450
400
350
300
250
200
150
100
50
0
MTBF 70 90 62 212 386 131 140 204
Target MTBF 48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00
Melak - KALTIM
Performance MTTR Volvo

10.00
9.00
8.00
7.00
6.00
5.00
4.00
3.00
2.00
1.00
0.00
MTTR 5.46 5.37 3.65 4.01 3.18 1.90 1.97 9.40
Limit MTTR 5 5 5 5 5 5 5 5
Melak - KALTIM
Performance MTTR Komatsu

9.00
8.00
7.00
6.00
5.00
4.00
3.00
2.00
1.00
0.00
MTTR 4.89 8.33 2.57 2.63 2.69 1.79 1.52 3.93
Limit MTTR 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00
Melak - KALTIM
Breakdown Schedule (BS) vs Breakdown Unschedule (BUS)
100%
90%
64%
80% 73%
89% 88% 73% 75%
70% 91% 90%
60% 40%
50% 40%
BUS
40%
40% 40% 40% Target BUS
40%
60% 40% 40% Target BS
30%
60% BS
20% 60% 60%
60% 60%
10% 36%
60% 60%
0% 11% 12% 27%
27%
25%
January
February March 9%
April 10%
May
June
July
August
Melak - KALTIM
Area Repair January – August 2019

60%
53% 52%
51%
49%
50%
45% 44%
40% 36%
38%
34% 34%
29%
30% 27% 28%
24%
19%
20% 16%
15% 15% 14% 14%
13%
10% 11% 11% 10% 10% 11%
9%
10% 6% 7% 8% 8% 8% 7%
4% 4% 4% 3% 3%
1% 0% 1% 2% 0% 1% 1% 1%
1% 2%
0% 0% 0% 1% 2% 1% 1% 1% 0% 0%
0%0% 0% 0% 0%
0%
SERVICE & MAINTENANCE ENGINE, ENGINE MOUNTING & EQUIPMENT

ELECTRICAL SYSTEM & INSTRUMENT POWER TRANSMISSION
BRAKES STEERING & LINKAGE
FRAME, SPRINGS, WHEEL & UNDERCARRIAGE BODY, CAB & INTERIOR
MISCELLANEOUS OTHERS
Melak - KALTIM
Tyre Consumption January – August 2019

20
20
18
18
TYRE
15 BRIDGESTONE 1200
R24 M840
10
10
TYRE
BRIDGESTONE 1200
6 8 8 R24 L317
5
4
0 0 2 3
0 2
0 0 1
January
February March
April
May
June
July
August
Melak - KALTIM
Tyre Consumption January – August 2019

20
20
19
TYRE BRIDGESTONE
1200 R24 M840
15
12
10
10
7 8
5
2 3 5
3 4
0 0
DT.8701
0 1
DT.8702
DT.8703
DT.8705
DT.8706
DT.8707
DT.8708
Melak - KALTIM
PICA PM 2019
No PROBLEM (6M) IDENTIFICATION CAUSE CORRECTIVE ACTION PIC
Kondisi medan
jalan yang kurang Perlu adanya sosialisasi
baik menyangkut program Safety,Production
Maintenance Hauling Road
Penggunaan rem
Penggantian tyre pada unit dan
Pemeliharan jalan
dan part standar kapasitas
1 belum dilaksanakan
undercarriage muatan Pembuatan schedule
dengan maksimal
relatif tinggi program pengecekan
Kondisi tekanan
udara pada tyre pressure tyre dan Plant
yang kurang sesuai komponen undercarriage
dengan kondisi secara rutin (Daily Check)
jalan
Implementasi program
Plant
backlog
BS vs BUS (10% Sosialisasi schedule
Program backlog
Ratio BUS lebih Vs 90%) dari maintenance Plant
2 belum berjalan
tinggi dari BS standard (60% Vs (Daily,Weekly,Monthly,Perio
maksimal
40%) dical Service)
Support Supply part di
Logistic
program backlog
Melak - KALTIM
PICA PM 2019
PROBLEM CORRECTIVE
No IDENTIFICATION CAUSE PIC
(6M) ACTION
Down time Melakukan upgrade
untuk unit Analisa untuk Skiil dasar mekanik belum knowledge untuk team
3 trouble yang troubleshooting belum tersertifikasi (Belum ter- mekanik baik itu BMC Training Department
masih relatif memadai upgrade) maupun program
panjang training lainnya
Proses
penginputan Penambahan
Jaringan internet yang Kondisi jaringan yang tidak
4 data SAP bandwidth pada MHA
sangat lambat stabil
yang network
terkendala
Job site Gunung Bayan – Muara Tae
Kab.Kutai Barat- KALTIM
Presented By Plant Department PT. MHA-SIMS

Creator : M.Hidayat

Maintenance Availability and Performance Review (Jan-Aug 19)

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MAINTENANCE AVAILABILITY

PT. Mandiri Herindo Adiperkasa

TOTAL UNIT POPULATION MHA SITE GBPC

PLAN OPERATION ACTUAL OPERATION

PERFORMANCE PA & MA UNIT OPERATION

Performance PA & MA Volvo

8701 8702 8705 8707 8708

January February March April May June July August

January February March April May June July August

Performance MTBF Komatsu

Performance MTTR Volvo

Performance MTTR Komatsu

Breakdown Schedule (BS) vs Breakdown Unschedule (BUS)

Area Repair January – August 2019

SERVICE & MAINTENANCE ENGINE, ENGINE MOUNTING & EQUIPMENT

Tyre Consumption January – August 2019

Tyre Consumption January – August 2019

No PROBLEM (6M) IDENTIFICATION CAUSE CORRECTIVE ACTION PIC

Presented By Plant Department PT. MHA-SIMS

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