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POWER

S GE E O

Generator Set Start-up Checklist Coolant heater operational


Leak check
Open & enclosed generator sets
DCA dosing cartr idges fitted & valves open
This checklist should be used to validate the completion of
generator set start-up procedure. A check -list should be Remote mounted radiator systems
_completed for each generator set of a multiple installation. Radiator , engine & pipework checked for leaks

Project Details Coolant heater operational

Project Name .... .. ... ... ..... .... .. ..... .. ..... .. ... ..... .... ... .... ... . Fans , pumps and controls checked
Leak check

Customer (End User) ..... ...... ...... ............ ..... ...... ..... ..... . DCA dosing cartridges fitted & valves open
Heat exchanger & cooling tower systems
System , engine & pipework checked for leaks
Address .... .. .... ... ..... ......... .. ...... .. .. .... .... ......... ... .... .. ..
Coolant heater operational
Secondary cooling system checked
Fans, pumps and controls checked
Customer Representative ........ ...... ...... ..... .. ... ..... ..... ... ... DCA dosing cartr idges fitted & valves open
Tel. No .... ..... .. ..... .... ...... ...... .. ......... .. ... .. .... ..... ..... ... . Legionnella dos ing checked where applicable
Email .. ...... ... ... ... ...... .... ....... ....... ...... ..... ...... .... ..... .. . Record dosing chemical & concentration .............................

Generator set details Diesel Fuel System


Generator set model ..... ..... .. ..... .. ... ... .. ... ......... .. ......... . Bulk storage faci lity
Generator set serial number ....... .... .... .. .. ...Set no .... ..... . Isolating valves correctly positioned
Control type ...... . .. ...... .. .... .. .................. ....... ... ...... .. ... . Transfer pump & controls operational
Control serial number .... .. ..... ... ....... .... ................ ..... ... . Pipeline I tank heating system operational
System control type (if applicable) .. ..... .. ............. .... ..... .. Fill point alarm operational
Leaks check
Generator set environment and services Storage facility secure
Precommissioning work & checklist complete Day tank
Surroundings clean & clear from obstruction
Isolating and solenoid valves checked
Lighting I heating, etc., systems operational
Tank filled
Observations ... ....... .... ..... ... ....... .. .... ..... .. ........ ........ ...
Spillage containment & alarms operational
Transfer pump operational
Leak check
Safety Checks
Fire valves & release tested and operational
Ensure starting is inhibited until start-up is required
Set clean and fully assembled Gas Fuel System
No loose materials near set Isolating valves correctly positioned
Air ducts clear and clean Regulator set to correct pressure
Access & egress routes unobstructed & labelled Gas leak detection equipment operational
Control & maintenance positions unobstructed Double shut-off device operational
Room secure - no unauthorised access Leak test complete
Personnel warned of start-up process Purging complete

Cooling System Fire Alarm I Suppression System


Fire alarm I suppression system operational
Set mounted radiator
Suppression system lock-off operational
Radiator , engine & pipework checked for leaks
Operator instructed in fire system operation
Belts & guards checked for security I slipp ing
POWER
S G E 10

Lubrication System Generator set voltage & frequency correct to order


Engine oil pan filled to correct level Control system calibrations checked
Oil make up system operational Phase rotation checked
Paralleling sets phase coincidence check
Starting System Generator set switchgear manual operation correct
Battery starting Local stop I emergency stop control checked
Batteries installed, filled and connected Remote start I stop I emergency stop checked
Battery charger commissioned
Compressed air I hydraulic starting Generator Set Load Test
Isolating valves correctly positioned Note: Load test is carried out on customer's site load
unless agreed in writing prior to start-up. Artificial load
Compressor operational bank test will be performed using resistive load unless
HP & LP air I hydraulic pressures checked otherwise specified.
Condensate drained Load test completed using customer's load
Record load achieved ......... ... ..... ..... ..... ... ....... ... ..kW

Exhaust System Load bank test (if applicable}


Check security of pipework & muffler Check load bank voltage & power capability

Check cowl and/or rain cap are operational Check cables installed correctly & tightened

Check water drain pipework and valves correct Energise auxiliary supplies and check functionality

Leak check Load test completed

Check for exhaust gas recirculation Result sheet completed


Record load achieved ... .... ... ........ ......... .... .. ...... .. .kW
Record power factor. .................... .... ..... ....... ....... .. .... .
Ventilation & Attenuation
Check louvers are clear and operational
System Start-up Completion
Forced ventilation system operational if applicable
Generator set operational
Check for hot air recirculation
Changeover I transfer switch operational
Paralleling switchgear operational
Electrical System
Automatic operations checked
Control systems
Master control operational
Auxiliary supplies energised
All safety shutdowns and warnings operational
Generator set local controls checked
Electrical HV/MV/LV rules and procedures in place
Generator set remote controls checked
Generator set system controls checked Comments on any item that may affect acceptance:

Customer remote indication I controls checked


Changeover switchgear I transfer switch
Auxiliary supplies energised
Utility supply energised
Voltage I phase rotation checked
Indications correct
All covers in position
Paralleling switchgear
Auxiliary supplies energised
Indications correct Checklist completed by .......... ... ... ..... .......... ... ..... .... ...
All covers in position Date ......... ....... ... ... ........ ... ... ......... ..... .............. ... .... .
Print Name ........ .......... .. .... .. .... .. ..... ... ..... ........... ..... . .
Initial Start-up ~m~~---······· ·· ·· ··· ···· · · ··· ·· ·····································
Manual start-up, idle & full speed checks complete Note r Completion of this checklist does not relieve the installe r of contract obligations .