Generator Set Start-up Checklist Coolant heater operational
Leak check Open & enclosed generator sets DCA dosing cartr idges fitted & valves open This checklist should be used to validate the completion of generator set start-up procedure. A check -list should be Remote mounted radiator systems _completed for each generator set of a multiple installation. Radiator , engine & pipework checked for leaks
Generator set model ..... ..... .. ..... .. ... ... .. ... ......... .. ......... . Bulk storage faci lity Generator set serial number ....... .... .... .. .. ...Set no .... ..... . Isolating valves correctly positioned Control type ...... . .. ...... .. .... .. .................. ....... ... ...... .. ... . Transfer pump & controls operational Control serial number .... .. ..... ... ....... .... ................ ..... ... . Pipeline I tank heating system operational System control type (if applicable) .. ..... .. ............. .... ..... .. Fill point alarm operational Leaks check Generator set environment and services Storage facility secure Precommissioning work & checklist complete Day tank Surroundings clean & clear from obstruction Isolating and solenoid valves checked Lighting I heating, etc., systems operational Tank filled Observations ... ....... .... ..... ... ....... .. .... ..... .. ........ ........ ... Spillage containment & alarms operational Transfer pump operational Leak check Safety Checks Fire valves & release tested and operational Ensure starting is inhibited until start-up is required Set clean and fully assembled Gas Fuel System No loose materials near set Isolating valves correctly positioned Air ducts clear and clean Regulator set to correct pressure Access & egress routes unobstructed & labelled Gas leak detection equipment operational Control & maintenance positions unobstructed Double shut-off device operational Room secure - no unauthorised access Leak test complete Personnel warned of start-up process Purging complete
Cooling System Fire Alarm I Suppression System
Fire alarm I suppression system operational Set mounted radiator Suppression system lock-off operational Radiator , engine & pipework checked for leaks Operator instructed in fire system operation Belts & guards checked for security I slipp ing POWER S G E 10
Lubrication System Generator set voltage & frequency correct to order
Engine oil pan filled to correct level Control system calibrations checked Oil make up system operational Phase rotation checked Paralleling sets phase coincidence check Starting System Generator set switchgear manual operation correct Battery starting Local stop I emergency stop control checked Batteries installed, filled and connected Remote start I stop I emergency stop checked Battery charger commissioned Compressed air I hydraulic starting Generator Set Load Test Isolating valves correctly positioned Note: Load test is carried out on customer's site load unless agreed in writing prior to start-up. Artificial load Compressor operational bank test will be performed using resistive load unless HP & LP air I hydraulic pressures checked otherwise specified. Condensate drained Load test completed using customer's load Record load achieved ......... ... ..... ..... ..... ... ....... ... ..kW
Exhaust System Load bank test (if applicable}
Check security of pipework & muffler Check load bank voltage & power capability
Check cowl and/or rain cap are operational Check cables installed correctly & tightened
Check water drain pipework and valves correct Energise auxiliary supplies and check functionality
Leak check Load test completed
Check for exhaust gas recirculation Result sheet completed
Record load achieved ... .... ... ........ ......... .... .. ...... .. .kW Record power factor. .................... .... ..... ....... ....... .. .... . Ventilation & Attenuation Check louvers are clear and operational System Start-up Completion Forced ventilation system operational if applicable Generator set operational Check for hot air recirculation Changeover I transfer switch operational Paralleling switchgear operational Electrical System Automatic operations checked Control systems Master control operational Auxiliary supplies energised All safety shutdowns and warnings operational Generator set local controls checked Electrical HV/MV/LV rules and procedures in place Generator set remote controls checked Generator set system controls checked Comments on any item that may affect acceptance:
Customer remote indication I controls checked
Changeover switchgear I transfer switch Auxiliary supplies energised Utility supply energised Voltage I phase rotation checked Indications correct All covers in position Paralleling switchgear Auxiliary supplies energised Indications correct Checklist completed by .......... ... ... ..... .......... ... ..... .... ... All covers in position Date ......... ....... ... ... ........ ... ... ......... ..... .............. ... .... . Print Name ........ .......... .. .... .. .... .. ..... ... ..... ........... ..... . . Initial Start-up ~m~~---······· ·· ·· ··· ···· · · ··· ·· ····································· Manual start-up, idle & full speed checks complete Note r Completion of this checklist does not relieve the installe r of contract obligations .
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