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CHEMICAL STORAGE AREA THERMAX LTD.

8). DESIGN OF COLUMN FOOTING (F1):-

Col Footing F1
SN DESIGN STEPS NOTATION UNIT FORMULA LC-400 LC-401
I. DATA

1 i Bearing Capacity q kN/m2 150 117.5


ii Design Load Pu kN 93.705 368.435
iii Design Moment @ X-axis Mux kNm 31.235 86.247
iv Design Moment @ Y-axis Muy kNm 31.235 9.182
v Column Section:-(a)Width b mm 300 300
(b)Depth D mm 300 300
iv Material Details:-
(a)Grade of Concrete M N/mm2 20
(b)Grade of Steel fy N/mm2 415
(d)Design Constants Ru.max N/mm2 2.76
pt.min pt.min % 0.12

II. SIZE OF FOOTING

2 Assuming self wt of footing 10%


therefore Area of footing reqd. m2 (1.1*P)/(q*1.5) 0.458 2.744

3 Increased area of footing to Req.Af m2 0.504 3.018


incorporate effect of Moment.
4 (a) Assuming equal projections
in two perpendicular directions, (D-b)/2
reqd length of footing, Req.Lf mm +SQRT(((D-b)^2)/4+Af) 710 1737

(b) Reqd width of footing Req.Bf mm Af/Lf 710 1737

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(c) Provided length of footing Lf mm LENGTH OF FOOTING PRO. 2050 2050


(d) Provided width of footing Bf mm WIDTH OF FOOTING PRO. 2050 2050
(e) Provided Area of footing Af m2 Lf*Bf 4.203 4.203

5 Upward factored reaction due to pd kN/m2 Pu/Af 22.30 87.67


Pu,causing Bending Moment.

6 Upward factored reaction due to pb,x kN/m2 Mux*6/(Bf*Lf^2) 21.75 60.07


Mux,causing Bending Moment.

7 Upward reaction due to mnt My pb,y kN/m2 Muy*6/(Lf*Bf^2) 21.75 6.39

Pressure (1) . @ X-axis pmax,x kN/m2 pd + pb,x + pb,y 65.80 154.13


Pressure (2) . @ X-axis p,x kN/m2 pd + pb,x - pb,y 22.30 141.34
Pressure (3) . @ X-axis p,x kN/m2 pd - pb,x + pb,y 22.30 34.00
Pressure (4) . @ X-axis pmin,x kN/m2 pd - pb,x - pb,y -21.21 21.21
22.5 40.5
Max upward pr is less than Safe pmax,x(for working loads) 43.87 102.75
Bearing Capacity of Soil,T'fore --SAFE--- --SAFE---

Design upward pr. @ X-axis pdmax,x kN/m2 (1 + 2) / 2 44.05 147.74


Design upward pr. @ X-axis pdmin,x kN/m2 (3 + 4) / 2 0.54 27.60

Design max upward pr. @ Y-axis pdmax,y kN/m2 (1 + 3) / 2 44.05 94.07


Design min upward pr. @ Y-axis pdmin,y kN/m2 (2 + 4) / 2 0.54 81.28

8 Projection of footing for


bending @ X-axis perpendicular

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to Lf x1 mm (Lf-D)/2 875 875

9 Projection of footing for


bending @ Y-axis perpendicular
to Bf y1 mm (Bf-b)/2 875 875

III. DEPTH OF FOOTING FOR


TWO WAY BENDING

10 Upward pr at the face of Column pd,x kN/m2 pmin,x+(pmax,x-pmin,x) 25.48 96.46


parallel to X-axis *x1/Lf

(a)Bending Moment @ column face Mux1 kN-m (pd,x*x1^2/2)+(1/2*x1* 29.71 102.53


parallel to X-axis (pmax,x-pd,x)*(2/3*x1)
*Bf
11 Upward pr at the face of Column pd,y kN/m2 pmin,y+(pmax,y-pmin,y) 25.48 88.61
parallel to Y-axis *y1/Bf

(b)Bending Moment @ column face Muy1 kN-m (pd,y*y1^2/2)+(1/2*y1* 29.71 72.39


parallel to Y-axis (pmax,y-pd,y)*(2/3*y1)
*Lf

12 (a)Width of sloping footing at


top,assuming 50mm level projec-
-tion beyond the face of column
on both sides B'f mm b+50*2 400 400
(b)Length of sloping footing at
top,assuming 50mm level projec-
-tion beyond the face of column
on both sides L'f mm D+50*2 400 400

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13 (a)Reqd effective depth for


bending @ X-axis Req.dx mm SQRT(Mux1/(Rumax*B'f)) 164 305
(b)Reqd effective depth for
bending @ Y-axis Req.dy mm SQRT(Muy1/(Rumax*L'f)) 164 256

14 (a)Assumed bar diameter dia mm 10 10

(b)Req cover d'x for bottom bars d'x mm Eff. cover=65+(dia/2) 70 70

(c)Req cover d'y for top bars d'y mm Eff. cover=65+dia 80 80


+(dia/2)
(d)Reqd total depth of footing
for bending @ X-axis Req.Df mm Req.dx+d'x 234 375

(e)Reqd total depth of footing


for bending @ Y-axis Req.Df mm Req.dy+d'y 244 336
244 375
15 (a)Provided total depth Df mm DEPTH OF FOOTING PROV. 250 250

(b)Provided eff depth dx dx mm Df-d'x 180 180

(c)Provided eff depth dy dy mm Df-d'y 170 170


(d)Provided total depth @ edge Df.min mm 250 250

(e)Provided eff depth @ edge to


the center of bottom bars dx.min mm Df.min-d'x 180 180
(f)Provided eff depth @ edge to
the center of top bars dy.min mm Df.min-d'y 170 170

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IV. CHECK FOR TWO-WAY SHEAR


Critical section for two-way
shear is a peripheral section
at a distance dy/2 from the
periphery of column

16 (a)Length @ critical section L2 mm D+2*(dy/2) 470 470


(b)Width @ critical section B2 mm b+2*(dy/2) 470 470
(c)Eff depth @ peripharal sect. d2 mm [Df-(Df-Df.min)* 170 170
(dy/2-50)/(x1-50)]-d'y
(d)Area resisting shear A2 mm2 2(L2+B2)*d2 319600 319600

17 Shear strength of concrete for


two way bending, tc2=ks*t'uc
(a)t'uc=0.25*(SQRT(fck)) t'uc N/mm2 0.25*(SQRT(fck)) 1.118 1.118
(b)bc = b/D bc b/D 1.00 1.00
(c)ks.act = (0.5+Bc) but < = 1 ks.act (0.5+Bc) 1.50 1.50
therefore ks permissible ks.per 1.00 1.00
ks 1.00 1.00
(d)tuc2 = ks * t'uc tc2 N/mm2 ks*t'uc 1.118 1.118

18 Shear resistance of concrete Vuc2 kN Tuc2*A2 357.32 357.32

19 Design shear Vud2 kN pmax,x*(Lf*Bf-L2*B2) 175.39 588.23

20 Vc2 is greater than Vd2,hence --SAFE---- --UNSAFE--


V. AREA OF STEEL
((0.5*fck/fy)*
21 (a)Req Area of steel @ X-axis Astx.req mm2 [1-SQRT((1-4.6*Mux)/ 229 854

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(fck*Lf*dx2))]*Lf*dx)/(Lf/1000)

((0.5*fck/fy)*
(b)Req area of steel @ Y-axis Asty.req mm2 [1-SQRT((1-4.6*Muy)/ 243 623
(fck*Bf*dx2))]*Bf*dx)/(Bf/1000)

22 (a)Req Ast minimum @ Y-axis Asty.min mm2 pt.min*Bf*(Avg. depth)/100 615 615

(b)Req Ast minimum @ X-axis Astx.min mm2 pt.min*Lf*(Avg. depth)/100 615 615

23 (a)Ast req to provide @ Y-axis Asty.pro mm2 May=Asty.req/Asty.min 615 623

(b)Ast req to provide @ X-axis Astx.pro mm2 Max=Astx.req/Astx.min 615 854

24 (a)Provide no. of bars parallel Nx No. Astx.pro / ast 11 11


to the length of footing for a1 bars mm Spacing (cal) 200 200
bending @ X-axis mm2 Astx.pro.cal 864 864

(b)Provide no. of bars parallel Ny No. Asty.pro / ast 11 11


to width of footing for b1 bars mm Spacing (cal) 200 200
bending @ Y-axis mm2 Asty.pro.cal 864 864

VI. CHECK FOR ONE - WAY SHEAR


FOR BENDING @ Y - AXIS

25 (a) Width at top of footing at Ly1 mm Ly1=D+2*dy 640 640


critical section

(b) Effective depth 0f footing dy1 mm dy1=[Df-(Df-Df.min)* 170 170


at critical section (dy-50)/(y1-50)]-d'y
(c) Area of footing at critical Ay1 mm Ay1=Ly1*dy1 108800 108800

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section

26 Percentage of steel prov. pty % pty=100*Asty/Ay1 0.794 0.794

b 2.924 2.924

27 Shear Strength of Concrete in Tcy1 0.590 0.590


One Way Shear (Tucy1)

28 Shear Resistance of Concrete in Vcy1 kN Vcy1=Tucy1*Ay1 64.19 64.19


One Way Shear

29a Pressure at face of col pface kN/m2 25.480895943 88.606258633

29b Design Shear Vdy1 kN Vdy1=(pmax,y+pface)0.5 50.25 132.00


*Lf*(y1-dy)
30 Vucy1 greater than Vudy1,hence --SAFE---- --UNSAFE--

VII. CHECK FOR ONE - WAY SHEAR


FOR BENDING @ X - AXIS

31 (a) Width at top of footing at Bx1 mm Bx1=b+2*dx 660 660


critical section
(b) Effective depth 0f footing dx1 mm dx1=[Df-(Df-Df.min)* 180 180
at critical section (dx-50)/(x1-50)]-d'x
(c) Area of footing at critical Ax1 mm Ax1=Bx1*dx1 118800 118800
section
32 Percentage of steel prov. ptx % ptx=100*Astx/Ax1 0.727 0.727

b 3.193 3.193

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33 Shear Strength of Concrete in Tcx1 0.568 0.568


One Way Shear (Tucx1)

34 Shear Resistance of Concrete in Vcx1 kN Vcx1=Tucx1*Ax1 67.48 67.48


One Way Shear

35a Pressure at face of col pface kN/m2 25.48 96.46

35b Design Shear Vdx1 kN Vdx1=(pmax,x+pface)0.5 49.53 173.96


*Bf*(x1-dx)
36 Vucx1 greater than Vudx1,hence --SAFE---- --UNSAFE--

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OWNER

HARYANA POWER GENERATION CORPORATION

OWNER'S CONSULTANT

DESEIN PRIVATE LTD.


CONSULTING ENGINEERS
NEW DELHI

OWNER'S CONSULTANT

CENTRAL ELECTRICITY AUTHORITY


SEWA BHAWAN, R. K. PURAM
NEW DELHI

CLIENT

RELIANCE ENERGY LTD.


H146/147, SECTOR 63
NOIDA (UP) - 201301

CONSULTANT

DEVELOPMENT CONSULTANT
PRIVATE LIMITED
304 ANSAL BHAWAN, 16 KASTURBA GANDHI MARG
NEW DELHI 110001

CONTRACTOR

THERMAX LTD.
WATER & WASTE SOLUTIONS
PUNE
PROJECT : THERMAX DOC. NO. :

2 x 600MW HISAR THERMAL POWER PROJECT 3164_CHEMICAL AREA


ETP FOR TATA PROJECTS LTD., KOLKATA
TITLE : REL DOC. NO. :
RCC DESIGN OF CHEMICAL AREA REL-HRTPP-VEM-130-C-1043
(T-1150 A/B, T-1160 A/B, T-1170 A/B) REV. NO. : 0
CHEMICAL STORAGE AREA THERMAX LTD.

DOCUMENT CONTROL SHEET

PROJECT : 2 x 600MW HISAR THERMAL POWER PROJECT

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OWNER : HARYANA POWER GENERATION CORPORATION

PANCHKULA, HARYANA

OWNER'S CONSULTANT : DESEIN PRIVATE LTD.

CONSULTING ENGINEERS, NEW DELHI

DOCUMENT TITLE : RCC DESIGN OF CHEMICAL AREA

(T-1150 A/B, T-1160 A/B & T-1170 A/B)

DOCUMENT NO. : REL-HRTPP-VEM-130-C-1043

REV. NO. : 0

THERMAX JOB NO. : 3164

REL JOB NO. : EPC/ND/06/02

0 16.09.09 RELEASED FOR APPROVAL VLK PAD 49


NO.
OF
REV. DATE DESCRIPTION DSN. BY CHK. BY PAGES

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CONTENTS

SR. NO. DESCRIPTION PAGE NO.


# Cover Page -
# Document Control Sheet -
# Contents 1
1 loading on frame 2-3
2 Wind load calculation 4-5
3 Design of Monorail 6-7
4 Loading on Column 8
5 Design of Column C1 9 - 10
6 Design of Column C2 11 - 12
7 Loading on Footing 13
8 Design of Footing F1 14 - 21
9 Design of Footing F2 22 - 29
10 Design of Ground beams 30
11 Design of Roof level beams 31
12 Design of Staircase 32 - 34
13 Design of Platform Slab 35 - 36
14 Design of Alum Tank 37 - 41
15 Design of Tank wall footing 42 - 45
16 Check for Shear in Tank 46 - 47
17 Grade Slab & Equipment Foundation 48
18 Design of Roof Slab 49 - 50
Annex1 Staad Model of Chemical Area Building. -
Annex2 Analysis of Chemical Area Building -

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1) CHEMICAL STORAGE AREA -- LOADING ON FRAME

a) Geometry:-

I) Length of building = 15 m

II) Width of building = 6.4 m

III) Levels….

Founding level = EL 218.00


Ground beam level = EL 220.00
Roof lvl = EL 224.95
Tank Bottom Level
T-1170 A/B, T-1150 A/B, = EL 221.00
T-1160 A/B = EL 221.10

b) LOADING:

2) LOADING:
a) Dead Load : Selfweight of Slab
Load at Assume thk. Of Slab S.W. of Slab
at Roof Level 150 = 3.75 kN/m2

Selfweight of beams & columns is calculated by STAAD-Pro as per size given

b) Dead Load : Water proofing :-


Water Proofing load at roof floor level = 2.5 kN/m2

c) Live Load :

Live Load at Roof level = 1.5 kN/m2

Selfweight of beams & columns is calculated by STAAD-Pro as per size given

d) Brick Load
Brick Load on Ground Beam
(0.23x4.95x20) = 22.77 kN/m

e) Monorail Load (1 T capacity) = 12.5 kN

f) Wind Load for open Structure in `X' Dir.

Udl on Columns (0.5 x 1.358) = 0.7 kN/m

g) Wind Load for open Structure in `X' Dir.

Udl on Columns (0.3 x 1.358) = 0.4 kN/m

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h) Seismic load as per IS1893-2002


Parameter considered…..
Zone = IV
Zone factor = 0.24
Importance factor = 1.75
Response reduction factor = 5
Soil type = Soft soil (Type - 3)
Damping = 5%
The structure is analysed by seismic coefficient method
The seismic forces are directly calculated in STAAD Pro.

c) PRIMARY LOAD CASES:-


Load Case 1 - EQ in X direction
Load Case 2 - EQ in Z direction
Load Case 3 - Self wt.
Load Case 4 - Dead Load (Brick Load)
Load Case 5 - Monorail Load
Load Case 6 - Wind Load in `X' dir.
Load Case 7 - Wind Load in `- X' dir.
Load Case 8 - Wind load in `Z' dir
Load Case 9 - Wind Load in `- Z' dir.

d) LOAD COMBINATIONS:-
100 - 1.5(DL+LL)

101 - 1.2 DL+0.6 LL+1.2 WL IN WIND DIRECTION ANGLE = 0, CPI +VE


102 - 1.2 DL+0.6 LL+1.2 WL IN WIND DIRECTION ANGLE = 0, CPI -VE
103 - 1.2 DL+0.6 LL+1.2 WL IN WIND DIRECTION ANGLE = 90, CPI -VE
104 - 1.2 DL+0.6 LL+1.2 WL IN WIND DIRECTION ANGLE = 90, CPI +VE

200 - 1.2 DL + 0.6 LL + 1.2 EQX


201 - 1.2 DL + 0.6 LL + 1.2 EQZ

300 - 1.5 DL + 1.5 WL IN WIND DIRECTION ANGLE = 0, CPI +VE


301 - 1.5 DL+1.5 WL IN WIND DIRECTION ANGLE = 0, CPI -VE
302 - 1.5 DL+1.5 WL IN WIND DIRECTION ANGLE = 90, CPI -VE
303 - 1.5 DL+1.5 WL IN WIND DIRECTION ANGLE = 90, CPI +VE

400 - 1.5 DL + 1.5 EQX


401 - 1.5 DL + 1.5 EQZ

500 - 0.9 DL + 1.5 EQX


501 - 0.9 DL + 1.5 EQZ

600 - 0.9 DL+1.5 WL IN WIND DIRECTION ANGLE = 0, CPI +VE


601 - 0.9 DL+1.5 WL IN WIND DIRECTION ANGLE = 0, CPI -VE
602 - 0.9 DL+1.5 WL IN WIND DIRECTION ANGLE = 90, CPI -VE
603 - 0.9 DL+1.5 WL IN WIND DIRECTION ANGLE = 90, CPI +VE

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2) Wind Coeffient Calculation for Rectangular Clad Building.

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3). DESIGN OF 1T CAPACITY MONORAIL AT ROOF FLOOR :


Point load due to Monorail = 10 kN
Add @ 25% for impact = 2.5 kN
T'fore total point load = P = 12.5 kN

Clear Max. Span of Monorail = L = 5.300 m

Try ISMB 250 250


Self wt. of ISMB = w = 0.373 kN/m
Max BM = PxL + w x L2 = 17.61 kNm
4 10
Max Reaction = P+ wxL = 7239 N
2
(when monorail is near support)
Properties of ISMB 250 :
D = 250 mm
d1 = 194.1 mm
ry = 26.5 mm
T = 12.5 mm
tw = 6.9 mm
Ixx = 5131.6 cm4
Zxx = 410.5 cm3
fy = 250 N/mm2
Modulus of Elasticity = E = 250000 N/mm2

T = 1.812 < 2.0


tw
d1 = 28.130 < 85
tw
Refer IS 800, Table No. 6.1.B
For D = 20.00
T
L = 200
ry
Max. permissible bending stress = sbc = 88 N/mm2

Check for Section Modulus -


Section Modulus reqd. = Zreqd = Max BM = 200.11 cm3
sbc < Zxx , T'fore OK

Check for deflection -


Dperm = L = 7.067 mm
750
Dactual = 5 x wL4 + WL3 = 3.321 mm
384 x EIxx 48 x EIxx < Dperm , T'fore OK

Check for shear -

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Actual Shear stress = SF = 4.196 N/mm2


D x tw < 0.4fy = 100 N/mm2
T'fore OK

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4) LOAD ON COLUMN :
a) COLUMN GROUP - 'C-I' 300 x 500
COL SIZE = 300 x 500…..C1

Factored loads

Load Case P in kN Mx in kNm Mz in kNm Mem Node


400 405.495 23.677 53.056 204 4
400 149.554 43.933 94.31 212 54
401 121.812 125.456 24.326 213 101

b) COLUMN GROUP - 'C-II'


COL SIZE = 300 x 500….C2

Factored loads

Load Case P in kN Mx in kNm Mz in kNm Mem Node


401 520.043 108.987 7.143 207 7
400 234.375 80.361 95.08 210 103
401 219.94 179.492 1.6 215 107

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5) DESIGN OF COLUMNS :

COLUMN GROUP - 'C-I'


SR. D E S C R I PTI O N NOTA- UNIT FORMULA 400 400 401
NO. -TION SP 16
I DESIGN DATA
b) Factored Axial load on Column P kN 93.705 149.554 121.812
c) Factored Moment @ Major Axis (X axis) Mx kNm 31.24 43.93 125.46
d) Factored Moment @ Minor Axis (Z axis) Mz kNm 31.24 94.31 24.33
e) Width of Column (Dimension along X axis) b mm 300 300 300
f) Depth of Column (Dimension along Z axis) D mm 300 300 300
g) Dia of bar F mm 12 12 12
h) No. of bars no. 8 8 8
g) Dia of bar F mm 0 0 0
h) No. of bars no. 0 0 0
i) Longi.reinf.in Column Asc mm2 905 905 905
j) Unsupported length of Column
@ Major Axis mm 4100 4100 4100
@ Minor Axis mm 4100 4100 4100
k) Effective length factor as IS 456, ANNEX E
@ Major Axis fx 1.2 1.2 1.2
@ Minor Axis fz 1.2 1.2 1.2
k) Effective length of Column
@ Major Axis lex mm fx * lx 4920 4920 4920
@ Minor Axis lez mm fz * lz 4920 4920 4920
m) Grade of Concrete fck N/mm2 M25 25 25 25
2
n) Grade of Steel fy N/mm Fe500 500 500 500
o) Clear cover mm 40 40 40

1 Load carrying capacity of column Pu kN 0.4*fck*Ac 1194 1194 1194


+0.67*fy*Asc
2 Load carrying capacity of column
is more than Axial load, hence P > Pu ---SAFE--- ---SAFE------SAFE---

II ADD. MOMENT DUE TO SLENDERNESS


3 a) Slenderness Ratio @Major Axis SRx ley/D 16.40 16.40 16.40
b) Slenderness Ratio @Minor Axis SRy lex/b 16.40 16.40 16.40
c) As S.R.is > 12 @ Major Axis,
therefore Column is........... LONG COL LONG COLLONG COL
d) As S.R.is > 12 @ Minor Axis,
therefore Column is........... LONG COL LONG COLLONG COL
e) T'fore add. mmnt @ Major Axis Max' kNm Pu*D(lex/b)2/2000 3.78 6.03 4.91
f) And add. mmnt @ Minor Axis May' kNm Pu*b(lex/D) /2000
2
3.78 6.03 4.91

TO FIND OUT REDUCTION FACTOR :--


a) Value of k1 @ Major Axis k1x Ref Table 60 0.203 0.203 0.203
b) Value of k2 @ Major Axis k2x of SP-16 0.278 0.278 0.278
c) load Pb @ Major Axis pbx k1x+k2x*p/fck ### ### ###
d) Reduct'n Fact. k @ Major Axis kx Puz-Pu/Puz-Pbx 1.00 1.00 1.00
e) Value of k1 @ Minor Axis k1z Ref Table 60 0.203 0.203 0.203
f) Value of k2 @ Minor Axis k2z of SP-16 0.278 0.278 0.278
g) load Pb @ Minor Axis pbz k1y+k2y*p/fck 481.9029 481.9029 481.9029
h) Reduct'n Fact. k @ Minor Axis kz Puz-Pu/Puz-Pby 1.00 1.00 1.00
i) Reduced addl mnt @ Major Axis Max kNm Max' * kx ### ### ###
j) Reduced addl mnt @ Minor Axis Maz kNm Maz' * kz 3.78 6.03 4.91

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SR. D E S C R I PTI O N NOTA- UNIT FORMULA 400 400 401


NO. -TION SP 16

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SR. D E S C R I PTI O N NOTA- UNIT FORMULA 400 400 401


NO. -TION SP 16
III MOMENT DUE TO MIN ECCENTRICITY

4 a) Eccentricity @ Major Axis e'x mm 18.20 18.20 18.20


b) T'fore,min. eccentricity @ Major Axis e'xx mm 20.00 20.00 20.00
c) Eccentricity @ Minor Axis e'z mm 18.20 18.20 18.20
d) T'fore,min. eccentricity @ Minor Axis e'zz mm 20.00 20.00 20.00

e) Mmt @ Major Axis due to min. ecc. Mex kNm 1.87 2.99 2.44
f) Mmt @ Minor Axis due to min. ecc. Mez kNm 1.87 2.99 2.44

IV DESIGN MOMENTS
5 a) Design Moment @ Major Axis Mux kNm Mx orMex+Max 35.02 49.97 130.37
b) Design Moment @ Minor Axis Muy kNm Mz orMez+Maz 35.02 100.34 29.24

V CALCULATION OF MMT Mux1 & Muy1


6 a) Dimentionless factor Pu/(fck*b*D) 0.042 0.066 0.054
b) Percentage of steel p % 100*Asc/b*D 1.005 1.005 1.005
c) Ratio p/fck p/fck p/fck 0.040 0.040 0.040
d) effective cover d' mm cover+dia/2 40 40 40
e) Ratio d'/D 0.13 0.13 0.13
f) Ratio d'/b 0.13 0.13 0.13
7 a) Referring to Interaction Diag. coef1 Mu/(fck*b* 8 0.14 0.14
of SP - 16, Mu / (fck*b*D2) D2)
@ Major Axis
b) Referring to Interaction Diag. coef2 Mu/(fck*D* 0.08 0.13 0.13
2 2
of SP - 16, Mu / (fck*b*D ) b)
@ Minor Axis
8 a) T'fore Mmnt carrying capacity Mux1 kNm coeff1*(fck 5400.00 94.50 94.50
2
of Column @ Major Axis *b*D )
b) And Mmnt carrying capacity of Muz1 kNm coeff2*(fck 54.00 87.75 87.75
2
Column @ Minor Axis *D*b )

VI CHECK FOR BI-AXIAL MOMENT


9 a) Puz Puz kN 0.45*fck*Ac 1342 1342 1342
+0.75*fy*Asc
b) Ratio Pu/Puz Pu/Puz 0.070 0.111 0.091
c) Value of an an 1.000 1.000 1.000

d) (Mux/Mux1)an (Mux/Mux1)an 0.006 0.529 1.380


an an
e) (Muz/Muz1) (Muz/Muz1) 0.648 1.144 0.333
f) (Mux/Mux1) + (Muz/Muz1)
an an
0.655 1.672 1.713
g) As above Ratio is < 1, t'fore ---SAFE--- --UNSAFE----UNSAFE--

VI COLUMN SECTION TO BE PROVIDED

a) Provide width of Column as b mm 300 300 300


b) Provide depth of Column as D mm 300 300 300
c) Provide Longi. Reinf. as dia mm 12 12 12
d) Provide No. of bars as Nos. 8 8 8
c) Provide Longi. Reinf. as dia mm 0 0 0
d) Provide No. of bars as Nos. 0 0 0
e) Provide Lateral Ties as as shown as shown as shown

EFFLUENT TREATMENT PLANT,


HISAR 11 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

6) DESIGN OF COLUMNS :

COLUMN GROUP - 'C-II'


SR. D E S C R I PTI O N NOTA- UNIT FORMULA 401 400 401
NO. -TION SP 16
I DESIGN DATA
b) Factored Axial load on Column P kN 520.043 234.375 219.94
c) Factored Moment @ Major Axis (X axis) Mx kNm 108.99 80.36 179.49
d) Factored Moment @ Minor Axis (Z axis) Mz kNm 7.14 95.08 1.60
e) Width of Column (Dimension along X axis) b mm 300 300 300
f) Depth of Column (Dimension along Z axis) D mm 500 500 500
g) Dia of bar F mm 20 20 20
h) No. of bars no. 12 12 12
g) Dia of bar F mm 0 0 0
h) No. of bars no. 0 0 0
i) Longi.reinf.in Column Asc mm2 3770 3770 3770
j) Unsupported length of Column
@ Major Axis mm 4650 4650 4650
@ Minor Axis mm 4650 4650 4650
k) Effective length factor as IS 456, ANNEX E
@ Major Axis fx 1.2 1.2 1.2
@ Minor Axis fz 1.2 1.2 1.2
l) Effective length of Column
@ Major Axis lex mm fx * lx 5580 5580 5580
@ Minor Axis lez mm fz * lz 5580 5580 5580
m) Grade of Concrete fck N/mm2 M25 25 25 25
2
n) Grade of Steel fy N/mm Fe500 500 500 500
o) Clear cover mm 40 40 40

1 Load carrying capacity of column Pu kN 0.4*fck*Ac 2725 2725 2725


+0.67*fy*Asc
2 Load carrying capacity of column
is more than Axial load, hence P > Pu ---SAFE--- ---SAFE--- ---SAFE---

II ADD. MOMENT DUE TO SLENDERNESS


3 a) Slenderness Ratio @Major Axis SRx ley/D 11.16 11.16 11.16
b) Slenderness Ratio @Minor Axis SRy lex/b 18.60 18.60 18.60
c) As S.R.is > 12 @ Major Axis,
therefore Column is........... SHORT COL SHORT COL SHORT COL
d) As S.R.is > 12 @ Minor Axis,
therefore Column is........... LONG COL LONG COL LONG COL
e) T'fore add. mmnt @ Major Axis Max' kNm Pu*D(lex/b)2/2000 0.00 0.00 0.00
f) And add. mmnt @ Minor Axis May' kNm Pu*b(lex/D)2/2000 26.99 12.16 11.41

TO FIND OUT REDUCTION FACTOR :--


a) Value of k1 @ Major Axis k1x Ref Table 60 0 0 0
b) Value of k2 @ Major Axis k2x of SP-16 0 0 0
c) load Pb @ Major Axis pbx k1x+k2x*p/fck 0 0 0
d) Reduct'n Fact. k @ Major Axis kx Puz-Pu/Puz-Pbx 0.83 0.83 0.83
e) Value of k1 @ Minor Axis k1z Ref Table 60 0.2 0.2 0.2
f) Value of k2 @ Minor Axis k2z of SP-16 0.325 0.325 0.325
g) load Pb @ Minor Axis pbz k1y+k2y*p/fck 872.5224 872.5224 872.5224
h) Reduct'n Fact. k @ Minor Axis kz Puz-Pu/Puz-Pby 1.00 1.00 1.00
i) Reduced addl mnt @ Major Axis Max kNm Max' * kx 0 0 0
j) Reduced addl mnt @ Minor Axis Maz kNm Maz' * kz 26.99 12.16 11.41

EFFLUENT TREATMENT PLANT,


HISAR 11 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

SR. D E S C R I PTI O N NOTA- UNIT FORMULA 401 400 401


NO. -TION SP 16

EFFLUENT TREATMENT PLANT,


HISAR 12 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

SR. D E S C R I PTI O N NOTA- UNIT FORMULA 401 400 401


NO. -TION SP 16
III MOMENT DUE TO MIN ECCENTRICITY

4 a) Eccentricity @ Major Axis e'x mm 19.30 19.30 19.30


b) T'fore,min. eccentricity @ Major Axis e'xx mm 20.00 20.00 20.00
c) Eccentricity @ Minor Axis e'z mm 25.97 25.97 25.97
d) T'fore,min. eccentricity @ Minor Axis e'zz mm 25.97 25.97 25.97

e) Mmt @ Major Axis due to min. ecc. Mex kNm 10.40 4.69 4.40
f) Mmt @ Minor Axis due to min. ecc. Mez kNm 13.50 6.09 5.71

IV DESIGN MOMENTS
5 a) Design Moment @ Major Axis Mux kNm Mx orMex+Max 108.99 80.36 179.49
b) Design Moment @ Minor Axis Muy kNm Mz orMez+Maz 40.49 107.24 17.12

V CALCULATION OF MMT Mux1 & Muy1


6 a) Dimentionless factor Pu/(fck*b*D) 0.139 0.063 0.059
b) Percentage of steel p % 100*Asc/b*D 2.513 2.513 2.513
c) Ratio p/fck p/fck p/fck 0.101 0.101 0.101
d) effective cover d' mm cover+dia/2 40 40 40
e) Ratio d'/D 0.08 0.08 0.08
f) Ratio d'/b 0.13 0.13 0.13
7 a) Referring to Interaction Diag. coef1 Mu/(fck*b* 0.15 0.15 0.14
2
of SP - 16, Mu / (fck*b*D ) D 2)
@ Major Axis
b) Referring to Interaction Diag. coef2 Mu/(fck*D* 0.15 0.15 0.14
2 2
of SP - 16, Mu / (fck*b*D ) b)
@ Minor Axis
8 a) T'fore Mmnt carrying capacity Mux1 kNm coeff1*(fck 281.25 281.25 262.50
2
of Column @ Major Axis *b*D )
b) And Mmnt carrying capacity of Muz1 kNm coeff2*(fck 168.75 168.75 157.50
Column @ Minor Axis *D*b2)

VI CHECK FOR BI-AXIAL MOMENT


9 a) Puz Puz kN 0.45*fck*Ac 3059 3059 3059
+0.75*fy*Asc
b) Ratio Pu/Puz Pu/Puz 0.170 0.077 0.072
c) Value of an an 1.000 1.000 1.000

d) (Mux/Mux1)an (Mux/Mux1)an 0.388 0.286 0.684


an an
e) (Muz/Muz1) (Muz/Muz1) 0.240 0.636 0.109
f) (Mux/Mux1) + (Muz/Muz1)
an an
0.627 0.921 0.793
g) As above Ratio is < 1, t'fore ---SAFE--- ---SAFE--- ---SAFE---

VI COLUMN SECTION TO BE PROVIDED

a) Provide width of Column as b mm 300 300 300


b) Provide depth of Column as D mm 500 500 500
c) Provide Longi. Reinf. as dia mm 20 20 20
d) Provide No. of bars as Nos. 12 12 12
c) Provide Longi. Reinf. as dia mm 0 0 0
d) Provide No. of bars as Nos. 0 0 0
e) Provide Lateral Ties as as shown as shown as shown

EFFLUENT TREATMENT PLANT,


HISAR 13 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

SHORT COL

EFFLUENT TREATMENT PLANT,


HISAR 14 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

7) DESIGN O FOOTING FOR AXIAL LOAD & MOMENT BY LSM :


LOAD ON FOOTING :

a) FOOTING TYPE 'F1'……Node Nos. 1,4,5,8


COL SIZE = 300 x 500

(Refer Pg 16 for Results of STAAD analysis)


Node no - 4,8
Factored loads C1

Load case P in kN Mx in kNm Mz in kNm Node No


LC-400 405.495 23.677 53.056 4
LC-401 368.435 86.247 9.182 8

b) FOOTING TYPE 'F2'………….…..Node Nos. 2,3,6,7


COL SIZE = 300 x 500…

(Refer Results of STAAD analysis)


Node no - 2,6,7
Factored loads

Load case P in kN Mx in kNm Mz in kNm Node No


LC-401 520.043 108.987 7.143 7
LC-401 313.307 153.967 0.13 6

LC-500 192.227 20.718 48.463 2

EFFLUENT TREATMENT PLANT,


HISAR 13 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

8). DESIGN OF COLUMN FOOTING (F1):-

Col Footing F1
SN DESIGN STEPS NOTATION UNIT FORMULA LC-400 LC-401
I. DATA

1 i Bearing Capacity q kN/m2 150 117.5


ii Design Load Pu kN 93.705 368.435
iii Design Moment @ X-axis Mux kNm 31.235 86.247
iv Design Moment @ Y-axis Muy kNm 31.235 9.182
v Column Section:-(a)Width b mm 300 300
(b)Depth D mm 300 300
iv Material Details:-
(a)Grade of Concrete M N/mm2 20
(b)Grade of Steel fy N/mm2 415
(d)Design Constants Ru.max N/mm2 2.76
pt.min pt.min % 0.12

II. SIZE OF FOOTING

2 Assuming self wt of footing 10%


therefore Area of footing reqd. m2 (1.1*P)/(q*1.5) 0.458 2.744

3 Increased area of footing to Req.Af m2 0.504 3.018


incorporate effect of Moment.
4 (a) Assuming equal projections
in two perpendicular directions, (D-b)/2
reqd length of footing, Req.Lf mm +SQRT(((D-b)^2)/4+Af) 710 1737

(b) Reqd width of footing Req.Bf mm Af/Lf 710 1737

EFFLUENT TREATMENT PLANT,


HISAR 14 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

(c) Provided length of footing Lf mm LENGTH OF FOOTING PRO. 4270 4270


(d) Provided width of footing Bf mm WIDTH OF FOOTING PRO. 1500 1500
(e) Provided Area of footing Af m2 Lf*Bf 6.405 6.405

5 Upward factored reaction due to pd kN/m2 Pu/Af 14.63 57.52


Pu,causing Bending Moment.

6 Upward factored reaction due to pb,x kN/m2 Mux*6/(Bf*Lf^2) 6.85 18.92


Mux,causing Bending Moment.

7 Upward reaction due to mnt My pb,y kN/m2 Muy*6/(Lf*Bf^2) 19.51 5.73

Pressure (1) . @ X-axis pmax,x kN/m2 pd + pb,x + pb,y 40.99 82.18


Pressure (2) . @ X-axis p,x kN/m2 pd + pb,x - pb,y 1.98 70.71
Pressure (3) . @ X-axis p,x kN/m2 pd - pb,x + pb,y 27.28 44.34
Pressure (4) . @ X-axis pmin,x kN/m2 pd - pb,x - pb,y -11.73 32.87
22.5 40.5
Max upward pr is less than Safe pmax,x(for working loads) 27.33 54.79
Bearing Capacity of Soil,T'fore --SAFE--- --SAFE---

Design upward pr. @ X-axis pdmax,x kN/m2 (1 + 2) / 2 21.48 76.44


Design upward pr. @ X-axis pdmin,x kN/m2 (3 + 4) / 2 7.78 38.60

Design max upward pr. @ Y-axis pdmax,y kN/m2 (1 + 3) / 2 34.14 63.26


Design min upward pr. @ Y-axis pdmin,y kN/m2 (2 + 4) / 2 -4.88 51.79

8 Projection of footing for


bending @ X-axis perpendicular

EFFLUENT TREATMENT PLANT,


HISAR 15 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

to Lf x1 mm (Lf-D)/2 1985 1985

9 Projection of footing for


bending @ Y-axis perpendicular
to Bf y1 mm (Bf-b)/2 600 600

III. DEPTH OF FOOTING FOR


TWO WAY BENDING

10 Upward pr at the face of Column pd,x kN/m2 pmin,x+(pmax,x-pmin,x) 15.11 58.85


parallel to X-axis *x1/Lf

(a)Bending Moment @ column face Mux1 kN-m (pd,x*x1^2/2)+(1/2*x1* 57.21 208.58


parallel to X-axis (pmax,x-pd,x)*(2/3*x1)
*Bf
11 Upward pr at the face of Column pd,y kN/m2 pmin,y+(pmax,y-pmin,y) 18.53 58.67
parallel to Y-axis *y1/Bf

(b)Bending Moment @ column face Muy1 kN-m (pd,y*y1^2/2)+(1/2*y1* 22.24 47.44


parallel to Y-axis (pmax,y-pd,y)*(2/3*y1)
*Lf

12 (a)Width of sloping footing at


top,assuming 50mm level projec-
-tion beyond the face of column
on both sides B'f mm b+50*2 400 400
(b)Length of sloping footing at
top,assuming 50mm level projec-
-tion beyond the face of column
on both sides L'f mm D+50*2 400 400

EFFLUENT TREATMENT PLANT,


HISAR 16 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

13 (a)Reqd effective depth for


bending @ X-axis Req.dx mm SQRT(Mux1/(Rumax*B'f)) 228 435
(b)Reqd effective depth for
bending @ Y-axis Req.dy mm SQRT(Muy1/(Rumax*L'f)) 142 207

14 (a)Assumed bar diameter dia mm 10 10

(b)Req cover d'x for bottom bars d'x mm Eff. cover=65+(dia/2) 70 70

(c)Req cover d'y for top bars d'y mm Eff. cover=65+dia 80 80


+(dia/2)
(d)Reqd total depth of footing
for bending @ X-axis Req.Df mm Req.dx+d'x 298 505

(e)Reqd total depth of footing


for bending @ Y-axis Req.Df mm Req.dy+d'y 222 287
298 505
15 (a)Provided total depth Df mm DEPTH OF FOOTING PROV. 250 250

(b)Provided eff depth dx dx mm Df-d'x 180 180

(c)Provided eff depth dy dy mm Df-d'y 170 170


(d)Provided total depth @ edge Df.min mm 250 250

(e)Provided eff depth @ edge to


the center of bottom bars dx.min mm Df.min-d'x 180 180
(f)Provided eff depth @ edge to
the center of top bars dy.min mm Df.min-d'y 170 170

EFFLUENT TREATMENT PLANT,


HISAR 17 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

IV. CHECK FOR TWO-WAY SHEAR


Critical section for two-way
shear is a peripheral section
at a distance dy/2 from the
periphery of column

16 (a)Length @ critical section L2 mm D+2*(dy/2) 470 470


(b)Width @ critical section B2 mm b+2*(dy/2) 470 470
(c)Eff depth @ peripharal sect. d2 mm [Df-(Df-Df.min)* 170 170
(dy/2-50)/(x1-50)]-d'y
(d)Area resisting shear A2 mm2 2(L2+B2)*d2 319600 319600

17 Shear strength of concrete for


two way bending, tc2=ks*t'uc
(a)t'uc=0.25*(SQRT(fck)) t'uc N/mm2 0.25*(SQRT(fck)) 1.118 1.118
(b)bc = b/D bc b/D 1.00 1.00
(c)ks.act = (0.5+Bc) but < = 1 ks.act (0.5+Bc) 1.50 1.50
therefore ks permissible ks.per 1.00 1.00
ks 1.00 1.00
(d)tuc2 = ks * t'uc tc2 N/mm2 ks*t'uc 1.118 1.118

18 Shear resistance of concrete Vuc2 kN Tuc2*A2 357.32 357.32

19 Design shear Vud2 kN pmax,x*(Lf*Bf-L2*B2) 132.85 472.74

20 Vc2 is greater than Vd2,hence --SAFE---- --UNSAFE--


V. AREA OF STEEL
((0.5*fck/fy)*
21 (a)Req Area of steel @ X-axis Astx.req mm2 [1-SQRT((1-4.6*Mux)/ 211 832

EFFLUENT TREATMENT PLANT,


HISAR 18 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

(fck*Lf*dx2))]*Lf*dx)/(Lf/1000)

((0.5*fck/fy)*
(b)Req area of steel @ Y-axis Asty.req mm2 [1-SQRT((1-4.6*Muy)/ 249 553
(fck*Bf*dx2))]*Bf*dx)/(Bf/1000)

22 (a)Req Ast minimum @ Y-axis Asty.min mm2 pt.min*Bf*(Avg. depth)/100 450 450

(b)Req Ast minimum @ X-axis Astx.min mm2 pt.min*Lf*(Avg. depth)/100 1281 1281

23 (a)Ast req to provide @ Y-axis Asty.pro mm2 May=Asty.req/Asty.min 450 553

(b)Ast req to provide @ X-axis Astx.pro mm2 Max=Astx.req/Astx.min 1281 1281

24 (a)Provide no. of bars parallel Nx No. Astx.pro / ast 22 22


to the length of footing for a1 bars mm Spacing (cal) 201 201
bending @ X-axis mm2 Astx.pro.cal 1728 1728

(b)Provide no. of bars parallel Ny No. Asty.pro / ast 8 8


to width of footing for b1 bars mm Spacing (cal) 207 207
bending @ Y-axis mm2 Asty.pro.cal 628 628

VI. CHECK FOR ONE - WAY SHEAR


FOR BENDING @ Y - AXIS

25 (a) Width at top of footing at Ly1 mm Ly1=D+2*dy 640 640


critical section

(b) Effective depth 0f footing dy1 mm dy1=[Df-(Df-Df.min)* 170 170


at critical section (dy-50)/(y1-50)]-d'y
(c) Area of footing at critical Ay1 mm Ay1=Ly1*dy1 108800 108800

EFFLUENT TREATMENT PLANT,


HISAR 19 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

section

26 Percentage of steel prov. pty % pty=100*Asty/Ay1 0.577 0.577

b 4.021 4.021

27 Shear Strength of Concrete in Tcy1 0.505 0.505


One Way Shear (Tucy1)

28 Shear Resistance of Concrete in Vcy1 kN Vcy1=Tucy1*Ay1 54.94 54.94


One Way Shear

29a Pressure at face of col pface kN/m2 16.00046619 57.925905003

29b Design Shear Vdy1 kN Vdy1=(pmax,y+pface)0.5 46.03 111.25


*Lf*(y1-dy)
30 Vucy1 greater than Vudy1,hence --SAFE---- --UNSAFE--

VII. CHECK FOR ONE - WAY SHEAR


FOR BENDING @ X - AXIS

31 (a) Width at top of footing at Bx1 mm Bx1=b+2*dx 660 660


critical section
(b) Effective depth 0f footing dx1 mm dx1=[Df-(Df-Df.min)* 180 180
at critical section (dx-50)/(x1-50)]-d'x
(c) Area of footing at critical Ax1 mm Ax1=Bx1*dx1 118800 118800
section
32 Percentage of steel prov. ptx % ptx=100*Astx/Ax1 1.454 1.454

b 1.597 1.597

EFFLUENT TREATMENT PLANT,


HISAR 20 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

33 Shear Strength of Concrete in Tcx1 0.710 0.710


One Way Shear (Tucx1)

34 Shear Resistance of Concrete in Vcx1 kN Vcx1=Tucx1*Ax1 84.35 84.35


One Way Shear

35a Pressure at face of col pface kN/m2 16.00046619 61.307265072

35b Design Shear Vdx1 kN Vdx1=(pmax,x+pface)0.5 50.74 186.48


*Bf*(x1-dx)
36 Vucx1 greater than Vudx1,hence --SAFE---- --UNSAFE--

EFFLUENT TREATMENT PLANT,


HISAR 21 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

9) DESIGN OF COLUMN FOOTING (F2):-


Col Footing F2
SN DESIGN STEPS NOTATION UNIT FORMULA LC-401 LC-401 LC-500
I. DATA

1 i Bearing Capacity q kN/m2 117.5 117.5 117.5


ii Design Load Pu kN 520.043 313.307 192.227
iii Design Moment @ X-axis Mux kNm 108.987 153.967 20.718
iv Design Moment @ Y-axis Muy kNm 7.143 0.13 48.463
v Column Section:-(a)Width b mm 300 300 300
(b)Depth D mm 500 500 500
iv Material Details:-
(a)Grade of Concrete M N/mm2 25
(b)Grade of Steel fy N/mm2 500
(d)Design Constants Ru.max N/mm2 3.348
pt.min pt.min % 0.12
II. SIZE OF FOOTING

2 Assuming self wt of footing 10%


therefore Area of footing reqd. m2 (1.1*P)/(q*1.5) 3.246 2.333 1.431

3 Increased area of footing to Req.Af m2 3.570 2.566 1.575


incorporate effect of Moment.
4 (a) Assuming equal projections
in two perpendicular directions, (D-b)/2
reqd length of footing, Req.Lf mm +SQRT(((D-b)^2)/4+Af) 1992 1705 1359

(b) Reqd width of footing Req.Bf mm Af/Lf 1792 1505 1159

(c) Provided length of footing Lf mm LENGTH OF FOOTING PRO. 2350 2350 2350
(d) Provided width of footing Bf mm WIDTH OF FOOTING PRO. 2150 2150 2150
(e) Provided Area of footing Af m2 Lf*Bf 5.053 5.053 5.053

EFFLUENT TREATMENT PLANT,


HISAR 22 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

5 Upward factored reaction due to pd kN/m2 Pu/Af 102.93 62.01 38.05


Pu,causing Bending Moment.

6 Upward factored reaction due to pb,x kN/m2 Mux*6/(Bf*Lf^2) 55.07 77.80 10.47
Mux,causing Bending Moment.

7 Upward reaction due to mnt My pb,y kN/m2 Muy*6/(Lf*Bf^2) 3.95 0.07 26.77

Pressure (1) . @ X-axis pmax,x kN/m2 pd + pb,x + pb,y 161.95 139.89 75.28
Pressure (2) . @ X-axis p,x kN/m2 pd + pb,x - pb,y 154.06 139.74 21.75
Pressure (3) . @ X-axis p,x kN/m2 pd - pb,x + pb,y 51.80 -15.72 54.34
Pressure (4) . @ X-axis pmin,x kN/m2 pd - pb,x - pb,y 43.91 -15.87 0.81
Load of soil on footing kN/m2 36.0 36.0
Max upward pr is less than Safe pmax,x(for working loads) 107.97 93.26 50.19
Bearing Capacity of Soil,T'fore --SAFE--- --SAFE--- --SAFE---

Design upward pr. @ X-axis pdmax,x kN/m2 (1 + 2) / 2 158.00 139.81 48.52


Design upward pr. @ X-axis pdmin,x kN/m2 (3 + 4) / 2 47.85 -15.79 27.58

Design max upward pr. @ Y-axis pdmax,y kN/m2 (1 + 3) / 2 106.87 62.08 64.81
Design min upward pr. @ Y-axis pdmin,y kN/m2 (2 + 4) / 2 98.98 61.94 11.28

8 Projection of footing for


bending @ X-axis perpendicular
to Lf x1 mm (Lf-D)/2 925 925 925

9 Projection of footing for


bending @ Y-axis perpendicular

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HISAR 23 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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to Bf y1 mm (Bf-b)/2 925 925 925

III. DEPTH OF FOOTING FOR


TWO WAY BENDING

10 Upward pr at the face of Column pd,x kN/m2 pmin,x+(pmax,x-pmin,x) 114.65 78.56 40.27
parallel to X-axis *x1/Lf

(a)Bending Moment @ column face Mux1 kN-m (pd,x*x1^2/2)+(1/2*x1* 132.04 109.82 42.10
parallel to X-axis (pmax,x-pd,x)*(2/3*x1)
*Bf
11 Upward pr at the face of Column pd,y kN/m2 pmin,y+(pmax,y-pmin,y) 103.48 62.02 41.78
parallel to Y-axis *y1/Bf

(b)Bending Moment @ column face Muy1 kN-m (pd,y*y1^2/2)+(1/2*y1* 106.31 62.39 57.44
parallel to Y-axis (pmax,y-pd,y)*(2/3*y1)
*Lf

12 (a)Width of sloping footing at


top,assuming 50mm level projec-
-tion beyond the face of column
on both sides B'f mm b+50*2 400 400 400
(b)Length of sloping footing at
top,assuming 50mm level projec-
-tion beyond the face of column
on both sides L'f mm D+50*2 600 600 600

13 (a)Reqd effective depth for


bending @ X-axis Req.dx mm SQRT(Mux1/(Rumax*B'f)) 314 286 177
(b)Reqd effective depth for
bending @ Y-axis Req.dy mm SQRT(Muy1/(Rumax*L'f)) 230 176 169

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14 (a)Assumed bar diameter dia mm 10 10 10

(b)Req cover d'x for bottom bars d'x mm Eff. cover=65+(dia/2) 70 70 70

(c)Req cover d'y for top bars d'y mm Eff. cover=65+dia 80 80 80


+(dia/2)
(d)Reqd total depth of footing
for bending @ X-axis Req.Df mm Req.dx+d'x 384 356 247

(e)Reqd total depth of footing


for bending @ Y-axis Req.Df mm Req.dy+d'y 310 256 249
384 356 249
15 (a)Provided total depth Df mm DEPTH OF FOOTING PROV. 500 500 500

(b)Provided eff depth dx dx mm Df-d'x 430 430 430

(c)Provided eff depth dy dy mm Df-d'y 420 420 420


(d)Provided total depth @ edge Df.min mm 250 250 250

(e)Provided eff depth @ edge to


the center of bottom bars dx.min mm Df.min-d'x 180 180 180
(f)Provided eff depth @ edge to
the center of top bars dy.min mm Df.min-d'y 170 170 170

IV. CHECK FOR TWO-WAY SHEAR


Critical section for two-way
shear is a peripheral section
at a distance dy/2 from the

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periphery of column

16 (a)Length @ critical section L2 mm D+2*(dy/2) 920 920 920


(b)Width @ critical section B2 mm b+2*(dy/2) 720 720 720
(c)Eff depth @ peripharal sect. d2 mm [Df-(Df-Df.min)* 374 374 374
(dy/2-50)/(x1-50)]-d'y
(d)Area resisting shear A2 mm2 2(L2+B2)*d2 1227657 1227657 1227657

17 Shear strength of concrete for


two way bending, tc2=ks*t'uc
(a)t'uc=0.25*(SQRT(fck)) t'uc N/mm2 0.25*(SQRT(fck)) 1.250 1.250 1.250
(b)bc = b/D bc b/D 0.60 0.60 0.60
(c)ks.act = (0.5+Bc) but < = 1 ks.act (0.5+Bc) 1.10 1.10 1.10
therefore ks permissible ks.per 1.00 1.00 1.00
ks 1.00 1.00 1.00
(d)tuc2 = ks * t'uc tc2 N/mm2 ks*t'uc 1.250 1.250 1.250

18 Shear resistance of concrete Vuc2 kN Tuc2*A2 1534.57 1534.57 1534.57

19 Design shear Vud2 kN pmax,x*(Lf*Bf-L2*B2) 693.65 613.80 212.99

20 Vc2 is greater than Vd2,hence --SAFE---- --SAFE---- --SAFE----


V. AREA OF STEEL
((0.5*fck/fy)*
21 (a)Req Area of steel @ X-axis Astx.req mm2 [1-SQRT((1-4.6*Mux)/ 305 253 96
(fck*Lf*dx2))]*Lf*dx)/(Lf/1000)

((0.5*fck/fy)*
(b)Req area of steel @ Y-axis Asty.req mm2 [1-SQRT((1-4.6*Muy)/ 274 160 147
(fck*Bf*dx2))]*Bf*dx)/(Bf/1000)

22 (a)Req Ast minimum @ Y-axis Asty.min mm2 pt.min*Bf*(Avg. depth)/100 968 968 968

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HISAR 26 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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(b)Req Ast minimum @ X-axis Astx.min mm2 pt.min*Lf*(Avg. depth)/100 1058 1058 1058

23 (a)Ast req to provide @ Y-axis Asty.pro mm2 May=Asty.req/Asty.min 968 968 968

(b)Ast req to provide @ X-axis Astx.pro mm2 Max=Astx.req/Astx.min 1058 1058 1058

24 (a)Provide no. of bars parallel Nx No. Astx.pro / ast 14 14 14


to the length of footing for a1 bars mm Spacing (cal) 177 177 177
bending @ X-axis mm2 Astx.pro.cal 1100 1100 1100

(b)Provide no. of bars parallel Ny No. Asty.pro / ast 13 13 13


to width of footing for b1 bars mm Spacing (cal) 175 175 175
bending @ Y-axis mm2 Asty.pro.cal 1021 1021 1021

VI. CHECK FOR ONE - WAY SHEAR


FOR BENDING @ Y - AXIS

25 (a) Width at top of footing at Ly1 mm Ly1=D+2*dy 1340 1340 1340


critical section

(b) Effective depth 0f footing dy1 mm dy1=[Df-(Df-Df.min)* 314 314 314


at critical section (dy-50)/(y1-50)]-d'y
(c) Area of footing at critical Ay1 mm Ay1=Ly1*dy1 421143 421143 421143
section

26 Percentage of steel prov. pty % pty=100*Asty/Ay1 0.242 0.242 0.242

b 9.578 9.578 9.578

27 Shear Strength of Concrete in Tcy1 0.354 0.354 0.354


One Way Shear (Tucy1)

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HISAR 27 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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28 Shear Resistance of Concrete in Vcy1 kN Vcy1=Tucy1*Ay1 149.08 149.08 149.08


One Way Shear

29a Pressure at face of col pface kN/m2 103.7672967 62.0255694231 43.74124802

29b Design Shear Vdy1 kN Vdy1=(pmax,y+pface)0.5 124.99 73.64 64.41


*Lf*(y1-dy)
30 Vucy1 greater than Vudy1,hence --SAFE---- --SAFE---- --SAFE----

VII. CHECK FOR ONE - WAY SHEAR


FOR BENDING @ X - AXIS

31 (a) Width at top of footing at Bx1 mm Bx1=b+2*dx 1160 1160 1160


critical section
(b) Effective depth of footing dx1 mm dx1=[Df-(Df-Df.min)* 321 321 321
at critical section (dx-50)/(x1-50)]-d'x
(c) Area of footing at critical Ax1 mm Ax1=Bx1*dx1 372857 372857 372857
section
32 Percentage of steel prov. ptx % ptx=100*Astx/Ax1 0.295 0.295 0.295

b 7.875 7.875 7.875

33 Shear Strength of Concrete in Tcx1 0.384 0.384 0.384


One Way Shear (Tucx1)

34 Shear Resistance of Concrete in Vcx1 kN Vcx1=Tucx1*Ax1 143.18 143.18 143.18


One Way Shear

35a Pressure at face of col pface kN/m2 110.6126927 72.8667337342 39.50677481

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HISAR 28 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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35b Design Shear Vdx1 kN Vdx1=(pmax,x+pface)0.5 142.94 113.17 46.84


*Bf*(x1-dx)

36 Vucx1 greater than Vudx1,hence --SAFE---- --SAFE---- --SAFE----

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HISAR 29 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

10) DESIGN OF GROUND BEAMS : -


Beam mark GB1 GB2
TOC EL (+)220.00 EL (+)220.00
Members from frame 12356 4789
analysis
B.M. -ve max Mu1 (KN-m) 95.44 219.33
Mem. no. & Load comb. Mem 2, lc 401 Mem 8, lc 401
B.M. +ve max Mu2 (KN-m) 71.66 88.77
Mem. no. & Load comb. Mem 1, lc 500 Mem 8, lc 401
S.F. max (KN) 42.7 157.68
Mem. no. & Load comb. Mem 2, lc 401 Mem 8, lc 401
Prov. size of beam
Width (mm) - b 300 300
Depth (mm) - D 500 550
Depth (mm) - d 444 494
M.R. = 3.348 x b x d2 (KN-m) 198.00 245.11
Type of beam at supp. Singly reinf. Singly reinf.
Mu1/ b d2 1.61 3.00
Pt1 0.403 0.828
Pc1 0.00 0.00
Type of beam at midspan/supp Singly reinf. Singly reinf.
Mu1/ b d 2
1.21 1.21
Pt2 0.293 0.293
Pc2 0.00 0.00
Ast req (mm2) top (hog) 536.80 1227.10
Asc req (mm ) bot (hog)
2
0.00 0.00
Ast req (mm2) bot (sag) 390.28 434.23
Asc req (mm2) top (sag) 0.00 0.00
Ast min req. (mm2)=(0.24 fck / fy) bd 319.68 355.68
Provide steel -
At midspan ---
Straight at bottom - 16Y-2 12Y-3
Curtail at bottom - - 10Y-2
Prov. steel-at bottom(mm2) 402 496
Prov. steel-at top(mm ) 2
- -
At support ---
Anchor (or main for cant.) at top - 10Y-2 12Y-3
Extra at support at top - 16Y-2 20Y-3
Prov. steel-at top(mm2) 559 1281
Prov. steel-at bottom(mm ) 2
- -
Shear reinforcement - 8 F
S.F. max (KN), VD = 42.7 157.68
% steel = 100 As/ bd 0.302 0.335
b= 9.618 8.673
Ref.IS475, Table13, tc = 0.387 0.404
Perm.shear (KN),Vc =tcbd 51.55 59.87
If VD > Vc ,spacing reqd. Min spac 182.36
=(0.87 x Asv x fy x d)/(Vd-Vc)
Spacing min. reqd. (mm) 300.88 300.88
= (0.87 x Asv x fy )/(0.4 x b)

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HISAR 30 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

Prov.stirrups- double legged double legged


At support - 8Y-100c/c 8Y-100c/c
Intermediate 8Y-200c/c 8Y-200c/c

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HISAR 31 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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11) DESIGN OF ROOF LEVEL BEAMS : -


Beam mark RB1 RB2 RB3 RB4
TOC EL(+) 224.95 EL(+) 224.95 EL(+) 224.95 EL(+) 224.95
Members from frame 51 TO 56 61 59, 60 57, 58 57, 58
analysis 62 64 65 67 68 - - -
B.M. -ve max Mu1 (KN-m) 135.04 106.72 143.38 36.6
Mem. no. & Load comb. Mem 62, lc 400 Mem 60, lc 401 Mem 58, lc 401 Mem 69, lc 401
B.M. +ve max Mu2 (KN-m) 85 67.6 98.78 119.37
Mem. no. & Load comb. Mem 54, lc 400 Mem 60, lc 401 Mem 57, lc 401 Mem 66, lc 100
S.F. max (KN) 88.7 76.6 118.83 95.82
Mem. no. & Load comb. Mem 62, lc 501 Mem 60, lc 401 Mem 57, lc 401 Mem 63, lc 100
Prov. size of beam
Width (mm) - b 230 230 230 230
Depth (mm) - D 500 500 500 500
Depth (mm) - d 460 457.5 457.5 457.5
M.R. = 3.348 x b x d2 (KN-m) 162.94 161.17 161.17 161.17
Type of beam at supp. Singly reinf. Singly reinf. Singly reinf. Singly reinf.
Mu1/ b d2 2.77 2.22 2.98 0.76
Pt1 0.750 0.578 0.820 0.181
Pc1 0.00 0.07 0.07 0.07
Type of beam at midspan/supp Singly reinf. Singly reinf. Singly reinf. Singly reinf.
Mu1/ b d 2
1.75 1.40 2.05 2.48
Pt2 0.442 0.346 0.527 0.657
Pc2 0.00 0.00 0.00 0.00
Ast req (mm2) top (hog) 793.50 608.20 862.85 190.46
Asc req (mm ) bot (hog)
2
0.00 73.66 73.66 73.66
Ast req (mm2) bot (sag) 467.64 364.08 554.54 691.33
Asc req (mm2) top (sag) 0.00 0.00 0.00 0.00
Ast min req. (mm )=(0.24 fck / fy) bd 253.92
2
252.54 252.54 252.54
Provide steel -
At midspan ---
Straight at bottom - 16Y-2 16Y-2 16Y-3 16Y-3
Curtail at bottom - 10Y-2 - 10Y-2
Prov. steel-at bottom(mm2) 559 402 603 760
Prov. steel-at top(mm ) 2
- - - -
At support ---
Anchor (or main for cant.) at top - 12Y-2 12Y-2 12Y-3 12Y-3
Extra at support at top - 20Y-2 16Y-2 20Y-2 -
Prov. steel-at top(mm2) 854 628 967 339
Prov. steel-at bottom(mm ) 2
- - - -
Shear reinforcement - 8 F
S.F. max (KN), VD = 88.7 76.6 118.83 95.82
% steel = 100 As/ bd 0.528 0.382 0.573 0.322
b= 5.494 7.598 5.065 9.010
Ref.IS475, Table13, tc = 0.500 0.430 0.513 0.398
Perm.shear (KN),Vc =tcbd 52.90 45.25 53.98 41.88
If VD > Vc ,spacing reqd. 463.92 526.84 254.71 306.23
=(0.87 x Asv x fy x d)/(Vd-Vc)
Spacing min. reqd. (mm) 392.45 392.45 392.45 392.45
= (0.87 x Asv x fy )/(0.4 x b)
Prov.stirrups- double legged double legged double legged double legged

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HISAR 31 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

At support - 8Y-100c/c 8Y-100c/c 8Y-100c/c 8Y-100c/c


Intermediate 8Y-200c/c 8Y-200c/c 8Y-200c/c 8Y-200c/c

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HISAR 32 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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12) DESIGN OF STAIRCASE SLABS (ST1) :-

a) STAIRCASE SLAB ST1…


Data -
Rise = 162.5 mm Tread = 250 mm
cover = 30 mm
Assume thickness of waist slab = 175 mm

Span = 3750 mm

Load Calculations -
I. Self weight of slab = 5.22 kN/m2
II. Live load = 5.0 kN/m2
III. Floor finish = 1.0 kN/m2
IV. Weight of Steps = 2.03 kN/m2
Total working load = 13.25 kN/m2

Bending moment calculation -

Maximum Bending Moment = Wu x L2/8 = 23.3 kNm

Depth reqd :
d reqd. = 23.290 x 106 144.85 mm
1.110 x 1000
d provided = 145 mm t'fore OK
Reinforcement :
Ast required = 23289700 802.7 mm2
230 x 0.87 x 145

Ast Min. = 0.12 % of Cross Section


= 210 mm2

Provide 12 Y @ 130 c/c Main steel at Bottom along span


Ast Pro. = 869 mm2
Provide 8 Y @ 200 c/c Distribution steel

Check for deflection :


Percentage of reinf. provided = 100 x Ast = 0.579 %
bxd
fs = 267.87
Modification factor as per IS 456 fig3 = 1.3
Required span / depth ratio = 20
depth required = 144 mm
Overall Depth required = 149 mm
< Dprov. Therefore slab is SAFE

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b) DESIGN OF CANTILEVER BEAM FOR STAIRCASE (CB1) ::-

Ass. Size of beam width = 230 mm


depth = 300 mm
span = l3 = 600 mm.
Loadings :
i) Self Wt. 1.73 KN/m
ii) load due to staircase 0.000 KN/m
iii) Load due to Slab FCS1 KN/m
Total UDL = w = 1.73 KN/m

Bending moment :
Max. bending moment Due to UDL= (w x l 2 ) / 2 = 0.311 KNm

Total Moment = 0.311 KNm


Depth reqd :
D reqd. = 0.311 x 106 34.87 mm
1.11 x 230
D provided = 300 mm t'fore OK
Reinforcement :
Ast required = 310500 6.1 mm2
230 x 0.87 x 254
Ast min = 0.12 x (230 x 350) 82.8 mm2

Provide 16Y-2 Nos (402 mm2) as main steel at top.


Provide 16Y-2 Nos (402 mm2) as main steel at bottom.

Shear Design -
Maximum Shear Force = SF = 1 KN
Longitudinal reinf. in beam = 402 mm2
Percentage of longitudinal reinf. = Ast = 100Ast
bxd
= 0.67%
Permissible shear stress in concrete as IS 456
tc = 0.322 N/mm2
Actual shear stress = tv = SF
bxd
= 0.017 N/mm2 > 0.322
Assuming strirups of 8F bars (two legged) N/mm2
Spacing of stirrups reqd. = s = ssv x Asv
(tv - tc) x b
= -249.72 mm
Min. spacing = 0.87fy x Asv/ 0.4b = 472.83 mm
Therefore provide double legged stirrups -8F @ 150 c/c

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HISAR 33 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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13) PLATFORM SLAB (FCS1) : -

a) DESIGN OF PLATFORM CANTILEVER SLAB (FCS1)


Data -

Assume thickness of waist slab = 150 mm


Span = 1275 mm
Load Calculations -
I. Self weight of slab = 3.75 kN/m2
II. Live load = 5.0 kN/m2
III. Floor finish = 1.0 kN/m2
Total working load = 9.75 kN/m2

Bending moment calculation -


Maximum Bending Moment = Wu x L2/2 = 7.9 kNm

Depth reqd :
d reqd. = 7.925 x 106 84.50 mm
1.110 x 1000
d provided = 130 mm t'fore OK
Reinforcement :
Ast required = 7924921.875 304.7 mm2
230 x 0.87 x 130
Ast min = 0.12 x 150 180 mm2
Provide 10Y @ 200 c/c (392.50 mm2) as main steel at top.
Provide 8Y @ 200 c/c (250 mm2) as distribution steel at
top & bottom.

Check for Deflection ::-


%Ast = 0.302
fs = 225.1
(From IS-456,Fig.-3) M.F. = 2
Required span / depth ratio = 7
depth required = 91.07 mm
Overall Depth required = 121.07 mm
< Dprov. Therefore slab is SAFE

b) DESIGN OF CANTILEVER BEAM FOR STAIRCASE (CB2) ::-

Ass. Size of beam width = 230 mm


depth = 400 mm
span = l3 = 4850 mm.

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HISAR 35 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

Loadings :
i) Self Wt. = 2.30 KN/m
ii) Load from Slab FCS1 = 13.71 KN/m
Total UDL = w = 16.01 KN/m

Bending moment :
Max. bending moment Due to UDL= (w x l 2 ) / 2 = 37.660 KNm

Total Moment = 37.660 KNm


Depth reqd :
D reqd. = 37.660 x 106 384.07 mm
1.11 x 230
D provided = 400 mm t'fore OK
Reinforcement :
Ast required = 37659522.5 531.6 mm2
230 x 0.87 x 354
Ast min = 0.12 x (230 x 300) 110.4 mm2

Provide 16Y-2 Nos (402 mm2) as main steel at top.


Provide 16Y-2 Nos (402 mm2) as main steel at bottom.

Shear Design -
Maximum Shear Force = SF = 78 KN
Longitudinal reinf. in beam = 402 mm2
Percentage of longitudinal reinf. = Ast = 100Ast
bxd
= 0.49%
Permissible shear stress in concrete as IS 456
tc = 0.344 N/mm2
Actual shear stress = tv = SF
bxd
= 0.938 N/mm2 > 0.344
Assuming strirups of 8F bars (two legged) N/mm2
Spacing of stirrups reqd. = s = ssv x Asv
(tv - tc) x b
= 128.14 mm
Min. spacing = 0.87fy x Asv/ 0.4b = 472.83 mm

Therefore provide double legged stirrups -8F @ 150 c/c

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HISAR 36 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
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14) RCC DESIGN OF ALUM/LIME TANK (T-1170 A/B, 1150 A/B & T-1160 A/B)

a). DESIGN DATA :


Size of Tank = 1200 x 1200
Top Level of Tank = 222.65 m
Bottom Level of Tank = 221.00 m and 221.1 m
Finished Ground level = 220.00 m
Liquid Level of Tank = 222.20 m and 222.35 m
Soil Level = 220.00 m
Liquid Depth in Tank = 1.20 m and 1.25 m
Free Board considered = 0.45 m and 0.3 m
Length of Tank = 1.20 m
Width of Tank = 1.20 m
Height considered in design = 1.65 m and 1.55 m
Height of Soil = - m
Ht. of GWT above Raft top = - m
Safe Bearing Capacity of soil (SBC) = 73 KN/m2
Surcharge on soil = 20 KN/m2
Unit weight of Alum / Lime Solution = 12 KN/m3

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b). DESIGN OF SIDE WALL : WALL1

Plan Size of Tank = 1200 x 1200

Case 1: Tank full, and there is no soil pressure from outside......


Figure: Pressure Diagrams
WATER PRESSURE

1.65

12 x 1.65 =

20

Pressure due to b

y
Water

b= 1.2 m a
Liquid depth = a = 1.65 m

x
Considering wall panel for size as per IS3370,
b = 1.2 = 0.73
a 1.65
Refering IS3370(PartIV), table3 -
Condition - Wall Panel with Three Edges fixed and top edge freely supported.

Bending Moments -
Vert. mmt. (-ve) at base = 0.0232 x 12 x 1.65
= 1.25 KNm

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Vert. mmt. at center (+ve) = 0.0047 x 12 x 1.65


= 0.25 KNm
Horz. mmt. at support (-ve) = 0.0163 x 12 x 1.65
= 0.88 KNm
Horz. mmt.at center (+ve) = 0.0037 x 12 x 1.65
= 0.20 KNm

Thickness -
Thickness of wall required = 1.25 x 1.0E+06
0.3216 x 1000
= 62.34 mm
Provide 150 mm thick wall.

Reinforcement -
Wall1 : 150 thk
Ast1 = 1.25 x 1.0E+06
( Vert. Steel on Water face ) 150 x 0.87 x 95
= 100.8 mm 2

Ast3 = 0.88 x 1.0E+06


( Hori. Steel on at supp. on water face ) 150 x 0.87 x 95
= 71.0 mm 2

Ast4 = 0.20 x 1.0E+06


( Hori. Steel at center on outer face) 150 x 0.87 x 95
= 16.1 mm2
Astmin = 0.114 x 150 x 1000
(on each face) 100
= 171 mm2

Reinforcement provided :
Provide vertical reinf. as below,
8F @ 200 c/c throughtout for full height on inner face
Ast = 250
> 171.4
8F @ 200 /c throughtout for full height on outer face
c

Ast = 250
> 171.4
Provide horizontal reinf. as below,
8F @ 200 c/c throughtout for full height on inner face
Ast = 250
> 171.4
8F @ 200 c/c throughtout for full width on outer face for throughout ht.
Ast = 250
> 171.4
c) DESIGN OF BOTTOM SLAB :-

EFFLUENT TREATMENT PLANT,


HISAR 39 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

Assuming thickness of bottom slab = 150 mm


Span of slab = l1 = 1350 mm
Clear cover = 30 mm
Loadings :-
i)Self Wt. of slab (0.15 x 25) = 3.75 KN/m2
ii)Wt. of Liquid = 20 KN/m2
iii) Floor Finish = 2 KN/m2
iv) Bed Conc. 0.35 m thk = 9 KN/m2
Total Load w1 = 34 KN/m2

slab is designed as Two Way slab

Short Span of slab (lx) = 1.350 m


Long Span of slab (ly) = 1.350 m

Ratio = ly = 1.00
lx
Bending Moments -
Condition : Three edges discontinuous (Case 7)

+ve BM at top at support = 0.057 x w1 x lx2 = 3.56 kNm

ve BM at midspan at bot. = 0.043 x w1 x lx2 = 2.69 kNm

Design BM = Mmax = 3.56 kNm

Depth reqd :
Thickness required for uncracked section =
D reqd. = B.M. x 106 / 0.3216 105.21 mm

Thickness assumed = D provided = 150 mm

Reinforcement -

Ast reqd. for +ve BM = 3.56 x 106 = 227.33 mm2


(at top) 150x0.87x 120

Ast reqd. for +ve BM = 2.69 x 106 = 187.39 mm2


(at bottom) 150x0.87x 110

Calculation of reinforcement :

Ast min =0.12 x10 x 150 180 mm2

Reinforcement Provided :

EFFLUENT TREATMENT PLANT,


HISAR 40 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

at top : Provide 8Y @ 200 c/c as main reinf = 251.3 mm2


Both Way

at bottom Provide 8Y @ 200 c/c as main reinf = 251.3 mm2


Both Way

Check for deflection :


at midspan
Percentage of reinf. provided = 100 x Ast = 0.219 %
bxd
fs = 217.72
Modification factor as per IS 456 fig3 = 1.7
Required span / depth ratio = 20
depth required = 39.71 mm
Overall Depth required = 74.71 mm
< Dprov. Therefore slab is SAFE

EFFLUENT TREATMENT PLANT,


HISAR 41 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

A/B)

EFFLUENT TREATMENT PLANT,


HISAR 42 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

EFFLUENT TREATMENT PLANT,


HISAR 43 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

mm2
mm2

mm2
mm2

mm2
mm2

mm2
mm2

EFFLUENT TREATMENT PLANT,


HISAR 44 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

15). DESIGN OF SIDE WALL1 FOOTING :

tk
fb

h ld

tr

d
lr

tf

tk (b-tk)/2
b

Case 1 Tank full, and there is no soil pressure from outside......

150
450

1
2650 3 1650

150 4
FGL
1650

Toe 5
1000 200 2 Heel

250 150 250


650

EFFLUENT TREATMENT PLANT,


HISAR 42 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

SATBILITY ANALYSIS :--

Weight
Component Marked
(kN)

Vertical Wall 1 =(t k*h)* g1 12.94

Wall Footing 2 =(b*tf)* g1 3.25

Liquid 3 =(ld*b2)* g2 4.95

Base Slab 4 =(b2*tr)* g1 0.94

Soil (inner) 5 =(b2*h2)* g3 8.25

Total Weight(SW1)= 30.33

Axial load (Per Unit Width) = 30.33 kN


Moment At Support (Mx) = 1.25 kNm
Safe Bearing Capacity of Soil (q) = 73 kN/m2

Assuming Self weight of footing 10% = (1.05*P)/(q)


therefore Area of footing reqd.(Af.) = 0.44 m2

Assuming Unit Width = (Bf.) = 1 m


Length of footing(Lf) = = (Af. / 1)= 0.44 m
Provided Length of Footing = 0.65 m

Upward Pressure intensity = 46.65 kN/m


Due to working load

Assuming Thickness of Footing = 200 mm

EFFLUENT TREATMENT PLANT,


HISAR 43 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

150
0

1650 3450

150

800

200

250 250
150
650

Check for Stress Condition


Maximum Stress Condition :-
P M
Lf x Bf (Bf x L2)/6 q

30.33 1.25
64.4 73 KN/m2
0.65 x 1 1 x 0.652
6 --SAFE--

PLAN

0.25 0.25

SECTION

0.65
2
Moment due to upward pressure = 46.65 x 0.25
2

= 1.46 Kn\m
Reinforcement :
Ast.reqd = BM @ B * 106 here s st = 230 kN/m2
s st * j * d
= 58 mm2

Ast.min = 0.1200 % of cross sect. area


= 240 mm2 in each direction

EFFLUENT TREATMENT PLANT,


HISAR 44 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

Provide 8Y@ 200 c/c str.at top and bottom of wall footing.
Ast.pro = 250 mm2 > 240 mm2
\ --SAFE--
Provide 8Y @ 200 c/c as distribution steel at top & bottom
of wall footing.
Ast.pro = 250 mm2 > 240 mm2
\ --SAFE--

EFFLUENT TREATMENT PLANT,


HISAR 45 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

16). CHECK FOR SHEAR IN THE SIDE WALL1 :

a) CHECK FOR SHEAR


Case I : With water pressure inside and no soil outside

1650

19.8
600 600

a = 0.6 = 0.36
b 1.65
Refering Moody,s Chart
Shear Force -
Reaction (Rx) = 0.2040 x 19.8 x 1.65
(Horizontal) = 6.66 KN

Reaction (Ry) = 0.2560 x 19.8 x 1.65


(Vertical) = 8.36 KN

Actual Shear stress


tv = R x 1000
1000 x 95

Now, 100 As = 100 Ast


bd 1000 x 95
Refering IS456-2000, Table23,
Permissible shear stress (t c)

100 As
tv bd tc
For Horizontal reaction (Rx) = 0.05 0.26 0.233 N/mm2
For Vertical reaction (Ry) = 0.06 0.26 0.233 N/mm2

tc >tv hence SAFE

b). CHECK FOR COMBINED TENSION & BENDING FOR WALL1


(at wall junction) :

Horizontal Bending moment = 0.88 kNm


on water face (BM1)

Tension in wall due to wall1 = 6.66 kN

EFFLUENT TREATMENT PLANT,


HISAR 46 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

on water face (T1) (This shear force in wall on water face


will cause tension in adjacent wall)
Reduction in BM due to tension = BM1 -(T1 x d1/2)
(T1) on water face (BMR) = 0.88 - (6.66 x 0.04/2)
0.75 kNm

Tensile stress - actual s at = 6.66 x 1000


due to T1 1000 x 95
= 0.0701 N/mm2

Actual bending stress s ab = 0.75 x 106


due to BMR 1/6 x 1000 x 1502
= 0.20 N/mm2

s at + s ab = 0.1646 < 1, therfore OK


s pt s pb

Reinforcement -
Reinforcement required for bending and tension :-
here s st = 150 N/mm2
Ast.min = T1 = 44 mm2
on each face sst

Ast.supp = T1 + BMR
on water face sst sst x j x d1

= 105 mm2

Min reinforcement provided on each face = 250


> 44 mm2
T'fore OK
Total reinf provided at support….

250
= 250 > 105 mm2 T'fore OK
(on water face)

EFFLUENT TREATMENT PLANT,


HISAR 47 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL STORAGE AREA THERMAX LTD.

17) DESIGN OF GRADE SLAB : -

a) DESIGN OF SLAB :-

Provide 150 mm thk slab


Minimum steel reqd. as per IS 456:2000.
% Steel = 0.120 %
Ast min = 180 mm2

Provide 8Y @200 c/c (250 mm2) bothways at top & bottom

b) OPERATING WEIGHT OF EQUIPMENTS

i) P - 1060 A/B & P - 1080 A/B = 50 KG


0.5 KN

ii) P - 1070 A/B = 100 KG


1 KN

c) AREA OF EQUIPMENT

i) P - 1060 A/B & P - 1080 A/B = 0.1225 m2

ii) P - 1070 A/B = 0.564 m2

d) PRESSURE AT BASE

i) SODIUM HYPOCHLORITE DOSING TANK

6d = P
A
= 0.5
0.1225 Safe Bearing capacity
= 4.08 KN/m2
< 50 KN/m2
\ Hence O.K.

ii) COAGULANT AID DOSING TANK AND BULK HYPOCHLORITE TANK

6d = P
A
= 1
0.564 Safe Bearing capacity
= 1.77 KN/m2
< 50 KN/m2
\ Hence O.K.

EFFLUENT TREATMENT PLANT,


HISAR 48 DOC. NO. - REL-PTPP-NEM-130-R-1043 (REV 00)
CHEMICAL AREA THERMAX LTD.

18). DESIGN OF ROOF SLAB :-

2. DESIGN OF ONE WAY SLAB (RS1)


Data -
Grade of concrete :M 25 Clear cover = 20 mm
Grade of steel : Fe 500

Assume thickness of waist slab = 150 mm


Span = 2.65 mm

Load Calculations -
I. Self weight of slab = 3.75 kN/m2
II. Live load = 1.5 kN/m2
III. Water Proofing = 2.5 kN/m2
Total working load = 7.75 kN/m2

Bending moment calculation -


Maximum Bending Moment = Wu x L2/8 = 6.803 kNm

Depth reqd :
d reqd. = 6.803 x 106 78.29 mm
1.110 x 1000
d provided = 125 mm t'fore OK
Reinforcement :

Ast required = 6803046.88 = 272.0 mm2


230 x 0.87 x 125

Ast min = 0.12 x 150 180 mm2


Provide 8Y @ 150 c/c (333 mm2) as main steel at
top & bottom
Provide 8Y @ 200 c/c (250 mm2) as distribution steel at
top & bottom

Check for Deflection::-


% Ast = 0.185
fs = 156.8
(From IS-456,Fig.-3) M.F. = 1.8
Required span / depth ratio = 20
depth required = 0.07 mm

EFFLUENT TREATMENT PLANT, DOC. NO. - REL-HPTPP-VEM-130-R-1043


HISAR 49
(REV 00)
CHEMICAL AREA THERMAX LTD.

Overall Depth required = 30.07 mm


< Dprov. Therefore slab is SAFE

EFFLUENT TREATMENT PLANT, DOC. NO. - REL-HPTPP-VEM-130-R-1043


HISAR 50
(REV 00)
PRE-SETTLING TANKS THERMAX LTD.

ANNEX 1 :
STAAD MODEL OF CHEMICAL AREA
BUILDING
PRE-SETTLING TANKS THERMAX LTD.

ANNEX 1 :
ANALYSIS OF CHEMICAL AREA
BUILDING

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