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Keywords: Solar road panel is a technology that has the ability to revolutionize the way that roads are built and how
Solar PV pavement electricity is generated. In the current study, the walkable solar PV floor tile is proposed for installation on
PV floor tile pavements and cycling tracks for a Green Deck in Hong Kong. Specifically, two solar PV floor tile prototypes are
Prototype development fabricated, and its electrical and thermal performance are tested in the lab and under real conditions. The
Thermal and electrical performance
mathematical model of the developed solar PV floor is also developed, and the simulated result is compared with
outdoor tests. Results show that the developed PV floor can achieve satisfactory performance in solar energy
conversion, anti-slip performance, heat-resistance and compressive strength, demonstrating that such PV floor
tiles can be used as a replacement of the pavements. The developed PV floor can generate power and reduce the
material utilization, providing an innovative and green solution to integrate sustainable energy technologies into
the park and to achieve the target of zero greenhouse gas emission.
1. Introduction 9.45 m2, giving an overall annual efficiency of 8.6% and a total energy
yield of 87 kWh/m2/year [10]. However, this cutting edge technology
The modern city, such as Shanghai and Hong Kong, locating at a is under its infant development stage and still has some problems, for
lower latitude area, is suitable for solar energy application, especially example, such solar panels are very heavy so it is very difficult to install
building-integrated solar photovoltaic (BIPV) application for power it, and the anti-slip coating, which provides grip to the surface, has
generation in urban environments [1–4]. The BIPV system is highly become delaminated due to long term sun exposure and temperature
dependent on the available installation area on a building, because fluctuations. Another innovative technology is the walkable solar PV
usually the PV panels are placed on roofs or vertical facades of a pavement developed by the Spanish company Onyx Solar [11]. To
building due to their broad and open surfaces for receiving more sun- demonstrate the capabilities of the technology, The George Washington
light. However, a previous study demonstrates that the available roof University created what is claimed to be ‘the first walkable solar-pa-
and vertical facade area for PV installation is very limited due to green neled pathway in the world’. However, the PV material is based on
areas and other facilities on the proposed green deck [5–7]. To find amorphous silicon technology with relative low efficiency. Besides, the
more possible areas for solar power generation, this research project is front glass is translucent so the received solar radiation is reduced.
conducted to explore the possibility of installing PV panels on pave- Therefore, the power output is very limited. The third technology is the
ments and cycling tracks, so that part of the electricity consumed by the solar block or solar brick light, which are integrated with a self-con-
surroundings can be supplied by solar energy. Therefore, walkable solar tained illuminating device. They can add both day and night-time
PV-paneled pavement is proposed to replace traditional floor tiles for colour to walkways and other outdoor surfaces without additional
pavements and cycling tracks, which receive a lot of sunshine every wiring. This technology is commonly used in parks and walkways.
day. However, the major problem is that each PV tile can only generate
The pavements play a significant role in the urban climate and en- several watt electricity for powering LED lights, and is not suitable for a
ergy provision as they cover about 30–45% of the surface of a city [8]. large scale power generation system. There is also another project on
Currently, there are several demonstration projects of solar roads or solar road tiles, which are made of a transparent concrete on top, solar
solar pavements in the word. In 2013, the Netherlands built the world's panels underneath, and an insulation material as the base, with plans to
first solar road, which is an energy-harvesting bike path paved with power future charging stations for electric cars [12,13]. However, the
glass-coated solar panels [9]. The area of entire solar road element is cars themselves are a major obstacle to the light anyway, especially
⁎
Corresponding author.
E-mail address: tao.ma@connect.polyu.hk (T. Ma).
https://doi.org/10.1016/j.enconman.2019.01.035
Received 28 October 2018; Accepted 14 January 2019
Available online 05 February 2019
0196-8904/ © 2019 Elsevier Ltd. All rights reserved.
T. Ma et al. Energy Conversion and Management 183 (2019) 764–771
during a traffic jam or during rush hours [14]. In addition, solar panels high transparency, with solar light transmissivity of 90%. The heat-
need ventilation to keep cool and perform optimally [15]. If they get resistance temperature can be up to 288 °C, so there is no need to worry
too hot, they won’t generate as much electricity. about whether it will be broken under long time sun exposure. The
In academia, the process of design, construction, and analysis of the energy efficiency of the solar cell and the module can be up to 18% and
structural elements of a solar road panel prototype has been conducted 15%, respectively.
in Northmore [16]. A finite element modelling approach was employed
to predict the performance of solar road panels on a variety of structural 3. Mathematical model development and determination
bases, concluding that the solar road panel can withstand the traffic procedure
loading and even improve the expected structural performance of the
base [17]. Similarly, one study from China also developed a 3D finite 3.1. Mathematical model
model to simulate the mechanistic characteristic of the solar PV pave-
ment numerically [18]. However, those study mainly focuses on the In this section, the simulation model of the developed solar PV floor
mechanical performance and shows little concern for its energy per- prototype is developed based on the five-parameter model [25,26]. It is
formance, including electric and thermal performance. A hybrid solar widely acknowledged that the solar cell is traditionally represented by
panel system combined with solar-road and soil-regenerator was pro- an equivalent circuit composed of a current source, an anti-parallel
posed through theoretical study in terms of simulation model devel- diode (D), a shunt/parallel resistance (Rp) and a series resistance (Rs).
opment, sensitivity analysis and optimization [19,20]. However, there As shown in Fig. 3, the available electrical power from the PV cell is
are no prototype developed in those studies and lack of experimental modeled with this well-known equivalent circuit.
tests. More studies were carried out for the exploitation of urban pa- The photovoltaic generator is neither a constant voltage source nor
vements for power generation and urban heat island mitigation, such as a current source. It is modeled and described by the relationship be-
[21]. A cool PV pavement was developed by a research group in Greece tween current and voltage. Based on the Shockley diode equation, the
[22] to achieve heat island mitigation in cities, and an experimental mathematical model (I-V characteristic) for the individual PV cell is
study proved that the PV pavement can achieve a surface temperature [27–30]:
decrease of 5 K as well as a decrease in the ambient temperature of
V + IRs
( )
V + IRs
almost 1 K. The road shaded by the solar panel and their influence on I = Iph − ID − Ip = Iph − I0 e Vt −1 −
Rp (1)
the road was also investigated in [23] and [24], while the PV panels
involved in this study are typical solar panel installations, rather than where Iph is the photo current (A); I0 is the diode saturation current (A);
the new PV floor tile technology. Rs is the series resistance (Ω); Rp is the shunt/parallel resistance (Ω);
In this study, a green and innovative solution to integrate sustain- nKT
Vt = q is the diode thermal voltage and n is the diode ideality factor.
able energy technology into the pavements and cycling tracks is pro-
This equivalent circuit can not only be used for an individual PV
posed. The major objective of this study is to develop new PV floor tiles
cell, but for a module with many cells. Therefore, the mathematical
used for pavement and study its electrical, thermal and mechanical
model for a PV floor’s power output could be deduced based on this PV
performance theoretically and experimentally. Finally, a case study of
cell model [25]:
applying this technology on a Green Deck in Hong Kong is carried out,
to reduce energy consumption of the parks and achieve the target of 1 ⎛ Vm + I R ⎞ 1 ⎛ Vm
Im = Iph − I0 ⎛⎜e Vt ⎝ Ns m s
⎠ − 1⎞⎟ − ⎜+ Im Rs ⎞ ⎟
zero greenhouse gas emissions. Rp ⎝ Ns (2)
⎝ ⎠ ⎠
2. Design and development of PV pavement prototype where Ns represents the number of solar cells connected in series in
each module. In this study, Ns is equal to 9.
As a first step, a new type of solar PV pavement panel was developed In Eq. (2), there are totally five unknown parameters to be de-
by our research group, collaborating with a solar PV engineering termined, i.e. Iph , I0 , Vt , Rs and Rp . To solve the five parameters, at least
company. Fig. 1 shows the layout design of the PV floor configuration, five equations based on the specification provided by the manufacturer
which is sandwiched between anti-slip front tempered glass, EVA/PVB are requested [25]. However, in this study, this PV floor tile is produced
foils, solar cells, and rear support tempered glass. The total front size is in the lab without any electrical performance data on standard test
500 × 500 mm, similar to the general pavement tiles. The thickness is conditions. To obtain some preliminary operating data for determining
about 20 mm. In each floor tile, 9 mono-crystalline silicon solar cells are the five parameters, the developed PV floor tile was tested in the Solar
connected in series, so that the expected power generation and effi- Simulator Laboratory.
ciency are about 30–40 Wp and 15%, respectively.
3.2. Lab test for preliminary operating data
2.1. PV floor configuration and sample
Fig. 4 shows the test rig in the laboratory. The solar simulator is a
The raw materials, including tempered glass and solar cells, were commercial and standard one which is developed by a company called
purchased from manufacturers in mainland China, and then they are Hönle Group from Germany [31]. The light spectrum is produced by gas
laminated by a company in Hong Kong. Fig. 2 shows the two developed discharge lamps containing metal halides. The light source has been
prototypes of the PV floor tiles with different anti-slip surfaces, i.e. tested by the contractor, and the lamps generate class B spectrum by
cross-line pattern and dot pattern. In general, the floor tile with cross- using of appropriate filters, according to IEC60904-9 [32,33]. The in-
line layer has higher anti-slip performance but lower sunlight trans- strument EKO MP-11 is employed to collect the I-V curve and power
missivity. output every minute. The pyranometer is used to measure solar radia-
tion intensity at the same level with the PV floor tile, and a certain
2.2. Major features level/height of the test-rig was kept during the measurements. The size
of developed PV floor tile sample is quite small with only 9 solar cells,
The major features of the developed solar PV floor tile are sum- which is placed under the centre of the solar simulator (the total size of
marized in Table 1. Most of the data was provided by the manufacturers solar simulator is 1.00 m × 1.65 m with 8 lamps in total), therefore the
of the tempered glass and solar cell. The static coefficient of friction of spectrum distribution on the panel is considered as uniform and equal
the PV floor is higher than the suggested values in Chinese National to the value collected by the pyranometer.
Standard, indicating that it has high anti-slip performance. It also has Fig. 5 shows an example of the collected I-V curves and P-V curves
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T. Ma et al. Energy Conversion and Management 183 (2019) 764–771
500mm
156mm
500mm
Anti-slip front tempered glass (10mm)
20~24mm
Rs
I ph I
ID Ip
Rp
V
Table 1
Solar simulator
Major features of the developed solar PV floor tile.
Features Parameters
and Table 2 gives some typical characteristic data of an I-V curve. It can Computer
be observed that the maximum power output is 20.5 W when the solar
radiation is 890 W/m2, and the calculated electrical efficiency is 10%. Data logger I-V checker
Based on above lab test, some operating data have been obtained Fig. 4. Test rig in solar simulator laboratory.
under general conditions. It is necessary to determine the five para-
meters of the model under Standard Test Conditions (STC), and then the
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T. Ma et al. Energy Conversion and Management 183 (2019) 764–771
Power (W)
Current (A)
−V
1 3 I0 = ISC exp ⎛ OC ⎞
⎜ ⎟
⎝ Ns Vt ⎠ (6)
0 0
0 1 2 3 4 5
(5) Series resistance and parallel resistance
Voltage (V)
The parallel resistance Rp represents the leakage current, which is
Fig. 5. An example of the collected I-V curves and P-V curves.
lost mainly in the p–n interface of the diode and along the edges [42].
The study [37] and software PVsyst [43] reported that the sensibility of
Table 2 the model to the value of shunt resistance is minor, in view of that a
Data summary of the collected example I-V curve.
fixed Rp does not affect the I-V characteristic greatly. At the maximum
Parameter Value power point at the collected P-V curve, the derivative of power with
respective to current is zero, therefore the parallel resistance can be
Test Time 11:35:00, 10/28/2015
expressed as below after a rewriting transformation:
Irradiance (W/m2) 890
Module Temperature (℃) 56
(Vmp − Imp Rs )(Vmp − Ns Vt )
Maximum Power: Pmax (W) 20.5 Rp =
Open Circuit Voltage: Voc (V) 5.05 (Vmp − Imp Rs )(Isc − Imp) − Ns Vt Imp (7)
Short Circuit Current: Isc (A) 6.42
Maximum Power Point Voltage: Vmpp (V) 3.7 Similarly, at the maximum power point of the collected I-V curve,
Maximum Power Point Current: Impp (A) 5.53 the following expression can be obtained through inputting Vm and Im
Fill Factor: FF 63%
into Eq. (2):
Eta: η 9.2%
βTc − Voc T
−3
Eg 1 1 ⎞⎤
Vt =
Ns Tc α Ns Eg I0, STC = I0 ⎛ c ⎞
⎜ ⎟ exp ⎡ ⎛ − ⎜ ⎟
− 3Ns − T
⎝ STC ⎠ ⎢ K ⎝ Tc T ⎥
STC ⎠ ⎦ (10)
Iph KTc (3) ⎣
where Eg is band gap energy/voltage in eV (in this study Eg is simply Rs, STC = Rs (11)
considered as 1.121 eV [34]).
G
Rp, STC = Rp
(2) Cell operating temperature GSTC (12)
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T. Ma et al. Energy Conversion and Management 183 (2019) 764–771
55
Module temperature
Cell temperature
50
Temperature (degC)
45
40
35
30
12:00 12:30 13:00 13:30 14:00 14:30
Fig. 6. Outdoor test system.
Time
Fig. 8. Thermal profile of the developed PV floor.
4. Electrical and thermal performance evaluation
4.1. Electrical performance was measured during the outdoor test and the temperature of the solar
cell was simulated based on the mathematical model provided in
Outdoor tests on the developed PV floor title prototype were also Section 3, to evaluate its thermal performance. Fig. 8 presents the
conducted in the university campus in an open and space without any profiles of module and cell temperature. The ambient temperature is in
shading (Fig. 6). The electrical and thermal performance data were the range of 23–28 °C on that day, while the PV tile cell temperature is
collected. Two I-V curve checkers from EKO were employed. The solar in the range of 42–53 °C, about 3 °C higher than the rear surface tem-
radiation and temperature of ambient and module were collected. perature. Such high temperature has negative impact on power output
The real operating data were compared with the simulated electrical by −0.5%/°C, therefore, the temperature difference of 25–30 °C can
and thermal performance of the system. As illustrated in Fig. 7, it is result in about 13% (4 W) decrease in power output.
obvious that both curves have close relationship with solar radiation The simulated and experimental test results demonstrate that the
from 12:00 to 15:00. Since the solar radiation during daytime was not power output are lower than the rated values. The major reason is that
very good because the weather was cloudy, ranging from 200 to 800 W/ the transmissivity of the tempered glass is reduced by the additional
m2, the power output from the PV floor tile was from 5 to 20 W, and anti-slip surface, which means that the received solar radiation on solar
resultant efficiency was about 10%. cells is decreased. Another reason is that the measured temperature of
The simulated power output agrees quite well with the measured the PV floor is very high, which can reduce power generation by
power, with a slightly lower value. It is highly likely that the collected 10–20%. In addition, the solar radiation on that day fluctuated greatly
solar radiation has a lag time, i.e. the collected solar radiation and and did not reach the standard test condition of 1000 W/m2.
power output are not synchronous. As a whole, during the three hours,
the simulated total electricity output is 29 Wh, which is 6.6% lower 4.3. Comparison with available product in the market
than the measured electricity output (31 Wh).
A sample walkable PV floor tile available in the market was also
purchased for comparison. This product, developed by the Spanish
4.2. Thermal performance
company Onyx, has been applied in the demonstration project in
George Washington University. A local distributor, Jebsen Building
As mentioned, the temperature of the rear side of the PV floor tile
Products Limited, was responsible for this product. The cost of one
1000 25
sample is HK$6,790. Table 4 shows the detailed technical data in-
Irradiance cluding electrical and mechanical parameters.
Simulated power The electrical performance of the PV floor has been tested. An ex-
Measured power
800 20 ample of the collected I-V curves are presented in Fig. 9. The maximum
power output at the solar radiation intensity of 1194 W/m2 is 28.6 W,
which is equivalent to 22.1 W when solar radiation intensity is con-
Irradiance (W/m2)
600 15
amorphous silicon solar cells, the solar energy conversion efficiency is
only 6.1%, which is much lower than the prototype developed in this
400 10 study (over 10%). The efficiency may be further reduced if they are
placed in real conditions, due to the influence of high floor tempera-
ture.
200 5
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T. Ma et al. Energy Conversion and Management 183 (2019) 764–771
Table 4
Technical specifications of Onyx PV glass floor [44].
Photovoltaic Glass cell type a-Si Thin Film Mechanical description
Electrical Data test conditions (STC) Area 600 × 600 mm
Nominal peak power (Pmpp) 22.11 W Thickness 16.72 mm
Open-Circuit Voltage (Vac) 45.35 V Transparency 0%
Short-circuit current (Isc) 0.72A Front glass 6 mm anti-slip glass
Voltage nominal power (Vmpp) 34.02 V PV glass 3.2 mm float glass
Current nominal power (Impp) 0.65A Rear glass 6 mm tempered glass
Power tolerance (not >) ± 5% encapsulation 1.52 mm PVB Foils
1.0
Current
30 Fig. 12 shows the test process of adding load on PV floor tiles. The
Power maximum compressive strength for samples #1 and sample #2 are
15.4 MPa and 16.2 MPa, indicating that the developed solar PV floor
0.8 24 tile has very high mechanical strength and durability. As a reference,
the compressive strength of a concrete tile is usually in the range of
20–50 MPa, indicating that the mechanical strength of the PV floor tile
Power (W)
Current (A)
6. Case study
0.0 0
0 10 20 30 40 50 A case study about the evaluation of potential installation area and
power generation is conducted. A PV system is highly dependent on the
Voltage (V)
available installation area. In our previous report, the roofs of the Hong
Fig. 9. An example of I-V and P-V curve for the Onyx product. Kong Coliseum and the university buildings in PolyU campus are pro-
posed for PV installation, but these areas are not within the Green Deck
boundary. Therefore, only the walkways and other constructions, such
as sports complex and art gallery can be equipped with solar panels.
The walkways on this deck can be one of the major contributors for PV
installation, using the developed solar PV floor technology.
As presented in Fig. 13, based on our calculation using CAD soft-
ware, an estimation of about 5500 m2, 12.8% of the total deck area, can
be used for PV floor installation. Based on solar radiation and ambient
data collected by Hong Kong Observatory [46,47], the total electricity
generation from the PV floor system can be estimated as in Eq. (14):
E = G × A × η × PR (14)
2
where G is the yearly average solar radiation is 1544 kWh/m [48,49],
Load cell A is the total area of PV system (5500 m2), η is the efficiency which is
PV floor tile
measured at about 10% in this study, and PR is the performance ratio of
Rubber pad the PV system, which is assumed as 65% according to the previous
studies on PV system performance evaluation (in the range of 60–80%)
in Hong Kong [4,50,51].
Therefore it is estimated that such PV installation can generate
Support
approximately 550,000 kWh per year, accounting for about 26% of the
total electricity consumption of the Green Deck. If the new roofs and
vertical facades of the hotels and other buildings within the Green Deck
are counted for PV panel installation, there is no doubt that 100% of
electricity will be generated from solar panels in the Green Deck, which
means that zero carbon emission target can be achieved from the new
development.
Fig. 10. Compressive strength and durability test of a PV floor tile.
7. Conclusions
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T. Ma et al. Energy Conversion and Management 183 (2019) 764–771
Sample #1 Sample #1
Sample #2 Sample #2
16 16
Compressive strength (MPa)
14 14
12 12
10 10
8 8
6 6
Fig. 12. Compressive strength of the two developed PV floor tiles (durability
Declaration of interests
performance).
None.
Table 5
Example ground pressures values [45]. Acknowledgements
Example Ground Pressures Values
The authors would appreciate the financial supports provided by
Human 5–50 kPa
Shanghai Pujiang Program through the Grant 18PJ1406000 and the
Road racing bicycle 620 kPa
Mountain bicycle 245 kPa
National Natural Science Foundation of China (NSFC) through the
Passenger car 205 kPa Grant 51506183. Special thanks would be given to Prof. C.S. Poon and
the colleagues from Renewable Energy Research Group in The Hong
Kong Polytechnic University who provided great support in this re-
satisfactory performance in solar energy conversion efficiency, anti-slip, search.
heat-resistance, durability and compressive strength, demonstrating
that such PV floor tiles can be used as a replacement for the pavements References
and cycling tracks in the Green Deck. Such PV floor can combine active
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