Unit 1 2

Comp Mole Frac (Ethane) <none> 0.0000040942* 4.0942E-06

Comp Mole Frac (Propane) <none> 0.0216612* 0.0216612
Comp Mole Frac (i-Butane) <none> 0.0305455* 0.0305455
Comp Mole Frac (n-Butane) <none> 0.068275* 0.068275
Comp Mole Frac (i-Pentane) <none> 0.054982* 0.054982
Comp Mole Frac (n-Pentane) <none> 0.060713* 0.060713
Comp Mole Frac (n-Hexane) <none> 0.093305* 0.093305
Comp Mole Frac (n-Heptane) <none> 0.170951* 0.170951
Comp Mole Frac (n-Octane) <none> 0.182063* 0.182063
Comp Mole Frac (n-Nonane) <none> 0.101309* 0.101309
Comp Mole Frac (n-Decane) <none> 0.063248* 0.063248
Comp Mole Frac (n-C11) <none> 0.037673* 0.037673
Comp Mole Frac (n-C12) <none> 0.0257635* 0.0257635
Comp Mole Frac (n-C13) <none> 0.0227646* 0.0227646
Comp Mole Frac (n-C14) <none> 0.0173685* 0.0173685
Comp Mole Frac (n-C15) <none> 0.0146223* 0.0146223
Comp Mole Frac (n-C16) <none> 0.0093224* 0.0093224
Comp Mole Frac (n-C17) <none> 0.0066182* 0.0066182
Comp Mole Frac (n-C18) <none> 0.0052723* 0.0052723
Comp Mole Frac (n-C19) <none> 0.0039406* 0.0039406
Comp Mole Frac (n-C20) <none> 0.0095977* 0.0095977

Unit 7 3
Comp Mole Frac (Ethane) <none> 1.06E-12 4.09E-06
Comp Mole Frac (Propane) <none> 0.000000296 0.0216612
Comp Mole Frac (i-Butane) <none> 8.2504E-06 0.0305455
Comp Mole Frac (n-Butane) <none> 0.000046302 0.068275
Comp Mole Frac (i-Pentane) <none> 0.00056844 0.054982
Comp Mole Frac (n-Pentane) <none> 0.00101103 0.060713
Comp Mole Frac (n-Hexane) <none> 0.0098492 0.093305
Comp Mole Frac (n-Heptane) <none> 0.044696 0.170951
Comp Mole Frac (n-Octane) <none> 0.091603 0.182063
Comp Mole Frac (n-Nonane) <none> 0.089914 0.101309
Comp Mole Frac (n-Decane) <none> 0.093392 0.063248
Comp Mole Frac (n-C11) <none> 0.08801 0.037673
Comp Mole Frac (n-C12) <none> 0.092393 0.0257635
Comp Mole Frac (n-C13) <none> 0.115458 0.0227646
Comp Mole Frac (n-C14) <none> 0.096555 0.0173685
Comp Mole Frac (n-C15) <none> 0.081833 0.0146223
Comp Mole Frac (n-C16) <none> 0.052217 0.0093224
Comp Mole Frac (n-C17) <none> 0.037073 0.0066182
Comp Mole Frac (n-C18) <none> 0.0295337 0.0052723
Comp Mole Frac (n-C19) <none> 0.0220743 0.0039406
Comp Mole Frac (n-C20) <none> 0.053764 0.0095977

Unit To Condenser To Reboiler

Comp Mole Frac (Ethane) <none> 4.98E-06 1.11E-11
 Comp Mole Frac (Propane) <none> 0.0263683 1.94236E-06
Comp Mole Frac (i-Butane) <none> 0.037182 0.000038342
Comp Mole Frac (n-Butane) <none> 0.083102 0.000194107
Comp Mole Frac (i-Pentane) <none> 0.066806 0.00172935
Comp Mole Frac (n-Pentane) <none> 0.073687 0.00289194
Comp Mole Frac (n-Hexane) <none> 0.111441 0.0203424
Comp Mole Frac (n-Heptane) <none> 0.198387 0.071332
Comp Mole Frac (n-Octane) <none> 0.201721 0.119954
Comp Mole Frac (n-Nonane) <none> 0.103785 0.101679
Comp Mole Frac (n-Decane) <none> 0.056697 0.09528
Comp Mole Frac (n-C11) <none> 0.0267348 0.083873
Comp Mole Frac (n-C12) <none> 0.0112842 0.084139
Comp Mole Frac (n-C13) <none> 0.00262135 0.101798
Comp Mole Frac (n-C14) <none> 0.000160364 0.083276
Comp Mole Frac (n-C15) <none> 1.67873E-05 0.069835
Comp Mole Frac (n-C16) <none> 9.5432E-07 0.044213
Comp Mole Frac (n-C17) <none> 6.5203E-08 0.0312203
Comp Mole Frac (n-C18) <none> 5.1077E-09 0.0247848
Comp Mole Frac (n-C19) <none> 4.6325E-10 0.0184846
Comp Mole Frac (n-C20) <none> 4.0542E-11 0.044934
HYSYS Workbook Dump Utility Automation Example
Ver 2.0, 27th February 2001
See "Workbook Dump User Guide.doc" for more information

3 4 5 6
4.0942E-06 4.98E-06 1.06E-12 0.0000040942*
0.0216612 0.0263683 0.000000296 0.0216612*
0.0305455 0.037182 8.2504E-06 0.0305455*
0.068275 0.083102 0.000046302 0.068275*
0.054982 0.066806 0.00056844 0.054982*
0.060713 0.073687 0.00101103 0.060713*
0.093305 0.111441 0.0098492 0.093305*
0.170951 0.198387 0.044696 0.170951*
0.182063 0.201721 0.091603 0.182063*
0.101309 0.103785 0.089914 0.101309*
0.063248 0.056697 0.093392 0.063248*
0.037673 0.0267348 0.08801 0.037673*
0.0257635 0.0112842 0.092393 0.0257635*
0.0227646 0.00262135 0.115458 0.0227646*
0.0173685 0.000160364 0.096555 0.0173685*
0.0146223 1.67873E-05 0.081833 0.0146223*
0.0093224 9.5432E-07 0.052217 0.0093224*
0.0066182 6.5203E-08 0.037073 0.0066182*
0.0052723 5.1077E-09 0.0295337 0.0052723*
0.0039406 4.6325E-10 0.0220743 0.0039406*
0.0095977 4.05E-11 0.053764 0.0095977*

4 5 Boilup Reflux
4.98E-06 1.06E-12 6.1456E-11 4.98E-06
0.0263683 0.000000296 0.000010174 0.0263683
0.037182 8.2504E-06 0.000188798 0.037182
0.083102 0.000046302 0.00093311 0.083102
0.066806 0.00056844 0.0075338 0.066806
0.073687 0.00101103 0.0122963 0.073687
0.111441 0.0098492 0.072807 0.111441
0.198387 0.044696 0.204508 0.198387
0.201721 0.091603 0.261705 0.201721
0.103785 0.089914 0.160503 0.103785
0.056697 0.093392 0.104717 0.056697
0.0267348 0.08801 0.063189 0.0267348
0.0112842 0.092393 0.04287 0.0112842
0.00262135 0.115458 0.033501 0.00262135
0.000160364 0.096555 0.01688 0.000160364
1.67873E-05 0.081833 0.0098455 1.67873E-05
9.5432E-07 0.052217 0.0041941 9.5432E-07
6.5203E-08 0.037073 0.00195696 6.5203E-08
5.1077E-09 0.0295337 0.001041 5.1077E-09
4.6325E-10 0.0220743 0.00053645 4.6325E-10
4.0542E-11 0.053764 0.0007836 4.05E-11
 Heat and Mass Balance Condensate
Unit 1 4 5 2
Vapour Fraction <none> 0.0 0.0 0.0 0.0
Temperature C 25.0 40.6 211.0 25.0
Pressure kPa 101.3 110.3 213.7 251.3
Molar Flow kgmole/h 31.0 25.5 5.5 31.0
Mass Flow kg/h 3501.4 2518.7 982.7 3501.4
Liquid Volume Flow m3/h 5.0 3.7 1.3 5.0
Heat Flow kJ/h -7692000.0 -5589900.0 -1558890.0 -7691000.0
Mass Heat Of Vapourization kJ/kg 700.4 536.6 479.6 671.4
Specific Gravity <none> 0.7 <empty> <empty> 0.7
Mass Heat Capacity kJ/kg-C 2.2 2.3 2.9 2.2
Viscosity cP 0.6 0.3 0.2 0.6
Std Liquid Mass Density kg/m3 706.3 687.5 756.2 706.3
Surface Tension dyne/cm 19.4 16.8 9.7 19.4
Std Gas Flow STD_m3/h 733.6 602.7 131.0 733.6

Unit 7 Reflux To Condenser Boilup

Vapour Fraction <none> 0.0 0.0 1.0 1.0
Temperature C 80.0 40.6 151.0 211.0
Pressure kPa 144.8 110.3 179.3 213.7
Molar Flow kgmole/h 5.5 5.1 30.6 1.1
Mass Flow kg/h 982.7 503.7 3022.4 137.9
Liquid Volume Flow m3/h 1.3 0.7 4.4 0.2
Heat Flow kJ/h -1897440.0 -1117980.0 -4986900.0 -195811.0
Mass Heat Of Vapourization kJ/kg 498.1 536.6 523.6 442.5
Specific Gravity <none> 0.7 0.7 <empty> <empty>
Mass Heat Capacity kJ/kg-C 2.3 2.3 2.2 2.5
Viscosity cP 0.7 0.3 0.0 0.0
Std Liquid Mass Density kg/m3 756.2 687.5 687.5 719.2
Surface Tension dyne/cm 19.5 16.8 <empty> <empty>
Std Gas Flow STD_m3/h 131.0 120.5 723.2 26.2

Unit 4 3
Vapour Fraction <none> 0.0 0.9
Temperature C 40.6 177.0
Pressure kPa 110.3 113.4
Molar Flow kgmole/h 25.5 31.0
Mass Flow kg/h 2518.7 3501.4
Liquid Volume Flow m3/h 3.7 5.0
Heat Flow kJ/h -5589900.0 -5520000.0
Mass Heat Of Vapourization kJ/kg 536.6 697.8
Specific Gravity <none> 0.7 <empty>
Mass Heat Capacity kJ/kg-C 2.3 2.4
Viscosity cP 0.3 <empty>
Std Liquid Mass Density kg/m3 687.5 706.0
Surface Tension dyne/cm 16.8 <empty>
Std Gas Flow STD_m3/h 602.7 733.6

Unit 1 2 3 4
Comp Mole Frac (Ethane) <none> 0.0000 0.0000 0.0000 0.0000
Comp Mole Frac (Propane) <none> 0.0217 0.0217 0.0217 0.0264
Comp Mole Frac (i-Butane) <none> 0.0305 0.0305 0.0305 0.0372
Comp Mole Frac (n-Butane) <none> 0.0683 0.0683 0.0683 0.0831
Comp Mole Frac (i-Pentane) <none> 0.0550 0.0550 0.0550 0.0668
Comp Mole Frac (n-Pentane) <none> 0.0607 0.0607 0.0607 0.0737
Comp Mole Frac (n-Hexane) <none> 0.0933 0.0933 0.0933 0.1114
Comp Mole Frac (n-Heptane) <none> 0.1710 0.1710 0.1710 0.1984
Comp Mole Frac (n-Octane) <none> 0.1821 0.1821 0.1821 0.2017
Comp Mole Frac (n-Nonane) <none> 0.1013 0.1013 0.1013 0.1038
Comp Mole Frac (n-Decane) <none> 0.0632 0.0632 0.0632 0.0567
Comp Mole Frac (n-C11) <none> 0.0377 0.0377 0.0377 0.0267
Comp Mole Frac (n-C12) <none> 0.0258 0.0258 0.0258 0.0113
Comp Mole Frac (n-C13) <none> 0.0228 0.0228 0.0228 0.0026
Comp Mole Frac (n-C14) <none> 0.0174 0.0174 0.0174 0.0002
Comp Mole Frac (n-C15) <none> 0.0146 0.0146 0.0146 0.0000
Comp Mole Frac (n-C16) <none> 0.0093 0.0093 0.0093 0.0000
Comp Mole Frac (n-C17) <none> 0.0066 0.0066 0.0066 0.0000
Comp Mole Frac (n-C18) <none> 0.0053 0.0053 0.0053 0.0000
Comp Mole Frac (n-C19) <none> 0.0039 0.0039 0.0039 0.0000
Comp Mole Frac (n-C20) <none> 0.0096 0.0096 0.0096 0.0000

Unit 7 3 4 5
Comp Mole Frac (Ethane) <none> 0.0000 0.0000 0.0000 0.0000
Comp Mole Frac (Propane) <none> 0.0000 0.0217 0.0264 0.0000
Comp Mole Frac (i-Butane) <none> 0.0000 0.0305 0.0372 0.0000
Comp Mole Frac (n-Butane) <none> 0.0000 0.0683 0.0831 0.0000
Comp Mole Frac (i-Pentane) <none> 0.0006 0.0550 0.0668 0.0006
Comp Mole Frac (n-Pentane) <none> 0.0010 0.0607 0.0737 0.0010
Comp Mole Frac (n-Hexane) <none> 0.0098 0.0933 0.1114 0.0098
Comp Mole Frac (n-Heptane) <none> 0.0447 0.1710 0.1984 0.0447
Comp Mole Frac (n-Octane) <none> 0.0916 0.1821 0.2017 0.0916
Comp Mole Frac (n-Nonane) <none> 0.0899 0.1013 0.1038 0.0899
Comp Mole Frac (n-Decane) <none> 0.0934 0.0632 0.0567 0.0934
Comp Mole Frac (n-C11) <none> 0.0880 0.0377 0.0267 0.0880
Comp Mole Frac (n-C12) <none> 0.0924 0.0258 0.0113 0.0924
Comp Mole Frac (n-C13) <none> 0.1155 0.0228 0.0026 0.1155
Comp Mole Frac (n-C14) <none> 0.0966 0.0174 0.0002 0.0966
Comp Mole Frac (n-C15) <none> 0.0818 0.0146 0.0000 0.0818
Comp Mole Frac (n-C16) <none> 0.0522 0.0093 0.0000 0.0522
Comp Mole Frac (n-C17) <none> 0.0371 0.0066 0.0000 0.0371
Comp Mole Frac (n-C18) <none> 0.0295 0.0053 0.0000 0.0295
Comp Mole Frac (n-C19) <none> 0.0221 0.0039 0.0000 0.0221
Comp Mole Frac (n-C20) <none> 0.0538 0.0096 0.0000 0.0538

Unit To Condenser To Reboiler

Comp Mole Frac (Ethane) <none> 0.0000 0.0000
Comp Mole Frac (Propane) <none> 0.0264 0.0000
Comp Mole Frac (i-Butane) <none> 0.0372 0.0000
Comp Mole Frac (n-Butane) <none> 0.0831 0.0002
Comp Mole Frac (i-Pentane) <none> 0.0668 0.0017
Comp Mole Frac (n-Pentane) <none> 0.0737 0.0029
Comp Mole Frac (n-Hexane) <none> 0.1114 0.0203
Comp Mole Frac (n-Heptane) <none> 0.1984 0.0713
Comp Mole Frac (n-Octane) <none> 0.2017 0.1200
Comp Mole Frac (n-Nonane) <none> 0.1038 0.1017
Comp Mole Frac (n-Decane) <none> 0.0567 0.0953
Comp Mole Frac (n-C11) <none> 0.0267 0.0839
Comp Mole Frac (n-C12) <none> 0.0113 0.0841
Comp Mole Frac (n-C13) <none> 0.0026 0.1018
Comp Mole Frac (n-C14) <none> 0.0002 0.0833
Comp Mole Frac (n-C15) <none> 0.0000 0.0698
Comp Mole Frac (n-C16) <none> 0.0000 0.0442
Comp Mole Frac (n-C17) <none> 0.0000 0.0312
Comp Mole Frac (n-C18) <none> 0.0000 0.0248
Comp Mole Frac (n-C19) <none> 0.0000 0.0185
Comp Mole Frac (n-C20) <none> 0.0000 0.0449
e
3 6
0.9 0.0
177.0 67.7
113.4 182.4
31.0 31.0
3501.4 3501.4
5.0 5.0
-5520000.0 -7352400.0
697.8 684.1
<empty> 0.7
2.4 2.4
<empty> 0.4
706.0 706.3
<empty> 15.3
733.6 733.6

To Reboiler 5
0.0 0.0
193.4 211.0
213.7 213.7
6.6 5.5
1120.6 982.7
1.5 1.3
-1846830.0 -1558890.0
511.2 479.6
0.6 0.6
2.9 2.9
0.2 0.2
751.4 756.2
10.3 9.7
157.2 131.0

5 6
0.0000 0.0000
0.0000 0.0217
0.0000 0.0305
0.0000 0.0683
0.0006 0.0550
0.0010 0.0607
0.0098 0.0933
0.0447 0.1710
0.0916 0.1821
0.0899 0.1013
0.0934 0.0632
0.0880 0.0377
0.0924 0.0258
0.1155 0.0228
0.0966 0.0174
0.0818 0.0146
0.0522 0.0093
0.0371 0.0066
0.0295 0.0053
0.0221 0.0039
0.0538 0.0096

Boilup Reflux
0.0000 0.0000
0.0000 0.0264
0.0002 0.0372
0.0009 0.0831
0.0075 0.0668
0.0123 0.0737
0.0728 0.1114
0.2045 0.1984
0.2617 0.2017
0.1605 0.1038
0.1047 0.0567
0.0632 0.0267
0.0429 0.0113
0.0335 0.0026
0.0169 0.0002
0.0098 0.0000
0.0042 0.0000
0.0020 0.0000
0.0010 0.0000
0.0005 0.0000
0.0008 0.0000
Daftar Peralatan
A. Daftar Peralatan Utama
No Nama Alat Name Code Jumlah Spesifikasi
1 Pompa Umpan Distilasi P-100 2 Kap 5000 lt/jam
3 Heat Exchanger Umpan distilasi E-101 1
2 Preheater Umpan Distilasi E-102 1
4 Colom Distiliasi T-100 1
6 Condenser E-103 1
5 Reboiler E-104 1
7 Pompa Bottom Product P-200 2 kap 1300 lt/jam
7 Thermal Oil System Q-100 1 400000 kcal/jam
8 Cooling tower Q-200 1 Model LBC-100 1300L/M
Total Harga Peralatan Utama
B. Daftar Peralatan Bantu
1 Electrical
2 System Control
3 Flowmeter Umpan distilasi
4 Flowmeter Reflux
5 Flowmeter Product Atas
Total Harga Peralatan Utama
C. Contruction & Mob-demob
1 Platform
2 Staircase
3 Foundation

D, Engineering & Commissioning

1 Engineering
2 Commissioning
 Fungsi Harga
Mengalirkan Minyak ke Distilasi 198,120,000
Penukar panas Minyak
Pemanas awal sebelum masuk distilasi
Distilasi Minyak
Condensasi product atas distilasi
Pemanasan kembali product bawah distilasi
Mengalirkan minyak ke tangki penambung 198,120,000
Media pemanas 487,500,000
Media Pendingin 50,550,000
Utama 934,290,000

Utama 0
 Distilasi Ethanol

A Komposisi Umpan Berat MR Mol %-mol %-Berat

1 Ethanol 1.25 45 0.03 3.4% 8%
2 Air 14.375 18 0.80 96.6% 92%
Total 15.625 0.83 100.0% 100%

C Komposisi Produk (Bottom) Berat MR Mol %-mol %-Berat

1 Ethanol 0.060 45 0.00 0.00 0.42%
2 Air 14.320 18 0.80 1.00 99.58%
Total 14.380 0.80 1.00 100%

D Komposisi Distilate(Distilate) Berat MR Mol %-mol %-Berat

1 Ethanol 1.188 45 0.026 0.886 95.10%
2 Air 0.061 18 0.003 0.114 4.90%
Total 1.249 0.030 100%

Aliran Distilat

Massa Distilate 1.249 kg/jam

Repluks Maksimum 6.8695 kg/jam
0.002 kg/detik
Uap Maximum 8.1185 kg/jam
0.002 kg/detik
Aliran Bawah
L Bmax = LR max + Feed 22.49 kg/jam
0.006 kg/detik
VB max = LB max - B 8.11 kg/jam
0.002 kg/detik
Densitas Liquid
Top 753 kg/m3
Bottom 948 kg/m3
Densitas Uap
Temp Top = 78.7
Densitas distilat 1.533 kg/m3

Temp Bottom =99.04

Densitas Bottom 0.621 kg/m3

Flow Parameter, Flv

F LV= L/V (ro V/Ro L)^0.5
Top 0.038
Bottom 0.071

Tray Spacing(C.E V6 fig 11.27) 0.1 m

Top,Ki 0.015
Bottom,Ki 0.015
Koreksi surface tension
Surface tension top 22.6
Surface tension bot 58.72
K1 0.061
K1 0.074
Floading Vpor velocity, Uf
Uf top = K1 ((ro l - ro v)/ro v) ^1/2 1.355
Uf bot 2.893
Floading design 0.75
Top, Uf* = Uf x Floading design 1.016 m/detik
Bottom, Uf* 2.170 m/detik
Volumetrik flow rate, Qv
Top, Qv = V / ro v 0.00147 m3/detik
Bottom 0.00363 m3/detik
Luas kolom, At = Qv/Uf*
Top 0.0014 m2
Bottom 0.0017 m2
Cross sectional area, Ac
Actop = 0.88 x At 0.0013 m2
Acbot = 0.88 x At 0.0015 m2
Diameter colom, Dc
Dc Top = (4Ac/pi)^0.5. 0.040 m 40.29 mm
Dc Bot = (4Ac/pi)^0.5. 0.043 m 43.30 mm

Jumlah tray 25
Tinggi kolom, N x Ts 2.50 m

Check Area Colom

Diameter kolom, Dc, diambil 100 mm
Area Colom, Ac 0.0079 m2
Down comer area, Ad = 12% Ac 0.0009 m2
Net Area, An = Ac - Ad 0.0069 m2
Active Area, Aa = Ac - 2 Ad 0.0060 m2 0.087178
Hole Area, Ah = 0.1 Aa 0.0006 m2
Weir Length, Lw = C * Dc (grafik C.E 464 0.0550 m
Hole diamter, dh diambil 0.0030 m
Weir Height, hw diambil 0.0250 m
Tray Thikness, Lt diambil 2 mm 0.0020 m
Pitch, Pt = 3 x dh 0.0090 m

Check Floading Actual (proses plant design 186 pg)

Floading vapor velocity, Uv = Qv/An 0.213 m/detik
% floading = Uv/Uf 0.210 m/detik

Check Weeping (utk Bottom)

Pers. Francis, utk segmental Down Comer (C.E 463 pg)
how max = 750 (Lw/ro l x Iw)^2/3 0.336 mm
how min 0.120 mm
Weir height minimum rate 25.120 mm

Plate Presure drop

Dry plate drop, Max. Vapour Velocity lewat hole
Qv top = V/ ro v 0.001 m3/detik

Uh max = Qv/Ah 2.466 m/detik

hd = diabaikan
residual head, hr 0.000 mm

Total plate pressure drop, ht = hd+hr+hw 25.120 mm

Down Comer Liquid back up, hbc

Asumsi:hap, Apron clreance = 5 s/d 10 dibawah hw
hap 5 mm
Area under apron, Aap = hap x Iw 0.0003 m2
hdc = 166 x (Lwd/ro l x Aap)^2 8.7 mm
hbc = hw+how+ht+hdc 34.0 mm

Check tray spacing

hb < 1/2 (Ts + hw)
1/2 (TS+hw) 62.5 mm

Check residen time, Tr = Ad x hbc x ro l / Lwd

sarat Tr > 3 second 10.693 detik

Jumlah lubang
Ah 0.0006 m2
dh 0.0030 m
Ah1 7.1E-06 m2
Nh 84 lubang