Академический Документы
Профессиональный Документы
Культура Документы
CYCOM® 919
EPOXY RESIN
CYCOM® 919
CYCOM® 919 is a modified epoxy resin supplied on graphite, glass and aramid reinforcing fibers. This
resin system offers controlled flow and high elongation permitting direct lamination to honeycomb
without the use of additional adhesive.
These properties make lightweight sandwich structures possible where impact resistance or a thinner-
skin is an important design consideration. Examples include radomes subject to rain erosion and
aircraft interiors subject to physical abuse.
CYCOM® 919 composites are serviceable over a temperature range of -67°F to 200°F (-55°C to
93°C) and can be fully cured at 235°F to 260°F (113°C to 127°C) in 60 minutes.
Typical applications for CYCOM® 919 include radomes, aircraft interiors, and aircraft secondary
structures.
CHARACTERISTICS
Table 1 | Physical Properties
PROPERTIES
Table 3 | CYCOM® 919 with 7781 E-Glass Prepreg Mechanical Performance1, 2
Property Test Condition Vacuum Only Cure3 Autoclave Cure3 with Test Method
30 psi (0.21MPa) pressure
Resin Content, % 32 42 32 42 ASTM D3529
Tensile Strength 75°F (24°C) 68 (470) 49 (339) 70 (482) 60 (415) ASTM D638
ksi (MPa) 75°F (24°C)/ wet
4 60 (414) – 62 (427) –
160°F (71°C)5 53 (369) 40 (278) 57 (393) 49 (338)
200°F (93°C)5 48 (333) 36 (249) 49 (335) 42 (286)
250°F (121°C)5 41 (283) – 41 (283) 39 (271)
Tensile Modulus 75°F (24°C) 3.9 (27) 2.9 (20) 3.9 (27) 3.0 (21) ASTM D638
Msi (GPa) 75°F (24°C)/ wet
4 3.6 (25) – 3.4 (23) –
160°F (71°C)5 3.6 (25) 2.6 (18) 3.5 (24) 2.8 (19)
Compression Strength 75°F (24°C) 70 (480) 48 (330) 69 (476) 60 (455) ASTM D695
ksi (MPa) 75°F (24°C) wet
4 49 (338) – 49 (338) –
160°F (71°C)5 46 (318) 33 (229) 46 (318) 48 (334)
200°F (93°C)5 39 (267) 27 (189) 39 (268) 36 (251)
250°F (121°C)5 29 (202) – 30 (205) 29 (196)
Compression Modulus 75°F (24°C) 4.2 (29) 3.1 (21) 4.4 (30) 3.9 (27) ASTM D695
Msi (GPa) 75°F (24°C)/ wet
4 4.2 (29) – 4.1 (28) –
Flexural Strength 75°F (24°C) 94 (646) 74 (511) 104 (739) 86 (592) ASTM D790
ksi (MPa) 4 78 (540) 65 (448) 85 (586) 71 (487)
75°F (24°C)/ wet
160°F (71°C) 5 74 (511) 57 (393) 84 (580) 69 (475)
200°F (93°C)5 53 (367) 41 (285) 69 (475) 59 (409)
250°F (121°C)5 38 (260) – 44 (301) –
Flexural Modulus 75°F (24°C) 4.0 (28) 2.9 (20) 4.2 (29) 3.2 (22) ASTM D790
Msi (GPa) 4 3.9 (27) 2.6 (18) 3.9 (27) 3.0 (21)
75°F (24°C)/ wet
160°F (71°C) 5 3.1 (21) 2.3 (16) 3.3 (23) 2.6 (18)
200°F (93°C)5 2.8 (19) 2.2 (15) 3.3 (23) 2.5 (17)
250°F (121°C)5 2.5 (17) – 2.9 (20) –
Interlaminar Shear 75°F (24°C) 4.2 (29) 3.3 (23) 4.3 (29) 4.1 (28) ASTM D2344
Strength 75°F (24°C)/ wet
4 3.9 (27) – 3.8 (26) –
ksi (MPa) 160°F (71°C)5 3.6 (25) 2.6 (18) 4.3 (30) 3.9 (27)
200°F (93°C)5 3.4 (23) 2.1 (14) 3.7 (25) 3.6 (25)
250°F (121°C)5 2.5 (18) – 2.7 (19) 2.7 (19)
1
Where testing options for either warp or fill apply, warp conditions are assumed unless otherwise indicated
2
Number of plies: 12
3
Cure Cycle: Heat to 250°F (121°C) at 3.5°F (1.9°C)/minute, Hold at 250°F (121°C) for 60 minutes.
4
Wet Conditioning: 2 hour water boil
5
Soak Time: 30 minutes before testing.
Property Test Condition Vacuum Only Cure3 Autoclave Cure3 with Test Method
30 psi (0.21 MPa) pressure
Resin Content, % 42 42 ASTM D3529
Sandwich Construction: Skins: 3 plies of CYCOM® 919 Core: 0.002 in (0.051 mm) NP 5052, 0.1875 in (4.76 mm) cell, 4.0 pcf (0.064 g/cc) density, 0.50 in (12.7
mm) thick
Compression Strength 75°F (24°C) 112 (772) 125 (862) 115 (793) ASTM D6641
ksi (MPa) 75°F (24°C)/ wet
5 – – –
160°F (71°C) 6 90 (621) – –
160°F (71°C)/ wet
5 – 85 (586) –
Compression Modulus 75°F (24°C) 9.0 (62) 9.5 (66) 9.6 (66) ASTM D6641
Msi (GPa) 75°F (24°C)/ wet
5 – – –
160°F (71°C) 6 8.5. (59) – –
160°F (71°C)/ wet
5 – 9.2 (63) –
Short Beam Shear 75°F (24°C) 10.0 (69) 9.8 (68) 10.0 (69) ASTM D2344
Strength 160°F (71°C)/ wet
5 5.0 (34) 5.5 (38) –
ksi (MPa)
1
Where testing options for either warp or fill apply, warp conditions are assumed unless otherwise indicated
2
Average Ply Thickness: 0.0080 in (0.204 mm)
3
Average Ply Thickness: 0.0115 in (0.292 mm)
4
Average Ply Thickness: 0.0155 in (0.394 mm)
5
Wet Conditioning: 2 hour water boil
6
Soak Time: 30 minutes before testing
Cure Cycle: Heat to 250°F (121°C) at 3.5°F (1.9°C)/minute, Hold at 250°F (121°C) for 120 minutes, 40 psi (0.27 MPa)
PROCESSING
Recommended Cure Cycle
Cure Cycle Apply full vacuum, 24 in Hg (0.081 MPa) minimum.
Apply desired positive pressure, vent vacuum at 20 psi (0.14 MPa). (If utilizing autoclave)
Heat from 75°F (24°C) to 250°F (121°C) at 3.5°F (1.9°C)/minute.
Hold at 250°F (121°C) for 60 minutes.
Cool under pressure below 140°F (60°C) at 2°F - 5°F (1°C - 3°C)/minute.
Note: When fully cooled, the part may be debagged, trimmed and machined as necessary. A post cure is not required with CYCOM® 919.
Lay-Up/Bagging
The following procedure is one frequently used in preparing autoclave or vacuum cured laminates:
1. Place the lay-up on a tool or caul sheet which has been treated with a release agent or film. Insert a thermocouple into
the lay-up near the center ply of the thickest edge section, outside the net trim line.
2. Cover entirely with a release film. Normally no edge resin bleeder system is used. In those cases where vertical resin
bleeder system is specified, permeable Armalon® fluorocarbon coated fabric may be used. The amount of resin bled
away is controlled by the number of dry plies of resin bleeder cloth placed over the perforated release sheet.
3. Install a vacuum bag by standard techniques. Insert at least two vacuum ports through the bag connecting one to the
vacuum source and the other, at a point on the part furthest from the source, to a calibrated vacuum gauge. Position part
in the oven or autoclave and draw vacuum to check for bag or system leaks.
4. Cure with desired cure cycle. See recommended cure cycle above.
Laminating Materials
CYCOM® 919- 120 Laminating Material CYCOM® 919- 7781 Laminating Material
Figure 1 | CYCOM® 919 with 120 & 7781 Style Glass: Flow vs. Resin Content
DISCLAIMER: The data and information provided in this document have been obtained from carefully controlled samples and are considered to be
representative of the product described. Solvay does not express or imply any guarantee or warranty of any kind including, but not limited to, the accuracy, the
completeness or the relevance of the data and information set out herein. Because the properties of this product can be significantly affected by the fabrication
and testing techniques employed, and since Solvay does not control the conditions under which its products are tested and used, Solvay cannot guarantee the
properties provided will be obtained with other processes and equipment. No guarantee or warranty is provided if the product is adapted for a specific use or
purpose. Solvay declines any liability with respect to the use made by any third party of the data and information contained herein. Solvay has the right to
change any data or information when deemed appropriate. All trademarks are the property of their respective owners. ©2017, Solvay. All rights reserved.
Solvay
Composite Materials HQ
4500 McGinnis Ferry Rd
Alpharetta, GA 30005-3914 USA