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Dynamics of Machines
Chapter 1
Fig. 1.5
Fig. 1.7
Link 4 is a 2 force member.
F34 = - F14 – magnitudes unknown, direction is along DC
Link 3 is a 3 force member.
F3 is known
F43 = -F34 – direction is parallel to DC
F23 is fully unknown.
O is the point of intersection of forces, F3 & F43. F23 should
pass through the point O. The direction should be along OB.
Fig. 1.8
Fig. 1.9
Procedure: Referring to the 4- bar mechanism shown in the fig.
1.9
1. From the configuration diagram of the mechanism,
velocity diagram is drawn to know the velocities of the
Fig. 1.10
Fig. 1.11
At the sliding pairs the reaction is the resultant of the frictional
force and the normal reaction. This reaction force deviates from
Fig. 1.12
Example 1.1
A force of 500 N is acting on the link 3 of the mechanism as
shown in Fig. 1.13 (a). The lengths of links 2 and 3 are 250 mm
and 650 mm respectively. Find the input torque required on link
2 for the static equilibrium.
Solution:
Configuration diagram is drawn to scale as shown in Fig.1.13
(a).
Fig. 1.13
But as link 4 is constrained to move horizontally, the reaction of
link 1 on link 4 i.e. F14 acts vertically. Therefore F34 must act
vertically.
Link 3 is a three force member- An external force F, the reaction
of link 2, F23 and the reaction of link 4, F43. As F43 is equal and
opposite to F34, the direction of F43 is vertical.
External force F is fully known. Force F23 is unknown. The
point of intersection of forces F and F43 is O1. For equilibrium of
link 3 the third force F23 must pass through this point. Therefore
O1A is the direction of force F23.
Fig 1.13 (b) shows the force polygon of the link 3. From this the
direction and magnitude of F23 is known. F23 = 477.6 N acting
towards right as measured from the Fig 1.13 (b).
Now the reaction of link 3 on link 2, F32 = -F23 = 477.6 N acting
towards left.
The link 2 is subjected to two forces F32 and F12 and an input
torque, T. For equilibrium, the two forces must be equal, parallel
Example 1.2
Solve the problem given in example 1.1 considering friction at
the joints O, A and B if the journal diameters are 120, 100 and
80 mm respectively. Take the coefficient of friction at all the
joints as 0.4.
Solution:
Fig. 1.14
Example 1.3
Determine the couple, T2 for the equilibrium of the system
shown in Fig. 1.15. Also determine the various pin forces. AB =
20 cm; BC = 80 cm; BD = 30 cm.
Solution:
The problem can be solved by two methods. (a) Super position
method, (b) Virtual work method.
Superposition method:
Case (a): Consider force F alone acting on link 4. Link 3 is now
a two force member only. Force triangle of link 4 can be drawn
as shown in Fig. 1.15 (a).
From the force triangle, the values of force F34 = 3073 N.; F14=
666 N. upwards.
Fig.1.15 (b)
From the force triangle, the values of force F23 = 837.3 N.; F43=
305 N. downwards.
Forces on link 4: F34 = -F43 = 305 N upwards; F14 = - F34 = 305
N downwards.
Fig.1.15 (c)
From the fig. 1.15 ©
Net force at pin A, F12 = 2449 N
Net force at pin B, F32 = 2449 N
Net force at pin C, F43 = 3022 N
Fig.1.15 (d)
Fig. 1.16
2. A 4 bar mechanism is shown in the Fig. 1.17. Find the torque
required on link AB for static equilibrium at the instant
neglecting friction at joints. (19.05 Nm CCW)
Fig. 1.17
Fig. 2.2
Fig. 2.3
Tc = ∆T = (I’ – I) αc
CW - if Fp acts towards O
CCW - if Fp acts away from O
Example 2.1:
A slider crank mechanism is subjected to an external force F =
100 N as shown in sketch. Determine the driving torque on
crank OA for dynamic equilibrium. Take the mass of the piston
as 10 kg and neglect the masses of other links. OA should rotate
at 600 RPM.
OA = 20 cm ; AB = 60 cm ; AC = 30 cm.
Solution:
Velocity Diagram
oco is the velocity of point c parallel to the line of action of force
F.
From the velocity diagram, Vb = 11.04 m/s, and Vc = 8.832 m/s.
By the principle of virtual work,
T.ω + Fi . Vb – F.Vc = 0 ω = 2π.600/60 = 62.83 rad/s.
(Work done by force F is negative because Vc is in the opposite
direction to Force F. )
Assuming T CCW same as that of ωOA and hence positive
T= ( F.Vc - Fi . Vb)/ ω
T = (100 x 8.832–5660 x 11.04) / 62.83 = -980.5 Nm
Example 2.2:
Figure shows a four bar mechanism in the vertical plane and
stationary at the instant indicated. The input and output
members O2A and O4B are rigid but of negligible mass. The
coupler AB is rigid uniform rod of length 50 cm, its total mass
being 25 kg. A torque M acts on the crank O2A as shown,
causing this crank to move with an angular acceleration of 50
rad/s2 in the direction of M. Determine the magnitude of M
What will be the magnitude of M when the input member
rotates with an angular velocity of 150 rad / s CCW at the same
instant?
Solution:
Example 2.3:
The length of the connecting rod of a gas engine is 500 mm and
its c.g. lies at 165 mm from the crank pin centre. The rod has a
mass of 80 kg. and a radius of gyration of 182 mm about the
axis passing through the centre of mass. The stroke of the piston
is 225 mm and the crank speed is 300 RPM. Determine the
inertia torque on the crank shaft when the crank has turned 300
from IDC.
Solution:
Given data:
l = 500 mm; mc = 80 kg ; L1 = 500 -165 = 335 mm ; radius of
gyration ,k = 182 mm;
r = ½ stroke = 225/2 = 112.5 mm ; Speed N = 300 rpm ; θ = 300
ω = 2π.300/60 = 31.42 rad/s n = l/r = 500/112.5 = 4.444
Solution:
Given data:
cylinder dia., D = 300 mm; piston rod dia.,d = 50 mm; steam
pressure above piston.p1 = 30 kN/m2 ; steam pressure below
piston.p2 = 1.5 kN/m2
r = ½ stroke = 450/2 = 225 mm l = 1.2 m; mr = 225 kg;
radius of gyration, k = 175 mm; Speed N = 200 rpm; θ = 1250
ω = 2π.200/60 = 20.94 rad/s; n = 1200/225 = 5.33
Example 2.5:
The connecting rod of an IC engine is 450 mm long and has a
mass of 2 kg. The centre of mass of the rod is 300 mm from the
small end and its radius of gyration about an axis through this
centre is 175 mm. The mass of the piston and the gudgeon pin is
2.5 kg. and the stroke is 300 mm. The cylinder diameter is 115
mm. Determine the magnitude and direction of the torque
applied on the crank shaft when the crank is 400 and the piston
is moving away from the inner dead centre under an effective
gas pressure of 2 N/mm2. The engine speed is 1000 RPM.
Solution:
While the crank angle is 400, the piston is moving away from
IDC. Hence the position of the crank will be as shown in figure
below.
Given data:
l = 450 mm; mc = 2 kg; L1 = 300 mm; radius of gyration, k =
175 mm;
r = ½ stroke = 300/2 = 150 mm; Speed N = 1000 rpm; θ = 360-
40 =3200
mp = 2.5 kg; cylinder dia., D = 115 mm; gas pressure,
p = 2 N/mm2
ω = 2π.1000/60 = 104.7 rad/s n = l/r = 450/150 = 3
Gas load, Fg = p.πD2/4
= 2 x π(115)2 /4
= 20774 N acting towards right
Distribution of mass of connecting rod at A and B:
m1 = mc. (l-L1) / l
= +2349 rad/s2
αc is CCW i.e. in the decreasing direction of Φ.
Example 2.6:
The connecting rod of vertical cylinder IC engine is 600 mm
long between centers and has a mass of 3 kg. The mass centre of
connecting rod is 200 mm away from the big end. When the
connecting rod is suspended as a pendulum from the gudgeon
pin, it makes 30 complete oscillations in 45 seconds. The crank
m1 = mc. (L2) / l
= 3 x 200 / 600
= 1 kg
m2 = 3 – 1 = 2 kg
αc = -ω2.Sin θ/n
= -(157.1)2Sin 140/4.8 = -3305 rad/s2
αc is CW i.e. in the decreasing direction of Φ.
Example 2.7:
A horizontal double acting steam engine running at 240 RPM
has a stroke of 30.5 cm. The diameter of the cylinder is 21.5 cm
and the connecting rod is 5 cranks long. The mass of the
reciprocating parts is 68 kg. Steam is admitted at 56 N/cm2
(gauge) for 1/3 of the stroke after which isothermal expansion
takes place (PV = constant). The exhaust pressure is -8.44
N/cm2 (gauge). Determine the turning moment when the crank
has rotated 1200 from the dead centre position. Atmospheric
pressure is 10 N / cm2. Difference between the areas of two
sides of the piston is negligible.
Solution:
Given data: Cylinder dia., D = 21.5 cm; steam pressure = 56
N/cm2 gauge; exhaust pressure is -8.44 N/cm2 (gauge); r = ½
stroke = 30.5 / 2 = 15.25 cm; l = 5.r; mr = 68 kg; Speed N = 240
rpm; θ = 1200
ω = 2π.240/60 = 25.13 rad/s; n = l / r = 5
Piston effort Fp = Fg + Fi
= 9635 + 3929 = 13564 N
Exercise - 2
1. In the mechanism shown below, link 2 is driving link 4
with the help of a rigid uniform coupler of negligible
mass. The angular velocity ω2 is 100 / s. If a moment M
of magnitude 500 N.m is applied on link 2 as shown,
determine the acceleration of link 4. The moments of
inertia of links 2 and 4 about O2 and O4 are 0.5 kg.m2
and 1.0 kg.m2 respectively. Given O2O4 = 25 cm, AO2 =
35 cm, and BO2 = 50 cm.
(Hint: Consider static equilibrium. Ans. 714 rad/s2 CW)
Right hand rule: Keeping the right hand fingers curving on the
inside pointing towards the sense of rotation, thumb indicates
the direction of the spin vector.
Fig. 3.2 (a) shows all the three planes and the axes which are
mutually perpendicular to each other.
Fig. 3.3
3.3.1 Gyroscopic effect during steering:
Let turbine rotor of a ship rotate clock wise when looking from
rear and the ship takes a left turn looking from aft as shown in
Fig. 3.4.
V = velocity of the ship, m/s
I = moment of inertia of the rotor, kg.m2
ω = Angular velocity of the rotor, rad/s
Fig. 3.4
Fig. 3.5
Pitching is the movement of the complete ship up and down in
vertical plane about the transverse axis (Z axis). In this case the
ship precesses about Z axis. The ship moves up and down small
Fig. 3.6
Fig. 3.7
Fig. 3.7a
Force acting on two outer or two inner wheels due to this gyro
couple = Cgw / a
Force on each outer or each inner wheel = Cgw / 2a
It is clear from the summary that the wheel P has the minimum
reaction and the wheel S the maximum.
Fig. 3.8
Angular momentum of two wheels = 2Iw ω
= 2 IwV/r
Angular momentum of engine = Ie ωe
= Ie Gω = IeGV/r
Total angular momentum ,H
Fig. 3.8a
When the two- wheeler takes a turn, it does not remain vertical
but its plane becomes inclined to the vertical plane. H will be
perpendicular to the plane of vehicle (Fig 3.8).
H is resolved in to two components ob and ba one parallel to
and the other perpendicular to the axis of spin. The component
ba (H.Cos θ) undergoes precession in the horizontal plane.
Gyroscopic couple Cg = H.Cos θ .V/R
= (V2/R.r) [2 Iw + GIe] Cos θ
Example 3.1:
The turbine rotor of a sea vessel having a mass of 950 kg rotates
at 1200 RPM CW when looking from stern. The vessel pitches
with an angular velocity of 1.2 rad/s. What will be the
gyroscopic couple transmitted to the hull when the bow rises?
The radius of gyration of rotor is 300 mm.
Solution:
Given data: m =950 kg; k = 300 mm; N = 1200 rpm; velocity of
pitching, ωp = 1.2 rad/s; bow rises
ω = 2πN/ 60 = 2π.1200 / 60 = 125.7 rad/s
MI of rotor, I = mk2 = 950 x 0.32 = 85.5 kg.m2
Gyroscopic couple, Cg = I ω ωp
= 85.5 x 125.7 x 1.2
= 12897 N.m
Example 3.2:
A propeller shaft of an aero-engine is rotating at 2000 RPM. The
distance between the bearings of the propeller shaft is 0.75 m
and the radius of gyration of propeller is 0.75 m. Find the extra
pressure on the bearings, when the aero- plane is whirling round
Gyroscopic couple, Cg = I ω ωp
= 30.94 x 209.4 x 0.2778
= 1800 N.
Example 3.3:
A disc with radius of gyration 60 mm and mass of 4 kg is
mounted centrally on a horizontal axle of 80 mm length between
bearings. It spins about the axle at 800 RPM anti-clockwise
when viewed from the right hand side bearing. The axis
precesses about vertical axis at 50 RPM in the clockwise when
viewed from above. Determine the resultant reaction in bearings
and gyroscopic effect.
Solution:
Example 3.4:
The mass of turbine rotor of ship is 5000 kg and its radius of
gyration is 600 mm. It is rotating at 1500 RPM clock wise
Solution:
Given data: m =5000 kg; k = 600 mm; N = 1500 rpm; amplitude
of pitching, θ = 80; Time period, T = 12 s; ship descending;
steering radius, R = 100 m; V = 2 0 km/h;
ω = 2πN/ 60 = 2π.1500 / 60 = 157.1 rad/s
I = mk2 = 5000 x 0.62 = 1800 kg.m2
1. Pitching:
θ = 80 = 8 x π /180 = 0.1396 rad
Example 3.5:
The total mass of a 4 wheel trolley car is 1800 kg. The car runs
on rails of 1.6 m gauge and rounds a curve of 24 m radius at 36
kmph. The track is banked at 100. The external diameter of the
wheels is 600 mm and each pair with axle has a mass of 180 kg
with radius of gyration of 240 mm. The height of centre of
gravity of the mass of the car above the wheel base is 950 mm.
Determine the pressure on each rail allowing for centrifugal
force and gyroscopic couple action.
Solution:
Given data: m = 1800 kg; wheel base, a = 1.6 m; R = 24 m; V =
36 kmph = 10 m/s; θ = 100; D = 600 mm; ma = 180 kg; k = 240
mm; h = 950 mm;
Example 3.6:
A motor cycle and its rider together weigh 2000 N and their
combined centre of gravity is 550 mm above the road level
when motorcycle is upright. Each of wheels is of 580 mm
diameter and has a moment of inertia of 1 kg.m2. The moment
of inertia of rotating parts of engine is 0.15 kg.m2. The engine
rotates at 5 times the speed of the vehicle and in the same sense.
Determine the angle of heel necessary when motorcycle is
taking a turn over a track of 35 m radius at a speed of 60 kmph.
Solution:
Given data: Weight = 2000 N; h = 550 mm; D = 580 mm; Iw =
1 kg.m2; Ie = 0.15 kg.m2; G = 5; R = 35 m; V = 60 kmph = 16.67
m/s
m = W / g = 2000 /9.81 = 203.9 kg
r = D/2 = 580/2 = 290 mm
The angle of heel is given by
Example 3.7:
An automobile is negotiating a curve of 120 m radius. Each of
the 4 wheels has a moment of inertia of 2.2 kg.m2 and the
effective diameter of 600 mm. The moment of inertia of the
rotating parts of the engine is 1.25 kg.m2. The gear ratio of the
engine to the back wheel is 3.2. The engine axis is normal to the
rear axle and sense of rotation is CCW looking from rear. The
total mass of the automobile is 2050 kg and the centre of mass is
520 mm above the road level. The width of the track is 1.6 m
and wheel base is 2 m. Determine the limiting speed of the
vehicle if all the four wheels maintain the contact with the road
surface.
Solution:
Given data: R = 120 m; Iw = 2.2 kg.m2; dwh = 600 mm; Ie = 1.25
kg.m2; G = 3.2; m = 2050 kg; h = 520 mm; track width, a = 1.6
m; wheel base, b = 2 m
Refer figure below.
1. Reaction on each wheel due to weight of the vehicle, Rw
Rw = W / 4 = 2050 x 9.81 / 4 = 5028 N upwards
2. Reaction on each wheel due to centrifugal force, Rc:
Centrifugal force, Fc = mV2/R = 2050 x V2/ 120
= 17.08 V2
Couple acting on the vehicle = Cc = Fc.h
Fig. 4.1
Centrifugal governors
Spring controlled
Dead weight controlled
Fig. 4.2
Let m = mass of each ball, kg
w = weight of each ball = mg, N
T = tension in the arms, N
ω = Angular velocity of balls, arms and sleeve, rad/s
Fc = Centrifugal force acting on the balls = m ω2r, N
h = height of the governor, m
Assuming the weight of arms, sleeve to be negligible as
compared to the weight of the balls, and neglecting friction at
the sleeve, the tension in lower arms will be zero.
Fig. 4.3(a)
Rao K Pochiraju Page 94
Fig. 4.3 (b)
Let
W = the weight attached to the sleeve, kg
f = frictional force acting at the sleeve, acting in opposite
direction to the motion of the sleeve
Total force on the sleeve = W ± f
Considering the fig. 4.3 (b) the forces acting on lower
arm are
1. Fc = Centrifugal force acting on the balls
= m ω2r, N
2. T1 = Tension in the upper arm, N
3. w = Weight of the ball, N
4. Tension in lower arm may be replaced by two
forces, (W ± f)/2 acting down wards at the sleeve,
and horizontal reaction at the sleeve, Fh
The instantaneous center of the lower arm, I can be
located by extending the line OA and drawing a
horizontal line from C intersecting line OA at I.
h = 895/ N2 [1 + (W ± f) (1 + k) /2w]
= 895/ N2 [1 + (Mg ± f) (1 + k) /2mg]
From the above equation, it is clear that there will be two speeds
for the same height of the governor. One speed is while the
sleeve moves up (frictional force F adds to the weight of the
sleeve, W) the other speed corresponds to the sleeve moving
downwards (frictional force, F is negative to the weight of the
Example 4.2:
A porter governor has all the four arms300 mm long. The upper
arms are pivoted on the axis of rotation, while the lower arms
are attached to the sleeve at a distance of 35 mm from the axis
of rotation. The mass of each ball is 7 kg and the mass of the
sleeve is 54 kg. Calculate the equilibrium speed when the radius
of rotation is 190 mm.
Solution:
Given data: Arm length, L = 300 mm; m = 7 kg; M = 54 kg; r=
190 mm; offset of lower arms = 35 mm
Example 4.3:
The arms of a porter governor are pivoted on the axis of rotation
and are each 250 mm long. Mass of each ball is 5 kg and the
mass of the sleeve is 40 kg. The arms are inclined at an angle of
300 to the axis of rotation in the lower most position of the
sleeve. Lift is 5 cm. determine the force of friction at the sleeve
if the speed at the moment the sleeve starts lifting from the
lower most position is the same as the speed at the moment it
falls from the upper most position. Also determine the range of
speed.
Solution:
Given data: Arm length, L = 250 mm; m = 5 kg; M = 40 kg; at
lower position α1 = 300; Lift = 5 cm; ω1 = ω2;
Rao K Pochiraju Page 101
Assuming all arms are pivoted on axis of rotation, α = β hence
lift = 2 (h1-h2)
2 (h1-h2) = 0.05 m
h2 = h1 - 0.05/2
At lower position
h1 = L Cos α1
= 0.25 Cos 30 = 0.2165 m
h2 = 0.2165 - 0.05/2 = 0.1915 m
Let the frictional force be f, N
Speed at the moment the sleeve starts lifting from the lower
most position:
ω12 = [1+ ] - friction force acts
downwards.
The stiffness of the spring remains same for all positions of the
sleeve.
4.6.1 Sensitiveness:
A governor is said to be sensitive, if with a given
fractional change of speed, the displacement of the
sleeve is larger.
By practical point of view, the change of equilibrium
speed from full load to zero load position of the sleeve
should be, as small a fraction as possible, of the mean
equilibrium speed.
The expression (N2 – N1)/ N gives the insensitiveness of
the governor, where N is the mean speed.
Hence logically sensitiveness is given by
Sensitiveness = N/ (N2 – N1)
4.6.2 Stability:
A governor is said to be stable, when for each speed
there is only one radius of rotation of the governor balls
at which the governor is in equilibrium. The speed
should be with in the working range of governor.
4.6.3 Isochronism:
A governor is said to be isochronous, if the equilibrium
speed is constant for all radii of rotation of the balls with
in the working range.
i.e. N2 = N1 for isochronous governor.
Porter governor can never be isochronous
Hartnell governor can be isochronous if the friction is
neglected when
(Mg+S1) / (Mg+S2) = r1/r2
4.6.4 Hunting:
If the speed of the engine, controlled by the governor,
fluctuates continuously above and below the mean
speed, the governor is said to be hunting. This is caused
by a too sensitive governor which changes the fuel
supply by large amount when a small change in speed of
rotation takes place.
Porter Governor:
mr ω 2 = (r/h) [w + {(W ± f) / 2 }(1 + k)] (1)
mr ω 2 (1+c )2 = (r/h) [w + {(W +E ± f) / 2 }(1 + k)] (2)
=
=
2c = neglecting c2 being very small
E= [2w + (W ± f) (1+k)]
Effort of governor = E/2 = [2w + (W ± f) (1+k)]
= [2mg + (Mg ± f) (1+k)]
Fig. 4.7
The line OA obtained by joining A to the origin O
represents the speed N1. Similarly at point B, the speed
line is OB and corresponds to speed N2.
Tan φ1 = Fc1 / r1.
= m (2π/60)2 N1 2 r1 /r1
Fig. 4.8
Controlling force curve for spring loaded governors can be a
straight line and can be expressed as
Fc = a.r + b Refer Fig. 4.8
Example 4.5:
In a Hartnell governor the lengths of the ball and sleeve arms of
a bell crank lever are 120 and 100 mm respectively. The
distance of the fulcrum of the bell crank lever from the governor
axis is 140 mm. Each governor ball has a mass of 4 kg. The
governor runs at a mean speed of 300 RPM with ball arms
vertical and sleeve arms horizontal. For an increase of speed of
4 percent, the sleeve moves 10 mm upwards. Neglecting
friction, find:
1. The minimum equilibrium speed, if the total sleeve
increment is limited to 20 mm.
2. The spring stiffness
3. The sensitiveness of the governor
4. The spring stiffness if the governor is to be
isochronous at 300 RPM.
Solution:
Given data: m = 4 kg; a = 120 mm; b= 100 mm; r = 140 mm; N
= 300 RPM; increase in speed = 4%; h2 = 10 mm; h1 = 20- 10 =
10
=
=
r1 = 128 mm
Fc1 = mω1 2 r1
456.4 = 4 ω1 2 x 0.128
ω1 = 29.9 rad/s N1 = 29.9 x60 / 2π = 285 RPM
Example 4.6:
In a Hartung governor each of the rotating balls has a mass of 10
kg and each spring has a stiffness of 270 N/cm. The length of
each spring is 11.4 cm when the radius of rotation of the balls is
7 cm and the equilibrium speed is 360 RPM. Neglecting the
mass of the sleeve, determine the free length of each spring also
investigate whether the governor is isochronous and stable.
Solution:
Given data: m = 10 kg; Stiffness, s = 270 N/cm = 27000 N/m; r1
= 7 cm; length of spring.L1 = 11.4 cm;
N1 = 360 RPM;
ω1 = 2π x 360 /60 = 37.7 rad / s
Fc1 = mω12 r1 = 10 x 37.72 x 0.07 = 995 N
Fc1.a = s (r1-r0).a + M.g.b/2 where r0 = radius at which the
spring force is zero
Fc1 = s (r1-r0) Neglecting mass of sleeve, M
Example 4.7:
The controlling force in a spring controlled governor is 1500 N
when the radius of rotation of the balls is 200 mm and 887.5 N
when it is 130 mm. The mass of each ball is 8 kg. If the
Solution:
Given data: m = 8 kg; Fc1 = 1500 N; r1 = 200 mm; Fc2 = 887.5
N; r2 = 130 mm; r = 150 mm; Controlling curve is straight line
Fc = mω2 r
ω2 = Fc /m.r = 1062.5 / 8 x 0.15 = 885.4
ω = 29.8 rad/s N = 29.8 x 60 /2 π = 284.1 RPM
For isochronous governor the equation should be in the form
where b =0
Fc = a.r
Hence the initial controlling force is to be increased by 250 N
Fc = 8750.r = mω2 r
Isochronous speed, ω = √ 8750 / 8 = 33.1 rad/s
N = 33.1 x 60 /2 π = 315.8 RPM
m ω2 r > 829r
1 x ω2 > 829
ω > 28.8 rad/s ; N > 275 RPM for the governor to be unstable
at any radius.
Exercise - 4
Fig. 5.1
Rao K Pochiraju Page 127
A plot T v/s θ is known as T-M diagram. Fig. 5.1 shows a T-M
diagram for a single cylinder double acting steam engine.
The work done per cycle (during one revolution) is given by the
area under the T-M curve, OABCD. If EM is drawn such that
the area, OEMD is equal to the area under the TM curve, then
OE is the mean torque, Tm.
Work done/cycle = Tm.2π = Area under curve OABCD
Tm. = Area under curve OABCD / 2π.
Area of the rectangle OEMD represents the work done against
the mean resisting torque, where as the area under the curve
OABCD represents the actual work done by the engine.
When the crank of the engine turns from angle X to angle Y
Work done by engine = area XFAGY
Work done against resisting torque (load) = area XFGY.
Engine has done more work than what has been taken from it by
the load.
The excess work is given by area FAG. This excess work
increases the speed of the fly wheel and is stored in the fly
wheel.
Similarly during the crank rotation from the angle Y to angle Z,
Work done by engine = area YGBHZ
Work done against resisting torque (load) = area YGHZ.
Here engine work is less than the work taken by it.
The loss is made up by the stored energy of the fly wheel and
the speed decreases during this period. The deficit work is given
by the area GBH.
Similarly for crank revolution from angle Z to S, there is an
excess energy given by area HCK and so on.
Fly wheel speed increases during excess energy and decreases
during deficit energy periods.
Thus the speed of the engine is regulated.
Fig. 5.3
Let the torque of an engine be given as
T = A + B. Sin θ where A and B are constants. Refer Fig. 5.3.
= ∫ [A+ B. Sin θ] dθ
0
2π
= [Aθ – B. Cos θ]
0
= A.2 π
Example 5.1:
In a turning moment diagram, the areas above and below the
mean line taken in order are 5.81, 3.23, 3.87, 5.16, 1.94, 3.87,
2.58, and 1.94 sq. cm. respectively. The scale of the TM
diagram: Turning moment 1 cm = 7000 NM crank angle 1 cm =
600. The mean speed of the engine is 120 rpm and variation
must not exceed ±3 % of the mean speed. Assuming radius of
gyration of the fly wheel to be 105 cm. find the weight of the fly
wheel to keep the speed with in the given limits.
Solution:
Given Data: N = 120 RPM; speed variation = ±3 % of ω; radius
of gyration, k = 105 cm;
ω = 2 π.120 / 60 = 4 π rad
Coefficient of fluctuation of speed, ks = (ω2 – ω1) / ω
= 2 x 0.03 ω / ω = 0.06
2
Scale: 1 cm = 7000 x 60 x π/180 = 7330 Nm say x Nm
Example 5.2:
The TM diagram of a petrol engine is drawn to a vertical scale
of 1 mm = 6 N.m and a horizontal scale of 1 mm = 10. The
turning moment repeats itself after every half revolution of
Solution:
Given Data: Cycle = π rad; m = 40 kg; k = 140 mm; N = 1500
RPM
ω = 2 π.1500 / 60 = 157 rad
Example 5.3:
The torque exerted on the crank shaft of a two stroke engine is
given by the equation: T (N.m) = 14500 + 2300 Sin 2θ – 1900
Cos 2θ, where θ is the crank angle displacement from the inner
dead centre. Assuming that the resisting torque to be constant,
determine
1. The power of the engine when the speed is
150 RPM
2. The moment of inertia of the fly wheel if the
speed is not to exceed +/- 0.5 % of the mean
speed.
3. Find the maximum and minimum
accelerations of the fly wheel.
Solution:
Given Data: N = 150 RPM; speed variation = ± 0.5 % of ω; i.e.
ks = 2 x 0.5% = 0.01
T = 14500 + 2300 Sin 2θ – 1900 Cos 2θ - (1)
As T is a function of 2θ, TM diagram repeats after every half
revolution.
From eq. 1, the TM diagram for π radians can be drawn as
shown below.
Work done / cycle:
∫Tdθ
= [14500 θ - 1150 Cos2θ -850 Sin2θ] 0π
= 14500 π
Example 5.4:
The cranks of a three cylinder two stroke engine running at 600
RPM are 1200 apart. The turning moment diagram for each
cylinder can be represented by a triangle with maximum value
Solution:
Given Data:
3 cylinders, cranks at 1200 apart; N = 600 RPM; Max torque of
each crank = 60 Nm at 600 from respective TDC; ks = 0.04
Example 5.5:
A machine requiring a driving torque of 2000 + 300.Sin θ Nm is
driven by a directly coupled two stroke engine whose turning
moment is given by 2000 + 400.Sin 2θ Nm. The average speed
is 180 RPM. Determine
(a) The moment of inertia of fly wheel to limit the speed
fluctuation to with in + 2.5 % of mean speed.
(b) The maximum angular acceleration of the fly wheel and the
corresponding crank position.
(c) The maximum angle by which this fly wheel leads or lags an
imaginary flywheel which is rotating at a constant speed of 180
RPM.
Solution:
∆E
∆E = Iω2ks
I = ∆E/ω2ks
= 48 / (2πx180/60)2. 0.025
= 5.4 kg.m2
If the machine and engine torques are taken as mean value, the
imaginary fly wheel runs at 180 RPM uniformly.
The actual fly wheel speed will be 180 RPM at angles 0, 68, π
and 2920.
The maximum angle by which this fly wheel leads or lags the
imaginary flywheel which is rotating at a constant speed of 180
RPM is 2920.
Example 5.6:
A single cylinder IC engine working on the 4-stroke cycle
develops 75 kW at 360 RPM. The fluctuation of energy can be
assumed to be 0.88 times the energy developed per cycle. If the
fluctuation of speed is not to exceed ± 1 % of the mean speed
and the maximum centrifugal stress in the fly wheel is to be 5.5
MN/m2 estimate the mean diameter and the cross sectional area
of the rim. The material of the rim has a density of 7.2 gm/cm3.
Solution:
Given Data: Power = 75 kW; N = 360 RPM; ks = ± 1 % of N =
0.02; ∆E = 0.88 x Energy/cycle; ρ = 7.2 gm/cm3 = 7200 kg/m3;
σ = 5.5 MPa
Torque, T = kW x 103x 60 / 2πN
= 75 x 103 x 60 / 2π x 360
= 1989 Nm
Energy / cycle = T.θ = 1989 x 4π = 25000 Nm
∆E = 0.88 x 25000 = 22000 Nm
σ = ρv2
5.5 x 106 = 7200 x v2
v2 = 5.5 x 106 / 7200 v = 27.64 m/s
∆E = mv2ks
22000 = m x 27.642x 0.02
m = 22000 / 27.642x 0.02
= 1440 kg
m = ρ.V = ρ.π.D.A where A = cross sectional area of rim
1440 = 7200. π.1.47.A
A = 1440 / 7200.π.1.47
= 0.043 m2
Actual punching takes place during the crank angle (θ2- θ1).
Let energy E1 required for punching a hole of diameter d mm in
a plate of thickness t mm.
Energy supplied by motor/ revolution = E1
Energy supplied during (θ2- θ1),
E2 = E1 (θ2- θ1) / 360
Energy to be supplied by the fly wheel = E1 – E2
∆E = E1 – E2
= E1 [1- (θ2- θ1)/360]
∆E = E1 [1- (t / 2S)]
Fig. 5.4
Example 5.7:
The cycle of a shearing machine has duration of 12 sec. and the
torque required by the operation of crank is given below. The
motor speed is 1500 RPM and delivers constant torque.
Estimate (a) power of the motor (b) % variation in motor speed
per cycle if the effective flywheel on the motor shaft equivalent
to mass of 25 kg. at a radius of gyration of 20 cm. (c) speed
fluctuation on the fly wheel.
Example 5.8:
A punching machine having a stroke of 10 cm, punches 1.25 cm
hole once in every 10 seconds in a 1 cm thick steel plate. During
punching operation, it does 600 Nm of work per square cm of
sheared area. The maximum linear speed of the fly wheel rim is
not to exceed 30 m/s. design a suitable fly wheel if this speed is
not to fall below 27.5 m/s.
Solution:
Given Data: stroke, S = 10 cm; dia. of hole, d = 1.25 cm; plate
thickness, t = 1 cm;
Time for punching one hole, T = 10 s;
Energy / sq. cm of sheared area = 600 Nm;
Example 5.9:
A single cylinder 4 –stroke oil engine develops 160 kW power
at a speed of 400 RPM and drives a machine at 750 RPM. The
engine shaft carries a flywheel with mass moment of inertia of
114 kgm2. The machine shaft also carries a flywheel with a mass
moment of inertia of 8 kgm2. If the fluctuation of energy is 80%
of indicated work per cycle, what is the coefficient of fluctuation
of speed? If the coefficient of fluctuation of speed is required to
be lowered to a total value of 1%, what is the moment of inertia
of additional rotating mass to be fitted to the machine shaft?
Solution:
Given Data: Power = 160 kW; fluctuation of energy is 80% of
indicated work per cycle; Ie = 114 kg.m2; Im = 8 kg.m2 ; ωe = 400
RPM; ωm = 750 RPM;
Torque, T = kW x 103x 60 / 2πN
G = ωm / ωe = 750/400 = 1.875
= 8 + 114 / 1.8752
= 40.43 kg.m2
ωm = 2π x 750 /60 = 78.54 rad
∆E = Iωm2ks
ks = ∆E / Iωm2 = 38400 / 40.43x 78.542
= 0.154
= 15.4%
If ks = 0.01
I = ∆E / ωm2ks = 38400 / 78.542 x 0.01 = 622.5 kg m2
Additional I on m/c shaft = 622.5 – 40.43 = 582 kgm2
Exercise – 5
Fig. 6.1
Fig. 6.2
Centrifugal force due to disturbing mass = m.ω2.r
Centrifugal force due to balancing mass = mb.ω2.rb
m.ω2.r = mb.ω2.rb
m.r = mb.rb
mb = m.r / rb
It can be seen from the above figures that, when three forces are
in complete balance, the middle force will be opposite to the
remaining two forces.
1. Analytical method:
Let a system forces act in a plane as shown in Fig. 6.4.
Resolving each centrifugal force horizontally and vertically and
finding total horizontal force and vertical force,
Total Horizontal force,
∑H = Fc1.Cos θ1 + Fc2.Cos θ2 + …
= m1.r1Cos θ1 + m2.r2Cos θ2+ … (Fc is proportional to m.r )
Similarly total vertical force,
∑V = m1.r1Sin θ1 + m2.r2Sin θ2+ …
Resultant Force, Fc = √ [(∑H)2 + (∑V)2
Fig. 6.4
Fig. 6.5
2 Graphical method:
(a) Method 1
The balancing masses in planes L and M for each disturbing
mass taken separately are calculated. Then all the balancing
masses in plane L are combined to get a single resultant
balancing mass. Similarly all the balancing masses in the plane
M are combined to get a single resultant balancing mass in the
plane M.
Data pertaining to Fig. 6.5 may be tabulated for convenience as
shown below. There will be each line in the table for each
disturbing mass.
Columns 7 and 8 give the values of balancing forces in planes L
and M due to the disturbing masses m1, m2, m3 and m4
respectively.
Resultants of the balancing forces at planes L and M can be
obtained by drawing force polygon at each plane. The direction
of the balancing masses at planes L and M will be parallel to the
resultant vectors of the force polygons in planes L and M.
Fig. 6.5 (a) shows the balancing masses at planes L and M and
the respective force polygons.
Positive balancing forces are drawn radially out wards and the
negative balancing forces radially inwards.
Fig. 6.7
Example 1:
A rigid rotor has all its unbalance in one plane and can be
considered to consists of three masses m1= 5 kg; m2= 3 kg at an
angle of 1650 CCW from m1 and m3 = 8 kg at an angle of 850
CW from m1. The radii r1= 20 cm; r2= 8 cm; r3= 14 cm.
Determine the balancing mass at a radius of 10 cm. Specify its
location with respect to m1.
Solution:
Given data: The arrangement of masses is shown in figure
below assuming the mass m1 is horizontal.
m1 = 5 kg; r1 = 20 cm θ1 = 00
m2 = 3 kg; r2 = 8 cm θ2 = 1650
m3 = 8 kg; r3 = 14 cm θ3 = (360-85) =2750
Graphical method:
The forces are proportional to the product, miri. All the forces
act radially outwards.
Force polygon is drawn as shown in fig.
The unbalanced force is given by the vector co. The vector co is
at an angle of 129.40 with respect to m1.
mb.rb = co = 136. 4 k g.cm
mb = 136.4 / 10 = 13.64 kg. The position of mb is at 129.40 w.r.t
m1
Example 2:
A shaft carries weights P, Q, R and S weighing 12, 20, 30 and
16 kg respectively, placed 45 cm apart. Measuring anticlockwise
from P, Q makes 2400, R makes 1350 and S makes 2200. The
radii are 40, 30, 15 and 45 cm respectively and shaft runs at 180
RPM. Find the magnitude and direction relative to P of the
unbalanced force and couple about a plane midway between P
and Q.
The table for forces and couples for various masses, taking
plane L as reference plane is shown below.
Plane Mass Radius, Fci / ω2 Distance Couple/ω2
mi ,kg ri ,m miri from RP, miri li ,
li , m kgm2
1 2 3 4 5 6
P 12 0.4 4.8 - 0.225 -1.08
L(RP) mL rL mLrL 0 0
Q 16 0.3 4.8 0.225 1.08
R 20 0.15 3.0 0.675 2.03
S 30 0.45 13.5 1.125 15.19
Example 3:
A rotor is balanced by attaching two 2 kg trial masses in each of
the planes A and B as shown in figure at a radius of 15 cm.
Complete dynamic balancing is obtained with angular position,
shown in figure. Determine the position and mass of the
Solution:
Given data: data is shown in coloumns 1 to 3 of the table below.
From the force polygon, vector e’o’ represents the couple due to
mass at C.
0.19 mc = e’o’ = 0.450 kgm
Analytical method:
Taking moments about the reference plane C,
mdrd.ld = √ [(∑ miri. li.Cos θi)2 + (∑miri. li.Sin θi)2 ]
Example 4:
The bearings of a shaft at A and B are 5 m apart. The shaft
carries three eccentric masses C, D and E which weigh 1.6 kN,
1.7 kN and 0.85 kN respectively. The eccentricity measured for
each mass from the axis of rotation is 0.5 cm, 0.3 cm and 0.6 cm
and the distance from A is 1.3 m, 3 m and 4 m respectively.
Determine the angular position of each mass with respect to C
so that no dynamic force is exerted at B. Also find the dynamic
force at A for this arrangement. The shaft runs at 100 RPM.
Solution:
Given data: speed, N = 100 RPM; Weights at C, D and E:
Wc = 1.6 kN; Wd = 1.7 kN We = 0.85 kN
ω = 2.π.100 / 60 = 10.47 rad/s
mc = 1.6 x 1000 / 9.81 = 163 kg; md = 1700 / 9.81 = 173 kg;
me = 850 / 9.81 = 86.6 kg
Dynamic force at B, Fb = 0
Example 5:
A shaft carries 3 pulleys A, B and C at a distance apart 60 cm
and 120 cm. The pulleys are out of balance to the extent of 2
kg, 1.75 kg and 2.5 kg respectively at a radius of 2.5 cm in each
case. The angular positions of the out of balance masses in the
pulleys B and C w.r.t A are 900 and 2100 respectively.
Determine the position and magnitude of the balance masses
required in planes L and M midway between planes A, B and C
respectively. The radius of rotation of balance weight is 12.5
cm.
Method 1:
Let mL and mM be the balancing masses to be added in planes L
and M. The given data is tabulated as shown below.
Example 6:
A,B,C and D are 4 masses carried by a rotating shaft at radii
100, 125, 200 and 150 mm respectively. The planes in which the
masses revolve are spaced 600 mm apart and the mass of B, C
and D are 10 kg, 5 kg and 4 kg respectively. Find the required
mass A and the relative angular settings of the 4 masses so that
the shaft shall be in complete balance.
Solution:
Given data:
ma = ? kg; ra = 100 mm
mb = 10 kg; rb = 125 mm
mc = 5 kg; rc = 200 mm
md = 4 kg; rc = 150 mm
Example 7:
Three pulleys A, B and C are mounted on a shaft, B being in
centre and the other two are at ends. The shaft is supported in
two bearings 1200 mm apart with 300 mm overhang at both
ends. The masses of pulleys A, B and C are 64 kg, 72 kg and 48
kg with their centers of masses 10 mm, 11 mm and 12 mm away
from the axis of rotation respectively. The pulleys are arranged
such that the shaft with pulleys is in static balance. Determine
(1) the relative angular positions of pulleys, (2) the dynamic
forces exerted on the bearings when the shaft rotates at 300
RPM.
Solution:
Given data:
ma = 64 kg; ra = 10 mm ; N = 300 RPM
mb = 72 kg; rb = 11 mm
mc = 48 kg; rc = 12 mm
ω = 2π. 300/ 60 = 31.4rad / s
The arrangement of pulleys is shown in figure below.
Alternate method:
The reactions at bearings may be determined by including the
planes L and M in the table as shown below. Let FL and Fm
represent dynamic forces on bearings at planes L and M due to
unbalanced couple.
Taking L as reference plane, forces and couples are tabulated as
given below.
= 683.6 N
From the force polygon
FL = vector d’o’ = 0.6933 kg.m θL = 2180
Dynamic force at L = 0.6933. ω2 =0.6933 x (31.4)2 N
= 683.6 N
It may be noted that the reactions at planes L and M are equal
Exercise - 6
1. The bearings of a shaft at A and B are 5 m apart. The
shaft carries three eccentric masses C, D and E which
weigh 160 kg, 170 kg and 85 kg respectively. The
eccentricity measured for each mass from the axis of
rotation is 0.5 cm, 0.3 cm and 0.6 cm and the distance
from A is 1.3 m, 3 m and 4 m respectively. Determine
the angular position of each mass with respect to C so
that no dynamic force is exerted at B. Also find the
dynamic force at A for this arrangement. The shaft runs
at 300 RPM. ( Ans. 76.60, 226.80, 575.5 N at 192.30)
Fig. 7.1
Fig. 7.2.
Fig. 7.3
2. Swaying couple:
Taking moments about the engine centre line, the resultant
unbalanced couple or swaying couple =
(1-c) mr.ω2r.Cos (θ). a / 2 - (1-c) mr.ω2r.Cos (90+θ).a / 2
= (1-c) mr.ω2r(a / 2) (Cos θ + Sinθ)
Swaying couple is maximum when d (Cos θ + Sinθ) /d θ = 0
θ = 450 or 2250
When θ = 45 , Swaying couple = (1-c) mr.ω2r.a √2
0
myrbly = c’o’
(c’o’ must be multiplied by the scale to get the value in kgm2)
my = c’o’ / rbly the direction is parallel to vector c’o’.
Fig.7.5
When the cylinder centre lines of the engine are in the same
plane and also on the same side of the centre line of the crank
shaft, the engine is known as multi cylinder In-line engine. The
engine will be in complete balance when it satisfies the
following conditions.
1. Primary balance:
∑mr.ω2r Cos θ = 0 - Primary force polygon must close.
2
∑mr.ω r.a Cos θ = 0 - Primary couple polygon also must close.
2. Secondary balance:
∑mr.ω2r Cos (2θ) /n = 0
∑mr(2ω)2 (r/4n) Cos (2θ) = 0
Fig.7.7
Fig. 7.7a
(a) (b)
Fig. 7.9
(c)
Fig. 7.9
Similarly From Fig. 7.9 (c), it can be seen that Secondary direct
cranks are balanced.
Secondary reverse cranks are unbalanced.
The total unbalanced force = 3[m/2) (2ω)2 r/4n] = 3(m/2).ω2r/n
Fig. 7.11
If 2 α = 900
Resultant Force = m.ω2r and Tan β = Tan θ; Hence β = θ
Resultant force acts along the crank and hence can be fully
balanced by a mass keeping diametrically opposite to the crank
at a suitable distance such that m.r = mb.rb.
Example 1:
The following data refer to two cylinder locomotive with cranks
at 900 Reciprocating mass per cylinder = 300 kg; crank radius=
0.3 m; Driving wheel diameter = 1.8 m; Distance between
cylinder centre lines = 0.65 m; Distance between driving wheel
central planes = 1.55m Determine:
1. The fraction of the reciprocating masses to be
balanced, if the hammer blow is not to exceed 46
kN at 96.5 km/hr.
2. The variation in tractive effort
3. Maximum swaying couple.
Solution:
The arrangement of crank positions and planes of rotation are
shown in the fig. below.
Solution:
Given data:
mr = 330 kg; M = 300 kg ; c= 2/3; r = 0.325 m; rb = 0.65 m;
Driving wheels Dia., D = 1.8 m; Distance between cylinder
centre lines = 0.6 m; Distance between wheels = 1.5 m;
Dead load, P = 40 kN; speed = 60 kmph;
The arrangement of crank positions and planes of rotation are
shown in the fig. below.
Couple polygon and force polygon are drawn from the values
given in coloumns 6 an4 respectively as shown below.
Example 3:
A four cylinder engine has two outer cranks set at 1200 to each
other and their reciprocating masses are each 350 kg. The
distances between the planes of rotation of adjacent cranks are
45, 75 and 60 cm. respectively. If the engine is to be in complete
primary balance, find the reciprocating mass and relative
angular position for each of inner cranks. Each crank is 30 cm
long.
Solution:
Given data: m1 = m4 = 350 kg; r = 0.3 m; complete primary
balance. Outer cranks at 1200
Let m2 and m3 be the reciprocating masses of cylinders 2 and 3.
Take plane of cylinder 2 as reference plane.
The arrangement of primary crank positions and planes of
Having known the mass m3, force polygon is drawn from the
values of coloumn 4 of the above table. Vector c’o’ represents
force due to mass m2.
0.3 m2 = c’o’ = 222.24 kg.m
m2 = 222.24 / 0.3
= 740.8 kg
Angle of mass m2 = 1610 to the direction of mass 1 CCW
Relative angular positions of primary cranks are as shown in the
end view.
Example 4:
For the engine shown in problem 3, examine the status of
secondary balance if the ratio of connecting rod to crank is 5.
Determine the unbalanced force and couple in the central plane
if any. The engine speed is 200 RPM.
Solution:
Given data: m1 = m4 = 350 kg; m2 = 740.8 kg; m3 = 757.2 kg; r
= 0.3 m for all 4 cranks; n = 5; N = 200 RPM
θ1 =0 0; θ2 = 1610; θ3 = 3140; θ4 = 1200; complete primary
balance.
Force polygon and couple polygon are drawn from the values of
coloumns 4 and 6 respectively.
Force polygon is not closed. Hence Secondary forces are not
balanced. The vector o’d’ represents the resultant of the four
forces. This resultant is the unbalanced secondary force.
o’d’ = 505 kg.m = m.r
Secondary unbalanced force, Fs:
Fs = m.ω2r / n
= 505 x (20.9)2 / 5
= 44118 N acts at an angle 2960 CCW to crank 1.
Example 5:
Show that a 4-stroke 6-cylinder engine that has equal
reciprocating masses and crank spacing is completely balanced
for primary, secondary forces and couples for a firing order 1-5-
3-6-2-4.
Solution:
Given data: reciprocating masses for all engines = m kg; planes
of rotation of cranks are equispaced, say L, m; firing order = 1-
5-3-6-2-4; Cranks be equal say, r, m
The arrangement of primary crank positions and planes of
rotation of the engine is shown in the fig. below. Let M be the
central plane.
Relative crank positions are as per the firing order. Cranks are
1200 apart as shown above. For clockwise rotation of cranks, the
order of firing is 1-5-3-6-2-4.
Force polygon and couple polygon are drawn from the values of
coloumns 4 and 6 respectively.
It may be noted that vectors 1, 2 and 3 in couple polygon (oa, de
and eo) are drawn radially inwards as their values are negative.
In force polygon, all the vectors are drawn radially outwards.
Example 6:
A three cylinder radial engine has axes at 1200 to one another
and their connecting rods are coupled to a single common crank.
The stroke length is 100 mm and length of each connecting rod
is 150 mm. If the mass of the reciprocating parts per cylinder is
2 kg, determine the primary and secondary force of the engine
running at 2400 RPM.
Solution:
Given data: Stroke = 100 mm; l = 150 mm; m = 2 kg; N = 2400
RPM
Radius, r = 100/2 = 50 mm n = 150 / 50 = 3
ω = 2π x 2400 / 60 = 251.3 rad / s
Direct and reverse cranks method is more convenient to check
for the primary and secondary unbalanced forces of radial
engine.
The crank angles from the respective line of stroke for each
cylinder are calculated and tabulated in the tables below.
The angles for reverse cranks of both primary and secondary are
measured in negative direction.
Primary cranks
Cylinder
Direct crank Reverse crank
0
1 0 00
2 1200 - 1200
0
3 240 - 2400
Exercise - 7
Fig. 8.1
Let the mass be displaced an amount of x, m
from its static equilibrium position and released
as shown in Fig. 8.1.
From the free body diagram the forces acting on
the body are:
Inertia force = - m.
Restoring force of the spring = -k.x
As per D’Alembert’s principle, Fi + ∑ F = 0
-m. - k.x = 0
+ (k / m). x = 0
This equation is analogous to the differential
equation of simple harmonic motion having
angular velocity of ω rad/s
+ ω2.x = 0 for which the
solution is, x = X. sin ω.t
Hence the circular frequency of the above system
is given by
ωn2 = k/m, rad/s.
ωn = √ (k/m)
The frequency f = ωn / 2 π
Fig. 8.2
Fig. 8.3
2. Dunkerley’s method:
Let fn1, fn2,…fnn be the natural frequencies when each respective
load acts separately. And fns be the natural frequency of the shaft
under its own weight. Refer Fig. 8.5
According to Dunkerley, an approximate value of the lowest
natural frequency of the shaft, when several loads are acting on
the shaft, is given by the equation:
Fig. 8.5
Fig. 8.6
Fig. 8.6 (a)
Fig. 8.7
Generally the diameter of the equivalent shaft is taken as equal
to one of the diameters of the original shaft
Taking d =d1
Example 8.1:
Find the natural frequency for the system shown below. Also
write the governing differential equation of motion
Alternate method:
ω = √ [kR2 / (I + mR2)]
Example 8.3:
Determine the natural frequency and write the equation of
motion for the following system.
Solution:
Let rotor rotate an angle θ from initial position.
Corresponding displacement of mass m, x = r.θ
Velocity of mass m , v = r
Spring displacement = R.θ
2
Total kinetic Energy of the system, KE = ½[I + m (r )2]
Example 8.4:
Determine the natural frequency and write the equation of
motion for the following system.
Solution:
Let θ be the angle turned by the lever.
Example 8.5:
Determine the natural frequencies for the following systems.
Solution:
(a) Force on each spring = 2W where W = mg
Static deflection of mass m , δ = 2 (deflection of spring 1 +
deflection of spring 2)
δ = 2[2(W / k1) +2(W/k2)]
= 4W[(1 / k1) +(1/k2)]
Example 8.6:
The initial displacement and velocity of a spring mass vibrating
system, with a natural frequency of 5 rad / s, are 120 mm and 2
m/s respectively. Find the equation of motion. What will be the
displacement after 2.5 seconds?
Solution:
Let the equation of motion of the system be in the form
x = A Cos ωt + B Sin ωt;
= -Aω Sinωt + Bω Cos ωt
when t =0
x = A = 0.12 m;
=Bω
B = / ω = 2/5 = 0.4
The equation becomes
x = 0.12 Cos5t + 0.4 Sin5t
Example 8.7:
A spring mass system has a natural frequency of 5 rad / s. By
increasing the mass by 1 kg, the frequency is altered by 10%.
Find the original mass of the system.
Solution:
Let m be the original mass. New mass = m+1 kg
Natural frequency, ω = 5 rad / s ;
ω = √k/m = 5
k/m =25
k =25m
Altered frequency = 0.9ω (frequency decreases when
mass is increased)
√k/(m+1) = 0.9 x 5 = 4.5
k/(m+1) = 20.25
25m / (m+1) = 20.25
25m = 20.25(m+1) = 20.25m +20.25
4.75m = 20.25
m = 20.25/4.75 = 4.263 kg
Solution:
Given data:
Mass ,m = 10 kg; shaft dia. ,d = 25 mm eccentricity, e = 0.025
mm; span, l = 500 mm; speed, N = 4000RPM ; E = 2x1011 N/m2
Solution:
Considering a torsionally equivalent shaft of 45 mm diameter
through out to the given stepped shaft, Length of the equivalent
shaft is given by
Le = 600 + 600 x (45/60)4
= 790 mm
Torsional stiffness,
q = GJ / Le = 84 x 109 x π (0.045)4 / 32 x 0.790
= 42806 Nm /m
Frequency, ω = √ (q / I)
= √ [42806 / 200 x (0.045)2]
= 325 rad / s
Frequency, f = ω / 2π = 325 / 2π = 51.72 Hz
Fig. 8.8
From the free body diagram, Refer Fig. 8.8
∑F = 0
Fig. 8.9
2. Under damping
m. +c + k.x = 0 Refer Fig. 8.10
x = Ae λ1.t + Be λ2.t
= Ae ωn.t [-ζ + i √(1-ζ2)] + Be ωn.t [-ζ -i√(1-ζ2)] as ζ< 1
Fig. 8.10
Fig. 8.11
Example 8.11:
A machine of 75 kg is mounted on springs and is fitted with a
dash-pot to damp out vibrations. There are three springs, each of
stiffness 10 N/mm and it is found that the amplitude of vibration
diminishes from 38.4 mm to 6.4 mm in two complete
oscillations. Assuming that the damping force varies as the
velocity, determine:
1. The resistance of the dash pot at unit velocity
2. The ratio of the frequency of damped vibration to
the frequency of the undamped vibration
3. The periodic time of the damped vibration.
Solution:
Given data:
m =75 kg; 3 springs; k =3 x 10 = 30 N/mm; x0 = 38.4 mm; x2
=6.4 mm
Example 8.12:
A mass of 24 kg is suspended by a spring along with a dashpot.
The spring has a stiffness of 20 N/mm. Damping coefficient of
the dash pot is 0.15 N.s /mm. Initially the system is at rest and a
velocity of 140 mm / s is imparted to the mass.
1. Determine the equation of motion.
2. Find the displacement and velocity of the mass after 0.5
seconds.
x = X.e- ζ ωn.t.Sin(ωd.t+φ)
At t=0, x = 0
0 = X.e- ζ ωn.t.Sin(ωd.t+φ)
Sin (φ) = 0 as X can not be zero
φ=0
x = X.e- ζ ωn.t.Sin (ωd.t)
= X.e- ζ ωn.t. ωd. Cos (ωd.t) + X. (- ζ ωn.) .e- ζ ωn.t.Sin (ωd.t)
At t=0, = 140 mm / s = 0.140 m/s
0.140 = X ωd.
X = 0.140 / 28.7 = .00488 m = 4.88 mm
Now the equations of displacement and velocity can be written
as
x = 4.88.e- 3.12 t.Sin (28.7.t)
= 140.1 e- 3.12.t.Cos (28.7 t) – 15.23 .e- 3.12.t.Sin (28.7 t)
= e- 3.12 t [140.1.Cos (28.7 t) – 15.23 Sin (28.7 t)]
Displacement, x = 4.88 e- 3.12.t.Sin (28.7 t)
Displacement, at t = 0.5 s
Example 8.13:
In a single degree damped vibrating system, the suspended mass
of 4 kg makes 24 oscillations in 20 seconds. The amplitude
decreases to 0.3 of the initial value after 4 oscillations. Find the
stiffness of the spring, the logarithmic decrement, the damping
factor and damping coefficient.
Solution:
Given data:
m =4 kg; 24 oscillations in 20 seconds; x4 = 0.3 x0
Natural frequency, fn = 24 / 20 = 1.2 c/s
ωn = 2π fn = 1.2 x2 π = 7.54 rad / s
Spring stiffness, k = m ωn 2 = 4 x 7.542 = 227.4 N/m
x0 / x4 = 1 / 0.3 = 3.333
x0 / x1 = (x0 / x4)1/4 = 3.3331/4 = 1.351
Logarithmic decrement, δ =loge 1.351 = 0.301
δ = 2π ζ / √ (1- ζ2) = 0.301
1- ζ2 = [2π ζ / 0.301]2 = 435.7 ζ2
1 = 436.7 ζ2
ζ = √ (1/ 436.7) = 0.0479
Damping factor, ζ = 0.0479
Damping coefficient, c = 2m ωn ζ
= 2 x 4 x 7.54 x 0.0479 = 2.89 N.s / m
Fig. 8.12
The total solution for this second order differential equation will
be in the form of
x = xc + xp where xc is complimentary Function (CF)and
xp is Particular integral.(PI)
CF :
m. +c + k.x = 0 -- (1)
Solution x = X.e- ζ ωn.t.sin(ωd.t+φd)
PI :
m. +c + k.x = F.Sin ωt -- (2)
Let the solution be x = A Sin ωt + B Cos ωt
= ω A Cos ωt – ω B Sin ωt
Now the solution, x = A Sin ωt + B Cos ωt, for the Equation (2)
becomes
x = F.(k- m ω2) .Sin ωt - F. c ω .Cos ωt
{(k- m ω2)2 + (c ω)2} {(k- m ω2)2 + (c ω)2}
= F [(k- m ω2).Sin ωt - c ω Cos ωt]
{(k- m ω2)2 + (c ω)2}
This equation can be brought into more convenient form by
assuming
k- m ω2 = X.cosφ and c ω = X.sin φ
X = √ {(k- m ω2)2 + (c ω)2}
Tan φ = c ω / (k- m ω2)
x= F [(X.cos φ Sin ωt – X.sin φ Cos ωt]
{(k- m ω2)2 + (c ω)2}
x= F [X.Sin (ωt – φ)]
{(k- m ω2)2 + (c ω)2}
x = F.√{(k- m ω2)2 + (c ω)2} [Sin (ωt – φ)]
{ (k- m ω2)2 + (c ω)2}
x= F. [Sin (ωt – φ)]
√ {(k- m ω2)2 + (c ω)2}
The first term is transient response which dies down after some
time. The second term is steady state response which continues
with the same frequency as that of the exciting force with
maximum amplitude
X= F .
√ {(k- m ω2)2 + (c ω)2}
= F /k .
√ {(1- m ω2 /k)2 + (c ω/k)2}
c / k = ζ.cc /k
= ζ.2mωn /k
= ζ.2ωn / ωn2
= 2 ζ ωn
X= δ .
√ [{1- (ω/ ωn) 2}2 + (2 ζ ω/ ωn)2]
Where δ = F/k = static deflection.
X/ δ = 1 .
2 2 2
√ [{1- (ω/ ωn) } + (2 ζ ω/ ωn) ]
X/ δ is known as Magnification factor (MF).
When ω = ωn , resonance occurs. At resonance
MF = 1 / 2 ζ
When damping is absent, ζ = 0
MF = 1 / {1- (ω/ ωn) 2}
It can be proved that the MF will be maximum under damping,
when ω/ ωn = √ (1-2 ζ2)
The maximum value of MF under damping is
MF max = 1/2 ζ√ (1-ζ2)
Fig. 8.13 shows the MF for various values of ω/ ωn.
= F√{1+ (2 ζ ω/ ωn)2}
√ {{1- (ω /ωn) 2}2 + (2 ζ ω/ ωn)2}
Transmissibility (ε):
It is the ratio of force transmitted to the foundation to the
applied force.
ε = Ft / F
= √{1+ (2 ζ ω/ ωn)2} .
√{{1- (ω /ωn) 2}2 + (2 ζ ω/ ωn)2
Example 8.14:
A mass of 100 kg, is suspended on a spring having k =19600
N/m and is acted upon by a harmonic force of 39.2 N at the
undamped natural frequency. The damping may be considered
viscous with a coefficient of 98 N.s /m. Determine:
(a) Damped natural frequency
(b) Amplitude of vibration of the mass
(c) The phase difference between the force and the
displacement
Solution:
Given data:
m =100kg; 3 springs; k = 19600 N/mm; c = 98 N.s /m; applied
harmonic force = 39.2 N
Frequency of applied force,
ω = undamped natural frequency = ωn
Natural frequency, ωn = √ (k/m) = √ (19600/100) = 14 rad / s
Let applied force = F Sin ( ω t ) ω = ωn = 14 rad / s
= 39.2 Sin 14 t
Damping factor, ζ = c / 2 m ωn = 98 / 2 x 100 x 14 = 0.035
Example 8.15:
A spring mass damper system has a time period of 0.4 sec. and
the ratio of two successive amplitudes under free vibrations is
1.8. If the system is excited under a harmonic excitation, the
steady state amplitude is found to be 5 mm at an excitation
frequency of 12 cpm. What will be the amplitude and the phase
if the same force is applied at a frequency of 15 cpm?
Solution:
Given data:
Time period, T = 0.4 s; x0 / x1 = 1.8; Amplitude, X 1 = 5 mm at
f1 = 12 cpm; f2 = 15 cpm
fn = 1 / T = 1/ 0.4 = 2.5 cps
Example 8.16:
A machine having 300 kg mass is mounted on isolators. The
combined stiffness and damping coefficient of isolators are 5
MN / m and 3.2 kN.s /m. The machine is driven through a belt
by an electric motor of speed 3000 RPM. Determine the
vibratory amplitude of the machine at running speed due to
harmonic force of 1 kN. Also determine vibratory amplitude
when the machine speed passes through resonance condition.
Solution:
Given data:
m = 300 kg; k = 5 x 106 N/m; c = 3.2 x 103 N.s/m;
Speed, N = 3000 RPM;
Harmonic force, F = 1 x 103 N
Example 8.17:
In a single cylinder reciprocating engine supported on springs
and dash pot, the total mass == 400 kg, mass of the
reciprocating parts = 15 kg. Static deflection of the springs due
to system weight = 50 mm. Stroke = 200 mm, ratio of
consecutive amplitudes in free vibration of the system = 1:0.45.
The connecting rod is long enough to generate a near harmonic
motion of the reciprocating parts. Determine:
1. Amplitude of the engine vibration at 300 RPM
2. The force transmitted to the ground at this speed.
Solution:
Given data:
M = 400 kg; mr = 15 kg; stroke = 200 mm; static deflection, δs =
50 mm; x0 / x1 = 1/0.45; Speed N =300 RPM
Crank radius = stroke / 2 = 200/2 = 100 mm
k = m.g / δs = 400 x 9.81 / 0.050 = 78480 N/m
ωn = √k/m = √ (78480 / 400) =14 rad /s
ω = 2π x 300 /60 = 31.4 rad / s
ω / ωn = 31.4 / 14 = 2.244
Logarithmic decrement, δ = loge x0 / x1 = loge (1/0.45) = 0.7985
δ = 2π ζ / √ (1- ζ2) = 0.7985
1- ζ2 = [2π ζ / 0.7985]2 = 61.91 ζ2
1 = 62.91 ζ2
ζ = √ (1/ 62.91) = 0.126
Exercise - 8
1. A beam supported by 2 springs is shown in the figure
below. Determine the natural frequency of the beam.
(Ans. √ [k (a2 + b2) / mc2]
From the free body diagrams, Refer Fig. 9.1, the equations of
motion are
m1. 1 +k1.x1 - k2 (x2 – x1) = 0 k in N/m
m1. 1 + (k1+k2)x1 - k2x2 = 0 – (1) m in Kg
m2. 2 + k2 x2 – k 2 x1 = 0 – (2) ω in rad/s
Let x1 = A1 Sin ωt &
x2 = A2 Sin ωt
2
1 =-m1 ω A1 Sin ωt
Fig. 9.1
Substituting the values of xi and I in equations 1 & 2 we get
(k1+k2 – m1 ω2) x1 – k2 x2 = 0 – (3)
-k2 x1 + (k2 –m2 ω2) x2 = 0 – (4)
For non trivial solution the determinant is zero.
Fig. 9.2
at ω = ω1
x11 / x21 = k2 / (k1+k2 – m1 (ω1)2 = k2 – m2 (ω1)2 / k2
Similarly at ω = ω2
x12 / x22 = k2 / (k1+k2 – m1 (ω2)2
= k2 – m2 (ω2)2 / k2
where
xij = displacement of ith mass under jth frequency.
Where
Fig. 9.3
Example 9.1:
Determine the natural frequencies and mode shapes for the
system shown below.
Solution:
Let x1 and x2 be the displacements of masses m1 and m2 and x2 >
x1.
From the free body diagrams, shown in the figure above,
1 +200 x1 - 300(x2 – x1) = 0
1 + 500 x1 – 300 x2 = 0
-ω2x1+ 500 x1 – 300 x2 = 0
(500 -ω2) x1 – 300 x2 = 0 – (1)
2 2 + 300 x2 – 300 x1 = 0
-2 ω2x2+ 300 x2 – 300 x1 = 0
- 300 x1 + (300-2 ω2) x2 = 0 – (2)
For non trivial solution of equations 1 and 2, the determinant is
zero.
n1 / n2 = x1 / x2 = 2 /1
Where n1 & n2 are No. of coils of the springs for mass, m1 & m2
respectively
k1 = k.n / n1
= 300 x n / (n x 2/3)
= 300 x 3 /2 = 450 N/m
k2 = 300 x 3 /1 = 900 N/m
Example 9.3:
Determine the natural frequencies and mode shapes for coupled
pendulums shown below.
Solution:
When ω = ω2
(mgL + ka2 -m L2 (g/L + 2 ka2/mL2)) θ1 = ka2 θ2
(mgL + ka2 -m g L - 2 ka2) θ1 = ka2 θ2
-ka2. θ1 = ka2 θ2
θ1 / θ2 = -1
Mode shapes:
θ11 / θ21 = 1 and θ12 / θ22 = -1
θij is amplitude of mass mi under frequency of ωj.
Example 9.4:
Determine the natural frequencies and mode shapes for the rod
supported by two springs shown below. Mass of the beam is m
kg and mass moment of inertia is J kg.m2.
Solution:
Let the beam has a linear displacement, x and angular
displacement, θ.
Example 9.5:
Calculate the fundamental frequency, using Dunkerley’s
method, for the 2-DOF system of which mass and flexibility
matrices are given below.
Solution:
Given data:
From the given matrices:
m1 = 20 kg ; m2 = 40 kg ; a11 = 0.006 m ; a22 = 0.004 m
According to Dunkerley’s formula
1/ ω2 = a11m1 + a22 m2
= 0.006 x 20 + 0.004 x 40
= 0.28
2
ω = 1 / 0.28 = 3.57
ω = 1.9 rad /s
Solution:
Given data:
From the given matrices:
m1 = 20 kg ; m2 = 40 kg ;
[k]-1 = Adj[k] / l k l
Fig. 9.4
Fig. 9.5
Fig. 9.6
Example 9.7:
A steel shaft 1.5 m long is 95 mm in diameter for the first 0.6 m
of its length, 60 mm in diameter for the next 0.5 m of the length
and 50 mm in diameter for the remaining 0.4 m of its length.
The shaft carries two fly wheels at two ends, the first having a
mass of 900 kg and 0.85 m radius of gyration located at the 95
mm diameter end and the second having a mass of 700 kg and
0.55 m radius of gyration located at the other end. Determine the
location of the node and the natural frequency of free torsional
vibration of the system. The modulus of rigidity of the shaft
material may be taken as 80 GPa.
Solution:
Example 9.8:
The mass moment of inertia of three rotors A, B and C are 100,
225 and 20 kg.m2 respectively. The distance between A and B is
100 cm and between B and C is 150 cm. The shaft is 8 cm in
diameter. If the G = 80 GPa. , find the frequencies of free
torsional vibration of the system.
Example 9.9:
An electric motor rotating at 1500 RPM drives a centrifugal
pump at 500 RPM through a single stage reducing gearing. The
Example 9.10:
If the M.I of pinion and gear of the system given in example 9.9
are 60 kg.m2 and 180 kg.m2 respectively, determine the natural
frequencies of the system.
Solution:
Given data:
Ipi = 60 kg.m2; Ig = 180 kg.m2
When MI of pinion and gear are considered, the system reduces
to an equivalent system with third rotor of moment of inertia, I3
at the place of gears in addition to Im and I’p. as shown in the
figure (a) below.
Im.lm = I’p.lp
lm / lp = I’p / Im
= 155.6/400 = 0.389
lm = 0.389 lp
le = 433.1; l1 = 180 mm; l2 = (433.1 -180) = 253.1
1 / I3 (1/lc1 + 1/ lc2) = 1 / I’plp
(1 / 80) (1/lc1 + 1/ lc2) = 1 / 155.6lp
(1 / 80) [1/ (l1 –lm) + 1/ (l2 – lp] = 1 / 155.6lp
(1 / 80) [1/ (180 –0.389lp) + 1/ (253.1 – lp] = 1 / 155.6lp
Fig. 9.7
If a system can be represented by a series of lumped inertias
with intermediate elastic connecting elements as shown in Fig.
9.7, the natural frequencies can be determined by Holzer’s
method.
Considering rotor 1 and shaft 1 and equating inertia torque and
elastic torque
q1(θ1 – θ2) = I1ω2 θ1
S.No. θ I Iθ ∑ (Iθ) ω2 /q ω2 /q ∑
(Iθ)
1 θ =1
2 θ2
3 θ3
4 θ4
5 θ5
6 θ6
Fig. 9.8
Exercise - 9