Вы находитесь на странице: 1из 30

Hydraulic Mining Shovel

6040AC (e-drive) with CAMP/SIL and BCS4

12. Central Greasing System

Dixio Torrez - 2014


Tank with Control and Distribution Unit Service Training

2
1000 ltr. Tank Service Training

3
1000 ltr. Tank Service Training

4
Service Training

Implementation of new valves for the new control block:

grease lines valve for bypass


C B A to tank

control block

5
Service Training

Implementation of new valves for the new control block:


uppercarriage &
attachment

Sensor
undercarriage

1) Internal grease filter


2) valve for grease line A
3) valve for grease line B
4) valve for grease line C
5) bypass-valve

Sensor
6
Service Training

Valves and gauges for grease lines A + B

bypass valve grease filter

contamination switch for filter

tank line pump line


grease lines A + B

7
How comes the grease into the tank??? Service Training

8
Grease Pump Service Training

Quantity / Speed Pressure


Adjustment Adjustment

Active Oil
Pressure on
Grease Pump

Grease Pump Ratio:


Oil Piston : Grease Piston
6,6 : 1

Example:
Servo Pressure: 48 bar
Max. Grease Pressure:
6,6 x 48 bar = 316.8 bar

9
Grease Distributors - Single Greasing - Line 1 Service Training

2 1

10
Grease Distributors - Single Greasing - Line 2 Service Training

2 1

11
Grease Distributors – Double Greasing - Line 1 Service Training

Valvula Giratoria

2 1

12
Grease Distributors – Double Greasing - Line 2 Service Training

2 1

13
Grease Distributors Service Training

Indicators pins to show


the movement of the spool. Valve Inlet Counter Nut
Closed with a removable brass cap

Double Single
Amount Amount

Double Single
Amount Amount

This side (with the directional valves)


is always mounted to the machine part!

14
Grease Distributors Service Training

Counter Nut
Valve Inlet
Spare part distributers need to
be adjusted to the condition of
the original.
They are always delivered in a
“single amount” condition.
Please find also a description in
the technical handbook.

15
Grease Distributors Service Training

VSG 4 - Distributor Connection


Lines A+B

VSL 2 - Distributor

16
VSG 8 Distributor with only 2 Outlets Service Training

17
What is shown? …. VSL or VSG??? Service Training

VSG 2 - Distributor VSL 2 - Distributor

18
Distributors Service Training

VSG 4 - Distributor VSL 4 - Distributor

19
Distributors Service Training

VSG 6 - Distributor VSL 6 - Distributor

20
Distributors Service Training

VSG 8 - Distributor VSL 8 - Distributor

21
Distributors and Adjustment Screws Service Training

VSG 8 - Distributor

The distributor spools are machined very precise.


If not really necessary, do not open plugs of spools,
specially not in dirty environment!
If you have to control the movement of the spools,
you have to have a look at the telltale indicators.
For this you have to remove the brass or plexiglas cap.
22
Controller Overview on BCS 4 Screen Service Training

23
System Monitoring on BCS 4 Screen Service Training

24
Greasing System Adjustment on BCS 4 Screen Service Training

25
Example: Distributors A-Frame Service Training

26
Example: Distributors Swing Bearing / Gearbox Pinion Service Training

27
Example: Distributors Boom (FS) Service Training

28
Example: Distributors on Stick Rear Wall (FS) Service Training

Initiators

29
Example: Distributors on Bucket Rear Wall (FS) Service Training

30