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3. Tender documents may be purchased on payment of non-refundable cost of per set in the form of account payee
demand draft Rs 1,120/- (including GST 12% i.e. Rs. 120/-) cashier's cheque/ certified cheque, drawn on a
scheduled commercial bank in India, in favour of SECURITY PAPER MILL payable at HOSHANGABAD.
4.Tenderer may also download the tender documents from the web site http://spmhoshangabad.spmcil.com and
http://eprecure.gov.in and submit its tender by utilizing the downloaded document, along with the required
non-refundable cost.
5. If requested, the tender documents will be mailed by registered post/ speed post to the domestic tenderers, for
which extra expenditure per set will be Rs.100/- for domestic post. The tenderer is to add the applicable postage
cost in the non-refundable cost mentioned in Para 3 above.
6.In the event of any of the above mentioned dates being declared as a holiday/ closed day for the purchase
organization, the tenders will be sold/ received/ opened on the next working day at the appointed time.
7. SUBMISSION OF TENDER:
Tender shall be prepared and submitted in Three-Bid System which includes three parts i.e. Part
I:"PRE-QUALIFICATION BID" Part II: "TECHNO-COMMERCIAL BID" and Part-III: "PRICE-BID" separately in 03
sealed envelopes duly super scribed as "Pre-Qualification Bid", "Techno-commercial Bid" and "Price-Bid"
respectively. The envelope should be Super Scribed our tender enquiry No., Date and marked with due date. The
aforesaid Three envelopes should be put inside an Outer big size envelope duly sealed and this outer envelope
again should be super scribed our tender enquiry No., date and marked with due date and sent to the General
Manager, Security Paper Mill, Hoshangabad- 461005 (M.P.)
Note: Without subscription as above tender shall not be accepted. The tender duly prepared as following and should
reach this office by Registered Post/Courier Services / Drop box only, on or before the due date prescribed. Tenders
received by Fax/Email will not be accepted and summarily be rejected.
The demand draft, fixed deposited receipt or banker's cheque shall be drawn on any scheduled commercial bank in
India, in favour of SECURITY PAPER MILL PAYABLE AT HOSHANGABAD. The earnest money shall be valid for a
period of forty five days beyond the validity period of the tender.
(8) In case of order material in your favour for Rs. 1,50,000/- or above, the supplier shall furnish the performance
security amount/ Security Deposit(S.D) (10% of the ordered value) before supply of material after issue of Purchase
order by SPM, Hoshangabad in favour of The Security Paper Mill payable at Hoshangabad. The performance
security will be return back without any interest to successful tenderer after the completion of all contractual
obligations.
(9) NO EXEMPTION WILL BE GIVEN FOR DEPOSITING OF SECURITY DEPOSIT (S.D.) TO ANY
DIC/SSI/MSME/NSIC REGISTERED FIRM.
(10) EXEMPTION WILL BE GIVEN DEPOSITING OF ONLY TENDER COST TO ANY DIC/SSI/MSME/NSIC
REGISTERED FIRM
Special Instruction: -
--------------------------------
(I) Micro and Small Enterprises firm are exempted from submitting Tender cost. Please send the copy of valid
registration certificate of Micro and Small Enterprises along with your bid / quotation otherwise your offer will not be
considered for above exemption.
(b) In case of more than one such Micro and Small Enterprise, the supply shall be shared proportionately (to
tendered quantity).
c) In case of tender item have non-split able or non-dividable, etc. MSE quoting price within price band L1+15% may
be awarded for full/ complete supply/service of total tendered value to MSE.
(III) Special provisions for micro and small enterprises owned by SC or ST:
Out of 20 per cent allowed for procurement from Micro and Small Enterprises, a sub-target of 20 per cent (i.e., 4 per
cent out of 20 per cent) shall be allowed for procurement from Micro and Small Enterprises owned by the Scheduled
Caste or the Scheduled Tribe entrepreneurs. Provided that, in event of failure of such Micro and Small Enterprises
to participate in tender process or meet tender requirements and L1 price, 4 per cent sub-target for procurement
earmarked for Micro and Small Enterprises owned by Scheduled Caste or Scheduled Tribe entrepreneurs shall be
met from other Micro and Small Enterprises.
(IV) Tender cost and Earnest Money Deposit (EMD) is exempted for firms having NSIC registration for the tendered
stores. A copy of valid NSIC is to be submitted alongwith bid.
(V) Relaxation of Norms for startups and Micro & Small Enterprises on prior experience and prior experience an
prior turnover criteria. In exercise of Para 16 of Public Procurement Policy for Micro and Small Enterprises Order
2012. Security Paper Mill, Hoshangabad has relaxed the condition of prior turnover and prior experience with
respect to Micro and Small Enterprises subject to meeting of quality and technical specifications.
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Note :
(1) All other terms and conditions of NIT (including GIT, SIT, GCC & SCC) shall be remain as per our procurement
manual.
(2) General instructions to tenderer (GIT) and General conditions of contract (GCC) shall also form a part of this
tender document. For details regarding GIT and GCC please refer links as below:
http://spmhoshangabad.spmcil.com/spmcil/uploaddocument/GIT.pdf
http://spmhoshangabad.spmcil.com/spmcil/uploaddocument/GCC.pdf
IMPORTANT NOTE:-
(2) SPMs Right to Accept any Tender and to Reject any or All Tenders SPM reserves the right to accept in part or in
full any tender or reject any tender without assigning any reason or to cancel the tendering process and reject all
tenders at any time prior to award of contract, without incurring any liability, what so ever to the affected tenderer or
tenderers.
(3) #BIDDER TO FURNISH STIPULATED DOCUMENTS ALONG WITH TENDER IN SUPPORT OF FULFILLMENT
OF TENDER CRITERIA. FURTHER CORRESPONDENCE IN THIS REGARD WILL NOT BE ENTERTAINED FOR
ANY REASON. NON-SUBMISSION OR INCOMPLETE SUBMISSION OF DOCUMENTS MAY LEAD TO
REJECTION OF OFFER.#
(S. S. RAJPUT)
Dy. Manager (Purchase)
For General Manager
E-mail : SHAILENDRASINGH.RAJPUT@spmcil.com, purchase.spm@spmcil.com
PHONE :- (07574) 286847/6776
CORRESPONDING ADDRESS
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..........................................
..........................................
(Name Designation, Adress telephone number etc
of the officer signing the document)
(1)Required Fabrication / Delivery Schedule: Within 12 months from the date of issue of purchase order (Including
Supply, Erection & Commissioning of Boiler).
(2) Required Destination/ F.O.R.: Security Paper Mill, Hoshangabad duly unloaded and with erection and
commissioning of Boiler.
As per Government of India instruction e-Way Bill is mandatory with effect from 01-02-2018 for all inter-State and
intra-State movement of goods. Therefore you are requested to generate the e-Way Bill before booked the material
through common portal of Government and attach e-Way Bill with your invoice. Required GST details of Security
Paper Mill, Hoshangabad is as follows:-
(3)Payment term: Payment for the supply of stores would be made as under:
A. 80% payment of the cost of goods (as per part "I" of the price schedule section XI of this tender document)
shall be made on receipt and acceptance of goods by the consignee at destination and on production of all required
documents by the supplier at SPM, Hoshangabad. The mode of payment shall be RTGS / NEFT.
B. 20% payment of the cost of goods (as per part "I" of the price schedule section XI of this tender document)
shall be made on successful installation, commissioning and acceptance by the SPM.
C. 100% payment of the cost of installation and commissioning (as per part #II# of the price schedule section XI of
this tender document) shall be made on successful installation, commissioning and acceptance by the SPM,
Hoshangabad.
(4). Taxes: If any - Please strictly incorporate in our NIT Section - XI.
The tenders shall remain valid for acceptance for a period of 165 days. Any tender valid for a shorter period shall be
treated as un-responsive and rejected. (GIT Clause No. 19.1)
(6)Tenderers shall ensure that their tenders/ quotation/offer, duly sealed and signed, complete in all respects, reach
at the SPM, Hoshangabad address on or before the closing date and time indicated in the Para1 of NIT, failing
which the tenders will be treated as late and rejected.
(7)Quotation will be accepted by INDIA POST/COURIER SERVICE/ DROP BOX only. Quotation sent by FAX/E-Mail
will not be considered.
(8)Please quote our tender enquiry no., dated and date of opening of tenders on the top of the sealed envelope
containing the signed quotation failing which the quotation treat as ignored and rejected.
(9)Any dispute, arising out of the supply order/ contract will be subject to the exclusive jurisdiction of the competent
court at Hoshangabad.
(10)In case of order material in your favour for Rs. 1,50,000/- or above, the supplier shall furnish the performance
security amount/ Security Deposit(S.D) (10% of the ordered value) within 21 days after issue of Notification of Award
of Contract (NAC)by SPM, Hoshangabad in favour of The Security Paper Mill payable at Hoshangabad. The
performance security will be return back without any interest to successful tenderer after the completion of all
contractual obligations.
(11)If the tenderer desires to ask for excise duty, sales tax, custom duty, etc. to paid extra, the same must be
specified stated and should be shown separately. In the absence of any such stipulation the price will be taken
inclusive of such duties and taxes and no claim for the same will be entertained later. Sales Tax may be issued, if
any applicable, with concessional form - C. For work/ service contract, TDS or any other applicable taxes shall be
deducted from the firms bill.
(12) Prices quoted by the tenderer shall remain firm and fixed during the currency of the contract and not subject to
variation on any account.
(13)SPMs Right to Accept any Tender and to Reject any or All Tenders SPM reserves the right to accept in part or in
full any tender or reject any tender without assigning any reason or to cancel the tendering process and reject all
tenders at any time prior to award of contract, without incurring any liability, what so ever to the affected tenderer or
tenderers.
(14)Authorized representatives of the tenderers, who have submitted tenders on time may attend the tender
opening, provided they bring with them letters of authority through firm as per section - XVII of tender enquiry.
(15) The supplier shall be responsible till the entire stores contracted for arrive in good condition at SPM,
Hoshangabad. The transit risk in this respect shall be covered by the Supplier by getting the stores duly insured.
(16) The supplier shall repair or replace the defective goods or parts thereof, free of cost, at the ultimate destination
i.e. SPM, Hoshangabad, if the material is rejected by SPM, Hoshangabad . The supplier shall take over the replaced
parts/ goods after providing their replacements and no claim, whatsoever shall lie on SPM, Hoshangabad for such
replaced parts/ goods thereafter.
(17) If the supplier fails to deliver any or all of the goods or fails to perform the services within the time frame(s)
incorporated in the contract, SPM shall, without prejudice to other rights and remedies available to SPM under the
contract, deduct from the contract price, as liquidated damages, a sum equivalent to the 0.5 % percent of the
delivered price of the delayed goods and/ or services for each week of delay or part thereof until actual delivery or
performance, subject to a maximum deduction of the 10% of the delayed goods# or services contract price(s).
The Earnest money for a total value of INR 5,00,000/- shall be furnished in one of the following forms.
The demand draft, fixed deposit receipt or banker's cheque shall be drawn on any scheduled commercial bank in
India, in favour of Account specified in the Clause 3 of NIT. The earnest money shall be valid for a period of forty
five days beyond the validity period of the tender. EMD should be sent along with your Techno-Commercial
quotation. Quotation without EMD will summarily be rejected. The Earnest Money Deposit of un-successful bidders
will be returned.
Pre-Qualification bid, Technical bid and financial bid are to be submitted in three separate doubled sealed
envelopes on or before the due date of submission of tenders. It may be noted that the price is not to be quoted
either in the pre-qualification or in technical bid. It shall only be quoted in price bid. Non-adherence to this shall be
making tender liable for rejection. The envelopes containing bids shall be superscribed Pre-qualification bid
Technical bid and Price bid. The sealed envelopes shall be again put in another sealed cover and should be
superscribed The sealed envelopes shall be again put in another sealed cover and should be superscribed with
words # Pre-Qualification bid, Techno- Commercial Bid & Price Bid against our Tender Document / NIT No., NIT
Date & Due date and be addressed to the General Manager, Security Paper Mill, Hoshangabad# 461 005 (M.P.).
Late tenders shall not be accepted. Tenderers shall submit their offers only on prescribed forms. Tender by
Telegram/Fax/E-mail shall not be accepted. Tender by Post/Hand/courier received on or before the due date and
time shall be accepted. Postal delay/ delay by courier service etc. shall not be condoned.
(20) Pre-dispatch Inspection: SPM authority will inspect all the material before dispatch.
i) Tender document fee of Rs. 1,120/- (including GST 12% i.e. Rs. 120/-) as given in Section-I of this tender
document.
ii) Earnest money deposit of Rs. 5,00,000/- as given in Section-I of this tender document.
iii) One original copy shall be submitted. It should not have any price aspects.
iv) Power of Attorney / Authorization with the seal of the company of person signing the tender documents.
v) Containing un-priced tender consisting of complete Qualification/Eligibility of the tenderer as per the format
specified under Section IX in this document.
vi) All financial standing data should be certified by certified accountants# e.g. Chartered Accountants (CA) in India
and Certified Public Accountant/ Chartered Accountant of other countries. However for FY 2017-18, CA certified
unaudited / provisional documents may be submitted in case audited CA certified documents are not finalized during
the tender submission time. Subsequently audited CA certified documents needs to be submit once the same are
finalized.
vii) Containing unpriced tender consisting commercial package including all terms and conditions. No price details to
be given in this tender (as per Section-X).
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i) One original copy shall be submitted. It should not have any price aspects.
ii) Power of Attorney / Authorization with the seal of the company of person signing the tender documents.
iii) Containing un-priced tender consisting of complete Qualification/Eligibility of the tenderer as per the format
specified under Section IX in this document.
iv) Containing unpriced tender consisting commercial package including all terms and conditions. No price details to
be given in this tender (as per Section-X).
(2) PART # II: TECHNO-COMMERCIAL BID: For Non-MSME and MSME firms
---------------------------------------------
i) Confirm the technical specification as per section VII and commercial conditions of this Tender document with seal
and sign.
ii) Confirm the delivery period as per section VI of this Tender document with seal and sign.
iii) Confirm the delivery schedule as per section VI of this Tender document with seal and sign.
iv) Confirm the Tender validity as per section VI of this Tender document with seal and sign.
v) Confirm the payment terms as per section VI of this Tender document with seal and sign.
vii) One format of blank Price bid to be furnished without price/ price elements to know whether the firm furnished
clearly all charges as required in our Price Schedule shown at Section: XI of this document.
viii) It should not have any price /price elements of the item being offered, otherwise offer shall liable to rejection.
ix) Submit a documents on your letterhead with seal and sign stating unconditional accepting all the terms and
conditions of tender enquiry without any deviations with acceptance of all section of this tender documents (GIT,
SIT, SCC, Quality control requirements, Tender form, Questionnaire, etc.
(3) PART- III: PRICE BID:- For Non-MSME and MSME firms
-------------------------------------
i) The bidders shall quote the price and other elements of price as per the format given as Section XI of this tender
document. Insertion, post script, addition and alteration shall not be entertained with signing and sealing of the
bidder firm.
ii) Price quoted by the tender shall remain firm and fixed during the currency of the contract and not subject to
variation on any account (As per clause 14.1 of GIT)
iv) All the details should be clearly mentioned in the price bid.
(20) NOTE: #BIDDER TO FURNISH STIPULATED DOCUMENTS ALONG WITH TENDER IN SUPPORT OF
FULFILLMENT OF TENDER CRITERIA. FURTHER CORRESPONDENCE IN THIS REGARD WILL NOT BE
ENTERTAINED FOR ANY REASON. NON-SUBMISSION OR INCOMPLETE SUBMISSION OF DOCUMENTS MAY
LEAD TO REJECTION OF OFFER
IMPORTANT NOTE:-
(21) General instructions to tenderer (GIT) and General conditions of contract (GCC) shall also form a part of this
tender document .For details regarding GIT and GCC please refer links as below:
http://spmhoshangabad.spmcil.com/spmcil/uploaddocument/GIT.pdf
http://spmhoshangabad.spmcil.com/spmcil/uploaddocument/GCC.pdf
SIGNATURE OF BIDDER
(WITH NAME, DESIGNATION AND SEAL)
VOLTAGE/FREQUENCY
Power 415Volts ± 5% ; 50 Hz ± 0 .5% ; 3 Ph,3 / 4 Wire
Boiler should be horizontal, three pass, fully wet back, smoke tube steam boiler, with reversal chamber consisting of
single shell made from boiler quality plates shell type, automatically controlled, tested and proven under rigorous
conditions and subject to the strict quality control procedures.
a.The boiler should be of genuine three pass flue path. Flue gases should pass through the corrugated furnace (first
pass) whereas second and thirds passes should be formed by nests of smoke tubes. At the end of the furnace the
flue gas reverses into second pass tubes.
(i)The boiler shall be complete with all mountings, accessories, controls etc.
(ii) Boiler construction shall be in accordance with the latest revision of Indian Boiler Regulations 1950, Act 1923
applicable. All materials used shall be approved and tested as per relevant existing codes. All the welded joints shall
be as per code requirement.
(iii) The boiler should be of latest compact and be genuinely packaged design. The boiler and the burner design
must be preferably from the same source to ensure perfect matching of burner and boiler.
(iv)The fire tubes in the tubes nest should be plain without any restriction inside. These tubes should be easily
accessible both from inside as well as outside for inspection and maintenance. These tubes are to be tightly
expanded in the tube plate and seal welded. The required number of stay tubes and stay bars are to be fitted the
boiler. The stay tubes should be seamless & strength-welded to tube plates. (v) All working parts of the boiler should
be accessible for ease of inspection and maintenance. On the shell, one elliptical mandoor and on tube plate one
mud hole must be provided. Access to the combustion chamber should be through bolted refractory lined access
door whereas tube nest should be exposed through hinged mounted front doors.
(vi) Boiler front door is lined with ceramic fiber blanket with SS sheeting on the tube side of the door. (vii) The boiler
mountings shall be as per the Extent of Supply.
(viii) The boiler shall be designed and constructed to generate steam at efficiency of 88% on net NCV) basis in case
of furnace oil and >90 % in case of LPG/LNG. # Boiler system Efficiency shall be demonstrated as per standard BS
#845 Part 1 Indirect method.
(ix) The insulated cylindrical shell of the boiler shall be cladded with Aluminum and housed in cover frame. Therefore
the top of the boiler serves as platform and facilitates ease
of movement for maintenance at elevation. A movable ladder shall be provided which can be moved as per
convenience.
(x) Boiler and accessories shall be mounted on a single base frame. Individual systems such as feed water pump,
blower, oil pump unit etc. may be on separate base plates welded to the nearer or boiler base frame.
(xi) The boiler furnace shall be corrugated type which overcomes expansion and contraction during operation of
boiler with no trouble.
This shall be suitable for handling the fuel specified above FO and GAS.
Burner shall be dual-bloc type. The built in electric heater with three elements is provided for ensuring the
conditioning of furnace oil for firing in the boiler. The electrical oil pre-heating system shall be 100% pre-heating for
the rated boiler capacity. Boiler is to be fitted with imported Oilon/ Nu-way/ Weyshaupt make dual fired burner with
burner management system LMV52 including GAS train system.
c. Combustion System:
This system consists of a forced/balanced draft combustion air blower with motor, mechanical atomizer burner
assembly, photocell operated safety device, ignition electrodes, transformers, ID fan (in case balance draft) etc.
Burner assembly shall be bolted on combustion chamber and that the burner is lit only when the entire burner
assembly is fitted and is in a closed position, ready for operation. Pressure jet atomization shall be provided. The
burner should be capable of firing furnace and Gas at required pressure.
Furnace Oil cum Gas Fired Burner: - Pressure jet spill return stepless modulation burner with the high voltage spark
ignition/Pilot flame for burner light up. Burner is suitable for firing heavy oil. Pressure gauge at inlet & outlet with
isolation valve & syphon for oil pressure sensing. Flame sensor is provided in the burner to detect the flame in auto
mode operation. Burner shall be Oil cum Gas fired (Dual fired); it should have indirect efficiency monitoring system
and Burner Management System LMV52 (updated version) o Burner shall be delivered with O2 Trimming & VFD
[FD+ ID] (Combustion Blower/ in case Balance draft ) o Boiler shall be provided with Boiler efficiency monitoring
system (Online Density compensated vortex/orifice steam flow meter, oil flow meter, Gas flow meter TDS based
Auto blow down control system, O2 Trimming- Zirconium Sensor) Spring loaded explosion door & fusible plug
provided for ultimate safety. Burner must be with turn down ratio for FO 1:4.2 and for gas 1:4.16
d. Feed water System: 2 nos. [1W + 1S] electrically driven vertical centrifugal multistage pumps mounted separately
with motor capable of using feed water at temperature of 120 deg C with all SS internals, interconnected pipework
between pumps and feed check valves. Vendor shall be provide Alarming signal for de-aerator tank in case low
water level and high water level.
f. Blow down system : Boiler Blowdown Control System based on conductivity principle with electrically actuated
valve for efficient control of TDS level within the boiler shell. This system shall be installed in parallel to the manual
blow down valve.
g. Dust Collector: Multi cyclone dust collector shall be provided by vendor as per site condition to remove the heavy
dust particulates comes along with flue gases during combustion.
h. Scrubber: The supplier has to provide a suitable scrubber and arrangements to control SOx and SPM emissions
from the boiler.
1 External Parallel cum counter flow heat exchanger consisting of bank of carbon steel tubes carrying air and
enclosed with a shell having flue gases coming from boiler. Whole assembly will be mounted on a structure with
inlet, outlet combustion air & flue gas ducts.
2 Soot blower in the APH to remove the soot in working condition
3 Soot blower steam inlet globe valve
4 Isolation valve on steam line for soot blower steam
5 Temperature gauge mounted on outlet combustion air duct of APH to sense hot combustion air temperature which
is going to burner. 6 Limit switches at the flue gas inlet, outlet & bypass dampers of the APH 7 Drain valve at the
steam inlet to soot blower
j. Chimney:
# The Chimney shall be as per pollution control guide line (considering Sox formation calculation for height designed
for furnace oil) suitable for 10 TPH boiler.
# Suitable spiral stairs and working platform (width- 1 meter) inclusive of sampling point at different height shall be
provided by vendors to meet the Pollution control board guide line and norms and straight ladder for the remaining
height.
# Top portion of 2 meters shall be supply with SS anti corrosive lining.
# Chimney with hood, lighting arrester and aviation lamp at the top of the chimney shall be provide by the vendor.
# Chimney to be painted after successfully erection and commissioning with heat resistant paint and interior to be
painted with anti-corrosive black bituminous paint. # Separate life line shall be provide by the vendor for
maintenance or
painting work.
k. Emission parameter:
The boiler emission [SOx & NOx] in flue gases shall be followed the CPCB and MPPCB norms to prevent air
pollution and boiler shall be run as per Madhya Pradesh Pollution Control Board Norms.
l. Controls:
Electro-mechanical control system shall be provided .The PLC based control panel cum MCC shall be mounted on
the same boiler frame.
(i) Interlocking of the feed water pumps and water level in the boiler
(ii) Audio#visual alarm for danger level of water in the boiler and also for flame failure.
(iii) Programmer controller to ensure sequence of boiler start-up after ensuring required temperature and pressure of
oil, gas, air etc.
(iv) MCCB#s and contactors shall be provided for all electrical drives for the boiler.
(v) Pilot lamp to indicate operating status of the various equipment.
(vi) Complete internal wiring to ensure power supply at a single point on the panel.
(vii) Indicating lamps/ Audio alarm shall be provided for the following Parameters - - Low water level in the boiler
- Burner flame failure
- Feed water pumps failure
- Damper closed position
The package boilers for specified duly shall be supplied complete with all accessories in all respects, but not limited,
to the following, within vendor#s battery limit.
v Oil and Gas fired package boiler complete with all accessories as specified such as fuel oil system, FD fan, ID fan,
oil heating system, boiler mountings, motors, starters, etc. foundation bolts for all items to be supplied.
v Two feed water pumps of adequate capacity and rating complete with
motor, starters etc. v Three Element Level Control System
v All necessary instrumentation completes with pre-wired control panel Inter connecting piping, fittings etc.
v Inter connected power & control wiring and instrument tubing etc.
Items required for installation, commissioning & startup of boiler. The following items, but not limited to those
mentioned, shall be supplied with the boiler. Pressure Parts
a. Boiler Shell
b. Tube Plates
c. Furnace flue
d. Corrugated Combustion Chamber
e. Boiler Tubes
f. Stays (Tubes, Bars, Gussets)
g. Mud door on tube plate
h. Man door
i. Stand Pipes for Stop, Feed check, Safety and Blowdown Valves
j. Stand pipes for gauge glass and level controller
Accessories:
a. Oil and gas firing equipment Pressure jet, automatic, with necessary valves, fittings & mountings
b. Oil pump with drive motor c. Electric pre-heater
D FD fan with drive motor
e. Multistage feed pumps with motors
f. ID fan with drive motor and damper
Instrumentation
a. Water level controllers for High, Low and Extra low water level alarm.
b. Over-ride controller for lockout under extra low water.
c. Steam pressure gauge with cock For display of boiler steam pressure.
d. Water level gauge assembly For display of water level in the boiler.
e. Switch gears, relays, connectors for individual controls of equipment through control panel.
f. Audio / visual alarm in case of unsafe operation for lockout under extreme conditions.
i. Steam to fuel ratio monitoring system to monitor and display the boiler efficiency on-line, using necessary meters,
instrumentation and hardware.
j. Steam flow from boiler to monitor and record the actual steam flow.
k. Fuel oil flow from tank to monitor and record the actual oil
flow.
l. Gas flow meter to monitor and record the actual gas flow
m. Three Element Level Control To maintain level of water in the
boiler.
Note:
3)PLC system shall be of Allen Breadly/Siemens/GE/ABB/Mitsubishi. The supplier also has to provide the Program
in ladder logic form (soft copy as well as hard copy) with license of the software.
4)Latest Industrial PC shall be of Adventech/P&F/Siemens/Dell/HP with min Monitor Size of 21" with minimum i5
processor.
5)Programming unit (15.5" laptop preferably HP/ Toshiba/ DELL with i7 processor and MPI communication cable
with proper software installed to access the PLC program).
8)All pressure gauges shall be GIC, Baumer/Waree/ Forbes Marshell / Norgern with IBR approved certification.
10) Supplier should provide product catalog, wiring diagram including terminal drawing of each installed equipment.
Controls & Safeties
d. Temperature controller to control oil temperatures in burner heater before nozzle with audio visual alarm and
burner trip
g. Low oil pressure switch to trip burner with audio visual alarm
h. Level controller 2 nos. To raise alarms for High water level and trip burner in case of low &very low level with
audio visual alarm. i. Three Element Level Control For maintaining level of water in the boiler drum.
Safety Interlocks:
(a) Low water level in the boiler # Level controller-1 Alarm & burner trip
(b) Extra low water level in the boiler Level controller -2 Alarm & burner trip
(c) Very extra low level Fusible plug Fusible plug blow & burner trip
(e) Low fuel oil temp Temperature switch Alarm & burner trip
(g) Stack temp high Temperature switch alarm & burner trip
(i) Combustion air pr low Pressure switch Alarm & burner trip
(j) APH inlet damper closed Limit switch Alarm & burner trip
(k) APH outlet damper closed Limit switch Alarm & burner trip
(l) APH bypass damper open Limit switch Alarm & burner trip
(m) Ring main Pressure Low Fuel Pump / Burner Alarm & Pump /
burner trip
Piping:
Electricals:
The control panel must be a part and parcel of boiler/boiler package. It should contain all necessary switchgears,
safety alarms/interlocks and burner management system and is to be mounted nearer to boiler eliminating any
cabling requirement at site. All the control & Power panels / MCC should comply to IP 65 norms. Boiler should be
complete with all necessary electrical cabling from the control panel till burner / FW pumps etc. Power cables shall
be FRLS, 1100 V grade, XLPE insulated & PVC overall sheathed. Control cables shall be FRLS, multi-strand copper
conductors of minimum 2.5 sq.mm with XLPE Insulation. All power & control cables shall be of copper. All motors
shall conform to squirrel cage induction motors, TEFC, IP-55, class #F# insulation Make of all motors should ABB/
Siemens / CG only. Construction of the motor should be conducive to the Furnace Oil and Natural Gas environment
and shall comply to the Zone requirements as per the standard code of construction. All the cable glands shall be of
Brass, Double compression type. All cable lugs shall be of copper. MCC cum Control Panel: A MCC cum control
panel (IP65), complete with main isolator switch (MCCB
with Overcurrent & earth fault protection.), starters with MPCB & digital motor protection devices, auxiliary
contactors, relays, fuses, rotary switches, indicating lamps, isolator, hooters with programmer and combustion safety
relay. The panel should be completely pre wired and factory tested. It should be mounted on the boiler itself or
nearer to boiler control room. Switchgear Selection should follow Type - 2 Coordination with MPCB. In case of Drive
as starters, bypass DOL/star delta starter shall be provided. The control supply in MCC shall be 230 Volts. MCC
incomer should have a digital multi-function meter to record energy and other electrical parameters.
Earthing: Vendor shall arrange for minimum 4 Nos. earthing Pits with chemical earthing for catering all earthing
requirements of boiler. Earthing of the motors and panel will be double earthing though suitable size copper earthing
strips and cables.
230 / 24 Volt Supply: Vendor shall arrange for suitable 24 Volts Supply (4 Industrial socket Outlets) And 230 Volts
Industrial Socket Outlets (4 Nos.) for Boiler Maintenance.
1. The cylindrical shell of boiler, hot pipe line of steam and water must be insulated with glass wool / Rock wool
mattresses of desired thickness.
2. Cladding to be done by aluminum sheet to cover all insulation with proper water proof joint which can not affect by
rain and other adverse situation.
3. The painting of all open pipe line shall be painted as per ISO colour code after applying primer.
Refractory :
Suitable refractory material is provided for all required parts as follows:
Front door: High Temp. High density cast refractory/ ceramic fiber blanket with SS sheeting Rear door : Hysil
blocks with Kynex HG / Insulyte 7 Furnace ring / burner ring : Hysil blocks with Insulyte 7
3.0 Services
4. Air And Flue Gas: Intake from Atmosphere and Flue gas discharge through Chimney
All battery limit flanges for low pressure steam will be as per ANSI B 16.5 150# and that for high pressure steam will
be as per ANSI B 16.5 ASA 300#
Following utilities will be available at battery unit a. Electricity (Power & cables): 415Volts ± 5%; 50 Hz ± 0 .5%; 3
Ph,3 / 4 Wire
5.0 Exclusions
- Civil work
- Feed water tank and fuel oil day tank
- All piping outside package unit
- Power supply cable wiring upto the incoming switch of the control panel
6.0 Inspection & Approvals The boiler shall be subject to inspection and testing in accordance with latest IBR codes.
Simulation test of boiler control panel shall be carried out in presence of customer#s representative at the place of
manufacture before delivery.
1. The boiler shall be guaranteed for trouble free operation for a period of 12 months from the date of final
acceptance.
2. Performance guarantee runs shall be conducted as per BS 845 part I #1987 indirect test method-after one month
of continuous trouble free operation.
Makes:
1. Boiler Forbes Marshall,Thermax,Rakho, IBL or equivalent
4. Burner as per Mfg Standards Manufacturer of the Boiler and burner should be the same
9. Main steam stop valve & Mobrey Isolation valve Forbes Marshall, BDK,Uniklinger,KSB, Thermax
10. Steam & Water Valves Forbes Marshall, Uniklinger, BDK,KSB, Thermax C&R ( piston type only )
11. Non Return valve Forbes Marshall , C&R, AUDCO 12. Safety valve Fainger Lesser/ Forbes Marshall /
Uniklinger
12. Blow down valve Levcon 14. Level indicator Teleflo / Tectrol
16. Steam flow meter cum totalizer Forbes Marshall or reputed make
Documents Required: 3 sets of hard copies and one soft copy for the following
REMARKS:
1. The boiler shall be supplied as a skid mounted unit with foundation Bolts or inserted type arrangement.
2. Union to provide all necessary isolation valves (Piston Valves) along with package.
3. Boiler operation shall be done in Auto as well as Manual mode.
4. All Necessary safety arrangement with fault indicators on panel shall be provided.
5. Suitable protective arrangement shall be provided for movable parts etc.
6. Hot surfaces of Boiler shall be insulated suitably at factory or at Site.
7. Vendor should provide communication port suitable for connecting to the central BMS/Efficiency monitoring
system.
8. The supply of monitoring system (temperature of oil, feed water, air in&out , pressure of feed water , steam, oil
in&out others ) should be in digital form only.
9. The bidder has to submit the under taking for providing the after sales service and other supports for the period of
at least 10 years.
10. The entire system to be incorporated scada based control system which should monitor the following parameters
on time and data a ccumulation for study the performance
a) Furnace oil/Gas (flow & temperature)
b) Electricity consumption
c) Exhaust gas parameters O2, co, co2
d) Steam (flow & temperature)
e) Efficiency on line
f) The other data which is not mentioned above may be incorporated at
the time of installation or as per site requirements.
TRAINING:
Supplier should impart 1week onsite operation and maintenance training programme to all concerns departments
related to boiler.
# Operational training for the period of 6 days
# Maintenance including programming etc. training for the period of 6 days
# Training programme on emergency preparedness.
All equipment of Boiler shall be cover one year warranty from the date of handover boiler with its auxiliary.
3. Financial Standing:-
The average annual turn-over of the Bidder during the last three (3) financial years, ending 31st March 2018, should
be more than 1,05,60,000.00 INR
4. The Bidder firm should not have suffered any financial loss for more than one (1) year during the last three (3)
financial years ending 31st March 2018.
5. The net worth of the Bidder firm should not have eroded by more than 30% in the last three (3) financial years
ending 31st March 2018.
NOTE:-
1. All experience, past performance and capacity/capability related data should be certified by the authorized
signatory of the Bidder firm. The credentials regarding experience and past performance to the extent required as
per the above eligibility criteria as submitted by the Bidder may be verified from the parties for whom work has been
done.
2. All financial standing data should be certified by certified accountants# e.g. Chartered Accountants (CA) in India
and Certified Public Accountant/ Chartered Accountant of other countries. However for FY 2017-18, CA certified
unaudited / provisional documents may be submitted in case audited CA certified documents are not finalized during
the tender submission time. Subsequently audited CA certified documents needs to be submit once the same are
finalized.
SIGNATURE OF BIDDER
(WITH NAME, DESIGNATION AND SEAL)
We, the undersigned have examined the above mentioned tender enquiry document, including amendment
No............., dated.......... (if any), the receipt of which is hereby confirmed. We now offer to supply and deliver
........................................ (Description of goods and services) in conformity with your above referred document for
the sum of _____________ (total tender amount in figures and words), as shown in the price schedule(s), attached
herewith and made part of this tender.
If our tender is accepted, we undertake to supply the goods and perform the services as mentioned above, in
accordance with the delivery schedule specified in the List of Requirements.
We further confirm that, if our tender is accepted, we shall provide you with a performance security of required
amount in an acceptable form in terms of GCC clause 6, read with modification, if any, in Section V - 'Special
Conditions of Contract', for due performance of the contract.
We agree to keep our tender valid for acceptance for a period up to ................, as required in the GIT clause 19,
read with modification, if any in Section-III - 'Special Instructions to Tenderers' or for subsequently extended period,
if any, agreed to by us. We also accordingly confirm to abide by this tender up to the aforesaid period and this
tender may be accepted any time before the expiry of the aforesaid period. We further confirm that, until a formal
contract is executed, this tender read with your written acceptance thereof within the aforesaid period shall constitute
a binding contract between us.
We further understand that you are not bound to accept the lowest or any tender you may receive against your
above-referred tender enquiry.
...................................
(Signature with date)
......................................
(Name and designation)
Duly authorized to sign tender for and on behalf of
...................................................
...................................................
Name of Bidder :
(I) PRICE FOR 10 TPH BOILER WITH CHIMNEY AS PER SECTION VII
Quoted
5. Total (3+4)=A
Quoted
6. GST in percentage (%) only on "A"
Quoted
8. Any other charges (if any)
Quoted
9. Total Price (F.O.R,SPM Hoshangabad) (in figures only) [B+8] Rs.
Quoted
12. Total Price (F.O.R,SPM Hoshangabad) (in words only)Rs.
(II) SERVICES
Quoted
3. Total price of services (1+2) (in figures only)
Quoted
4. Total amount (in words)
NOTE
1. Conditional price & Variable Price in Tender are liable to be rejected.
2. Bidder should mention separately regarding Duties/Taxes otherwise tax exemption Certificate may be
enclosed.
3. Quote your rates in your quotation as per the given above price schedule format only and accept our condition
i.e. F.O.R., VALIDITY, DELIVERY PERIOD, PAYMENT TERMS AND ALL OTHER TERMS AND CONDITION
INCLUDING G.C.C. & G.I.T. OF TENDER without any deviation otherwise your offer will be rejected without any
communication.
4. The method of evaluation of L1 criteria for awarding the contract shall be on consolidation offer by the bidder
and be decided taking into consideration of total offered price.
6. Mode of Payment: Payment will be made through RTGS/ NEFT (Please provide the details as required)
S. No. Details
SIGNATURE OF BIDDER
(W ITH NAME, DESIGNATION AND SEAL)
Name of Bidder :
(I) PRICE FOR 10 TPH BOILER WITH CHIMNEY AS PER SECTION VII
3. Basic Price
5. Total (3+4)=A
7. Total [A+6]=(B)
11. Total Price (F.O.R,SPM Hoshangabad) (in figures only) (9x10) Rs.
(II) SERVICES
NOTE
1. Conditional price & Variable Price in Tender are liable to be rejected.
2. Bidder should mention separately regarding Duties/Taxes otherwise tax exemption Certificate may be
enclosed.
3. Quote your rates in your quotation as per the given above price schedule format only and accept our condition
i.e. F.O.R., VALIDITY, DELIVERY PERIOD, PAYMENT TERMS AND ALL OTHER TERMS AND CONDITION
INCLUDING G.C.C. & G.I.T. OF TENDER without any deviation otherwise your offer will be rejected without any
communication.
4. The method of evaluation of L1 criteria for awarding the contract shall be on consolidation offer by the bidder
and be decided taking into consideration of total offered price.
6. Mode of Payment: Payment will be made through RTGS/ NEFT (Please provide the details as required)
S. No. Details
SIGNATURE OF BIDDER
(W ITH NAME, DESIGNATION AND SEAL)
................................
(Signature with date)
..............................
..............................
(Full name, designation & address of the
Person duly authorized sign on behalf of the tenderer)
For and on behalf of
...............................
................................
(Name, address and stamp of the tendering firm)
Dear Sirs,
.............................................
..............................................
[Signature with date, name and designation]
Note: This letter of authorization should be on the letter head of the manufacturing firm and should be signed by a
person competent and having the power of attorney to legally bind the manufacturer.
AND WHEREAS it has been stipulated by you in the said contract that the supplier shall furnish you with a bank
guarantee by a scheduled commercial bank recognized by you for the sum specified therein as security for
compliance with its obligations in accordance with the contract;
AND WHEREAS we have agreed to give the supplier such a bank guarantee;
NOW THEREFORE we hereby affirm that we are guarantors and responsible to you, on behalf of the supplier, up to
a total of .............................................................................. (amount of the guarantee in words and figures), and we
undertake to pay you, upon your first written demand declaring the supplier to be in default under the contract and
without cavil or argument, any sum or sums within the limits of (amount of guarantee) as aforesaid, without your
needing to prove or to show grounds or reasons for your demand or the sum specified therein.
We hereby waive the necessity of your demanding the said debt from the supplier before presenting us with the
demand. We further agree that no change or addition to or other modification of the terms of the contract to be
performed thereunder or of any of the contract documents which may be made between you and the supplier shall
in any way release us from any liability under this guarantee and we hereby waive notice of any such change,
addition or modification.
We undertake to pay SPCMIL up to the above amount upon receipt of its first written demand, without SPMCIL
having to substantiate its demand.
This guarantee will remain in force for a period of forty five days after the currency of this contract and any demand
inrespect thereof should reach the bank note later than the above date.
.........................................................................
(Signature with date of the authorized officer of the Bank)
.............................................................
.............................................................
Name and designation of the officer
.............................................................
Seal, name & address of the Bank and address of the Branch
............................................................
Name and designation of the officer
............................................................
............................................................
Seal name& address of the Bank and address of the Branch
Subject: Authorization for attending bid opening on 05.10.2018 in the Tender of PROCUREMENT AND
INSTALLATION OF ONE NEW 10 TPH BOILER.
Following persons are hereby authorized to attend the bid opening for the tender mentioned above on behalf of
___________________ __________(Bidder) in order of preference given below.
Note:
1. Maximum of two representatives will be permitted to attend bid opening. In cases where it is restricted to one,
first preference will be allowed. Alternate representative will be permitted when regular representatives are not able
to attend.
2. Permission for entry to the hall where bids are opened may be refused in case authorization as prescribed
above is not recovered.
S.No Authority for Purchase Description of Stores No.or Rate Rs. Price Amount
qty. P. per Rs.
P
6. PVC Amount (with calculation sheet enclosed) 14. E-way bill no.
7. (-) deduction/Discount
Dated............................................................(enclosed)
Received Rs..............................(Rupees).........................................................
I hereby certify that the payment being claimed is strictly in terms of the contract and all the obligations on the part of
the supplier for claiming that payment has been fulfilled as required under the contract.
………………………….
(Bidder’s Seal & Sign)