SAP Manufacturing Execution (SAP ME)

Integrated and Real Time Production Execution

Eric Thieren
Solution Sales Focused Business Solutions EMEA
What typically does an MES do?

Sensor sends carrier or product ID Traceability and serialisation

Product in Station Material Consumption and Inventory
Correct station confirmed (over check) Data collection and SPC
Control data sent to resources Resource Status
Operator Guidance /
Certificate Validation
Defects, test &
repair, scrap

Performance

Visibility
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SAP Digital Manufacturing Architecture
The Digital Plant in the Extended Supply Chain
Business & Products Network

DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE

» Production plan » Serial Numbers

» Bill of materials (BoM) » Quality results per lot
ERP » variant management » Order confirmation
» production steps » Inventory update, Equipment usage

» Production details management » Log parametric data

MES » Detailed and flexible » tolerance checks

(ME & MII) » production step routing » Return „conformance“ or „non-conformance“ decisions
» Shop floor controls for each step
Connectors

» Mapping of ME production details » Mapping of ME production details to PLC control

to PLC control parameters (recipe) parameters (recipe)
PCo

» Sensor detects material carrier » Machine reports completion and requests next operation
PLC » Requests control parameters from ME
(Machine)

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SAP on the Shop Floor Today

SAP MII only scenarios SAP MII & ME scenarios

Enterprise

SAP MII Shop Floor SAP MII

SAP ME
AS Java AS Java
SAP PCo SAP PCo

DCS Plant Data Plant DCS Plant Data Plant

PLC MES Plant DB Collection Historian PLC MES Plant DB Collection Historian

Worker UI Machine Entry ME POD Machine Entry

Range of use Target Industries Range of use

» Integration and
Intelligence
» Real time dashboards
» Reporting & Analytics
» Data entry and collection
» Energy & Natural » Manufacturing Execution System
Resources (in addition to SAP MII use cases)
» Process Industries
» Consumer Industries Target Industries
» Discrete Industries » Discrete Industries, in specific cases for Process
Industries

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SAP Manufacturing Execution
Benefits

Detailed modeling of production processes, and dynamic ERP

control of WIP execution
Real-time production information
Product and process quality improvement:
• Deliver quality products on time.
• Reduce production cycle time and cost.
• Minimize repair costs associated to quality.
• Reduce inventory levels.
• Access and track manufacturing data in real-time.
• Reduce the number of existing shop floor systems
(islands of information).
• Comply with legal and customer specific requirements.

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SAP Manufacturing Execution (ME)

SAP Manufacturing Execution

»Manages and controls manufacturing and shop floor operations
»Integrates business systems to the shop floor

Manufacturing Functionalities
»Complete component and process traceability across global operations

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Solution Landscape

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SAP Manufacturing Execution and its Interoperability

Engineering
Production Inventory Quality Plant Human
Change
Planning Management Management Maintenance Resource Management
Production order, Inspection lots, Equipment, tools, Employee personal eBOM – mBOM,
Material classification,
PLAN BOM, variants, route,
inventory ID, characteristics / scheduled downtimes, data, certificates, etc. material, components,
serial numbers, attributes, No route changes,
reservations, batch,
operations, work conformance, etc. versions, etc.
stock, storage
center, resources,
locations, goods
standard / planned
receipt, etc.
times, tools, work
instructions, etc.

60004750

Shop Order Release Assembly Inspection Test & Repair Packing

EXECUTE
Yield confirmation, scrap confirmation, rework confirmation, goods movements, material consumption, labor, quality inspection results, no-conformance, data collection,
equipment usage, tool usage, etc.

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SAP Manufacturing Execution and its Interoperability

Engineering
Production Inventory Quality Plant Human
Change
Planning Management Management Maintenance Resource Management
Production order, Material classification, Inspection lots, Equipment, tools, Employee personal
PLAN scheduled downtimes, data, certificates, etc. eBOM – mBOM,
BOM, variants, route, inventory ID, characteristics /
material, components,
serial numbers, reservations, batch, attributes, No
route changes, etc.
operations, work stock, storage conformance, etc.
center, resources, locations, goods
equipment, tools, receipt, etc.
work instructions, etc.

Shop Order Release Assembly Inspection Test & Repair Packing

EXECUTE
Yield confirmation, scrap confirmation, rework confirmation, goods movements, material consumption, labor, quality inspection results, no-conformance, data collection,
equipment usage, tool usage, etc.

LIMS/ Inspection / Plant DB Wireless

AUTOMATION DCS / PLC via Equipment Testing Environmental
Integration
SCADA / HMI
Plant Historian
OPC Building Management
Sensors

Automatic data collection, set-point configuration, machine configuration, etc.

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Digital Manufacturing
Linking the physical world to the digital world

Physical World
Business World Digital World

Digital Twin Vending DCS/PLC Auto Chemicals

Machine
General Ledger “As Designed”
Procure to Pay
Order to Cash
Engineer to Order “As Built” LIMS/Inspection/ CPG
Configure to Order Sensors Weigh Scales Equipment Testing

Make to Stock
Inventory Controls
Costing “As Maintained”
CRM
SRM
Materials ¥ “Performance” Robots CNCs Engine Batteries

€ £
$

Motors Drinks
Pumps AGVs

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Industry 4.0
Digitization has big pay back

Performance
Cost -7%
Net Margin + 19%
Dividend +25%
Share Repurchase >2.5MM
Demand +40%
From 21 day schedule to 6 hour
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Welcome to the world of BRP-Rotax

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SAP MES

Plan / Sequence Communication Automation Real Time

Production Order AGV- and line Equipment with Inst Tracking, Back-
APOERPME control ructions flush and Reporting

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Future Factory - Today
Integration to Shop Floor Speeds Production with Traceability

Three Machining Lines, One Engine Assembly Line

• 37 Second Takt time per Engine
• 5 Plant Connectivity / Kepware OPC Server platforms / 20,000 Tags
• 6000+ Transactions / Minute at full rate
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Airbus AOS-MES Project
“Rate 63” - 45 to 60 planes per month
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SAP Connected Manufacturing
Digital Operations for Industry 4.0

Aerospace ;a Medical

Automotive High Tech IM&C
Defense Device

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Thank you
Contact information:

Eric Thieren
Focused Business Solutions Sales, EMEA,
Discrete Industries
Eric.Thieren@sap.com
+32499513726

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