SH330-3B Product Training: Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd

SH330-3B
Product Training
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Concept for minor change SH330-3B
1) Same concept with current SH -3 series
2) High productivity ＆ Fuel economy - GET MONEY/SAVE MONEY
- High power engine for auxiliary application
- Digging force to be capable of bigger bucket
- Lifting capacity for dumping work
- Low fuel consumption
3) High durability to meet customer’s expectation - SAVE MONEY
- Undercarriage component
- ATT. Full EMS
4) Engine Tier 3 emission - KEEP CLEAN
5) Low noise（ to meet EU regulation tier 2） - KEEP SILENT
6) Improvement of maintenance access
Spec. comparison
SH330LC-3 Competitor SH330LC-3B Competitor
（Current） (Current) Minor Change (Anticipation) Notes
184/2000 202/2000 To meet Tier 3

Rated Horsepower kW ○ ◎
ISUZU ISUZU For Auxiliary Pump
Fuel Tank Capacity L 580 ○ 580 ○
Max. Pump　Flow L/min 284×2 ○ 284×2 ○
Cycle Time（H　mode） sec 17.5 ○ 17.5 ○
Fuel Consumption（H） L/h 37.0 ◎ 34.0 ◎ 7.5% Improvement
Noise Level dB(A) 105.0 ○ 104.0 ◎ 1% Improvement

Noise Level (Cab Inside) dB(A) 72.0 ○ 72.0 ○ 0% Improvement
To the Top level
Lifting Capacity kgf 9230 〇 9230 〇
(R=25ft / H=0ft)
Bucket Digging Force KN 258.0 ◎ 258.0 ◎
Arm Digging Force KN 186.0 ◎ 186.0 ◎
Drawbar Pulling Force
KN 286.0 〇 286.0 〇
(Traction Effort)
Working Ranges - Top Level 〇 Top Level 〇 To keep top level
To improve
Maintenance - 18258 - 17600 〇
FILTER　Location
◎：Excellent ○：Equal △：Inferior

FBD
SH330-3B

Functional Block Diagram SH330-3B
Revolving Swing Electric

Lower Engine Controls House Components
Attachment
Frame Device
Revolving Swing device Hydraulic

Lower frame Engine Cab shell Monitor Boom
frame (Motor/Reduction) pump
Fuel I/P
Travel motor Platform Injection Control valve Operator seat Controller Arm
(Motor/Reduction)
Feed pump)
Cooling Hydraulic oil Cab interior Battery

Track link assy CTWT Package I Bucket
tank console/lever Harness
(Oil/Fuel/Intercooler)
Cooling A/C
Take up roller TTB Package II Solenoid valve Cab mount Cylinders
Radio/Speaker
(Radiator/fan)
Track roller Muffler Selector valve Engine hood ECM/ECU Pin & bushing
Legend
Remote control Starter motor Hose & piping
Grease cylinder Air cleaner Tool box
No Change
valve (operation) Alternator bracket
Sensor
Remote control House
Recoil Spring Fuel tank S/W, Relays Bucket link
Change valve (travel) door & covers
Connectors
Drive Hydraulic oil Wiper

New Fuel filtrations
sprocket filtrations Wiper motor
Common in X2
HBCV
Center joint Refuel pump Auxiliary circuit Working lights
New

Main component interchangeability vs.
current CX330 ①
Component interchangeability FBD : No No change @ : Interchangeable

SH330-3B Minor Change # : Not interchangeable
CX330 & CX350 Major change Same parts

MINOR CHANGE PROJECT Different parts but interchangeable
MC Current FBD
Portion Name Remarks
SH330-3B SH330-3
Lower Frame # # Travel motor installation difference
Center joint @ @ no Running change is made already (drain improvement)
Take up roller @ @ no Running change is made already (strengthen boss portion)
L Recoil spring @ @ Diameter of material change for durability
o Grease cylinder @ @ no Same parts
w A Upper roller @ @ no
e Lower roller @ @ no
r Track guard @ @ no
Travel motor # # Same spec. and changed VE type with reinforced items.
Drive sprocket @ @ no
Shoe/Link @ @ M-sealing type

current SH330-3 ②


MC Current FBD
SH330-3B SH330-3
CTWT @ @ no
Revolving frame # # Due to engine and radiator change
B TTB @ @ no
Under cover # # In line with revolving frame change
Catwalk @ @ no
Swing motor @ @ no Running change is made already (reinforced swing shaft applied )
C
U Swing reduction @ @ no Running change is made already (Gear bearing strengthened)
p Engine # # New engine for Tier III
p Radiator # # Parallel type w/fuel cooler
e Fan @ @ no
r
Hydraulic fan motor NIL NIL NIL
H Hydraulic fan pump NIL NIL NIL
Muffler @ @ no
Air cleaner @ @ no Subject to pre-cleaner installation
Fuel tank @ @ no
Remote filters, fuel cooler and thermo valve to be added
Fuel line # #
Prefilter standardized .

current SH330-3 ③

MC Current FBD
SH330-3B SH330-3
Hydraulic pump @ @ no
Control valve @ @ no
Hydraulic oil tank @ @ no
High pressure line @ @ no
J Lowe pressure line # # Due to oil cooler change
Pilot line @ @ Due to change layout of negative control line
Hydraulic components for pilot line @ @ no
Remote control valve (travel) @ @ no
Remote control valve (actuator) @ @ Short lever control
U Operator cab @ @ no
p
Operator seat @ @ no
p
Rear stand # # Engine controller change
e N
r Console box @ @ no
House cover @ @ no
Engine hood # # Different muffler position
Controller # # New controller - for Tier III engine control
Monitor display @ @ no
Wire harness (frame side) # # for Tier III engine control
R Wire harness (cab inside) # # for Tier III engine control
Battery @ @ no
A/C or heater (frame side) @ @ no
A/C or heater (cab inside) @ @ no

current CX330 ④


MC Current FBD
SH330-3B SH330-3
Boom @ @ Resin shim & boom top alignment change
A
t Arm @ @ Resin shim & arm foot alignment change
t Bucket @ @ no
a Boom cylinder # # Vendor change, EMS bushing
c Arm cylinder # # Vendor change, EMS bushing
V
h Bucket cylinder # # Vendor change, EMS bushing
m Linkage (arm/bucket) @ @ no
e Pin & bushings # # EMS + steel bushing on bucket connection and bucket link
n HBCV @ @ Due to cylinder's Vendor change, HBCV itself is same as current.
t
Auxiliary hydraulic lines @ @ no
Decal DP Decals @ @ no

Improvement
A - Lower

Functional Block Diagram

Attachment
Frame Device

Fuel I/P
(Motor/Reduction)
Feed pump)

Cooling A/C
Radio/Speaker
(Radiator/fan)
Legend
No Change
Sensor
Connectors

Common in X2
HBCV
New

current CX330 ①


MC Current FBD
SH330-3B SH330-3
Lower Frame # # Travel motor installation difference
Center joint @ @ no Running change is made already (drain improvement)
Take up roller @ @ no Running change is made already (strengthen boss portion)
L Recoil spring @ @ Diameter of material change for durability
o Grease cylinder @ @ no Same parts
w A Upper roller @ @ no
e Lower roller @ @ no
r Track guard @ @ no
Travel motor # # Same spec. and changed VE type with reinforced items.
Drive sprocket @ @ no
Shoe/Link @ @ M-sealing type

Lower
1 Travel Motor
2 Track Link
3 Take Up Roller
4 Recoil Spring

Improved - Travel motors, Changed points
-Improvement, travel motor did not change to high speed.
Current New

Improved- Travel motors – the details
GEAR COVER THICKNESS IS INCREASED

INCLINED PISTON’S
DIAMETER IS INCREASED
REAR COVER IS CHANGE INTO ONE BODY

Lower
1 Travel Motor
2 Track Link
3 Take Up Roller
4 Recoil Spring

Improved – Track Link, the details
Pin
Seal
Bushing Thin Type M Type
“M” Type Seal
Bushing
（CALTERED ACCORDING
TO SEAL CHANGE.）

Improved – Track Link, interchangeability
CURRENT NEW
LINK TRACK ASSY ONLY TWO PARTS
KSA1166 KSA10460
ARE ARTERED.
LINK;TRACK R KSA1109 KSA1109
LINK;TRACK L KSA1110 KSA1110 ・BUSHING;TRACK
LINK;MATSER R KSA1111 KSA1111 ・SEAL;DUST
LINK;MASTER L KSA1112 KSA1112
BUSHING;TRACK KSA1113 KSA10430
PIN;TRACK KSA1114 KSA1114
BUSHING;MASTER KSA1115 KSA1115
PIN;MASTER KSA1116 KSA1116
COLLER KSA1117 KSA1117
PINS KSA1118 KSA1118
SEAL;DUST KSA1119 KSA10440
・BUSHING;TRACK
INTERCHANGABLE AS SET.
・SEAL;DUST

Lower
1 Travel Motor
2 Track Link
3 Take Up Roller
4 Recoil Spring

Improved - Front Idlers, changed point
-The front idlers are strengthened.
Current New

Improved - Front Idlers, the details
-The welding on boss of the front idlers is changed to be strengthen.
Current New
One side groove Both side groove

welding welding

Lower
1 Travel Motor
2 Track Link
3 Take Up Roller
4 Recoil Spring

Improved – Recoil Spring, changed point
-The material is changed to brand new one, SUP11AM.
-The durability against corrosion is improved, 1.6 times of the durability.

Improved – Recoil Spring, the detail
Stroke／Load Chart SH350HD-2B SH350HD-3New Material
40000
35000
Load [kgf]
30000
25000
20000
15000
0 10 20 30 40 50 60 70 80
Stroke [mm]

Component Review
Ｈ - Engine


Attachment
Frame Device

Fuel I/P
(Motor/Reduction)
Feed pump)

Cooling A/C
Radio/Speaker
(Radiator/fan)
Legend
No Change
Sensor
Connectors

Common in X2
HBCV
New

current CX330 ②


MC Current FBD
SH330-3B SH330-3
CTWT @ @ no
Revolving frame # # Due to engine and radiator change
B TTB @ @ no
Under cover # # In line with revolving frame change
Catwalk @ @ no
Swing motor @ @ no Running change is made already (reinforced swing shaft applied )
C
U Swing reduction @ @ no Running change is made already (Gear bearing strengthened)
p Engine # # New engine for Tier III
p Radiator # # Parallel type w/fuel cooler
e Fan @ @ no
r
Hydraulic fan motor NIL NIL NIL
H Hydraulic fan pump NIL NIL NIL
Muffler @ @ no
Air cleaner @ @ no Subject to pre-cleaner installation
Fuel tank @ @ no
Remote filters, fuel cooler and thermo valve to be added
Fuel line # #
Prefilter standardized .

Engine
1 Engine Layout
2 Fuel System

EGR
Cooler
Engine (AH-6HK1X)
EGR
valve
Supply
Common pump
Rail

Remote oil filter
Pump room
Pump room

Cooling system
Current New

Parallel cooling system
Oil cooler Radiator
Fuel cooler
Inter cooler

Engine
1 Engine Layout
2 Fuel System

Engine layout of SH330-3B
Remote Engine Oil Filter
1. New Item: For Easy Maintenance
2. Element : Cartridge type
Muffler (Donaldson)
1. Same as Current model
Engine （ISUZU）
1. Rated output : 202kW / 2000min-1
2. Colored Level gauge
3. Oil Pan Drain Plug : For Easy Maintenance
4. Remote Fuel filter
Radiator（T.RAD）
1. Parallel core (radiator& oil cooler)
2. Addition of Fuel cooler
Air cleaner (Donaldson)

1.Same as current model
2.Indicator：Mechanical → Electronic

Current
NOZZLE
HOLDER
MAIN-FILTER
5μ(95%)
INJECTION
PUMP FUEL
FILTER
Plunger clinging and wear-out

FEED PUMP with inferior fuel
WATER SEDIMENTER
FUEL TANK

Filtration
MAIN-FILTER
4μ(95%)
PRE-FILTER
10μ(95%)
with
water separator

Hydraulic pump ROOM
PRE-FILTER
10μ(95%)
MAIN-FILTER
4μ(95%)
ELECTRIC FUEL
FEED PUMP

BYPASS
VALVE

Improvement
J - Controls


Attachment
Frame Device

Fuel I/P
(Motor/Reduction)
Feed pump)

Cooling A/C
Radio/Speaker
(Radiator/fan)
Legend
No Change
Sensor
Connectors

Common in X2
HBCV
New

HBCV
Installation
HBCV of 330's Boom Cylinder
is located same position as
Current one.

HBCV Specification
For Boom Cyl. PART NUMBER ； KSV1457

MAX. FLOW ； 284 L/min
OIL TEMP. RANGE ； -20 to 100 C degree
RELIEF VALVE SETTING ； 39.2 Mpa at 30L/min
INTERCHANGEABILITY
Same as 330 current
But, the Manifold of HBCV-Cylinder has to be replaced.
By the difference of attachment cylinder vendor,
fixing thread points are different between 330 mc
and 330 current.
For Arm Cyl.

PART NUMBER ； KSV13110
MAX. FLOW ； 568 L/min
OIL TEMP. RANGE ； -20 to 100 C degree
RELIEF VALVE SETTING ； 39.2 Mpa at 30L/min
INTERCHANGEABILITY
Not interchangeable between 330 current and 330 mc
By the difference of attachment cylinder vendor,
fixing thread points are different between 330 mc
and 330 .
SYM Part # of 700 Part # of 800 current Description
30 KUV0271 KUV0271 HBCV
33 KWV10740 KUV0278 Maniforld

Improvement
V- Attachment


Attachment
Frame Device

Fuel I/P
(Motor/Reduction)
Feed pump)

Cooling A/C
Radio/Speaker
(Radiator/fan)
Legend
No Change
Sensor
Connectors

Common in X2
HBCV
New

current SH330-3B ④


MC Current FBD
SH330-3B SH330-3
Boom @ @ Resin shim & boom top alignment change
A
t Arm @ @ Resin shim & arm foot alignment change
t Bucket @ @ no
a Boom cylinder # # Vendor change, EMS bushing
c Arm cylinder # # Vendor change, EMS bushing
V
h Bucket cylinder # # Vendor change, EMS bushing
m Linkage (arm/bucket) @ @ no
e Pin & bushings # # EMS + steel bushing on bucket connection and bucket link
n HBCV @ @ Due to cylinder's Vendor change, HBCV itself is same as current.
t
Auxiliary hydraulic lines @ @ no
Decal DP Decals @ @ no

Attachment
1 EMS Bushes
2 Resin Shims
3 Cylinders

Improved, Attachments – EMS
-EMS bushes are installed as following.
-Green arrows shows current points where are installed.
-Yellow arrows shows additional points where are installed with new models.
EMS
EMS
EMS
EMS
EMS EMS
EMS EMS
Steel
EMS
Steel

Attachment
1 EMS Bushes
2 Resin Shims
3 Cylinders

Improved, Attachments – Plastic Shims
-Plastic Shims are installed as following.
SHIM 2 SHIM 1
Plastic Shim – Part number

SHIM 1 For Boom Foot Pin
Description Part No. Thickness
Φ240/Φ111 KSV11380-A t=2
Φ240/Φ111 KSV1930X-A t=1
SHIM 2 For Boom Top Pin

Inner Diameter Part No. Thickness
Φ240Φ116 KSV11390-A t=2
Φ240Φ116 KSV1931X-A t=1

Boom Top Section (Current) 1500Ｈr
Boom Top
SUMITOMO (S.H.I)Section (Add Plastic
CONSTRUCTION Shim)MANUFACTURING
MACHINERY 2000Ｈr CO.,LTD
Boom Foot (Add Plastic Shim) 2000Ｈr

Attachment
1 EMS Bushes
2 Resin Shims
3 Cylinders

Vendor Changed - Boom Cylinder
Normal type with HBCV type
KSV1925 Description Part no Part no
Boom Cyl Assy (Right) KSV1925 KSV11400
Boom Cyl Assy (Left) KSV1926 KSV11410
Seal kit To be advised To be advised

Vendor changed - Arm Cylinder
Arm Cyl Assy KSV1927 KSV11450

Vendor Changed - Bucket Cylinder
Arm Cyl Assy KSV1927 KSV11450

Vendor Changed – Special Tool for Cylinders
Wrench Assy : ＫＲＶ１０６２０

Used when the piston which has thread
is remove and installed.
In regard to the Assemble and Disassemble,
refer to the text.

SH330-3B Product Training: Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd

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SH330-3B

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

184/2000 202/2000 To meet Tier 3

Noise Level dB(A) 105.0 ○ 104.0 ◎ 1% Improvement

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Revolving Swing Electric

Revolving Swing device Hydraulic

Cooling Hydraulic oil Cab interior Battery

Drive Hydraulic oil Wiper

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Component interchangeability FBD : No No change @ : Interchangeable

CX330 & CX350 Major change Same parts

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Component interchangeability FBD : No No change @ : Interchangeable

CX330 & CX350 Major change Same parts

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

CX330 & CX350 Major change Same parts

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Component interchangeability FBD : No No change @ : Interchangeable

CX330 & CX350 Major change Same parts

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Revolving Swing Electric

Revolving Swing device Hydraulic

Cooling Hydraulic oil Cab interior Battery

Drive Hydraulic oil Wiper

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Component interchangeability FBD : No No change @ : Interchangeable

CX330 & CX350 Major change Same parts

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

GEAR COVER THICKNESS IS INCREASED

REAR COVER IS CHANGE INTO ONE BODY

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Bushing Thin Type M Type

“M” Type Seal

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

One side groove Both side groove

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Stroke／Load Chart SH350HD-2B SH350HD-3New Material

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Revolving Swing Electric

Revolving Swing device Hydraulic

Cooling Hydraulic oil Cab interior Battery

Drive Hydraulic oil Wiper

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Component interchangeability FBD : No No change @ : Interchangeable

CX330 & CX350 Major change Same parts

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Oil cooler Radiator