Manufacturing: Sensing and Control

If you have not found what you are looking for or you
have further questions, please feel free to call us at

Sensing and Control
217-753-7797 or fax us at 217-753-7789. It will help
us process your request more efficiently and effectively
if you can provide as much detailed information about
your requirements/application as possible.
Thanks for considering Hobbs meters from

Honeywell!
MANUFACTURING
Honeywell Hobbs’ commitment to the customer in
past years and present is what has helped us develop
our world-class manufacturing systems. Some of the
methods by which we continuously improve our
products and processes are as follows:
• Six Sigma methodology is a strategy used to accelerate

improvements in our processes, products and services, and
to reduce manufacturing costs and improve quality. It
achieves this by relentlessly focusing on eliminating waste
and reducing defects and variations.
• Continous Flow Process utilizing “Rabbit Chase” concepts

are used in the focused factories in order to achieve the
lowest total cost, defect-free product.
• Single Minute Exchange of Dies (SMED method) provides

reduced time in molding cell.
• Statistical Process Control is used for measuring critical

dimensions and controlling manufacturing processes.
• Poka-Yoke method and computerized test equipment are

utilized to eliminate scrap and rework.
• Kanban cards are used to pull raw material and piece parts
through the factory.
• Bar coding and electronic data interchange (EDI)

are available.
QUALITY SYSTEMS
It is the goal of Honeywell Hobbs to meet customer value-needs through continuously improved products and processes. That is the
basis by which we work to create a partnership with our customers. Evidence of our commitment is proven by a goal of a Shipped
Product Quality Level (SPQL) of 100 ppm. We utilize Advanced Quality Planning and QS9000 based quality systems.
© 2003 Honeywell International Inc. All Rights Reserved.
Sensing and Control

www.honeywell.com/hobbs
email: www.honeywellhobbs.marketing@honeywell.com
Honeywell
P.O. Box 19424
Springfield, IL 62794-9424
USA
Catalog 20-1103, GLO Printed in the USA
Custom Instrument
Other AC and DC Meters Available
Panel Clusters
Let Hobbs custom design your display panel
The Hobbs brand is well known Round Flush with Retainer Mount
saving you time and money. We can
worldwide for the development of assemble a panel to your specifications that
frees up your engineering resources,
quality electro-mechanical products. reduces parts counts and reduces your
The invention of the first electrically vendor base.
wound automobile clock in 1938

created what is now known as
Honeywell Hobbs. John Weston Round Slotted 3 screw
Hobbs was the inventor that cultivated
this electrically-wound vehicle clock
into a company that has over the Contact Hobbs for more Warranty and remedy
information and specifications
years expanded to include hour on above meters. Honeywell warrants goods of its
manufacture as being free of defective
meters, pressure and vacuum materials and faulty workmanship. Contact
switches, halogen lamps, transmission Hour Meter Accessories your local sales office for warranty
information. If warranted goods are
shifters, and other custom returned to Honeywell during the period of
Mounting brackets. For mounting hour coverage, Honeywell will repair or replace
electro-mechanical products. meters in any location when panel installation is without charge those items it finds defective.
not practical. Multiple holes allow positioning The foregoing is Buyer’s sole remedy and is
Honeywells’ broad customer and for easy reading. Foot of bracket can be bent in lieu of all other warranties,
expressed or implied, including
market base includes industries such when necessary. Part Number M-329 those of merchantability and fitness
(2 13/16” x 4”) for meter only. Part Number for a particular purpose.
as automotive, agricultural, material M-558 (4” x 5 1/8”) when meter and damper
are used together. While we provide application assistance,
handling, construction, marine, personally, through our literature and the
Honeywell web site, it is up to the customer
medical, heavy truck, lawn and to determine the suitability of the product in
garden, recreational, generators, Damper. Protects meter from severe the application.
vibration. Use on panel or with Part Number
compressors and aviation. M-558 bracket. Part Number M-3888
Specifications may change at any time
without notice. The information we supply
Honeywells’ commitment to (3 7/8” dia.) for three-screw type DC meters. is believed to be accurate and reliable as
of this printing. However, we assume no
continuous improvement and total responsibility for its use.
quality management will allow for Sales and Service
further expansion of its product lines Honeywell serves its customers through a
Panel mounting bracket. Designed to bolt to
and customer base while maintaining a flat surface area 2 13/16” x 5 1/4”. Provides
worldwide network of sales offices and
distributors. For application assistance,
easy-to-read meter position. Part Number M-486
the highest standards of excellence. current specifications, pricing or name of
for three-screw type DC meter only. the nearest Authorized Distributor, contact a
nearby sales office or
INTERNET: www.honeywell.com/hobbs
E-mail:
honeywellhobbs.marketing@honeywell.com
Contents:
Angle bracket. For two-screw flange Warranty Periods:
• LCD P. 3-5 AC and DC rectangular meters only, The products listed are warranted
when panel mounting is not practical. for the periods shown:
• D.C. P. 6-7
Part Number 23944.
• A.C. P. 8-11 98000 Series..................2 years
www.honeywell.com/hobbs • Accessories P. 11 85000 Series..................2 years
• Warranty P. 11 20000 Series..................2 years
11
2
28100 Series AC Multi-Range Meters 98000 Series LCD Hour Meters
Unlike conventional AC hour meters that are
limited to one primary voltage andfrequency, the
Hobbs Multi-Range Quartz hour meter will The Hobbs 98000 Series LCD hour
operate over a full range of voltages and
meters provide a large easy-to-read
frequencies. The meters will work accurately
display in a conventional size
over a voltage range of 90 VAC to 264 VAC
and at frequencies of either 50 Hz or 60 Hz.
package. The hour meters are
This unique feature means that one hour meter available in a variety of mounting
will work for virtually any application anywhere styles and voltage ranges that will fit
in the world! Retainer Mount virtually any application.
Operating
Specifications Part #
Voltage Specifications:
• Operating Voltage: 90 to 264 VAC • Run Accuracy ±200ppm; ±0.02%
90-264 VAC 28100 Retainer Mount:
• Frequencies: 50 to 60 Hz • Start Time: maximum 1second
Panel cutout 1.45 x .95
• Temperature Range: -40˚F to +185˚F rectangular opening. • 6 Digit Display 2 Screw Standard Bezel
Two .150 holes spaced 1.750*
Features • Digit Height: 6mm 2 Screw Standard:
• Power draw: .8 mA at 12 VDC Operating
• Records time 0 to 99,999.9 hours Panel cutout 1.45 x .95
(Power Terminal) Voltage Terminals Part # rectangular opening
• Accuracy ±0.02%
Two .150 holes
• UL Recognized • Termination: 1/4” blade 9 to 64 VDC 2 terminal 98310 spaced 1.750*
• CSA (UL) 3/16” blade optional
• Temperature Range: 3 terminal
• CE Mark 9 to 64 VDC with enable 98320
• Totally sealed from dirt and moisture 2 Screw Operating: -40˚C to +85˚C
• Termination Standard Bezel • Vibration: 20 g’s per SAE J1378 9 to 64 VDC
4 terminal
98300
resettable
- 1/4” spade • Shock: 55 g’s per SAE J1378
Operating Part # • Operating ranges:
Benefits Voltage 4.5 to 16 VDC (optional)
• Reduced parts count 90 to 264 VAC 28101 2 Screw Standard: 9 to 64 VDC
• Reduced inventories Panel cutout 1.45 x .95
>64 VDC Contact Factory
• Fewer purchase orders rectangular opening.
Two .150 holes spaced 1.750* • Display:
• Eliminate production line errors 0 to 99,999.9 Hours
• Reduce service parts 0 to 999,999 Counter
Options • Transient Voltage Protection
• Wire leads Load Dump
• Custom lens Inductive
• Terminals (up, down, straight) EMI
Reverse Polarity
WARNING!
Applied voltage not to exceed 264 Vac RMS. This meter 2 Screw Deluxe Bezel
was not intended to be used in applications where
excessive transient voltages are present. It is the Operating
responsibility of the customer to determine the suitability Voltage Part # 2 Screw Deluxe Bezel
of this device for use in their system. Features 2 Screw Deluxe:
90 - 264 VAC 28103 Operating
2 Screw Deluxe:
• Totally sealed from moisture Panel cutout 1.45 x .95
* Panel cutout dimensions are ± .010 tolerance Panel cutout 1.45 x .95 and dirt Voltage Terminals Part # rectangular opening
All dimensions shown in inches and (metric) Two .150 holes
rectangular opening. • Direct replacement for
Two .150 holes spaced 1.750* 9 to 64 VDC 2 terminal 98313 spaced 1.750*
current hour meter
• No battery backup needed 3 terminal
9 to 64 VDC with enable 98323
• Fits in existing panel openings
• Custom bezels and 4 terminal
9 to 64 VDC resettable 98303
dial artwork available
• Snap-in retainer mount
combines easy installation with
rugged design
• Compact Depth
• Rugged Design
• Pulse Counter Option
• Reset Option
Round Black Bezel 3 Screw • Run Indicator
Operating Operating
Voltage Part # Part #
Voltage
90 - 264 VAC 28104 90 - 264 VAC 28105 * Panel cutout dimensions are ± .010 tolerance
Flush Mount (Retainer) 2.24”: 3 Screw Mount: All dimensions shown in inches and (metric)
Panel cutout 2.00 Panel cutout 2.00 diameter opening
diameter opening* Three .125 holes equally
10 3
spaced on 2.42 bolt circle diameter*
98000 Series LCD Hour Meters 20000 Series Deluxe AC Hour Meters
20000 Series Wiring Diagrams

120VAC Meter Applications
N Single phase, 2 wire,

120V system: Connect
HM power wire to one terminal
Retainer Mount and neutral wire to opposite
terminal.
LCD Meter Operating
APPLICATIONS Voltage Terminals Part # Rectangular Retainer Mount Single phase, 3 wire,
N 120/240V system: Connect
9 to 64 VDC 2 terminal 98311 Operating any one power wire to one
• Garden Tractors Voltage Hertz Termination Part # HM terminal and the neutral wire to
• Generators 3 terminal the opposite terminal.
9 to 64 VDC with enable 98321 108-132 VAC 50 Screw* 20174
• Utility Vehicles 108-132 VAC 50 Blade** 20183 Three phase, 4 wire wye,
• Construction Equipment 4 terminal
9 to 64 VDC resettable 98301 108-132 VAC 60 Screw* 20116 120/208V system: Connect
• Material Handling Equipment Retainer Mount: 108-132 VAC 60 Blade** 20182 N any one power wire to one
Panel cutout 1.45 x .95 216-264 VAC terminal and the neutral wire
• Recreational Vehicles 50 Screw* 20171 HM
rectangular opening* Rectangular Retainer: to the opposite terminal.
• Medical 216-264 VAC 50 Blade** 20170 Panel cutout 1.45 x .95
• Electronic Panels 216-264 VAC 60 Screw* 20177 rectangular opening* Three phase, 4 wire delta
• Rental Equipment with a high leg,
120/240V system: Connect
• Boom Lifts any one of the two available
• Pressure Washers N 120V power wires to one
• Sweepers terminal of the meter and the
HM
neutral wire to the opposite
• Test Equipment teminal. Do not connect the high
leg (208V) to the meter.
Round Chrome Bezel
240VAC Meter Applications
Operating
Single Phase, 2 wire,
Voltage Terminals Part # N
* Panel cutout dimensions are ± .010 tolerance 240V system: Connect
All dimensions shown in inches and (metric) power wire to one terminal
9 to 64 VDC 2 terminal 98314 HM
and neutral wire to opposite
3 terminal terminal.
9 to 64 VDC with enable 98324
Single phase, 3 wire,
4 terminal Flush Mount (Retainer) 2.27”: 120/240V system: Connect
9 to 64 VDC resettable 98304 Square Retainer Mount N
Panel cutout 2.00 meter across two high sides of
diameter opening* Operating HM the line. Do not connect the
Voltage Hertz Termination Part # neutral wire to the meter.
108-132 VAC 50 Screw* 20176 Three phase, 3 wire delta,

108-132 VAC 60 Screw* 20115 240V system: Connect meter
216-264 VAC 50 Screw* 20173 Square Retainer: Panel across any two power lines.
216-264 VAC 60 Screw* 20179 cutout 1.45 x .95 HM
rectangular opening* Three phase, 4 wire delta
* UL Listed, CSA Certified and CE Mark with a high leg,
** UL Recognized, CSA Certified and CE Mark 120/240V system:
Connect any one power wire to
one terminal of the meter.
N
Connect one of the remaining
Round Black Bezel two power lines to the opposite
HM
terminal. Do not connect the
Operating neutral wire to the meter.
Voltage Terminals Part #
* Panel cutout dimensions are ± .010 tolerance
9 to 64 VDC 2 terminal 98312 All dimensions shown in inches and (metric)
3 terminal
9 to 64 VDC with enable 98322 CAUTION: Always make sure power is removed from equipment before working on
Flush Mount (Retainer) 2.27”: electrical circuits! Only qualified personnel should make electrical connections.
4 terminal Panel cutout 2.00 Damage to equipment and/or serious bodily injury can result from improperly made
9 to 64 VDC resettable 98302 diameter opening* electrical connections, or a failure to adhere to normal electrical safety guidelines.
4 9
20000 Series Deluxe AC Hour Meters LCD Hour Meter Module
When there’s a need to keep track of run
time, quality-minded companies choose The Hobbs LCD hour meter module is a
Hobbs! Whether it’s for testing purposes, custom engineered elapsed time meter
leasing applications, maintenance reasons, designed to be mounted directly to your
and/or warranty programs, you want an printed circuit board (PCB). It can be used
accurate and reliable hour meter. The in a variety of AC or DC applications that
Hobbs 20000 Series hour meter delivers! Rectangular 2 Screw require an hour meter, counter or odometer
for preventive maintenance, warranty
To ensure our high standards of quality, all Operating verification, renting and leasing.
parts are in-process inspected. Every meter Voltage Hertz Termination Part #
must pass 100% function and timing 108 to 132 VAC 50 Screw * 20028 Specifications
accuracy tests before shipping. These 108 to 132 VAC 50 7” Leads ** 20034 • 6 digit/6mm display
“Deluxe” AC meters are also totally sealed 108 to 132 VAC 60 Screw * 20001 • ±0.02% Accuracy
and 108 to 132 VAC 60 7” Leads ** 20035 • Vibration tested per MIL-M-3971D at
benefit from an uncommon design which 216 to 264 VAC 50 Screw * 20029 10 g’s and SAE J1378 at 20 g’s
integrates the motor and frame into one 216 to 264 VAC 50 7” Leads ** 20036 • Shock tested per MIL-M-3971D at 75 g’s
substructure. 216 to 264 VAC 60 Screw * 20007 and SAE J1378 at 55 g’s
216 to 264 VAC 60 7” Leads ** 20037 • Operating temp. range -40˚C to +85˚C
Two-Screw Mount: Panel cut out
Specifications 1.45 x .95 rectangular • Operating voltage range 9 to 64 VDC
• Records up to 99,999 hours opening. Two .150 holes (optional 4.5 to 16 VDC)
Automatic recycle to zero spaced 1.750.* • Transient Voltage Protected
• 24,120 and 240 VAC models available Over Voltage
(Range ±10%) Load Dump D.C. Version
• 50 and 60 Hertz versions Inductive
• 3.0 watts power rating EMI Operating
• Operating temperature: - 65°F to +154°F Reverse Polarity Voltage Termination Part #
(-54°C to +68°C) • Power Consumption 9 to 64 VDC
4 pin 98706
• Accuracy: ±.02%. .8 ma max at 12V (power terminal) with enable & reset
• Weight: 3 oz • Start time: maximum 1 second
4.5 to 16 VDC 4 pin 98707
• Screw termination or 7” lead wires LCD Module
• Lens material: All Hobbs modules have crucial APPLICATIONS
3-screw mount: Glass components exposed. The module
All others: Polycarbonate must be sufficiently protected if Counter Version • Medical
• Case material: Polycarbonate Round 3 Screw used in an environment other than
• Vending Machines
• Number size: 0.12” (3mm) specified. Consult Hobbs Operating
Operating • Floor Cleaning Equip.
• UL Listed (File # E47098): Screw terminals marketing department when Voltage Termination Part #
Voltage Hertz Termination Part # • Electronic Panels
• UL Recognized: Wire lead versions suitability of application is 9 to 64 VDC
• Instrument Panels
108 to 132 VAC 50 Screw * 20016 4 terminal 98704
• CSA Certified (File # LR42455) questioned. with reset
• Recreational
108 to 132 VAC 50 7” Leads ** 20042
• Conforms to MIL-M-3971 * 9 to 64 VDC
• Office Equipment
108 to 132 VAC 60 Screw * 20017 Three-Screw Mount: Panel cut out
3 terminal 98705
• CE Mark without reset
108 to 132 VAC 60 7” Leads ** 20043 2.00 diameter opening. Three
216 to 264 VAC 50 Screw * 20018 .125 holes equaly spaced on Features
Features 2.42 bolt circle diameter.* Options
• Polycarbonate, shock resistant, tamper 216 to 264 VAC 50 7” Leads ** 20044 • Large easy-to-read numbers
4.5 to 16 VDC
proof case 216 to 264 VAC 60 Screw * 20019 • Silent operation
• Totally sealed * 216 to 264 VAC 60 7” Leads ** 20045 • Low power demand
• Single phase, synchronous, permanently • Resettable and nonresettable All dimensions shown in inches and (metric)
* UL Listed, CSA Certified and CE Mark
lubricated motor ** UL Recognized, CSA Certified and CE Mark
• 10 years data retention (without power)
• Custom logo dials, 1/4” blade terminals, over entire temperature range
special wire lengths. AC • UL Recognized, CSA approved
APPLICATIONS • Pin termination .03 in diameter
• Hours from 0 to 99,999.9
• Business machines • Air conditioning
Options: If you need it, let us know. • Counter from 0 to 999,999 pulses
• Control panels • Furnaces
YOUR satisfaction is our goal! • Voltages greater than 64 VDC
• Lighting systems • Lab test equipment
contact factory
• Generators • Sun tanning equipment
• Compressors & pumps • Oxygen concentrators
* Applicable on shown “screw terminal” • Refrigeration • Many more!
meters. Contact Hobbs for specifications
on other available models. * Panel cutout dimensions are ± .010 tolerance
All dimensions shown in inches and (metric)
8 5
85000 Series Quartz Plus DC Hour Meters 85000 Series Quartz Plus DC Hour Meters
The 85000 Series provides legendary DC
Hobbs performance and reliability in a APPLICATIONS
technically advanced quartz package. Round Chrome Bezel • Lawn Tractors
The Quartz Plus features a highly reliable • Garden Tractors
drive mechanism, an improved odometer Operating Part # Part # Part # Part #
Flush Cup Flush Cup Stirrup Stirrup • Farm Equipment
gear train, and a snap-together integrated Voltage 2.27” 2.50” 2.27” 2.50” • Gen Sets
chassis. The chassis fits into a shockproof, • Construction
10-32 VDC 85002 85006 85004 85008
totally-sealed case made of an engineered Equipment
2 Screw 10-80 VDC 85342 85098
plastic that is impervious to acids and • Utility Vehicles
Operating 30-110 VDC 85015 85019 85017 85021
solvents. Part # • Industrial
Voltage
Equipment
To ensure our high standards of quality, all 6.5-16 VDC 85331
• Recreational
10-32 VDC 85000
parts are in-process inspected. Every Round Black Bezel Vehicles
Quartz Plus meter must pass 100% function, 10-80 VDC 85094
Two-Screw Mount: Panel cutout Part # Part # Part # Part # • Golf Carts
burn-in, and timing accuracy test before 30-110 VDC 85013
1.45 x.95 rectangular opening. Operating Flush Cup Flush Cup Stirrup Stirrup • Aircraft
shipping. Two .150 holes spaced 1.750. * Voltage 2.27” 2.50” 2.27” 2.50” • Medical Equipment
• Office Equipment
10-32 VDC 85003 85007 85005 85009
Specifications • Any application
10-80 VDC 85093 85099
• 10,000 hour version standard, requiring a very
30-110 VDC 85016 85020 85018 85022
with automatic recycle to zero accurate and
• Temperature range: - 40° F to +185° F dependable hour
- 40° C to +85° C meter.
• Quartz accuracy: ±200ppm, ±0.02%
(entire voltage and temperature range)
• Operating voltage range: 5-110 VDC
(Voltage range covered by 85000 Series line) 3 Screw
• Precision built relay driven odometer Operating
• Excellent vibration & shock resistance: Voltage Part #
Vibration: 20 g’s @ 10-80Hz (SAE J1378) Three-Screw Mount: Panel cutout
10-32 VDC 85001
10 g’s (per MIL-M-3971) 2.00 diameter opening. Three .150
10-80 VDC 85097 holes equally spaced on 2.53 bolt
Shock: 55 g’s @ 9-13msec (SAE J1378)
30-110 VDC 85014 circle diameter.*
75 g’s (per MIL-M-3971)
• Transient Voltage Protection
Alternator load dump: 150V
EMI (Electromagnetic Interference): +400V @ 500Hz
Inductive switching and reverse polarity
• Standard terminals: 1/4” male blade
• Lens material: Glass
• Case material: Polyester Flush Mount (Cup) Flush Mount (Cup) Flush Mount (Stirrup) Flush Mount (Stirrup)
• Number size: 0.12” (3mm) Rectangular Stirrup 2.27”: Panel cutout 2.5”: Panel cutout 2.27”: Panel cutout 2.5”: Panel cutout
Operating 2.00 diameter opening.* 2.00 diameter opening.* 2.00 diameter opening.* 2.00 diameter opening.*
Voltage Part #
Features 10-32 VDC 85010 All dimensions shown in inches and (metric)
• Custom CMOS integrated circuit 30-110 VDC 85023 85000 Series Wiring Diagrams (Polarity Sensitive)
• Indicates operating time in hours Rectangular Stirrup: Panel cutout
1.45 x .95 rectangular opening.* + +
and tenths, plus has a running indicator
• Totally-sealed
• Battery system voltages:
6,12,24,36,48,60,72,and 80 VDC
• UL Recognized (File number AU1774)
• CSA Certified (File number LR42455-12)
• Conforms to MIL-M-3971 Retainer Mount
CAUTION: Always make sure power is removed from equipment before working on
Operating
Options:
Voltage Part # electrical circuits! Only qualified personnel should make electrical connections.
Damage to equipment and/or serious bodily injury can result from improperly made
Custom logos, polycarbonate lenses, and
10-32 VDC 82001 electrical connections, or a failure to adhere to normal electrical safety guidelines
various bezels. Wire, stud, blade, and
10-80 VDC 82320
screw terminals. 100,000 hour, R-Terminal
and filtered versions available too. * Panel cutout dimensions are ± .010 tolerance
All dimensions shown in inches and (metric) Retainer Mount: Panel cutout
6 7
1.45 x .95 rectangular opening.*
www.hobbs-corp.com
Corporation
■ Custom Controls and Switches ............p.3 ■ Multi-Purpose Turn Signal Switches ....p.6-7
■ F-N-R Shifters ..................................p.4-5 ■ Electronic Shifters................................p.8
■ Proportional Retarders ........................p.8
WARNING:
It is our customer’s responsibility to determine the suitability of any Hobbs control in the customer’s specific operating system. These controls are electrical
mechanical and electronic devices which have a finite life. Only the customer can insure that appropriate system design, installation, guarding and/or fail-safe
devices will protect users’ safety and comply with applicable federal, state, local and industry safety and health regulations, codes and standards.
Due to the unlimited variety of machines, vehicles, equipment and system designs in which our controls may be used, it is impossible for Hobbs to provide advice
regarding the suitability of a given control for a specific application. The flexibility of our products allows us to offer both standard and custom configurations. We
can advise of the attributes of our products and our customers can examine our test results and failure mode analysis and obtain test models to see what meets the
customer’s needs. But ultimately, our customers’ engineering departments must be the qualified experts in their own product field. If our product will be used in a
safety critical application, the customer must undertake appropriate testing, evaluation and fail safe measures to prevent injury to the ultimate user.
Should you have any questions or if any of the above warning is unclear, please contact Hobbs Corporation Marketing Department at phone number 217-753-7752.
www.hobbs-corp.com
Custom Controls and Switches
C
ompetition between off-road equipment manufacturers can be fierce.
Let Hobbs help you distinguish yourself from the competition by
working with you in developing your custom controls and switches.
We have innovative and flexible design
capabilities coupled with cost-effective prices.
Quick response including design, and "fit-up"
prototypes in weeks versus months from your
initial request provides the edge you need to shine
over your competition. Control interfaces that are
functional, rugged and aesthetically pleasing are
an important part of the design process. The
ability to ergonomically design numerous functions
into one product is our strength.
Hobbs Technological and Process Capabilities

used in Custom Controls and Switches:
• Pro/ENGINEER Software
• SolidWorks Software
• Stratasys Fused Deposition Modeling Machine (Rapid Prototyping)
• Programmable controllers
• Mold Flow Analysis
Control and Switch
Capability:
• Sliding, toggle and button engagement
• Environmentally protected
• Night visiblity/lighted components
• Directional
• Speed control
• Molded terminal arrays
• Ergonomically sensitive
• Indicator light panels
Equipment Applications:
• Snowmobiles • All-Terrain Vehicles
• Motorcycles • Forestry
• Construction • Agriculture
• Material Handling • Lawn & Garden
F-N-R Shifters
Hobbs shifters are designed Specifications:
(Number of cycles based on testing at 12V)
for off-highway applications
requiring direction and speed Cycle Life: (Rotary) 1,000,000
control. Our electro- (Shifter Handle) 500,000
mechanical shifters are built
Lever:
to withstand the harsh With drop-down neutral lock: 3,000,000
environments of the off- Without drop-down neutral lock: 5,000,000
highway industry.
Ratings:
Most importantly, if you do
Operating Temperature Range: -40˚C to + 85˚C
not see an existing shifter to -40˚F to +185˚F
meet your equipment design (0 to 95% relative humidity)
specifications, we can work
Operating Voltage Range: 3V to 32V
with you to design a custom
fit. Handle Dead Weight Limit: 160 lbs.
(712 newtons)
F-N-R Shifter
Solenoid Load: 2.0 Amp at 12.8V
Standard Dimensions
with arc suppression
Features:
• Completely sealed
• Large sliding contacts
• Adaptable to 38mm, 45mm or 55mm mounting
column
• Rugged
• Flexible design capability
• Up to 6 speeds with option bump feature
• Firm handle grip
• Variety of connectors
• Variety of button options
Shifters have been tested per the

following specifications:
• Shock • Environmental
• Vibration • Durability
• Mechanical • Performance
• Electrical
Forward-Neutral-Reverse Shifter
m
5
4
1
8
8
9
5
0
7
6
Part
87
10
52
43
75
90
83
91
24
46
42
sto
Number
85
84
81
80
81
80
86
80
81
84
81
Cu
Mounting
Left
Right
Contact Hobbs for options not listed.

38mm
Neutral Column
Size
45mm
55mm
None
Lock
Drop Down
3
Speeds
6
Bump
Horn
Connectors Buttons
Other
Wiper/Wash
Integral
Packard
Integral
Deutsch
Wire
Harness
Mounting clamp for shifters available with or

without locating pin for 1.5 inch (38mm.) or
1.75 inch (45mm.) or (55mm.) steering col-
umn. Clamps can be ordered separately.
Applications:
• Backhoes • Front Loaders
• Telehandlers • Forklifts
• Manlifts www.hobbs-corp.com
Multi-Purpose Turn Signal Switches
Specifications:
(Based on testing at 12V)
Hobbs turn signal switches Minimum Cycle Life:

are built to complement the Turn Signal 8 Amps 100,000
shifter or can also be Wiper 2 Amps 50,000
Washer 2 Amps 20,000
mounted as stand alone.
Head Lamp Dimmer 15 Amps 20,000
A variety of operations are
available such as wiper Ratings:
speeds, head lamp control,
button and auto cancel Operating Temperature Range: -40˚C to + 85˚C
-40˚F to +185˚F
options. These switches (0 to 95% relative humidity)
can be tailored to meet
your design requirements. Operating Voltage Range: 3V to 32V
Handle Dead Weight Limit: 160 lbs.

(712 newtons)
Solenoid Load: 2.0 Amp

Turn Signal with arc suppression
Standard Dimensions
Features:
• Adaptable to 38mm, 45mm or 55mm columns
• Customized buttons
• Twist grip handle
• Auto cancel option
• Variety of connectors
Turn Signals have been tested per

the following specifications:
• Shock • Environmental
• Vibration • Durability
• Mechanical • Performance
• Electrical
Turn Signal Switches
m
0
1
9
5
9
0
7
8
Part
57
60
80
70
27
35
87
88
32
87
50
sto
Number
82
81
79
81
80
80
80
84
86
80
86
Cu
Column
38mm
Size
45mm
Contact Hobbs for options not listed.

55mm
1 Speed
Speeds
Wiper
Hi/Lo
Intermittent
Turn Signal
Head Lamp
Lights
Switch
Head Lamp
Dimmer
Flash to Pass
Hazard
Connectors Buttons
Warning
Wash
Horn
Integral
Packard
Integral
Deutsch
Wire Harness
Yes
Cancel
Auto
No
Mounting clamp for shifters available with or

without locating pin for 1.5 inch (38mm.) or
1.75 inch (45mm.) or (55mm.) steering col-
umn. Clamps can be ordered separately.
Applications:
• On-Highway
• Truck
• Motor Coach
www.hobbs-corp.com
Electronic Shifters
he electronic shifter from Hobbs builds on the same rugged,
T sealed design that has been proven in the field with our
shifter and turn signal product lines. Non-contact electronic
switching technology that is used in this electronic shifter provides
outstanding reliability and elimination of contact wear that greatly
enhances the life of this mechanism. The shifter is well suited to interface directly
with electronic transmission control units providing application flexibility.
Specifications: Applications:
Outputs: 200 mA maximum • On-Highway Trucks
2,000,000 cycles • Off-Highway
• Material Handling
Operating Temperature: -40˚C to +85˚C • Construction
• Agriculture
Operating Voltage Range: 3V to 12V
Proportional Retarders
Features/Benefits:
T
• Reverse Voltage Protection
he Hobbs Proportional Retarder is a shift-lever
• Short Circuit Protection handle that attaches to the steering column of
• Over Voltage Protection a vehicle and gives an electronic pulse-width-
• Sealed Housing modulated
• Rugged Positive-Locking Connector
output signal
Specifications: that is
• Travel: 25˚ maximum angle travel proportional to
• Supply Voltage: 9 VDC to 32 VDC
the position of
(12 VDC to 24 VDC Operating System)
• Base Frequency: 500 Hz
the lever. In
+
( -10% over temperature and input voltage) standard
• Duty Cycle: 10% to 90% mounting position, output signal has 10% duty cycle
(+-5% at limits of travel) when lever is pulled towards operator to maximum
• Output Voltage: Pulse-width-modulated
extent. When moved away from operator to its
(0-7V amplitude)
• Wiring & Connection: Receptacle compatible with
maximum travel, the lever snaps into a detent
positive-locking Deutcsh DT06-6S connector with indicating the output signal now has 90% duty cycle.
18 AWG (minimum wiring to conform to 1E815) The duty cycle between these two positions is a
continuously variable function of position.
Applications:
• Off-Highway Trucks
• Agriculture Corporation
• Construction P.O Box 19424
Springfield, Illinois 62794-9424
Phone: (217) 753-7752
www.hobbs-corp.com Fax: (217) 753-7789
© J.W. HOBBS CORPORATION
email: hobbs.marketing@hobbs-corp.com
30-1100
Battery Controller
Hobbs’ has introduced a new line of battery controllers to compliment the hour meter
family of products. These battery controllers monitor the condition and the remaining
capacity of an electric battery for most types of commercial batteries.
Features:
Compact, light weight (3 oz)
Highly visible multi-LED display
Resettable with battery on or off equipment
Relay lockout available
Flashing red warning light for low battery
2 screw and retainer clip mounting
5 volt output signal available
Customized discharge voltages available
For use with lead-acid battery types

Type 826 and 828 Specifications: Model 826
Display: 8 LED’s (7 yellow, 1 red)

Mounting: 2 screw (826); Retainer (828)
Operating Voltages: 12, 24,36, 48 VDC
Current Consumption: <50 mA maximum (<30 mA on 24, 36, 48V)
Operating Temperature: -30°C to +70°C
Relay Lockout Optional Model 828
Terminals: 1/4” blade
For use with all standard battery types

Type 827 Specifications:
Display: 8 LED’s (7 yellow, 1 red)

Mounting: Retainer Model 827
Operating Voltages: 12, 24, 36, 48 VDC
Current Consumption: <50 mA max (<30 mA on 24, 36, 48V)
Operating Temperature: -30°C to +70°C
Relay Lockout Optional
Applications:
Terminals: 1/4” blade Robotic material handling equipment
Golf carts
Floor sweeping equipment
www.hobbscorporation.com
PO Box 19424 Scissors lifts
Springfield, IL 62794-9424 Man lifts
Aerial lifts
Phone: 217-753-7773 Pallet movers
Fax: 217-753-7789 Utility vehicles
Email: hobbs.marketing@hobbs-corp.com One person scooters
© J.W. Hobbs Corporation

20-0701
Battery Controller/Hour Meter
Hobbs’ has introduced a new line of battery controllers to compliment the hour meter
family of products. These battery controllers monitor the condition and the remaining
capacity of an electric battery for most types of commercial batteries. They are available
with and without hour meter, relay lockout and service alert.
Specifications: Features:
Highly Visible Multi-LED Display
Operating Voltages: 12-80 VDC Resettable Battery Level & Service Time
Relay Lockout
Current Consumption: 25-50 mA maximum
One-piece terminal
Hour Meter Accuracy: 0.02% Hour Meter Option
Warning signal for low battery
Temperature: -30°C to +70°C U Mount Bracket
Humidity: 95% maximum Programmable parameters (886 only)
Statistical Data (886 only)
886 Series Options 886 886.1 885 Series Options 885 885.1 886 Series
Hour Meter Hour Meter
Service Alert Service Alert
Relay Lockout Relay Lockout
24, 36, 48 VDC 72, 80 VDC
855 12-48
SeriesVDC
Options 855 855.1 855.5 855.6 855.8 855.9
Hour Meter
Service Alert 855 Series
Relay Lockout
Applications:
12, 24, 36, 48 VDC
Robotic material handling equipment
PO Box 19424 Golf carts
www.hobbscorporation.com Floor sweeping equipment
Springfield, IL 62794-9424 Scissors lifts
Phone: 217-753-7773 Man lifts
Aerial lifts
Fax: 217-753-7789
Pallet movers
Email: hobbs.marketing@hobbs-corp.com Utility vehicles
One person scooters

20-0301
Sensing and Control
SWITCH APPLICATIONS
The odds are that Honeywell Sensing and Control can meet your switch demands. Designers of heavy-duty equipment have trusted
Honeywell pressure and vacuum switches for many years in applications that are constantly subjected to harsh environments…from
chemical splashes, salt water, high pressure spikes…we’ve got you covered. Our standard line is quite extensive, but if it is not exactly
what your requirements call for we can modify an existing part or create an original just for you. Honeywell has produced millions of
custom-built switches for automotive, pool and spa, powershift transmissions, anti-skid braking systems, excavator hydraulic systems,
water pump systems, and dental air compressors, to name just a few. Our highly skilled model shop, certified lab and engineering staff
can work with you through the design phase, prototype stage, all the way through to the testing phase. And if time is a crucial factor,
rapid prototyping technology can now allow us to provide you with a sample in days.
WARNING! Suitability of application is responsibility of
CONTENTS
user. Extreme heat and vibration should be avoided at
mounting points such as on top of an engine over a hot
manifold. (MAX operation temp 250° F). Always install by
using a wrench on the hex base. Torquing at any other part • Ultra Duty Pressure Switches 10-400 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.3
of the switch voids the warranty or may cause malfunction.
A Polyimide film diaphragm is utilized in the pressure switch • Extended Duty Pressure Switches 0.5-150 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.4
and is not recommended for use with water. However,
a Teflon diaphragm is available for water applications. • Extended Duty Vacuum Switches1.1-22” Hg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.6
Compatibility with the brass or steel external pressure switch
material is the responsibility of the user. • Extended Duty Piston Switches 200-1000 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.7
For maximum operating pressures see appropriate switch
family specifications. • Factory Set Variable Differential Pressure & Vacuum Switches 2-70 psi & 2-22” Hg . . . p.8
Contact Honeywell Engineering whenever use of switch or
fluid compatibility is questioned.
• High Pressure Environmentally Sealed Extreme-Duty Switches 35-3000 psi . . . . . . . . . p.9
WARNING
! PERSONAL INJURY
DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could
result in personal injury. Failure to comply with these instructions could result in death or serious injury.
2
Set Points from 10-400 psi
5000 Series Ultra Duty Pressure Switch
Honeywell Sensing and Control has designed a high pressure/low set point
pressure switch for applications that see sudden pressure spikes and high
system pressures that can result in early switch failures. This series has been
strengthened to prevent cracking of the base with plated steel and screw
machined components in a 3-piece design. Modifications to the effective 2.3” REF.
area of the pressure cavity and size of the diaphragm button and diaphragm
o-ring are what makes the switch capable of handling sudden pressure
transients and high system pressures that are common in applications such as
braking, transmission and hydraulic systems.
The switch’s physical appearance is similar to our 5000 Series switches with a
height of only 2.3” (approx) and a diameter of 1.47”. In comparison to our
5000 Series Switch the burst rating has significantly increased from 1250 psi
to over 4000 psi on the new design.
Specifications
Type: Direct action blade contact

Contacts: Silver alloy, gold plated 1.47” REF.
Set Point Range: 10-400 PSI

Operating Pressure: 500 PSI 5000 Series Ultra Duty 2 Terminals Metri-Pack Integral Connector
Proof Pressure: 2000 PSI Pressure Switches (See Note 1)
Burst Pressure: 4000 PSI Contact Factory Circuitry Screw Blade Contact Factory Circuitry Part #
Setting Set At Part # Part # Setting Set At
Base: Plated Steel — Screw Machined N.O. 83298 83313 N.O. 83328
3-piece construction N.C. 83299 83314 N.C. 83329
Diaphragm: Polymide Film 10-35 PSI 20 PSI 10-30 PSI 20 PSI
±4 psi DC* 83300 83315 ± 4 psi DC* 83330
Connector: 1/8-27 NPT Male Thread
N.O. 83301 83316 N.O. 83331
Temperature Range: -40°F to +250°F
N.C. 83302 83317 N.C. 83332
Terminals: #8-32 screws, 1/4” blade, 35-75 PSI 60 PSI 30-65 PSI 45 PSI
± 6 psi DC* 83303 83318 ± 5 psi DC* 83333
280 Series Metripack
N.O. 83304 83319 85 PSI N.O. 83334
Circuitry: SPST-N.O., N.C., SPDT
N.C. 83305 83320 N.C. 83335
Cover: Glass Reinforced Polyester
75-150 PSI 100 PSI 65-125 PSI
Options: Base connector sizes, wire ±10 psi DC* 83306 83321 ± 7 psi DC* 83336
leads, N.O./N.O. dual circuit and N.O. 83307 83322 N.O. 83337
N.C./N.C. dual circuit. N.C. 83308 83323 N.C. 83338

150-250 PSI 200 PSI 125-200 PSI 165 PSI
± 15 psi DC* 83309 83324 ± 10 psi DC* 83339
Ratings:
Resistive: 15 AMP- 6 VDC N.O. 83310 83325 N.O. 83340
8 AMP- 12 VDC N.C. 83311 83326 N.C. 83341
4 AMP- 24 VDC 250-400 PSI 300 PSI 200-400 PSI 300 PSI
± 20 psi ± 15 psi
Inductive: 1 AMP- 120 VAC DC* 83312 83327 DC* 83342
0.5 AMP- 240 VAC
Approximate Dead Band Metri-Pack Switches Note 1: Mating connector for N.O. and N.C. is
Standard Switches Packard Part# 15300027; Mating connector for
10-30 PSI 20-35 PSI DC is Packard Part# 12034147.
Contact Setting Dead Band
30-65 PSI 35-55 PSI DC*- The N.C. is the reference circuit for the
10-35 PSI 15-25 PSI 65-125 PSI 60-85 PSI DC Switch; the N.O. circuit is not adjusted. The
35-75 PSI approximate dead band between the N.C. and
25-35 PSI 125-200 PSI 85-115 PSI N.O. circuit is shown in the charts. For applications
75-150 PSI 40-60 PSI 200-400 PSI 150-200 PSI requiring the N.O. circuit as the reference circuit,
150-250 PSI 50-70 PSI the N.C. circuit is not adjusted.
250-400 PSI 80-100 PSI
3
Set Points from 0.5 to 150 psi
5000 Series Extended Duty Pressure Switch With Direct Action Blade Contacts
The 5000 Series switch is specifically Standard Specifications

designed to stand up to extended duty
applications. This switch is factory set Type: Direct action
but capable of field adjustment. It blade contact
features a Kapton diaphragm for Contacts: Silver alloy,
compatibility with a wide variety of gold plated
fluids, and various terminations Set Point: Factory set
including a Metri-Pack connector that from 0.5 to 150 PSI
forms a tight seal when connected. Operating Pressure:
Among the outstanding design benefits 150 PSI for 0.5-24 PSI set point range,
are its durable construction, compact 250 PSI for 25-150 PSI set point range
size, and enhanced set point integrity. Proof Pressure: 500 PSI
Burst Pressure: 750 PSI for 0.5-24 PSI Switch Boot P/N 79380
set point range for Vacuum and Pressure
1250 PSI for 25-150 PSI
set point range.
Ratings:
Resistive: 15 AMP- 6 VDC
8 AMP- 12 VDC
4 AMP- 24 VDC
Inductive: 1 AMP- 120 VAC 2.9” REF.
0.5 AMP- 240 VAC
Diaphragm: Polyimide film

2.3” REF.
Temperature
Range: -40° F to + 250° F
Connector: 1/8 -27 NPT male thread
Terminals: #8-32 screws,
1/4” blade,
280 Series Metri-Pack
Circuitry: SPST-N.O., N.C.,
1 circuit adjustable dual
circuit, or 2 circuits
adjustable dual circuit. 1.47” REF.
1.47” REF.
Also available are
5000 Series Switch N.O./N.O. dual circuit 5000 Series Switch

with Screw Terminals and N.C./N.C. dual circuit. with Metri-Pack Terminal
Base: Plated Steel
Cover: Glass reinforced polyester
Options: Brass, plastic or stainless
steel base; various base
connector thread sizes;
wire leads (potted & sealed).
NOTE: OPERATING MEDIA (PRESSURE SWITCH)

The pressure switch is designed to operate with air,
motor oils, transmission oils, jet fuels and other similar
hydrocarbon media.
4
5000 Series Pressure Switch With Standard Terminal
Single Circuit Single Circuit Dual Circuit Dual Circuit
1 Terminal 2 Terminals One circuit adjustable1 Both circuits adjustable2
Contact Factory Part Number Part Number Part Number Contact Part Number
Circuitry
Setting Set At Screw Blade Screw Blade Screw Blade Setting3 Screw Blade
0.5-1 PSI N.O. 78630 78631 78628 78629 3-4 PSI
1 PSI 78711 78712 76081 76086
±0.3 N.C. 78634 78635 78632 78633 ±0.5
1.1-3 PSI N.O. 78142 78399 76051 76056 5-8 PSI
2 PSI 76071 76076 76582 76590
±0.5 N.C. 78149 78406 76061 76066 ±1
3.1-7 PSI N.O. 78143 78400 76575 76583 9-24 PSI
4 PSI 76579 76587 76082 76087
±1 N.C. 78150 78407 76577 76585 ±2
8-13 PSI N.O. 78144 78401 76576 76584 25-50 PSI
10 PSI 76580 76588 76083 76088
±2 N.C. 78151 78408 76578 76586 ±3
14-24 PSI N.O. 78145 78402 76052 76057 51-90 PSI
15 PSI 76072 76077 76084 76089
±3 N.C. 78152 78409 76062 76067 +5/-2
25-50 PSI N.O. 78146 78403 76053 76058 91-150 PSI
35 PSI 76073 76078 76085 76090
±5 N.C. 78153 78410 76063 76068 +8/-2
51-90 PSI N.O. 78147 78404 76054 76059
60 PSI 76074 76079
±7 N.C. 78154 78411 76064 76069
91-150PSI N.O. 78148 78405 76055 76060
100 PSI 76075 76080
±10 N.C. 78155 78412 76065 76070
Notes:
5000 Series Pressure Switch With Metri-Pack Terminal 1. The N.C. circuit is the reference
Dual Circuit circuit for the dual circuit switch;
Single Circuit Dual Circuit
One circuit adjustable1 Both circuits adjustable2 the normally open circuit is not
(Mates with Packard (Mates with Packard (Mates with Packard adjusted. The expected dead band
P/N 15300027) P/N 12034147) P/N 12034147) between the N.C. & N.O. circuit
Contact Factory Circuitry Contact Part is shown in the chart below. For
Part Number Part Number applications requiring the normally
Setting Set At Setting3 Number open circuit as the reference circuit
1-3 PSI
2 PSI
N.O. 77029 77038 3-4 PSI the N.C. circuit is not adjusted.
77047
±0.5 N.C. 77020 ±0.5 2. Switch may be adjusted so that:
4-6 PSI
5 PSI
N.O. 77030 77039 5-10 PSI A. N.C. circuit opens before N.O.
77048
±1 N.C. 77021 ±1 circuit closes.
7-12 PSI N.O. 77031 77040 11-24 PSI B. N.C. and N.O. circuit have same
10 PSI 77049 set point.
±2 N.C. 77022 ±2
C. N.O. circuit closes before the
13-24 PSI
20 PSI
N.O. 77032 77041 25-46 PSI
77050 N.C. circuit opens. (There is no
±3 N.C. 77023 ±3 dead band and both circuits are on
25-46 PSI
35 PSI
N.O. 77033 77042 47-76 PSI for a brief period of time.)
77051
±5 N.C. 77024 +5/-2 3. The tolerances given in the table
47-76 PSI
60 PSI
N.O. 77034 77043 77-100 PSI are applicable to a switch adjusted
77052
±6 N.C. 77025 +7/-2 so that the N.O. circuit closes
77-100 PSI N.O. 77035 77044 101-126 PSI before the N.C. circuit opens and
85 PSI 77053 applies to the N.C. circuit. The
±7 N.C. 77026 +9/-2 N.O. set point and tolerances are
101-126
115 PSI
N.O. 77036 77045 127-150 PSI such that a minimum overlap of 1
77054
±9 N.C. 77027 +10/-2 PSI exists during which both circuits
127-150 PSI N.O. 77037 77046 are on.
135 PSI
±10 N.C. 77028
Note 1: Expected Dead Band (Higher than N.C. circuit)

Contact
Setting Dead Band
0.5-3 PSI 1.5 PSI
4-7 PSI 2.5 PSI
8-13 PSI 3.5 PSI
14-24 PSI 8 PSI
25-50 PSI 15 PSI
51-90 PSI 23 PSI
91-150 PSI 40 PSI
5
Set Points from 1.1” to 22” Hg
5000 Series Extended Duty Vacuum Switches With Direct Action Blade Contacts
The 5000 Series switch is specifically

designed to stand up to extended duty
applications. This switch is factory
set. It features a fluorosilicone rubber
diaphragm for compatibility with a
wide variety of fluids, and various
terminations including a Metri-Pack
connector that forms a tight seal when
connected. Among the outstanding
design benefits are its durable 2.3” REF.
construction, compact size, and

enhanced set point integrity.
Switch Boot P/N 79380
for Vacuum and Pressure
Standard Specifications
Type: Direct action blade

contact
Contacts: Silver alloy, gold plated
Set Point: Factory set
Vacuum: 1.1 to 22” Hg 1.47” REF.
Operating
Pressure: 30” Hg vacuum max. 5000 Series Switch
Burst Pressure: 150 PSI with Screw Terminals
Ratings:
Resistive: 15 AMP- 6 VDC 5000 Series Vacuum Switch
8 AMP- 12 VDC Internally Grounded Two Terminals
4 AMP- 24 VDC Part Number Part Number
Inductive: 1 AMP- 120 VAC Contact Setting Circuitry Screw Blade Screw Blade
0.5 AMP- 240 VAC 1.1-22” Hg N.O. 78813 78814 77342 77344
Diaphragm: Fluorosilicone elastomer N.C. 78815 78816 77343 77345
Temperature Standard set points are 2”Hg(27” H2O), 4”Hg, 9”Hg, and 17”Hg
Range: -40° F to + 250° F
Connector: 1/8-27 NPT male thread
Terminals: #8-32 screws,
Contact Setting Tolerance
1/4” blade,
280 Series Metri-Pack 1.1-3”Hg (15-41”H2O) ±.22”Hg(3”H2O)
Circuitry: SPST-N.O., N.C. 4-8”Hg ±1”Hg
Base: Brass 9-17”Hg ±2”Hg
Cover: Glass reinforced 18-22”Hg ±3”Hg
polyester
Options: Various base connector
thread sizes; wire leads
(potted & sealed).
6
Set Points from 200 to 1000 psi
5000 Series Extended Duty Piston Switches With Direct Action Blade Contacts
The 5000 Series piston switch is

specifically designed for extended duty
applications with set point requirements
3.05” REF. from 200 to 1000 PSI. This switch is
factory set with various terminations
2.45” REF.
available including a Metri-Pack
connector that forms a tight seal when
connected. Among the outstanding
design benefits are its durable
construction, compact size, and
enhanced set point integrity. This switch
has a wide media compatibility making
it ideal for a number of applications.
Type: Direct action blade

contact
Contacts: Silver alloy, gold plated
Pressure: 200-1000 PSI
1.47” REF. 1.47” REF. Operating
Pressure: 1000 PSI
Proof Pressure: 2000 PSI
5000 Series Piston Switch 5000 Series Piston Switch
with Screw Terminals Burst Pressure: 3000 PSI
with Metri-Pack Terminal
Ratings:
Piston Switch
Dual Circuit * 8 AMP- 12 VDC
with Standard Terminal Single Circuit one circuit adjustable
Contact Setting Approximate Part Number 4 AMP- 24 VDC
Part Number
Range Differential Circuitry Screw Blade Blade Inductive: 1 AMP- 120 VAC
Screw
200-400 N.O. 79700 79701 0.5 AMP- 240 VAC
30-100 79712 79713
±30 N.C. 79702 79703 Standard Seal: Nitrile
401-800 N.O. 79704 79705 (others available)
40-125 79714 79715
±60 N.C. 79706 79707 Temperature
801-1000 N.O. 79708 79709 Range: -40° F to + 250° F
50-180 79716 79717
±90 N.C. 79710 79711
Connector: 1/2-20 UNF
(o-ring fitting)
Piston Switch Single Circuit Dual Circuit * Terminals: #8-32 screws,
with Metri-Pack Terminal (Mates with Packard one circuit adjustable
P/N 15300027) (Mates with Packard 1/4” blade,
Contact Setting Approximate P/N 12034147) 280 Series Metri-Pack
Range Differential Circuitry Part Number Part Number Circuitry: SPST-N.O., N.C., D.C.
200-350 N.O. 79718 79724 Base: Steel
30-100
±30 N.C. 79719 Cover: Glass reinforced
351-500 N.O. 79720 79725 polyester
40-125
±45 N.C. 79721 Options: Brass, stainless steel
501-750 N.O. 79722 79726 base; o-ring fittings;
50-150
±60 N.C. 79723 seal for brake fluid;
* Note: The N.C. circuit is the reference circuit for the dual circuit switch; the normally open circuit wire leads (potted and
is not adjusted. For applications requiring the normally open circuit as the reference circuit, the
sealed); boot p/n
N.C. circuit is not adjusted.
Specify: 1. Set point 2. Actuate on increasing or decreasing pressure 3. SPST N.O. or N.C. SPDT. 79380 (see photo on
page 4.)
7
Set Points from 2 to 70 psi and 2” to 22” Hg
Series III Factory Set Variable Differential Pressure & Vacuum Switches With Snap Action Contacts
The Series III switch is a customizable Vacuum Switch

switch built per customer specifications. Standard Specifications
It features a non-ferrous chamber
and excellent set point integrity at Type: Snap action switch
extreme temperatures. The exclusive Set Point: Factory set
snap switch features: Low-contact 2.5” REF.
Vacuum: 2 to 22” Hg
resistance, wiping action, fast transfer
time, gold over silver contacts, and 15 to 36” H2O
an adjustable differential. It’s been Operating
thoroughly tested for shock and Pressure: 200 PSI
vibration resistance and is particularly
valuable in applications where
hysteresis, fast transfer time, and low Burst Pressure: 500 PSI
contact resistance are vital.
Ratings:
Pressure Switch 1.69” REF.
Standard Specifications 8 AMP- 12 VDC
4 AMP- 24 VDC
Type: Snap action switch Series III Inductive: 1 AMP- 120 VAC
Set Point: Factory set Pressure Switch
Pressure: 1-70 PSI 0.5 AMP- 240 VAC
Operating (Vacuum Switch Similar) Dry circuits
Pressure: 200 PSI
Burst Pressure: 500 PSI Series III pressure and vacuum switches are custom built Diaphragm: Silicone rubber
switches designed to customer specifications therefore
minimum ship quantitities are required and are not
Temperature
Ratings: available off-the-shelf. Range: -40° F to + 250° F
Connector: 1/8 -27 PTF SAE
8 AMP- 12 VDC
short male thread
4 AMP- 24 VDC
Pressure Switch/Factory Set Terminals: 8” Wire leads-18 ga.
Inductive: 1 AMP- 120 VAC
Reference # Set Point Range Differential Circuitry: SPST-N.O. or N.C., SPDT
0.5 AMP- 240 VAC
Dry circuits 120000 2-4 PSI 1-1.5 PSI Base: Brass
120001 4-12 PSI 2-6 PSI
Housing: Die cast zinc
Diaphragm: Beryllium copper 120002 12-24 PSI 8-12 PSI
Temperature 120003 24-40 PSI 10-18 PSI Options: Silver contacts, silver
Range: -40° F to + 250° F 120004 40-70 PSI 15-20 PSI soldered base,
Connector: 1/8 -27 PTF SAE short
fluorosilicone rubber
male thread
Terminals: 8” Wire leads-18 ga. diaphragm
Circuitry: SPST-N.O. or N.C., Vacuum Switch/Factory Set Terminations: Wire leads with wide
SPDT Reference # Set Point Range Differential
Base: Brass selection of Cannon,
Housing: Die cast zinc 120005 15-36” H2O 4-12” H2O Packard, AMP, and others
Options: Silver contacts, 120006 2-6” Hg 0.4-1” Hg
available
silver soldered base 120007 6-12” Hg 0.4-1” Hg
Terminations: Wire leads with wide 120008 Connectors: 1/4” and 3/8” PTF SAE
12-22” Hg 0.6-1.5” Hg
selection of Cannon, short; 1/2-20 UNF
Packard, AMP, and Specify:1. Set Point (o-ring fitting);
others available 2. Actuate on increasing or decreasing pressure
Connectors: 1/4” and 3/8” PTF 3. SPST N.O. or N.C., SPDT 3/8-24 UNF (3/16” tube);
SAE short; 1/2-20 7/16-24 UNF (1/4” tube);
UNF (o-ring fitting);
and Metric
3/8-24 UNF (3/16”
tube); 7/16-24 UNF
(1/4” tube); and metric
8
Set Points from 35 to 3000 psi
Series V High Pressure Environmentally Sealed, Extreme-Duty Switches With Snap Action Contacts
The Series V switch is a high pressure

switch with set points up to 3000 PSI and
is built to exact customer specifications.
Excellent set point integrity at extreme
temperatures and wide fluid compatibility
make this switch ideal for extreme duty
applications. And, under all operating
conditions, it boasts an excellent response
time. Like the Series III, the Series V 3.19” REF. 3.34” REF.
exclusive snap switch has an adjustable
differential, low contact resistance, wiping
action, fast transfer time, and gold over
silver contacts. This switch is beneficial
where hysteresis, fast transfer time, and low
contact resistance are vital.
Type: Snap action switch
Pressure: 35-300 PSI (elastomeric
diaphragm)
100-3000 PSI (steel
1.187” REF. 1.187” REF.
piston)
Operating
Pressure: Diaphragm 300 PSI Diaphragm Type Piston Type
Piston 3000 PSI
Proof: Diaphragm 500 PSI
Piston 5000 PSI
Burst: Diaphragm 2000 PSI Diaphragm Type Specify:1. Set Point
Piston 10000 PSI 2. Actuate on increasing
Reference Number Set Point Range Differential
or decreasing pressure
Ratings: 26900 10-15 PSI
35-50 PSI 3. SPST N.O. or N.C.,
26901 50-100 PSI 10-15 PSI SPDT
8 AMP- 12 VDC
4 AMP- 24 VDC 26902 100-200 PSI 10-15 PSI
Inductive: 1 AMP- 120 VAC 26903 200-300 PSI 10-20 PSI
0.5 AMP- 240 VAC Series V pressure and vacuum switches
are custom built switches designed
Dry circuits to customer specifications therefore
minimum ship quantitities are required
Temperature Piston Type and are not available off-the-shelf.
Range: -40°F to +250°F Reference Number Set Point Range Differential
Connector: Diaphragm 1/8-27 PTF
26904 100-150 PSI 35-50 PSI
SAE short male thread
26905 150-250 PSI 50-75 PSI
Piston: 3/4-16 UNF (o-ring fitting)
26906 250-500 PSI 75-100 PSI
Terminals: 8” Wire leads-18 ga.
26907 500-750 PSI 100-150 PSI
Circuitry: SPST-N.O. or N.C., SPDT
26908 750-1000 PSI 150-300 PSI
Base: Plated steel
26909 1000-1250 PSI 175-350 PSI
Housing: Plated steel
26910 1250-1500 PSI 175-360 PSI
Options: Silver contacts
26911 1500-1750 PSI 220-370 PSI
Terminations: Wide selection of
26912 1750-2000 PSI 230-380 PSI
Cannon, Packard, AMP,
26913 2000-2250 PSI 250-390 PSI
and others available
26914 2250-2500 PSI 355-400 PSI
Connectors: 1/2-20 UNF (o-ring fitting);
26915 2500-2750 PSI 370-420 PSI
9/16-18 UNF (o-ring
26916 2750-3000 PSI 385-450 PSI
fitting);
M14x1.5 (o-ring fitting);
Others available
upon request.
9
Switch Definitions and Terminology
Pressure/Vacuum Switch - A device

that senses a change in pressure/ System Pressure/Vacuum - This is
vacuum and opens or closes an the normal pressure/vacuum that would
electrical circuit when the set point is be present at the switch actuator. This Conversion Factors
reached. value is important in order to apply
the proper switch configuration. Even Convert To Multiply By
Set Point - The pre-determined though the set point may be relatively
pressure/vacuum value that is required low, the system pressure would continue kPa PSI .145
to open or close the electrical contacts to be applied to the switch actuator in PSI kPa 6.8948
in the switch. most cases. BARS PSI 14.5
PSI BARS .069
Electrical Contacts - The elements Proof Pressure - This specification is Hg” PSI .4912
in the switch that electrically respond the maximum over-pressure condition PSI Hg” 2.036
to the media applied to the actuator. that the switch can have for a specified H2O” PSI .03613
Snap action contacts with a period of time and still maintain set PSI H2O” 27.6778
“self-cleaning” wiping effect are used point integrity. H2O” Hg” .07355
in Series III and Series V switches. Hg” H2O” 13.5962
Direct action blade contacts are used Burst Pressure - This specification is C° F° 1.8(C° +17.78)
in the 5000 Series. the maximum over pressure condition F° C° F-32÷1.8
that the switch can withstand without
Pressure Switch Actuator - The experiencing leakage.
member in the switch which receives
the media and ultimately strokes the Dry Circuit Load - Typically this would
electrical contacts to open or close at be a very low electrical load associated
the designated set point. The actuator with microprocessors when the open
in the Series III is a beryllium copper circuit voltage is .03V or less and the
or silicone rubber diaphragm. An current is 40mA or less.
elastomeric diaphragm or piston
actuator is used in the Series V. Resistive Load - A load in which the
The 5000 Series uses a polyimide voltage is in phase with the current.
film diaphragm.
Inductive Load - A load in which the
Normally Open (SPST-N.O.) - A voltage leads the current.
normally open switch does not conduct
an electrical signal until the actuator Motor Load - The load of a motor at
is moved by the media causing the rated horsepower and speed.
contacts to close.
Capacitive Load - A load which the
Normally Closed (SPST-N.C.) current leads the voltage.
- A normally closed switch conducts
electricity until the actuator is moved Differential - The difference between
by the media causing the contacts to opening (actuation) pressure and the
open. closing (de-actuation) set points. This
is also referred to as “dead band”. For
Dual Circuit (SPDT) - A normally example, a switch set at 150 PSI to
open and normally closed circuit are open on increasing pressure and close
contained in a switch. at 95 PSI on decreasing pressure
would have a differential of 55 PSI
Dual Circuit (N.O./N.O.) - Switch (150-95=55).
contains two normally open circuits.
Dual Circuit (N.C./N.C.) - Switch

contains two normally closed circuits.
10
Honeywell's Springfield and Spring Valley, Illinois facilities manufacture a broad range of electro and electronic-
mechanical products that include Hobbs hour meters, pressure and vacuum switches, off-highway vehicular lighting,
transmission shifters, turn signal controls, rotary switches, and off-highway vehicular hand controls. Honeywell's customer
base is very broad including industries such as automotive, agricultural, material handling, construction, marine, medical,
heavy truck, lawn and garden, recreational, generators, compressors and aviation. Our commitment to continuous
improvement and total quality management will allow for further expansion of its product lines and customer base while
maintaining the highest standards of excellence.
MANUFACTURING
Honeywell's commitment to the customer in past years
and present is what has helped us develop our
world-class manufacturing systems. Some of the methods
by which we continuously improve products and processes
are as follows:
Six Sigma methodology is a strategy used to

accelerate improvements in our processes, products
and services, and to reduce manufacturing costs
and improve quality. It achieves this by relentlessly
focusing on eliminating waste and reducing defects
and variations.
Continuous Flow Process utilizing “Rabbit Chase”

concepts are used in the focused factories in order
to achieve the lowest total cost, defect-free product.
Single Minute Exchange of Dies (SMED method)

provides reduced time in the molding cell.
Statistical Process Control is used for measuring

critical dimensions and controlling manufacturing
processes.
Poka-Yoke method and computerized test

equipment are utilized to eliminate scrap and
rework.
Kanban cards are used to pull raw material and

piece parts through the factory.
Bar coding and electronic data interchange (EDI) are

available.
QUALITY SYSTEMS
It is the goal of Honeywell to meet customer value-needs
through continuously improved products and processes.
That is the basis by which we work to create a partnership
with our customers. Evidence of our commitment is proven
by a goal of a Shipped Product Quality Level (SPQL) of 100
ppm. We utilize Advanced Quality Planning, and a QS9000
based quality system.
11
Warranty/Remedy Sales and Service
Honeywell warrants goods of its manufacture as being free of Honeywell serves its customers through a worldwide
defective material and faulty workmanship. Contact your local network of sales offices and distributors. For application
sales office for warranty information. If warranted goods are assistance, current specifications, pricing or name of the
returned to Honeywell during that period of coverage, Honeywell nearest Authorized Distributor, contact your local sales
will repair or replace without charge those items it finds office or:
defective. The foregoing is Buyer’s sole remedy and is INTERNET: www.honeywell.com/hobbs
in lieu of all other warranties, expressed or implied, E-mail: honeywellhobbs.marketing@honeywell.com
including those of merchantability and fitness for a
particular purpose. For Honeywell pressure and vacuum switches
While we provide application assistance, personally, through contact the Springfield location at
our literature and the Honeywell web site, it is up to the customer 217-753-7798 or visit
to determine the suitability of the product in the application. www.honeywell.com/hobbs
Specifications may change at any time without notice. The
information we supply is believed to be accurate and reliable as
of this printing. However, we assume no responsibility for its use.
Sensing and Control

Honeywell
P.O. Box 19424
Springfield, IL 62794-9424
USA
email: www.honeywellhobbs.marketing@honeywell.com
www.honeywell.com/hobbs
Catalog 10-1003, GLO Printed in the U.S.A.
© 2004 Honeywell International Inc. All Rights Reserved.
Both Versions are Environmentally
tested to the following specifications:
• Temperature • Cycling • Vibration • Dust
• Pressure Wash • Humidity • Salt Fog
SWITCHES
CONTROLS
Limited Warranty
Hobbs products are warranted to the customer to be
HOUR METERS
free from defects in material and workmanship for the
periods indicated herein. Products which fail within
the warranty period due to defects in material or
LIGHTING
workmanship will be repaired or replaced, at Hobbs’
option, without charge to the consumer when CUSTOM
returned with proof of purchase to any authorized
Hobbs dealer in the United States, transportation
charges prepaid, provided there is no evidence of
ELECTRONIC
improper installation, tampering, or other abuse. All
implied warranties, including any implied warranty
of merchantability or fitness for a particular purpose,
ELECTRO MECHANICAL
shall be limited in duration to a period of one year
after date of manufacture.
P.O Box 19424

Phone: (217) 753-7793
Fax: (217) 753-7789
An Invensys company
© J.W HOBBS CORPORATION
www.hobbs-corp.com
30-799
The Hobbs Key Switch
The Hobbs key switch is a custom-engineered, environmentally-sealed, sliding contact switch. This key switch can
be designed to either match your existing keys or use a six tumbler mechanism with up to 300 unique key
combinations. The stainless steel keyhole shroud and the keyhole dust shutter contribute to the durability of the
key tumbler assembly while o-rings protect the contact and rotor assembly from moisture and contamination.
The integral connection version allows for easy and quick

installation by using a MetriPak 150 Series connector.
Specifications:
Design
Electrical Ratings: 12 VDC, 20 Amp
24VDC, 8 Amp
Operating
Temperature Range: -40˚C to +85˚C
Cycle Life At Design
Electrical Load: 25,000 Cycles
2 Position 3 Position
Part # 84825 Part # 84826

(key removable in OFF position)
Standard Features & Benefits:

• Compact design
• Recoil spring allows momentary positions
3 Position Options: • Environmentally Sealed
• Designed to withstand severe temperature extremes and chemical splashes
Off/On/Momentary Start
• Double sided keys available to provide ease of key insertion
Off/Accessory/On • Weep holes allow water drainage from tumbler
On/Off/On
On/Off/Momentary On
Applications:
Hobbs’ key switches are available as a two position or three position key switch that can be
used in a myriad of applications:
Recreational • Agricultural • Marine • Material Handling • Machine Tools
Construction • All-Terrain Vehicles • Lifts • Generators
The screw terminal version provides more switching options as

well as contacts that increase the electrical ratings.
Specifications:
Design
Electrical Ratings: 12 VDC, 20 Amps
24 VDC, 10 Amps
48 VDC, 4 Amps
Operating
Temperature Range: -40˚C to +85˚C
Cycle Life At Design
Electrical Load: 25,000 Cycles
2 Position 3 Position 3 Position
Part # 84828 Part # 84829 Part # 84830

(key removable in OFF position) (key removable in OFF position)
Optional Features & Benefits:

• Wire harness
• Key removable in multiple positions
• Rubber key cover for environmental protection
• Match existing key codes
• Custom molding of rubber key cover
Both Versions are Environmentally
tested to the following specifications:
• Temperature • Cycling • Vibration • Dust
• Pressure Wash • Humidity • Salt Fog
Limited Warranty
Hobbs products are warranted to the customer to be
free from defects in material and workmanship for the
periods indicated herein. Products which fail within
the warranty period due to defects in material or
workmanship will be repaired or replaced, at Hobbs’
option, without charge to the consumer when
returned with proof of purchase to any authorized
Hobbs dealer in the United States, transportation
charges prepaid, provided there is no evidence of
improper installation, tampering, or other abuse. All
implied warranties, including any implied warranty
of merchantability or fitness for a particular purpose,
shall be limited in duration to a period of one year
after date of manufacture.
Corporation
P.O Box 19424
Phone: (217) 753-7793
Fax: (217) 753-7789
www.hobbs-corp.com
30-799
CUSTOM LIGHTING PRODUCTS
obbs has become an essential source for
H reliable electro-mechanical and diversified
components throughout the world. A major
reason for this is the close relationships developed

HOBBS DESIGNS AND
MANUFACTURES
CUSTOM LAMPS FOR A
VARIETY OF CUSTOMERS
AND VEHICLES SUCH AS:
www.hobbs-corp.com
between the customer and Hobbs. Because of these
established relationships, many customers have asked ATV SKID STEER
us to develop products beyond our existing product line.
Hobbs lighting products have broadened extensively in

TRACTOR SNOWMOBILE
recent years and many new concepts are being evaluated
for the future.
If you have lighting specifications that are not BACKHOE SWEEPER
covered in our existing line, such as unique shapes,
sizes, fit, or finishes, please contact us now so we can

GOLF CART COMBINE
begin evaluating your requirements.
QUALITY SYSTEMS
It is the goal of Hobbs Corporation to meet customer value- LAWN TRACTOR WHEEL LOADER
needs through continuously improved products and
processes. That is the basis by which Hobbs works to
create a partnership with its customers. Evidence of
commitment to our customers is provided by our goal of a
Shipped Product Quality Level (SPQL) of 200 ppm. Hobbs
operates a quality management system which complies with LIFT TRUCK MAN LIFT
the requirements of ISO9001 and QS9000.
Corporation
P.O Box 19424
Certificate #FM32616 Springfield, Illinois 62794-9424
Phone: (217) 753-7793
Q S 9 0 0 0 Fax: (217) 753-7789
www.hobbs-corp.com 50 - 1196
HALOGEN HEAVY-DUTY AND COMPOSITE OFF HIGHWAY LAMPS HALOGEN MARINE LAMPS
obbs has manufactured Hobbs marine lamps are completely weatherproof. They are totally sealed against moisture ingress, and the
H more than 20 million

incandescent and
halogen lamps for use in
mounting hardware is stainless steel to prevent rust and corrosion. The housing is shock resistant and can withstand
up to 6 G’s vibration. Both flood and spot versions are available to meet your lighting requirements. The flood pattern
illuminates an area 80° wide by 30° long and the spot pattern projects a narrow beam of light up to 1000’.
some of the most rugged
Possible 4 x 6 applications include:
working environments
■ Shrimp & fishing boats
imaginable. Because they’re
■ Off-shore oil rigs
designed for use in heavy
■ Ocean vessels
construction and farming
■ Barges
equipment, they’re also
■ Dry dock lighting
designed to take shock,
■ Freighters, tankers, etc.
vibration and other extreme
■ Pleasure craft
service conditions in stride.
■ Anywhere a corrosion resistant lamp is needed
The Hobbs line of lamps
include a wide variety of types and sizes, with a complete Possible 3 x 5 applications include:
selection of beam patterns and mounting configurations ■ Engine compartment lighting
available to suit almost any off-road application. Our ■ Deck lighting
halogen sealed beam lamps have earned the reputation of ■ Emergency lighting
being one of the most reliable heavy duty lighting products ■ Launching and docking
made. ■ Spreader lights
Rectangular Marine Lamps (4 x 6)

Rated Wattage Mounting Beam Current Part #
Voltage Pattern
12V 50W Flush Flood 80°x30° 4Amp 72656
12V 50W Flush Spot 4Amp 72715
12V 50W Stud Flood 80°x30° 4Amp 71723
12V 50W Stud Spot 4Amp 72716
Sealed Beam Replacements (4 x 6)

Refer to:
Rated Wattage Beam Current Part # • Page 3 for lamp dimensions
Voltage Pattern • Page 5 for Sealed Beam
12V 50W Flood 80°x30° 4Amp 72108 Replacement dimensions
12V 50W Spot 4Amp 72719
24V 60W Flood 80°x30° 3Amp 72728
24V 60W Spot 3Amp 72720
Rectangular Marine Lamps (3 x 5 - includes spreader bracket)

Voltage Pattern
■ Halogen Swivel Mount Lamps ............p.3 ■ Sealed Beam Replacements ................p.5 3 x 5 version with
Sealed Beam Replacements (3 x 5) Spreader Bracket
■ Other Halogen Lamps with Various .......... ■ Composite Halogen Lights ..................p.6
Rated Wattage Beam Current Part #
Mounting Styles ................................p.4 ■ Halogen Marine Lamps ......................p.7 Voltage Pattern Corporation
■ Ball & Socket Mount Lamps ................p.4 12V 50W Flood 80°x30° 4Amp 74041 P.O Box 19424, Springfield, Illinois 62794-9424
Phone: (217) 753-7793, Fax: (217) 753-7789
2 7
COMPOSITE HALOGEN LIGHTS HALOGEN SWIVEL MOUNT LAMPS
obbs Composites obbs offers a full line of heavy-duty halogen off-
H combine the major

features of our
Sealed Beam light with the
H highway vehicle lamps to keep equipment moving
long after the sun has set. Our halogen lamp
housings are constructed of durable, vibration resistant
desirable features of a materials. The securing hardware is zinc plated steel with a
composite light. The result is black dichromate coating. Reflectors are vacuum metalized.
a light that provides the The borosiliate glass lenses are highly resistant to cracking,
durability and life that is especially when subjected to extreme temperature changes.
expected of Hobbs
components. Wattages available:
12 Volt 3x5 version--
Composite Halogen lights differ from ■ 35W
Sealed Beam lights in that the burner is ■ 35/35W
replaceable. Hobbs Composites use the same ■ 50W
halogen burners that are used in our Sealed
Beam lights. Advantages such as 12 Volt 4x6 version--
interchangeable parts, custom housings and ■ 35W
beam patterns, and fewer parts to inventory ■ 35/65W
make composites attractive. Reliability is ■ 50W 3.12
REF 6.90 REF
5.89 REF
proven since all lights must pass the same ■ 60W
rigorous test procedures as our sealed
beam halogen lights. Other features 24 Volt 4x6 version-- 3.09 REF 3.53 REF 4.49
include: ■ 60W REF
2.24
REF 3.10
REF
■ Single and Hi/Low Beam Pattern options ■ Optional stainless steel 3.15 REF 1/2-13 NC-2
STUD
■ Environmental Seal comparable to 1.52 DIA REF
hardware available 3.77 REF
1.2-13 NC-2
STUD
“Sealed Beam” Lights ■ Various terminations

■ Highly Efficient Reflectors to produce more usable light available per customer’s 3 x 5 Version 3.16
REF 4 x 6 Version
■ Unique Replacement Burner Assembly to .74 REF request.
2.75 REF INSTALLED HEIGHT
withstand shock & vibration
■ Three Standard Mounting Options including a .55 REF 5.07 REF Size Rated Wattage Beam Pattern Termination Part #
Snap-in Design Voltage
■ Lighter & Smaller than the 3 x 5 Sealed Beam 2.66 REF 3.12 REF 1.50 REF 3x5 12V 35W Wide Flood 80°x30° 73766
■ Various wattage burners up to 50 watts available
.38 TYP REF 3x5 12V 35W Narrow Flood 55°x30° 73767
■ Integral Packard Connector for easy assembly
MATES WITH PACKARD
CONNECTOR #12052641
3x5 12V 35W Trap 35°x35° 73768
3x5 12V 35W Spot 73764
Snap in Version 3x5 12V 50W Wide Flood 80°x30° 73761
3x5 12V 50W Narrow Flood 55°x30° 73762
3x5 12V 50W Trap 35°x35° 73763
3.33 REF 3x5 12V 50W Spot 73764
3.33 REF 4x6 12V 50W Wide Flood 80°x30° Hollow Stud 71898
2.07 REF
Extended 4x6 12V 50W Narrow Flood 55°x30° (2) 6” Wires 74001
5.10 REF Eyebrow Version 4x6 12V 50W Trap 35°x35° 71915
This lamp is designed for 4x6 12V 50W Spot 71902
3.15 REF
5.10 REF
Side Mount Version mounting on the top of a cab 4x6 12V 35/65W Hi/Lo Driving 75237
(stud up) or on a fender (stud
2.53 REF
down). The extended eyebrow
4x6 24V 60W Wide Flood 80°x30° 72540
.90 REF version of this lamp reduces 4x6 24V 60W Narrow Flood 55°x30° 75109
3.15 REF
5/16-18 UNC-2A STUD MATES WITH PACKARD the amount of glare on the cab 4x6 24V 60W Trap 35°x35° 72542
1.00 REF CONNECTOR #12052641
2.07 REF 5/16 STUD windows. The sturdy steel 4x6 24V 60W Spot 72544
5/16-18 UNC-2A STUD
bracket permits easy
adjustments of direction.
Corporation Corporation
Swivel Mount Version
P.O Box 19424, Springfield, Illinois 62794-9424 P.O Box 19424, Springfield, Illinois 62794-9424
Phone: (217) 753-7793, Fax: (217) 753-7789 Phone: (217) 753-7793, Fax: (217) 753-7789
6 3
SEALED BEAM REPLACEMENTS
eplacement
R sealed beams are

offered in both 3”
x 5” and 4” x 6”
rectangular size lenses.
These are designed with
the same rugged
construction as the
originals and meet the
UNIVERSAL BALL & FLUSH ONE PIECE same demanding
MOUNT SOCKET MOUNT SWIVEL standards. These lamps

Standard Beam Patterns
With this versatile mounting The flush mounted design is
the entire assembly can be
MOUNT* ideal where clearance
MOUNT* are also designed to
This over-hang mounting This lamp is similar to the
secured to a surface at any might be a problem. The withstand tough
style is ideal for use where standard swivel mount in
angle, and then smoothly fixed mounting offers the
it is important to avoid that it is designed for cab- environmental conditions,
adjusted in almost any benefits of consistent
glare on the glass of the top or fender placement.
direction. It is especially lighting direction and such as sudden
cab. The unique ball and The one-piece design is an
effective when placed on a spatial conservation. It is
socket design also allows a economical alternative to temperature change,
vertical surface. especially well suited for
1000'
100'
the replacement sealed
50'
installation in grilles,
1.50 DIA.
MOUNTING BALL
shock, and intense
REF Flood Trap Spot
6.84 REF vibration. 50 Ft. x 30 Ft. 25 Ft. x 100 Ft. 1000 Ft.
8.19 REF .216 DIA HOLES
TYP. (4) PLCS.
4.46 REF 7.25 REF
Size Rated Wattage Beam Pattern Current Part #

4.75 REF
4.47 REF
Voltage
3.53 REF
6.90 REF
6.85 REF 5.69 REF
4.74 REF 3x5 12V 35W Wide Flood 80°x30° 3Amp 73214
1.13 REF
3x5 12V 35W Narrow Flood 55°x30° 3Amp 75782
5.30 REF
1.55 5.89 REF 3x5 12V 35W Trap 35°x35° 3Amp 73379
3.16
REF 3x5 12V 35W Spot 3Amp 73807
3.93 REF
.90 REF 3 x 5 Version 3x5 12V 50W Wide Flood 80°x30° 4Amp 72408
2.94 2.90 REF 3x5 12V 50W Narrow Flood 55°x30° 4Amp 72573
REF
3x5 12V 50W Trap 35°x35° 4Amp 72801
1.2-13 NC-2
4.49 REF 3x5 12V 50W Spot 4Amp 73804
STUD
4.48 REF
3.12 3.92 REF
4x6 12V 50W Trap 35°x35° 4Amp 71792
REF
6.90 REF
4x6 12V 50W Spot 4Amp 71794
.34 DIA
1/2-13 NC-2 STUD 4x6 12V 35/65W Hi/Lo Driving 3/5Amp 75251
(2) HOLES
4 x 6 Version 4x6 24V 60W Wide Flood 80°x30° 3Amp 72541

2.50 R.02 1.50
4x6 24V 60W Trap 35°x35° 3Amp 72543
4x6 24V 60W Spot 3Amp 72545
2.8 MAX
.97 R.02
1.17 R.02
*AVAILABLE IN 4 X 6
VERSIONS ONLY Phone: (217) 753-7793, Fax: (217) 753-7789 Phone: (217) 753-7793, Fax: (217) 753-7789
4 5
SEALED BEAM REPLACEMENTS
eplacement
R sealed beams are

offered in both 3”
x 5” and 4” x 6”
rectangular size lenses.
These are designed with
the same rugged
construction as the
originals and meet the
UNIVERSAL BALL & FLUSH ONE PIECE same demanding
MOUNT SOCKET MOUNT SWIVEL standards. These lamps

Standard Beam Patterns
With this versatile mounting The flush mounted design is
the entire assembly can be
MOUNT* ideal where clearance
MOUNT* are also designed to
This over-hang mounting This lamp is similar to the
secured to a surface at any might be a problem. The withstand tough
style is ideal for use where standard swivel mount in
angle, and then smoothly fixed mounting offers the
it is important to avoid that it is designed for cab- environmental conditions,
adjusted in almost any benefits of consistent
glare on the glass of the top or fender placement.
direction. It is especially lighting direction and such as sudden
cab. The unique ball and The one-piece design is an
effective when placed on a spatial conservation. It is
socket design also allows a economical alternative to temperature change,
vertical surface. especially well suited for
1000'
100'
the replacement sealed
50'
installation in grilles,
1.50 DIA.
MOUNTING BALL
shock, and intense
REF Flood Trap Spot
6.84 REF vibration. 50 Ft. x 30 Ft. 25 Ft. x 100 Ft. 1000 Ft.
8.19 REF .216 DIA HOLES
TYP. (4) PLCS.
4.46 REF 7.25 REF
Size Rated Wattage Beam Pattern Current Part #

4.75 REF
4.47 REF
Voltage
3.53 REF
6.90 REF
6.85 REF 5.69 REF
1.13 REF
5.30 REF
1.55 5.89 REF 3x5 12V 35W Trap 35°x35° 3Amp 73379
3.16
REF 3x5 12V 35W Spot 3Amp 73807
3.93 REF
.90 REF 3 x 5 Version 3x5 12V 50W Wide Flood 80°x30° 4Amp 72408
2.94 2.90 REF 3x5 12V 50W Narrow Flood 55°x30° 4Amp 72573
REF
3x5 12V 50W Trap 35°x35° 4Amp 72801
1.2-13 NC-2
4.49 REF 3x5 12V 50W Spot 4Amp 73804
STUD
4.48 REF
3.12 3.92 REF
4x6 12V 50W Trap 35°x35° 4Amp 71792
REF
6.90 REF
4x6 12V 50W Spot 4Amp 71794
.34 DIA
1/2-13 NC-2 STUD 4x6 12V 35/65W Hi/Lo Driving 3/5Amp 75251
(2) HOLES
4 x 6 Version 4x6 24V 60W Wide Flood 80°x30° 3Amp 72541

2.50 R.02 1.50
4x6 24V 60W Trap 35°x35° 3Amp 72543
4x6 24V 60W Spot 3Amp 72545
2.8 MAX
.97 R.02
1.17 R.02
*AVAILABLE IN 4 X 6
VERSIONS ONLY Phone: (217) 753-7793, Fax: (217) 753-7789 Phone: (217) 753-7793, Fax: (217) 753-7789
4 5
COMPOSITE HALOGEN LIGHTS HALOGEN SWIVEL MOUNT LAMPS
obbs Composites obbs offers a full line of heavy-duty halogen off-
H combine the major

features of our
Sealed Beam light with the
H highway vehicle lamps to keep equipment moving
long after the sun has set. Our halogen lamp
housings are constructed of durable, vibration resistant
desirable features of a materials. The securing hardware is zinc plated steel with a
composite light. The result is black dichromate coating. Reflectors are vacuum metalized.
a light that provides the The borosiliate glass lenses are highly resistant to cracking,
durability and life that is especially when subjected to extreme temperature changes.
expected of Hobbs
components. Wattages available:
12 Volt 3x5 version--
Composite Halogen lights differ from ■ 35W
Sealed Beam lights in that the burner is ■ 35/35W
replaceable. Hobbs Composites use the same ■ 50W
halogen burners that are used in our Sealed
Beam lights. Advantages such as 12 Volt 4x6 version--
interchangeable parts, custom housings and ■ 35W
beam patterns, and fewer parts to inventory ■ 35/65W
make composites attractive. Reliability is ■ 50W 3.12
REF 6.90 REF
5.89 REF
proven since all lights must pass the same ■ 60W
rigorous test procedures as our sealed
beam halogen lights. Other features 24 Volt 4x6 version-- 3.09 REF 3.53 REF 4.49
include: ■ 60W REF
2.24
REF 3.10
REF
■ Single and Hi/Low Beam Pattern options ■ Optional stainless steel 3.15 REF 1/2-13 NC-2
STUD
■ Environmental Seal comparable to 1.52 DIA REF
hardware available 3.77 REF
1.2-13 NC-2
STUD
“Sealed Beam” Lights ■ Various terminations

■ Highly Efficient Reflectors to produce more usable light available per customer’s 3 x 5 Version 3.16
REF 4 x 6 Version
■ Unique Replacement Burner Assembly to .74 REF request.
2.75 REF INSTALLED HEIGHT
withstand shock & vibration
■ Three Standard Mounting Options including a .55 REF 5.07 REF Size Rated Wattage Beam Pattern Termination Part #
Snap-in Design Voltage
■ Lighter & Smaller than the 3 x 5 Sealed Beam 2.66 REF 3.12 REF 1.50 REF 3x5 12V 35W Wide Flood 80°x30° 73766
■ Various wattage burners up to 50 watts available
.38 TYP REF 3x5 12V 35W Narrow Flood 55°x30° 73767
■ Integral Packard Connector for easy assembly
MATES WITH PACKARD
CONNECTOR #12052641
3x5 12V 35W Trap 35°x35° 73768
3x5 12V 35W Spot 73764
Snap in Version 3x5 12V 50W Wide Flood 80°x30° 73761
3x5 12V 50W Narrow Flood 55°x30° 73762
3x5 12V 50W Trap 35°x35° 73763
3.33 REF 3x5 12V 50W Spot 73764
3.33 REF 4x6 12V 50W Wide Flood 80°x30° Hollow Stud 71898
2.07 REF
Extended 4x6 12V 50W Narrow Flood 55°x30° (2) 6” Wires 74001
5.10 REF Eyebrow Version 4x6 12V 50W Trap 35°x35° 71915
This lamp is designed for 4x6 12V 50W Spot 71902
3.15 REF
5.10 REF
Side Mount Version mounting on the top of a cab 4x6 12V 35/65W Hi/Lo Driving 75237
(stud up) or on a fender (stud
2.53 REF
down). The extended eyebrow
4x6 24V 60W Wide Flood 80°x30° 72540
.90 REF version of this lamp reduces 4x6 24V 60W Narrow Flood 55°x30° 75109
3.15 REF
5/16-18 UNC-2A STUD MATES WITH PACKARD the amount of glare on the cab 4x6 24V 60W Trap 35°x35° 72542
1.00 REF CONNECTOR #12052641
2.07 REF 5/16 STUD windows. The sturdy steel 4x6 24V 60W Spot 72544
5/16-18 UNC-2A STUD
bracket permits easy
adjustments of direction.
Swivel Mount Version
Phone: (217) 753-7793, Fax: (217) 753-7789 Phone: (217) 753-7793, Fax: (217) 753-7789
6 3
HALOGEN HEAVY-DUTY AND COMPOSITE OFF HIGHWAY LAMPS HALOGEN MARINE LAMPS
obbs has manufactured Hobbs marine lamps are completely weatherproof. They are totally sealed against moisture ingress, and the
H more than 20 million

incandescent and
halogen lamps for use in
mounting hardware is stainless steel to prevent rust and corrosion. The housing is shock resistant and can withstand
up to 6 G’s vibration. Both flood and spot versions are available to meet your lighting requirements. The flood pattern
illuminates an area 80° wide by 30° long and the spot pattern projects a narrow beam of light up to 1000’.
some of the most rugged
Possible 4 x 6 applications include:
working environments
■ Shrimp & fishing boats
imaginable. Because they’re
■ Off-shore oil rigs
designed for use in heavy
■ Ocean vessels
construction and farming
■ Barges
equipment, they’re also
■ Dry dock lighting
designed to take shock,
■ Freighters, tankers, etc.
vibration and other extreme
■ Pleasure craft
service conditions in stride.
■ Anywhere a corrosion resistant lamp is needed
The Hobbs line of lamps
include a wide variety of types and sizes, with a complete Possible 3 x 5 applications include:
selection of beam patterns and mounting configurations ■ Engine compartment lighting
available to suit almost any off-road application. Our ■ Deck lighting
halogen sealed beam lamps have earned the reputation of ■ Emergency lighting
being one of the most reliable heavy duty lighting products ■ Launching and docking
made. ■ Spreader lights
Rectangular Marine Lamps (4 x 6)

Voltage Pattern
Sealed Beam Replacements (4 x 6)

Refer to:
Rated Wattage Beam Current Part # • Page 3 for lamp dimensions
Voltage Pattern • Page 5 for Sealed Beam
12V 50W Flood 80°x30° 4Amp 72108 Replacement dimensions
12V 50W Spot 4Amp 72719
24V 60W Flood 80°x30° 3Amp 72728
24V 60W Spot 3Amp 72720
Rectangular Marine Lamps (3 x 5 - includes spreader bracket)

Voltage Pattern
■ Halogen Swivel Mount Lamps ............p.3 ■ Sealed Beam Replacements ................p.5 3 x 5 version with
Sealed Beam Replacements (3 x 5) Spreader Bracket
■ Other Halogen Lamps with Various .......... ■ Composite Halogen Lights ..................p.6
Rated Wattage Beam Current Part #
Mounting Styles ................................p.4 ■ Halogen Marine Lamps ......................p.7 Voltage Pattern Corporation
■ Ball & Socket Mount Lamps ................p.4 12V 50W Flood 80°x30° 4Amp 74041 P.O Box 19424, Springfield, Illinois 62794-9424
Phone: (217) 753-7793, Fax: (217) 753-7789
2 7
CUSTOM LIGHTING PRODUCTS
obbs has become an essential source for
H reliable electro-mechanical and diversified
components throughout the world. A major
reason for this is the close relationships developed

HOBBS DESIGNS AND
MANUFACTURES
CUSTOM LAMPS FOR A
VARIETY OF CUSTOMERS
AND VEHICLES SUCH AS:
www.hobbs-corp.com
between the customer and Hobbs. Because of these
established relationships, many customers have asked ATV SKID STEER
us to develop products beyond our existing product line.
Hobbs lighting products have broadened extensively in

TRACTOR SNOWMOBILE
recent years and many new concepts are being evaluated
for the future.
If you have lighting specifications that are not BACKHOE SWEEPER
covered in our existing line, such as unique shapes,
sizes, fit, or finishes, please contact us now so we can

GOLF CART COMBINE
begin evaluating your requirements.
QUALITY SYSTEMS
It is the goal of Hobbs Corporation to meet customer value- LAWN TRACTOR WHEEL LOADER
needs through continuously improved products and
processes. That is the basis by which Hobbs works to
create a partnership with its customers. Evidence of
commitment to our customers is provided by our goal of a
Shipped Product Quality Level (SPQL) of 200 ppm. Hobbs
operates a quality management system which complies with LIFT TRUCK MAN LIFT
the requirements of ISO9001 and QS9000.
Corporation
P.O Box 19424
Certificate #FM32616 Springfield, Illinois 62794-9424
Phone: (217) 753-7793
Q S 9 0 0 0 Fax: (217) 753-7789
www.hobbs-corp.com 50 - 1196
Product Lines
www.hobbs-corp.com
LCD, AC, and DC Hour Meters Custom Controls and Shifters

Innovative designs provide economical solutions
Hobbs is the pre-eminent manufacturer of elapsed
for control/shifter functions. Electro-mechanical
time measurement devices for testing, leasing, maintenance
and electronic direction and speed control shifters; turn signal
and warranty programs. LCD meters are available as a meter
control lever with multi-function capability; proportional
or counter and feature a 6 digit display, resettable and
retarder electronic interface control for braking systems;
non-resettable options and non-volatile memory. AC electro-
multi-function controls and throttle controllers for all-terrain
mechanical versions include 120 and 240 VAC, 50 and 60
vehicles.
Hz and shock resistant technology. DC electro-mechanical
versions are totally sealed, have quartz accuracy within Electro-Mechanical Devices
±200 ppm over entire voltage and temperature ranges. Over 60 years experience in manufacturing
custom switches and interior lighting for the
Pressure and Vacuum Switches automotive and truck markets. Electro-mechanical switches
Hobbs has produced over 50,000,000 switches in includes sealed key switches, liquid flow signal flow switches;
the 0.5 to 3000 psi set point range for extended turn and emergency signal control flashers; automotive and
duty applications. Standard switches from 0.5 to 150 psi medium duty application interior lamps and switches.
range are available with varieties of terminations and
Custom Products
connectors. Custom switches can be designed for applications
Hobbs has put into place the technology required to design
that require set points up to 3000 psi that operate in
customer-specified parts in virtually weeks instead of months.
extreme temperatures.
Solid 3D model component images can be transferred directly
to a rapid prototyping machine to produce “fit-up” prototypes
within hours. The customer is supplied with a prototype part
Off-Highway Vehicular Lighting
for evaluation that serves as an important visual communication
Hobbs produced the first halogen sealed beams
tool. Solid models, customer drawings and engineering data
for agricultural use in the early 1980’s.
can be shared in real time speeding up the whole design
Product line includes halogen sealed beams, composites,
process.
custom designer lights, specialty lighting and indicator modules
for vehicular and non-vehicular applications.
Corporation
P.O Box 19424
www.hobbs-corp.com Springfield, Illinois, U.S.A. 62794-9424
Phone: (217) 753-7752
Fax: (217) 753-7789
90-300
C ustom C apabilities
Custom Product Development & Rapid Developing Partnerships

A crucial component to condensed product development and manufacture is “partnering” between the
Prototyping Technology customer and Hobbs. This is accomplished by
maintaining routine personal and electronic
contact within the developmental team. The Custom Electronic and
“customer/supplier” relationship must become Electro-Mechanical Components
Several years ago if a customer asked for a more of an integrated team effort for the whole
product to be conceptually designed and placed process to flow smoothly and on schedule.
into production in less than six months, it would File transfers of solid models and CAD data
via the internet, EDI and personal contact plus
have been unthinkable. Today, responsive
appropriate design review meetings help keep
component manufacturers treat this as the "new
projects on schedule. With this approach, you Multi-Function Controls
reality". To meet the new "time-lines", Hobbs has truly achieve concurrent engineering.
put into place the technology required to design
customer-specified It is in the early stages of 3D solid modeling
where design and manufacturing engineers
parts in virtually
can quickly assemble numerous virtual
weeks instead of
prototypes for examination. Potential failure
months. Software
modes can be identified by Failure Mode
packages that allow Engineering Analysis. Both partners can Custom Vehicle Lighting
us to concept and actually see the final product on the computer

rapid prototype allowing them to evaluate tolerancing and fit.
custom products include Problems can be analyzed and alternatives
Pro/Engineer and can be determined early in the design process.
Solidworks. Solid 3D model computer images can be These technological advances enhance and Electronic Shifters
transferred directly by mathematical data to a rapid strengthen the customer/supplier development
prototyping machine. This allows us to produce effort saving all entities time and money so a
"fit-up" prototypes within hours instead of days or superior product can be introduced on time
weeks. This process is accomplished by the Stratasys and within budget.
FDM (Fused Deposition Modeling) machine.
Evolving From Lean Producer Throttle Controls
The benefit to customers is having a prototype part for to a Lean Enterprise

evaluation that serves as an important visual Hobbs’ embraced a Lean Manufacturing
communication tool. Also a mold flow analysis can be philosophy in the mid-1990s and is beginning Proportional Retarders
completed on these models to indicate possible problems in to institute lean thinking in our support
the molding process before the mold is designed. This operations with the goal of establishing a true
analysis is a big advantage for deciding the placement of Lean Enterprise Business System. This includes
ensuring products are designed for manufacturability with standardized processes that provide consistent
the injection gate, rib and radii locations. The solid
quality and delivery. The organizational approach for achieving the lean concepts are to establish quality
models, customer drawings and engineering data can be shared in real time
concepts and practices focused on achieving Six Sigma results, thereby promoting a company culture that is
speeding up the whole design process. Contact Hobbs if you have an application quality conscious and creating an environment that is focused on ensuring that manufacturing processes are
that can support the development of a custom component. stable and predictable.
A lean enterprise reacts faster and more efficiently. New designs in as little as 6 months, 100% delivery to
JIT windows, a Six Sigma Quality level are the goals by which we plan to operate. The rewards you reap
are price stability, faster responsiveness, flexibility of purchase order changes, concurrent engineering,
direct links between clients’ scheduling and manufacturing, and lead time (order-to-delivery) reductions.
C ustom C apabilities
Custom Product Development & Rapid Developing Partnerships

A crucial component to condensed product development and manufacture is “partnering” between the
Prototyping Technology customer and Hobbs. This is accomplished by
maintaining routine personal and electronic
contact within the developmental team. The Custom Electronic and
“customer/supplier” relationship must become Electro-Mechanical Components
Several years ago if a customer asked for a more of an integrated team effort for the whole
product to be conceptually designed and placed process to flow smoothly and on schedule.
into production in less than six months, it would File transfers of solid models and CAD data
via the internet, EDI and personal contact plus
have been unthinkable. Today, responsive
appropriate design review meetings help keep
component manufacturers treat this as the "new
projects on schedule. With this approach, you Multi-Function Controls
reality". To meet the new "time-lines", Hobbs has truly achieve concurrent engineering.
put into place the technology required to design
customer-specified It is in the early stages of 3D solid modeling
where design and manufacturing engineers
parts in virtually
can quickly assemble numerous virtual
weeks instead of
prototypes for examination. Potential failure
months. Software
modes can be identified by Failure Mode
packages that allow Engineering Analysis. Both partners can Custom Vehicle Lighting
us to concept and actually see the final product on the computer

rapid prototype allowing them to evaluate tolerancing and fit.
custom products include Problems can be analyzed and alternatives
Pro/Engineer and can be determined early in the design process.
Solidworks. Solid 3D model computer images can be These technological advances enhance and Electronic Shifters
transferred directly by mathematical data to a rapid strengthen the customer/supplier development
prototyping machine. This allows us to produce effort saving all entities time and money so a
"fit-up" prototypes within hours instead of days or superior product can be introduced on time
weeks. This process is accomplished by the Stratasys and within budget.
FDM (Fused Deposition Modeling) machine.
Evolving From Lean Producer Throttle Controls
The benefit to customers is having a prototype part for to a Lean Enterprise

evaluation that serves as an important visual Hobbs’ embraced a Lean Manufacturing
communication tool. Also a mold flow analysis can be philosophy in the mid-1990s and is beginning Proportional Retarders
completed on these models to indicate possible problems in to institute lean thinking in our support
the molding process before the mold is designed. This operations with the goal of establishing a true
analysis is a big advantage for deciding the placement of Lean Enterprise Business System. This includes
ensuring products are designed for manufacturability with standardized processes that provide consistent
the injection gate, rib and radii locations. The solid
quality and delivery. The organizational approach for achieving the lean concepts are to establish quality
models, customer drawings and engineering data can be shared in real time
concepts and practices focused on achieving Six Sigma results, thereby promoting a company culture that is
speeding up the whole design process. Contact Hobbs if you have an application quality conscious and creating an environment that is focused on ensuring that manufacturing processes are
that can support the development of a custom component. stable and predictable.
A lean enterprise reacts faster and more efficiently. New designs in as little as 6 months, 100% delivery to
JIT windows, a Six Sigma Quality level are the goals by which we plan to operate. The rewards you reap
are price stability, faster responsiveness, flexibility of purchase order changes, concurrent engineering,
direct links between clients’ scheduling and manufacturing, and lead time (order-to-delivery) reductions.
Product Lines
www.hobbs-corp.com
LCD, AC, and DC Hour Meters Custom Controls and Shifters

Innovative designs provide economical solutions
Hobbs is the pre-eminent manufacturer of elapsed
for control/shifter functions. Electro-mechanical
time measurement devices for testing, leasing, maintenance
and electronic direction and speed control shifters; turn signal
and warranty programs. LCD meters are available as a meter
control lever with multi-function capability; proportional
or counter and feature a 6 digit display, resettable and
retarder electronic interface control for braking systems;
non-resettable options and non-volatile memory. AC electro-
multi-function controls and throttle controllers for all-terrain
mechanical versions include 120 and 240 VAC, 50 and 60
vehicles.
Hz and shock resistant technology. DC electro-mechanical
versions are totally sealed, have quartz accuracy within Electro-Mechanical Devices
±200 ppm over entire voltage and temperature ranges. Over 60 years experience in manufacturing
custom switches and interior lighting for the
Pressure and Vacuum Switches automotive and truck markets. Electro-mechanical switches
Hobbs has produced over 50,000,000 switches in includes sealed key switches, liquid flow signal flow switches;
the 0.5 to 3000 psi set point range for extended turn and emergency signal control flashers; automotive and
duty applications. Standard switches from 0.5 to 150 psi medium duty application interior lamps and switches.
range are available with varieties of terminations and
Custom Products
connectors. Custom switches can be designed for applications
Hobbs has put into place the technology required to design
that require set points up to 3000 psi that operate in
customer-specified parts in virtually weeks instead of months.
extreme temperatures.
Solid 3D model component images can be transferred directly
to a rapid prototyping machine to produce “fit-up” prototypes
within hours. The customer is supplied with a prototype part
Off-Highway Vehicular Lighting
for evaluation that serves as an important visual communication
Hobbs produced the first halogen sealed beams
tool. Solid models, customer drawings and engineering data
for agricultural use in the early 1980’s.
can be shared in real time speeding up the whole design
Product line includes halogen sealed beams, composites,
process.
custom designer lights, specialty lighting and indicator modules
for vehicular and non-vehicular applications.
Corporation
P.O Box 19424
www.hobbs-corp.com Springfield, Illinois, U.S.A. 62794-9424
Phone: (217) 753-7752
Fax: (217) 753-7789
90-300
Sealed Push/Pull Switch
Honeywell Hobbs’ push/pull switch is a Features/Benefits
robust, environmentally sealed, sliding con- ♦ Moisture and contaminant resistant
tact, switch incorporating two circuits with ♦ Designed for severe temperatures
♦ Vibration resistant
multiple combinations. The switch can be ♦ Sliding contacts
designed with a single circuit in either the ♦ Knob available in variety of colors
push or pull position, two circuits in either
the push or pull positions, or a single circuit
in both the push and pull position. The dual
o-ring design protects the contact chamber
by isolating it from any moisture or any other
contaminant.
Replacement for Unsealed:

♦ PTO Switches
♦ Park Brake Switches
♦ Emergency Stop Switches
Specifications:
Maximum Design Electrical Load: 20 Amp at 12-14 VDC

10 Amp at 24 VDC
Operating Temperature Extremes: 100ºC to –40ºC
Endurance Test Cycle Life at

Design Electrical Load: 25,000 cycles
Standard Electrical Connection: Integral Packard Connector

Screw Terminals
Applications:
Honeywell Hobbs
PO Box 19424 Construction
Springfield, IL 62794-9424 USA Agricultural
Marine
Phone: 217-753-7752 Material Handling
Fax: 217-753-7789 © Honeywell 2003 Machine Tools
Email: hobbs.marketing@hobbs-corp.com 90-S701
Mining
www.hobbs-corp.com
Off/On/Start Switch
The Hobbs’ Start Switch is a water-tight sealed 24 VDC switch with o-rings on the
shaft and base ends. This switch features rust-proof material and heavy duty-
extreme service construction. It is 100% factory tested for function and sealing and
is vibration tested at 10g-20 to 500 Hz.
Part Numbers:
Off/On Start 74250
Heat Start 23070*
* For use with glow plugs
Specifications:
Electrical Ratings at 24 VDC:
75 Amp Resistive Continuous
20 Amp inductive Continuous
65 Amp inductive 3 Seconds
Temperature Range: -40°F to +185°F
Mounting Holes Size: .640/.671” (main shaft)

Mounting Holes Center Line: .209/.221” (locating tab)
Maximum Panel Thickness: .312”

Housing: Die Cast Zinc
Base: Glass-Filled Polyester

Terminals: Cadmium-plated steel with 10-32 screws
Handle Actuation: Push force 15 lbs. Maximum

Turning force 2.25 lbs.
Maximum Travel 90° Applications:
Dielectric Strength: 10 microamps maximum at 500 VDC Agricultural

Construction
PO Box 19424 www.hobbs-corp.com Material Handling
Springfield, IL 62794-9424 Marine
Phone: 217-753-7752 Compressor
Fax: 217-753-7789 Generator Sets
Email: hobbs.marketing@hobbs-corp.com

90-S199

Manufacturing: Sensing and Control

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If you have not found what you are looking for or you

have further questions, please feel free to call us at

Thanks for considering Hobbs meters from

• Six Sigma methodology is a strategy used to accelerate

• Continous Flow Process utilizing “Rabbit Chase” concepts

• Single Minute Exchange of Dies (SMED method) provides

• Statistical Process Control is used for measuring critical

• Poka-Yoke method and computerized test equipment are

• Bar coding and electronic data interchange (EDI)

Sensing and Control

wound automobile clock in 1938

20000 Series Wiring Diagrams

N Single phase, 2 wire,

108-132 VAC 50 Screw* 20176 Three phase, 3 wire delta,

Hobbs Technological and Process Capabilities

Shifters have been tested per the

Contact Hobbs for options not listed.

Mounting clamp for shifters available with or

Hobbs turn signal switches Minimum Cycle Life:

Handle Dead Weight Limit: 160 lbs.

Solenoid Load: 2.0 Amp

Turn Signals have been tested per

Contact Hobbs for options not listed.

Mounting clamp for shifters available with or

For use with lead-acid battery types

Display: 8 LED’s (7 yellow, 1 red)

For use with all standard battery types

Display: 8 LED’s (7 yellow, 1 red)

© J.W. Hobbs Corporation

© J.W. Hobbs Corporation

WARNING! Suitability of application is responsibility of

Type: Direct action blade contact

Set Point Range: 10-400 PSI

N.C./N.C. dual circuit. N.C. 83308 83323 N.C. 83338

The 5000 Series switch is specifically Standard Specifications

0.5 AMP- 240 VAC

Diaphragm: Polyimide film

5000 Series Switch N.O./N.O. dual circuit 5000 Series Switch

NOTE: OPERATING MEDIA (PRESSURE SWITCH)

Note 1: Expected Dead Band (Higher than N.C. circuit)

The 5000 Series switch is specifically

construction, compact size, and

Type: Direct action blade

Circuitry: SPST-N.O., N.C. 4-8”Hg ±1”Hg

Base: Brass 9-17”Hg ±2”Hg

Cover: Glass reinforced 18-22”Hg ±3”Hg

The 5000 Series piston switch is

Type: Direct action blade

The Series III switch is a customizable Vacuum Switch

The Series V switch is a high pressure

Pressure/Vacuum Switch - A device

Dual Circuit (N.C./N.C.) - Switch

Six Sigma methodology is a strategy used to

Continuous Flow Process utilizing “Rabbit Chase”

Single Minute Exchange of Dies (SMED method)

Statistical Process Control is used for measuring

Poka-Yoke method and computerized test

Kanban cards are used to pull raw material and

Bar coding and electronic data interchange (EDI) are

Sensing and Control

P.O Box 19424

The integral connection version allows for easy and quick

Part # 84825 Part # 84826