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OF HYDRAULIC FLUIDS
AT ELWATED TEMPERATURES
Uy
Harry B„ Dawns
MASTER OF SCIENCE
In the Graduate College
the major department or the Dean of the Graduate College when in their
/ "O
m T r T bsttaccini Date ~FJ
Professor of Mechanical Engineering
ABSTRACT
The object of this study was to collect data which would show,
General Electric.81644
compressed. With this equipment, data were collected which showed, the
compressibility of each fluid as a function of temperature, up to
-Thanks are also due to the staff and members of the Tucson
Engineering Laboratory, Hughes Aircraft Company. This work was
carried out while the writer was a member of the technical staff of
Ddw Corning'Corporation
■ • Page
k* Experiments 12
4.3 Accuracy 16
4.4 Results 19
iv
H E B T M MODULUS
OF HYDRAULIC FLUIDS
AT ELEVATED TEMPERATURES
Oronite 8515
B r — dP
dV/V
B = "bulk modulus
P = pressure
V. - volume
Values given in. this report are for the static tangent isothermal
hulk modulus, which is defined by the above equation where, for a given
pressure:
P s gage pressure • -
A V r V - V„ hence tiP = dP
0 dV d(AV)
Vo -
-
initial volume at P - 0
pressure.
B = ( cf
- mass density
^ = mass density
v F velocity of fluid
1
V. L. Streeter, Fluid Mechanics., 2nd Ed., McGraw-Hill Book Co.,
Inc., 1958, p. 230
^ ^ - mass density
v + dv = velocity of fluid
^vA = (^ + d^)(xr-Ki”v-) A
= (^-xr t- ^ d i r + x r d ^ 4 - ^ d t r ) A
is negligible, hence
^ cl -x r — — xr d ^
Z F = f Q (v; - " U l )
- Ap - ^xr dxr
■ fdxr =. - d?
\ - v -
^ d xT ~ — xr d ^ — d p
■XT2’ = 4 P
d f
From the definition of hulk modulus;
B r-YdP.
dV
And <&V — — A
v <
So A p
a
Substituting for d P •
d^
B =
XT
physics hooks.
E = modulus of elasticity ••
S = stress = force
area
L = length
. K = _F •= SA S = E dL
dL dL -IT
K - spring constant
E = force
A. = area ,
K = E dL A _ E A
L dL L
K = dF = AdP
dL dL
In a cylinder d? = ai = dP
' V "L "1
KrAdP^ = BA
L dL/L L.
The 'bulk modulus of a perfect gas, for an Isothermal process
Is; .'
B - P
B - Oja P
Cv
Cp = specific heat in a constant pressure process
% = C£ Br
1_ _ , Tc< 2
Bt - Bg 12J ^ Cp
1
D. H. Menzel, Fundamental Formulas of Physics,
. Prentice-Hall, Inc., 1955, p* 26?
T. r absolute temperature (°E)
^ = density (#/in^)
Oronite 8515
Monsanto OS-45
General Electric 8l4o6
tanks stabilizing the temperatures and then measuring the fluid volume
report are curves of tangent and secant hulk moduli vs temperature and
of OS-45 and MIL-0-5606 are compared at 3,000 psi and 4,000 psi for
temperatures to 500° F. Ho definition is given of hulk modulus nor is
the experimental, technique described.
4.0 EXPERIMENTS
caps at both ends, and with Teflon 0-ring seals under the caps to
prevent leakage through the threads. (See Figures 1.1 and 1.2).
Figure 1.1
13
Figure 1.2
Half way through the project, the cape were welded to the tube, as
the Teflon seals tended to leek. It was found that the Teflon O-ring
flowed to assume the shape of the groove in which it was placed, then
A thermocouple well was screwed into the lower cap. The thermo
The upper cap held a movableram. This was sealed by two Vi ton
"A" O-rings, each with Teflon backup rings on both sides of the
Figure 1.3
Ihe tank was used in a vertical position with the ram at the top.
The inside of the upper cap was tapered to "bring trapped air to a vent
the system.
Figure 1.1). Additional insulation was added outside the heater and
type pressure transducer. This was mounted a few inches from the tank
was used to read the output of the pressure transducer, and a battery was
Figure 1.4
16
4,2 Description of Experiments
With the ram removed., the sample of fluid was poured into
the tank. With the "bleed valve open, the ram was Inserted until the
air trapped in the tank was "bled off. The tank was placed under the
press and heated until the thermocouple read a constant temperature
for 30 minutes. The heater was controlled manually.
The "bleed valve was used again to discharge any. previously
entrained gas that might have collected while the sample was "being
heated.
The position of the ram was noted on the scale, then a force
was applied to cause a pressure in the fluid, and the ram position was
again noted. This procedure was repeated for numerous pressure
300, and 400 degrees f. At each temperature the ram position was
4.3
The "bulk modulus was computed "by multiplying the volume (V)
volume was known within ± 5 cc. and the corresponding ram position
was known. At temperatures other than room temperature, the initial
volume was the initial volume at room temperature (VQ0) plus a
correction for change in ram position (Yjj) during heating "before the
next compression, plus a correction for change in tank volume due
to temperature change (V^). Change in volume vs ram position was
computed from the ram diameter, and was also measured (see Appendix
A-l).
Vg I 58.00 cc/inch
VT r 2.9 cc/l00°E
If this correction is within 50^ of the true correction, then at
400QF;
Vo = To o + TE + y T
In the formula for hulk modulus, the volume used (V) was the initial
volume (V0) minus the change in volume due to compression (A V ) .
A V could he read from the ram within ± 0.12 cc. However, A Y
was corrected for change in tank volume due to pressure (Vp)
Vp - 2.0 + 1.0 cc
— A V ± 0.12 cc + Yp ± 1.0 cc
most of these errors were randoms a smooth curve was drawn through
the data points to average out individual random errors. Change in
was accounted for when the curve was drawn. If the temperature drifted
more than + 2°E, the test was interrupted until the temperature was
in the sample fluid, with the ram removed but all insulation in place.
The mercury thermometer was checked in boiling water, and was also
checked against another mercury thermometer in an oven. Tempera
tures read from the thermocouple were adjusted to the corresponding
readings from the thermometer (see Appendix A-2). C heating
the tank at the bottom only, the variation in temperature through
out the fluid could be held to 1° E after holding one temperature •
18a
for 10 minutes. It was assumed that the presence of the ram 'made
no appreciable change. Ahout 5 cc of the fluid under compression
plumbing, at about room temperature. Efo correction was made for this
contribution to error.
Hie author drew several curves through the same set of data
modulus:
B -Y S
S 55 slope
Be = (V+?e) (S + Se) - V S
__ . . _
%. = T Sj, + S Tj.
— --- -— — -r C/
B VS
_ 900 (7.5) ±l4o (11) = 6.6$
'900 (140) “
error is of a random nature, and would notall add upin the same
Thus B s - VdP
dV
220
200
180
(PSI X 10"3)
160
BULK MODULUS
140
120
100
80
60
0 1 2 3 4 5
PRESSURE (PSI X 10-3)
Fig. 4.2
260
TANGENT BULK MODULUS
OF
DCM CORNING Qp-1-0026
240
220
200
Z
)
180 c
y 82°F
160
140
v/ (
,
<
^ 192°F
120
)
^ 290°F c
100
^90°F
80
*
60 )
1
cxj
C°V
—1
4- 5
PRESSURE (PSI X 10-3)
Fig. 4.3
260
TMGEM1BULK MODULUS
OF
GENERAL ELECTRIC F~50 FLUID
240
220
200 C
180 c
\
cX ^ 82°E
160
c)
140
)
^ 92°E
•
120
100
290°F
80
390°F
60
)
1 2 3 4 5
PHESSURE (PSI X 10-3)
24
Fig. 4.4
260
TANGENT BULK MODULUS
OF
GENERAL ELECTRIC 81644 FLUID
240
220
200
(PSI X 10“3)
180
160
BULK MODULUS
140
120
100
80
60
0 1 2 3 4 5
PRESSURE (PSI X 10“3)
Fig. 4.5
260
240
220
200
(PSI X 10-3)
180
160
BULK MODULUS
140
120
100
80
TANGENT BULK MODULUS
OF
GENERAL ELECTRIC 81705 FLUID
60
0 1 2 3 4 5
PRESSURE (PSI X 10-3)
Fig. 4.6
240
220
200
(PSI X 10-3)
180
BULK MODULUS
160
140
120
100
80
TANGENT BULK MODULUS
PRESSURE (PSI X 10 3)
/
260
TANGENT BULK MODULUS
OF
ORONITE 8515 FLUID
240
220
200
(PSI X 10“3)
180
BULK MODULUS
160
140
120
100
"80
60
0 1 2 3 4 5
PRESSURE (PSI X 10-3)
Fig. 4.8
260
240
220
200
180
160
140
120
100
80
TMOEtJT BULK MODULUS
OF
TEXACO TUHBINE OIL 15
60 1 2 ] 4 5
PRESSURE (PSI X lO"3)
Fig. 4.9 29
260
240
220
200
(PSI X 10“3)
180
BULK MODULUS
160
140
120
100
80
TANGENT BULK MODULUS
250
200
(PSI X 10-3)
BULK MODULUS
100
5000 PSI-
3000 PSI-
1000 PSI-
80
60
250
200
(PSI X 10"3)
BULK MODULUS
100
3000 PSI
1000 PSI
250
200
150
(PSI X 10“3)
BULK MODULUS
100
3000 PSI
1000 PSI
100 "300
Fig. 4.14
TANGENT BULK MODULUS
OF
GENERAL ELECTRIC 81705 FLUID
250
200
(PSI X 10-3)
5000 PSI
1000 PSI
BULK MODULUS
100
100 300 W
Fig. 4.15
TANGENT BULK MODULUS
OF
MONSANTO OS-45 TYPE IV FLUID
250
200
(PSI X 10-3)
5000 PSI
3000 PSI
1000 PSI
BULK MODULUS
100
80
60
200
150
3000 PSI
1000 PSI
100
80
250
200
(PSI X 10-3)
5000 PSI
3000 PSI -
1000 PSI-
BULK MODULUS
100
80
60
250
200
150
(PSI X 10-3)
3000 PSI
1000 PSI
BULK MODULUS
100
250
200
150
(PSI X 10“3)
BULK MODULUS
100
250
200
150
(PSI X 10"3)
BULK MODULUS
100
80
□ MONSANIO 05-45
A ORONITT 8515
O TEXACO
V TEXACO TL 380?
60
with values given by Boeing for static tangent bulk modulus„ and with
1
values derived by Oronite from speed-of-sound measurements.
5 and 15$.
15$ of the differences computed were between
15 and 35$.
Disagreement was greatest at highest temperatures and pressures.
A possible explanation of these differences appears in the fact
that those who took the Boeing data have little faith in their
accuracy. Their method was such that the compression process used
1_ - 1___ Tc*.2
Bg Biji 12J ^ Op
Bg r 107,000 psi
I
CHANGE IN TANK VOLUME
VS.
CHANGE IN RAM POSITION
60
50
40
(CC)
IN VOLUME
30
Computed line
CHANGE
O Measured values
20
10
80 82 - 2.4
Ill
•A-3 PRESSURE CALIBRATION
4000
3000
PRESSURE
2000
1000
10 22 20 22
GALVANOMETER READING
a -4
A L = CL A T
A L = .00893"/lOO0 F
A D = CDAT
D = inside-diameter = 2.885"
A D = .0027?"/lOO0 F ■
'TrF/ D2 4- 2D Ad + (AD)£
ITLl
D2! +• D2 A L -t 2DSLAD + 2DA D AD
V
V + AV - V =1tT D2A L + 2DLAD + &
7T L
A T ^ r iT r (8.323 x .00893)
¥L
H
Change in Tank Volume Dae to Pressure Changes
Hoop Stresss -
F Z P DL
- F z Force
F = 134,000#
A = Metal area . ^
= m
E
E = Modulus of elasticity - 28 x 10^
A D = 2.885 x. 23,400
28 x 106
Longitudinal 'Stress;
HI
A r metal area = TT (tank outside diameter)^
IT
A l - change in length ~ LS
9.310 x 9880
28 x 106
,00328"/5000 psi
Volume Change;
A V = TT [" D2 A L + 2DL A D | + £-
L J
VIII
7.0 BIBLIOGRAPHY