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Article history: In this paper a micro pin fin heat sink is numerically investigated with three fins geometries (square,
Received 21 April 2013 triangular and circular) in addition to the unfinned microchannel heat sink. Nanofluid is used as a cooling
Accepted 26 November 2013 fluid, since the flow and heat transfer have been studied with two types of nanofluids (Diamond-water
Available online 6 December 2013
and Al2O3-water) in addition to the pure water. The volumetric concentration of selected nanofluids has
been chosen in range (1e4)%. The comparison of hydrodynamic and thermal characteristics of different
Keywords:
fin geometries and cooling fluids has been made under the same value of Reynolds number and constant
Micro pin fin heat sink
wall temperature thermal boundary condition, the range of Re used is (100e900) to ensure that, the flow
Fin geometry
Nanofluid
remains in the laminar regime. The results obtained indicated that, using of nanofluid instead of pure
Numerical investigation fluid as a coolant leads to enhanced heat transfer performance by increasing the amount of heat dissi-
pated but it also leads to increased pressure drop for all fins shapes and nanofluids studied.
Ó 2013 Elsevier Ltd. All rights reserved.
1. Introduction as using pin fins with different shapes and different arrangements.
Fins as an extended surfaces play an important role in enhancing
The development of modern electronic devices production has heat transfer process by increasing the area of heat transfer.
necessitated to find an effective solutions which are capable of In order to further enhance micro heat sink performance, the
dissipating high heat flux from the microelectronic systems to nanofluids is used. Nanofluid is a kind of fluid containing small
ensure stable and optimum operation. Many novel cooling tech- quantity of nano-sized particles (usually less than 100 nm) that are
niques have been studied and designed to fulfill this demand, such uniformly and stably suspended in a liquid. The dispersion of a
as microchannel heat sink with different designs in addition to small amount of solid nanoparticles in conventional fluids changes
different types of cooling fluids. their thermal conductivity remarkably.
To overcome the ever-increasing heat removal rate, new and There are many researches in literature made to study the micro
efficient approaches have to be explored. Microchannel heat sinks pin fin heat sink with different fins profiles and configurations and
due to their small mass and volume as well as larger area to volume to study the flow and heat transfer in nanofluids.
ratio are very attractive for cooling of high heat flux chips. To Soodphakdee et al. (2001) [1] studied the heat transfer perfor-
improve the cooling performance and temperature uniformity of mance of heat sink with commonly used fin geometries (round,
these devices, many new innovative ideas have been proposed such elliptical and square) also the plate fins in staggered and inline
arrangement. They found that, in all cases, staggered geometries
perform better than inline, also at lower values of pressure drop
* Tel.: þ96 47810993272. and pumping power, elliptical fins work best. At higher values,
E-mail addresses: mushtaq76h@yahoo.com, mushtaq76h@gmail.com. round pin fin offer highest performance. Ricci and Montelpare
1359-4311/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2013.11.059
M.I. Hasan / Applied Thermal Engineering 63 (2014) 598e607 599
(2005) [2] Experimentally investigated the pin fin heat sink with and as the author knowledge there are no researches available in
fins in different shapes (circular, square, triangular and rhomboidal) which the nanofluid used as a coolant in mini and micro pin fin heat
arranged inline with constant heat flux boundary condition. They sink. In this paper two types of nanofluids were used as a coolant in
found that, the triangular geometry is on an average the best with micro pin fin heat sink and the effect of using these nanofluids
respect to the others. Shaeri and Yaghoubi (2009) [3] numerically instead of pure water on the thermal and hydrodynamic perfor-
investigated the fluid flow and heat transfer from an array of solid mance of pin fin heat sink is numerically investigated.
and perforated fins that are mounted on a flat plate with incom-
pressible air as working fluid. Results show that, fins with longi-
tudinal pore, have remarkable heat transfer enhancement in 2. Problem description
addition to the considerable reduction in weight by comparison
with solid fins. Liu et al. (2011) [4] experimentally studied the flow The model studied in this paper is 3D micro pin fin heat sink
and heat transfer in micro square pin fin heat sink with staggered consists of 50 fins with three shapes (square, circular and trian-
arrangement, using water as coolant, the Reynolds number selected gular) fins. The length of heat sink is 16 mm and its width and
ranging from 60 to 800. They found that, both the Nusselt number height are 6 mm and 1 mm respectively. All fins have same height
and pressure drop increased with Re and the heat resistance 0.5 mm and base dimensions Wf ¼ Df ¼ 0.5 mm. Fig. 1 show the
decreased with the pressure drop. Mohammed et al. (2011) [5] physical model represent the studied micro pin fin heat sink with
discussed the impact of using various types of nanofluids on heat three geometries of fins in addition to the unfinned heat sink. Fig. 2
transfer and fluid flow characteristics in triangular shaped micro- show the description of fins geometries. The fins are arranged in
channel heat sink. The nanofluids used are Al2O3, Ag, CuO, Dia- staggered configuration which is better than inline configuration
mond, SiO2 and TiO2 all with water as base fluid. It is inferred that from the heat transfer point of view as it used by many references
Diamond-H2O nanofluid has the lowest temperature and the such as [1,9], the values of fins spacing are sx ¼ 0.5 mm and
highest heat transfer coefficient. While Ag-H2O has the lowest sz ¼ 0.5 mm. Fig. 3 shows the staggered arrangement used in this
pressure drop and wall shear stress. Therefore Diamond-H2O and paper.
Ag-H2O nanofluids are recommended to achieve overall heat
transfer enhancement and low pressure drop respectively 3. Mathematical formulation
compared with pure water. Hung et al. (2012) [6] investigated
numerically the heat transfer in microchannel heat sink using many For modeling, nanofluid is treated as a single e phase fluid. This
types of nanofluids. The results show that the best heat transfer assumption can be applicable since the particles are ultra fine and
enhancement can be obtained by using Al2O3-water nanofluid. The they are easily fluidized [10,11]. Moreover, the particle volume
heat transfer performance of Al2O3-water and Diamond-water fraction in nanofluid is usually low. Under such assumptions the
nanofluids was 21.6% better than that of pure water. Ho and Chen governing equations for the nanofluid flow and heat transfer are
(2013) [7] experimentally investigated the forced convective heat greatly simplified and local fluid and particles are in thermal
transfer performance of using Al2O3-water nanofluid to replace the equilibrium.
pure water as the coolant in a copper minichannel heat sink. With For steady state, 3-D, incompressible and laminar flow the
the Reynolds number ranging from 133 to 1515. Compared with the following equations are solved to calculate the distributions of
results for the pure water, it was found that the nanofluid cooled velocity and temperature [12]:
heat sink has significantly higher average heat transfer coefficients Continuity equation:
and hence outperforms the water cooled heat sink. Naphon and
Nakharintr (2013) [8] studied the heat transfer characteristics of VV ¼ 0 (1)
nanofluids cooling in the mini-rectangular heat sink. The nanofluid
used is Tio2-water. They found that average heat transfer rates for Momentum equation:
nanofluids as a coolant are higher than those for water.
rðVVVÞ ¼ VP þ VðmVVÞ (2)
Most of the studies in literature made to investigate heat
transfer and flow characteristics in pin fin heat sink with pure fluids Energy equation:
600 M.I. Hasan / Applied Thermal Engineering 63 (2014) 598e607
Outlet Outlet
Inlet Inlet
yz yz
x x
Outlet Outlet
Inlet Inlet
yz yz
x x
Fig. 1. Schematic of micro pin fin heat sink with (square, circular and triangular) fins and unfinned heat sink.
rCp ðVVTÞ ¼ kV2 T (3) The other outer surfaces of the model (right, left and top walls)
are assumed adiabatic walls:
The boundary conditions used to complete the model are: vT vT
At the inlet the finite values of velocity and temperature were ¼ ¼ 0
vx vy
used
The inlet velocity is calculated based on Reynolds number.
T ¼ 293 K; w ¼ win ; u ¼ v ¼ 0
r wi Dh
Re ¼ (4)
At the outlet the flow assumed to be fully developed: m
Hf 4. Properties of nanofluids
Hf Hf
wf
There are many parameters that affect the thermo physical
wf wf wf properties of the nanofluids such as, the properties of the base fluid,
wf the solid particles, volume fraction of the solid particles in the
suspension and particles shape. The properties of nanofluids can be
Fig. 2. Fins geometries studied (square, circular and triangular). calculated using the following relations [13,14]:
M.I. Hasan / Applied Thermal Engineering 63 (2014) 598e607 601
Table 2
Outflow Thermo-physical properties of the (Al2O3-water) nanofluid.
LHS
Fig. 5. Comparison between results of present model and that for [18] for thermal resistance (Fig. 5a) and pressure drop (Fig. 5b).
solve the governing integral equations for the conservation of mass, The material of heat sink is Aluminum with properties, thermal
momentum and energy. conductivity of 273 (W/m2 K), Specific heat constant 871 (J/kg K)
A mesh has been chosen in accepted size since a mesh refine- and density 2719 (kg/m3).
ment has been made to find out the appropriate mesh size that
gives highly accurate solution. Fig. 4 indicates a section in the used 6. Results and discussion
mesh for micro heat sink with micro square pin fins.
Table 3 shows that the solution becomes independent of grid First the model was solved with pure water as a cooling fluid
size and from third mesh further increase in the grids will not have with constant properties selected according to the mean temper-
a significant effect on the solution and results of such arrangement ature across heat sink. Then the solution was repeated for nano-
are acceptable. Therefore and to gate maximum accuracy the forth fluids in heat sink with selected fins shapes.
mesh size is used for all calculations for all fins geometries. To check the validity of the built numerical model, verification
The convergence criteria used to control the numerical solution was made by solving the numerical model presented in Ref. [18]
for both momentum and energy equations is 106. and the results were compared. The model presented in Ref. [18]
Fig. 6. Velocity contour at longitudinal plan for different fins profiles and pure water (Re ¼ 100).
Fig. 7. Temperature contour at longitudinal plan for different fins profiles and pure water (Re ¼ 100).
21
Pure water 36 Pure water
20
Diamond-water Diamond-water
19 34
Al2O3-water Al2O3-water
18 32
17
30
16
Temp. Difference (c)
28
15
26
14
13 24
12 22
11
20
10
18
9
16
8
7 14
6 12
100 200 300 400 500 600 700 800 900 100 200 300 400 500 600 700 800 900
Re Re
a-Unfinned heat sink b- With square fins
38
34 Pure water
Pure water
Diamond-water 36
Diamond-water
32 Al2O3-water
34 Al2O3-water
30
32
28
30
Temp. Difference (c)
26
28
24
26
22 24
20 22
18 20
16 18
14 16
12 14
12
100 200 300 400 500 600 700 800 900
100 200 300 400 500 600 700 800 900
Re Re
c- With triangular fins d- With circular fins
Fig. 8. Variation of Temperature difference with Re for different fins profiles and different nanofluids.
604 M.I. Hasan / Applied Thermal Engineering 63 (2014) 598e607
55 110
Pure water 105 Pure water
Diamond-water Diamond-water
50 100
Al2O3-water Al2O3-water
95
45 90
85
80
40
75
70
35
65
60
30
55
50
25
45
40
20 35
30
15 25
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
Re
Re
a-Unfinned heat sink b- With square fins
100 115
Pure water 110 Pure water
95
Diamond-water Diamond-water
105
90 Al2O3-water Al2O3-water
100
85
95
80 90
Heat transfer rate (W)
75 85
Heat transfer rate (W)
70 80
75
65
70
60
65
55 60
50 55
50
45
45
40
40
35 35
30 30
25 25
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
Re Re
is a micro pin fin heat sink consists of square and circular pin fins velocity profile follows the parabolic distribution also it can be seen
with hydraulic diameter 75 mm and fin height 150 mm, on heat sink in the entrance region in the beginning of unfinned heat sink since
with total height of 500 mm, and width of 150 mm, the heat sink the flow is developing and the velocity increased from the walls
contains an array of 19 x 66 pin fins. Inlet temperature was chosen toward center of channel. For finned heat sink the mixing occurred
as 278.15 K and the inlet velocity depend on flow rate and heat sink in the flow differ from shape to shape of the fins and the square fins
dimensions. Thermal boundary condition is a constant heat flux of give maximum mixing.
1 W subjected on the bottom wall of the substrate. Fig. 7 illustrates the temperature distribution through a tem-
Fig. 5a and b shows the comparison between results of present perature contour on longitudinal (xez) plan at y ¼ 0.00025 m for
numerical model and the data of [18] for thermal resistance and heat sink with selected fins shapes (square, triangular and circular)
pressure drop respectively. From these two figures it can be seen in addition to the unfinned heat sink with pure water at Re ¼ 100.
that, the agreement between the results of present model and that From this figure it can be observed that, the temperature increased
for [18] is acceptable since the average error is 2% for thermal along flow direction due to heat transfer from lower wall with
resistance and 1.9% for pressure drop which may be due to the constant temperature. Also one can see that, the fins play an
difference in the selected properties of water and silicon also may important role to increase the heat transfer by increasing the heat
be due to the difference in mesh. Therefore the present numerical transfer area and creating the mixing in flow. The circular fins lead
model is reliable and can be used to study the effect of using to higher increase in temperature because it gives larger heat
nanofluid as a coolant on the performance of a micro pin fin heat transfer area since it includes larger preference followed by square
sink. and the triangular fins.
Fig. 6 shows the velocity contour on longitudinal (xez) plan at The variation of temperature difference (DT ¼ To e Tin) with
y ¼ 0.00025 m in heat sink with selected fins (square, triangular Reynolds number for heat sink with selected fins shapes and
and circular) in addition to the unfinned heat sink with pure water nanofluids in addition to the pure water is presented in Fig. 8. From
at Re ¼ 100. From this figure it can be seen that, the velocity dis- this figure it can be seen that, the temperature difference increased
tribution is affected by fin shape. For unfinned heat sink the with decreasing Reynolds number due to decreasing the velocity of
M.I. Hasan / Applied Thermal Engineering 63 (2014) 598e607 605
60 300
Pure water Pure water
55 275 Diamond-water
Diamond-water
Al2O3-water Al2O3-water
50 250
45 225
40 200
35 175
30 150
25 125
20 100
15 75
10 50
5 25
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
Re Re
175 175
Pressure drop (Pa)
Pressure drop (Pa)
150 150
125 125
100 100
75 75
50 50
25 25
0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900 1000
Re Re
c- With triangular fins d- With circular fins
Fig. 10. Variation of pressure drop with Re for different fins profiles and different nanofluids.
the flow which give the fluid extra time for heat transfer. Also it can conductivity and the difference between two nanofluids (Diamond-
be seen that, using of nanofluid as a coolant instead of pure water water and Al2O3-water) is small due to small difference in their
leads to enhanced heat transfer process by increasing the temper- properties. The percentage increase in heat transfer rate for Dia-
ature of exit fluid due to modification of fluid thermo physical mond-water compared with pure water [((qnf e qpf) \ qpf) * 100%] at
properties especially thermal conductivity. From the data of this Re ¼ 900 is 9.9%, 9.78% and 9.12% for square fins, triangular fins and
figure for all fins and unfinned heat sink and for all values of Rey- circular fins respectively.
nolds number the two nanofluids studied (Diamond-water) and Fig. 10 represents the variation of pressure drop with Reynolds
(Al2O3-water) gives temperature difference greater than that for number for finned and unfinned heat sink with selected fins ge-
pure water as explained before and the difference between two ometries and nanofluids. From this figure one can see that, the
nanofluids is small due to small difference in their properties. Using pressure drop increased with increasing Re for all fluids and fins
of Diamond-water nanofluid give higher temperature difference geometries due to increasing the flow rate with increasing Re. Also
due to its higher thermal conductivity. it can be noted that, using of nanofluid as a coolant instead of pure
Fig. 9 indicates the variation of heat transfer rate with Reynolds fluid causes extra increase in pressure drop compared with pure
number for finned and unfinned heat sink with selected fins ge- fluid due to existing of nano solid particles in nanofluid which
ometries and nanofluids. From this figure it can be noted that, the cause an increase in the viscosity and density of nanofluid. The
amount of heat transferred increased with increasing Re for all percentage increase in pressure drop for Diamond-water compared
fluids and fins geometries due to increasing flow rate with with pure water [((DPnf e DPpf) \ DPpf) * 100%] at Re ¼ 900 is 9.01%,
increasing Re. Also it can be seen that, using of nanofluid leads to 9.38% and 8.9% for square fins, triangular fins and circular fins
enhanced heat transfer process by increasing the amount of heat respectively. The very small difference may be observed in pressure
transferred due to increasing the temperature of exit fluid as drop between two nanofluids is due to small difference in density
explained before. Also it can be seen that, the Diamond-water for them.
nanofluid gives higher heat transfer rate compared with Al2O3- The variation of temperature difference with nanofluid volu-
water nanofluid and pure water due to its higher thermal metric concentration for all selected fins geometries and unfinned
606 M.I. Hasan / Applied Thermal Engineering 63 (2014) 598e607
Sm. channel (Dm-water) pressure drop increased with increasing the concentration of
31
Sm. channel (Al2O3-water) nanofluid due to increase in the viscosity and density of nanofluid
30
Square fins (Dm-water) by increasing the amount of suspended nano solid particles and
29 increasing the concentration. Also the small extra pressure drop
Square fins (Al2O3-water)
28 caused by Diamond-water nanofluid compared with Al2O3-water is
Triangular fins (Dm-water)
27 due to its higher density. Also the square fins create a higher
Triangular fins (Al2O3-water)
26 pressure drop compared with other geometries due to existence of
Circular fins (Dm-water)
25 sharp edges and it is followed by circular and triangular fins.
Circular fins (Al2O3-water)
24
23 7. Conclusions
22
21 In this paper the usage of nanofluid as a coolant instead of pure
20 fluid in micro pin fin heat sink subjected to constant wall temper-
19 ature has been numerically investigated. Two types of nanofluid
(Diamond-water and Al2O3-water) have been used in pin fin heat
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
sink with three types of fins (square, triangular and circular) in
Concentration % addition to the unfinned heat sink. From the results obtained in the
Fig. 11. Variation of temperature difference with nanofluid concentration for different present work, the following remarks can be concluded:
fins profiles and different nanofluids.
- For all fins geometries using of nanofluid as a coolant lead to
enhanced cooling process by increasing the temperature of
heat sink (Sm. Channel) with two nanofluids is presented in Fig. 11. outlet fluid and the amount of heat that can be removed.
From this figure it can be observed that, for all nanofluids and fins - From other hand using of nanofluid cause increase in pressure
geometries the temperature difference increased with increasing drop.
the concentration of nanofluid due to increasing thermal conduc- - Diamond-water nanofluid is better than Al2O3-water from heat
tivity of nanofluid with increasing the amount of suspended nano transfer point of view since it can carry larger amount of heat
solid particles as a results of increasing the concentration. Also it transfer rate for all types of fins studied.
can be seen that, for all range of concentration values and all fins - By increasing the volumetric concentration of nanofluids both
geometries the (Diamond-water) nanofluid produce larger value of heat transfer rate and pressure drop have been increased
temperature difference compared with (Al2O3-water) due to its dramatically.
higher thermal conductivity. Also the circular fins give larger - At constant temperature as a thermal boundary condition and
temperature difference because it includes larger value of heat for all values of Re and for both nanofluids studied, the circular
fins give higher heat transfer rate compared with other fins. And
the square fins caused higher pressure drop.
15
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14
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