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Features
2
KCGG KCGG KCEG KCEG KCEG KCEG
Features per model 122 142 112 142 152 242
Selective directionalisation phase elements ● ●
Selective directionalisation earth elements ● ● ● ●
Rectifier protection curve ● ● ● ● ● ●
Thermal protection ● ● ● ● ●
Broken conductor detection ● ● ● ● ● ●
Dedicated breaker fail protection ● ● ● ● ● ●
Undervoltage ● ●
Under frequency ● ● ● ●
IEC/IEEE/ANSI curves ● ● ● ● ● ●
Phased output contacts ● ● ● ● ●
Cold load pick up ● ● ● ● ● ●
CB maintenance ● ● ● ● ● ●
Remote CB control ● ● ● ● ● ●
Disturbance recorder ● ● ● ● ● ●
Event recorder - last 50 records ● ● ● ● ● ●
Fault recorder - last 5 full records ● ● ● ● ● ●
Load shedding by level ● ● ● ● ● ●
Single phase watts and vars ● ●
Thermal ammeter ● ● ● ● ●
Peak thermal demand ● ● ● ● ●
3
Circuit breaker failure and back-trip faults, an economical form of busbar Configuration
This protection feature allows the relay protection can be applied to a system.
to trip the upstream circuit breaker This can be used where dedicated Logic
when a local breaker failure condition busbar protection can not be justified.
The configuration of the relay, to meet
is detected and can be energised both the required applications, is
Rectifier protection
from operation of the relay or an accomplished in software. Setting
external trip. Figure 3 shows a typical A special inverse time curve provides logic function links, together with the
back-trip method for a fault on Feeder protection for silicon rectifiers. Where assignment of inputs and outputs,
1 that should be cleared by Relay 2 used with the thermal overload, define the way that the relay will
and circuit breaker B (CB-B). If CB-B instantaneous short circuit and operate. This allows:
fails to clear the fault, it will be restricted earth fault protection, both
● Selection of features
cleared by the back-trip contact of the transformer and rectifier can be
● Implementation of user defined
Relay 2 tripping CB-A. fully protected.
logic using auxiliary timers
Undervoltage protection (KCEG) Broken conductor detection ● Control of the integral disturbance
and event recorder
A separate characteristic can be set to The relay can provide a broken
provide an output for undervoltages conductor alarm when it detects load These may be defined by the user via
which are phase-phase, phase-neutral, current in only two out of three the relay front panel function keys, or
three phase or single phase. conductors. remotely by a PC via the
An independently set timer, tV< is communications system.
used with this function which can Circuit breaker maintenance data
allow a voltage controlled overcurrent Alternative setting group
An alarm is provided to indicate the
feature to be created by switching need for circuit breaker maintenance Two setting groups allow the user to
between different current settings in based upon the number of circuit assign settings for different operating
the two groups. The undervoltage breaker operations or upon the conditions. Several methods of
element can be blocked when the summated contact breaking duty. selecting the alternative setting group
circuit breaker is open. The circuit breaker trip time is stored are provided.
in the fault records.
Underfrequency Ancillary Functions
A delayed underfrequency element is
available which can be used to Measurements
initiate direct load shed tripping.
The measurement values provided by
the relay can be accessed by an
Busbar protection
integral back-lit liquid crystal display
Protection of busbars can also be or via the serial port eliminating the
achieved by using the start and need for additional instrumentation to
blocking contacts of the K relays. be mounted on the panel. The
If in Figure 3, relay 1 has a standard measurements can be displayed in
IDMT characteristic for I>, but a fast either primary or secondary values as
acting I>> element (time delay of selected by the user.
typically 50ms) which is blocked by
The following quantities are provided
the downstream relays for feeder
as standard:
● phase current
Incomer ● neutral current
Relay 1 ● frequency
CB-A Back trip ● thermal ammeter
● peak demand ammeter
Additional values are provided by the
KCEG, as follows:
CB-B CB-C CB-D
● phase voltage
● line voltage
4
Fault records Hardware Description User Interface
The last five faults are recorded by the
KCGG and KCEG relays are housed Front panel user interface
relay. They include:
in Midos modular cases, suitable for
● fault flags The features of the relay can be
either rack or panel mounting as
● currents accessed through a menu driven
shown in Figures 13, 14 and 15.
● voltages (where measured) system. The menu is arranged in the
The relays can have up to 4 CT and form of a table, into each column of
● circuit breaker operation time up to 3 VT analogue inputs. They which, related items (menu cells) are
provide 3 or 8 optically isolated grouped.
Event records inputs and 4 or 8 programmable
The front panel LCD displays one
Fifty events are stored in a buffer. outputs depending on the model
menu cell at a time. The complete
Software is available to enable the selected, together with a dedicated
menu system can be traversed with
events to be downloaded to a PC. watchdog relay.
the relay’s front cover in place by
An event record is logged following a The front panel contains a 2 x 16 using the ‘F’ key. Easier access can
change of state of a control input or character alphanumeric back-lit liquid be made with the cover off by using
output relay, local setting change, or crystal display (LCD). The back-light is the ‘+’ and ‘-’ keys, which are also
operation of a control function. activated when the keypad is touched used to change the relay settings.
Records are time tagged to a and will automatically switch off,
resolution of 1ms. Fault records and conserving power, after 15 minutes of Remote access user interface
alarms are also stored as events. keypad inactivity. Four push-buttons
The menu table can also be accessed
provide local access to the relay’s
Disturbance records via the remote communications
menu. There are also 3 light emitting
facility. This allows all of the menu
The internal disturbance recorder has diodes (LED) for visual indication of
cells in a column to be displayed
up to 7 analogue, 16 digital and 1 the relay’s status, ie. relay healthy,
simultaneously on the screen of a PC.
time channel (depending on the model trip, alarm.
Changes to a menu cell can be made
selected). The recorder can be
Standard Midos terminal blocks are from the PC keyboard.
triggered from any relay output and/
located at the rear of the relay
or digital input, and can store one
providing connections for all input Serial communication
complete record. Data is sampled 8
and output circuits. Each terminal will The relays are interconnected via a
times per cycle and each channel can
accept up to two connections using shielded, twisted wire pair known as
store up to 512 samples. Software is
either; an ‘L’ shaped ring connector K-Bus. Up to 32 relays may be
available to allow records to be
fastened with a 4mm diameter (M4) connected in parallel across the bus.
accessed and displayed by a PC.
screw or; a snap-on connector
compliant with BS5057 or equivalent. The K-Bus is connected through a
Test Features protocol converter known as KITZ,
A number of features are provided to either directly or via a modem, to the
enable the relay to be thoroughly RS232 port of the PC. The KITZ
tested during commissioning, routine provides signals over the bus which
maintenance and fault finding are RS485 based and are transmitted
operations: at 64kbits/s. The K-Bus connection is
● Power-on diagnostics shown in Figure 5.
● Continuous self monitoring This system allows up to 32 relays to
● The verification of input quantities be accessed through one RS232
by the measurement functions communications port. A pictorial
representation of this is shown in
● The on/off states of the digital
Figure 4.
inputs and relay outputs can be
displayed Software is available with each KITZ
to provide access to the relay to read
and change settings. Additional
software entitled ‘Protection Access
Software & Toolkit’ is available. This
provides access to the event recorder
and other additional functions.
Each relay is directly addressable
over the bus to allow communication
with any selected relay. Global
commands may also be given to all
relays on the network.
5
It should be noted that protection
tripping and blocking signals are not
routed via the K-Bus. Separate Relay 32 Relay 4 Relay 3 Relay 2 Relay 1
conventional cabling is used for this
purpose; where appropriate the
isolated 48V dc supply available on
each relay is used to energise the
optically-isolated inputs.
Communications protocol
The communications protocol used
with K Range relays is designated Protocol
converter
Courier. The Courier language has
been developed specifically for the KITZ
purpose of developing generic PC
programs that will, without RS232
K-Bus
modification, communicate with any
device using the Courier language. Desktop
computer
In the Courier system, all information PC
resides within the relay. Each time
communication is established with the
relay, the requested information is
loaded to the PC. The protocol Figure 4: Basic communication system
includes extensive error checking
routines to ensure the system remains
reliable and secure.
Password protection
Password protection is provided on
settings which alter the configuration
of the relay, any accidental change to
which could seriously affect the ability
of the relay to perform its intended
function, ie. enable/disable settings,
protection function characteristic
selection, scheme logic settings and
system VT and CT ratios.
K bus screened
2 core cable
6
P2 P1
A 4
S2 S1 13
B AC/DC WD 6 Relay healthy
supply
C Vx 14 3
A WD 5 Relay failed
21
30
C B 22 RL0 32 User definable output
Phase rotation 23
34
Case earth
46 connection
Case earth User definable input L0
54
1 29 30 48
3 31 User definable input L1
4 32
K–Bus communications port
5 6 33 34 50 56
7 8 35 36 User definable input L2
9 10 37 38 52
39 40 Logic input common (1) 7
13 14 41 42
+48V field voltage
43 44 8
17 18 45 46
19 20 47 48
21 22 49 50 Notes:
23 24 51 52 (1) (a) CT shorting links make
53 54 before (b) and (c) disconnect.
25 26
55 56 (b) Short terminals break before (c).
27 28 (c) Long terminal
SCN
(d) Pin terminal (pcb type).
Module terminal blocks (2) CT connections are typical only.
viewed from rear
(with integral case earth link) (3) Earth connections are typical only.
7
Figure 6: Typical application diagram KCGG 122
8
P2 P1
A 4
S2 S1 13
B AC/DC WD 6 Relay healthy
A
supply
C Vx 14 3
21 WD 5 Relay failed
C B
Phase rotation 30
22 RL0 32 User definable output
23
34
Case earth RL1 36 User definable output
24
25
1 29 38
30
3 4 31 32 RL2 40 User definable output
26
5 6 33 34 27 42
7 8 35 36
RL3 44 User definable output
9 10 37 38
39
28 29
40
13 14 41 42 KCGG 142 RL4 31 User definable output
43 44
17 18 46 33
45 46 User definable input L0
19 20 47 48 RL5 35 User definable output
21 22 48
49 50 User definable input L1 37
23 24 51 52
50 RL6 39 User definable output
25 26 53 54 User definable input L2
55 56 52 41
27 28
Logic input common (1) RL7 43 User definable output
SCN
P2 P1 4
A 13
AC/DC WD 6 Relay healthy
S2 S1 supply
B 14 3
Vx
A C
21 WD 5 Relay failed
A B C
30
C B 22 RL0 32 User definable output
Phase rotation 23
N
34
N 34
22 RL1 User definable output
C B 23 36
Phase rotation n
38
24 RL2 40 User definable output
a b c 25
42
Case earth
26 RL3 44 User definable output
1 29 30 27
29
3 4 31 32
5 6 33 34 RL4 31 User definable output
28
7 8 35 36 33
17
9 10 37 38 RL5 35 User definable output
39 40 18
13 14 41 42 37
KCEG 242
43 44 19 RL6 39 User definable output
17 18 45 46
19 20 20 41
47 48
21 22 RL7 43 User definable output
49 50 User definable input L0
23 24 51 46
52
48 1
25 26 53 54 User definable input L1
55 56 50 Case earth
27 28
User definable input L2 connection
SCN
52
Logic input common (1)
Module terminal blocks
45
viewed from rear User definable input L3
(with integral case earth link)
47 54
Notes: User definable input L4
(1) (a) CT shorting links make 49 K–Bus communications port
before (b) and (c) disconnect. User definable input L5 56
(b) Short terminals break before (c). 51
(c) Long terminal User definable input L6
(d) Pin terminal (pcb type). 53 7
User definable input L7
(2) CT connections are typical only. +48V field voltage
55 8
(3) Earth connections are typical only. Logic input common (2)
10.000
Rectifier
curve
1000 1000
1.000
100 100
Time (x t)
0.100
10 10
LTI 30xDT
No pre-fault load
SI 30xDT MI
Pre-fault load at
50% thermal state
1 1 VI
EI 10xDT Pre-fault load at
0.010 70% thermal state
VI 30xDT
STI 30xDT Pre-fault load at
EI 90% thermal state
0.1 0.1
1 10 100 1 10 100
Ratings
Inputs:
AC current (In) 1A or 5A
AC voltage (Vn) 110V or 440V nominal phase-phase
Frequency 50/60Hz
Burdens
AC current 0.02VA at In = 1A
0.03VA at In = 5A
AC voltage 0.02VA at 110V phase-phase
DC auxiliary voltage 4W to 12W*
AC auxiliary voltage 6VA to 23VA*
Optically-isolated inputs 0.25W per input
*Note: Depending on the number of inputs and outputs energised.
Thermal withstand
AC current inputs 3.2In continuous
30In for 3s
AC voltage inputs 2 x Vn continuously
2.6Vn for 10s
where Vn = 110V phase-phase
Accuracy
Operating times
t>/to> Typically ±5% plus 20 – 40ms
t>>/to>>/t>>>/to>>> Typically ±0.5% plus 10 – 45ms
Reset time
t>/to> Typically ±1% ±50ms
Measurements
Voltage Typically ±2% Vn
Current Typically ±2% In
Power Typically ±4% Pn
Frequency Typically ±0.02Hz
14
Transformer turns ratios
Current transformers 1:1 to 9999:1
Voltage transformers 1:1 to 9999:1
Overcurrent settings
Phase fault
Threshold (Is)
KCGG 122,142 KCEG 242
KCEG 112,142,152
I> 0.08 – 3.2In 0.4 – 2.4In
I>> 0.08 – 32In 0.4 – 32In
I>>> 0.08 – 32In 0.4 – 32In
I< 0.02 – 3.2In 0.02 – 3.2In
Earth fault
All models
Standard Special (provided on request)
Io> 0.005 – 0.8In 0.02 – 3.2*
Io>> 0.005 – 8.0In 0.02 – 32In*
Io>>> 0.005 – 8.0In 0.02 – 32In*
Io< 0.005 – 0.8In 0.02 – 3.2In
*Notes: 1. For operation for earth faults below 0.2In with the KCEG 242,
there must be sufficient load current to power the relay or
alternatively, an auxiliary voltage supply.
2. The special settings may be required where limitations on the CT
ratio result in a need for an unusually high earth fault setting.
Otherwise the standard setting range should be chosen.
Thermal Alarm 0 – 110% of thermal state
Ith> 0.08 – 3.2In
tc 1 to 120 minutes
15
Directional settings (KCEG)
Characteristic angle –180° to +180° in 1° steps
Zone of operation Characteristic angle ±90°
Voltage polarising threshold 110Vn: 0.6V fixed
(overcurrent directional elements) 440Vn: 2.4V fixed
Voltage polarising threshold Vop> 110Vn: 0.6V to 80V in 0.2V steps
(earth fault directional elements) 440Vn: 2.4V to 320V in 0.8V steps
Undervoltage trip threshold V< 110Vn: 1.0V to 220V in 1.0V steps
440Vn: 4.0V to 880V in 4.0V steps
Undervoltage V< Vn = 110V: 0 to 220V
Vn = 440V: 0 to 880V
Underfrequency F< 46 to 64Hz in 0.01Hz steps
Reset F< +0.05Hz
Digital inputs
Optically-isolated inputs 3 (KCGG 122/KCEG 112)
8 (All other models)
Maximum operating voltage >35V dc
Maximum input resistance 50V dc
AC immunity 50V
Contacts
Output relays 4 (KCGG 122/KCEG 112)
8 (All other models)
Contact rating Make: 30A and carry for 0.2s
Carry: 5A continuous
Break: dc 50W resistive
25W inductive
(L/R = 0.04s)
ac 1250VA
Subject to maxima of 5A and 300V.
Watchdog relays 1 make and 1 break
Make: 10A and carry for 0.2s
Carry: 5A continuous
Break: dc 30W resistive
15W inductive
(L/R = 0.04s)
ac 1250VA
Subject to maxima of 5A and 300V.
16
Durability
Loaded contact 10,000 operations minimum
Unloaded contact 100,000 operation minimum
Communications port (K-Bus)
Transmission mode Synchronous
Signal levels RS485
Message format HDLC
Data rate 64 kbits/s
Connection Multidrop (32 units)
Cable type Screened twisted pair
Cable length 1000m
Connector Screw terminals
Isolation 2kV rms for 1 minute
Electrical Environment
DC supply interruption
IEC 255-11: 1979 10ms interruption in the auxiliary
supply.
AC ripple on dc supply
IEC 255-11: 1979 12% ac ripple on the dc supply.
High frequency disturbance
IEC 255-22-1: 1988 Class III 2.5kV peak between independent
circuits and case.
1.0kV peak across terminals of the
same circuit.
Fast transient disturbance
IEC 255-22-4: 1992 Class IV 4kV, 5kHz applied directly to all
inputs.
4kV, 2.5kHz applied directly to
auxiliary voltage, watchdog and trip
capacitor.
4kV, 2.5kHz via capacitor clamp to
all inputs.
17
Electrostatic discharge
IEC 255-22-2: 1996 Class 3 8kV discharge in air with cover in
place.
4kV point contact discharge with
cover removed.
EMC Compliance
89/336/EEC Compliance to the European
Commission Directive on EMC is
claimed via the Technical Construction
File route.
EN 50081-2: 1994 Generic Standards were used to
EN 50082-2: 1995 establish conformity.
Product safety
73/23/EEC Compliance with European
Commission Low Voltage Directive.
EN 61010-1: 1993/A2: 1995 Compliance is demonstrated by
EN 60950: 1992/A3: 1995 reference to generic safety standards.
Atmospheric environment
Temperature
IEC 68-2-1: 1990 (cold) Storage and transit –25°C to +70°C
IEC 68-2-2: 1974 (dry heat) Operating –25°C to +55°C
Humidity
IEC 68-2-3: 1969 56 days at 93% RH and +40°C
Enclosure Protection
IEC 529: 1989 IP50 (dust protected)
Mechanical environment
Vibration
IEC255-21-1: 1988 Response Class 1
Endurance Class 1
Shock and bump
IEC255-21-2: 1988 Shock response Class 1
Shock withstand Class 1
Bump Class 1
Seismic
IEC255-21-3: 1993 Class 1
IEEE/ANSI tests
C37.90.2 - 1989 Standard for relay systems associated
with electrical power apparatus.
C39.90.1 - 1989 Surge withstand capability (SWC)
C37.90.2 - 1987 Radio electromagnetic interference
(with amended field strength of
35V/m)
18
Cases
103.6
KCGG122 149 4 holes Ø 4.4
23.5
KCGG142 Midos size 4
KCEG112
All dimensions in mm.
KCEG142 168 159
Midos size 6
KCEG152
KCEG242 Midos size 8
Push button
151
projection 10 max.
Case outlines are shown in Figures 14, 15 and 16.
Panel cut-out:
Flush mounting fixing details.
32 212
25 min.
155
Flush mounting. 11
52 155.4
200 4 holes Ø 4.4
97 4 holes Ø 4.4 24
23.5
Push button
Push button 203
99 projection 10 max.
projection 10 max.
Panel cut-out:
Panel cut-out: Flush mounting fixing details.
Flush mounting fixing details.
32 212
32 212 25 min.
25 min.
206 11
103 Flush mounting.
Flush mounting. 11
All dimensions in mm.
Figure 14: Case outlines size 4 Figure 16: Case outlines size 8
Additional information
19
Information required with order
Relay type: K C GG 0 1 D 0
122 1 2 2
142 1 4 2
Configuration:
Standard 0 1
Case size:
Size 4 MIDOS Flush Mounting D
Auxiliary voltage:
24/125V 2
48/250V 5
Not used
CT Rating:
1A CT (0.005In to 0.8In for earth faults) standard C
1A CT (0.02In to 3.2In for earth faults) special D
5A CT (0.005In to 0.8In for earth faults) standard E
5A CT (0.02In to 3.2In for earth faults) special F
Language:
English E
French F
German G
Spanish S
20
Relay type: KC EG 0 1
112 1 1 2
142 1 4 2
152 1 5 2
242 2 4 2
Configuration:
Standard 0 1
Case size:
Size 4 MIDOS Flush Mounting (KCEG112 only) D
Size 6 MIDOS Flush Mounting (KCEG142/152 only) F
Size 8 MIDOS Flush Mounting (KCEG242 only) H
Auxiliary voltage:
24/125V (except KCEG242) 2
48/250V (except KCEG242) 5
110/250V (KCEG242 only) 9
Operating Voltage:
110 Vac; 50 - 60Hz 1
440 Vac; 50 - 60Hz 4
CT Rating:
1A CT (0.005In to 0.8In for earth faults) standard C
1A CT (0.02In to 3.2In for earth faults) special D
5A CT (0.005In to 0.8In for earth faults) standard E
5A CT (0.02In to 3.2In for earth faults) special F
Language:
English E
French F
German G
Spanish S
21
Glossary
22