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Procedure Qualification Record Run Sheet

PQR No : MA302-A-LT40

Welding Process(es) SMAW + SAW Purge gas & flow - Welding Material
Welding Progression N/A Shielding gas & flow - Filler Metal 1

Bevel Angle 30 ° Brand name


Welder Name/ ID
Welder 1 PERI YANTO / WP-979 Root Face 1 - 2 mm AWS Class No

Welder 2 BENI YUROKO SAPUTRA / WP-3369 Gap 2 - 4 mm Heat / Lot Number

Position 2G (SMAW) & 1G


Material Specification (SAW) Filler Metal 2

Base Material 1 Preheat Temp Brand name


ABS GR EH36 110 ° C
Heat No. 10Q3 F 3198391 NDT MPI, UT & RT AWS Class No
Base Material 2 ABS GR EH36 Date Start 01-Nov-11 Heat / Lot Number
Heat No. 10Q3 F 3198391 Time Start 11.00 Filler Metal 3

Plate Thk (mm) 40 mm Time Finish 18.00 Brand name

Pipe Diameter (mm) - Date Finish 02-Nov-11 AWS Class No

750mm L x 300mm W Welding Machine CC500 + LINCOLN Heat / Lot Number


Dimension Material 1 ELECTRIC DC1000
Dimension Material 2 750mm L x 300mm W Clamp meter KYORITSU CM-07 Flux class

Background Current - Flux trade name

Peak Current - Heat / Lot Number

Side Pass Id AWS No Dia Polarity Pass Layer Amperage (A) Voltage ( V ) WFS Travel Speed Weld Bead
(Class) (mm) No No Min Max Min Max (In / min) (mm/min) Width Depth
1 ROOT E7016-1 3.2 DCEP 1 1 105 115 20 24 - 47 10 4

MA302-A-LT40 Page 1 Of 19 Form No. 039 Rev 2


1 HOT PASS E7018-1 3.2 DCEP 2 118 134 20 26 - 144 9
2 4
1 HOT PASS E7018-1 3.2 DCEP 3 120 135 20 26 - 117 10
1 FILL E7018-1 3.2 DCEP 4 123 137 20 26 - 123 11
3 4
1 FILL E7018-1 3.2 DCEP 5 125 140 20 26 - 100 10
1 FILL F7A8-EH12K 3.2 DCEP 6 430 450 29 30 50 - 64 375 14
4 3
1 FILL F7A8-EH12K 3.2 DCEP 7 430 455 29 30 52 - 60 441 16
1 FILL F7A8-EH12K 3.2 DCEP 8 435 460 29 30 52 - 58 469 16
5 3
1 FILL F7A8-EH12K 3.2 DCEP 9 440 460 29 30 50 - 59 441 15

MA302-A-LT40 Page 2 Of 19 Form No. 039 Rev 2


Side Pass Id AWS No Dia Polarity Pass Layer Amperage (A) Voltage ( V ) WFS Weld Bead
Travel Speed
(Class) (mm) No No Min Max Min Max (In / min) (mm/min) Width Depth
1 FILL F7A8-EH12K 3.2 DCEP 10 440 460 29 30 52 - 60 416 17
6 3
1 FILL F7A8-EH12K 3.2 DCEP 11 445 468 29 30 52 - 60 375 17
1 FILL F7A8-EH12K 3.2 DCEP 12 455 476 29 31 50 - 58 395 18
7 4
1 FILL F7A8-EH12K 3.2 DCEP 13 460 480 29 31 52 - 61 417 17
1 FILL F7A8-EH12K 3.2 DCEP 14 460 480 29 31 54 - 62 395 18
1 FILL F7A8-EH12K 3.2 DCEP 15 8 460 482 29 31 54 - 60 375 18 4
1 FILL F7A8-EH12K 3.2 DCEP 16 465 485 29 31 52 - 69 341 18
1 FILL F7A8-EH12K 4.0 DCEP 17 550 580 30 31 42 - 48 375 18
1 FILL F7A8-EH12K 4.0 DCEP 18 9 570 600 29 31 44 - 50 341 22 3
1 FILL F7A8-EH12K 4.0 DCEP 19 580 620 29 31 48 - 52 313 22
1 FILL F7A8-EH12K 4.0 DCEP 20 580 625 29 31 47 - 52 341 22
10 3
1 FILL F7A8-EH12K 4.0 DCEP 21 580 630 29 31 48 - 52 313 24
1 FILL F7A8-EH12K 4.0 DCEP 22 580 620 29 31 50 - 52 341 22
1 FILL F7A8-EH12K 4.0 DCEP 23 11 570 610 29 31 49 - 52 313 22 3
1 FILL F7A8-EH12K 4.0 DCEP 24 575 615 29 31 48 - 52 326 22
1 FILL F7A8-EH12K 4.0 DCEP 25 580 620 29 31 49 - 52 300 25
1 FILL F7A8-EH12K 4.0 DCEP 26 12 580 620 29 31 46 - 50 278 25 2
1 FILL F7A8-EH12K 4.0 DCEP 27 575 615 29 31 48 - 52 300 28

MA302-A-LT40 Page 3 Of 19 Form No. 039 Rev 2


Side Pass Id AWS No Dia Polarity Pass Layer 565 Voltage ( V ) WFS Weld Bead
Travel Speed
(Class) (mm) No No Min Max Min Max (In / min) (mm/min) Width Depth
1 CAPPING F7A8-EH12K 4.0 DCEP 28 570 610 29 31 50 - 54 417 20
1 CAPPING F7A8-EH12K 4.0 DCEP 29 565 600 29 31 45 - 49 375 20
1 CAPPING F7A8-EH12K 4.0 DCEP 30 13 565 605 29 31 46 - 50 375 20 3
1 CAPPING F7A8-EH12K 4.0 DCEP 31 540 580 29 30 45 - 48 395 20
1 CAPPING F7A8-EH12K 4.0 DCEP 32 542 585 29 30 46 - 49 395 19

28 29 30 31 32
25 26 27
22 23 24
20 21
17 18 19
14 15 16
40mm 12 13
10 11
8 9
6 7
4 5
2 3
1

Prepared by: Reviewed by: Witnessed/ Accepted by: Witnessed/ Acc

MA302-A-LT40 Page 4 Of 19 Form No. 039 Rev 2


WELDING ENGINEER PROFAB

MA302-A-LT40 Page 5 Of 19 Form No. 039 Rev 2


fication Record Run Sheet

SMAW

ESAB OK 53.70

E7016-1

PL051010 (3.2 Ø)

SMAW

ESAB OK 55.00

E7018-1
PL131020 (3.2 Ø)
SAW
OERLIKON OE-SD3
1Ni ½Mo
F7A8-EH12K
CN002 (3.2 Ø) &
683780 (4.0 Ø)
F7A8-EH12K

OERLIKON OP 121TT

621214

Heat Input( kJ/ mm) Temp


Min Max (°C)
2.66 3.49 110

MA302-A-LT40 Page 6 Of 19 Form No. 039 Rev 2


0.98 1.45 122
1.23 1.80 128
1.20 1.74 135
1.50 2.18 140
2.00 2.16 115
1.70 1.86 120
1.61 1.77 128
1.74 1.88 150

MA302-A-LT40 Page 7 Of 19 Form No. 039 Rev 2


Heat Input( kJ/ mm) Temp
Min Max (°C)
1.84 1.99 135
2.06 2.25 142
2.01 2.24 153
1.92 2.14 160
2.03 2.26 185
2.13 2.39 200
2.37 2.65 220
2.64 2.88 110
2.91 3.27 125
3.23 3.69 180
2.96 3.41 160
3.23 3.75 190
2.96 3.38 215
3.17 3.63 150
3.07 3.51 180
3.36 3.84 200
3.63 4.15 210
3.34 3.81 230

MA302-A-LT40 Page 8 Of 19 Form No. 039 Rev 2


Heat Input( kJ/ mm) Temp
Min Max (°C)
2.38 2.72 110
2.62 2.98 115
2.62 3.00 130
2.38 2.65 175
2.39 2.67 208

Witnessed/ Accepted by:

MA302-A-LT40 Page 9 Of 19 Form No. 039 Rev 2


MA302-A-LT40 Page 10 Of 19 Form No. 039 Rev 2
ELECTRICAL CHARACTERISTIC TECHNIQUES
Current Polarity : DCEP Travel Speed : See attached runsheet
Amperes : See attached runsheet String or Weave : String & Weave
Voltage : See attached runsheet Oscillation : None
Tungsten size : N/A Multi or Single pass : Multipass

TENSILE TEST (Report no: PT.PTS/14773-1/11)


Width Thk Area UTL UTS
Type Spec. No Location of failure Remarks
(mm) (mm) (mm2) (kN) (N/mm2)
T1
Transverse 20.07 17.67 354.64 204.98 578.00 Base metal, ductile failure Acc
(TOP)
T1
Transverse 20.04 17.06 341.88 188.03 550.00 Base metal, ductile failure Acc
(BOTTOM)
T2
Transverse 19.99 17.23 344.43 198.74 577.00 Base metal, ductile failure Acc
(TOP)
T2
Transverse 20.06 17.59 352.86 194.43 551.00 Base metal, ductile failure Acc
(BOTTOM)

GUIDED BEND TEST (Report no: PT.PTS/14773-1/11)


Width
Type Spec. No Thickness (mm) Result Remarks
(mm)
Side Bend SB 1 10 40.00 Open Discontinuity 1.5 mm Acc
Side Bend SB 2 10 40.00 No Defect Was Observed Acc
Side Bend SB 3 10 40.00 No Defect Was Observed Acc
Side Bend SB 4 10 40.00 No Defect Was Observed Acc

IMPACT TEST (Report no: PT.PTS/14773-2/11; PT.PTS/14773-3/11; PT.PTS/14773-4/11 &


PT.PTS/14773-5/11)
Test Temperature (°C) : - 40 °C Specimen size: 10x10X55 mm
WCL (Cap) FL (Cap) FL+1mm (Cap) FL+2 (Cap) FL+5 (Cap)
Spec. Value Spec. Remarks
Value (J) Spec. No Value (J) Spec. No Value (J) Spec. No Value
No (J) No
1 140 1 50 1 44 1 260 1 207 Acc
2 148 2 76 2 100 2 260 2 178 Acc
3 162 3 71 3 84 3 280 3 200 Acc
Avg 150 Avg 66 Avg 76 Avg 267 Avg 195 Acc

WCL (Root) FL (Root) FL+1mm (Root) FL+2 (Root) FL+5 (Root)


Spec. Value Spec. Remarks
Value (J) Spec. No Value (J) Spec. No Value (J) Spec. No Value
No (J) No
1 78 1 50 1 204 1 150 1 76 Acc
2 110 2 116 2 232 2 50 2 130 Acc
3 27 3 194 3 230 3 174 3 151 Acc
Avg 72 Avg 120 Avg 222 Avg 125 Avg 119 Acc

FILLET WELD TEST


Result N/A Penetration into weld N/A Micro etch N/A

OTHER TEST
Type Result Report Number
I. MPI Acc CLI/MT-PI-001
II. UT Acc CLI/UT-PFB-001
III. RT Acc CLI/PROFAB-RT/PQR-037
IV. Hardness Acc PT.PTS/14773-6/11
v. Macro Acc PT.PTS/14773-7/11

PREPARED APPROVED/ACCEPTED REVIEWED & WITNESSED


Name Ahmad Zaky
Designation Welding Engineer

MA302-A-LT40 Page 2 of 2 Form No. 039 Rev 1


Company PT PROFAB Indonesia

Signature &
Stamp

Date

MA302-A-LT40 Page 2 of 2 Form No. 039 Rev 1


POSITION PWHT
SMAW SAW Temperatur Range (°C) :
Position(s) of groove Flat & Horizontal F N/A
Weld Progression N/A N/A Time Range :
Position(s) of Fillet 1F & 2 F 1F N/A

PREHEAT GAS
Preheat Temp. Min (°C) : below 38 mm is 95° C Gas(es) Mixture % Flow Rate
Over 38 thru 65 mm is 110° C Shielding N/A N/A N/A
Over 65 mm is 150° C Trailing N/A N/A N/A
Interpass Temp max (°C) : 250° C Backing N/A N/A N/A
Preheat Maintenance : Gas heating torch or
heating element (if applicable)

ELECTRICAL CHARACTERISTIC
Current Polarity : DCEP Pulsing Current GTAW : N/A
Tungsten Electrode Type : N/A WFS Range (inch/min) : SAW (42-62)
Tungsten Electrode Size : N/A GMAW Metal Transfer : N/A

TECHNIQUES
String or Weave Bead : String & Weave Stick Out/CTWD : 25 - 40 mm (SAW)
Method of Cleaning : Grinding and Brushing Peening : None
Method of Backgouging : Carbon Air Arc &/or Grinding Orifice cup/Nozzle Size : 25.4 mm (SAW)
Oscillation : None Electrode Spacing : None
Multi or Single Pass : Multipass Number of Elcectrodes : Single
Closed to out Chamber : None Wire Speed Range : SAW (42-62 inch/min)
: Other information(s) : None
NOTES
1. Where welding is interupted, minimum temperature 150 0C required before recommencement of the welding.
2. Consumable (electrodes, flux or wire) shall be controlled as per PFB-WI 003-JN1106 or in accordance with manufacturer’s recommendation.
3. This WPS will be supported by pre-production test & mechanical tested (Hardness & Impact) to comply with client requirement.

WELDING PARAMETER
Filler Metal Curent Travel Heat Input
Volt Range (Kj/mm)
Weld layer Process Size Type of Amperage Speed
Class (V)
(mm) polarity Range (A) (mm/min) Min Max
Root SMAW 3.2 E7016-1 DCEP 104 - 117 22 - 24 48 - 58 2.37 3.51
Hotpass SMAW 3.2 E7018-1 DCEP 122 - 135 24 - 26 117 - 145 1.21 1.80
Filler SMAW 3.2 E7018-1 DCEP 130 145 24 26 104 125 1.50 2.18
Filler SAW 3.2 EH12K DCEP 437 - 490 29 - 31 345 - 392 1.94 2.64
Filler SAW 4.0 EH12K DCEP 558 - 595 29 - 31 402 - 430 2.26 2.75
Capping SAW 4.0 EH12K DCEP 545 - 605 29 - 31 375 - 431 2.20 3.00

PREPARED APPROVED/ACCEPTED APPROVED/ACCEPTED


Name DECKY ANTONI
Designation QA MANAGER
Company PT PROFAB Indonesia

Signature

Date 19-Jul-13
440366147.xlsx Page 2 of 2 Form No. 039 Rev 1
440366147.xlsx Page 2 of 2 Form No. 039 Rev 1
POSITION PWHT
Temperature (°C): N/A
Position(s) of groove : N/A Time Range : N/A
Weld Progression : N/A Heating Rate : N/A
Position(s) of Fillet : Flat Cooling Rate : N/A

PREHEAT GAS
Preheat Temp. Min (°C) : 38 (Ambient Temp) Gas(es) Mixture % Flow Rate
Interpass Temp max (°C) : 84 Shielding N/A N/A N/A
Preheat Maintenance : None Trailing N/A N/A N/A
Backing N/A N/A N/A

ELECTRICAL CHARACTERISTIC
Current Polarity : DCEP Pulsing Current GTAW : N/A
Tungsten Electrode Type : N/A WFS Range (mm/min) : 1200 - 1460
Tungsten Electrode Size : N/A GMAW Metal Transfer : N/A

TECHNIQUES
String or Weave Bead : String Stick Out/CTWD : 25 - 40 mm
Method of Cleaning : Grinding and Brushing Orifice cup/Nozzle Size : 25.4 mm
Method of Back gouging : N/A Number of Electrodes : Single
Oscillation : N/A WFS Range (mm/min) : 1200 - 1460
Multi or Single Pass : Single Pass Other information(s) : N/A
Closed to out Chamber : N/A
Electrode Spacing : N/A
Peening : N/A

WELDING PARAMETER
Filler Metal Current Heat Input
Volt Range Travel Speed (Kj/mm)
Weld layer Process Size Type of Amperage
Class (V) (mm/min)
(mm) polarity Range (A) Min Max
Filler SAW 3.2 F7A8-EH12K DCEP 419 - 460 29 - 30 370 - 416 1.8 2.2

PREPARED APPROVED/ACCEPTED APPROVED/ACCEPTED


Name Manahan RP Lumbantoruan
Designation Welding Engineer
Company PT PROFAB Indonesia

Signature

Date

440366147.xlsx Page 2 of 2 Form No. 039 Rev 1


WELDING INSPECTOR TRAINING
WPS - PQR REVIEW

Procedure Qualification Record Run Sheet

PQR: Number……….. ( 3G Position)


Governing Code : AWS D1.1 2010
Client Spec. : WS2-3323-PPL-SPC-ITS-000-00001-000
Welding Process(es) SMAW Purge gas & flow N/A Welding Consumable
Welding Progression N/A Filler Metal 1
Welder Name/ ID Brand name
Shielding gas & flow N/A
Welder 1 TOMMY MASTI/WP 3367 AWS Class No
Welder 2 N/A Heat / Lot Number
Welder 3 N/A Filler Metal 2

Bevel Angle 30 degree Brand name

Material Specification Root Face 1.5 mm AWS Class No


Base Material 1 Plate 12 mm thickness Gap 3.0 mm Heat / Lot Number
Grade ABS GRADE EH 36 (TMCP) Position 3G -Uphill Filler Metal 3
Material Group Group II Preheat Temp 45 degC Brand name
CEV 0.34 NDT MT & RT AWS Class No
Heat No. 256078-04 Date Start 11-Aug-14 Heat / Lot Number
Dimension 200mm x 850mm Time Start 13:10 Flux class
Base Material 2 Angle Bar 12 mm thickness Time Finish 17:20 Flux trade name
Grade AS/NZS3679.1-300 Date Finish 11-Aug-14 Heat / Lot Number
Material Group Unlisted
Welding Machine Lincoln Electric #WM-389
CEV 0.41
Heat No. 532670 Clamp meter Kimo #DT-06
Dimension 150mm x 850mm Background Current N/A
Peak Current N/A

AWS No Dia Pass Layer Amperage (A) Voltage ( V ) WFS Travel Heat Input( kJ/ mm
Side Pass Id Polarity Speed
(Class) (mm) No No Min Max Min Max (In / min) (mm/min) Min

1 Root E7016-1 2.5 DCEP 1 1 74 76 22 24 - 33.53 2.9

1 Hotpass E7018-1 2.5 DCEP 2 2 90 91 23 25 - 62.6 2.0

1 Filler E7018-1 3.2 DCEP 3 3 124 126 22 24 - 70.8 2.3

1 Capping E7018-1 2.5 DCEP 4 4 97 98 23 24 - 102.7 1.3

1 Capping E7018-1 2.5 DCEP 5 4 97 99 23 24 - 140.7 1.0

1 Capping E7018-1 2.5 DCEP 6 4 98 99 23 24 - 132.0 1.0

NOTE:

Welding Technique : Stringer & Weaving

Interpass Cleaning : Brushing or Grinding

Run On / Run Off : Carbon Steel material


Procedure Qualification Record Run Sheet

PQR: Number……….. ( 3G Position)


Governing Code : AWS D1.1 2010
Client Spec. : WS2-3323-PPL-SPC-ITS-000-00001-000
Welding Process(es) SMAW Purge gas & flow N/A Welding Consumable
Welding Progression N/A Filler Metal 1
Welder Name/ ID Brand name
Shielding gas & flow N/A
Welder 1 TOMMY MASTI/WP 3367 AWS Class No
Welder 2 N/A Heat / Lot Number
Welder 3 N/A Filler Metal 2

Bevel Angle 30 degree Brand name

Material Specification Root Face 1.5 mm AWS Class No


Base Material 1 Plate 12 mm thickness Gap 3.0 mm Heat / Lot Number
Grade ABS GRADE EH 36 (TMCP) Position 3G -Uphill Filler Metal 3
Material Group Group II Preheat Temp 45 degC Brand name
CEV 0.34 NDT MT & RT AWS Class No
Heat No. 256078-04 Date Start 11-Aug-14 Heat / Lot Number
Dimension 200mm x 850mm Time Start 13:10 Flux class
Base Material 2 Angle Bar 12 mm thickness Time Finish 17:20 Flux trade name
Grade AS/NZS3679.1-300 Date Finish 11-Aug-14 Heat / Lot Number
Material Group Unlisted
Welding Machine Lincoln Electric #WM-389
CEV 0.41
Heat No. 532670 Clamp meter Kimo #DT-06
Dimension 150mm x 850mm Background Current N/A
Peak Current N/A

Prepared by: Witnessed/ Accepted by: Witnessed/ Accepted by:

WELDING ENGINEER
cation Record Run Sheet

Welding Consumable Material


Filler Metal 1 SMAW
Brand name ESAB OK 53.70
AWS Class No E7016-1 (2.5mm)
Heat / Lot Number SB339046
Filler Metal 2 SMAW

Brand name ESAB OK 55.00

AWS Class No E7018-1 (2.5mm/3.2mm)


Heat / Lot Number SF348076/SF011063
Filler Metal 3 N/A
Brand name N/A
AWS Class No N/A
Heat / Lot Number N/A
N/A
Flux trade name N/A
Heat / Lot Number N/A

Heat Input( kJ/ mm) Temp

Max (°C)

3.3 45

2.2 69

2.6 110

1.4 100

1.0 96

1.1 102
cation Record Run Sheet

Welding Consumable Material


Filler Metal 1 SMAW
Brand name ESAB OK 53.70
AWS Class No E7016-1 (2.5mm)
Heat / Lot Number SB339046
Filler Metal 2 SMAW

Brand name ESAB OK 55.00

AWS Class No E7018-1 (2.5mm/3.2mm)


Heat / Lot Number SF348076/SF011063
Filler Metal 3 N/A
Brand name N/A
AWS Class No N/A
Heat / Lot Number N/A
N/A
Flux trade name N/A
Heat / Lot Number N/A

Witnessed/ Accepted by: