DP-L510 Service Manual PDF

DUPRINTER
DP-L520
DP-L510
DP-L500
Feb 2013 Revision 0

DUPLO DP-L520 / L510 / L500 U6-Y1870
Safety instructions
Introduction
The cause of most accidents is failure to adhere to basic safety rules and observe
safety instructions. It is important to prevent potential causes of accidents from
occurring. In order to do so, read this manual carefully, and be sure to understand
all the safety instructions and correct inspection and servicing procedures that it
provides before beginning repair or servicing work.
Repairing or servicing the machine with insufficient knowledge about it could lead to
unforeseen accidents.
It is not possible to anticipate and describe in a manual such as this every possible
hazard that could arise in the course of repair and servicing. Therefore, besides
observing the safety instructions marked in this manual and on the machine’s
labels, service personnel should be safety-conscious and take other safety precautions
as necessary. When performing repair or service work not covered by this manual,
you should obtain safety guidance from an appropriately knowledgeable person.
U6-Y1870 -0 1
Safety instructions
■ How to Use This Service Manual

• This service manual includes the structural and functional descriptions for the major
areas of DUPRINTER DP-L520/L510/L500, along with the descriptions of procedures
for disassembly and reassembly, design standard and adjustment, maintenance and
service requirements, and actions to be taken in the case of malfunctions. These are the
information as of February, 2013.
The parts and components used are subject to change for the quality and performance
improvements, or for safety reasons. In such cases, please note that certain part of the
descriptions and/or illustrations contained in this manual may differ from the actual product.
• The marking listed below accompanied by indicates the instructions of particular
importance for safety reasons. Never fail to comply with them.
●Safety instructions
WARNING Indicates a high degree of potential danger. Failure to heed the warning
may lead to death or serious injury.
CAUTION Indicates a medium degree of potential danger. Failure to heed the

caution may lead injury or damage to property.
[Examples of Pictorial Symbols]
Δ symbol is to note that the instruction calls for close attention (including
danger and warning).
Specific hazard to be careful about is indicated in the drawing (e.g.
warning for electric shock in the case of illustration on the left).
A circle with a line through it indicates a prohibited action.

The particular act prohibited is indicated by a picture inside the circle.
(In the example shown here, the prohibited act is disassembly.)
●A black disc indicates an instruction, or sometimes a prohibited action.

The instruction itself is indicated by pictorial symbols drawn in white on
the disc. (In the example shown here, the instruction is “Remove the
plug from the outlet.”)
●For maintenance operation

IMPORTANT : Failure to comply with the instruction will result in the problematic
performance and poor quality of the machine.
REFERENCE : This is the information related to the know-how and key points for the
effective service work.
2 U6-Y1870 -0
Safety instructions
Safety Instructions
1. Cautions regarding the installation location
Caution
Installation environment
● Avoid installing the machine in places exposed to direct sunlight.
• Sunlight will cause the temperature in the machine’s interior to rise, possibly leading to
malfunction of the control system.
• Sunlight could cause glitch of the sensors.
• The heat of direct sunlight could cause deformation of the machine’s plastic parts.
* Also avoid installation near to a ground glass window; light and heat penetrate such
windows although they are opaque.
● Avoid installing the machine in places subject to high or low temperature or humidity.
• High or low temperature or humidity could cause the machine to operate abnormally.
Suitable temperature and humidity ranges are:
Ambient temperature : 10°C–30°C
Ambient humidity : 40%–70%
Optimum temperature and humidity : 20°C, 65%
• If the machine is installed near to faucets, water heaters or humidifiers, or in cool (sunless)
parts of a building or in the vicinity of water sources, the paper could absorb moisture and
curl, leading to misfeeds.
● Avoid installing the machine in places with open flames, or where reflected heat or other hot
air currents (from stoves, etc), or cold air currents from coolers, etc will strike it directly.
● Avoid installing the machine in poorly ventilated places.
● Avoid installing the machine in dusty places.
● The machine should not be tilting when it is used.
• Install the machine so that it is level. (The machine should be level to within 5 mm in the front-
rear direction, and 5 mm in the lateral direction.)
● Do not install the machine on shaky, sloping or otherwise unstable surfaces.
• The machine could fall over on such surfaces, or fall off them, causing injury.
U6-Y1870 -0 3
Safety instructions
2. Cautions for installation work
WARNING
● The machine's power supply voltage and power consumption are given in the table below.
The machine's power supply voltage is indicated on the rating label on the machine; the
machine must be connected to a power supply of the voltage indicated.
→ Otherwise, fire or electric shock could result.
If the power supply voltage is unstable or if the power supply has insufficient capacity, the
machine may not operate normally.
Make sure that the power supply has sufficient capacity for the system as a whole, including
optional equipment.
120 V AC model 230 V AC model
Power supply Connect to outlet of 120 V AC, 60 Hz, Connect to outlet of 230 V AC, 50 Hz,
voltage at least 15 A at least 8 A
} }
With no load * No more than Use power supply No more than Use power supply
At full load 130 V AC meeting these 250 V AC meeting these
At least 110 V AC requirements At least 210 V AC requirements
Power consumption Master making: 92 W
Max: 156 W
Standing by: 24 W
* “With no load” – when the machine is on standby.

* “At full load” – when the machine is running at maximum power consumption.
● Use only the power cord that is provided among the accessories.
Insert the power cord plug firmly into the socket, so that proper electrical contact is effected.
● Install the machine close to its power supply. The outlet used should be exclusively for the
machine, and have no other equipment connected to it.
If an extension cord is necessary, it should have a ground terminal, and be of the following
ratings:
• For a 120 V AC model: 130 V, at least 15 A, length not exceeding 5 m.
• For a 230 V AC model: 250 V, at least 8 A, length not exceeding 5 m.
● Never tread on the power cord or pinch it between other objects, or accidents could result.
CAUTION
● Install the machine following the Installation Manual supplied.
Using the optional cabinet

● Lock the casters after the machine is installed.
→ Otherwise, the machine could move or fall over, causing injury.
● To move the machine, push it by its mounting base.
→ Pushing the printing (upper) part of the machine could make it fall over.
4 U6-Y1870 -0
Safety instructions
3. Cautions for maintenance, inspection and servicing
WARNING
●Precautions for safe servicing
• Always remove the power cord plug from the outlet before starting work.
→ Otherwise, you could get a shock or your hands/fingers could be injured.
• However, the plug must be left connected to the outlet when performing function checks
(of individual motors, a given series of operations, or electrical circuits). When motors are
operated alone in function checks, interlocks are deactivated, so be aware of the conditions
and positions of related equipment and take great care not to put your hands or fingers into
moving parts.
● The cutter unit contains hazardous sharp blades. Exercise great care when inspecting
replacing it or its parts.
→ Otherwise, your hands/fingers could be injured.
● Do not touch the drum or rollers when operating the JOG switch.
● Do not put your hands or fingers inside the machine while the drum is rotating.
→ Otherwise, your hands/fingers could get caught and crushed between the drum and rollers.
If optional tape clusters are used
• The tape clusters have hazardous blades. Exercise care when inspecting or replacing
the blades.
→ Otherwise, your hands/fingers could be injured.
● Working clothes
• Wear clothing that enables you to work safely.
Work clothing (overalls, etc) should be close-fitting.
CAUTION
● Tools
• Use tools that are appropriate for the work.
U6-Y1870 -0 5
Safety instructions
■Locations of Warning Labels

The locations of the machine's warning labels are shown below. To ensure safe work, read the labels
and heed their instructions. Keep the labels clean at all times. If they become damaged or come off,
replace them with new ones.
1 WARNING
Do not remove this cover. The inside of the printer contains movable cutting instruments,
contact with which could result in injury. L1-T3060
2 CAUTION
M7-T3060
3
WARNING
Do NOT put hands inside machine
while it is operating.
Hands could get caught up
or crushed.
4
WARNING
Do NOT touch the drum or rollers
when you operate the jog switch.
Do NOT put hands Inside

machine while it is operatung.
Hands could get caught up
or crushed.
L5-T3020
No. Parts No. Name Q'ty

1 L1-T3060 Warning Label 1
2 M7-T3060 Caution Label 1
3 M7-T3030 Warning Label 1
4 L5-T3020 Warning Label 1
6 U6-Y1870 -0
Chapter 1
Introduction
Chapter 2
Description of the Operation
Chapter 3
Mechanism
Chapter 4
Standard / Adjustment
Chapter 5
Maintenance / Check
Chapter 6
Troubleshooting
Chapter 7
HELP Mode
Chapter 8
Others
Contents
Contents
Introduction .......................................... 1
Chapter 5 Maintenance / Checks
How to Use This Service Manual................ 2
Safety Instructions .............................. 3 1 Guaranteed Periodic Maintenance Cycle 152
■Locations of Warning Labels ................... 6 2 Cleaning and Oiling .......................... 152
3 Periodical Maintenance ...................... 153
Chapter 1 Introduction 4 Recommended Parts List ................... 154
1 Specifications .................................... 10
Chapter 6 Troubleshooting
2 Dimensions ...................................... 14
3 System Setup.................................... 15 1 Troubleshooting Guide ....................... 158
4 Part Names and Their Functions............. 16 2 Error Display ................................... 170
Chapter 2 Description of the Operation Chapter 7 HELP Mode

1 Scanner Section ................................ 24 1 HELP Mode List ............................... 172
2 Master Making / Master Feed / Ejection Section . 29 2 Overview ....................................... 176
3 Paper Feed Section ........................... 46 3 HELP Mode Functions and Operation Procedures ..177
4 Drum Driving Section .......................... 59
5 Press Section .................................... 64 Chapter 8 Others
6 Paper Ejection Section......................... 67
7 Drum Section .................................... 72 1 Electrical Parts Layout and Their Functions .. 254
2 Overall Wiring Layout ........................ 262
Chapter 3 Mechanism
1 Exterior ........................................... 80
2 Scanner Section ................................ 86
3 Master Making / Master Feed and Ejection Section . 92
4 Paper Feed Section .......................... 100
5 Drum Driving Section ........................ 105
6 Paper Ejection Section....................... 107
7 Drum Section ...................................110
Chapter 4 Standards / Adjustment
1 Scanner Section ...............................118

2 Master Making / Master Feed / Ejection Section . 120
3 Paper Feed Section .......................... 128
4 Drum Driving Section ........................ 133
5 Press Section .................................. 135
6 Paper Ejection Section....................... 137
7 Drum Section ................................. 139
8 Electrical System ............................. 143
8 U6-Y1870-0
１
Chapter 1 Introduction
1 Specifications .................................... 10
2 Dimensions ...................................... 14
3 System Setup.................................... 15
(1) System Setup ............................ 15
4 Part Names and Their Functions............. 16
(1) Machine Exteriors........................ 16
(2) Control Panel ............................. 20
(3) LCD Panel................................. 22
Chapter 1 1 Specifications
1 Specifications
Product name/
Duprinter DP-L520 Duprinter DP-L510 Duprinter DP-L500
model No.
Model Table top digital duplicator
Master making Thermal digital master making
method
Master making 21 seconds (A4 100%)
interval
Resolution Scan (input) resolution: 300 dpi × 600 dpi
Print (output) resolution: 300 dpi × 600 dpi
(Master punch density: 600 dpi × 600 dpi)
Scanning method Flatbed scanner (Automatic document feeder (ADF): optional)
Optional automatic 100 sheets (64 gsm)
document feeder
(ADF) capacity
Printing method Stencil print
Document type Sheets, Book (max. 10 kg)
Document size MAX. 297×432 mm (11"×17")
MIN. 100×148 mm (4”×6”)
Optional automatic 64–128 gsm (17 lb bond–34 lb bond)
document feeder
(ADF) Document
weigh
Scanning area 291×423 mm
Image area (max) 250×355 mm 210×347 mm 204×288 mm
(10"×13.8") (8.2"×13.6")
Feeding capacity 1,300 sheets (64 gsm, 17 lb bond)
Stacking capacity 1,300 sheets (64 gsm,17 lb bond) when installed on the optional cabinet
900 sheets (64 gsm, 17 lb bond) when used as table top
Paper size MAX: 297×420 mm MAX: 297×364 mm
(11.7"×16.5") (11.7"×14.3")
MIN: 100×148 mm MIN: 100×148 mm
(4"×6") (4"×6")
For paper longer than 365 mm, the For paper longer than 298 mm, the
speed and the paper weight are paper weight is limited.
limited.
Paper weight 45–210 gsm (40–180 kg)

13 lb bond–110 lb Index
Print speed 60–130 ppm 3 steps
10 U6-Y1870-0
Product name/
model No.
Zoom <A/B size>
１
100%
Zoom: 50%–200%
Preset reduction/enlargement: 70%, 81%, 86%, 115%, 122%, 141%
×94%
<Inch size>
100%
Zoom: 50%–200%
Preset reduction/enlargement: 64%, 74%, 77%, 121%,129%,141%
×94%
Registration Vertical: ±15 mm
adjustment Horizontal: ±15 mm (Paper width: 297±5 mm)
Image modes Text (default), Photo, Text/Photo
Ink supply method Automatic control
Color print By replacing Drum unit
Master feeding Roll master automatic feed
method (200 masters/roll, 220 masters/roll)
Master ejection Automatic ejection
method
Master ejection 50 masters
capacity
Display panel Small-sized Graphic LCD panel
LCD Language Japanese
English
French
German
Italian
Spanish
Russian
Korean
Chinese (Simplified)
Chinese (Traditional)
Thai
Polish
U6-Y1870 -0 11
Product name/
model No.
Other function • OK monitor
• Entry of different number of prints or sets
• Confidential safeguard
• Special function
Master size select
Master making density control
×94%
Memory mode
2 in 1 (when using ADF)
2-up, 4-up, 8-up
Zoom (50%–200%)
• Ink save mode
• Minimum print restriction *
• Energy save mode (LCD turned off) *
• UID input function *
*These functions are included as standard. Factory setting is OFF.

To use these functions, contact our service personnel.
Online Optional USB interface (USB2.0 Full-Speed)*
● Windows 2000 Professional
● Windows XP Professional/Home Edition
● Windows Vista (32bit/64bit)
● Windows 7 (32bit/64bit)
● Mac OS X10.3/10.4/10.5/10.6/10.7
*USB cable must be 3 m or shorter.
Optional network server FS-100U2/FS-100U (USB LAN unit)

● Windows 2000 Professional
● Windows XP Professional/Home Edition
● Windows Vista (32bit/64bit)
● Windows 7 (32bit/64bit)
● Mac OS X10.3/10.4/10.5/10.6/10.7
Options Drum unit
Tape cluster (TAP-13)
USB interface kit (I/F-43)
UID PC connector (UPC-01)
Automatic power off kit
Cabinet (CAB-13)
Duplo print server FS-100U2/FS-100U (Optional USB I/F kit is necessary.)
Automatic document feeder (S5-ADF)
Roll Master DRC42 / DRC42L / DRC41 / DRC415
DRC425
Ink 600 ml
Black (DC14), Red (DC13), Blue (DC12), Green (DC15), Brown (DC16),
Gray (DC17)
Power supply 100–240 V 50/60 Hz 1.6–0.8 A
Power When printing: max 156 W
consumption When making a master: 92 W
When standing by: 24 W
12 U6-Y1870-0
Product name/
model No.
Dimensions In use: 1270 (W) × 615 (D) × 666 (H) mm
Folded: 695 (W) × 615 (D) × 666 (H) mm
１
With optional Automatic document feeder (ADF) installed:
In use: 1270 (W) × 615 (D) × 805 (H) mm
Folded: 695 (W) × 615 (D) × 805 (H) mm
When packed: 725 (W) × 725 (D) × 990 (H) mm

Weight 79 kg (when packed: 91 kg)
Optional Automatic document feeder (ADF) : 8 kg
Operating 10 –30 degrees (C)
temperature (50 –86 degrees (F) )
Specifications are subject to change without notice.
U6-Y1870 -0 13
Chapter 1 2 Dimensions
2 Dimensions
(Unit: mm)
14 U6-Y1870 -0
Chapter 1 3 System Setup
3 System Setup
(1) System Setup
１
The machine and its optional equipment are set up as follows:
ADF
Duplo Direct Print System

LAN kit
TAPE CLUSTER 13
Personal computer
Cabinet
Drum unit : Option
U6-Y1870 -0 15
Chapter 1 4 Part Names and Their Functions
4 Part Names and Their Functions
(1) Machine Exteriors
1 13
12
11
2
3
4
10
5
6
7
9
8
No. Name Function

1 Scanner cover Keeps the document in contact with the document glass plate.
2 Scanner button Press to open the scanner unit.
3 Feed tray descend switch Press to lower the feed tray.
Feed pressure adjuster Use to adjust the paper feed pressure.
4
lever
5 Feed tray Load paper in this tray.
6 Support tray Pull out when loading paper.
7 Power switch Press to switch the power on and off.
8 Cabinet (Option) Place the printer on this cabinet.
Castor locks Lock the printer in position on the floor. Always lock the castor locks
9
when installing the printer.
10 Front cover Open to replace ink pack and drum unit, etc.
11 Control panel Displays operations and statuses, and sets functions.
12 Scale Load the document along the scale.
13 Glass The document is placed on the glass.
16 U6-Y1870-0
１
Master set lever
When the master set lever is pushed,
the master is pulled in and set.
Roll Master
Scanner unit
Master cover
release lever Master cover
Paper feed rollers
Paper separator
Side guide
U6-Y1870 -0 17
Front cover
Drum handle
Drum unit
Lever
This lever locks or
Ink pack unlocks the drum.
Lever
This lever releases the ink
pack holder.
18 U6-Y1870-0
Master ejection
core
１
14
20
19
18
15 17
16
No. Name Function
Master ejection box open Press to open the master ejection box.
14
button
JOG switch Press and hold to rotate the drum for a set time. Use to remove
15
paper jams, etc.
16 Print tray Holds the printed paper.
17 Paper stopper Slide to match the size of printed paper.
18 Side fences Slide to match the size of printed paper.
19 Master ejection box Open to replace the master ejection core, etc.
Master ejection box Press to open the master ejection box cover. Use when disposing of
20
cover open lever used master, etc.
U6-Y1870 -0 19
(2) Control Panel
2 1
7
No. Name Function
LCD panel Displays current settings such as number of printed sheet. Displays
1
error messages in case of error.
FUNCTION key Switches function setting mode.
2 SELECT key (Right) Selects function.
SELECT key (Left) Selects function.
ENLARGEMENT Indiction for the ratio is selected.
3
/REDUCTION lamp
ENLARGEMENT Press to set the enlargement or 100% or reduction ratio.
4
/REDUCTION key
Document mode The lamp of the selected mode lights.
5
indicator lamps
DOCUMENT MODE key Press to switch between the text mode, text/photograph mode and
6 photograph mode. Each press of this key moves the position of the
lit lamp that indicates the selected document mode.
OK monitor Flashes to display the content of the trouble and lights to indicate
7
the part that caused the trouble in the machine.
8 CLEAR key Resets the number of prints and the entered values to 0.
9 NUMERIC keys Enters the number of prints.
× key Enters the number of prints and sets in batch printing/sequential
10 ＝
batch printing.
20 U6-Y1870-0
20 19 18 17 16
１
15
14
8 9 10 11 12 13
Name Function
MASTER MAKING key Starts making a master. Master making cannot be performed during
11
printing. Clear the number of prints before starting master making.
12 PRINT key Starts printing. Master making is not performed.
STOP key Stops printing. When this key is pressed while making a master, the
13
machine stops after the master has been made.
TEST PRINT key Prints one copy so that the image position and density can be
14
checked.
Energy saving mode Lights up when the machine is in energy saving mode.
15
indicator lamp
16 PRINT SPEED keys Controls print speed.
Print speed indicator The lamp of the specified print speed lights up.
17
lamp
Print position indicator The lamp of the specified printing speed lights.
18
lamp
19 PRINT POSITION keys Controls print position.
20 RESET key Returns setting to Standard mode. Non-stored setting is cleared.
U6-Y1870 -0 21
(3) LCD Panel
1 2 3
100%
0 sht 1 set
No. Name Function

1 Print count Displays the number of prints to be made.
2 Sets Displays the number of sets to be printed.
3 Zoom ratio Displays the selected (enlargement/reduction) ratio.
22 U6-Y1870 -0
Chapter 2 Description of the Operation
２
1 Scanner Section ................................ 24 (2) Paper Feed Roller Drive ................ 48
1. Description ................................... 24 (3) Driving of the Timing Roller ............ 49
2. Sequence of Operation .................... 25 (4) Escape the Guide Roller................ 50
(1) Sequence of the Scanner Operation (5) Paper Feed Length ...................... 51
(with ADF unconnected) ............... 25 3. Functions of Parts ........................... 52
(2) Sequence of the Scanner Operation (1) Print Position Adjusting Mechanism .. 52
(with ADF connected) .................. 25 (2) Signal Lever .............................. 54
3. Function of Parts and Circuit .............. 26 (3) Elevator Up Limit Sensor ............... 55
(1) Home Position Sensors ................. 26 (4) Elevator Down Limit Switch ............ 56
(2) CCD / Lamp ............................... 27 (5) Paper Sensor ............................. 57
(3) Scanner Unit Open / Close Detection .. 28 (6) Paper Feed Sensor ...................... 58
2 Master Making / Master Feed / Ejection Section .. 29 4 Drum Driving Section .......................... 59
<<Master Making / Master Feed Section>> .. 29 1. Description ................................... 59
1. Description ................................... 29 2. Function of Parts ............................ 60
2. Sequence of Operation .................... 30 (1) Drum Home Position / Jam Detection
(1) Operation When the Master Set Position Sensor ......................... 60
Switch Is Turned On ................... 30 (2) Master Attachment / Detachment
(2) Master Making / Master Feeding ...... 31 Position Sensor ......................... 61
3. Functions of Parts ........................... 32 (3) JOG Switch (Drum Rotation Switch) .. 62
(1) Thermal Head ............................ 32 (4) Control of the Main Motor .............. 63
(2) End Mark Sensor ........................ 35 5 Press Section .................................... 64
(3) Master Position Sensor ................. 37 1. Description ................................... 64
(4) Cutter Unit ................................. 37 (1) Press Roller Timing and Printing Area .. 64
(5) Master Feeding Clutch 2 Function of Parts ............................. 66
(Electromagnetic clutch) ............... 38 (1) Press Roller (P Roll) Sensor ........... 66
<<Master Ejection Section >>................ 39 6 Paper Ejection Section......................... 67
1. Description ................................... 39 1. Description ................................... 67
2. Circuit ......................................... 39 2. Functions of Parts ........................... 68
3. Functions of Parts ........................... 40 (1) Paper Stripper Finger ................... 68
<<Master Clamp Opening / Closing Section>>. 41 (2) Jam Sensor ............................... 69
1. Description ................................... 41 (3) Paper Aligning Mechanism ............. 71
2. Operation of Master Clamp Open / Close Lever .. 42 7 Drum Section .................................... 72
(1) Structure ................................... 42 1. Description ................................... 72
(2) Master Attachment / Detachment Operation .. 43 2. Circuit ......................................... 73
(3) Clamp Opening / Closing Lever Position 3. Function of Parts ............................ 74
(A / B / C Mode) ........................ 44 (1) Ink Detection .............................. 74
3. Function of Parts ............................ 45 (2) Ink Pump .................................. 76
(1) A / B / C Mode Sensor .................. 45 (3) Drum Switch .............................. 77
3 Paper Feed Section ........................... 46 (4) Front Cover Open / Close Detection Switch .. 78
1. Description ................................... 46
2. Operation ..................................... 47
(1) Rotation of the Paper Feed Roller and
Timing Roller.............................. 47
Chapter 2 1 Scanner Section
1 Scanner Section
1. Description
The document is illuminated with the lamps, and the document reflection in proportion to the
document image darkness is imaged on the CCDs through the mirror and lens. Then it is resoluted
into picture elements and converted photoelectrically.
Optical System Operation

• The optical system goes forward (to the left) or backward with a stop position of Scanner home
position sensor(PS1).
ADF home position sensor (PS2) Lamp Scanner home

position sensor (PS1)
Mirror
Mirror
Glass Lens CCD
Optical System Operation (with ADF attached)

• When ADF is attached, set the ADF Home Position Sensor (PS2) as the optical system stop
position, and then read the document darkness.
ADF home position sensor PS2)
Glass
Scanner home
position sensor (PS1)
Lamp
Mirror
Mirror Lens CCD
24 U6-Y1870 -0
2. Sequence of Operation
(1) Sequence of the Scanner Operation (with ADF unconnected)

1. When the MASTER MAKING key is pressed, the
optical system moves to the left and reads the Image reading begins
image.
２
2. When image reading is complete, the lamp goes
out, but the optical system decelerates, then stops. Image reading
Following that, the optical system moves right and
returns to the home position.
3. The system is then on standby for the printing

process.
(2) Sequence of the Scanner Operation (with ADF connected)

1. When the Master making key is pressed, the optical
system will perform shading at home position (PS1), Image reading begins
and then move to the left.
2. The optical system reads the image stopped

at home position (PS2). When image reading is
complete, it immediately moves to the right and
Image reading
returns to the home position.
3. After it returns, the optical system is then on

standby for the printing process.
U6-Y1870 -0 25
3. Function of Parts and Circuit
(1) Home Position Sensors
Description
PS1 detects the optical system home position when ADF is not used.
PS2 detects the optical system home position when ADF is used.
Circuit
Scanner Home position sensor (PS1) 5V Photopass : 0 V

3.3V Photointerrupting : 3.3 V
Red J7-12
Yellow -14 3.3V
Blue -13
Main PCB Unit
ADF Home position sensor (PS2)

5V Photopass : 0V
3.3V
Red Photointerrupting : 3.3V
J12-14
Orange J7-16 3.3V
Blue J17-15
Main PCB Unit
Operation
A shading plate is attached on slider A of the optical system. The position where PS1 is shaded
becomes the optical system home position when ADF is not attached.
The position where PS2 is shaded becomes the optical system home position when ADF is
attached.
• Standard (ADF not attached) • With ADF attached
Scanner
home position sensor (PS1) ADF
home position sensor (PS2)
Photointerrupting plate
Photointerrupting plate Photointerrupting

Photointerrupting plate
plate
Slider A
Slider A
26 U6-Y1870 -0
(2) CCD / Lamp
Description
The lamp illuminates the document and the reflected light is transmitted onto the CCDs.
The CCDs output the image signals in level of voltage.
Circuit
２
Main PCB unit
Lamp Inverter unit
Lamp
CN3-1 Yellow J2-12
CN1-1
Document -2
Blue -26
-2
Brown -11
+24V
-4 -3
J5-1
-12
CCD PCB unit
Specification
• CCD
The table below shows the specification for the CCD.
№ Item Specification
1 Optical signal storage time (SH cycle) 1.8 msec./ line
2 Frequency 2.95 MHz
3 The number of effective picture elements 5000 picture elements
4 Reading width
423.3 mm
(This is not the image width which can be processed.)
5 Reading density 11.8 dot/mm (300 DPI)
• Lamp
This machine adopts a xenon lamp which is lit quickly when turned on, and the quantity of light is
stable. The lamp is lit when the control signal CN1-1 for the lamp inverter unit is LOW (0 V) .
U6-Y1870 -0 27
(3) Scanner Unit Open / Close Detection
Description
PS1 detects the optical system home position when ADF is not used.
PS2 detects the optical system home position when ADF is used.
Circuit
Scanner SW
When the scanner unit is closed: Open
When the scanner unit is opened: Close
3.3V
Pink
1 J6 - 7
3.3V
Pink 0
2 -8
Main PCB Unit
Operation
When the scanner unit is closed, the switch is pressed; OPEN. When the scanner unit is open, the
actuator is released; the switch is turned to CLOSE.
• When the scanner unit is closed • When the scanner unit is opened
Scanner unit Scanner unit
Switch ON Switch OFF
28 U6-Y1870 -0
Chapter 2 2 Master Making / Master Feed / Ejection Section
2 Master Making / Master Feed / Ejection Section

See Page →39 See Page →41
Master Clump Opening /
Master Making / Master Feed section Closing Section Master Ejiction Section
２
<<Master Making / Master Feed Section>>
1. Description
Make the master clamp of the drum unit clamp the master top end, performing master making on
the master with the thermal head. (In this machine, the master on the drum is ejected at the same
time when master making is performed.)
The master is conveyed to the drum unit via the platen roller and sponge roller by driving of the
stepping motor, while it is being processed in the head section. Sponge roller is driven through the
master feeding clutch (electromagnetic clutch), and controls the amount of master conveyed to the
master clamp section of the drum unit with the master feeding clutch ON / OFF.
The end mark sensor starts to detect when the end mark (black) section printed on the end of the
roll master is conveyed. "ROLL MASTER END" is displayed on the error display panel. The end
mark sensor also detects whether the master is conveyed properly through the sensor.
Master feeding clutch Sponge roller
Cutter unit Master position sensor
Platen roller
Master cover switch
Roll master
Thermal head
End mark sensor Master lever switch Stepping motor
U6-Y1870 -0 29
2. Sequence of Operation
(1) Operation When the Master Set Switch Is Turned On

Master set lever
Master
When the master set lever is switched on, the

platen roller and sponge roller rotate and feed
out the master for 144mm.
Sponge roller Switch ON

Platen roller
Photo passing
/ Photo interrupting
When the master position sensor is interrupted,

master is fed a few steps and stopped.
Master position sensor
30 U6-Y1870 -0
(2) Master Making / Master Feeding

Operation
When master making operation starts, the drum

unit rotates to perform master detachment
process. The drum which has finished master
detachment process stops at the master
attachment position.
２
Open the master clump. Master feeding clutch
Sponge roller rotates with the master feeding Sponge roller
clutch ON. A certain amount of the master tip
Master tip end
end is fed to the master clamp section and the
sponge roller stops.
Open the master clump.

Master clump
After the master clamp is closed and clamp the Drum

master tip end, the drum rotates to roll up the
master.
* Check the length of the master
and drum rotation angle to control
the drum rotation.
* As the electromagnetic clutch is
OFF, the sponge roller is free.
When the master bottom end reaches the top Cutter

of the drum, master attachment is completed.
Commence printing.
U6-Y1870 -0 31
3. Functions of Parts
(1) Thermal Head
Description
The thermal elements are in alignment in the scanning direction, and are heated on the image
section to make holes on the master film.
Circuit
Main PCB unit
J3-1
-14
Thermal head
J4-1
-24
Specifications
№ Item DP-L520/DP-L510/DP-L500
1 Picture element density 300 DPI (11.8 dots/mm)
2 Effective memory width 260.2 ± 0.1 mm
32 U6-Y1870 -0
Exterior and Lot No.
s
s
Thermal resistor line
Label
２
1
5mm
2 3 4 5 6
70mm
Power connector Signal connector
Pin No. 1 Pin No. 1
NOTE
Label
1
2 3 4 5 6
The following items are displayed with the label.

1. Model name
2. Production month (See the table)
Sign A B C D E F G H I J K L
Month Jan. Feb. Mar. Apr. May. Jun. Jul. Aug. Sep. Oct. Nov. Dec
3. Serial No.
4. Resistance value
5. Average of head resistance
6. Specification display
U6-Y1870 -0 33
NOTE
Resistance
Resistance value is described on the label. When the head is replaced and the HELP mode is
initialized, set the DIP-SW (HELP-44) of the HELP mode.
HELP mode HELP-44 → See Page 221
Resistance value ( Ω) HELP-44

3825 - 3908 0000
3909 - 3993 0001
3994 - 4077 0010
4078 - 4162 0011
4163 - 4246 0100
4247 - 4330 0101
4331 - 4415 0110
1 4416 - 4499 0111
2 3 4 5 6 4500 - 4583 1000
4584 - 4668 1001
Resistance value 4669 - 4752 1010
4753 - 4837 1011
4838 - 4921 1100
4922 - 5005 1101
5006 - 5090 1110
5091 - 5175 1111
34 U6-Y1870 -0
(2) End Mark Sensor
Description
The end marks are located at a fixed distance End mark sensor
relative to the master; as the master is being fed,
the end mark sensor senses master condition
and the end marks by means of intensity of
reflected light.
２
End mark
Reflection light amount

The larger the reflection light amount is, the
smaller the output voltage is. The smaller the light
amount is, the larger the output voltage is.
The value is checked with the HELP-13.
* Adjustment of end mark PCB unit.

Adjust the HELP mode HELP-13 so the
difference between the maximum value of
the black level and the white level becomes a
maximum.
Circuit
5V
VR1
5V
3.3V
Red 4 Red J7-29
Black 2 Black 27 3.3V
0
Blue 1 Blue 25
Main PCB Unit
End mark sensor PCB unit
U6-Y1870 -0 35
1. Master Setting Error Detection
Operation
In master making, the end mark sensor uses amount of reflected light to detect presence or absence
of a master on the transfer path. Then the following displays and operations are performed:
● When a master setting error is detected, "MASTER SET MISS" is displayed and printing is not
processed.
● "MASTER SET MISS" is only cleared by opening and closing the top cover.
(It is not cleared by turning the power off.)
● Printing is not performed but master making is only performed when the display is cleared after
"MASTER SET MISS" is displayed. (Because the master is not attached to the drum.)
Timing
1. While master making is being processed, the reflection light amount does not turn to be in a
white level.
2. When master making process is finished (before printing process), the reflection light amount is
in a white level.
2. Master End Detection
Operation
The end mark is printed on the area about 1 m from the end of the master.
● When the end mark is detected, "ROLL-MASTER END" is displayed.
● When "ROLL-MASTER END" is displayed, master making is not performed next.
Timing
When it is considered that the end mark is read under the following conditions, "ROLL-MASTER
END" is displayed.
1. While the master is rolling up to the drum during master making, the following is checked.
2. When the master passes under the end mark sensor, the amount of reflected light is read.
3. If the following conditions are met, it is considered as master end.
White level to "0-10" and black level to "50-63".
36 U6-Y1870 -0
(3) Master Position Sensor
Description
The master position sensor is located at a fixed Master
distance relative to the master. By means of
reflected light, this sensor senses the presence
of the master on the master travel path, and
controls its attachment position. If the intensity of
the reflected light does not reach the "white" level
(which indicates presence of the master) a single
２
time during master making, "RESET MASTER
ROLL" is displayed.
Master position sensor
Reflection light amount

The larger the reflection light amount is, the
smaller the output voltage is. The smaller the light
amount is, the larger the output voltage is.
The value is checked with the HELP-13.
Circuit
5V
3.3V
Master position sensor 1 Red 7 Red J7-30
2 Light green 6 Light green -4 3.3V
0
3 Blue 5 Blue -26
Main PCB unit
(4) Cutter Unit
Description
Completed, the stepping motor for master making and the drum stops temporarily, the cutter motor
is turned on to drive the cutter and the master is cut.
Circuit
Red 2 Red
J1-20
Cutter motor M 1
Black Black -19 Main PCB unit
U6-Y1870 -0 37
(5) Master Feeding Clutch (Electromagnetic clutch)

Description
Sponge roller is attached to the bottom section of the master conveyance way of the master
feeding unit, and is driven via the master feeding clutch (CL1) by the master making motor. The
rotation of sponge roller is controlled with the master feeding clutch ON / OFF.
Circuit
Master feeding clutch (CL1)
1 Black +24V
J2-15
M Main PCB unit
2 Black -16
Operation
1) In the master making process, when the
Master feeding clutch B mode
drum stops in the master winding position,
the master feeding clutch comes on, so that Sponge roller
sponge roller is driven and feeds out the Master tip end
master by a fixed amount.
2) The master clamp opens and closes, to clamp C mode

the master. Master clump
Drum B mode
3) When the master is wound onto the drum, the
master feed clutch turns off, leaving sponge
roller free to be turned by the master as it is
wound off the drum.
38 U6-Y1870 -0
<<Master Ejection Section >>
1. Description
When the drum stops at the master detachment position and the master clamp which clamps the
master tip end is opened (C mode), the pulling roller on the rolling section of the master ejection
box pulls the master tip end into the box inside, and the master is rolled up to the core.
If no core is installed, or when the master is fully wound onto the core, the master ejection core full
switch (MS8) is mechanically actuated, and the message "EXCHANGE EJECT ROLL" appears on
the operation panel LCD panel.
２
Pulling roller
Master detachment Master ejection
position sensor
photo-receiving PCB
Master
ejection box
Core
(EJECT ROLL)
Master ejection
Master ejection sensor
core full switch
photo-emitting PCB
Master ejection
JAM sensor photo-emitting
motor
PCB
2. Circuit
Light
Black 2 blue 2 Light blue Main PCB unit
J2-8
Master ejection motor M 1 1
-7
Red Green Green
1 Blue
Master ejection sensor -19
photo-receiving PCB
2 Gray
-20
3.3V
Master ejection core 1 Orange -5
full switch 2 Orange
-6
Master ejection sensor 1 3 Blue 3.3V
-23
photo-emitting PCB 2 4 Gray
-24
3.3V
1 5 Blue
Jam sensor -21
photo-emitting PCB 2 6 Pink
-22
3.3V
U6-Y1870 -0 39
(1) Master Ejection Sensor
Description
Photo-emission from the master ejection sensor is received on the master ejection sensor, and the
sensor detects with the photo strength whether the master is pulled to the master ejection box.
Photo-receiving amount is checked with the HELP-05.
1. Master Ejection Error Detection
When a master ejection error is detected, the following displays and operations are performed:
● "MAST. EJECT ERROR" is displayed on the error display panel and printing is not processed.
● "MAST. EJECT ERROR" is cleared with the ALL CLEAR key , STOP key or by performing
master making / printing.
● A master ejection error is not detected for one master making soon after a master ejection error
or master setting error is detected.
IMPORTANT If incorrect sensing occurs due to sensor malfunction, etc., HELP-32 can be used
to prohibit master ejection error sensing.
Timing
If the variation in the amount of light received by the master ejection sensor during the making of
1 master is less than a certain level (8 in the HELP-05 display value), a master ejection error is
deemed to have occurred.
2. Rotation Control of the Master Ejection Motor

If the master ejection motor is kept rotating when the master tip end is pulled to the ejection box in
the master detachment process, the drum is actuated by the master and the stop position slips.
To prevent this, the master ejection motor is stopped when the master is detected by the master
ejection sensor. (If the master is not detected by the master ejection sensor, the master ejection
motor is stopped by the timer.)
40 U6-Y1870
<<Master Clamp Opening / Closing Section>>
1. Description
The master clamp on the drum unit is opened or closed by the two opening / closing levers' rotation
operation. The opening / closing levers (one for the master attachment position, and the other for
the master detachment position) are on the master clamp opening / closing section on the main
body rear side. The master clamp is opened or closed during master making. Opening / closing
operation is as follows:-
Master clamp opening / closing lever Master clamp opening / closing lever
２
(Master attachment position) (Master detachment position)
Master clamp opening /
closing section
Drum unit
1) When master making starts, the drum unit

rotates from the stop position to the opening
/ closing lever section (master detachment
position) and it stops temporarily. (B mode) Master clamp
2) Open the master clamp to have the used master

tip end gripped by the master ejection unit.
3) Close the master clamp, rotate the drum again

and stop the drum at the next opening / closing
lever section (master attachment position).
4) Open and close the master clamp to have it grip

the leading edge of the used master.
5) Rotate the drum to wind the master onto it.
U6-Y1870 -0 41
2. Operation of Master Clamp Open / Close Lever
(1) Structure
The following is the structure of the master clamp opening / closing section viewed with the rear
cover opened. The rotation stop position of the master clamp opening / closing lever is determined
by the clamp motor and two cams. There are 3 rotation stop positions: A mode, B mode and C
mode. Their functions are as follows:-
Master clamp opening / closing lever
Clamp motor
Master clamp opening / closing lever
Master clamp
B mode sensor
A / C mode adjusting cam
B mode adjusting cam A / C mode sensor
The drawing below is a section through the machine's interior, viewed from the control side.
Master attachment position Master clamp opening / closing section Master detachment position
Drum
●A mode ●B mode ●C mode
42 U6-Y1870 -0
(2) Master Attachment / Detachment Operation
２
(1) A mode (2) A mode→B mode (3) B mode
The drum start rotates. The opening/closing lever changes The drum rotates to the master
B mode. detach position →Stop.
(4) B mode→A mode (5) C mode (6) C mode→B mode

The clamp is opens to pull The pulling roller stops. The clamp is closed.
the master. When the master ejection sensor
detects the master.
(7) B mode (8) The sponge roller feeds out (9) B mode→C mode
The drum rotates to the master the master. The clamp is opens.
attach position Stop.
(10) C mode→B mode (11) B mode (12) B mode→A mode

The clamp grips the master. The drum rotates to roll up the The clamp lever returns to A
master. mode.
U6-Y1870 -0 43
(3) Clamp Opening / Closing Lever

Position (A / B / C Mode)
Mode Photointerrupter stop position / state of sensor Functions
A / C mode sensor (PS3)

In the normal state or during printing,
the master clamp opening / closing
lever turns out from the master
B mode sensor (PS4) clamp opening /closing lever.
A Photo-passing
m
o Photo-
d interrupting
e
The master clamp opening / closing

A / C mode sensor (PS3) lever pinch the master clamp
B mode sensor (PS4) opening / closing arm.
Photo-
B Photointerrupting
interrupting
→ Photopassing
m or
o
d Photopassing→
e Photointerrupting
A / C mode sensor (PS3) The master clamp is open. This state

occurs when the master is attached
or detached.
B mode sensor (PS4)
C
Photo-
m passing
o
d
e Photo-
passing
44 U6-Y1870 -0
3. Function of Parts
(1) A / B / C Mode Sensor
Circuit
Clamp motor 2
Black Yellow
J1 - 21
M
２
Brown 1 Orange - 22 Main PCB unit
Clamp AC mode sensor 5V 3.3V

1 Red 1 Red J6 - 30
2 Orange 2 Orange - 24 3.3V
3 Blue 3 Blue - 23 Photopassing : 0 V
Photointerrupting : 3.3 V
Clamp B mode sensor 5V

3.3V
1 Red 1 Red J6 - 31
2 Green 2 Green - 26 3.3V
3 Blue 3 Blue - 25 Photopassing : 0 V
The mode is detected under the following conditions

• A mode
When the B mode sensor (PS4) is photointerrupted, the A / C mode sensor (PS3) detects the
edge of photointerrupting →photopassing.
*With the power ON, the A mode is determined when the B mode sensor is in the photointerrupting
and the A/C mode sensor is in the photopassing state. If not in the A mode with the power ON, the
master clamp opening / closing lever rotates to the B mode and stops. When the lever stops at
the B mode, the drum rotates with the drum rotation switch and returns to the A mode at the stop
position.
• B mode
When the A/C mode sensor is photointerrupted, the B mode sensor detects the edge of
photointerrupting→/photopassing or photopassing - photointerrupting.
• C mode
When the B mode sensor is photopassing, the A/C mode sensor detects the edge of
photointerrupting→photopassing.
U6-Y1870 45
Chapter 2 3 Paper Feed Section
3 Paper Feed Section

1. Description
Feeding of the paper is performed by the paper separator (employing the center separation
method) and paper feed roller (there is no corner finger). Elevation of the feed tray is powered by
the elevator motor. Paper fed by the paper separator and paper feed roller is fed further by the
timing roller and guide roller to the point where its leading edge is sandwiched between the drum
and the press roller. Then the pression of the timing roller and guide roller is released (by moving
the guide roller upward several mm), so that the paper is fed through at a speed equal to the
circumferential speed of the drum and press roller. The press roller sensor senses the paper feed
condition; if a feed error occurs, the message “PAPER LEFT JAM” is displayed. For details, see “1.
Paper Jam Detection Timing” in chapter 2.
See Page →70
Drum
Press roller
Elevator motor
P roll sensor
Guide roller
Paper feed roller
Paper separator
Paper
Timing roller
Support tray Feed tray
46 U6-Y1870 -0
2. Operation
(1) Rotation of the Paper Feed Roller and Timing Roller
When the main motor turns, the paper feed cam rotates, causing the paper feed segment and
timing segment to execute the reciprocating motion shown below, which turns the pinion gear.
２
Paper feed roller
Paper feed roller
Timing roller
Pinion gear
Timing segment
U6-Y1870 47
(2) Paper Feed Roller Drive
The paper feed roller is driven by the main motor via the timing belt and the paper feed clutch. The
rotational timing depends on the ON/OFF state of the paper feed clutch and is controlled by the
program.
Timing roller
Main motor
Paper feed clutch
Paper feed roller
48 U6-Y1870 -0
(3) Driving of the Timing Roller
Timing roller is actuated to rotate by the pinion gear and spring clutch. When the paper feed cam
rotates, the reciprocating motion of the timing roller segment is transmitted to the pinion gear, and
the spring clutch works to rotate the timing roller in the direction of conveyance.
２
Paper feed cam
Pinion gear Spring clutch
Spring clutch
Paper feed segment
Timing roller
U6-Y1870 -0 49
(4) Escape the Guide Roller
After the press roller is pressed to the drum, the printing paper is gripped firmly with the drum and
press roller, the guide roller is released from the timing roller. This is called "escaped". Escape
timing is within a period when the printing paper is conveyed about 10 mm after it is gripped with
the drum and press roller.
IMPORTANT ● When the timing is too late, the printing paper is gripped at two places too long.
Thus master elongation and slippage occur.
● On the contrary, when the timing is too early, the printing paper is not gripped at
all, and it is not well settled. Thus creasing of paper and dispersion of the print
position occurs.
Escape lever
Drum
Escape cam
Guide roller
Press roller Timing roller
Escape cam
Press roller
Guide roller
Drum
Timing roller
about
10 mm
Paper
50 U6-Y1870 -0
(5) Paper Feed Length
The “paper feed length” is the length by which the paper feed roller feeds out the print paper. When
the paper feed roller feeds out the print paper, the guide roller is pressed against the timing roller
and does not rotate; as a result, the paper arches up between the paper separator and the timing
roller, since the distance between these two items is only 80 mm, while the length by which the
paper is fed out from the paper feed roller is 95 mm. This arching has the effect of correcting any
skewing of the paper (as the leading edge is held firm between the guide and timing rollers). It
also has the effect of lessening the load on the timing roller when it feeds the paper through, thus
minimizing slippage.
２
For feed amount, the leading edge of the paper is detected by the paper feed length sensor and
paper feed is controlled by program.
Guide roller
Paper feed roller
Paper
Paper feed cam
Cam follower
Paper separator
Timing roller
Paper feed length sensor
IMPORTANT
● If paper feed length is too large: the arching dimension will be too large, and if the paper
is of a very stiff type, it will buckle up between the paper feed roller and the paper feed
inlet (upper), causing a PAPER JAM error ("PAPER LEFT JAM").
● If paper feed length is too small: the arching dimension will be too small, so that arching
will be unable to correct skewing of the paper, and skewing and wrinkling will be liable
to occur. Furthermore, the slippage that occurs when the timing roller feeds the paper
through will be very large, resulting in print position errors.
U6-Y1870 -0 51
(1) Print Position Adjusting Mechanism
Print position is adjusted by changing the timing of the

paper toward the drum with the PRINT POSITION key
on the control panel.
Description
When the PRINT POSITION key on the control panel
is pressed, the link cam is driven by the motor. As the
link cam moves, the cam follower position (bearing)
from the paper feed cam changes. Accordingly drive
timing for the timing roller can be changed.
● Press the key ;

Cam follower moves in the direction of : Drive timing of the timing roller becomes earlier.
Paper timing becomes earlier, and the picture image
moves backward.
● Press the key ;
Cam follower moves in the direction of : Drive timing of the timing roller becomes later.
Paper timing becomes later, and the picture image moves
forward.
Print position center sensor ‫ ە‬Pressing makes cam follower

Print position motor move in the direction
Paper feed cam
Print paper
Direction of
Print position
movement of
limit sensor Image print paper
Timing roller
‫ ە‬Pressing makes cam follower

move in the e direction
Timing roller
Print paper
Cam follower
Direction of
movement of
Image print paper
52 U6-Y1870 -0
Circuit
Print position motor

2 Yellow
J1 - 13 Main PCB unit
M 1 Orange
- 14
Print position center sensor 5V 3.3V Photopassing : 0 V

1 Photointerrupting : 3.3 V
Red J6 - 2
2 White J8 -12 3.3V
２
3 Blue J6 - 1
Print position limit sensor 5V Photopassing : 0 V

3.3V
1 Red J6 - 4 Photointerrupting : 3.3 V
2 Gray J8 -14 3.3V
3 Blue J6 - 3
Operation
Top and bottom limit of print position is detected by the print position center sensor and the print
position limit sensor.
The center position is detected by the print position center sensor.
● Center sensor: photopassing, Limit sensor: photointerrupting
The print position is between the standard position and bottom limit.
● Center sensor: photopassing, Limit sensor: the edge of photointerrupting - photopassing is
detected
The print position is at the bottom limit.
● Center sensor: photointerrupting, Limit sensor: photointerrupting
The print position is between the standard position and the top limit.
● Center sensor: photointerrupting, Limit sensor: the edge of photointerrupting - photopassing is
detected
The print position is at the top limit.
Operation with the Power ON

The print position returns to the standard position Botom limit Standard Top limit
by operating with the power ON, depending on the Printing position
sensor state as follows.

● When positioned between the standard position Printing position center sensor
and the bottom limit:

Rotate the print position motor normally (CW) to Printing position limit sensor
return the print position to the standard. photointerrupting

photopassing
● When positioned between the standard position
and the top limit:
Rotate the print position motor reversely (CCW) to
return the print position to the standard
U6-Y1870 -0 53
(2) Signal Lever
Description
The signal lever is positioned at the back of the Guide roller / Timing roller. Whether
the paper is fed by the Timing roller is detected mechanically.
Operation
The pinch lever is attached to the other end of the shaft to which the signal lever is attached. As the
signal lever is jumped by the paper, the pinch lever also jumps. Accordingly the Press roller is out
of control and rises. The above operation keeps the drum from dirts as the Press roller is in contact
with the drum when the paper is not fed. As the Press roller sensor detects rising of the Press roller,
Whether the paper is fed from the paper feed section to the printing section normally is detected
indirectly.
Press lever P roll sensor

Pinch lever
Signal lever
Press roller
Guide roller
Timing roller
Paper
View from A
Signal lever
Drum Pinch lever
Press roller
Guide roller
P roll sensor
Timing roller
54 U6-Y1870 -0
(3) Elevator Up Limit Sensor
Description
Elevator up limit sensor senses decrease of the paper pile, and the upper limit position of the feed
tray. It does so by detecting the up/down motion of the paper feed shaft.
Circuits
２
Elevator up limit sensor 5V 3.3V Photopassping : 0 V
1 Red J8 - 20 Photointerrupting : 3.3 V
2 Light green - 13 3.3V
3 Blue - 24
Main PCB Unit
Operation
Sensing of feed tray upper limit
● When the feed tray rises, the paper in it presses the paper feed roller upward, making the paper
feed shaft lever (photointerrupter) rotate upwards about its fulcrum, until it no longer obstructs the
sensor’s light beam. Restoration of the sensor’s light beam signals that the feed tray has reached
the upper limit, and triggers stopping of the feed tray’s rise.
Sensing of paper decrease

● As printing progresses and the paper decreases, the paper feed roller gradually descends, until it
obstructs the sensor’s light beam. When this happens, the feed tray is raised until the light beam
is restored. If the light beam is not restored within about 30 seconds of the sending of the RAISE
FEED TRAY command, error E002 (elevator lock) is displayed.
Paper feed shaft lever
Paper feed roller

Elevator up limit sensor
Fulcrum
Paper
U6-Y1870 -0 55
(4) Elevator Down Limit Switch
Description
This is a micro switch (SM6) that senses the lower limit position of the feed tray.
Circuits
Elevator down limit switch

Down limit (PUSH) : OPEN 3.3V
1 Light blue J8 - 11
3.3V
0
2 Light blue - 23
Main PCB Unit
Operation
When the feed tray rises, the bracket disengages from the switch and the switch closes.
When the feed tray descends to its lower limit position, the bracket engages the switch’s actuator,
opening the switch.
If the switch does not open within about 30 seconds of the sending of the LOWER FEED TRAY
command, error E002 (elevator lock) is displayed.
●Down limit position

Elevator
down
limit switch
Bracket
56 U6-Y1870 -0
(5) Paper Sensor
Description
Senses presence/absence of paper in the feed tray. When the paper in the tray runs out, the
message "SET PRINT PAPER" is displayed and printing stops.
Circuits
Paper sensor
２
Closed when paper present
Open when paper absent
5V Photopassing : 0 V
3.3V
1 Red J6 - 32
2 Purple - 16 3.3V
3 Blue - 15
Main PCB Unit
Operation
When there is no paper, the lever moves away and the sensor opens. When paper is placed inside,
the lever presses the actuator and the sensor closes. When an absence of paper is detected, the
message "SET PRINT PAPER" is displayed on the operation panel.
● When absence of paper is sensed, master making, printing and test printing are not possible.
● If the paper runs out during printing, "SET PRINT PAPER" is displayed on the operation panel,
printing is stopped, and the feed tray descends to its lower limit position.
● If the paper runs out during master making, operation continues until the end of the master
making process,then operation stops (without proceeding to the printing process), and the feed
tray descends to its lower limit position.
●When there is paper placed : ●When there is no paper :
Photointerrupting
Photopassing
Actuator
Paper sensor
U6-Y1870 -0 57
(6) Paper Feed Sensor
Circuits
Paper feed sensor

3.3V
1 Red J12 - 6
2 Yellow J8 - 19 3.3V
3 Blue J12 - 5
Main PCB Unit
58 U6-Y1870 -0
Chapter 2 4 Drum Driving Section
4 Drum Driving Section
1. Description
２
Drum home / jam detection
position sensor
Drum gear
Master attachment /
detachment position sensor
(P roll sensor)
Main motor
Encoder
Encoder sensor
U6-Y1870 -0 59
(1) Drum Home Position / Jam Detection

Position Sensor
The Drum home position / jam detection position sensor detects the drum home position and jam
detection position.
● The drum home position is the position where the drum stops at the same time when a beep
sounds after the jog switch (drum rotation switch) is kept pressing.
● The jam detection position is the timing to check paper jamming in the paper ejection section.
● Paper jamming in the paper ejection section is checked in the above timing with the jam sensor
(photoreceiving) and P roll sensor.
Circuit
Drum home position /
jam detection position sensor (PS5)
3.3V Photointerrupting : 3.3 V
1 Red J6 - 28
2 Yellow - 20 3.3V
3 Blue - 19
Main PCB Unit
Operation
The home position / jam detection position sensor is positioned while the drum is rotating as
follows:-
●The home position is detected with the edge of photointerrupting / photopassing.
●The jam detection position is detected with the edge of photopassing / photointerrupting.
Drum home/jam detection

position edge
Drum home/jam detection
position sensor
Jam detection position edge
60 U6-Y1870 -0
(2) Master Attachment / Detachment

Position Sensor
The master attachment / detachment position sensor detects the drum stop position when the
master is attached or detached. It also detects the speed reducing timing for stopping at the printing
speed and for pressing the JOG switch (drum rotation switch).
Circuit
２
Master attachment / detachment
position sensor (PS6) Photopassing : 0 V
5V 3.3V Photointerrupting : 3.3 V
1 Red J6 - 27
2 Purple - 18 3.3V
Blue
0
3 - 17
Main PCB Unit
Operation
The following is the state of the master attachment / detachment position sensor while the drum is
rotating.
● The master detachment position is detected with the edge of photopassing →photointerrupting.
● The master attachment position is detected with the edge of photointerrupting →photopassing.
● The drum speed is reduced to the slow (before-stop) speed at the master detachment position
before the drum stops.
Master attachment position
Master detachment position Master detachment

position edge
Master attachment
position edge
Master attachment /
detachment position sensor
U6-Y1870 -0 61
(3) JOG Switch (Drum Rotation Switch)
Description
The drum rotates as long as the JOG switch (drum rotation switch) is pressed (within one rotation)
and stops at the stop position with a beep.
Circuit
Jog switch (drum rotation switch) (SW3)

3.3V
Purple
J7 - 9
3.3V
Purple
0
- 10
Main PCB Unit
Sequence of Operation
● When the JOG Switch (Drum Rotation Switch) Is
Pressed Down
In the normal state, the drum rotates (within one
rotation) when the JOG switch (drum rotation switch)
is kept pressed and the drum stops at the stop
position, reducing the speed to the slow (before-stop)
speed at the first master detachment position. JOG switch
When the P roll sensor is in the photopassing state (P (Drum rotation
roll ON) at the first master detachment position, the switch)
drum passes the stop position without reducing the
speed.
62 U6-Y1870 -0
(4) Control of the Main Motor
Circuit
Photopassing : 0 V
Encoder sensor (PS7) 5V 3.3V Photointerrupting : 3.3 V
Red
1 J8 - 18
Gray
２
2 - 21 3.3V
0
3 Blue - 17
Main motor (M1) Red J10 - 4
M Black Main PCB Unit

-3
1. Rotation Speed Control by Encoder Sensor
The encoder sensor detects the main motor rotation.

The main PCB Unit controls the number of main Encoder sensor
motor rotations with the encoder sensor signal.
The encoder sensor signal is transmitted to the main
Encoder dividing
PCB Unit as encoder dividing signal. The number of
main motor rotations is checked with the HELP-05.
U6-Y1870 -0 63
Chapter 2 5 Press Section
5 Press Section
1. Description
Drum gear
Press lever
Press roller P roll sensor
(1) Press Roller Timing and Printing Area
Description
In this machine, the master is rolled up to the
drum, ink is transferred to the drum and the
printing paper is pressed to the drum by the
press roller to print.
Printing is performed on only the sections that
meet the following requirements. (mm)
DP-L520 DP-L510 DP-L500

Press ON length 360 356
1) The sections of the master on which holes Drum hole section length 365.3 315.3
are made by processing master making. Printing area length 355 300
(master making area)
2) The hole sections of the drum. DP-L210/L220 : 365.3mm
DP-L200 : 315.3mm
3) The section of the drum pressed with the Center of the
press roller. (area pressed ON) master clump shaft
DP-22L/24S : 250mm
DP22S : 210mm
When the pressed-on position is 0 under the

normally adjusted conditions, relations among
1), 2) and 3) are as follows*-
Bottom end of the
hole section
64 U6-Y1870 -0
The press roller is ON (the press roller is pressed to the drum) or OFF by operating the press lever
up and down with the cam inside the drum gear.
Press roller : OFF Press roller : ON
Drum Cam
Drum gear
Drum gear
Cam
Drum
２
Press roller Press roller
Press lever Press lever
Adjusting the printing area means that the cam Press OFF position Press ON position
curve goes up and down as shown in the figure.
The timing of drum ON / OFF varies depending on
the cam curve`s up and down. The ON position is
before the drum hole section, so the printing area
is not influenced. (Do not shorten the printing area
length as it is influenced.) The OFF position is only Printing area Printing area
changed and the printing area is adjusted. Drum hole section Drum hole section
end start
IMPORTANT Do not press off later than the hole

section end position since ink seeps
from the bottom end of the master.
DP-L510/L520:355
DP-M420 : 355mmmm
DP-L500:315 mm
U6-Y1870 -0 65
2 Function of Parts
(1) Press Roller (P Roll) Sensor

The P roll sensor detects up and down of the press roller.
The press roller only ascends when the paper is fed from the paper feed section by the pinch lever.
The P roll sensor also is used to know whether the paper is fed.
Circuit
Press roller sensor 5V 3.3V

1 Red J6 - 29
2 Light blue - 22 3.3V
0
3 Blue - 21 Photopassing : 0 V
Main PCB Unit
Operation
The P roll sensor position varies depending on the press roller position as follows:-
• When the press roller is OFF (DOWN) : photointerrupting
• When the press roller is ON (UP) : photopassing
Press roller : OFF Press roller : ON
Pinch lever
Pinch lever
Drum
Drum
P roll sensor P roll sensor

Press roller Press roller
: photointer- : photopassing
Press lever rupting
Press lever
66 U6-Y1870 -0
Chapter 2 6 Paper Ejection Section
6 Paper Ejection Section

1. Description
In the paper ejection section the printed paper is removed from the drum and is ejected to the print
tray.
Drum
２
Paper stripper finger
Paper ejection belt
Main motor
Paper ejection fun
U6-Y1870 -0 67
(1) Paper Stripper Finger
Mechanical Structure and Operation

In addition to the paper stripper finger installed in the center, there are two sub paper remover
fingers on both sides. There is an air diffuser on the tip of the finger. Compressed air transmitted
from the air pump is blown out of this hole to detach the tip end of the paper from the drum.
Air pump
Sub paper Paper Sub paper

stripper finger stripper finger Paper stripper
To remove the paper from the drum firmly, the gap Drum
between the tip of finger and the drum surface surface
and between the tip of finger and the corner of the
master clamp are adjusted as follows:-
Approx
0.5 mm
Paper stripper
finger
68 U6-Y1870 -0
(2) Jam Sensor
Description
The jam sensor photo-receiving element is installed on the paper ejection fan unit and detects
whether the paper is ejected normally. When it is detected that the paper is not ejected normally,
"PAPER RIGHT JAM" (ejection side) is displayed on the error display panel on the control panel.
Circuit
２
Jam sensor Blue 5 Blue - 21
photo-emitting PCB 1
Pink 2 6 Pink - 22
3.3V
Gray Pink - 20
Jam sensor
photo-receiving PCB
Blue Blue - 19
3.3V
Main PCB Unit
Operation
The Jam photo-emitting PCB is installed in the master ejection box, and the photo-receiving PCB
in the paper ejection fan unit. HIGH with the optical path interrupted. LOW with the optical path
passing.
There are two cases of interruption; interrupted by the paper and the master ejection box is open.
Master ejection box
Jam sensor (Photo-emitting)
Jam sensor (Photo-receiving)
Paper ejection fun unit
U6-Y1870 -0 69
1. Paper Jam Detection Timing

Description
Paper jamming is divided into two types: "PAPER RIGHT JAM" (ejection side) and "PAPER LEFT
JAM"(feeder side). Paper jamming is detected under the following conditions.
When paper jamming is detected, "PAPER JAM" is displayed on the error display panel on the
control panel, and the machine stops printing operation.
The display is cleared by removing the cause of paper jam and pressing the STOP key or by
restarting printing.
● Paper jamming on the ejection side

JAM1: The bottom end of the paper is not ejected.
When the jam sensor (light-emitting and light-receiving) is interrupted at the timing of jam
detection position edge (photopassing \ photointerrupting) of the drum home / jam detection
position sensor PS5.
JAM2: The tip end of the paper is not ejected.
When the JAM sensor is not interrupted at all while the P roll sensor is in the state of
photopassing (pressed ON).
JAM (stop): When the JAM sensor is interrupted as the master ejection box is open when the
machine stops. The display is cleared when the sensor is in the state of photopassing.
● Paper jamming on the feeder side

JAM3: The paper does not pass the signal lever though the paper is fed. The P roll sensor is not
in the state of photopassing when the drum rotates twice after the paper feed solenoid is
ordered ON.
Drum home/jam detection position sensor
Master attachment/detachment
position sensor
Jam sensor (Photo-emitting)
Signal lever
P roll sensor
Jam sensor (Photo-receiving)
70 U6-Y1870 -0
(3) Paper Aligning Mechanism
Description
Paper can be aligned neatly by considering the ejection angle.
Adjustments should be made in accordance with paper thickness.
For thinner paper: Set the lever in the upper position.

For thicker paper: Set the lever in the lower position.
* Although the lever is usually set at the intermediate position for paper of normal thickness (65 g/m2),
the lever position should be adjusted depending on the condition of the paper.
２
Lever
Thinner paper
Normal
Ticker paper
U6-Y1870 -0 71
Chapter 2 7 Drum Section
7 Drum Section
1. Description
The ink control section is in the drum unit. The ink control section is supplied with ink in the
ink pack attached to the drum unit by the motor. The ink control section has an ink detection
function, and is always supplied with a fixed amount of ink. Printing darkness is adjusted by
changing the gap between the squeegee roller and the ink roller. Five color inks are available:
black, red, blue, green and brown. Perform color printing to replace the drum unit for each color.
(Press the drum rotation switch to the drum home position to replace the drum unit.)
In this machine, whether there is a drum or not is detected. If the drum is not attached properly, it
is taken as "DRUM NOT SET", and "DRUM NOT SET" is displayed on the control panel.
Ink motor
Squeegee roller
Ink roller
Ink detection PCB unit
Ink pump
Ink pack
72 U6-Y1870 -0
2. Circuit
Main PCB Unit

J2 - 10 Orange 2 Orange 1 Red
+24V
-9 Pink 8 Pink 2 Black M Ink motor
Ink detection PCB Unit
２
+24V J6 - 9 Blue 3 Blue 3 Blue
J2 - 1 Brown 9 Brown 1 Brown
J6 - 10 Black 4 Black 2 Black
U6-Y1870 -0 73
(1) Ink Detection
Description
The ink amount variation in the ink control section is read by the electric capacity variation between
the detection needles on the ink detection PCB Unit and the GND and the ink signal is output to the
main PCB Unit. The main PCB Unit controls the motor ON and OFF by this signal.
When NO INK continues while the drum rotates 20 times (the number of drum unit rotations; it
varies depending on the printing speed.*) during printing, it is determined that the ink pack is empty,
"EXCHANGE INK" is displayed and the machine stops printing.
Ink roller
Detection needle
Ink
Squeegee roller
74 U6-Y1870 -0
1. LED Display and Output Signal on the Ink Detection PCB Unit
● When the electric capacity variation between the detection needles on the ink detection PCB Unit
and GND is over the threshold value, the LED on the ink detection PCB Unit lights up and the ink
signal (0 V) is output.

LED J6–10
No ink Light out +5 V
Ink Light up 0V
２
● Timing of the LED and the ink motor operation is as follows. The ink motor works during printing
(driving output signal).
Ink detection PCB unit Light up

LED
Light out
+5V
0V
J6 - 10
Main PCB Unit +24V
Between the J2–9 and GND

0V 0.5sec
Ink pump motor rotates
2. "EXCHANGE INK" Display Timing

When HIGH (5 V) is output by detecting ink while the drum continues to rotate 20 times (the
number of rotations varies depending on the printing speed.*) during printing, it is detected that the
ink pack is empty, "EXCHANGE INK" is displayed on the error display, and printing stops. At the
same time the power for the ink motor is turned off.
Drum stop position

JAM detect position Drum stops
5V
Drum stop/JAM detect position sensor
0V
1 2 3 19 20
"CHANGE INK" display
Ink detection PCB unit Input +5V
Main PCB unit Input J6–10 No ink
There is ink 0 V
Ink pump ON +24 V
+24V
Main PCB unit Output J2–9 0V
OFF
*The drum rotates until "EXCHANGE INK" is displayed after HIGH is output from the ink detection
PCB unit during printing. The number of drum rotations varies depending on the printing speed as
follows:-
Printing speed 1 2 3
Number of rotations 17 20 24
U6-Y1870 -0 75
(2) Ink Pump
Description
The ink control section in the drum is supplied with ink in the ink pack by driving the ink motor.
Mechanical Structure
motor
Ink pump
Operation
The piston performs suction and release operation by moving up and down.
When the piston moves up, it draws ink from When the piston moves down, the pump
the ink pack into the pump. releases ink.
76 U6-Y1870 -0
(3) Drum Switch
Description
The drum switch detects whether the drum is installed to the machine.
When it is detected that there is no drum installed, "DRUM NOT SET" is displayed on the error
display panel on the control panel the machine stops operation.
When no drum is detected during operation, all the operations stops emergently.
Circuit
２
Drum switch
No drum : CLOSE 3.3V
Drum installed: (PUSH) OPEN
ON : 0 V
OFF: 3.3 V
1 White J6 - 11
3.3V
0
White
2 - 12
Main PCB Unit
Operation
When the drum is attached to the main body, the cam unit covers the pin and is locked firmly.
The difference of the cam unit prevents the cam unit from being loosened due to the machine
vibration.
When the pin is at the bottom of the cam unit difference, the drum SW is open as shown in the
figure. When the pin is over the cam unit difference, the drum SW is closed.
● Drum installed ● No drum
Lever Lever
Pin
Switch
Cam unit
U6-Y1870 -0 77
(4) Front Cover Open / Close Detection Switch

Description
The front cover switch detects opening and closing of the front cover. "FRONT COVER OPEN" is
displayed on the error display panel on the control panel, when it is detected that the front cover is
open. When the front cover is open, master making and printing is not performed. When the front
cover open is detected during printing, the machine stops immediately. (When the front cover open
is detected during master making, the machine stops before processing printing.)
Circuit
Front cover SW 3.3V
Light blue
J6 - 5
3.3V
0
Light blue
-6
Main PCB Unit
Operation
When the front cover is closed, the lever presses the switch and is closed. When the front cover is
open, the lever is apart from the switch and is open.
Front cover
Front cover
● When the front cover is open : ● When the front cover is closed :
Lever Lever
Switch
Switch
78 U6-Y1870 -0
Chapter 3 Mechanism
1 Exterior ........................................... 80 (2) Removing the Clamp Motor .............. 98
(1) Removing the Scanner Cover ........... 80 (3) Removing the Timing Belt ................ 99
(2) Removing the Front Cover ............... 80 4 Paper Feed Section .......................... 100
(3) Removing the Scanner Outer Covers .. 81 (1) Removing the Paper Sensor ........... 100
(4) Removing the Rear Cover ................ 82 (2) Removing the Elevator Down Limit Switch ..100
(5) Removing the Main PCB Unit............ 82 (3) Removing the Paper Feed Roller ..... 101
(6) Removing the Control Panel ............. 84 (4) Removing the Paper Separator Unit.. 101
３
(7) Removing the Control Panel PCB Unit .. 85 (5) Removing the Paper Feed Clutch Unit .. 102
(8) Removing the DC Power Supply ........ 85 (6) Removing the Paper Feed Sensor .... 103
2 Scanner Section ................................ 86 (7) Removing the Timing Roller ............ 104
(1) Removing the Glass Unit ................. 86 5 Drum Driving Section ........................ 105
(2) Removing the Reading Cover ........... 87 (1) Removing the Sub-Frame .............. 105
(3) Removing the Inverter PCB Unit ........ 87 (2) Removing the Drum Gear .............. 106
(4) Removing the Lamp Unit ................. 88 6 Paper Ejection Section....................... 107
(5) Removing the Lamp Cord ................ 89 (1) Removing the Paper Stripper Finger
(6) Removing the Slider A .................... 90 / Sub Paper Stripper .................. 107
(7) Removing the Slider B .................... 91 (2) Removing the Paper Ejection Fan Unit .. 108
3 Master Making / Master Feed and Ejection Section .. 92 (3) Removing the Paper Ejection Belt .... 109
<< Master Feed Section >> .................. 92 (4) Removing the Jam Sensor
(1) Removing the Cutter Unit ................. 92 (Photo-Receiving PCB Unit) .......... 109
7 Drum Section ...................................110
(2) Removing the End Mark Sensor PCB Unit .. 93
(1) Removing the Screen ....................110
(3) Removing the Thermal Head ............ 94
(2) Removing the Master Clamp............ 111
(4) Removing the Master Feed Unit ........ 95
(3) Removing the Base Unit ................. 111
(5) Removing the Master Feed Stepping Motor .. 95
(4) Removing the Outer Frame (Right) Unit .. 112
<< Master Ejection Section >> ............... 96
(5) Removing the Outer Frame (Left) Assy .. 113
(1) Removing the Master Ejection Box ..... 96
(6) Removing the Inner Frame ..............114
(2) Removing the Jam / Master Ejection
Sensor (Photo-Emitting PCB Unit) .... 97 (7) Removing the Ink Pomp .................115
(3) Removing the Master Ejection Motor ... 97 (8) Removing the Ink Motor .................115
<< Master Clamp Opening/Closing Section >>.. 98 (9) Removing the Ink Detection PCB Unit .. 116
(1) Removing the Master Clamp Opening / Closing Unit .. 98
CAUTION
● Always remove the power cord plug from the outlet before starting work.
●Cautions Regarding Disassembly and Assembly

● In principle, do not operate this machine with parts removed.
● When assembling:
• Unless specified otherwise, perform the disassembly procedure in reverse.
• Make sure that screw types (radius, length) and locations are correct.
• Be sure to use rosette washers when they are specified.
(Rosette washers are used with installation screws to prevent static electricity.)
• To ensure electrical current, a rosette washer is used with the installation screw
on the ground wire. Be sure to use the rosette washer during assembly.
Chapter 3 1 Exterior
1 Exterior
(1) Removing the Scanner Cover
1. Open the scanner cover.
Scanner cover
2. Remove the two screws. Slide the scanner

cover back 1 cm, and pull it up to remove it.
Screws
(2) Removing the Front Cover
1. Open the front cover, and take out the drum unit.
2. Open the master ejection box.
Screws
3. Remove the six screws to remove the front cover.
Screws
Screws
80 U6-Y1870 -0
(3) Removing the Scanner Outer Covers
● Removing the scanner front cover

1. Remove the two screws to remove the scanner
front cover.
Screw
● Removing the side cover L
1. Remove the two screws to remove the side cover L.
Screw
Side cover L Screw Scanner front cover
３
● Removing the side cover R
1. Remove the two screws to remove the side cover R.
Screw
Bracket R
Side Cover R
Screw
Bracket L
● Removing the scanner rear cover

Screws
1. Remove the scanner cover. →See page 80
2. Remove the four screws to remove the scanner Screws

rear cover.
Scanner rear cover
U6-Y1870 -0 81
(4) Removing the Rear Cover
1. Remove the four screws to remove the rear cover. Rear cover
Screws Screws
(5) Removing the Main PCB Unit
WARNING
● Always remove the power cord plug from
the outlet before replacing a PCB Unit. Screws connector
1. Press the scanner button to slide the scanner to

its far position.
2. Remove the two screws to remove the scanner

button bracket and disconnect the connector.
Side cover L
Scanner button
3. Loosen the two screws.
4. Slide the connector cover A down.
Screw Screw
Connector cover A
82 U6-Y1870 -0
5. Remove the four screws to remove the

brackets (F, R).
Screws
Bracket (F)
Bracket (R) Screws
6. Remove the screw to remove the PIN UNIT.

Screw
３
PIN UNIT
7. Press and hold the scanner button while sliding

the scanner all the way in the paper feed
direction.
Scanner button
8. Remove the PCB cover:

PCB cover
8.1 Remove the two screws.
8.2 Slide the PCB cover and remove it.
Screws
U6-Y1870 -0 83
9. Remove the 12 connectors. Screws
10. Remove the five screws to remove the PCB

unit.
Screw Screw
IMPORTANT : CAUTION when replacing the main PCB

● Never fail to replace a new EEPROM on a new main PCB with the old one on the old main
PCB. The EEPROM on the old main PCB has the data already memorized and the data in the
EEPROM are not reflected if they are not exchanged.
(6) Removing the Control Panel
1. Remove the two screws.

Control
2. Remove the connector and detach the control Panel
panel upward.
Screw 1 Screw 2
3. Remove the two screws securing the connector

and the earth wire.
Screws
84 U6-Y1870 -0
(7) Removing the Control Panel PCB Unit
1. Remove the front cover and control panel. Screws Screws

→See page 80 Control panel PCB unit
→See page 84
2. Remove the 14 screws to remove the control

panel PCB unit.
Screws Screws
IMPORTANT : CAUTION when replacing the control panel PCB unit
３
● Be sure to perform the following. Otherwise, the LCD panel may not display correctly.
1. Access HELP-56 and make a note of the 4-place binary values displayed on the LCD panel.
2. Temporarily change the 4-place binary values to arbitrary ones and store them.
3. Enter the original values written down in step 1 and store them.
(8) Removing the DC Power Supply
WARNING
● Always remove the power cord plug from
the outlet before replacing a PCB unit.
1. Remove the front cover. →See page 80
2. Remove the three connectors. DC power supply
Screws
3. Remove the four screws to remove the PCB unit.
Screws
U6-Y1870 -1 85
2 Scanner Section
(1) Removing the Glass Unit
1. Remove the side cover R. →See page 81
Screws
2. Remove the two screws, and carefully pull out

and remove the glass unit in the direction as
right.
IMPORTANT
Do not dirt the shaiding plate. Clean it if it is
dirty.
86 U6-Y1870 -0
(2) Removing the Reading Cover

1. Remove the glass unit. Screw
→See page 86 Reading cover
Screw
2. Remove the four screws to remove the reading
cover.
Screw
Screw
３
(3) Removing the Inverter PCB Unit
1. Remove the glass unit and the reading cover.

→See page 86 Spacers
→See page 87
2. Disconnect the two connectors.

3. Remove the two spacers to remove the inverter
PCB unit. Connector
Inverter PCB unit
Connector
U6-Y1870 -0 87
(4) Removing the Lamp Unit
1. Perform (1) through (3) above. Scanner R bracket Screws Scanner F

→See page 86 Screw bracket
Screws
→See page 87 Screws
Screws
2. Remove the side covers (L, R).
3. Remove the six screws to remove the scanner F

bracket.
Screw
Screw
4. Remove the eight screws to remove the scanner Screws
R bracket.
5. Turn the timing pulley, and move the slider A to Timing pulley
the position shown in the figure.
Lamp unit
Screw Screw
IMPORTANT
Do not move the slider A by hand.
6. Remove the three screws to remove the lamp Screw

unit. Slider A
Reinstallation
● Insert the slotted parts of the lamp unit into the
grooves on the brackets. Lamp unit
Bracket groove
IMPORTANT
The lamp is fragile; handle it with care.
Bracket groove
● When attaching the scanner's front and rear Notch

brackets (bracket F and bracket R): Notch
1. Align the notches on the left and right sides. Notch
2. When attaching the scanner's rear bracket,
be careful not to pinch the wiring.
Notch
88 U6-Y1870 -0
(5) Removing the Lamp Cord
1. Perform steps 1 through 4 of (4) above. Cord clamp Inverter PCB unit
→See page 86
→See page 87
→See page 88
2. Remove the cord clamp.

Connector
3. Disconnect the CN2 connector on the inverter
PCB unit.
３
4. Remove the four screws to remove the lamp Screws
cord.
Lamp cord
U6-Y1870 -0 89
(6) Removing the Slider A
1. Perform steps 1 through 4 of (5) above. Slider A

2. Loosen the two screws to remove the slider A.
→See page 89
Screw
IMPORTANT
Screw
Reinstallation
● Required items
* Slider A attaching tool 1 Tool 1
* Slider A attaching tools 2
1. Attach the slider A attaching tool 1 placing it in

the two openings.
Place in opening
2. Turn the timing pulley and move the slider

Slider A
A so that the slider A positioning openings
are aligned with the slider A attaching tool 1
positioning openings.
IMPORTANT
Align opening positions
3. Attach the two Slider A attaching tools 2.
4. Secure the wire with the two screws.
5. Remove the slider A attaching tools 2.
6. Remove the slider A attaching tool 1.
Tool 2
90 U6-Y1870 -0
(7) Removing the Slider B
● Required items Secure the wire with the tool

* Wire fixing tools
1. Perform steps 1 through 3 of (5) above.
→See page 89 Secure the wire with the tool
2. To prevent loosening of the wire, attach the two

wire fixing tools, one before and one after the
wire pulley.
IMPORTANT Attach the

spring.
Do not remove the wire fixing tools before the
slider B is attached.
３
3. Remove the wire from the spring, in two locations
before and after the spring.
4. Remove the slider B.
Reinstallation
● Required items Tool 1
* Slider B attaching tool 1
* Slider B attaching tools 2
1. Attach the slider B attaching tool 1 placing it in

the two openings.
Place in opening
2. Place the wire on the pulley, both before and Slider B

after.
3. Move the slider B so that the slider B positioning

openings are aligned with the slider B attaching
tool 1 positioning openings.
Align opening positions
4. Attach the two slider B attaching tools 2.
5. Place the spring on the hook (wire).
6. Remove the wire fixing tools.
7. Remove the slider B attaching tools 2.

Tool 2
8. Remove the slider B attaching tool 1.
U6-Y1870 -0 91
Chapter 3 3 Master Making/Master Feed and Ejection Section
3 Master Making / Master Feed and Ejection Section

<< Master Feed Section >>
(1) Removing the Cutter Unit
1. Slide the scanner unit, and take out the roll Screws
master. Stopper Cover F
Screw
2. Remove the four screws to remove the covers F
and R.
3. Remove the screw to remove the stopper.
Cover R
Screws
4. Remove the four screws to remove the under

cover. Under cover
Screws
Screws
5.Disconnect the connector.
Connector
6. Open the master cover. Master cover Screw
7. Remove the two screws to remove the cutter unit. Cutter unit
Screw
WARNING
● Keep hands and fingers away from the
cutter unit's blades. Do not touch the
blades.
92 U6-Y1870
(2) Removing the End Mark Sensor PCB Unit
1. Slide the scanner unit, and take out the roll Nut
Cover
master.
Nut
2. Open the master cover.
3. Remove the two nuts with a spanner to remove

the cover.
３
3. Remove the two screws. Screws
Cover
4. Disconnect the connector, and remove the end Connector
mark sensor PCB unit.
End mark sensor PCB unit
U6-Y1870 -0 93
(3) Removing the Thermal Head
1. Slide the scanner unit, and take out the roll Guide plate Screw
master.
Screw
3. Remove the two screws to remove the guide

plate.
4. Remove the screw together with the collar. Screw,collar
5. Disconnect the thermal head's two connectors,

and remove them together with the bracket.
Connectors
6. Remove the two screws together with the collars,

and remove the thermal head.
IMPORTANT
• Do not touch the heat emission parts of the
thermal head. Do not touch the heat emission parts
• The thermal head is liable to corrode. To avoid
corrosion, keep the head free of moisture and
salinity, and do not touch its heat emission parts. Collar
Touching these parts could scratch them. Screw
Reinstallation Collar
Screw Thermal head
IMPORTANT
When the thermal head is replaced, set
HELP-44.
94 U6-Y1870 -0
(4) Removing the Master Feed Unit
1. Slide the scanner unit, and take out the roll

master.
Under cover
2. Take out the drum unit.
Screws
Screws
4. Remove the four screws to remove the under
cover.
３
6. Remove the guide plate. →See page 94
7. Remove the bundle wire from the two connectors Connectors

of the thermal head PCB and the clamp. Connectors
→See page 94
8. Close the master cover. Screw
Master feed unit
9. Disconnect the six connectors.
10. Remove the four screws to remove the master

feed unit.
Screws Screws
(5) Removing the Master Feed Stepping Motor
1. Remove the master feed unit above. Master feed stepping motor
2. Remove the four screws.

Screw
3. Remove the bush, and remove the master feed
stepping motor.
Bush Screws
U6-Y1870 -0 95
<< Master Ejection Section >>
(1) Removing the Master Ejection Box
1. Remove the rear cover. →See page 82

Connector
2. Disconnect the three connectors.
3. Remove the cord band.

Connector
Cord band
Connector
4. Remove the two nuts.
Nuts
5. Remove the two screws to remove the master Master ejection box
ejection box.
Screws
96 U6-Y1870 -0
(2) Removing the Jam / Master Ejection

Sensor (Photo-Emitting PCB Unit)
1. Remove the master ejection box.

→See page 96
2. Remove the respective photo-emitting PCB units

by removing the two screws.
Master ejection
sensor photo- Jam sensor
emitting PCB photo-emitting
unit PCB unit
Screw
３
(3) Removing the Master Ejection Motor
1. Remove the master ejection box.

→See page 96
Screw
2. Remove the two screws to remove the cover.
Cover
Screw
3. Remove the timing belt from the pulley at the

part shown by the arrow. Timing belt
4. Remove the three motor mounting screws to
remove the master ejection motor.
Reinstallation
IMPORTANT Pulley
Be sure to adjust the tension after the Screws Motor

motor is attached.
→See page 120
U6-Y1870 -0 97
<< Master Clamp Opening/Closing Section >>
(1) Removing the Master Clamp Opening / Closing Unit
2. Remove the drum.
3. Move the position of the master clamp opening/ Connector

closing lever to the mode other than A mode.
(Use HELP-20) Connector
4. Turn the power off and turn it on again.

Screws
The opening/closing lever moves to the B mode Screws
and stops. Master clamp
opening / closing unit
Connectors
5. Pull out the three connectors.
6. Remove the three screws to take out the opening/

closing unit.
(2) Removing the Clamp Motor
1. Remove the master clamp opening/closing unit. Clamp motor

(See above.) Screws
2. Loosen the set screw to remove the gear. Set screw
3. Remove the three screws to take out the motor.
Screw
98 U6-Y1870 -0
(3) Removing the Timing Belt
1. Remove the master clamp opening/closing unit.

Tension Screws
→See page 98
2. Loosen the two screws to loosen the tension as

shown in the figure.
３
3. Remove the two screws to remove the angle.
Screw Screw
4. Remove the timing belt.
Timing belt
Reinstallation
● Adjust tension by adjusting the master feed Master ejection master
master clamp opening/closing lever and master Position hole clamp opening/closing lever
ejection master clamp opening/closing lever.
Then fit the timing belt on.
→See page 123
IMPORTANT
Adjust the A, B, and C modes after the master Master feed master clamp
opening/closing lever
clamp opening/closing unit is attached to the
printer main body.
→See page 124
Position hole
Main frame R
Master clamp
opening/closing unit
U6-Y1870 -0 99

(1) Removing the Paper Sensor
1. Access HELP mode HELP-02, and use it to raise

the elevator to its uppermost position. Feed tray
2. Disconnect the connector, and remove the paper

sensor. Paper sensor
Connector
(2) Removing the Elevator Down Limit Switch
1. Remove the front cover.
2. Remove the two screws to remove the bracket.

Connector
3. Disconnect the connector, and remove the

elevator down limit switch.
Screws
Reinstallation Elevator down

limit switch
IMPORTANT
● After installing the elevator down limit switch,
perform adjustment of its clearance.
→ For adjustment method →See page 130
100 U6-Y1870 -0
(3) Removing the Paper Feed Roller
1. Remove the screw, and slide the paper feed shaft

in the direction of the arrow.
Screw Paper feed shaft
３
2. Loosen the set screw to remove the paper feed
roller.
Paper feed roller Paper feed rollers
Reinstallation
● Reinstall the paper feed roller so that the set
screw is positioned at the paper feed roller
shaft's counter bore.
Set screw
Set screws
IMPORTANT
● Do not use the old paper feed roller together
with a new one.
(4) Removing the Paper Separator Unit
1. Loosen the set screws, and move the two paper

Set screws
feed rollers clear of the paper separator unit.
2. Remove the paper separator unit.
Reinstallation
IMPORTANT Paper separator unit
After reinstalling the paper separator unit, perform Paper feed rollers
adjustment of its clearance.
→See page 101
U6-Y1870 -0 101
(5) Removing the Paper Feed Clutch Unit

Connector
2. Disconnect the connector. Screw Paper feed shaft
3. Remove the screw to pull out the paper feed

shaft from the coupling.
4. Remove the three screws to remove the bracket. Screws
5. Remove the two screws to remove the bush. Bush
Bracket
Screw
Screws
6. Remove the retaining ring.
7. Pull out the shaft, and remove the paper feed clutch
unit.
Paper feed clutch unit
102 U6-Y1870 -0
(6) Removing the Paper Feed Sensor
1. Remove the paper feed shaft. →See page 101

Bracket Paper feed shaft
2. Remove the paper separator unit.
→See page 101
3. Remove the four screws to remove the bracket.
Screws Screws
３
4. Disconnect the connector. Connector
Paper feed sensor
5. Remove the screw to remove the paper feed
sensor. Screw
U6-Y1870 -0 103
(7) Removing the Timing Roller

Rail
2. Remove the rear cover. →See page 82 Screws
3. Remove the drum.
4. Disconnect the connector. (Paper sensor)

→See page 101
5. Remove the three screws to remove the rear rail
(opposite side of the control panel).
6. Remove the springs. Screws

Paper
feed shaft
7. Remove the four screws to remove the chain
stop angle.
8. Remove the paper feed tray.
9. Remove the paper feed shaft. →See page 101

Screws
Paper feed tray
10. Remove the four screws to remove the paper

Screws
feed inlet.
11. Disconnect the paper feed sensor connector.

→See page 103
Screws
Paper feed inlet
12. Remove the three screws to remove the bearing Bearing

stops and the springs.
13. Remove the timing roller from the rear (opposite Bearing
side of the control panel). Screws
Timing roller
Screw
104 U6-Y1870 -0

(1) Removing the Sub-Frame
2. Remove the seven screws to remove the pump Screw

Screw
unit.
Screws
Pump unit
３
Screws
3. Disconnect the six connectors.

Screw Screw
4. Remove the 11 screws to remove the sub-frame. Sub-frame
Screws
Screw
Screws
Screw
U6-Y1870 -0 105
(2) Removing the Drum Gear

E-ring
2. Remove the sub-frame. →See page 105
3. Remove the two E-rings to remove the links.
Links
E-ring
4. Remove the two screws to remove the drum

gear. Drum gear
Screws
106 U6-Y1870 -0

(1) Removing the Paper Stripper Finger
/ Sub Paper Stripper
1. Open the master ejection box.

2. Remove the set screws.
3. Remove the paper stripper finger and sub paper

stripper fingers from the shaft.
３
Sub paper stripper fingers
4. Take out the paper stripper finger and sub paper

stripper fingers from the pipe.
Pipe
Pipe
Reinstallation
IMPORTANT
Adjust the paper stripper finger after it is installed.
→See page 137 Sub paper stripper finger
U6-Y1870 -0 107
(2) Removing the Paper Ejection Fan Unit
1. Remove the rear cover. →See page 82 Connector

Connector
2. Disconnect the connector.
3. Open the front cover, and remove the drum.

→See page 80
4. Remove the front cover.
5. Disconnect the connector.

Screws
6. Open the master ejection box. Cover
7. Remove the two screws to remove the cover.

Jump plate F unit Jump plate R unit
Screws
8. Remove the six screws to remove the jump plate
F/R units.
Screws
9. Remove the four screws, and pull out the paper Paper ejection fan unit
ejection fan unit sliding in the direction of the
arrow.
Screws
Screws
Reinstallation
IMPORTANT
● Insert the driving shaft coupler to install the
paper ejection fan unit.
Drive shaft coupler
(Paper ejection fan unit)
108 U6-Y1870 -0
(3) Removing the Paper Ejection Belt
1. Remove the paper ejection fan unit. Static removal brush

→See page 108
2. Remove the two screws to remove the static

removal brush.
Screws
３
3. Remove the two screws to remove the shaft. Paper ejection belts
4. Stretch the belts and install them oriented as

shown in the figure.
Screw
Screw
Shaft
(4) Removing the Jam Sensor

(Photo-Receiving PCB Unit)
1. Remove the paper ejection fan unit. Remove the 2 screws with a driver
→See page 108
2. Pull the paper ejection belts wider apart to

expose the screws, and secure the belts in that
position.
3. Remove the two screws to remove the sensor

mounting angle.
Paper ejection belts
4. Remove the two screws to remove the Jam Screws

sensor (photo-receiving PCB unit).
Jam sensor
(Photo-receiving
PCB unit)
IMPORTANT
Do not lose the two spacers.
Spacers
U6-Y1870 -0 109
7 Drum Section
(1) Removing the Screen
1. Remove the drum. Screw

Screen
2. Remove the clamp on the bottom end screen bar
to pull out the screen bar. Bottom end
screen bar Top end
screen bar
3. Remove the two set screws on the top screen bar Clamp
to pull out the screen bar. Screw
Screw
4. Remove the screen from the drum.
IMPORTANT
Do not rotate the drum reversely.
Reinstallation
1. Pass the top end screen bar through the
screen (top end side). Top end screen bar Screen
2. Attach the top end screen bar to the drum top Screw
end.
IMPORTANT Screw 20 mm
Do not mistake the bottom end of the screen for (bottom end side)
the top end. 58 mm (top end side)
3. Pass the bottom end screen bar through the

screen (bottom end side). Bottom end
screen bar
4. Hold the bottom end screen bar in parallel with
the drum and roll it up to the drum rotating the
drum normally.
5. Tighten the screen bar with the clamp.
Reinstallation Bottom end

screen bar
IMPORTANT
After installing the screen, perform adjustment of
its tension.
IMPORTANT
The stainless screen does not return to the
original state once it is folded. Clamp
Be careful to handle the screen.
110 U6-Y1870 -0
(2) Removing the Master Clamp
1. Remove the screen. →See page 110
2. Remove the two screws on the operation side. Spring Screw
Master clamp
3. Remove the bearing plate and spring.
4. Remove the two screws on the opposite side of Screw

operation side to take out the bearing plate. Bearing plate
5. Remove the master clamp. The master clamp is

attached to the base with the magnet.
Reinstallation
３
IMPORTANT
Adjust the master clamp after installation.
→See page 108
(3) Removing the Base Unit
1. Remove the master clamp. (See the above.) Screw Base unit
2. Remove the two screws to remove the base unit. Screw
U6-Y1870 -0 111
(4) Removing the Outer Frame (Right) Unit
1. Remove the drum.

Screw Stay
Screws
2. Remove the two screws on the rail and one
screw on the stay.
3. Remove the three screws on the outer frame

(right) unit and knob screw.
Rail left
Rail right
Reinstallation
Outer frame (right) unit Screw
Screws
IMPORTANT
Be sure to adjust the rail space after the rail is
installed.
→See page 108
4. Part the outer frame (right) unit a little and Connector

remove the two connectors.
5. Remove the outer frame (right) unit.
Connector Outer frame (right) unit
112 U6-Y1870 -0
(5) Removing the Outer Frame (Left) Assy
1. Remove the drum.
2. Remove the screws on the rail to take out the rail. Stay
3. Remove the screw on the stay to remove the

Rail left
stay. Screw
Rail right
Reinstallation
IMPORTANT
Be sure to adjust the rail space after the rail is Screws
installed.
３
→See page 108
4. Remove the four screws.

Master clamp lever
Outer frame shaft assy
Screws
5. Pull out the outer frame (left) assy with the

master clamp open.
Outer frame shaft assy
U6-Y1870 -0 113
(6) Removing the Inner Frame
1. Remove the outer frame (right) unit. Set screws

→See page 112
2. Loosen the two set screws on the supporting Supporting

plate, move the supporting plate in the direction plate
of the arrow until it stops and secure it with the
screw.
3. Pull out the inner frame (section inside the drum)

in the direction of the arrow.
IMPORTANT
Be careful not to damage the drum inside.
Reinstallation
Slide the supporting plate in the direction of arrow Roller Set screws
so that the supporting plate roller, roller unit and
roller are in contact with the inner surface of the Supporting plate
flange right, and tighten the set screws pressing
the roller to the inner surface lightly.
Roller unit
Roller
114 U6-Y1870 -0
(7) Removing the Ink Pomp
1. Remove the inner frame. →See page 114 Hose band Screw
2. Loosen the screw on the hose band to remove

the hose.
Hose
３
3. Remove the screw to take out the link. Screw
Link
4. Remove the two screws to take out the ink pump.
Ink pump
Screws
(8) Removing the Ink Motor
1. Remove the inner frame. →See page 114 Set screw

Rotation plate
2. Cut the tie wrap.
Motor
3. Loosen the set screw to remove the rotation
plate.
Screws
4. Remove the three screws to take out the motor.
U6-Y1870 -0 115
(9) Removing the Ink Detection PCB Unit
1. Remove the inner frame.
2. Pull out the connector.
3. Remove the three screws to take out the ink

detection PCB unit.
Screws Connector
Reinstallation
IMPORTANT Ink detection PCB unit
● Confirm that the detection needle is vertical to

the PCB unit and does not come in contact with Ink roller
anything, when installing the ink detection PCB Detection
unit. needle
Squeegee roller
116 U6-Y1870 -0
Chapter 4 Standards / Adjustment
1 Scanner Section ............................... 118 7 Drum Section .................................. 139
(1) Attaching the Rear Wire.................. 118 (1) Adjusting the Ink Amount ................ 139
(2) Attaching the Front Wire ................. 119 (2) Adjusting the Squeegee Gap ........... 140
2 Master Making / Master Feed / Ejection Section .. 120 (3) Adjusting the Master Clamp ............. 141
<<Master Making / Master Feed Section >> .. 120 1. Adjusting the Clamp Parallelism....... 141
(1) Adjusting the Timing Belt Tension ...... 120 2. Adjusting the Clamp Flatness .......... 141
<<Master Ejection Section >>............... 121 (4) Adjusting the Master Clamp Section... 141
(1) Attaching the Spring ...................... 121 (5) Adjusting the Drum Rail Gap ............ 142
(2) Adjusting the Timing Belt Tension ...... 122 1. Operation Side ........................... 142
<<Master Clamp Opening/Closing Section >> 123 2. Rear Side .................................. 142
(1) Adjusting the Timing Belt Tension ...... 123 8 Electrical System .............................. 143
(1) Adjusting Reduction / Enlargement .... 143
４
(2) Positioning the Master Clamp Opening /
Closing Levers ............................. 123 1. Adjusting the Longitudinal R / E
1. Paper Feed Master Clamp Opening/ on the Master Making Side ............. 143
Closing Lever ............................. 123 2. Adjusting the Longitudinal R / E
2. Paper Ejection Master Clamp Opening/ on the Reading Side ..................... 143
Closing Lever ............................ 123 (2) Reading Start Position ................... 144
(3) Adjusting the A / B / C Mode ............ 124 1. Adjusting the Top End Reading Start
1. Adjustment for B Mode .................. 124 Position .................................... 144
2. Adjustment for A and C Modes ........ 126 2. Adjusting the Lateral (Operation Side)
3 Paper Feed Section ........................... 128 Reading Start Position .................. 144
(1) Adjusting the Paper Separator Unit Clearance . 128 (3) Adjusting the Master Making Start Position .. 145
(2) Adjusting the Paper Separation Pressure . 129 1. When the Scanner Is in Use ........... 145
(3) Adjusting the Elevator Up Limit Sensor.. 129 (4) Adjusting the Document Reading Darkness . 146
(4) Adjusting the Elevator Down Limit Switch . 130 1. Adjusting the White Level of the
(5) Adjusting the G Roll Escape Amount / Timing . 131 Document Darkness ..................... 146
(6) Adjusting the Printing Margin ........... 132 2. Adjusting the Reading Darkness ...... 147
4 Drum Driving Section ......................... 133 (5) Adjusting the Print Speed ................ 148
(1) Adjusting the Stop Position .............. 133 1. Pre-Stop Speed Adjustment ........... 148
(2) Adjusting the Master Attachment/Detachment Position 134 2. JOG Speed Adjustment ................. 148
1. Master Detachment Position ........... 134 3. Print Speed Adjustment (1–3) ......... 149
2. Master Attachment Position ............ 134 4. To Initialize Speed Settings:............ 149
5 Press Section ................................... 135 (6) Adjusting the End Mark Sensor PCB Unit 's VR . 150
(1) Adjusting the Press Roll (P Roll) Sensor .. 135
(2) Adjusting the Printing Area (Press OFF Timing) . 136
6 Paper Ejection Section........................ 137
(1) Adjusting the Paper Stripper Finger Clearance . 137
(2) Adjusting the Paper Stripper Finger Return Stopper . 138
1 Scanner Section
(1) Attaching the Rear Wire
Secure at 13 mm
2
Place on pulley
1
Ball end
Wrap 6 times
Wrap 4 times
4 Secure with nuts

Place on pulley 3
6 Place on pulley
7
5 Place on pulley
Place on corner guide
8 Place on spring
REFERENCE
● Removing the rear wire
→See Page 91
Attaching procedure
1. Insert the ball end of the wire into the groove
opening on the pulley. Wrap the wire 6 times in the
rear, and 4 times on the operation side.
2. Place the wire on the screw side onto the pulley.
3. Place the wire on the rear pulley of slider B.
4. Pass the screw through the bracket opening, and
secure it in place with two nuts. (There should be a
13 mm gap between the screw tip and the bracket.)
5. Place the wire on the hook side on the pulley.
6. Place the wire on the pulley in front of slider B.
7. Place the wire on the corner guide.
8. Place the spring on the hook.
118 U6-Y1870 -0
(2) Attaching the Front Wire
2 Place on pulley
Wrap 4 times
Wrap 6 times
1
Ball end
Place on pulley 6
4
8 Secure with nuts
Place on spring
3
Place on pulley
7
Place on corner guide 5 Place on pulley
４
Secure at 13 mm
REFERENCE
● Removing the front wire
→See Page 91
Attaching procedure
1. Insert the ball end of the wire into the groove
opening on the pulley. Wrap the wire 4 times in the
rear, and 6 times on the operation side.
2. Place the wire on the screw side onto the pulley.
3. Place the wire on the front pulley of slider B.
4. Pass the screw through the bracket opening, and
secure it in place with 2 nuts. (There should be a 13
mm gap between the screw tip and the bracket.)
5. Place the wire on the hook side on the pulley.
6. Place the wire on the pulley in rear of slider B.
7. Place the wire on the corner guide.
8. Place the spring on the hook.
U6-Y1870 -0 119
2 Master Making / Master Feed / Ejection Section
<<Master Making / Master Feed Section >>
(1) Adjusting the Timing Belt Tension
REFERENCE
● Removing the master feed unit
→See Page 95 Screw
Adjustment procedure
1. Use the set screw to adjust the belt's tension,
applying a force of approx. 5N (500g) to the
timing belt in the direction of the arrow with a Timing Belt
tension gauge so that the deflection is 2.5mm. Approx. 5N(500g)
REFERENCE
Tension
● Removing the master feed unit
→See Page 95
1. Use the nut to adjust the belt's tension, applying
a force of approx. 5N (500g) to the timing belt in
the direction of the arrow with a tension gauge so
that the deflection is 2.5mm.
Approx. 5N (500g) Timing belt
120 U6-Y1870 -0
<<Master Ejection Section >>
(1) Attaching the Spring
IMPORTANT
1.Spring T (B)(3) L220mm
Set the hook on the spring and crush it to A: Rubber roller
prevent removing. •• B: Driving roller
•• C: Inverted roller
••
D: Driving roller
••
••
E: Inverted roller
1.Spring T (3) L90 mm ••
F: Inverted roller
3.Spring T (B)(3) L220 mm

2.Spring T (3) L104.9 mm
1. Attaching the spring between A and B.

B
A
４
1. Spring T (3) L90 mm
2. Attaching the spring between B and C.

C
2. Spring T (3) L104.9 mm
3. Attaching the spring between C, D and E.

E
3. Spring T (B)(3) L220 mm
4. Attaching the spring between D, E, and

F. F
4. Spring T (B)(3) L220 mm
U6-Y1870 -0 121
REFERENCE
Tensioning screw
● Removing the master ejection box
Tension
→See Page 96 Timing belt
1. Loosen the tensioning screw.
2. Use the set screw to adjust the belt's tension,
applying a force of approx. 7.5N (750g) to the Approx. 7.5N (750g)
timing belt in the direction of the arrow with a
tension gauge so that the deflection is 5mm.
After adjustment
● Function test of master ejection motor
1. Access HELP mode HELP-18.

2. Press and hold down the PRINT POSITION
key.
For as long as this key is held down, the
roll-up motor will rotate in the reverse direction
(counterclockwise), causing the rollers inside the
master ejection box to rotate.
IMPORTANT
● The motor does not reverse.
● Due to interlocking mechanism, the motor does
not rotate if the master ejection box is open.
3. The motor will stop when the PRINT

POSITION key is released.
4. Press the STOP key. The HELP mode menu will

reappear.
→ To exit the HELP mode:

Turn the power switch to OFF.
→ To select another HELP mode:
Enter the desired HELP mode number using the
NUMERIC keys.
122 U6-Y1870 -0
<<Master Clamp Opening/Closing Section >>
REFERENCE
● Removing the master clamp opening / closing unit
Tension Screw
→See Page 98
1. Loosen the tension set screw.
2.Use the set screw to adjust the belt's tension,
applying a force of approx. 10N (1 kg) to the
timing belt in the direction of the arrow with a
tension gauge so that the deflection is 5.5mm. Approx. 10N (1 kg)
After adjustment
IMPORTANT
● Be sure to adjust the A/B/C mode after installation
to the printer.
４
(2) Positioning the Master Clamp Opening / Closing Levers
REFERENCE Position hole Master ejection master

clamp opening/closing lever
● Removing the master clamp opening / closing unit
→See Page 98
1. Paper Feed Master Clamp Opening/Closing Lever

When tensioning the timing belt, ensure that the
sub frame is positioned so that the upper surface Master feed master clamp
of the master clamp opening/closing lever is opening/closing lever
aligned (to within 0.5 mm) with the rim of the Positioning hole
positioning hole.
●Paper feed side
2. Paper Ejection Master Clamp Opening/Closing Lever
When tensioning the timing belt, ensure that Sub-frame
the master clamp opening/closing lever is
co-centered with the sub-frame's positioning Positioning hole
holes.
Aligned • •
After adjustment (to within 0.5 mm)
Master feed master clamp opening/closing lever
IMPORTANT ●Paper ejection side
● Be sure to adjust the A/B/C mode after installation Positioning hole
Main frame R
to the printer.
Positioning hole
Master ejection master clamp

opening/closing lever
U6-Y1870 -0 123
(3) Adjusting the A / B / C Mode
REFERENCE
● For description of operation
→See Page 44
● When drum is removed from main body (A mode)
1. Adjustment for B Mode
1. Remove the drum from the machine body.
3. Press and hold down the PRINT SPEED key ● More open than B mode (toward C mode) position
until the master clamp open/close lever moves
C mode
into the "more open than B mode (toward C
mode) position" (see right). B mode
4. Turn the power off, then on again.

The master clamp switch lever will move into the
B mode position and stop there.
5. Turn off the power, and install the drum to the

machine body.
6. Open the master ejection box. Then press the

7. Shift
JOG switch (drum rotation switch) to move the
master clamp to a position in front of the open/
close lever, and stop it there. 6. Stop in front
of lever
WARNING
● Do not touch the drum or rolls when
operating the JOG switch.
● Do not put your hands or fingers inside
the machine during operation. They could
be caught up or crushed in the machinery,
resulting in injury.
7. Move the master clamp, paying attention to the

clearance at the same time.
124 U6-Y1870 -0
Standard value 1.0–1.5 mm

● Check that the clearance between the master Master clamp lever
clamp lever and master clamp open/close lever is Master clamp
within the range given below. open/close lever
Item Standard value

Clearance between master
clamp lever and master clamp 1.0–1.5 mm
open/close lever
If the clearance is outside the standard range: A/C mode sensor (PS3)
1. Turn the fixing screw to move the B mode
shading plate and thereby adjust the clearance.
Fixing screw
Open
B mode shading plate

Close
４
B mode sensor (PS4)
After adjustment
●A mode
Follow the procedure below to return to the previous
state.
1. Remove the drum.

3. Press and hold down the PRINT SPEED key
into the A mode position (see right).

machine body.
U6-Y1870 -0 125
2. Adjustment for A and C Modes
Before adjustment
IMPORTANT
● A and C mode adjustment must be performed
after B mode adjustment has been completed.
Adjustment procedure ● When drum is removed from main body (A mode)

1. Remove the drum from the machine body.
3. Press and hold down the PRINT SPEED key ● More open than B mode (toward C mode) position
C mode
into the "more open than B mode (toward C
mode) position" (see right). B mode

The master clamp open/close lever will move into
the B mode position and stop there.

machine body.

HELP mode HELP-059→ See Page 189 ● Stopping drum in master detachment position
7. Press the PRINT key to move the drum to the

master detachment position, and stop it there.
8. Use HELP-20 to move the master clamp open/

close lever to the C mode position.
IMPORTANT
● Do not move the master clamp open/close lever
towards the A mode position from the B mode
position. Doing so will break the master clamp.
9. Open the scanner unit.
0.5–1.0 mm
126 U6-Y1870 -0
Standard value
0.5–1.0 mm
● Check that the clearance between the master
ejection box's rubber roller and the master clamp
plate is within the range given below.
Rubber roller
Item Standard value Master clamp plate

Clearance between master
ejection box's rubber roller and 0.5–1.0 mm
master clamp plate
If the clearance is outside the standard range:

1. Turn the fixing screw to move the A/C mode A/C mode sensor (PS3)
shading plate and thereby adjust the clearance.
This operation adjusts the clearance for both A Open
and C modes.
Close
IMPORTANT Fixing screw

● Do not press the master clamp against the rubber A/C mode shading plate
roller.
４
B mode sensor (PS4)
After adjustment
Follow the procedure below to return to the previous
state.

The master clamp open/close lever will move into
the B mode position and stop there.
2. Remove the drum.
●A mode
4. Press and hold down the PRINT SPEED key
into the A mode position (see right).

machine body.
U6-Y1870 -0 127

(1) Adjusting the Paper Separator Unit Clearance
REFERENCE
Paper separator unit
→See Page 46
● Removing the paper separator unit
→See Page 101
1
● When the paper separator unit is installed, use
the adjustment bolt to adjust the unit so that it
moves in direction 1 without sticking, and moves 2
smoothly in direction 2. Tighten the bolt's nut to Nut ••• •••••••••••
secure the unit in the adjusted position.
128 U6-Y1870 -0
(2) Adjusting the Paper Separation Pressure
REFERENCE Spring balance

150–160 g
→See Page 46
● Removing the paper separator unit
→See Page 101
Paper separation
pressure adjust screw
1. Apply a spring balance as shown at right, then
turn the separation pressure adjust screw so that
the balance reads 150–160 g.
● Turning the screw clockwise increases the
pressure.
● Turning the screw counterclockwise decreases
the pressure.
(3) Adjusting the Elevator Up Limit Sensor
４
REFERENCE
Position bottom
surface at
● For description of operation sensor's center
→See Page 55
1. Insert a 1 mm thick strip of material between the Screw
paper feed roller and the paper feed inlet. Elevator up
2. Loosen the two screws, then adjust the sensor's limit sensor
position so that the bottom surface of the paper Screw
feed shaft lever is at the center of the sensor. 1 mm thick strip
3. After adjustment, tighten the screws.
U6-Y1870 -0 129
(4) Adjusting the Elevator Down Limit Switch
REFERENCE
→See Page 56
● Removing the elevator down limit switch.
→See Page 100
2. Press and hold down the PRINT SPEED

key until the feed tray is at its lowermost position.
The elevator motor will run (i.e. the feed tray will
descend) for as long as the key is held down.
3. Check that the dimension indicated in the figure

at right conforms to the value shown below.
14 mm
Standard value
Item Standard value
Feed tray clearance in lower
14 mm
limit position
If the feed length is not the standard value:

1. Loosen the screws, then adjust the elevator down
limit switch to a position that yields the standard Elevator down
clearance value. limit switch
Moving the switch in this direction shifts the
lowermost position downward. Screw
Moving the switch in this direction shifts the
lowermost position upward.
2. After adjustment, tighten the screws.
130 U6-Y1870 -0
(5) Adjusting the G Roll Escape Amount / Timing
1. Turn the main motor shaft by hand to move the Peek through the inspection hole. Escape lever
escape cam. Stop turning when the bottom of Bearing
the escape cam reaches the bearing side of
the escape lever, so that the cam stops in that
position.
2. Loosen the eccentric shaft fixing screw. Then turn
2±0.2 mm
the eccentric shaft to adjust the escape amount.
Eccentric
shaft
REFERENCE Screw
Escape cam
→See Page 50
Standard value
● Check the clearance between the master ejection
box's rubber roller and the master clamp plate.
Item Standard value
４
Clearance between escape
lever's bearing and escape 2±0.2 mm
cam's bolt
U6-Y1870 -0 131
(6) Adjusting the Printing Margin
REFERENCE
Screw
→See Page 52 Center sensor
1. To adjust the printing margin, position the screws
of the sensor angle's rectangular holes in the Screw
center of those holes, and secure the screws in
that position.

Printing paper
3. Choose test pattern 1, then make master and
Paper feed
print. direction
4. Adjust the center sensor position to make the

printing margin to 7 ±1 mm.
7±1 mm
132 U6-Y1870 -0

(1) Adjusting the Stop Position
Before adjustment
IMPORTANT
● Adjusting the drum position must be performed
after printing speed adjustment has been
completed. →See Page 149
1. Press and hold down the JOG switch (Drum
rotation switch). Release the switch when a
"beep" tone sounds and the drum stops.
WARNING
４
REFERENCE Stopper Groove

→See Page 62
Standard position JOG switch

The stop position is correctly adjusted when the (Drum rotation
switch)
groove in the drum flange is aligned with the
stopper.
If the drum is not adjusted to the standard stop Drum stop detection edge
Screw
position:
Adjust the position of the drum home position /JAM
detection sensor so that the stopper fits smoothly
into the groove when the drum is pulled out.
Moving the sensor in this direction makes
stopping occur later.
Moving the sensor in this direction makes
stopping occur earlier.
U6-Y1870 -0 133
(2) Adjusting the Master Attachment/Detachment Position
REFERENCE Master attachment position

● For description of operation Master detachment
position
→See Page 43
1. Master Detachment Position

●The correct position for stopping of the drum Open/close arm
(position for master detachment) is when the
center axis of the master clamp open/close arm
and the center axis of the master clamp open/
close lever are aligned in a straight line. Adjust ±1 mm
so that the offset of the alignment of these two
center axes is ±1 mm (gauge this value visually).
Open/close lever
1. Access HELP mode HELP-09, the drum position
check mode.
2. Press the PRINT key several times to stop the
drum at the position where the master attachment/
detachment position sensor reads the master
attachment/detachment position edge of the
sensor's shading plate.
Master
attachment/
detachment
position edge
3. Check the offset in alignment of the center axes of
the master clamp open/close arm and the master
clamp open/close lever.
Standard value
Open/close arm
Item Standard value
Offset in alignment of center
axes of master clamp open/
±1 mm ±1 mm
close arm and master clamp
open/close lever
4. Loosen the two screws, turn the master

attachment/detachment sensor shading plate
a little in the direction of the arrows, and
provisionally tighten the screws. Open/close lever
5. Repeat step 2, and check the center axis
alignment offset.
6. If necessary, repeat steps 2 through 5 until the
center axis alignment offset is within ±1 mm.
7. Properly tighten the two screws, and check step
6 again.
2. Master Attachment Position Screws Sets back

● Perform adjustment of master attachment position
Advances
at the same time as that of master detachment
position. Adjust both positions to an accuracy of Advances the stop position
±1 mm. Sets back the stop position
134 U6-Y1870 -0
5 Press Section
(1) Adjusting the Press Roll (P Roll) Sensor
REFERENCE
→See Page 66
Bracket
About P roll
1. Loosen the screw. Then move the sensor bracket 1 mm sensor
up/down to adjust the press roll so that when it is
pushed down to the lowest position by the cam,
Bracket
the distance between the bottom of its sensor
Screws
and the end of the bracket is about 1 mm.
U6-Y1870 -0 135
(2) Adjusting the Printing Area (Press OFF Timing)
REFERENCE
● For description of operation Rear end of opening
→See Page 64
20 mm
1. Make a mark on the end surface of the drum
flange, in a position 20 mm forward (in the Make Drum unit
mark here
direction of the forward end) from the rear end of
the drum's opening (hole section).
2. With the press roll activated, turn the main motor

shaft by hand, and stop turning when the press
roll starts to descend (moves in the direction of
the arrow).
Press roll
Main motor shaft
Standard value
● Open the front cover, and check whether the
center of the press roll is aligned with the mark
made in step 1.
Item Standard value Mark

Alignment of mark on flange
±2 mm Drum flange
end and center of press roll
Press roll
If the alignment is not correct:

1. Loosen the two hex bolts.
2. Loosen the adjustment collar (eccentric) fixing
screw.
3. Turn the adjustment collar (eccentric) to move the
Adjust collar Hex
flange and adjust the alignment. bolts
Moving the flange upward makes turning off
of the press occur later → thereby making the
printing range longer
Moving the flange downward makes turning off
of the press occur earlier → thereby making
the printing range shorter Screw
136 U6-Y1870 -0

(1) Adjusting the Paper Stripper Finger Clearance
REFERENCE
● For description of operation. Pinch lever
→See Page 68 Lever
1. With the pinch lever raised up, turn the main
motor shaft. Stop turning when the lever's roller
is positioned at the bottom of the paper stripper Roller
• • • •
finger cam.
Main motor shaft
４
Standard value Drum
● Check that the clearance between the drum surface
surface and the paper stripper finger conforms to
the value shown below. About
0.5 mm
Item Standard value

Clearance between drum
surface and tip of paper stripper About 0.5 mm
finger Paper stripper
finger
If the clearance is not the standard value:

1. Loosen the screw and use the stopper to adjust
Screw
the clearance to the standard value. Then
retighten the screw.
After adjustment
IMPORTANT
● After adjustment, press the JOG switch (Drum
rotation switch) to return the drum to its home
position.
WARNING
U6-Y1870 -0 137
(2) Adjusting the Paper Stripper Finger Return Stopper
1. Turn the main motor shaft by hand until a Bracket Gap
clearance is opened up between the pinch lever
and the bracket.
Pinch lever
Standard value
● Check that the clearance between the lever and
the paper stripper finger return stopper conforms Lever
to the value shown below.
About 1 mm
Item Standard value
Clearance between lever and
paper stripper finger return About 1 mm
stopper Paper stripper
finger return
stopper
If the clearance is not the standard value: Screws
1. Loosen the two screws and use the stopper to
adjust the clearance to the standard value.
Then retighten the screws.
After adjustment
IMPORTANT
● After adjustment, press the JOG switch (Drum
rotation switch) to return the drum to its home
position.
WARNING
138 U6-Y1870-0
7 Drum Section
(1) Adjusting the Ink Amount
Adjusting the ink adjusting knob Ink adjusting knob on the

operation side
REFERENCE
● For removal: Perform (1) through (6) in the drum
section in chapter 3.
→See Page 110
Ink adjusting knob on the

rear side
４
●Ink adjusting knob on the operation side
1. When printed too dark or too light on the (standard position)
operation side:
Too dark
• Too dark: switch in the (-) direction (3 settings)
• Too light: switch in the (+) direction (3 settings)
Too light
2. When printed too dark or too light on the rear
side:
• Too dark: switch in the (-) direction (3 settings) Do not loosen set screw
• Too light: switch in the (+) direction (3 settings)
3. When printed too dark or too light on the entire

●Ink adjusting knob on the rear side
surface: (standard position)
• Adjust the above 1 and 2 at the same time.
Too dark
IMPORTANT Too light

● There are 7 settings, standard and ±3 settings
to adjust the printing darkness. Print more than
ten sheets every time the printing darkness is Do not loosen set screw
switched by one setting until the most desirable
printing darkness is obtained.
Repeat the above procedures until the most
desirable printing darkness is obtained.
U6-Y1870 -0 139
(2) Adjusting the Squeegee Gap
REFERENCE Squeegee Ink roller

● For removal: Perform (1) through (6) in the drum
→See Page 110
Gap
● The gap between the squeegee and the ink
roller is adjusted as shown in the figure when the
0.03–0.005 Ink roller 0.03–0.005 Squeegee 0.03–0.005
ink amount is based on the standards. If the ink mm mm mm
amount does not meet the standards, adjust it as
follows:
Standard value
Item Standard value
Clearance between squeegee 0.03±0.005
and ink roller mm
If the clearance is not the standard value: ●Operation side

1. Two set screws 1 are used in one place. Remove
one set screw 1 and loosen the other. Perform
the same operation for both sides. Be careful not
to lose the removed set screws.
2. Loosen set screws 2 on both sides.
3. Adjust the gap with the adjusting screws on both

sides so that the space on both sides meets the
standards. Adjusting
Set screw 2 screw
Ink adjusting knob Set screw 1
After adjustment
1. Tighten the set screw 2. ●Rear side
2. Tighten the set screw 1.
3. Check the gap again after the ink amount
adjusting knob is moved several times in the
direction + or -.
4. If the gap is proper, attach the set screw 1 and
tighten it to secure.
Adjusting
screw Set screw 2
Set screw 1
Ink adjusting knob
140 U6-Y1870 -0
(3) Adjusting the Master Clamp
REFERENCE
● For removal: Perform (1) and (2) in the drum
→See Page 110
When the master clamp parallelism is not proper,

the master creases. When the master clamp is not
flat, the master is easily removed and creases.
* Adjust the master clamp with the set screw on the
operation side.
1. Adjusting the Clamp Parallelism

Set screws Set screws (for adjustment)
1. Loosen the set screws on the clamp plate and Lever shaft shaft
shaft to adjust the parallelism.
IMPORTANT Operation side

Clamp plate
● Loosen the set screw on the operation side to
４
adjust. But do not loosen the set screw on the
lever shaft.
2. Adjusting the Clamp Flatness Clamp plate

1. Cut the master, leaving 20 mm wide piece at
three places, both sides and center. Have the Master Master Master
clamp plate grip the three sections. 20 mm 20 mm 20 mm
2. When the resistance for pulling the master out is
not stable, rotate the clamp screw to adjust.
Clamp plate
Rubber magnet Torsion
(4) Adjusting the Master Clamp Section
1. Adjust with HELP-29 so that the clamp amount
of the master (A section in the figure) is 0–3 mm Master clamp
with the master attached.
2. After HELP-29 adjustment, press the master set

switch and perform master set movement once.
(Be sure to remove all paper scraps.) Then
perform master making, and check the gripper
margin.
U6-Y1870 -0 141
●Guide (polyester film) attaching position

Attach the guide so that the distance (A below)
between the etched opening rear edge and the
Guide bending position
guide bending position is as below.
B4/LG: 0 mm Etched opening rear edge

A4: 4 mm
Guide (polyester film) attaching height A

Without the screen wrapped, make sure that the
gap (B below) between the leading edge of the
center of the guide and the etched part is 2 mm.
Guide (polyester film)
Attach the screen so that there is no gap between
the screen and the guide leading edge.
B
(5) Adjusting the Drum Rail Gap

1. Operation Side
1. Attach the drum to the main body.
2. Loosen the set screw on the rail to adjust so that
the gap between the rail (both sides) and the
roller on the operation side is about 0.3 mm.
3. Tighten the set screw to secure the rail.
Screw Rail unit Rail unit

Left Right Screw
0.3 mm 0.3 mm
Guide rail left Guide rail right
2. Rear Side
1. Open the rear cover on the main body.
2. Loosen the screws on the rail to adjust so that
the gap between the roller on the rear side and
the rail right/left unit is about 0.3 mm.
3. Tighten the screw to secure the rail.
Screw Rail unit Rail unit

Left Right Screw
0.3 mm 0.3 mm
Guide rail left Guide rail right
142 U6-Y1870
-0
Chapter 4 8 Electrical System
8 Electrical System
●Test pattern 2
(1) Adjusting Reduction / Enlargement
1. Adjusting the Longitudinal R / E on the Master Making Side

Press the PRINT key with the 3 and 0 keys held
down.
2. Set the master darkness to NORMAL, perform A
master making and print paper*. No need to
place a document.
*DP-M520: B4 paper
*DP-M500/510: A4 paper
Standard value
Item Standard value
Section A of printed test pattern 200±0.5 mm
４
1. Adjust with HELP-22.
2. Adjusting the Longitudinal R / E on the Reading Side

Before adjustment
IMPORTANT
● Adjust the longitudinal R / E on the reading side
after the longitudinal R / E on the master making
side.
●Standard document
1. Make a standard document as shown in the Center of the paper
figure. Draw a line (main-scanning direction) at
the position 30 mm from the top end of the paper*
and at the position 200 mm from the above line.
*DP-M520: B4 paper
2. Place the document on the document glass to
perform master making and printing.
Standard value
● Compare the size of section A of the printed
image with that of the standard document.
Item Standard value
Difference of the sizes ±2.0 mm
1. Adjust with HELP-24 or HELP-25.
U6-Y1870 -0 143
(2) Reading Start Position
1. Adjusting the Top End Reading Start Position

Document Print
1. Mark with 1 mm interval up to 5 mm from the top
end of the paper to prepare a test document.
2. Perform master making and printing to the same 2 printouts
2–3 mm
size and to two printouts using 2-up function. Mark with 1 mm
3. Adjust with HELP-35 so that the image of the interval from the
second printout is printed with 3 mm margin top. top end of the
document
2. Adjusting the Lateral (Operation Side) Reading Start Position ●Standard document
1. Make a standard document as shown in the
figure from a sheet of paper*.
Draw a 100 mm line at the position 30 mm from 100 mm 30 mm
the right end and from the top end of the paper*.
*DP-M520: B4 paper
2. Compare the printed image with that of the

standard document. Check the difference Print ejection
direction
between the straight lines in the main-scanning
direction. Printing paper
3. Adjust with HELP-36 so that L1 - L2 ≤ ±3 mm.

HELP mode HELP-36 → See Page 214 Document
Mark this corner

with each other
Adjusting direction
● L1<L2: Backward
● L1<L2: Toward you Document standard line
Standard line of the

printed sample L2 L1
144 U6-Y1870 -0
(3) Adjusting the Master Making Start Position
1. When the Scanner Is in Use

Before adjustment ●Standard document
Draw a line at the position 30
30 mm
IMPORTANT mm from the top end of the
document
● Adjust the master making start position with the
scanner in use after the following adjustment has
been completed.
● Adjusting the printing margin
● Adjusting the master attachment/detachment
position →See Page 134
● Adjusting the top end reading start position .
→See Page 144
1. Set the print position (top and bottom direction) to
the standard. Print ejection
direction
2. Draw a line at the position 30 mm from the
top end of the document and make a standard Printing paper
document as shown in the figure.
４
3. Compare the processed image with that of the
standard document. Check the difference of the Document
lines in the sub-scanning direction.
4. Adjust with HELP-37 so that L1 - L2 ≤ ±3 mm. Mark this corner
HELP mode HELP-37 → See Page 215 with each other
Standard line of
Adjusting direction the printed sample Document
standard
● L1<L2: Upward line
● L1>L2: Downward
2. When in Online L1
Before adjustment L2
IMPORTANT
● Adjust the master making start position when in
online after the following adjustment has been
completed.
● Adjusting the printing margin →See Page 132
● Adjusting the master attachment/detachment
position →See Page 134
1. Perform master making and printing of the online
test pattern. Adjust with HELP-16 so that the
standard line is positioned ± 3 mm from the top
end of the paper.
U6-Y1870 -0 145
(4) Adjusting the Document Reading Darkness
1. Adjusting the White Level of the Document Darkness

The standard darkness of the document (lightness
of the white section of the document = white level)
is detected by reading the document darkness. If
the white level is not proper, printed surface gets
dirty or the light section of the document is not
processed for master making.
1. Access HELP mode.
Take the following procedures for adjustment:
1) Text mode: HELP-33
2) Photograph mode: HELP-26

2. Input the correction value on the keypad, "0" or ●HELP mode HELP-33/26 display
"1".
● When the processed document gets dirty: A: 0 B :＊ C:＊ D:＊
"0 * * *" The white level is corrected down.
● When the thin section of the document is not
Correction amount display
processed for master making: Sign flag
"1 * * *" The white level is corrected up.
3. Press the ×＝ key to memorize the correction A: 1 B :＊ C:＊ D:＊
value.
4. Perform master making and printing to check the
darkness. Correction amount display
Sign flag
146 U6-Y1870 -0
2. Adjusting the Reading Darkness

Adjust the document reading darkness in master
making as follows:
1. Access HELP mode.
Text mode : HELP-50
Photograph mode : HELP-23

2. Input the correction value on the keypad, "1" or ●HELP mode HELP-50/23 display
"0" (Sign flag / Collection amount display).
3. Press the × ＝ key to memorize the correction value A :＊ B :＊ C ＊: D :＊
4. Perform master making and printing to check the
darkness Correction amount display
Sign flag
● When adjusted with HELP-23 by one stage, the
standard position on the control panel changes to
3/8 stage as follows:
U6-Y1870 -0 147
(5) Adjusting the Print Speed
REFERENCE
● HELP mode HELP-01
1. Pre-Stop Speed Adjustment

1. Access HELP mode HELP-01. ●HELP mode HELP-01 display
2. Press the DOCUMENT MODE key repeatedly to
select PHOTOGRAPH. HEL P S EL ECT 01
3. Check the speed value displayed. The value
should be 5–7 rpm. ＊＊＊ r pm
If the value is not correct: Pre-stop speed

● Press the or PRINT POSITION key to
adjust the speed.
4. Press the STOP key. The new (adjusted) value

will be memorized, and the HELP mode menu will
reappear.
2. JOG Speed Adjustment

select TEXT/PHOTOGRAPH. HEL P S EL ECT 01
should be 16–18 rpm. ＊＊＊ r pm
If the value is not correct: JOG speed

● Press the or PRINT POSITION key to
adjust the speed.

reappear.
148 U6-Y1870 -0
3. Print Speed Adjustment (1–3)

select TEXT. HEL P S EL ECT 01
3. Use the PRINT SPEED key to select
SPEED 1. ＊＊＊ r pm
should be 63–65 rpm. Print speed
If the value is not correct:

● Use the FUNCTION SWITCH and SELECT keys
to adjust the displayed value to the correct value.
5. To continue adjusting print speeds (2, 3), repeat

steps 2 and 3. Select desired speed in step 3.
6. Check the speed values displayed. The values
should be:
● Speed 2 ... 87–89 rpm
● Speed 3 ... 140–142 rpm
If the value are not correct:
４
● Use the FUNCTION SWITCH and SELECT keys
to adjust the displayed value to the correct value.

reappear.
4. To Initialize Speed Settings:

2. Press the × ＝ key and CLEAR key. The settings Mode number flashes
will be initialized.
3. Press the STOP key. The HELP mode menu will HEL P S EL ECT 01
reappear.
REFERENCE
●After initialization, new speed value must be set.
U6-Y1870 -0 149
(6) Adjusting the End Mark Sensor PCB Unit 's VR
1. Access HELP mode HELP-13 and read the value.

2. Set a new roll master.
3. Feed the master to the end mark sensor.
IMPORTANT
● Be sure to use a new roll master.
4. Feed the master so that the black part of the

master is under the end mark sensor.
5. The end mark sensor detects the black part and
the detected values is displayed.
6. Perform the same procedures for the white part.
IMPORTANT
● Pull down the master so that is does not come
loose, and check the value. If the master comes
loose, the end mark sensor cannot detect the
black part and the white part correctly.
7. Check that the value A in HELP-13 is as follows:

Black part: 50–63 HE L P S EL EC T 13
White part: 0–10
A : 㸨㸨
End mark sensor
150 U6-Y1870 -0
Chapter 5 Maintenance / Checks
1 Guaranteed Periodic Maintenance Cycle 152
2 Cleaning and Oiling .......................... 152
(1) Cleaning ................................... 152
(2) Oiling ....................................... 152
3 Periodical Maintenance ...................... 153
(1) 6-month Periodical Checking .......... 153
(2) Criteria for Replacing Primary Parts .. 153
4 Recommended Parts List ................... 154
５
Chapter 5 1 Guaranteed Periodical Maintenance 2 Cleaning and Oiling
1 Guaranteed Periodic Maintenance Cycle

● The service person will visit the user periodically after delivery. The maintenance operation
described in the periodical maintenance list is performed and instructs how to follow the
operation.
When the service person is called by telephone, the following maintenance must be
performed after clearing the trouble.
1. Cleaning the scanner cover
2. Cleaning the document glass
3. Cleaning the thermal head
2 Cleaning and Oiling

(1) Cleaning
1. Paper shreds: Clean with a brush or dry cloth.

Clean the mirror and reflection plate in the scanner section with a blower brush.
2. Ink: Clean with a cloth squeezed after soaking in the water or neutral detergent.
Oil or grease after ink or paper shreds are removed.
(2) Oiling
1. Bearing section: Oil the edge surface and bearing sections with oiler, rotating the lever and
roller.
2. Gear section : Grease the gear section after removing paper shreds on the bottom of gear.
152 U6-Y1870 -0
Chapter 5 3 Periodical Maintenance
3 Periodical Maintenance
(1) 6-month Periodical Checking
Section to be checked Description Remarks

Glass Cleaning Clean with a soft and clean cloth.
Lamp Cleaning Clean with a soft and clean cloth.
Reflection mirror Cleaning Remove dust with a blower brush.
Thermal head Cleaning Clean with a Thermal head cleaning kit (R8-S0046).
(Do not damage the thermal head.)
Platen roller Cleaning Remove paper shreds. (Do not damage the platen
roller.)
Sensor Cleaning Remove dust with a blower brush.
Press roller Cleaning Remove paper shreds.
Drum exterior Cleaning Remove ink and paper shreds.
Paper feeding section Checking Paper is fed smoothly. Remove paper shreds.
Master making section Checking Paper is fed smoothly. Remove paper shreds.
Roller shaft / bearing Oiling Except for the pinch lever bearing section.
Gear Greasing
Air pump Greasing
Escape cam Greasing
５
(2) Criteria for Replacing Primary Parts
No. Item Criterion Remarks

1 Paper feed roller 300,000 sheets or more
2 Paper separator unit 300,000 sheets or more
3 Thermal head About 20,000 masters or one year
4 Drum unit Printing 1,000,000 sheets or one year
5 Air pump Printing 1,000,000 sheets or one year
6 Press roller 1,000,000 sheets or one year
U6-Y1870 -0 153
Chapter 5 4 Recommended Parts List
4 Recommended Parts List

№ PARTS No. DESCRIPTION CRITERION REMARKS
1 26-2335* Rubber roller unit 300,000 sheets or more
2 72-2530* Clutch spring
3 72-8875* Photo-receiving PCB unit
4 AJ016 Timing belt, 60S4.5M275
5 AJ022 Timing belt, 60S3M264
11 AJ150 Timing belt,100S3M750
12 C9-2651* Signal lever
13 CA021 Photo microsensor, EE-SX4235A-P2-S1
14 CA022 Photointerrupter, GP2A25J0000F
15 E1-2366* Separator base unit 300,000 sheets or more
16 E1-3525* Feather roll
17 E1-3530* Spring T
18 E1-3546* Spring T
19 E1-8850* Photo-receiving PCB unit
20 F7-2140* Separator plate
21 F7-4680* Master detachment edge A
22 J2-X105* Lamp inverter assy
23 J3-H117* Flat belt
24 J8-C221* Guide roller
25 J8-D101* Press roller unit
26 J8-V319* Photo-emitting PCB unit (Master eject)
27 J8-V320* Photo-emitting PCB unit (JAM)
28 L1-D122* Press roller unit
29 L1-M101* Paper stripper finger
30 L1-M112* Paper stripper finger
31 LA005 Micro switch, K3L 100,000 times
32 LA007 Connector switch, D2X 50,000 times
33 LA041 Micro switch, D3M-01L3 200,000 times
34 LA048 Micro switch, VX-52-1A3 500,000 times
35 LA050 Micro switch, VX-5-1A2 500,000 times
36 LC038 Seesaw switch, KCD4-201(JK1) 10,000 times
37 M7-A103* Screen
38 M7-A153* Screen
39 M7-A172* Screen
40 M7-B311* Pulley assy
41 M7-C101* Timing roller
42 M7-C102* Clutch spring
43 M7-C103* Clutch spring
44 M7-C305* Lever unit assy
45 M7-C404* Segment
46 M7-F116* Pulley assy
47 M7-F252* Escape cam (A4)
154 U6-Y1870 -0
Chapter 5 4 Recommended Parts List
№ PARTS No. DESCRIPTION CRITERION REMARKS

48 M7-S0005 Air pump assy
49 M7-X102* Motor
50 M7-X103* Clutch 5.000,000 times
51 M7-X111* Stepping motor
52 M7-X112* Clutch 50,000 times
53 N5-X102* Fan motor 30,000 hours
54 N5-X121* Ink detection PCB unit
55 P2-X100* Lamp assy 1,000 hours
56 U6-A155* Guide
57 U6-A156* Guide
58 U6-F101* Drum gear (B4)
59 U6-F102* Drum gear (A4)
60 U6-F103* Escape cam (B4)
61 U6-S0022 Drum ASSY/B4
62 U6-S0023 Drum ASSY/LG
63 U6-S0024 Drum ASSY/A4
64 U6-V500* Control panel PCB unit
65 U6-V502* Main PCB UNIT
66 U6-V508* End-mark PCB unit
67 U6-X101* Thermal head 30,000 masters
68 U6-X102* Main Motor 3,000 hours
69 U6-X103* Motor 500 hours
72 U6-X109* Cutter unit 100,000 times
73 UA043 Power supply board, 24V
U6-Y1870 -0 155
Chapter 6 Troubleshooting
1 Troubleshooting Guide ....................... 158
1. Countermeasures for the Defective Operation .. 158
(1) LAMP Does Not Light Up ............. 159
(2)Optical System Dose Not Move
Forward/Backward ..................... 159
(3) "E*** SERVICE CALL" Is Displayed 159
(4) "DRUM NOT SET" Is Displayed..... 160
(5) "MASTER SET MISS" Is Displayed 160
(6) Malfunction of Master Feeding Clutch .. 161
(7) Malfunction of Master Making Stepping Motor . 161
(8) "MASTER EJECT MISS" Is Displayed .. 162
(9) Malfunction of Master Ejection Motor .. 163
(10) "SET PRINT PAPER" Is Displayed 163
(11) "FRONT COVER OPEN" Is Displayed . 163
(12) "SCANNER OPEN" Is Displayed .. 164
(13) "ROLL MASTER END" Is Displayed .. 164
(14) "EXCHANGE INK" Is Displayed ... 165
(15) "PAPER RIGHT JAM" Is Displayed 166
(16) "PAPER LEFT JAM" Is Displayed . 167
(17) "EXCHANGE EJECT ROLL" Is Displayed . 167
(18) Paper Jams in the Paper Feed Side .. 168
(19) Paper Jams in the Paper Ejection Side . 169
６
2 Error Display ................................... 170
Chapter 6 1 Troubleshooting Guide
1 Troubleshooting Guide
1. Countermeasures for the Defective Operation
● When the messages listed below are displayed on the LCD or when trouble such as
malfunctioning or a paper jam occurs, proceed with an inspection following the procedure for the
item and take measures accordingly.
►Message List
Massage Remarks No. Page
EXCHANGE INK (14) 165
SET PRINT PAPER (10) 163
SCANNER OPEN (12) 164
PAPER LEFT JAM (16) 167
PAPER RIGHT JAM (15) 166
DRUM NOT SET (4) 160
MASTER EJECT MISS (8) 162
FRONT COVER OPEN (11) 163
EXCHANGE EJECT ROLL (17) 167
MASTER SET MISS (5) 160
ROLL-MASTER END (13) 164
E*** SERVICE CALL (3) 159
►Error Item List

Item No. Page
Lamp Does Not Light Up (1) 159
Malfunction of Master Feeding Clutch (6) 161
Malfunction of Master Making Stepping Motor (7) 161
Malfunction of Master Ejection Motor (9) 163
Optical System Dose Not Move Forward/Backward (2) 159
Paper JAM in the Paper Ejection Side (19) 169
Paper JAM in the Paper Feed Side (18) 168
158 U6-Y1870 -0
(1) LAMP Does Not Light Up
Cause/Defective
Procedures Item to be checked Result Countermeasure
section
Does voltage between main
1 PCB unit J2-11 (+) and NO Proceed to procedure 3.
J2-26 (GND) show +24 V?
LAMP Is trouble cleared by replacing Finish
2 YES
LAMP?
Main PCB Is trouble cleared by replacing Finish
3 YES
main PCB?
(2)Optical System Dose Not Move Forward/Backward
Cause/Detective
Procedures Items to be checked Result Countermeasure
section
Wire or timing Are the optical system driving
Attach the wire and timing
belt is cut or 1 wire and timing belt attached NO
belt properly.
removed. properly?
There is a Is the rail clean? Does the
Check that there is no
foreign object optical system move smoothly
foreign object on the rail
on the optical 2 when the optical system NO
and that nothing contacts
system moving driving timing pulley is rotated
the optical system.
way. manually?
DC power Remove the DC power supply, Check the first side bundled
supply wire connector.
3 NO
If OK, replace the DC
６
power supply.
Main PCB Unit Is the cause cleared by YES Finish
replacing the main PCB Unit?
Optical system 4 Check the bundled wire and
stepping motor connector.
NO
Replace the optical system
stepping motor.
(3) "E*** SERVICE CALL" Is Displayed
Cause/Detective
section
Is the same error message
1 displayed again after power off NO Finish
and on?
According to P. 170 Error
2 Display, shoot the trouble Finish
cause one by one.
Error Display →See page 170
U6-Y1870 -0 159
(4) "DRUM NOT SET" Is Displayed
Cause/Detective
section
Drum setting Is trouble cleared by setting
1 YES Finish
drum again?
Main PCB unit Does drum SW (MS4)
Check if drum SW (MS4)
checked by HELP mode
2 YES is installed in place and
(HELP-08)* prove to be
replace main PCB unit.
normal?
Drum SW Does drum SW (MS4) NO Replace drum SW (MS4).
checked by a tester prove to
Main PCB unit 3 be normal? Check if drum SW (MS4)
YES is installed in place and
replace main PCB unit.
*HELP mode HELP-20 → See Page 188
(5) "MASTER SET MISS" Is Displayed
Cause/Detective
section
End mark Has “MASTER SET ERROR” Adjust VR for end mark
sensor PCB actually occurred? sensor by HELP mode
unit (PS3) (HELP-13)*. If unable,
replace end mark sensor
PCB unit.
1 NO
NOTE:
VR must be adjusted after
replacement of end mark
sensor PCB unit.
Master feeding Does master feeding clutch Refer to “(6) Malfunction
clutch (CL1) 2 (CL1) operate normally? NO of Master Feeding Clutch
(CL1)”.
Master making Master making stepping motor Refer to “(7) Malfunction of
stepping motor 3 (PM2) operate normally? NO Master Making Stepping
(PM2) Motor (PM2)”.
Cutter unit 4 Is master cut normally? NO Replace cutter unit.
Static electricity Is static-eliminating brush on
Remove static-eliminating
5 master feeding unit damaged YES
brush.
or deteriorated?
Master Is trouble cleared by replacing YES Finish
6 master?
Transfer path Remove any foreign matter
NO
in transfer path
160 U6-Y1870-0
(6) Malfunction of Master Feeding Clutch
Cause/Detective
section
DC power Does voltage between
supply DC power supply CN51-1 (+)
1 NO Replace DC power supply.
and CN53-1 (GND) show
24 V?
Master feeding Does voltage between main
clutch (CL1) PCB unit J2-15 (+) and
-16 (GND) show 24 V when Check wiring and replace
2 YES
master feeding clutch is master feeding clutch.
turned on?
Main PCB unit Is trouble cleared by replacing

3 YES Finish
main PCB unit?
(7) Malfunction of Master Making Stepping Motor
Cause/Detective
section
Load on drive Is trouble cleared by adjusting
system tension of the master feeding
1 unit timing belt or supplying oil
YES Finish
to bearing?
６
DC power Does voltage between DC
supply power supply CN51-1 (+) and
2 CN53-1 show 24 V?
YES Replace DC power supply.

3 main PCB unit?
YES Finish
U6-Y1870 -0 161
(8) "MASTER EJECT MISS" Is Displayed
Cause/Detective
section
Has “MAST. EJECT ERROR”
1 YES Proceed to procedure 5.
actually occurred?
Foreign Are there any foreign matter
material or dirt or dirt between the master
on sensors ejection sensor photo-receiving Remove any foreign matter
2 YES
(PS13) and the master ejection and clean.
sensor photo-emitting PCB?
Master ejection Is trouble cleared by replacing

sensor photo- the master ejection sensor
3 YES Finish
receiving photo-receiving (PS13)?
(PS13)
Master ejection Is trouble cleared by replacing
sensor photo- 4 the master ejection sensor YES Finish
emitting PCB photo-emitting PCB?
Main PCB unit Check bundled wire and
5 NO connectors and replace
main PCB unit.
Master ejection Does master ejection motor Refer to “(9) Malfunction

motor (M4) (M4) rotate normally? NO of Master Ejection Motor
6 (M4)”.
Master clamp Is the master clamp section Clean master clamp
YES
dirty dirty with ink or oil? section.
Master ejection Is stripper finger or springs Replace any damaged
7 YES
box damaged? stripper finger or springs.
Drum master Is the drum master ejection Adjust the drum master
ejection stop stop position within reference NO ejection stop position stop
position 8 value? position.
C mode YES Check and adjust C mode.
162 U6-Y1870 -0
(9) Malfunction of Master Ejection Motor
Cause/Detective
section
Master ejection Does voltage between main
motor (M4) PCB unit J2-7 (+) and -8
(GND) show 24 V when
1 YES Replace DC power supply.
master ejection motor (M4)
is operated with HELP mode
(HELP-18)*?
2 NO Replace DC power supply.
CN53-1 show 24 V?

3 main PCB unit? YES Finish
(10) "SET PRINT PAPER" Is Displayed
Cause/Detective
section
Paper sensor Is actuator for paper sensor
(MS7) position (MS7) is pressed when paper Adjust paper sensor (MS7)
1 is set on the feed tray? NO
position
Paper sensor When paper sensor (MS7) is Replace paper sensor

(MS7) checked with a tester, does it NO
(MS7).
６
CLOSE if actuator is pressed
Main PCB unit 2 and OPEN if released? Check bundled wire and
YES connectors and replace
main PCB unit.
(11) "FRONT COVER OPEN" Is Displayed
Cause/Detective
section
Front cover Is front cover SW (MS5)
SW (MS5) 1 pressed when front cover is NO Adjust front cover SW
position set? (MS5) position.
Front cover When front cover SW (MS5) Replace front cover SW

SW (MS5) is checked with a tester, NO (MS5).
does it OPEN if switch is
Main PCB unit 2 pressed (front cover open)
and CLOSE if released (front Check bundled wire and
cover close)? YES connectors and replace
main PCB unit.
U6-Y1870 -0 163
(12) "SCANNER OPEN" Is Displayed
Cause/Detective
section
Scanner SW Is the scanner SW (MS3)
(MS3) position pressed when the scanner is Adjust the scanner SW
1 NO
closed? (MS3) position.
Scanner SW When the scanner SW (MS3) Replace the scanner SW

(MS3) 2 is checked with a tester, does NO
(MS3).
it CLOSE if switch is pressed
Main PCB unit and OPEN if released? Check bundled wire and
3 YES connectors and replace
main PCB unit.
(13) "ROLL MASTER END" Is Displayed

Cause/Detective
section
Adjustment for Is trouble cleared by adjusting
the end mark the end mark sensor PCB unit
sensor PCB 1 (PS3) by HELP mode (HELP- YES Finish
unit (PS3) 13)*?
End mark Is trouble cleared by replacing

sensor PCB 2 the end mark sensor PCB unit YES Finish
unit (PS3) (PS3)?
Main PCB unit Check bundled wire and

3 NO connectors and replace
main PCB unit.
164 U6-Y1870 -0
(14) "EXCHANGE INK" Is Displayed
Cause/Detective
section
Ink Is enough ink left in ink pack?
1 NO Replace ink pack.
Setting method Is ink pack set properly? Set ink pack properly and
of ink pack 2 NO teach pack user how to set
one.
Main PCB unit Is LED on the ink detection Check bundled wire and
3 PCB unit lit? YES connectors and replace
main PCB unit.
Ink detection Is enough ink left in drum?

PCB unit (Has ink reached detection
needle for the ink detection Replace ink detection PCB
4 YES
PCB unit?) unit.
5 Does ink pump operate? NO Proceed to procedure 7.
Foreign Is trouble cleared by cleaning

material in ink inside of ink pump? YES Finish
pump 6
Ink pump NO Replace ink pump.

7 CN53-1 show 24 V? NO Replace DC power supply.
Ink motor (M2) Does voltage between main
６
8 PCB unit J2-9 and -10 show YES Replace ink motor (M2).
24 V?

9 main PCB unit? YES Finish
U6-Y1870 -0 165
(15) "PAPER RIGHT JAM" Is Displayed
Cause/Detective
section
Paper Is printing paper length within Use paper conforming to
1 specified value? NO
specification.
When JAM sensor 1 (PS12)

is checked with HELP mode
(HELP-08)*, is 0 displayed
2 if sensor is photopassing YES Proceed to procedure 7.
and is 1 displayed if
photointerrupted?
Paper jammed Is paper really jammed at Refer to “Paper Jams in the

3 master ejection section? YES
Paper Ejection Side”.
Master ejection Is trouble cleared by properly

box is not 4 closing the master ejection YES Finish
closed. box?
Dirt or foreign Is there any dirt or foreign Clean the photo-emitting

material on material on the JAM and on sensor photo-
sensor 5 sensor photo-emitting or NO
receiving sections of JAM
photo-receiving section? sensor.
Sensor position Is trouble cleared by adjusting

6 the JAM detection sensor YES Finish
position?
Document Is 0 displayed by directing

sensor photo- another light to the photo- Replace JAM sensor photo-
emitting PCB receiving section of the YES
emitting PCB emitting PCB.
document sensor photo-
7 receiving PCB when JAM
Document sensor 1 (PS12) is checked
sensor photo- with HELP mode (HELP-06)*? Replace JAM sensor photo-
receiving PCB NO
receiving PCB.
Stop/JAM When drum is checked with

detection HELP mode (HELP-06)* while Adjust position of the stop/
position sensor rotating slowly, does the stop/ JAM detection position
NO
(PS6) JAM detection position sensor sensor. If necessary,
8 replace.
(PS6) display 0 or 1 according
to edge of photointerrupter?
Main PCB unit YES Replace main PCB unit.

166 U6-Y1870 -0
(16) "PAPER LEFT JAM" Is Displayed
Cause/Detective
section
Is trouble cleared by checking,
referring to “Paper Jams in the
1 Paper Feed Side”? YES Finish
Main PCB unit When P roller sensor (PS9)

is checked with HELP mode
(HELP-06)*, is 0 displayed
if press is turned ON and 1
displayed if OFF?
NOTE:
2 If no problem is detected by YES Replace the main PCB unit.
the check with HELP mode
(HELP-06)*, result on printing
may differ depending on
speed or load.
Recommended is to follow
procedure 3 and 4 below for
further check.
P roller sensor Is the trouble cleared by

(PS9) position 3 adjusting P roller sensor (PS9) YES Finish
position?
P roller sensor Is the trouble cleared by

(PS9) replacing P roller sensor YES Finish
(PS9)?
Main PCB unit 4
Check the bundled wire and
NO connectors and replace the
main PCB unit.
６
(17) "EXCHANGE EJECT ROLL" Is Displayed
Cause/Detective
section
Core is not included or core is
1 full? YES Insert new core.
Master ejection Is master ejection core full SW

core full SW (MS8) pressed when empty Adjust actuator of core full
2 YES
(MS8) actuator core is installed? SW (MS8).
Master ejection Does master ejection core

Replace master ejection
core full SW full SW (MS8) checked with a NO
core full SW (MS8).
(MS8) tester prove to be normal?
Main PCB unit 3
Check bundled wire and
YES connectors and replace
main PCB unit.
U6-Y1870 -0 167
(18) Paper Jams in the Paper Feed Side
Causes Symptoms Countermeasure

Printing paper not • If paper is too thick, it won’t be likely fed. If too thin, double Explain causes to user. Have user
suitable sheets may be fed. change to the paper conforming to
• Paper not clearly cut: 2 sheets still adhere to each other. specifications.
• Much paper scraps may deteriorate the paper feed roller
and separator performance.
Dirt and foreign Paper gets stuck in transfer path, causing creasing and Remove any dirt or foreign matter.
matter in transfer tearing.
path
Incorrect paper feed • If pressure on paper is insufficient, paper will not be fed. Explain to users how to select
path pressure • If pressure on paper is excessive, double sheets will be correct pressure for paper.
fed.
Worn paper feed
• Paper may not be fed. Replace paper feed roller.
roller
Paper separator unit • If gap is too large, separator unit will rattle in direction of Perform paper separator unit gap
gap paper transfer path, causing double sheets to be fed. adjustment.
• If gap is too small, paper separator unit cannot follow angle
change due to paper feed shaft up-down movement, which →See Page 128
may cause double-sheet or slanted feed, and creasing.
Paper separator unit • Wear, or adhesion of paper scraps causes deterioration in Clean separating surfaces. If any
separating performance, resulting in double-sheet feed. trouble exists, replace. Perform
separator unit gap adjustment on new
unit. →See Page 128
Separation pressure If pressure is very low, no paper will be fed. Perform separation pressure
adjustment.
→See Page 129
Feed tray upper • Paper slant is large, causing creases. Perform elevator up limit sensor
position limit • During printing, paper feed errors often occur immediately adjustment.
before or after feed tray rises. →See Page 129
Paper feed amount • If amount is too short, paper slant cannot be corrected, Perform paper feed amount
printing position may not be uniform, or paper may not be adjustment.
fed.
• If amount is too long, loop becomes too large, causing
paper to buckle up between paper feed roller and timing
HELP mode HELP-08 → 232
roller, resulting in feed error.
Paper feed clutch • Clutch slippage will reduce paper feed amount. Replace paper feed clutch.
• If clutch does not disengage properly, the paper feed
segment gear will not return correctly, leading to reduced →See Page 102
feed amount. (See “Paper feed amount” above.)
Guide roller • If guide roller pressure is insufficient, paper will not be Perform escape amount adjustment
pressure and timing gripped properly, and timing roller will not assure constant and escape timing adjustment.
feed amount. As a result, printing position will not be
uniform. In the worst case, no paper will reach drum. →See Page 131
• If there is a gap between guide roller and the timing roller,
paper slant cannot be corrected.
Timing roller • If the timing roller clutch slips, feed amount will not be Clean timing roller clutch.
constant. As a result, printing position will not be uniform. Replace if necessary.
In the worst case, no paper will reach drum.
• If the timing roller clutch does not disengage properly, the
paper feed segment gear will not return correctly, leading
to reduced and unstable feed amount. As a result, printing
position will not be uniform. In the worst case, no paper will
reach drum.
Incorrect signal • Paper may be damaged in the part of leading edge that Clean bearing unit. Check that signal
lever operation touches the signal lever. In the worst case, paper may stick lever moves smoothly.
to the signal lever.
168 U6-Y1870 -0
(19) Paper Jams in the Paper Ejection Side
Causes Symptoms Countermeasure

Printing paper not• If paper is too thin, it will stick to drum and scrunch up. Explain causes to users. Have user
suitable • If grain of paper is sideways relative to transfer direction, change to paper conforming to
paper will scrunch up, or get jammed on the paper specifications.
receiving plate.
• If paper curls upward, it will likely scrunch up. If curls down-
ward, it will likely get jammed on the paper receiving plate.
Image of document • If set-solid exists near leading edge of paper, paper will • Adjust leading edge margin to about
likely scrunch up. 10 mm. (Too long margin will cause
• If set-solid is blasted to one side of paper, paper will not be adverse results.)
ejected in a straight line. As a result, ejected paper will be • Explain causes to users. If possible,
disorderly piled and likely jam on the paper receiving plate. have user change position for set-
solid.
Static electricity • If ambient air is dry, static electricity may cause disordered • Explain causes to users. Have user
piles or scrunch-up of paper. desist from excessive use of A/C or
heating.
• If possible, have user take anti-
dryness measures including
humidifiers.
Leading edge • If leading edge margin is not correct, scrunch-up of paper • Perform print position sensors
margin will likely result. adjustment.
IMPORTANT →See Page 132
Scrunch-up of paper may also result if the margin is too long.
Guide roller • If guide roller pressure is insufficient, paper will not be Perform escape amount and escape
pressure and timing gripped properly, causing less feed amount determined timing adjustments.
by timing roller, or disappearance of leading edge margin.
This results in the paper scrunch-up. →See Page 131
Timing roller clutch • Any slippage of the timing roller clutch will reduce feed Clean timing roller clutch.
amount and eliminate leading edge margin. This results in Repair if necessary.
the paper scrunch-up.
• If the timing roller clutch does not disengage properly, the
timing roller segment gear will not return correctly, causing
reduction of feed amount or disappearance of leading
edge margin. As a result, paper will scrunch up.
６
Paper stripper finger • If timing is too low, or the gap between drum and the Perform paper stripper finger
leading edge of paper is too large, paper stripper finger will adjustment.
not enter into the gap, causing the paper scrunch-up. →See Page 137
Air • If sufficient air is not delivered from the tip of the paper • Check if the hole in the fingers tip is
stripper finger, it will not lift the leading edge of paper off blocked by foreign matte.
drum. Scrunch-up of paper will result. • Check pipes for kinks or
disconnections.
• Check values and O-rings on the air
pump.
Paper ejection belt • If the speed of the paper ejection belt, it cannot eject the If the belt is broken or stretched,
paper onto the paper receiving plate with sufficient force. replace it.
As a result, there will be paper jams in the vicinity of the
discharge port. (Sometimes the trailing edge of the paper
gets caught in the jamming sensor and a paper jamming
error is displayed.)
Paper ejection fan • If the suction force of the fan drops, it will not be able to Clean the fan. If it still does not work
unit blow the paper (which has risen clear of the ejection belt) properly, replace it.
onto the paper receiving plate with paper jams in the
vicinity of the discharge port. (Sometimes the trailing edge
of the paper gets caught in the jamming sensor and a
paper jamming error is displayed.)
Ink • Too much ink transferred to paper will likely cause scrunch- • Perform ink volume adjustment of
up of paper. drum.
• Explain user that ink transfer volume
increases immediately after paper
scrunch-up, and advise user to
restart printing at standard speed.
U6-Y1870 -0 169
Chapter 6 2 Error Display
2 Error Display
This machine has a self-diagnosis function. The state of the machine is always checked with this
function and is displayed with code on the control panel. The following are the code display, cause
and detection timing.
Code display Cause Detection timing

• The main motor (M1) is defective. • While the drum rotation signal is lit,
E001 • The main PCB unit is defective. the encoder sensor (PS7) cannot
• The encoder sensor (PS7) is defective. detect the edge for 120 msecond.
• The elevator motor (M2) is defective. • The elevator does not reach the top
• The elevator up limit sensor (PS9) is limit for 24 seconds after the elevator
defective. motor (M2) up signal is lit.
E002 • The elevator down limit switch (MS6) is • The elevator does not reach the
defective. bottom limit for 24 seconds after the
• The main PCB unit is defective. elevator motor (M2) down signal is lit.
• The elevator operation is defective.
• The clamp motor is defective. • Within 6 seconds after the clamp
• The clamp A/C mode sensor is defective. motor starts rotating, the clamp
E012 • The clamp B mode sensor is defective. sensor 1/the clamp sensor 2 does
• The main PCB unit is defective. not detect that B mode/C mode is
• The 24 V power supply is defective. entered.
• Disconnection/Poor connector connection
• The main PCB unit is defective. • Write/readout to the EEP ROM is
E014 • Disconnection/Poor connector connection defective.
170 U6-Y1870 -0
Chapter 7 HELP Mode
1 HELP Mode List ............................... 172
2 Overview ....................................... 176
3 HELP Mode Functions and Operation Procedures .. 177
(1) Accessing HELP Modes .............. 177
(2) Guide to the HELP Mode Descriptions ..177
(3) Upgrading the Main PCB Software . 178
●HELP Mode Descriptions ............... 179
７
Chapter 7 1 HELP Mode List
1 HELP Mode List

HELP
Function Category Page
Mode No.
HELP-00 (1)Display of ROM versions ROM version displays 179
Adjustment/
HELP-01 (1)Display and adjustment of print speeds specification setting
181
HELP-02 (1)Function test of elevator motor Function test 182
HELP-03 (1)Function test of tape Cluster Function test 183
HELP-04 (1)Function test of ink replenishment Function test 184
(1)Checking of condition of master ejection sensor and
other sensors listed below
• Paper feed sensor, Print position limit sensor, Sensor/switch
HELP-05 Print position center sensor condition display
185
• Value of thermistor for main PCB and thermal head
• Value of encoder count of drum rotated
(1)Checking of condition of sensors listed below
• B mode sensor, A/C mode sensor
• Press roll sensor, Drum Home Position / Jam Detection Sensor/switch
HELP-06 Position Sensor, Jam sensor photo-receiving, condition display
186
Drum master attachment / detachment position sensor
• Jam sensor (paper ejection)
(1)Checking of condition of switches listed below:
• Master cover switch, Master position sensor, Jog switch
Sensor/switch
HELP-07 • Master lever feed sensor, Paper sensor, Front cover switch condition display
187
• Elevator up limit sensor, Elevator down limit sensor,
Elevator descend switch,Tape switch
(1)Checking of condition of sensors/switches listed below:
● Scanner home position sensor, ADF home position sensor
● Scanner opening/closing switch, Master ejection core FULL Sensor/switch
HELP-08 condition display
188
switch, Drum switch
● ADF document sensor, ADF jam sensor, ADF cover switch,
ADF document position sensor
(1)Checking of master attachment position, jam sensing position,
HELP-09 master detachment position and drum stop position
Function test 189
(1)Function test of LAMP (on/off)

HELP-10 (2)Function test of Scanner motor
Function test 190
(1) Document darkness values and scanner/ADF test
Sensor/switch
HELP-11 (for use in factory checks)
condition display
191
(2) Testing of ADF
HELP-12 (1) Checking of shading memory Function test 192
Sensor/switch
HELP-13 (1) Check the condition of the end mark sensor condition display
193
(1)Master making total counter display
HELP-14 (2) Resetting of count of total masters made in user mode Total counts 194
HELP-15 (1)Function test of ink motor Function test 195
Adjustment/
HELP-16 (1)Setting of online (with PC interface) master making start position
specification setting
196
HELP-17 (1)Function test of Cutter motor Function test 197
(1)Function test of Master Ejection motor
HELP-18 (2)Function test of fan motor
Function test 198
(1)Printing total counter display
HELP-19 (2)Resetting of count of total sheets printed in user mode
Total counts 199
(1)Function test of clamp motor and clamp position sensing
HELP-20 (A/B/C mode position)
Function test 200
172 U6-Y1870 -0
HELP
Mode No.
HELP-21 (Not used) - -
(1)Setting of lengthwise zoom factor correction amount for Adjustment/
HELP-22 master making side specification setting
201
(1)Setting of photograph mode document sensing darkness Adjustment/
HELP-23 (Scanner, ADF) specification setting
202
(1)Setting of reducing offset for reading longitudinal R / E Adjustment/
203
(1)Setting of enlarging offset for reading longitudinal R / E Adjustment/
204
(1)Compensation of document darkness white level in Adjustment/
HELP-26 photograph mode (photograph mode)(Scanner, ADF) specification setting
205
Adjustment/
HELP-27 (1)Initialization of all HELP mode settings specification setting
206
Adjustment/
HELP-28 (1)Setting of buzzer selection specification setting
207
Adjustment/
HELP-29 (1)Adjustment of paper infeed amount specification setting
208
(1)Test pattern (all shading secondary scanning direction
HELP-30 zoom factor adjustment) master making and printing
Function test 209
Adjustment/
HELP-31 (1)Setting of number of pre-print sheets specification setting
210
(1)Confidential safeguard function, selection of first print speed, Adjustment/
HELP-32 setting of master ejection error sensing specification setting
211
(1)Compensation of document darkness white level in text mode Adjustment/
212
(1)Adjusting the Top End Reading Start Position Adjustment/
213
(1) Adjusting the Lateral (Operation Side) Reading Start Position Adjustment/
214
Adjustment/
HELP-37 (1)Adjustment of master making start position (Scanner, ADF) specification setting
215
Adjustment/
HELP-38 (1)Adjustment of print speed automatically specification setting
216 ７
(1)Function test of clutches test and auto power off
HELP-39 (2)Function test of auto power off Function test 217

(1)Automatic initialization of the control panel setting,
Adjustment/
HELP-41 setting of repeat count display, energy save mode and
218
auto power off
Adjustment/
HELP-42 (1)Setting of paper selection specification specification setting
219
Adjustment/
HELP-43 (1)Setting of thermal head offset value specification setting
220
Adjustment/
HELP-44 (1)Setting of thermal head resistance ranking specification setting
221
U6-Y1870 -0 173
HELP
Mode No.
HELP-47 Checking of master set error history Error check 222
(1)Setting of text mode document sensing darkness Adjustment/
HELP-50 223
(Scanner, ADF) specification setting
(1)Adjustment of widthwise (operation side) master making Adjustment/
HELP-53 224
start position for online master making specification setting
(1)Setting of ink check at printing start, cutting operation Adjustment/
HELP-55 225
mode for master cutting, and interlocks specification setting
Adjustment/
HELP-56 (1)Setting for selecting manipulation language 226
(1)Function test for LCD screen and LED indicators
HELP-61 Function test 227
(for use in factory checks)
Adjustment/
HELP-63 (1)Setting for A4 master cut 228
Adjustment/
HELP-64 (1)Buzzer (tone) setting 229
HELP-65 (1)Setting of master ID / checking of master ID error Error check 230
Adjustment/
HELP-66 (1)Setting: HELP-67/68 ON//OFF 231
Adjustment/
HELP-67 (1)Setting of paper feed length 232
Adjustment/
HELP-68 (1)Setting of paper feed angle 233
Adjustment/
HELP-69 (1)Setting of model 234
Adjustment/
HELP-72 (1)Adjustment of master making area length specification setting
235
Adjustment/
HELP-73 (1)Adjustment of master making area length specification setting
236
(1)Setting of thermal head temperature supplementing and Adjustment/
HELP-74 master making darkness rank specification setting
237
174 U6-Y1870 -0
HELP
Mode No.
Adjustment/
HELP-76 (1)Document darkness correction for photograph/text mode specification setting 238
Adjustment/
HELP-80 (1)Setting of speed rank, ADF and ink save mode specification setting
239
HELP-83 (1)Display of ROM version for ADF ROM version display 240
HELP-84 (1)Checking of communication for ADF Communication test 241
Adjustment/
HELP-86 (1)Setting of manual batch printing specification setting
242

Adjustment/
(1) Setting of several special functions of A-D 243
Adjustment/
HELP-89 (2) Setting of several special functions of E-H specification setting
243
Adjustment/
(3) Setting of several special functions of I-L 245
Adjustment/
HELP-90 (1)Setting of Tape cluster specification setting
246
Adjustment/
HELP-91 (1)Setting of tape length for Tape cluster on online mode specification setting
247
Adjustment/
HELP-92 (1)Setting of tape length for Tape cluster specification setting
248
(1)Adjustment of widthwise (operation side) scanning start Adjustment/

HELP-93 position for 4-up and 8-up specification setting
249
Adjustment/
HELP-94 (1)UID ADMINISTRATOR password reset specification setting
250

Adjustment/
HELP-96 (1) Entering minimum printing paper limit specification setting
251 ７
Adjustment/
HELP-97 (1)Changing model name specification setting
252
U6-Y1870 -0 175
Chapter 7 2 Overview
2 Overview
The DUPRINTER's HELP modes can be broadly classified into the following types:
■ Modes for ROM version display

These modes display the version numbers of the main PCB unit's ROM and the I/F PCB unit's
ROM, and ADF PCB unit's ROM .
■ Modes for adjustment / specification setting

These modes set the functioning of variable resistors and switches by using the battery PCB
unit's EEPROM to memorize settings made on the control panel.
IMPORTANT:
New adjustments and appropriate settings must be made after
the battery PCB unit is replaced and after initialization setting has
been implemented (using HELP-027).
■ Modes for function checks

These modes permit the running of function checks on:
individual motors, given series of operations, and electrical
circuits.
When these modes are used to check motor functioning,
the motor being checked is run by itself, but interlocks are
suspended. When such checks are run, take care not to put
hands or fingers in motor-related moving parts that could
start up unexpectedly.
WARNING
Failure to heed the above could result in

crushed or injured hands or fingers.
■ Modes for sensor and switch displays

These modes provide displays of the conditions of sensors and
switches.
■ Modes for total count displays
These modes provide displays of the counts of the total number
of masters made and sheets printed by the DUPRINTER since it
was manufactured. They also permit resetting of the total count
values displayed in the user mode.
176 U6-Y1870 -0
Chapter 7 3 HELP Mode Functions and Operation Procedures
3 HELP Mode Functions and Operation Procedures
(1) Accessing HELP Modes
1. During use of the DUPRINTER: first put the

machine into the standby state, then turn the Power HELP Mode No.
switch OFF.
HEL P S EL ECT 00
2. Simultaneously press and hold down the and
PRINT SPEED keys, and turn the Power
switch ON with those keys held down. After about
2 seconds, a beep-beep-beep tone will sound, and
the HELP mode display will appear.
Mode number flashes
3. Using the NUMERIC keys, enter the number of the HEL P S EL ECT 00
HELP mode you want to access.
U 6 B ＊ . ＊＊ O p : V＊．＊＊
Example: To access HELP mode HELP-00, enter [0],
[0].
4. Press the PRINT key. The HELP mode specified in

step 3 will be accessed.
From this point on, follow the procedure given
below for the particular mode accessed.
(2) Guide to the HELP Mode Descriptions
HELP mode number
Chapter 7 HELPModeFunctionandOperationProcedure Function category
HELP mode HELP-03 (1)Function test

1. Functions
７
(1) Tape cluster function test
Main functions
2. Operation procedure
(1)Testing the tape cluster's functioning
Operation 1. Access HELP mode HEOP-03, and press the HE L P S EL EC T 03
PRINT key. LCD display
procedure
TAPE T EST
for individual 2. Press and hold down the TEST PRINT key.
functions The tape will be fed out and cut. key is held down.
U6-Y1870 -0 177
(3) Upgrading the Main PCB Software
Upgrading Procedure
1. Turn the Power switch of the DUPRINTER OFF.
2. Remove the screw 1 and loosen the screw 2, and

displace the connector cover. screw1 cover upgrading socket
3. Connect the cable unit of the DDL to the connector as

screw2
shown in the right illustration.
connector
4. Simultaneously press and hold down the

DOCUMENT MODE key and CLEAR key, and turn
the power switch ON with those keys held down. Boot started
Wait linking…
After about 2 seconds, a beep-beep-beep tone will
sound, and the upgrading mode display will appear.
5. Operate according to DDL-01 service manual or

DDL-02 service manual to upgrade, when finished
normally, the LCD panel will be shown as right.
Updat e O K!
Pleas e power off .
6. Turn the power off, remove the connector of
downloader from the socket, then secure the cover
back with the screws.
178 U6-Y1870 -0
●HELP Mode Descriptions

HELP mode HELP-00 (1) ROM version displays
1. Functions
(1) Display of ROM versions
● Displays version of the main PCB unit.
● Displays version of the I/F PCB unit.
● Displays version of the Panel PCB unit.
● Displays version of the DSP.
IMPORTANT
● ROM version for I/F PCB unit is displayed only when connected with the computer.
2. Operating Procedure
(1) Display of ROM versions
1. Access HELP mode HELP-00, and press the PRINT key.
● Displays version of the main PCB unit's ROM and I/F HEL P S EL ECT 00
PCB unit as right when TEXT mode is selected.
U 6 G 㸨 . 㸨㸨 O p : V㸨．㸨㸨
I/F PCB unit

Main PCB unit
● Displays version of the panel PCB unit's ROM and DSP

as right when TEXT/PHOTOGRAPH mode is selected. HEL P S EL ECT 00
K E Y V 㸨 . 㸨㸨 D S P V 㸨．㸨㸨
DSP
７
PANEL PCB unit
2. Press the STOP key. The HELP mode selection display

will reappear.
→ To exit the HELP mode : Turn the power switch OFF.
→ To access another HELP mode : Enter the desired
mode number using the NUMERIC keys.
U6-Y1870 -0 179
HELP mode HELP-01 (1) Adjustment / specification setting
1. Functions
(1) Display and adjustment of print speeds
● Display and adjustment of print speeds (pre-stop speed, jog speed and speeds 1-3)
Adjusting the Print Speed →See Page 148

IMPORTANT
● Adjust these speeds after auto-speed adjustment by using HELP-38.
(1) Adjusting speeds and memorizing the adjusted values
2. Select the speed you want to adjust.
● Speeds 1-3 H E L P S E L E C T 01
Press the DOCUMENT MODE key as many times as
needed to select the PHOTOGRAPH item. Then use ＊＊＊ r pm
the and PRINT SPEED keys to select one of
speeds 1 through 3.
● Jog speed
needed to select the TEXT/PHOTOGRAPH item.
● Pre-stop speed 1st 2nd 3rd

needed to select the TEXT item.
3. Select the item speed you want to adjust

● To select the print speed:
needed to select the PHOTOGRAPH item.
180 U6-Y1870 -0
HELP mode HELP-01 (1) Adjustment / specification setting
4. Use the and PRINT POSITION keys to adjust the speed value.
Speed Adjustment standard (rpm)

Print speed
Pre-stop 5–7
JOG 16–18
1st. 63–65
2nd. 86–89
3rd. 140–142
5. To display or adjust other another speed(s), repeat steps 2 through 4.

will reappear.
U6-Y1870 -0 181
HELP mode HELP-02 (1) Function test
1. Functions
(1) Function test of Elevator motor
(1) Function test of Elevator motor
1. Access HELP mode HELP-02, and press the PRINT key. HEL P S EL ECT 02
2. Press and hold down the PRINT POSITION RIGHT E LEV ATOR TEST
key. The elevator motor will run, making the feed
tray rise, for as long as the key is held down.
3. To stop the elevator motor, either release the

PRINT POSITION key, or de-obstruct the elevator up
limit sensor's light beam.
4. Press and hold down the PRINT POSITION LEFT

key. The elevator motor will run, making the feed
tray descend, for as long as the key is held down.
5. To stop the elevator motor, either release the

PRINT POSITION key, or alter the elevator down limit
switch's condition from closed to open.

will reappear.
182 U6-Y1870 -0
1. Functions
(1) Function test of Tape cluster
(1) Function test of Tape cluster

HEL P S EL ECT 03
2. Press and hold down the TEST PRINT key. The tape
TAPE T EST
feed motor will run, and feed out the tape, for as long
as the key is held down.
3. Release the TEST PRINT key. The tape cutting

solenoid will be activated, and the tape will be cut.

will reappear.
U6-Y1870 -0 183
1. Functions
(1) Function test of ink replenishment
While the ink level is detected, ink is replenished.
(1) Function test of ink replenishment

HEL P S EL ECT 04
● When the PRINT key is pressed, the drum will rotate,

I NK CHECK
and the ink pump run, until the ink sensing PCB unit's
LED lamp lights to signal that ink supply is OK. When
this lamp lights, a buzzer sounds and the drum and ink
pump stop.

will reappear.
184 U6-Y1870 -0
HELP mode HELP-05 (1) Sensor / switch condition display
1. Functions
(1) Checking of condition of master ejection sensor and other sensors listed below
● Displays condition of the Paper feed sensor, Print position limit sensor, Print position center
sensor. Displays amount of light received by master ejection sensor.
● Displays the value of thermistor for Main PCB and Thermal head.
● Display the value of encoder count of drum rotated.
(1) Checking the condition of master ejection sensor and other listed sensors
2. When TEXT mode is selected, a display indicating

the conditions of the following sensors and the master
ejection sensor's photoreceiving amount will appear, HE L P S EL EC T 05
the amount is a value between 000 and 255.
A : ＊ B : ＊ C : ＊ D : ＊＊＊
♦ Paper feed sensor :A
♦ Print position limit sensor :B Amount of light received by
♦ Print position center sensor :C master ejection sensor
♦ Reading the displayed value of D Print position center sensor
1 = Photointerrupting
Print position limit sensor
● [000] : Maximum amount of light received 1 = Photointerrupting
● [255] : No light received Paper feed sensor
● [000≤displayed value≤180]: No master between 0=paper present
sensor components
* Displayed value when master present > Displayed
value when master absent
HE L P S EL EC T 05
3. When TEXT/PHOTOGRAPH mode is selected, the ７
value of thermistor of main PCB and thermal head. A: ＊＊＊ B : ＊＊＊
*Thermistor value does not indicate temperature.
Main PCB Thermal head
4. When PHOTOGRAPH mode is selected, the value of

encoder count of drum rotated will displayed in hex.
HE L P S EL EC T 05
00000000
Encoder

will reappear.
U6-Y1870 -0 185
HELP mode HELP-06 (1)Sensor/switch condition display
1. Functions
(1) Checking of condition of sensors listed below
● Checks on the B mode sensor and A/C mode sensor.
● Checks on the press roller sensor, Drum Home Position / Jam Detection Position Sensor,
Jam sensor photo-receiving (paper ejection), and drum master attachment/detachment position
sensor.
● Checks on Jam sensor (paper ejection).
(1) Checking the condition of the listed sensors
2. When TEXT mode is selected, a display indicating the HE L P S EL EC T 06

conditions of the following sensors will appear.
A : ＊ B : ＊ C : ＊ D :＊
♦ B mode sensor :A
♦ A/C mode sensor : B Unused.
A/C mode sensor
3. When TEXT/PHOTOGRAPH mode is selected, a
display indicating the conditions of the following sensors B mode sensor
will appear.
♦ Press roller sensor :A HE L P S EL EC T 06

♦ Drum Home Position / Jam Detection Position Sensor : B
♦ Jam sensor photo-receiving (paper ejection) :C A : 㸨 B : 㸨 C : 㸨 D :㸨
♦ Drum master attachment/detachment position sensor : D
Drum master attachment
/ position sensor
4. Press the DOCUMENT MODE key as many times as 1 = Photointerrupting
needed to select the PHOTOGRAPH item. Jam sensor photo-recieving
The paper ejection jam sensor's photo-receiving 1 = Photointerrupting
amount will be displayed, as a value between 000 and
255. Drum Home Position / Jam Detection
Position Sensor 1 = Photointerrupting
♦ Jam sensor (paper ejection) Press roller sensor

● [10] and under : Paper not present 1 = Photointerrupting
● [255] : Paper present
5. Press the STOP key. The HELP mode selection display HE L P S EL EC T 06

will reappear.
→ To exit the HELP mode : Turn the power switch OFF. A : ＊ B : ＊＊＊
mode number using the NUMERIC keys. Unused. Paper ejection jam sensor
186 U6-Y1870 -0
1. Functions
(1) Checking of condition of switches listed below:
● Displays condition of Master cover opening/closing switch, Master position sensor, Jog switch
(Drum rotation switch)
● Displays condition of Master feed sensor,paper sensor, Front cover switch.
● Displays condition of Elevator up/down limit switch, Elevator descend switch, Tape switch.
(1) Checking the condition of the listed switches
2. When TEXT mode is selected, A display indicating the HE L P S EL EC T 07

conditions of the following sensors will appear.
♦ Master cover opening/closing switch : A A : ＊ B : ＊ C : ＊ D :＊
♦ Master position sensor :B
♦ Jog switch (Drum rotation switch) :C Unused.
Jog switch 0 = PUSH
Master position sensor 0=Master present
Master cover opening/closing switch

1=Open
3. When TEXT/PHOTOGRAPH mode is selected, a
display indicating the conditions of the following HE L P S EL EC T 07
sensors will appear.
♦ Master feed sensor : A A : ＊ B : ＊ C : ＊ D :＊
♦ Paper sensor :C
♦ Front cover switch : D Front cover switch
1 = open ７
Paper sensor 0=paper present
Unused
Master feed sensor 0=PUSH.

4. When PHOTOGRAPH mode is selected, a display
indicating the conditions of the following sensors will
appear. HE L P S EL EC T 07
♦ Elevator up limit sensor :A
♦ Elevator down limit switch : B A : ＊ B : ＊ C : ＊ D :＊
♦ Elevator descend switch : C
♦ Tape switch :D Tape switch 0 = present
5. Press the STOP key. The HELP mode selection display Elevator descend switch
0=push
will reappear.
→ To exit the HELP mode : Turn the power switch OFF. Elevator down limit switch
1=push
Elevator up limit sensor
mode number using the NUMERIC keys. 1 = Photointerrupting
U6-Y1870 -0 187
1. Functions
(1) Checking of condition of switches listed below:
● Displays condition of Scanner home position sensor, ADF home position sensor
● Displays condition of Scanner opening/closing switch, Master ejection core FULL switch, Drum
presence switch
● Displays the condition of ADF document sensor, ADF jam sensor, ADF cover switch,
ADF document position sensor
(1) Checking the condition of the listed sensors
2. When TEXT mode is selected, a display indicating HE L P S EL EC T 08

the conditions of the following sensors will appear.
A : ＊ B : ＊＊＊
♦ Scanner home position sensor : A
♦ ADF home position sensor :B ADF home position sensor
255=Photointerrupting
Scanner home position sensor
1=Photointerrupting
3. When TEXT/PHOTOGRAPH mode is selected,the

display indicating the conditions of the following HE L P S EL EC T 08
sensors will appear.
A : ＊ B : ＊ C : ＊ D :＊
♦ Scanner opening/closing switch : A
♦ Master ejection core FULL switch : B Drum switch
♦ Drum switch :D 0=Drum present
Not used
Master roll FULL switch

0=Push
Scanner opening/closing switch
1=Push
4. When PHOTOGRAPH mode is selected, a display
indicating the conditions of the following sensors will
HE L P S EL EC T 08
appear.
♦ ADF document sensor :A A : 㸨 B : 㸨 C : 㸨 D : 㸨㸨㸨
♦ ADF jam sensor :B
♦ ADF cover switch :C
♦ ADF document position sensor : D ADF document position sensor
Paper present:190 or more ,
Paper not present: less than 30
ADF cover switch

5. Press the STOP key. The HELP mode selection display 0=PUSH
will reappear. ADF jam sensor
→ To exit the HELP mode : Turn the power switch OFF. 1=Paper Present
→ To access another HELP mode : Enter the desired ADF document sensor
1=Paper Present
188 U6-Y1870 -0
1. Functions
(1) Checking of master attachment position, jam sensing position, master detachment
position and drum stop position
For Standards/ Adjustment →See Page 134
(1) Checking the master attachment, jam sensing, master position and drum stop positions
● Each time the PRINT key is pressed, the drum stop HEL P S EL ECT 09
and jam sensing position sensors, and the master
attachment/detachment positions sensors, will D R UM P O S . T EST
alternately sense the edge of the shade plate, then
stop.

will reappear.
U6-Y1870 -0 189
HELP mode HELP-10 (1) ,(2)Function test
1. Functions
(1) Function test of LAMP (on/off)
(2) Function test of Scanner motor
(1) Function test of LAMP (on/off)

HE L P S EL EC T 10
● When the PRINT key is pressed, the LEDs in the
LAMP will light. CCD T E ST

will reappear.
(2) Function test of Scanner motor
2. Select ADF motor rotated forward or backwards.

● Forward
Press the PRINT POSITING RIGHT key.
● Backwards
Press the PRINT POSITING LEFT key.

will reappear.
IMPORTANT
Do not open the scanner when lamp is moving,
otherwise machine will be damaged.
190 U6-Y1870 -0
1. Functions
(1) Document darkness values and scanner/ADF test (for use in factory checks)
(1) Document darkness values and scanner/ADF test
2. Document darkness values and scanner/ADF test

HE L P S EL EC T 11
● Scanner
When the PRINT key is pressed, the lamp will light up P＊＊＊＊
and the scanner will scan the document, and
document darkness value will be displayed. Sensed value display
● ADF
When the PRINT key is pressed, the LAMP lights up
and move to ADF side, the document will be scanned.
Document darkness value will be displayed, and the
document will be fed out.

will reappear.
mode number using the NUMERIC keys. ７
U6-Y1870 -0 191
1. Functions
(1) Checking of shading memory
(1) Checking of shading memory
2. Select one of the items below, and follow the

procedure given for it.
● Check of shading memory, and display of result ●Check result display
→Press the DOCUMENT MODE key as many times as
needed to select the TEXT item. HEL P S EL ECT 12
An "S-RAM TEST OK" result display indicates the
memory is normal. Any other display indicates S - R AM T E ST OK
abnormality.
* If the result is not normal, replace the main PCB.

will reappear.
192 U6-Y1870 -0
1. Functions
(1) Checking of condition of sensor below:
● Display of amount of light received by end mark sensor
Adjusting the End mark sensor →See Page 150
(1) Checking the condition of the sensor
2. Select the sensor below and follow the procedure

accordingly.
♦ End mark sensor HE L P S EL EC T 13

● Display of presence/absence of the master on its
travel path, as a numerical value. A : 㸨㸨
<Sensitivity adjustment of the end mark sensor>
Adjust the sensitivity using the VR1 on the end mark Amount of light received by
PCB. end mark sensor
Set the white level to "0-10" and black level to "50-63".
Press and hold down TEST PRINT key to feed master

slowly.

will reappear.
→ To access another HELP mode : Enter the desired ７
U6-Y1870 -0 193
HELP mode HELP-14 (1)Total counts
1. Functions
(1) Master making total counter display
(2) Resetting of count of total masters made in user mode
(1) Master making total counter display
1. Access HELP mode HELP-14, and press the PRINT key. HE L P S EL EC T 14
When the PRINT key is pressed, the total number of F ＊＊＊＊＊＊＊＊
master making is displayed.
Master making total counter
[F] = master making
will reappear.
(2) Resetting the count of total masters made in user mode
When the PRINT key is pressed, the current value for

the count of total masters made in user mode will be
displayed.
2. Press the ×＝ key and CLEAR key simultaneously, ●During memorization:

to execute resetting. The resetting will be memorized
in the main PCB unit's EEPROM.
HEL P S EL ECT 14
The HELP mode selection display will reappear after
the count is reset.
＊＊＊ SAVE ＊＊＊

will reappear.
194 U6-Y1870 -0
1. Functions
(1) Function test of ink motor
(1) Function test of ink motor
2. Press and hold the TEST PRINT key. I N K MO T O R T E S T

The ink motor will run for as long as the key is held
down.
IMPORTANT
● Remember that ink will be delivered when the ink
motor runs. Take any precautions necessary.
3. Release the TEST PRINT key. The ink motor will stop.

will reappear.
７
U6-Y1870 -0 195
HELP mode HELP-16 (1)Adjustment / specification setting
1. Functions
(1) Setting of online (with PC interface) master making start position
(1) Setting of online (with PC interface) master making start position

HEL P S EL ECT 16
2. Use the [0] and [1] NUMERIC keys to enter a 4-place
binary value for the desired correction amount. See A : ＊ B : ＊ C : ＊ D :＊
the table below for 4-place binary values and the
corresponding correction amounts. Sign flag Correction amount display
ABCD Item Setting

0*** Rises by the set amount for
the lower 3 digits
Sign flag
1*** Lowers by the set amount
for the lower 3 digits
*000 Standard (initial value)
*001
*010
*011
Set amount
*100
*101
*110 Maximum
*111
●During memorization:
＝ key. The correction amount will be
3. Press the ×
memorized in the main PCB unit's EEPROM. During
HEL P S EL ECT 16
memorization,"SAVE" will be displayed.
＊＊＊ SAVE ＊＊＊
IMPORTANT
Do not turn off the power before the "SAVE" display has
disappeared.
will reappear.
196 U6-Y1870 -0
1. Functions
(1) Function test of cutter motor
(1) Function test of cutter motor
2. Press and hold down the PRINT POSITION key. C U T T E R MT R . T EST

The cutter will go to the opposite side of its home
position and will come back to the home position.

will reappear.
U6-Y1870 -0 197
1. Functions
(1) Function test of master ejection motor
(2) Function test of the fan motor
(1) Testing the functioning of the master ejection motor
2. Select TEXT mode by pressing the DOCUMENT E J E C T MO T OR T E S T

MODE key.
Press and hold down the PRINT POSITION RIGHT
key.
The master ejection motor will rotate and rollers in the
master ejection box will rotate for as long as the key is
held down.
3. To stop the motor (and the roller), release the PRINT

POSITION key.
(2) Testing the functioning of the fan motor

HEL P S EL ECT 18
F A N MO T OR T E S T
2. Select PHOTOGRAPH or TEXT/PHOTOGRAPH
mode by pressing the DOCUMENT MODE key.
key.
The fan motor will rotate, so that it will inhale for as
long as the key is held down.
3. To stop the motor (and the roller), release the PRINT

POSITION key.

will reappear.
198 U6-Y1870 -0
HELP mode HELP-19 (1)Total counts
1. Functions
(1) Printing total counter display
(2) Resetting of count of total sheets printed in user mode
(1) 8-digit display of count of total sheets printed
● When the PRINT key is pressed, the total number of P ＊＊＊＊＊＊＊＊
print is displayed.
Printing total counter
2. Press the STOP key. The HELP mode selection display "P"=Print
will reappear.
(2) Resetting the count of total sheets printed in user mode
● When the PRINT key is pressed, the current value

for the count of total sheets printed in user mode will
be displayed.
７
2. Press the ×＝ key and CLEAR key simultaneously,
to execute resetting. The resetting will be memorized
in the main PCB unit's EEPROM. HEL P S EL ECT 19
The HELP mode selection display will reappear after
the count is reset.
＊＊＊ SAVE ＊＊＊

will reappear.
U6-Y1870 -0 199
1. Functions
(1) Function test of clamp motor and clamp position sensing (A/B/C mode position)
For Standards/ Adjustment B mode
→See Page 124
For Standards/ Adjustment A /C mode
→See Page 126
(1) Function test of the clamp motor and clamp position sensing (A/B/C mode position)

HE L P S EL EC T 20
2. Press and hold down the PRINT POSITION RIGHT
key. The clamp motor will rotate in the reverse direction
C L A M P M O T OR T E S T
(counterclockwise), opening out the clamp, for as long
3. To stop opening of the clamp, release the PRINT

POSITION RIGHT key. (Alternatively, opening will
stop automatically when the light beam of the A/C mode
sensor (PS3) is restored).
4. Press and hold down the PRINT POSITION LEFT

key. The clamp motor will rotate in the regular direction
(clockwise), closing the clamp, for as long as the key is
held down.
5. To stop closing of the clamp, release the PRINT

POSITION LEFT key. (Alternatively, closing will
stop automatically when the light beam of the A/C mode
sensor (PS3) is restored).

will reappear.
NOTE
● Whether the clamp is in the A, B or C mode position is determined by the B mode
sensor and the A/C mode sensor in combination:
A mode position : When the light beam of both the B mode and A/C mode sensor is
unobstructed.
C mode position : When the light beam of both the B mode sensor is obstructed and that of
the A/C mode sensor unobstructed.
B mode position : When the B mode sensor senses edge, and the light beam of the A/C
mode sensor is obstructed.
● If the clamp is not in the A mode position when the power is turned on, it will rotate to the B
position and stop there.
200 U6-Y1870 -0
1. Functions
(1) Setting of lengthwise zoom factor correction amount for master making side
(1) Setting of lengthwise zoom factor correction amount for master making side
2. Use the [0] and [1] NUMERIC keys to enter a 4-place HEL P S EL ECT 22
binary value for the desired correction amount. See
the table below for 4-place binary values and the A : 㸨 B : 㸨 C : 㸨 D :㸨
corresponding correction amounts.
A B C D Correction amount
0111 -1.6%
0110 -1.4%
0101 -1.2%
0100 -1.0% Shorter than default
0011 -0.8%
0010 -0.4%
0001 -0.2%
0000 ±0 Default
1000 +0.2%
1001 +0.4%
1010 +0.6%
1011 +0.8%
Longer than default
1100 +1.0%
1101 +1.2%
1110 +1.4%
1111 +1.6% ７
3. Press the ×
memorized in the main PCB unit's EEPROM. During HEL P S EL ECT 22
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
U6-Y1870 -0 201
1. Functions
(1) Setting of photograph mode document sensing darkness (Scanner, ADF)
(1) Setting of photograph mode document sensing darkness (Scanner, ADF)

● Scanner
binary value for the desired correction amount. See HEL P S EL ECT 23
corresponding correction amounts. A : ＊ B : ＊ C : ＊ D :＊
ABCD Item Setting Sign flag Correction amount display
the lower 3 digits
Sign flag
1*** Lowers by the set amount ● ADF
*000 Standard (initial value) HEL P S EL ECT 23
*001
*010 E : ＊ F : ＊ G : ＊ H :＊
*011
Set amount
*100 Sign flag Correction amount display
*101
*110 Maximum
Setting for ADF (When PHOTOGRAPH or
*111 TEXT/PHOTOGRAPH mode is set)
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
202 U6-Y1870
1. Functions
(1) Setting of reducing offset for reading longitudinal R/E (Scanner, ADF)
(1) Setting of reducing offset for reading longitudinal R/E (Scanner, ADF)
2. Use the [0] and [1] NUMERIC keys to enter a 4-place ● Scanner
the table below for 4-place binary values and the HE L P S EL EC T 24
A : ＊ B : ＊ C : ＊ D :＊
• If help mode HELP-24 setting is required, HELP mode
HELP-25 must be set to "0000".
A B C D Correction amount ● ADF
0000 ±0 Default
0001 -0.18%
HEL P S EL ECT 24
0010 -0.36%
0011 -0.54% E : ＊ F : ＊ G : ＊ H :＊
0100 -0.72%
0101 -0.9% Correction amount display
0110 -1.08%
0111 -1.92% Setting for ADF (When PHOTOGRAPH or
1000 -1.26% Shorter than default TEXT/PHOTOGRAPH mode is set)
1001 -1.44%
1010 -1.62%
1011 -1.80%
1100 -1.98%
1101 -2.16% ７
1110 -2.34%
1111 -2.52%
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 203
1. Functions
(1) Setting of enlarging offset for reading longitudinal R/E (Scanner, ADF)
(1) Setting of enlarging offset for reading longitudinal R/E (Scanner, ADF)
A : ＊ B : ＊ C : ＊ D :＊
• If help mode HELP-25 setting is required, HELP mode
HELP-24 must be set to "0000". Correction amount display
0000 ±0 Default ● ADF
0001 +0.18%
0010 +0.36% HEL P S EL ECT 25
0011 +0.54%
0100 +0.72% E : ＊ F : ＊ G : ＊ F :＊
0101 +0.9%
0110 +1.08% Correction amount display
0111 +1.92%
1000 +1.26% Longer than default Setting for ADF (When PHOTOGRAPH or
1001 +1.44% TEXT/PHOTOGRAPH mode is set)
1010 +1.62%
1011 +1.80%
1100 +1.98%
1101 +2.16%
1110 +2.34%
1111 +2.52%

3. Press the × ●During memorization:
HEL P S EL ECT 25
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
204 U6-Y1870 -0
1. Functions
(1) Compensation of document darkness white level in photograph mode (Scanner, ADF)
(1) Compensation of document darkness white level in photograph mode (Scanner, ADF)
1. Access HELP mode HELP-26, and press the PRINT key. ● Scanner
the table below for 4-place binary values and the A : ＊ B : ＊ C : ＊ D :＊
Sign flag Correction amount display
ABCD Item Setting ● ADF

the lower 3 digits HEL P S EL ECT 26
Sign flag
1*** Lowers by the set amount
for the the lower 3 digits E : ＊ F : ＊ G : ＊ H :＊
*010
*011 Setting for ADF(When PHOTOGRAPH or
Set amount TEXT/PHOTOGRAPH mode is set)
*100
*101
*110 Maximum
*111

memorized in the main PCB unit's EEPROM. During ７
HEL P S EL ECT 26
＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 205

1. Functions
(1) Initialization of all HELP mode settings
(1) Initializing all the HELP mode settings
2. Press the × ＝ key.
The adjustment and specification settings of the HELP

HEL P S EL ECT 27
modes will be initialized. (But for the total counts (HELP- I N I T I AL I Z E
14 and HELP-19), only the user mode values will be
initialized.) While initialization is in progress, "SAVE" will
be displayed.
IMPORTANT
Do not turn off the power before the "SAVE" display has ●During memorization:
disappeared.
HEL P S EL ECT 27
will reappear. ＊＊＊ SAVE ＊＊＊
IMPORTANT
● For the values after initialization, see the initialization
values for each mode, and the HELP decals (on the inside
of the rear cover).
● After initialization, perform adjustment and specification
setting operations for the various modes. Inappropriate
settings will results in operational problems.
206 U6-Y1870 -0

1. Functions
(1) Setting of buzzer selection
(1) Setting of buzzer selection

ABCD Item Setting Correction amount display

0***
Not used.
1***
*00* Standard (Buzzer
sounds)
*01* Buzzer does not sound
Selecting buzzer.
when trouble occurs.
*10* Does not sound
*11* Does not sound
***0
Not used.
***1
0000 Initial value
3. Press the ×
HEL P S EL ECT 28
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 207
1. Functions
(1) Adjustment of master infeed amount
● Feed amount is adjusted after cutter operation.
(1) Adjustment of master infeed amount
2. Use the [0] and [1] NUMERIC keys to enter a 4-place HE L P S EL EC T 29

0111 -3.5mm
0110 -3.0mm
0101 -2.5mm
0100 -2.0mm Shorter than default
0011 -1.5mm
0010 -1.0mm
0001 -0.5mm
0000 ±0 Default
1000 +0.5mm
1001 +1.0mm
1010 +1.5mm
1011 +2.0mm
Longer than default
1100 +2.5mm
1101 +3.0mm
1110 +3.5mm
1111 +4.0mm
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
208 U6-Y1870 -0
HELP mode HELP-30 (1)Function checking
1. Functions
(1) Test pattern (all shading, secondary scanning direction zoom factor adjustment)
master making and printing
(1) Test pattern (all shading, poor image area checking,secondary scanning direction zoom
factor adjustment) master making and printing
2. Select one of the items below, and follow the ●Test pattern 1
procedure given for it.
● Test pattern 1 (all shading)

→Use the DOCUMENT MODE key to select the
PHOTOGRAPH item.
● Test pattern 2 (secondary scanning direction

master making area adjustment)
→Use the DOCUMENT MODE key to select the
TEXT/PHOTOGRAPH item.
●Test pattern 2
● Test pattern 3 (secondary scanning direction zoom
factor adjustment)
→Use the DOCUMENT MODE key to select the TEXT
item.
IMPORTANT
● Once this mode has been entered, it is not possible
to switch to any other mode. To exit this mode, turn off
７
the power.
●Test pattern 3
3. Press the MASTER MAKING key to implement
master making/printing
4. Press the STOP key. The HELP mode selection

display will reappear.
U6-Y1870 -0 209
1. Functions
(1) Setting of number of pre-print sheets
Use this to set a value for the number of pre-print sheets.
"Preprint sheets" are extra sheets that are printed at the start of printing, without being added to
the print count.
(1) Setting of number of pre-print sheets

HEL P S EL ECT 31
A : ＊ B : ＊ C : ＊ D :＊

ABCD Item ABCD Item
0000 0 sheet (initial value) 1000 8 sheet
0001 1 sheet 1001 9 sheet
0010 2 sheet 1010 10 sheets
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
210 U6-Y1870 -0
1. Functions
(1) Confidential safeguard function, selection of first print speed, setting of master ejection
error sensing
(1) Confidential safeguard function, selection of first print speed, setting of master ejection
error sensing

HEL P S EL ECT 32
A : ＊ B : ＊ C : ＊ D :＊

ABCD Item Setting
0 * * * Confidential Disabled
1 * * * safeguard function Enabled
* 0 * * Selecting the 1st-speed (about 60 rpm)
first print speed. /
* 1 * * Selecting the print JOG speed (about 15 rpm)
speed for the first
sheet after master
making is completed.
* * 0 * Master mis-ejection Enabled
* * 1 * detection Disabled
***0
* * * 1 Not used
1 0 0 0 Initial value
７
HEL P S EL ECT 32
＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 211
1. Functions
(1) Compensation of document darkness white level in text mode (Scanner, ADF)
(1) Compensation of document darkness white level in text mode (Scanner, ADF)
HEL P S EL ECT 33
A : ＊ B : ＊ C : ＊ D :＊
ABCD Item Setting Sign flag Correction amount display
the lower 3 digits
Sign flag
1*** Lowers by the set amount ● ADF
*001
*010 E : ＊ F : ＊ G : ＊ H :＊
*011
Set amount
*101
Setting for ADF (When PHOTOGRAPH or
*110 Maximum
3. Press the ×

＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
212 U6-Y1870 -0
1. Functions
(1) Adjusting the Top End Reading Start Position (Scanner, ADF)
(1) Adjusting the Top End Reading Start Position (Scanner, ADF)

● Scanner
corresponding correction amounts. A : 㸨 B : 㸨 C : 㸨 D :㸨
ABCD Correction amount Correction amount display
0111 -9.45 mm
0110 -8.1 mm
0101 -6.75 mm ● ADF
0100 -5.4 mm Shorter than default
0011 -4.05 mm HEL P S EL ECT 35
0010 -2.7 mm
0001 -1.35 mm E : 㸨 F : 㸨 G : 㸨 H :㸨
0000 ±0 Default
1000 +1.35 mm Correction amount display
1001 +2.7 mm
1010 +4.05 mm Setting for ADF (When PHOTOGRAPH or
1011 +5.4 mm TEXT/PHOTOGRAPH mode is set)
Longer than default
1100 +6.75 mm
1101 +8.1 mm
1110 +9.45 mm
1111 +10.8 mm ７
3. Press the ×
HEL P S EL ECT 35
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 213
1. Functions
(1) Adjusting the Lateral (Operation Side) Reading Start Position (Scanner, ADF)
(1) Adjusting the Lateral (Operation Side) Reading Start Position (Scanner, ADF)

● Scanner
0111 -4.13 mm
0110 -3.54 mm ● ADF
0101 -2.98 mm
0100 -2.36 mm Moves toward you HEL P S EL ECT 36
0011 -1.77 mm from default
0010 -1.18 mm E : 㸨 F : 㸨 G : 㸨 H :㸨
0001 -0.59 mm
0000 - Default Correction amount display
1000 +0.59 mm
1001 +1.18 mm Setting for ADF(When PHOTOGRAPH or
1011 +2.36 mm Moves backward from
1100 +2.98 mm default
1101 +3.54 mm
1110 +4.13 mm
1111 +4.72 mm


HEL P S EL ECT 36
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
214 U6-Y1870 -0

1. Functions
(1) Adjustment of master making start position (Scanner, ADF)
(1) Adjustment of master making start position (Scanner, ADF)
corresponding correction amounts. A : 㸨 B : 㸨 C : 㸨 D :㸨
A B C D Correction amount Correction amount display
0111 -7 mm
0110 -6 mm
0101 -5 mm ● ADF
0100 -4 mm Shorter than default
0011 -3 mm HEL P S EL ECT 37
0010 -2 mm
0001 -1 mm E : 㸨 F : 㸨 G : 㸨 H :㸨
0000 ±0 Default
1000 +1 mm Correction amount display
1001 +2 mm
1010 +3 mm Setting for ADF (When PHOTOGRAPH or
1011 +4 mm TEXT/PHOTOGRAPH mode is set)
Longer than default
1100 +5 mm
1101 +6 mm
1110 +7 mm
1111 +8 mm ７
3. Press the ×
HEL P S EL ECT 37
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 215
1. Functions
(1) Adjustment of print speed automatically
(1) Adjustment of print speed automatically
2. It will adjust speed of drum rotation automatically

within 1 min.
HEL P S EL ECT 38
S P E E D 1-7
IMPORTANT
Do not turn off the power before the "SAVE" display has HEL P S EL ECT 38
disappeared.
Before this operation, you must set drum accurately first. ＊＊＊ SAVE ＊＊＊

will reappear.
216 U6-Y1870 -0
1. Functions
(1) Function test of clutch test and Auto power off
(1) Function test of clutch test and Auto power off
2. Use these keys to test each function.

HEL P S EL ECT 39
→ Use the DOCUMENT MODE key to select the
PHOTOGRAPH/TEXT item. CL U TCH T ES T
key. The mater feed clutch will be on, for as long

PHOTOGRAPH item.
key. The paper feed clutch will be on, for as long
→ Use the TEST PRINT key to test the function of

Auto power off.
IMPORTANT
Do not press the key for a long time. Doing so can
damage the key. ７
will reappear.
U6-Y1870 -0 217
1. Functions
(1) Automatic initialization of the control panel setting, Energy save mode setting, Setting
of repeat count display, Automatic POWER off setting (only available with optional
automatic power off kit)
(1) Automatic initialization of the control panel setting, Energy save mode setting, Setting
of repeat count display, Automatic POWER off setting (only available with optional
automatic power off kit)

binary value for the desired correction amount. See HE L P S EL EC T 41
ABCD Item Setting
0 * * * Automatic No automatic initialization Correction amount display
1 * * * initialization of Initialized in about 2 min.
the control panel
setting
*0** No energy save mode
Energy save mode
*1** Energy save after no
setting
operation 3 min
**0* Repeat display of count
Count repeat
**1* No repeat display of
display
count
***0 Automatic power No automatic power off
***1 off setting (only Auto off after no
available with operation 5 min.
optional automatic
power off kit)

HEL P S EL ECT 41
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
218 U6-Y1870 -0
1. Functions
(1) Setting of paper selection specification
(1) Setting of paper selection specification

ABCD Item Setting
0 0 * * Paper selecting B4/A4/B5/A5
specifications (A/B size)
1 0 * * Paper selecting 10×14/LT•LG/ST/POST
specifications (inch)
*0**
Not used
*1**
**00 TEXT
* * 0 1 Document type when TEXT/PHOTOGRAPH
* * 1 0 power is ON PHOTOGRAPH
**11 PHOTOGRAPH
3. Press the ×
memorization,"SAVE" will be displayed. ７
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 219
1. Functions
(1) Setting of thermal head offset value
(1) Setting of thermal head offset value

A : ＊ B : ＊ C : ＊ D :＊
ABCD Correction amount
0111 -5
0110 -5
0101 -5
Lighter than
0100 -4
default
0011 -3
0010 -2
0001 -1
0000 ±0 Default
1000 ±0 No change
1001 +1
1010 +2
1011 +3
Darker than
1100 +4
default
1101 +5
1110 +5
1111 +5
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
220 U6-Y1870 -0
1. Functions
(1) Setting of thermal head resistance ranking
(1) Setting of thermal head resistance ranking

ABCD Head Rank Resistance
0000 0 3825–3908
0001 1 3909–3993
0010 2 3994–4077
0011 3 4078–4162
0100 4 4163–4246
0101 5 4247–4330
0110 6 4331–4415
0111 7 4416–4499
1001 8 4500–4583
1000 9 4584–4668
1010 10 4669–4752
1011 11 4753–4837
1100 12 4838–4921
1101 13 4922–5005
1110 14 5006–5090 ７
1111 15 5091–5175
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 221
HELP mode HELP-47 (1)Error check
1. Functions
(1) Checking of master set error history
(1) Checking of master set error history
2. If master set error (master attachment error) occurs

after master making is performed, the last two errors
are displayed. (Number of master that had the error is HE L P S EL EC T 47
displayed.)
1. 2 . NON
• To clear the error count, press the ×
＝ key and CLEAR
key simultaneously.
Number of master that NON is displayed
had set error (master when master count
attachment error) after is not memorized.
a new roll master was
set is displayed.

will reappear.
222 U6-Y1870 -0

1. Functions
(1) Setting of text mode document sensing darkness (Scanner, ADF)
(1) Setting of text mode document sensing darkness (Scanner, ADF)
the table below for 4-place binary values and the HEL P S EL ECT 50
A : ＊ B : ＊ C : ＊ D :＊
ABCD Item Setting
0*** Lighter by the set amount for
the lower 3 digits
Sign flag
1*** Darker by the set amount for
● ADF
the lower 3 digits
*001
*010
*011
E : ＊ F : ＊ G : ＊ H :＊
*100 Set amount
*101
*110 Setting for ADF (When PHOTOGRAPH or
Maximum
７
memorization,"SAVE" will be displayed. HEL P S EL ECT 50
＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.
will reappear.
U6-Y1870 -0 223

1. Functions
(1) Adjustment of widthwise (operation side) master making start position for online master
making
(1) Adjustment of widthwise (operation side) master making start position for online master
making
ABCD Item Setting
0*** Moves toward you by the set
amount of the lower 3 digits.
Sign flag
1*** Moves backward by the set
amount of the lower 3 digits.
*001
*010
*011
*100 Set amount
*101
*110
Maximum
*111
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
224 U6-Y1870 -0
1. Functions
(1) Setting of ink check at printing start, cutting operation mode for master cutting, and
interlocks
(1) Setting of ink check at printing start, cutting operation mode for master cutting, and
interlocks

A : ＊ B : ＊ C : ＊ D :＊
ABCD Item Setting
Setting of ink check, Correction amount display
0*** Disabled
that triggers ink
replenishment if no ink
1*** is detected at printing Enabled
start
*0**
Not used
*1**
**0* Interlock: emergency Disabled
stop if top cover
or ejection box is
**1* opened while master Enabled
is making.
***0
Not used
***1
0000 Initial value
７
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
U6-Y1870 -0 225
1. Functions
(1) Setting for selecting manipulation language
(1) Setting for selecting manipulation language

ABCD Manipulation language Correction amount display

0000 Japanese
0001 Korean
0010 Chinese Simplified1
0011 Chinese Simplified2
0100 English
0101 Spanish
0110 German
0111 French
1000 Italian
1001 Russian
1010 Traditional Chinese
1011 -
1100 Thai
1101 Polish
3. Press the ×＝ key. The correction amount will be
memorized in the main PCB unit's EEPROM.

HEL P S EL ECT 56
The font data in the panel PCB unit will be overwritten.
U PDA T E D I S P . F ONT
IMPORTANT
Do not turn off the power before the "FONT UPDATE
OK" display has disappeared. HEL P S EL ECT 56
F ON T U P DA T E O K
will reappear.
226 U6-Y1870 -0
1. Functions
(1) Function test for LCD screen and LED indicators
(1) Function test for LCD screen and LED indicators
2. The LCD screen will be displayed as right. All of the

LED will be twinkling. HEL P S EL ECT 61
00 000 000 00 0 00 000 00

will reappear.
U6-Y1870 -0 227

1. Functions
(1) Setting for A4 master cut
(1) Setting for A4 master cut


ABCD Item Setting
0 * * * Setting for A4 master B4/LG size master cut
1 * * * cut A4 size master cut
0 0 0 0 Factory setting

HEL P S EL ECT 63
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
228 U6-Y1870 -0
1. Functions
(1) Buzzer (tone) setting
(1) Buzzer (tone) setting
ABCD Item Setting
0 * * * Sign flag Tone setting
*000 Standard (initial value : 0000)
*001 Tone adjusting
* 0 1 0 Set amount
*011
Maximum


HEL P S EL ECT 64
＊＊＊ SAVE ＊＊＊
IMPORTANT
７
disappeared.
will reappear.
U6-Y1870 -0 229
HELP mode HELP-65 (1)Error check

1. Functions
(1) Setting of master ID / checking of master ID error
(1) Setting of master ID / checking of master ID error
2. Use these keys to test each function.

HEL P S EL ECT 65
PHOTOGRAPH/TEXT item. OK 㸨㸨㸨
Master ID error OK/NG is displayed. OK or NG is Number of masters
displayed. made is displayed
OK: displayed when master ID set is detected.
NG: displayed when master end is detected and 351 or
more masters are detected.
When OK is displayed, ID error has not occurred.
Number of masters made display: if this counter displays

351 or more, it is ID error.

PHOTOGRAPH item. HE L P S EL EC T 65
Press and hold down the PRINT POSITION key.
㸨㸨㸨㸨㸨㸨㸨㸨
The master ID code read is displayed.
Master Number of IDs
ID code detected until
read master end is
detected.
will reappear.
230 U6-Y1870 -0
1. Functions
(1) Setting: HELP-67/68 ON//OFF
(1) Setting: HELP-67/68 ON//OFF


0***
Not used
1***
*0** Setting of HELP 67/68 OFF
*1** ON/OFF ON
**0*
Not used
**1*
***0
Not used
***1
0100 At shipment

HEL P S EL ECT 66
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 231
1. Functions
(1) Setting of paper feed length
(1) Setting of paper feed length


0000
0001
0010 Min
0011
0100
0101
0110
0 1 1 1 Set amount
1000
1001
1010
1011
1100
1101 Max
1110
1111
0101 Initial value
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.
will reappear.
232 U6-Y1870 -0
1. Functions
(1) Setting of paper feed angle
(1) Setting of paper feed angle

A B C D Correction amount (Drum Correction amount display

angle when paper feed ON)
0111 +56 (+22.4°)
0110 +48 (+19.2°)
0101 +40 (+16.0°)
0100 +32 (+12.8°)
0011 +24 (+ 9.6°)
0010 +16 (+ 6.4°)
0001 + 8 (+ 3.2°)
0000 ±0 Default
1000 - 1 (- 0.4°)
1001 - 9 (- 3.6°)
1010 -17 (- 6.8°)
1011 -25 (-10.0°)
1100 -33 (-13.2°)
1101 -41 (-16.4°)
1110 -49 (-19.6°) ７
1111 -57 (-22.8°)


＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 233

1. Functions
(1) Setting of model
(1) Setting of model

ABCD Item Setting
0000 B4 SIZE
0 0 0 1 Setting of model LEGAL SIZE
0011 A4 SIZE


＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
234 U6-Y1870 -0

1. Functions
(1) Adjustment for master making area length
(1) Adjustment for master making area length

A B C D Correction amount Correction amount display

0111 -3.5 mm
0110 -3.0 mm
0101 -2.5 mm
0011 -1.5 mm
0010 -1.0 mm
0001 -0.5 mm
0000 - Default
1000 - No change
1001 +0.5 mm
1010 +1.0 mm
1011 +1.5 mm
1100 +2.0 mm Longer than default
1101 +2.5 mm
1110 +3.0 mm
1111 +3.5 mm ７
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 235
1. Functions
(1) Adjustment for master making area length on online printing
(1) Adjustment for master making area length on online printing

(Unit: abut 0.5 mm) Correction amount display

0111 -3.5 mm
0110 -3.0 mm
0101 -2.5 mm
0011 -1.5 mm
0010 -1.0 mm
0001 -0.5 mm
0000 ±0 Default
1000 ±0 No change
1001 +0.5 mm
1010 +1.0 mm
1011 +1.5 mm
1100 +2.0 mm Longer than default
1101 +2.5 mm
1110 +3.0 mm
1111 +3.5 mm
3. Press the ×
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
236 U6-Y1870 -0

1. Functions
(1) Setting of thermal head temperature supplementing and master making darkness rank
(1) Setting of thermal head temperature supplementing and master making darkness rank


(Unit: about 0.5 mm)
ABCD Item Setting
0***
Not used
1***
* 0 * * Setting of thermal Disabled (initial value)
head temperature
* 1 * * supplementing Enabled
**0*
Not used
**1*
***0 Setting of master making 3 ranks (initial value)
***1 darkness rank 5 ranks
0010 Initial value
3. Press the ×
memorized in the main PCB unit's EEPROM. During HEL P S EL ECT 74 ７
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 237

1. Functions
(1) Document darkness correction for text/photograph mode
(1) Document darkness correction for text/photograph mode

ABCD Item Setting

00** Normal (initial value)
01** Slightly lighter
Setting
10** Slightly darker
11** Much darker

＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.

will reappear.
238 U6-Y1870 -0

1. Functions
(1) Setting of print speed rank
Setting of ADF
Setting of ink save mode
(1) Setting of speed rank, ADF and ink save mode


ABCD Item Setting
0*** 3 print speed ranks
Setting of speed rank
1*** 5 print speed ranks
*0** With optional ADF
Setting of ADF
*1** Without optional ADF
**0*
Not used
**1*
***0 Setting of Ink save OFF
***1 mode ON
0101 Initial value
IMPORTANT
Adjust the drum speed by using HELP-38 when
setting of print speed rank is changed.
７
HEL P S EL ECT 80
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 239
HELP mode HELP-83 (ADF) (1)ROM version displays
1. Functions
(1) Display of ROM version
● Displays version of the ADF PCB unit's ROM.
(1) Displaying ROM version
●Displaying ROM version
HEL P S EL ECT 83
A DF OP V ＊．＊＊
ADF PCB unit

will reappear.
240 U6-Y1870 -0
HELP mode HELP-84 (ADF) (1)Checking of communication
1. Functions
(1) Checking of communication for ADF
(1) Checking of communication for ADF

●Displaying ADF status.
● Perform a communication check between the ADF
and the main board. HE L P S EL EC T 84
If an error is indicated, refer to the Troubleshooting ADF OK
Guide for a solution.
●When ADF error ccoured.
HE L P S EL EC T 84
A D F E R R OR
2 .Press the STOP key. The HELP mode selection display

will reappear.
U6-Y1870 -0 241
1. Functions
(1) Setting of manual batch printing
(1) Setting of manual batch printing


ABCD Item Setting
0*** Manual batch printing OFF
1*** mode ON/OFF setting ON
*00* 1.5 sec.
*1** Time between sets 3 sec.
on manual batch
*01* 5 sec.
printing mode
*10* 10 sec.
***0
Not used
***1
0000 Initial value

HEL P S EL ECT 86
＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.

will reappear.
242 U6-Y1870 -0
1. Functions
(1) Setting of several special functions of A-D
(1) Setting of several special functions of A-D
1. Use the DOCUMENT MODE key to select the

PHOTOGRAPH item.
2. Access HELP mode HELP-89, and press the PRINT key. HE L P S EL EC T 89
3. Use the [0] and [1] NUMERIC keys to enter a 4-place A : ＊ B : ＊ C : ＊ D :＊

ABCD Item Setting

0***
Not used
1***
*0**
Not used
*1**
**0* Setting of User ID Disabled
**1* function Enabled
***0 Setting of special Disabled
***1 zoom 60%,130% Enabled
0000 Initial value

4. Press the × ●During memorization: ７
＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.
5 .Press the STOP key. The HELP mode selection display

will reappear.
U6-Y1870 -0 243
1. Functions
(2) Setting of several special functions of E-H
(2) Setting of several special functions of E-H

PHOTOGRAPH item.
3. Use the [0] and [1] NUMERIC keys to enter a 4-place E : ＊ F : ＊ G : ＊ H :＊

the table below for 4-place binary values and the Correction amount display
EFGH Item Setting

0*** Enabled
Setting of 94%
1*** Disabled
*0** 4-up, 8-up Enabled
*1** Disabled
**0* 2IN1 (Only available Enabled
**1* with ADF) Disabled
***0 Book Shadow Eraser Enabled
***1 Mode Disabled
0000 Initial value

＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.

will reappear.
244 U6-Y1870 -0
1. Functions
(3) Setting of several special functions of I-L
(3) Setting of several special functions of I-L

PHOTOGRAPH item.
3. Use the [0] and [1] NUMERIC keys to enter a 4-place I : ＊ J : ＊ K : ＊ L :＊

IJKL Item Setting

0*** Setting of special zoom Disabled
1*** 150% Enabled
*0**
Not used
*1**
**0* Setting of minimum Disabled
**1* printing paper limit of 50 Enabled
***0 Setting of master making Disabled
***1 without printing. Enabled
0000 Initial value

4. Press the × ●During memorization: ７
HEL P S EL ECT 89
＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 245
1. Functions
(1) Setting of Tape cluster
(1 )Setting of Tape cluster


ABCD Item Setting
0*** Disabled
Setting of tape cluster
1*** Enabled
Stops waiting for
*0**
tape inserting
Setting of drum action
Not stop (only for
*1**
TAP-14)
Inserts and cuts
**0*
after printing
Setting of timing of tape
Inserts before
inserting
**1* printing, cuts
after printing
Divides by same
***0
tape length
Setting of tape length Divides by
***1 different tape
length

＊＊＊ SAVE ＊＊＊

IMPORTANT
disappeared.

will reappear.
246 U6-Y1870 -0
1. Functions
(1) Setting of tape length for Tape cluster on online mode
(1) Setting of tape length for Tape cluster on online mode


ABCD Item Setting
0***
Not used
1***
*0**
Not used
*1**
**0*
Not used
**1*
Short tape length (for
minor classification)
***0 Setting of tape (Changed to long tape
length on online for major classification
mode with HELP-90 D=1)
Long tape length (for
***1
major classification)
７
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 247

1. Functions
(1) Setting of tape length for Tape cluster
(1) Setting of tape length for Tape cluster
2. Use the NUMERIC keys to enter a 2-bit value from

23-50 for the desired correction amount. HEL P S EL ECT 92
Default: 28 (280 mm)
T APE L E NGTH 1 : **
● TAPE LENGTH1 (Setting for short tape length):
→Use the DOCUMENT MODE key to select the TEXT
item.
● TAPE LENGTH 2 (Setting for long tape length):

→Use the DOCUMENT MODE key to select the HEL P S EL ECT 92
TEXT/PHOTOGRAPH or PHOTOGRAPH item.
T APE L E NGTH 2 : **
Note: Unit is cm.
3. Press the ×
＝ key. The correction amount will be ●During memorization:
HEL P S EL ECT 92
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
248 U6-Y1870 -0

1. Functions
(1) Adjustment of widthwise (operation side) scanning start position for 4-up and 8-up
(1) Adjustment of widthwise (operation side) scanning start position for 4-up and 8-up

●scanner
HEL P S EL ECT 93
A : ＊ B : ＊ C : ＊ D :＊
(Unit: 0.6 mm)
0111 -4.2 mm
0110 -3.6 mm
0101 -3.0 mm
0100 Moves toward you from ●ADF
-2.4 mm
0011 -1.8 mm default
0010 -1.2 mm HEL P S EL ECT 93
0001 -0.6 mm
0000 ±0 Default E : ＊ F : ＊ G : ＊ H :＊
1000 ±0 No change
1001 +0.6 mm Sign flag Correction amount display
1010 +1.2 mm Setting for ADF (When PHOTOGRAPH or
Moves backward from
1100 +2.4 mm
default
1101 +3.0 mm
1110 +3.6 mm ７
1111 +4.2 mm


HEL P S EL ECT 93
＊＊＊ SAVE ＊＊＊
IMPORTANT
disappeared.

will reappear.
U6-Y1870 -0 249
1. Functions
(1) UID ADMINISTRATOR password reset
(1) UID ADMINISTRATOR password reset
＝ key and CLEAR key simultaneously, to

2. Press the × HE L P S EL EC T 94
execute resetting. The resetting will be memorized in the
main PCB unit's EEPROM. After resetting, the password C L E A R A DM I N PW .
of UID ADMINISTRATOR will be reset to "000000".

will reappear.
250 U6-Y1870 -0

1. Functions
(1) Entering minimum printing paper limit
(1) Entering minimum printing paper limit
Before entering minimum printing paper limit, make sure

that this function is enabled (HELP-89 K=1).

HEL P S EL ECT 96
2. Use the NUMERIC key to enter the desired correction
amount. Only the tens digit varies. M I N I M UM PR I N T : 0
Limit range is 10–50 (10, 20, 30, 40, 50).
4. Press the ×

IMPORTANT
disappeared.
REFERENCE
After the minimum printing paper limit is set, it is
automatically entered when the power is turned on.
If the number displayed after pressing the MASTER Ex.: When it is set as 20.
MAKING key is smaller than the minimum printing paper ７
limit set, an error message appears.
To clear the error message, press the STOP key.
M INIM UM PRINT 20
* Minimum printing paper limit should be calculated ENT ER 2 0 OR M ORE
considering the number of sets.
5. Press the STOP key. The HELP mode selection display will
reappear.
→ To access another HELP mode : Enter the desired mode
number using the NUMERIC keys.
U6-Y1870 -0 251

1. Functions
(1) Changing model name
*Normally, do not change model name.
(1) Changing model name
*Normally, do not change model name.
2. Move the cursor to the character to be changed using

the SELECT keys (Right/Left).
3. Change characters. HEL P S EL ECT 97

Character advances by one by pressing the FUNCTION
key. (Ex. A → B) DP-L 52 0
Character returns by one by pressing the SELECT key.
(Ex. B → A)
REFERENCE
Default: DP-L520/L510/L500
Number of characters to be entered: 9
Usable characters: space, -, 0-9, A-Z, a-z
Model name returns to default by pressing the CLEAR
key

4. Press the ×
IMPORTANT
disappeared.
5. Press the STOP key. The HELP mode selection display will
reappear.
→ To access another HELP mode : Enter the desired mode
number using the NUMERIC keys.
IMPORTANT
Normally, do not change model name.
If model name is changed in HELP-97 when online, model
name displayed on the PC screen is also changed.
252 U6-Y1870 -0
Chapter 8 Others
1 Electrical Parts Layout and Their Functions .. 254
(1) Switches/Clutches ....................... 254
(2) Sensors .................................... 255
(3) Motors/Fans ............................... 256
(4) PCB units/Others......................... 257
(5) Connector VR/LED Layout and Functions .. 258
2 Overall Wiring Layout ........................ 262
8
Chapter 8 1 Electrical Parts Layout and Their Functions
1 Electrical Parts Layout and Their Functions
(1) Switches/Clutches
12
10
6
11 1
7
2
9
Item No. Functions

Microswitch/switch 1 Whether the drum is set or not is detected.
2 Opening and closing of the front cover is detected.
3 Elevator lower limit switch
4 Whether the master ejection core is set or not and full or not is detected.
5 Master ejection box open/closed detection
6 Master cover open/closed detection
7 Opening and closing of the Scanner is detected.
8 Power switch
Push switch 9 Elevator descend switch
10 JOG switch (drum rotation switch)
Clutch 11 Paper feed clutch
12 Master feed clutch
254 U6-Y1870 -0
(2) Sensors
5
6
1
16
3 18
10 4 15
17
11 8
14
12 9
13
Item No. Functions

Microsensor 1 Scanner home position is detected.
2 ADF home position is detected.
3 Master clamp opening and closing lever A/C mode is detected.
4 Master clamp opening and closing lever B mode is detected.
5 Drum home position and JAM detection position are detected.
6 Master attachment/detachment position is detected.
7 Main motor encode is detected.
8 Press roller ON and OFF is detected.
9 Paper feed elevator top limit is detected.
８
10 Print position limit of the print position is detected.

11 Center position of the print position adjustment is detected.
12 Paper is detected. (set or not)
Photointerrupter 13 Master position is detected.
14 Paper feed length is detected.
Master ejection sensor photo-emitting 15
Master ejection jam is detected.
Master ejection sensor photo-receiving 16
Jam sensor photo-receiving 17
Paper ejection jam is detected.
Jam sensor photo-emitting 18
U6-Y1870 -0 255
(3) Motors/Fans
3 4
10
5
7
Item No. Functions

Motor 1 Main motor
2 Paper feed tray elevator motor
3 Master clamp opening/closing lever motor
4 Master ejection motor
5 Cutter motor
6 Print position adjusting motor
7 Ink pump motor
8 Scanner stepping motor
9 Master making stepping motor
Fan motor 10 Paper ejection fan
256 U6-Y1870 -0
(4) PCB units/Others
6
7
9 1
2
5
10
Item No. Functions

Main PCB unit 1 Processing the image and controlling the machine on the whole.
Control panel PCB unit 2 Control panel key, display
Ink detection PCB unit 3 Detecting ink amount in the drum
８
DC power supply 4 Supplying with DC power supply

End mark sensor PCB unit 5 Master end mark detection
Inverter PCB unit 6 Lamp lights up.
CCD PCB unit 7 Reading the image
Lamp 8 Document lamp
Thermal head 9 Thermal head
Inlet 10 -
U6-Y1870 -0 257
(5) Connector VR/LED Layout and Functions
1. Main PCB unit
J2 (28P) J3 (16P) J4 (24P)

J1 (24P)
J11 (16P)
J5 (12P)
U13
89
U19
J6 (32P)
J10 (5P)
U23
J9 (4P) J12 (16P) J8 (24P) J7 (30P)
IMPORTANT CAUTION when replacing the main PCB

● Never fail to replace a new EEP ROM on a new main PCB with the old one on the old main PCB.
The EEP ROM on the old main PCB has the data already memorized and the data in the EEP
ROM are not reflected if they are not exchanged.
2. End mark sensor PCB unit
CN1
VR1
258 U6-Y1870
3. Control panel PCB unit (U6-V500*)
J2
UNIT U6-V500*
IMPORTANT Caution when replacing the control panel PCB unit

● Be sure to perform the following. Otherwise the LCD panel may not display correctly.
1. Access HELP-56 and make a note of the 4-place binary values displayed on the LCD panel.
2. Temporarily change the 4-place binary values to arbitrary ones and store them.
3. Enter the original values written down in step 1 and store them.
4. DC power supply (UA061)
CN 52
CN 1
CN 51
F1 (FUSE)
AC250V T5AH VR51
IMPORTANT
VR51
● Adjusted at the factory. Do not change.
5. Ink detection PCB unit (N5-X121*)

８
U6-Y1870 -0 259
6. CCD PCB unit

● Do not to remove and replace the CCD PCB unit,
otherwise it is necessary to adjust at the factory.
CN 1
CCD
7. Inverter PCB unit (J2-X105*)
CN 2
CN 1
260 U6-Y1870-0
2
SCANNER
Overall Wiring Layout
MASTER DETACHMENT/
ATTACHMENT POSITION SENSOR
MASTER COVER SW
MASTER EJECT CORE FULL SW
MASTER EJECTION SENSOR PHOTO - RECEVING
MASTER EJECTION SENSOR PHOTO - EMITTING

MAIN PCB UNIT U6-V504*
END MARK SENSOR PCB UNIT
MASTER POSITION SENSOR
ELEVATOR DESCEND SW
U6-Y1850-0
Chapter8 2 Overall Wiring Layout
262
DUPLO DP-L520 / L510 / L500 U6-Y1870

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DUPRINTER

Feb 2013 Revision 0

■ How to Use This Service Manual

CAUTION Indicates a medium degree of potential danger. Failure to heed the

[Examples of Pictorial Symbols]

A circle with a line through it indicates a prohibited action.

●A black disc indicates an instruction, or sometimes a prohibited action.

●For maintenance operation

2. Cautions for installation work

* “With no load” – when the machine is on standby.

Using the optional cabinet

3. Cautions for maintenance, inspection and servicing

If optional tape clusters are used

■Locations of Warning Labels

Do NOT put hands Inside

No. Parts No. Name Q'ty

Chapter 2 Description of the Operation Chapter 7 HELP Mode

Chapter 4 Standards / Adjustment

1 Scanner Section ...............................118

Paper weight 45–210 gsm (40–180 kg)

*These functions are included as standard. Factory setting is OFF.

Optional network server FS-100U2/FS-100U (USB LAN unit)

When packed: 725 (W) × 725 (D) × 990 (H) mm

Specifications are subject to change without notice.

(1) System Setup

Duplo Direct Print System

Drum unit : Option

4 Part Names and Their Functions

(1) Machine Exteriors

No. Name Function

Paper feed rollers

No. Name Function

(2) Control Panel

(3) LCD Panel

No. Name Function

Optical System Operation

ADF home position sensor (PS2) Lamp Scanner home

Optical System Operation (with ADF attached)

ADF home position sensor PS2)

Mirror Lens CCD

(1) Sequence of the Scanner Operation (with ADF unconnected)

3. The system is then on standby for the printing

(2) Sequence of the Scanner Operation (with ADF connected)

2. The optical system reads the image stopped

3. After it returns, the optical system is then on

3. Function of Parts and Circuit

(1) Home Position Sensors

Scanner Home position sensor (PS1) 5V Photopass : 0 V

Main PCB Unit

ADF Home position sensor (PS2)

Main PCB Unit

• Standard (ADF not attached) • With ADF attached

Photointerrupting plate Photointerrupting

(2) CCD / Lamp

CCD PCB unit

(3) Scanner Unit Open / Close Detection

Main PCB Unit

Scanner unit Scanner unit

Switch ON Switch OFF

2 Master Making / Master Feed / Ejection Section

Master feeding clutch Sponge roller

Cutter unit Master position sensor

Master cover switch