Azonix Houston Service Center

3413 North Sam Houston Parkway,

Suite 200, Houston, TX 77086
Tel. 866-929-6649
19-101370 (Rev. B)
November 2014
This page intentionally blank for correct pagination.
 Standard Warranty
Azonix Corporation Warrants that the equipment sold hereunder will conform to written
specifications, drawings, and other descriptions including and modifications thereof by Azonix,
for a period of twelve (12) months from the date of shipment. Azonix warrants the goods sold
hereunder against default workmanship and defective materials. If any goods manufactured by
Azonix fail to conform to the warranties, Azonix will as its sole discretion hereunder repair or
replace such goods if they are returned within their respective warranty period.

These warranties are made upon the express condition that:

1. Azonix is given prompt written notice upon delivery by buyer of

such nonconformity, with a detailed explanation of the alleged
deficiencies.

2. Such goods are returned to Azonix at the expense of the buyer; and

3. Examination of such goods by Azonix discloses that the nonconformity

actually exists and was not caused by accident, misuse, neglect, alteration,
improper installation, improper repair or improper testing.

4. The goods have not been altered, modified, or changed in any manner by
anyone other than Azonix.

5. Repairs to the goods have not been made by anyone other than Azonix or
at an Azonix authorized service facility.

Azonix will repair or replace such goods. Azonix will not, in any event, be liable for
incidental or consequential damages. These warranties may be modified in the case of
particular goods by warranty certificates enclosed with the goods at the time of packaging.

THESE WARRANTIES EXCLUDE ALL OTHER EXPRESS OR IMPLIED WARRANTIES,

ORAL OR WRITTEN, INCLUDING WITHOUT LIMITATION WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO TERMS,
CONDITIONS, UNDERSTANDINGS OR AGREEMENTS PURPORTING TO MODIFY THE
TERMS OF THOSE WARRANTIES SHALL HAVE ANY LEGAL EFFECT UNLESS MADE
IN WRITING AND SIGNED BY AN AUTHORIZED OFFICER OF AZONIX
CORPORATION.

Azonix Corporation i
 Proprietary Notice
The Information contained in this publication is derived in part from proprietary and patent data
of Azonix Corporation. This information has been prepared for the express purpose of assisting
operating and maintenance personnel in the efficient use of the instrument described herein.
Publication of this information does not convey any rights to its use or reproduce it to use for any
other purpose other than in connection with the installation, operation and maintenance of the
equipment described herein.

This document contains proprietary information which is protected by copyright.

All rights are reserved.

No part of this document may be photocopied, reproduced or translated into

another language without the prior, express written consent of Azonix
Corporation.

Notwithstanding any other terms associated with the purchased product,

Azonix Corp agrees that any supporting materials will be adequately free of
errors and omissions.

The information contained in this document is subject to change without notice.

© Copyright 2009

Azonix Corporation
Eaton’s Crouse-Hinds Business
3413 North Sam Houston Parkway West
Suite 200
Houston, TX 77086
Tel. 866-929-6649

ii Azonix Corporation
 WARNING NOTICE

THIS EQUIPMENT IS SUITABLE FOR USE IN VARIED LOCATIONS,

INCLUDING CLASS 1, DIVISION 2, GROUPS A, B, C AND D, ZONE 1 AND
ZONE 2, OR NON-HAZARDOUS LOCATIONS, DEPENDING UPON
THE MODEL AND SERIAL NUMBER OF THE UNIT.

DO NOT USE ANY ProPanel EQUIPMENT IN ANY AREA FOR WHICH

APPROPRIATE CERTIFICATION IS NOT INDICATED ON THE MAIN
LABEL OF THE UNIT.

WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY

IMPAIR SUITABILITY FOR CLASS 1, DIVISION 2 OR ZONE-CERTIFIED SYSTEMS.

WARNING – EXPLOSION HAZARD – CONNECTIONS TO THE ProPanel MUST NOT

BE MADE WHILE IN THE PRESENCE OF AN EXPLOSIVE GAS.

WARNING - THE MP21aa IS A THIRD PARTY CERTIFIED PRODUCT. MODIFYING

OR TAMPERING WITH THIS PRODUCT MAY DEFEAT NECESSARY
PROTECTIONS DESIGNED INTO IT AND VOID THE CERTIFICATION AND THE
PRODUCT WARRANTY.

Azonix Corporation iii

 NOTICE OF DISCLAIMER
THIS NOTICE APPLIES TO REPAIRS AND REPLACEMENT
OF PARTS FOR CERTIFIED AZONIX PRODUCTS

Anyone requesting repair or replacement parts for certified products from Azonix to meet ATEX,
FM, UL or CSA standards is hereby notified that, unless such repair or replacement parts are
made or installed by Azonix technicians at its plant or in the field, these products can no longer
be certified by Azonix to meet such requirements.

If it is not feasible for a customer to return the unit to the Azonix factory or to arrange a field visit
by Azonix technicians, Azonix will supply parts that comply with certification requirements.
These parts will be supplied provided that they are to be installed in the system in accordance
with applicable certification requirements, by maintenance personnel who have been adequately
trained in the installation procedures followed by Azonix for certified products. However, under
such circumstances, since Azonix cannot guarantee that the repair or replacement meets
certification requirements, Azonix will no longer be responsible for the continued certification of
the product.

INTRINSIC SAFETY RELATED PARTS FOR CERTIFIED PROPANELS

Customers are further notified that in accordance with ATEX certification requirements,
Intrinsic Safety related parts for ATEX certified ProPanels must be replaced by an Azonix
technician on site or at the Azonix factory.

Azonix offers courses on training customer field personnel in the proper repair (as defined in
Chapter 7 Maintenance Level B) and installation of replacement parts in certified Azonix
products. Such training will assist customers in assuming the responsibility for such repairs and
replacements in the field. To schedule such training, contact the Azonix Corporation at 866-929-
6649 or visit our website at www.azonix.com.

iv Azonix Corporation
 Table of Contents

Chapter 1: Introduction ............................................................................................................. 1-1

1.1 Manual Organization .................................................................................................... 1-1

Chapter 2: Safety ....................................................................................................................... 2-1

2.1 General Information ...................................................................................................... 2-1
2.2 Certification Marking .................................................................................................... 2-2
2.3 Special Conditions for Safe Use ................................................................................... 2-2
2.3.1 Condition 1 ................................................................................................................. 2-2
2.3.2 Condition 2 ................................................................................................................. 2-2

Chapter 3: Unpacking ............................................................................................................... 3-1

3.1 General Information ...................................................................................................... 3-1
3.1.1 Receiving the ProPanel System ........................................................................... 3-1
3.2 Unpacking the System .................................................................................................. 3-3
3.2.1 Unpacking ............................................................................................................ 3-3

Chapter 4: Description .............................................................................................................. 4-1

4.1 General Description ...................................................................................................... 4-1
4.1.1 ProPanel MP21aa Systems .................................................................................. 4-1
4.1.2 System Configuration .......................................................................................... 4-2
4.2 ProPanel MP21aa Overview ......................................................................................... 4-5
4.2.1 Enclosure ............................................................................................................ 4-6
4.2.2 Front Panel .......................................................................................................... 4-6
4.2.3 Heat Sink ............................................................................................................ 4-6
4.2.4 Optional Wall Mount Brackets ............................................................................ 4-6
4.2.5 Panel Mounting Kit ............................................................................................. 4-6
4.2.6 Impact-Resistant, Anti-Glare Window ............................................................... 4-6
4.2.7 LCD Display ....................................................................................................... 4-6
4.2.8 Power and Heater Indicators ............................................................................... 4-7
4.2.9 ProPanel Main Label ........................................................................................... 4-7
4.2.10 Membrane Keyboard .......................................................................................... 4-7

Azonix Corporation v
Table of Contents

4.2.11 I/O Panel Assembly ............................................................................................ 4-7

4.2.12 Power and Heater Cable Entry ........................................................................... 4-7
4.2.13 System Horn Assembly ...................................................................................... 4-7
4.2.14 Earth Bonding ..................................................................................................... 4-7

4.3 Internal Components Overview .................................................................................... 4-9

4.3.1 IDE Drive ............................................................................................................ 4-10
4.3.2 System Memory .................................................................................................. 4-10
4.3.3 PCI Backplane Assembly .................................................................................... 4-10
4.3.4 Single Board Computer ....................................................................................... 4-10
4.3.5 DC Harness ......................................................................................................... 4-10
4.3.6 Display Cable ..................................................................................................... 4-10
4.3.7 Power Supply Assembly...................................................................................... 4-10
4.3.8 Fuses .................................................................................................................... 4-10
4.4 Front Panel Components ............................................................................................... 4-11
4.4.1 Fan Assembly ....................................................................................................... 4-12
4.4.2 Front Panel Gasket................................................................................................ 4-12
4.4.3 LCD Display Cable .............................................................................................. 4-12
4.4.4 Video Interface PCB............................................................................................. 4-12
4.4.5 Touch Screen Controller....................................................................................... 4-12

Chapter 5: Setup ........................................................................................................................ 5-1

5.1 Preparation .................................................................................................................... 5-1
5.1.1 Tools and Equipment............................................................................................ 5-1
5.2 Opening the Front Panel ............................................................................................... 5-2
5.3 Hardware Setup ............................................................................................................ 5-3
5.3.0 Working with Connectors and Cables ................................................................. 5-3
5.3.1 Input Power Wiring.............................................................................................. 5-3
5.3.2 System I/O Connections ...................................................................................... 5-6
5.3.3 Recommended Glands ......................................................................................... 5-7
5.3.4 Powering the System............................................................................................ 5-8
5.3.5 Installing PCI Cards ............................................................................................. 5-8
5.3.6 Heater Controller Assembly Overview ................................................................ 5-11
5.3.6.1 Control Action on Heater and Fans ............................................................ 5-11
5.3.6.2 Protection of Power Supply System ........................................................... 5-11
5.3.7 Other Provisions on the Heater Module............................................................... 5-11
5.3.7.1 Heater Bypass at Power-Up........................................................................ 5-11
5.3.7.2 Using a Separate Heater Power Supply ...................................................... 5-12
5.3.8 External Keyboard Attachment............................................................................ 5-13
5.3.9 Software Key Installation .................................................................................... 5-13
5.4 System Power Up ......................................................................................................... 5-13

vi Azonix Corporation
Table of Contents

5.4.1 Software Installation ........................................................................................... 5-13

5.5 Sunlight-Viewable Control ........................................................................................... 5-14
5.5.1 Sunlight-Viewable Control - Function / Use ...................................................... 5-14

Chapter 6: Installation ................................................................................................................ 6-1

6.1 General Information ...................................................................................................... 6-1
6.1.1 System Environmental Specifications ................................................................. 6-3
6.1.2 ProPanel MP21aa Dimensions ............................................................................ 6-4
6.1.3 Panel Mounting the System (optional) ................................................................. 6-5
6.1.4 Wall Mounting the System (optional) ................................................................. 6-8
6.1.5 Yoke Mounting the System (optional) ................................................................ 6-10
6.1.6 Sun Visor (optional) ............................................................................................. 6-11
6.1.7 Heat Sink ………………………………………………………………………..6-11

Chapter 7: Maintenance ……………………………………………………………………….7-1

7.1 Handling the Flat Panel Display ................................................................................... 7-1

7.2 Cleaning the Flat Panel Display .................................................................................... 7-2
7.3 Monitoring the Touch Screen Accuracy ....................................................................... 7-2
7.4 Monitoring the Battery Back-up of the Real Time Clock ............................................. 7-2
7.5 Monitoring the Back light functionality (MP21aa) ....................................................... 7-2
7.6 Touch Screen Calibration Procedure ............................................................................ 7-3
7.7 Black, Blank, Dark LCD, No Video .............................................................................. 7-5
7.8 No Ethernet connection ................................................................................................. 7-5
7.9 Touch Screen Issues ...................................................................................................... 7-5
7.10 Unit has Power, will not boot ...................................................................................... 7-5
7.11 Unit will not Power up ................................................................................................. 7-6

Section 8: Technical Bulletins ................................................................................................... 8-1

8.1 Technical Bulletins ........................................................................................................ 8-1
8.2 Compliance Matrix for Directive 1.0.6 …………………….………………………....8-2

Appendix A: Certificates

CSA Certificates …………………………………………………………………….A-1

SIRA Certificates ……………………………………………………………………A-4

Azonix Corporation vii

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viii Azonix Corporation

 List of Figures
Chapter 3

Figure 3-1: Packing Components .................................................................................................. 3-2

Chapter 4

Figure 4-1: MP21aa Display and Keyboard .................................................................................. 4-1

Figure 4-2: MP21aa External Overview (front and side).............................................................. 4-5
Figure 4-3: MP21aa I/O Panel Assembly ..................................................................................... 4-8
Figure 4-3a: MP21aa I/O Panel Assembly with Optional USB ROTA Connector ...................... 4-8
Figure 4-4: MP21aa Internal Components .................................................................................... 4-9
Figure 4-5: MP21aa Front Panel Components ............................................................................ 4-11

Chapter 5

Figure 5-1: Top Hinge .................................................................................................................. 5-2

Figure 5-2: Bottom Hinge ............................................................................................................. 5-2
Figure 5-3: Maintenance I/O Access Panel. Shown Open .................................. ......................... 5-5
Figure 5-4: Standard I/O Access Panel, Shown Removed............................................................ 5-6
Figure 5-5: Empty PCI Card Area. ............................................................................................... 5-9
Figure 5-6: One PCI Card Installed ............................................................................................ 5-10
Figure 5-7: Heater Power Supply Jumper Location.................................................................... 5-12

Chapter 6

Figure 6-1: MP21aa Showing Mounting Options and Panel Mount Bracket Option ................... 6-1
Figure 6-2: Optional Wall Mount Brackets and Shock Mounts .................................................... 6-2
Figure 6-3: Optional Yoke Mount and Optional Sun Visor .......................................................... 6-2
Figure 6-4: MP21aa Overall Dimensions ..................................................................................... 6-4
Figure 6-5: Panel Mounting Hole Locations and Cutout Dimensions .......................................... 6-6
Figure 6-6: Panel Mounting the ProPanel System ........................................................................ 6-7
Figure 6-7: ProPanel Wall Mount Hole Locations ....................................................................... 6-8
Figure 6-8: Wall Mounting the MP21aa ....................................................................................... 6-9
Figure 6-9: MP 210X Yoke Mount ............................................................................................. 6-10
Figure 6-10: Sun Visor................................................................................................................ 6-11

Azonix Corporation ix
List of Figures

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x Azonix Corporation
 Chapter 1: Introduction
1.1 Manual Organization
This manual provides the operator and service personnel with comprehensive instructions for the
set up and installation of the ProPanel MP21aa system. A brief description of the information
contained in each section is provided below.

The information contained in this manual has been carefully

organized to provide step-by-step instructions for the
unpacking, setup and installation of the ProPanel MP21aa systems.

READ THIS MANUAL THOROUGHLY BEFORE ATTEMPTING

TO UNPACK, SETUP OR INSTALL THE SYSTEM.

Chapter 2 - Safety This section discusses general safety precautions for the set up
and installation of the ProPanel MP21aa system. The Safety
Warning and Caution symbols that are repeated throughout the
manual are identified.

Chapter 3 - Unpacking This section contains complete instructions for unpacking the
ProPanel MP21aa system.

Chapter 4 - Description This section contains a complete description of the ProPanel

MP21aa system and its major external and internal
components. Further, this section introduces the operator and
service personnel to the terminology used in succeeding
sections of this manual in the descriptions of the operation of
ProPanel MP21aa systems.

Chapter 5 - Setup This section provides complete instructions for setup.

Chapter 6 - Installation This section provides comprehensive instructions for

installation of the ProPanel MP21aa system. Overall system
dimensions, space requirements and environmental
requirements are discussed.

Chapter 7 – Maintenance This section details the maintenance activity recommended by

the manufacturer.

Azonix Corporation 1-1

Chapter 1 Introduction

Chapter 8 - Technical Bulletins Periodically, Azonix Corp. may enhance or otherwise

update and assembly of the ProPanel MP21aa system, or
develop options that will require the issuance of a
technical bulletin to all customers. This section is used to
store all such future technical bulletins. Technical
Bulletins are also posted on our website
www.azonix.com

Appendix A - Certifications This section contains reproductions of the basic

certificates covering CSA certification and Sira
certification to ATEX standards.

Store this manual in a safe place for future reference.

If this manual is lost or damaged, additional copies can be obtained at:

Azonix Corporation
Eaton’s Crouse-Hinds Business
3413 North Sam Houston Parkway West
Suite 200
Houston, TX 77086

1-2 Azonix Corporation

 Chapter 2: Safety
2.1 General Information
There are several symbols that are used throughout this manual to indicate kinds and degrees of
safety hazard. Refer to the following paragraphs for detailed information on the symbols used
throughout this manual. Understand and follow all safety precautions while using the system.

The Caution symbol indicates the potential for damage to the equipment
or injury to the operator or service technician. Care should be used
when performing procedures that are preceded by this symbol.
CAUTION
ProPanel MP21aa systems contain static sensitive devices. The ESD
Hazard symbol indicates the potential for damage to the equipment.
Care should be taken when performing procedures preceded by this
symbol. The technician must wear a static strap that is properly
ESD HAZARD grounded when performing these procedures.

The Electrical Hazard symbol indicates the potential risk of serious

electrical shock. Extreme care should be taken when performing
procedures preceded by this symbol
ELECTRICAL
HAZARD

The Protective Conductor Terminal (Earth Ground) symbol indicates

the potential risk of serious electrical shock due to improper grounding.

Azonix Corporation 2-1

Chapter 2 Safety

2.2 Certification Marking

2.3 Special Conditions for Safe Use

2.3.1 Condition 1
For D.C. versions, provisions shall be made to prevent the rated supply voltage being exceeded in
service.

2.3.2 Condition 2
With the exception of the approved Rota Engineering USB connector (if fitted), no connections
shall be made or broken in the presence of an explosive gas atmosphere. In the case of the
internal USB ports, these are for maintenance use only and shall not be connected when the
equipment is used in a hazardous area.

2-2 Azonix Corporation

 Chapter 3: Unpacking

3.1 General Information

The ProPanel MP21aa systems are packed in sturdy cardboard containers that have been tested
for their ability to withstand rigorous shipping environments. The package itself should be
inspected for any damage upon delivery. The contents of the package should be inspected for
damage during the unpacking procedure as outlined in the following paragraphs.

3.1.1 Receiving the ProPanel System

Immediately upon receipt of the system it is important to note the following:

1. Observe the general appearance of the package. If the package appears to be damaged in
any way, immediately check for damage to the contents.

2. If the system itself or any of the other package contents appear to be damaged or missing,
contact Azonix as soon as possible.

Azonix Corporation
Eaton’s Crouse-Hinds Business
3413 North Sam Houston Parkway West
Suite 200
Houston, TX 77086

Azonix Corporation 3-1

Chapter 3 Unpacking

USER'S MANUAL
AND SOFTWARE
DECLARATION OF DRIVERS
CONFORMITY
CARDBOARD
TRAY

FOAM
PACKING

MP21aa
PROPANEL
SYSTEM

PLASTIC
COVER

FOAM
PACKING

CARDBOARD
SHIPPING
CARTON

Figure 3-1: Packing Components

3-2 Azonix Corporation

Chapter 3 Unpacking

3.2 Unpacking the System

The illustration on the previous page depicts the contents of the ProPanel package and shows the
order in which the package is to be unpacked. Inspect the package contents for any sign of
damage during the unpacking procedure. Unpack the system in accordance with the following
paragraphs.

3.2.1 Unpacking
1. Remove the upper cardboard tray containing the ProPanel User's Manual. CDs or
floppies with system drivers are stored in this location.

2. Carefully lift the system from the box by lifting the foam packing and then remove the
system from the foam packing.

CAUTION

The ProPanel weighs approximately 35 pounds, depending upon configuration/options.

Proper lifting techniques should be used when lifting and/or moving the system.

3. Remove the upper foam packing.

4. Remove the ProPanel from the lower foam packing.

5. Remove the ProPanel from the plastic bag

6. If optional Sun Hood or Yoke is provided, remove the foam protection from under them.

Note: It is advisable to save the packing materials and the packaging for use in returning the
system to Azonix should the system require factory repair.

Azonix Corporation 3-3

Chapter 3 Unpacking

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3-4 Azonix Corporation

 Chapter 4: Description
4.1 General Description
ProPanel MP21aa systems are totally integrated, PC-compatible operator interface panels
designed to provide a full color, active matrix, TFT flat screen display and a powerful PC
compatible CPU in a compact, environmentally sealed, rugged enclosure. These systems are
designed to perform in diverse industrial environments. The systems are fully enclosed and do not
require external fans for ventilation. However, for high-temperature operation in direct sunlight,
an air manifold could be attached at the base of the heatsink fins. Since there is no exchange with
outside air, the systems provide dust-free operation. The standard systems are purchased as fully
rated NEMA-4 AND IP65 units.

4.1.1 ProPanel MP21aa Systems

Refer to the illustration which follows for an overview of the general appearance of the system.

Figure 4-1: MP21aa Display and Keyboard

Azonix Corporation 4-1

Chapter 4 Description

4.1.2 System Configuration

Standard ProPanel MP21aa Series systems (which include the MP2100, MP2105, and MP2110)
may contain a number of different variations, or options, such as the choice of AC or DC power,
the amount of RAM, etc. The following sections list the options available with the normal
configuration variations of the MP21aa and explain how to read the product label to see how your
MP21aa is configured.

The standard MP21aa includes the following:

System
15" TFT color LCD 1024 x 768 resolution with 65K colors
Intel Pentium III 850 MHz processor, minimum
Capacitive touch screen
Function and numeric keyboard with status LEDs
Ethernet RJ45 10/100 MBs
Two PCI slots (one 3/4-size and one ½-size)

Maintenance I/O - Access

RJ45 Ethernet connector
Keyboard and mouse PS2 non-isolated connectors
Two USB port
One RS-232/RS-422/RS-485 isolated COM port

Standard I/O Access for Internal Periphery

One RS-232 non-isolated COM port
Two PCMCIA Type II slots
One 3.5" floppy drive
Three M20 plugs for plug-in cards I/O

Software and Documentation

Windows XP (No longer available after August 2009)
Windows XP Pro for embedded systems (which requires a customer image)
One set of documentation

Variations to the system are identified on the main label located on the right side of the ProPanel.
Refer to the information that follows for a representation of the main label and how it is used to
represent system options.

4-2 Azonix Corporation

Chapter 4 Description

Each MP21aa system has configurable options, defined by its Model Number as follows.

MP21aa–bbb–ccc–ddd–eee–ffff–ggg

aa Certificate Options
• ‘00’ = hazardous area version (ATEX ‘nL’ protection scheme, prior to Sep 2013)
• ‘05’ = non-hazardous area version
• ‘10’ = hazardous area version (ATEX ‘nA’ protection scheme, after Sep 2013)

bbb Power Supply Options (100-240 Vac or 9-36 Vdc)

• UAC Universal AC power supply
• UDC DC power supply

ccc LCD Options

• SLV Sunlight-viewable LCD

ddd System memory options

• 512 512 MB

eee Hard Drive / Flash Drive options

• H40G 40 GB hard drive, minimum
• F512 512 MB solid state drive
• F2G 2 GB solid state drive
• F4G 4 GB solid state drive
• F8G 8 GB solid state drive

ffff Networking Options

• RJ45 Default RJ45 10/100 MB connection
• F100 100 MB fiber ST connection

ggg – Horn Options

• XXX No horn
• HRN Horn

Line options that can be added to a unit are listed below. These line options are usually added to

Azonix Corporation 4-3

Chapter 4 Description

the Model Number.

• MPWALL-1 Wall mount bracket assembly

• MPYOKE-1 Pipe mount assembly
• MPPANEL-1 Panel mount assembly
• MPVISOR-1 Visor assembly
• MPWINXP Windows XP installation with license
• MPPCMCIA-256 256 MB PCMCIA Type II flash cards
• MPPCMCIA-512 512 MB PCMCIA Type II flash cards
• MPPCMCIA-1G 1 GB PCMCIA Type II flash cards
• MPPCMCIA-2G 2 GB PCMCIA Type II flash cards
• MPKYB-1 C1D2 external QWERTY keyboard
• MPETHERPCI 10/100 MB PCI Ethernet card

For example, a ProPanel with the model number PP2105-x-y-UAC-SLV-512-F2G-RJ45-HRN

would be a safe area system with a 100-240 VAC universal power supply, a sunlight viewable
LCD with manual brightness adjustment, 512 MB of RAM, a 2 GB solid state flash IDE drive, a
RJ45 Ethernet connection, and an external horn.

4-4 Azonix Corporation

Chapter 4 Description

4.2 ProPanel MP21aa Overview

The pages that follow provide a brief description of the major components of the system. Refer to
Figures 4-2 (front and side view) and 4-3 (bottom view) to identify the major external
components of the system.

ENCLOSURE

LCD DISPLAY

HEAT SINK
FRONT PANEL

HOOD
IMPACT-
RESISTANT
ANTI-GLARE
WINDOW

POWER &
HEATER LED
INDICATORS

BRIGHTNESS
SENSOR

BRIGHTNESS
UP AND DOWN
KEYS

MEMBRANE
KEYBOARD

Figure 4-2: MP21aa System External Overview (front and side)

Azonix Corporation 4-5

Chapter 4 Description

4.2.1 Enclosure
The ProPanel MP21aa systems are enclosed in rugged, durable aluminum castings. The
enclosures are certified to the NEMA-4 (IP65) hosedown test and are completely water tight and
dust-proof when fitted with the NEMA-4 (IP65) rated I/O Panel.

4.2.2 Front Panel

The front panels of MP21aa systems are designed to completely seal the front of the system when
closed and secured. The front panel, when wall or panel mounted, is impervious to hosedowns.

4.2.3 Heat Sink

The rear of the MP21aa features an expansive integrated heat sink that keeps the system cool in
applications where extreme heat is a factor. When installing the system, it is recommended that
two inches of open space be allowed behind the heat sink to permit adequate air flow.

4.2.4 Wall-Mount Bracket Kit

If ordered for wall mount applications, the MP21aa is shipped with the wall mount brackets (not
shown in illustration) attached to the unit. The rear of the MP21aa features shock mounts attached
between the wall mount brackets and the rear of the system. These shock mounts reduce vibration
when the system is wall mounted in high-vibration applications. Complete instructions for wall
mounting the system are provided in Chapter 6, Installation.

4.2.5 Panel Mounting Kit

The MP21aa system can be supplied with a panel mount option. An external bracket that replaces
the hood creates a flange that can be connected to the panel. In this way, the mount type can be
changed without opening the front panel of the unit. Complete instructions for panel-mounting
the unit are provided in Chapter 6, Installation.

4.2.6 Impact-Resistant, Anti-Glare Window

The LCD display is protected by an impact-resistant, anti-glare window. This window provides
protection for the LCD display and reduces glare for ease of viewing.

4.2.7 LCD Display

The 15" LCD display is a color-active matrix. Three transistors per pixel enhances color clarity
and widen the viewing angle. The LCD uses considerably less power than a conventional CRT
display.

4-6 Azonix Corporation

Chapter 4 Description

4.2.8 Power and Heater Indicators

The POWER ON and HEATER ON LED indicators are located on the left side of the membrane
keyboard.

4.2.9 ProPanel Main Label

The main label located on the right side of the ProPanel (not show in illustration) contains
information of the type of system as described in Section 4.1.2. Variations, options and
Certification Marks (when applicable) are also shown on the label.

4.2.10 Membrane Keyboard

The 15" membrane keyboard illustrated is fully sealed, with tactile feedback. The keyboard
layout includes function and numeric keys to permit the operator to monitor and control operating
parameters without having to use a standard external keyboard. However, the system is equipped
with a standard external keyboard port that may be used during setup or to interface with the
system during operation if desired.

4.2.11 I/O Panel Assemblies

There are two I/O assemblies on the bottom of the MP21aa. The hinged Maintenance I/O Panel
provides access to a POWER switch and connectors for keyboard, mouse and communications.
The Standard I/O Panel provides access to local pherphery – for example, the floppy drive and
the internal PCI cards. Both panels are gasketed and must be fastened tightly with their captive
screws to maintain the system's NEMA-4 (IP65) rating.

4.2.12 Power and Heater Cable Entries

Two cable entries are provided for incoming power. The upper one is designed for system power.
The lower one can be used for separate heater power in the MP21aa system. The connections
supplied are M20 threaded inserts.

4.2.13 System Horn Assembly

The MP21aa has a horn option. If ordered, the horn is mounted on the bottom of the container
inside a protective cage fastened through the Standard I/O Panel. The horn sound output is rated
for 100 db one meter away from the horn.

4.2.14 Earth Bonding

The earth bonding stud is located in the back right corner of the enclosure as shown below and
Figure 4-3.

To prevent electrical shock, the Safety Earth Ground stud on

the rear, as indicated by the symbol above, must be connected to
the local earth ground through a minimum 14AWG wire.

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SYSTEM HORN CABLE ENTRIES MAIN POWER CABLE ENTRY

GROUND STUD (EARTH)

HEATER POWER CABLE

STANDARD I/O MAINTENANCE
ENTRY (OPTIONAL)
PANEL I/O PANEL

Figure 4-3: MP21aa I/O Panel Assembly (on bottom of enclosure)

Figure 4-3a: MP21aa I/O Panel Assembly with Optional USB ROTA Connector
Note: The USB bulkhead mounted to the MP21aa I/O panel mates only with Rota Engineering
USB Flash Drive, certified Ex de IIC T6 under Baseefa06ATEX0094X, which allows connection
and disconnection in the presence of an explosive atmosphere.

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4.3 Internal Components Overview

The illustration below and the paragraphs that follow provide brief descriptions of the the major
internal components of the MP21aa system. The internals can vary, depending on the
configuration.
UPPER DISPLAY HARD TAPPED HOLES (20) MAIN FAN DC
PARALLEL PORT HARNESS
HINGE CABLE DRIVE / FOR PHILLIPSHEAD ASSEMBLY
DB25 SOCKET
with Heater MACHINE SCREWS

Horn Board Option

PCI POWER
BACKPLANE SUPPLY
UNDER
FLOPPY DISK HEATER DAUGHTER
SYSTEM SBC
LOWER / PCMCIA CONTROL I/O BOARD
RAM INTERFACE
HINGE MEMORY ASSEMBLY I/O ACCESS
NETWORK MAINTENANCE
INTERFACE BOX DAUGHTER
CARD I/O BOARD
FUSES

Figure 4-4: MP21aa Internal Components (optional EMI filter is not shown)

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Chapter 4 Description

4.3.1 IDE Drive

The MP21aa contains either an IDE Hard or Solid State drive. Refer to the main label to
determine the size and type of drive in the system. The Solid State drive is less susceptible to
shock and vibration than the Hard drive.

4.3.2 System Memory

The MP21aa contains SDRAM. The amount of RAM in the system is noted on the main label.

4.3.3 PCI Backplane Assembly

The PCI Backplane Assembly contains slots for one ¾-size and one ½-size PCI card.

4.3.4 SBC (Single Board Computer)

The SBC has both a video and a network chipset on board. It is assembled such that the processor
is bonded to the back of the enclosure for passive cooling.

4.3.5 DC Harness
The DC harness provides DC power from the main Power Supply to all of the internal sub-
assemblies.

4.3.6 Display Cable

The Display Cable provides the electrical connections from the SBC to the LCD Display.

4.3.7 Power Supply Assembly

The MP21aa contains either a DC or an AC power supply.
Universal AC system: 100 to 240 VAC, 50 to 60 Hz,, 120 W, maximum.
Universal DC system: 9-36 VDC, 50 A inrush for10 ms duration.
With Heaters installed, add an additional 100 W, maximum.

4.3.8 Fuses
The ProPanel contains two replaceable fuses located above the I/O Access Maintenance box. If in
need of replacement, only the particular parts shown below may be used.

LOCATION VALUE MANUFACTURER PART AZONIX PART FUSE PURPOSE

NUMBER NUMBER
F1 5A Littelfuse 226005 35-100252 System Power
F7 2A Littelfuse 226002 35-100352 Separate Heater Power

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Chapter 4 Description

4.4 Front Panel Components

The illustration and paragraphs that follow provide a brief description of the major components
located on the inside of the front panel. The following illustrates a typical layout.
Inverter TOUCH SCREEN LCD DISPLAY UPPER
CONTROLLER CABLE HINGE

FRONT PANEL 4-FAN LCD COOLING LOWER HINGE

GASKET ASSEMBLY

Figure 4-5: MP21aa Front Panel Components

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4.4.1 Fan Assembly

A bank of four fans is positioned to cool the LCD backlight assembly and eliminate hot air
pockets.

4.4.2 Front Panel Gasket

The front panel gasket provides a completely water tight seal when the panel is closed and
tightened against the enclosure with the 20 screws provided. This seal meets NEMA-4 (IP65)
hose-down requirements.

4.4.3 LCD Display Cable

The LCD Display Cable provides a flexible video connection between the front panel and the
enclosure.

4.4.4 Video Interface PCB

The Video Interface PCB converts the LVDS video signals from the CPU to signals that can drive
the LCD.

4.4.5 Touch Screen Controller

The Touch Screen Controller is a serial interface between the sensor glass and the SBC.

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 Chapter 5: Setup

5.1 Preparation
After unpacking the system and reviewing the Safety and Description chapters of this manual, the
ProPanel MP21aa system is ready to be setup for operation. Setup instructions are provided in the
following paragraphs.

5.1.1 Tools and Equipment

The following tools and equipment are required during setup:

1. Size 2 flathead screwdriver

2. Size 2 Phillips head screwdriver
3. Electrostatic grounding strap
4. Power cable (customer-supplied)
5. Operating system (Azonix or customer-supplied)
6. Application software (customer-supplied)

CAUTION

The ProPanel should be placed on its back (on the heat sink) or otherwise secured such that
the weight of the front panel does not cause the unit to fall forward and cause possible
personal injury or equipment damage when the panel is opened.

The ProPanel MP21aa weighs approximately 35 lbs (15.97 Kg), depending upon
configurations/options.

Use proper techniques when lifting and/or moving the system.

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5.2 Opening the Front Panel

The front panel of the MP21aa need not be opened to power or program the system but must be
opened to to add PCI cards, install a software key and for maintenance. To open the front panel:

1. Remove the four type 2 Phillips head machine screws that hold the hood in place around the
front panel (Figure 4-2).
2. Remove the hood.
3. Remove the 20 type 2 Phillips head machine screws that attach the front panel to the body of
the enclosure (Figure 4-4).
4. Swing the panel open from right to left, like a door. Note that the panel is supported by two
hinges (Figures 5-1 and 5-2) that prevent the panel from misaligning when being opened or
closed and from opening too far and damaging the cables.

CAUTION
Do not open the front panel in an area where dust, water or dangerous gasses are present. The
unit should only be opened in a safe area free of contamination or the subsequent operation
and safety rating of the ProPanel may be compromised and the danger of explosion and/or
damage to personnel and equipment may exist.
HINGE

Figure 5-1: Top Hinge

HINGE Figure 5-2: Bottom Hinge

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Chapter 5 Setup

5.3 Hardware Setup

5.3.0 Working with Connectors and Cables
• Always hold the cable by the connector while attaching it or removing it from a socket or
a plug.
• Never force a connector into a socket or a plug
• Check the orientation of a connector before attaching to the unit.
• If the connection does not join together easily contact Azonix technical support for
assistance.
• Turn the Power of to the unit before connecting any external peripheral devices.
• If you add or remove any cables while the Power to the unit is ‘On’, you may damage the
system or its components. You may also cause injury to yourself.
• Disconnect the power cable if it becomes frayed or damaged and replace it with a new
cable immediately.

5.3.1 Input Power Wiring

The MP21aa is shipped without a power cable or gland. The customer must provide a suitable
cable and gland whose size must be determined by the distance to the power source and the safety
requirements of the application.. Refer to Figure 5-3 and connect the power cable as described
below.

CAUTION
This unit must be installed with a disconnecting switch close to it, within 3 meters and easy
reach of the operator and compliant with the relevant parts of IEC 60947-1 and IEC 60947-3.
It must be marked to indicate this function and show ON and OFF positions. Wiring should
conform to local codes.

CAUTION
Only the live conductor has an internal equipment fuse. European regulations recommend that
fuses be fitted in both the line and neutral of the mains supply to the unit.
The value of fuse to use for the external disconnect for this unit must be between 7A and 10A,
or alternatively the power provided to the unit must be fed from a supply which is fused
between 7A and 10A.

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When connecting to an AC power source, use 18 AWG wire for the line and neutral and 14 AWG
wire for the ground (earth). When connecting the optional heater AC power source, use 18 AWG
wire for the line and 14 AWG wire for the ground (earth). When connecting to a DC power
source, use 14 AWG or larger wire.

ELECTRICAL
HAZARD

The risk of serious electrical shock exists when wiring the MP21aa system. The system should
only be wired by qualified personnel. Do not turn on the power source(s) until the system is
completely wired, solidly grounded and setup as described in this chapter.

To prevent electrical shock, the Safety Earth Ground stud on the rear, as indicated by the
symbol above, must be made to the local safety ground through a minimum 14AWG wire.

To connect the MP21aa to a power source, refer to Figure 5-3 and:

1. Open the Maintenance I/O Plate with a flat blade screwdriver. Note that the screws are
captives.
2. Loosen the outer power gland nut and feed the power cable through the gland.
3. Connect the three power wires to the power terminals, as follows:
AC DC TERMINAL
LINE PLUS 1 (TOP)
NEUTRAL MINUS 2
GROUND (Earth) GROUND (Earth) 3

4. Connect the nearest earth wire to the GROUND (Earth) stud. See Figure 4.3 for GROUND
(Earth) stud location.

5. Tighten the gland nut securely over the cable outer sheath.
6. Close and secure the Maintenance I/O Plate.
If heater power is to be provided through a separate power cable, procure and install a second
gland in the spare hole located directly below the main power gland.

Install the heater power cable in the same way as the main power cable. Connect the heater power

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Chapter 5 Setup

cable as follows:

AC DC TERMINAL
LINE PLUS 4
NEUTRAL MINUS 5
GROUND GROUND 6 (BOTTOM)

PS-2 POWER
KEYBOARD INPUT CABLE
CONNECTOR AND GLAND

PS-2 POWER INPUT

MOUSE POWER BLOCK
CONNECTOR RJ45 ON/OFF CONNECTIONS 1-6
ETHERNET ROCKER TOP TO BOTTOM
USB CONNECTOR SWITCH
PORT

RS-232 AUXILLIARY
HINGED RS-422 SPARE GLAND LOCATION FOR
MAINTENANCE I/O RS-485 LOCATIONS (2) HEATER POWER
PLATE COM PORT NO. 1 CABLE GLAND

Figure 5-3: Maintenance I/O Access Plate, Shown Open

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5.3.2 System I/O Connections

The MP21aa has the ability to interface to various devices through common I/O connectors.These
connectors are located on the bottom of the enclosure behind the maintenance and standard access
I/O plates shown in Figures 5-3 and 5-4.

The Maintenance I/O Access plate, shown in Figure 5-3, is hinged for quick access. There are
two spare plugged gland holes on the plate. The plate provides access to:
• One RJ45 Ethernet connector
• Two PS-2 keyboard and mouse non-isolated connectors
• One USB Port connector
• One RS-232/RS-422/RS-485 isolated COM port (mating connector: Phoenix P/N 1803646)
• Power ON/OFF rocker switch
• Power terminal block

The Standard I/O Access plate, shown removed in Figure 5-4, contains three spare plugged gland
holes. Removing the plate by unscrewing and removing the ten machine screws provides access
to internal periphery devices, including:
• One RS-232 non-isolated COM port
• Two PCMCIA Type II slots
• One 3.5 " floppy drive
• Two I/O plugs to accommodate PCI plug-in I/O cards

RS-232 COM PORT NO. 2 PCMCIA CARD SLOTS (2) 3.5" FLOPPY DRIVE

Figure 5-4: Standard I/O Access Plate, Shown Removed

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The following tables show the pinouts of the COM port No. 1 connectors. Pins are marked from 1
to 9 from left to right respectively.

RS-232 RS-422 RS-485*

PIN DATA PIN DATA PIN DATA
1 DCD (CARRIER DETECT) 1 RX+ 1 DATA+
2 RD (RECEIVE DATA) 2 RX- 2 DATA-
3 TD (TRANSMIT DATA) 3 TX+ 3 DATA+
4 DTR (DATA TERMINAL READY) 4 TX- 4 DATA-
5 GND (GROUND) *SHORT PINS 1 & 3
6 DSR (DATA SET READY) SHORT PINS 2 & 4
7 RTS (READY TO SEND)
8 CTS (CLEAR TO SEND)
9 RI (RING INDICATOR)

5.3.3 Recommended Glands

The MP21aa has seven plugged 20 mm threaded holes on the bottom of the enclosure, two for
power on the enclosure, two on the Maintenance plate and three on the Standard plate, as shown
in Figure 4-3. Replacing some or all of the plugs with glands permits cables to be connected to
the system while maintaining the seal required to meet the NEMA (IP) rating.

If using the MP2105 (safe area) system, standard glands can be used for both the power and
signal cables.

If using the MP2100 or MP2110 (hazardous area) system, special glands must be used for the
power cables. Standard glands may be used for the signal cables.

Azonix recommends that the Hawke International A501 family of glands be used with the
MP21aa. The following glands can be suspplied by Azonix (part numbers listed).

AZONIX PART ENTRY CABLE DIAMETER

NUMBER THREAD STANDARD SEAL
MINIMUM (mm) MAXIMUM (mm)
STANDARD
60-100422 M20 3.0 8.0
60-100423 M20 7.5 11.9
60-100188 M20 11.0 14.3

HAZARDOUS
60-100580 M20 11.0 14.3

NOTE 1. Standard glands are from the Hawke International A501/421family.

NOTE 2. Hazardous gland is from the Hawke International A501/453/UNIV-A family.

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5.3.4 Powering the System

A Power On/Off switch is located inside the Maintenance I/O Plate, as shown in Figure 5-4.
Normally, this switch should always remain on.

SYSTEM POWER and HEATER POWER indicators are located on the left side of the
membrane keyboard, as shown in Figure 4-2.

CAUTION
Leave the covers in place at all times during operation. The covers protect the user against
high voltages inside of the unit and inhibit radio-frequency emissions that may interfere with
other devices or equipment. Leaving the covers open or loose will also compromise the
environmental sealing specification, as well as disabling features necessary to maintain its
hazardous area certification.

5.3.5 Installing PCI Cards

Two PCI cards can be installed in the MP21aa system, one ½-size in the top (outer) slot and one
¾-size in the bottom (inner) slot. To install PCI cards, refer to Figures 5-5 and 5-6 and:

1. Turn off all power to the system.

2. Open the front panel as described in Section 5.2.
3. Depending on the length of the cards to be installed, adjust the card bracket holders to the
location that provides the best support, as shown in Figure 5-6.
Do this by removing the two Phillips head machine screws at the base of the brackets, align
the holes in the brackets with tapped holes on the base of the enclosure in the appropriate
locations, re-install the machine screws and tighten them securely, as shown in Figure 5-5.
4. Insert the PCI cards into the PCI PCB connectors.
5. Tighten the plastic retainers to the sides of the cards.
The retainers can be adjusted using a Number 2 Phillips head screwdriver.
6. Tighten the front panel thumb screws securely.

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Chapter 5 Setup

PCI CARD THUMB SCREWS BRACKET BASE WITH TAPPED

FOR RETAINING TWO PHILLIPS HEAD PCI SLOTS
BRACKET HOLES TO
HOLDERS PCI CARD MACHINE SCREWS ALIGN
FRONT PANELS SCREWED INTO BRACKET
TAPPED HOLES BASE

Figure 5-5: Empty PCI Card Area Showing Support Brackets Fastened to Tapped Holes,
Thumb Screws for Retaining Card Front Panels and PCB Connectors

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Figure 5-6: One PCI Card Installed

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5.3.6 Heater Controller Assembly Overview

The Heater Asembly, shown in Figure 4-4, contains a controller board that controls the heater
power and the system fans. It is only functional on the Model MP2100.
5.3.6.1 Control Action on Heater and Fans
The heater controller monitors the ambient temperature of the system and, based on the
temperature, it takes necessary actions.

There are two heaters in the system, one for the LCD and another for the hard drive. The
following table explains the different states that the system can be in at various temperatures:

Temperature (°C) System Status Heater Status Fans

-40 to 10 OFF ON OFF
10 TO 15 ON OFF OFF
>15 ON OFF ON

NOTES: 1. The temperature indicated is measured inside the system.

2. After the system is powered up, it will stay on even if the internal
temperature goes below 10°C.

5.3.6.2 Protection of Power Supply/System

The Heater Module displays power status to the LCDs on the front keypad. On DC power
supplies, the module also protects the system power supply against miswiring such as reversed
polarity at the input by preventing power from being fed to it. Importantly, the Module can
sustain reversed polarity at its input indefinitely.

5.3.7 Other Provisions on the Heater Module

The Heater Module contains provisions in it to make it "user friendly" such as bypassing the
heaters at power-up and using a separate heater power source.

5.3.7.1 Heater Bypass at Power-Up

When an internal jumper is installed for Bypass operation, as illustrated in Figure 5-7, both the
system and the heaters will turn on when main power is supplied, regardless of the ambient
temperature within the system. This feature is normally only used when power is applied for the
first time. The heaters and fan will function normally and turn on and off at the defined
temperatures indicated in the Table in Section 5.3.5.1. A jumper wire (16 –22 AWG wire) should
be used for this purpose.

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SWITCH JUMPER LOCATION FOR

CONNECTIONS BYPASS OPERATION

Figure 5-7: Heater Power Supply Jumper Locations

5.3.7.2 Using a Separate Heater Power Source

There are two ways to operate the Heater Power Supply:

1. The main system source can be used to supply power to the heaters. This is the default
connection when the system is shipped.

2. A separate power source can be used to supply power to the heaters. The system will
automatically detect the connection of two separate power sources and operate accordingly.

This technique is useful if the operator doesn't want the system to remain on at all times but
also doesn't want to wait for the system to warm up each time power is applied. If a separate
power source is used, the Heater Module will monitor the temperature and turn the heaters on
and off as required.

This technique also permits a user who uses a UPS for system back-up to connect system
power through the UPS and heater power directly to the power source, allowing the use of a
lower power UPS.

To connect separate power sources to the system, connect a separate heater cable as described in
Section 5.3.1.

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5.3.8 External Keyboard Attachment

An external keyboard can be connected to the MP21aa. If the system will be used in a C1D2 or
Zone 2 hazardous area, a certified keyboard, such as supplied by Azonix, must be used. (Please
contact Azonix for the certified keyboard part number) The keyboard cable must be fed through
glands located on the Maintenance I/O Panel and connected to the DIN connectors inside. Refer
to Figures 4-3 (panels closed) and 5-3 (panels open) to identify the locations.

5.3.9 Software Key Installation

Space is available inside the I/O Panel to accommodate a software key plugged into a parallel
port, as shown in Figure 5-3. If the software to be used requires a software key, one must be
installed before the software will run.

5.4 System Power Up

The system is ready to power-up after all of the wiring and I/O connections have been completed.

5.4.1 Software Installation

The MP21aa default operating system is MS DOS. Windows XP PRO (Until August 2009) and
Windows XP PRO for Embedded Systems (which requires a customer supplied image) are
available with the license are sold separately. All hardware drivers are supplied on the IDE drive,
under defined folders.

In some applications, Azonix pre-installs the entire software package defined and released by the
customer. This service usually reduces installation time by the customer at the receiving location.

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5.5 Sunlight Viewable Control

5.5.1 Sunlight Viewable Control – Function / Use
The MP21aa system has a Sunlight Viewable display (SLV). The SLV feature is designed to
respond to changes in ambient light by means of a sensor located at the left hand end of the
membrane keyboard, as shown in Figure 4-1. During the day, when sunlight might "wash out"
color saturation and intensity, the MP21aa automatically compensates by brightening the display.
Conversly, at night, when darkness demands less intensity for optimum veiwing, the MP21aa
display automatically darkens.

This brightness compensation results in less operator fatigue and better control. Also, because the
MP21aa compensates for changes in light conditions automatically, the operator can work
without distraction.

There may be occasions when the operator wishes to adjust the display intensity. During power
up, the display goes to maximum brightness for two minutes, then darkens to minimum for one
minute. During this cycle, the manual override controls are not operative.

After the power up and brightness cycles are complete, the operator can adjust display brightness
manually by pressing the UP and DOWN arrow keys on the left end of the membrane keyboard,
as shown in Figure 4-1. This adjustment will be in effect only during the current power-on cycle
for a few minutes; the setting will not be stored.

Another of the MP21aa user-definable functions is the ability to adjust display brightness to stay
constant. This is accomplished by covering the light sensor. It is circular in shape and about 4 mm
in diameter. After covering the sensor (for instance, with a piece of masking tape), the arrow keys
can be used to set the brightness to the desired intensity.

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 Chapter 6: Installation
6.1 General Information
ProPanel MP21aa systems are designed to be used in a panel, a wall mount or mounted on a yoke.
Each mounting version must be ordered as a specified line item. The model numbers and
descriptions are:

MPWALL-1 Wall mounting bracket assembly for the MP21aa

MPPANEL-1 Panel mounting bracket assembly for the MP21aa
MPYOKE-1 Yoke (pipe) mounting bracket for the MP21aa
MPVISOR-1 Sun Visor option for the MP21aa

EIGHT TAPPED BOLT

HOLES FOR MOUNTING

16 BOLTS PROVIDED
FOR PANEL MOUNTING

PANEL MOUNT
BRACKET

Figure 6-1: MP21aa Showing Mounting Locations and Mount Bracket Option

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OPTIONAL
WALL MOUNT
BRACKETS (2)

OPTIONAL
SHOCK
MOUNTS (4)

Figure 6-2: Optional Wall Mount Brackets and Shock Mounts

OPTIONAL SUN VISOR

OPTIONALYOKE
MOUNT ASSEMBLY
(PIPE MOUNT)

Figure 6-3: Optional Yoke Mount and Optional Sun Visor

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Chapter 6 Installation

6.1.1 System Environmental Specifications

The following lists the environmental specifications of the MP21aa systems.

Agency Approvals:
CSA Certified Class I, Division 2 Groups A, B, C, D per current code of practice
Sira ATEX 94/9/EC, Category 3 equipment

Enclosure:
Waterproofed: NEMA-4 and IP65 standards
Chemical Resistance: Typical petroleum industry solvents and cleaners
Temperature:
Operating: 0°C to +55°C, Model MP2105 without optional heater
Operating: -40°C to +55°C Operating with Optional Heaters, Model MP2100 and MP2110
Non-Operating: -20°C to +70C, Model MP21aa
Humidity:
Operating: 10 to 100% condensing
Non-Operating: 10 to 100% condensing
Vibration:
Operating: 1 G Peak-to-Peak, 10 to 500 Hz, all axes (with solid state storage)
Non-Operating: 2 G, 10 to 500 Hz, all axes
Shock:
Operating: 5 G for 11 ms duration, half-sine, all axes
Non-Operating: 15 G for 11 ms duration, half-sine, all axes
Power Requirements:
UNIVERSAL AC System: 100 to 240 VAC, 50 to 60 Hz @ 100 Watts, max.
UNIVERSAL DC: 9 - 36 VDC, 50A inrush for 10 ms duration
For heaters, add 100 Watts, max
Weight:
~35 lbs. (15.87 Kg) without yoke assembly
Dimensions:
Width: 16.5" Height: 14.75" Depth: 6.0"

NOTE:
Depending on the configuration and the components chosen, the environmental specification can
be more stringent.

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6.1.2 ProPanel MP21aa Dimensions

The illustrations that follow provide general dimensional overviews of the MP21aa ProPanel
systems. Refer to the illustrations to determine space requirements for a particular configuration
before attempting to install a system.

Figure 6-4: MP21aa Overall Dimensions

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6.1.3 Panel Mounting the System (optional)

The MP21aa can be panel mounted provided the panel is capable of supporting the system's
weight.

1. Locate a space on the panel that can accommodate the MP21aa. Be certain that the panel can
support the system's weight.

2. Cut out the opening shown below in Figure 6-3. The size should be 14.85" x 16.60" ±0.02".

3. Drill 6-32 clearance holes in the panel for the anchoring studs.

4. Place the MP21aa in position and screw nuts, with flat washers and lock washers, on to the
center studs on all four sides to hold the MP21aa in position. Nuts and washers are provided in
the original shipping container.

CAUTION
It may be necessary to temporarily remove the cable glands and horn
from the bottom of the enclosure to pass it through the panel cutout.

5. Screw all of the remaining nuts, with flat and lock washers, on to the studs and repetatively
tighten the nuts securely such that the panel is not deformed as the nuts are tightened.

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Chapter 6 Installation

Figure 6-5: Panel Mounting Hole Locations and Cutout Dimensions

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Figure 6-6: Panel Mounting the ProPanel System

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6.1.4 Wall Mounting the System (optional)

The MP21aa can be wall-mounted providing that the wall is capable of supporting the system's
weight. (Order option MPWALL).

Refer to the illustration below for wall mounting dimensions. Mounting holes must be provided
by the user. Follow the procedures below:

1. Locate a space on the desired surface which is capable of accepting the four ¼-20 mounting
bolts required to hang and which can support the weight of thr MP21aa.

2. Drill and tap the holes using the dimensions shown in Figure 6-7 below.

3. Screw in the top two bolts, leaving their heads about ¼-inch from the wall.

4. Hang the MP21aa on the top two bolts by slipping the keyholes over the heads of the bolts and
then slide the MP21aa down until the tops of the keyholes are resting on the necks of the bolts as
illustrated in Figure 6-8.

Figure 6-7: MP21aa Wall Mount Hole Locations

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Figure 6-8: Wall Mounting the MP21aa

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6.1.5 Yoke Mounting the System (optional)

The following drawing shows how the MP 21AA can be mounted on a pipe using the optional
yoke mount assembly. Observe the clearance dimensions shown when locating the pipe.

Figure 6-9: MP21aa Yoke Mount

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6.1.6 Sun Visor (optional)

The following drawing shows how the optional sun visor can be mounted to the MP 210X.
Observe the clearance dimensions shown when locating the pipe. Observe the sun visor clearance
dimensions when locating the system.

Figure 6-10: Sun Visor

6.1.7 Heat Sink

The rear of the MP21aa features an expansive integrated heat sink that keeps the system cool in
applications where extreme heat is a factor. When installing the system, it is recommended that
two inches of open space be allowed behind the heat sink to permit adequate air flow.

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Chapter 7: Maintenance Level A
Maintenance Level Definitions

Maintenance Level A - maintenance as defined in IEC 60079-17 is a “combination of any action

carried out to retain an item in, or restore it to, conditions in which it is able to meet the
requirements of the relevant specification and perform its required function.” The actions that
Azonix considers necessary to allow the equipment to meet the requirements of the product
specification and perform its normal function are defined below:

Maintenance Level B – maintenance as defined in EN-60079-17 are “combination of any action

carried out to restore the system to conditions in which it is able to meet the requirements of the
relevant specification and perform its required function, based on the training provided by
Azonix.”

Azonix offers these actions as Maintenance Level B as part of its training program along with a
training manual given to participants who successfully complete the program and organizations
who will sign an agreement governing the requirements of these actions.

Azonix recommends following basic maintenance practices of the MP21aa product to sustain its
specified performance. The MP21aa workstations is an extremely rugged system, requiring very
little maintenance. But despite its ruggedness, any piece of electrical equipment should be
handled with care and used according to its specifications.

Only trained authorized personnel can troubleshoot and replace Azonix certified sub-assemblies
within the system without voiding the certification. Azonix offers courses on training customer
field personnel in the proper installation of replacement parts in certified Azonix products. Such
training will assist customers in assuming the responsibility for such replacements in the field. To
schedule such training, contact the Azonix Corporation at 866-929-6649 or visit our website at
www.azonix.com."

7.1 Handling the Flat-Panel Display

• Use care when handling the flat-panel display. The flat-panel display is glass and
can crack or break if the unit is dropped.

• Be careful not to scratch or press hard with any object on the display surface. By
doing so, you may easily damage the polarizers.

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Chapter 7 Maintenance

• To protect your display against “burn-in” from over extended periods of use, try
using a screen-saver program. Contact your software dealer for information about
screen-saver programs.

7.2 Cleaning the Flat-Panel Display

• Wipe the flat-panel display with a soft moist cotton cloth using a low ammonia
cleaner or alcohol based cleaner such as Windex. Do not use any abrasive cleaner
on the screen.

• Be careful not to scratch the glass on the flat-panel display. Keep all sharp objects
away from the screen.

• During power wash down do not point the power wash down nozzle directly at
the display.

7.3 Monitoring the Touch Screen Accuracy

The touch screen sensor can get out of calibration. This can be observed by
misalignment of the curser to the location touched.
The procedure to re-calibrate the touch screen is in section 7.6.

7.4 Monitoring the Real Time Clock

• All single board computers contain a battery that backs up the real time clock.
When the real time clock and BIOS revert to their default state, it is not an
issue as the configuration will stay in the default state. The real time clock will
revert to a much earlier date and time. (Date of manufacture, typically 5 to 8
years back) If this condition occurs the SBC assembly would need to be
replaced which will require Maintenance Level B.

7.5 Monitoring the Backlight Functionality

• The system display consists of CCFL tubes that are horizontally placed in the
backlight of the LCD. If one or more of the tubes stop functioning a dark band
will stretch across the LCD horizontally. This will result in not a sharp fully lit

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Chapter 7 Maintenance

screen. If this condition occurs the LCD assembly, inverter assembly or the
SBC sub-assembly would need to be replaced. Further Maintenance Level B
troubleshooting is required or the unit may be sent back to Azonix for repair.

7.6 Touch Screen Calibration Procedure

Select the TouchWare icon.

Select the 4 point calibration. Follow the on screen instructions.

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Chapter 7 Maintenance

Select each of the four cursor locations as instructed.

After selecting all four locations select “calibrate” from the on screen menu.

This completes the touch screen calibration procedure.

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Chapter 7 Maintenance

7.7 Black, Blank, Dark LCD / No Video

• Press the up arrow on the front keypad to boost the brightness

• Check with flashlight to see if the operating system or GUI can be seen. If so,
back lights or inverter are not working. Further Maintenance Level B
troubleshooting is required or the unit may be sent back to Azonix for repair.

7.8 No Ethernet Communication

• Verify proper cabling, continuity and seated connections on the server side

• Verify proper network settings on both the server and client side

• Check to see if other computers are experiencing the problem. The network
could be having problems

• Open the front door of the unit and make sure the Ethernet PCI card is properly
seated and the Ethernet cable is properly plugged into the card

7.9 Touch Screen Is Acting Up or Not Responding

• Reboot the system

• Make sure the CPU is not overloaded Plug a USB keyboard and mouse into the
unit, go to task manager and end some application

• Go to Start/ Programs / Touchware to recalibrate the screen. See 7.6 above.

• Uninstall and reload the touch screen driver

7.10 Unit Has Power But Will Not Boot

• If the unit does not POST, open the front door and reseat the RAM chip or
replace it.

• Change the HDD

• Motherboard may be defective. Further Maintenance Level B troubleshooting

is required or the unit may be sent back to Azonix for repair..

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Chapter 7 Maintenance

7.11 Unit Will Not Power Up

• Verify rig or site power condition

• Open maintenance I/O plate located on the bottom right of the unit. Make sure
the On/Off switch is in position 1. Also make sure you get 100 to 240 VAC
between pin 1 (from the top) and pin 2 of the orange terminal block. If not,
check power cable and power source.

• Open the front door. Measure voltage between pin 1 and 2 of J8 off the
condition board located on the right inside of the unit. You should read 12 to
13 VDC. Measure voltage between pin 1 and pin 4 of J2, it should read 5 VDC.
If you don’t get any voltage, check the fuses F1 and F7. (Reference 4.3.8 of
this manual for fuse information.) If the fuses are OK, the P/S is defective.
Further Maintenance Level B troubleshooting is required or the unit may be
sent back to Azonix for repair.

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Chapter 8: Technical Bulletins

8.1 Technical Bulletins

Periodically, Azonix Corporation may enhance or otherwise update an assembly of the ProPanel
MP21aa system, or discover particular field situations that may require the issuance of a technical
bulletin to all customers in order to update technical manuals. This section is provided to store all
such technical bulletins.

Use the table below to log the insertion of all technical bulletins.

Technical Bulletin Number: Date Issued: Regarding:

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Chapter 8 Technical Bulletins

8.2 Compliance Matrix for Directive 1.0.6

This matrix identifies which section of the manual complies with the directive.

Directive 1.0.6 Manual Page # Directive Requirement

2-2, ii, 2-1, 5-1, Marking, Address, Safety, set-up, Installation,
a
6-1, 7-1, 6-1 Training, electrical and environmental specs,
No other language requirements as Azonix has
b N/A
no knowledge of the units final destination.
Drawings and diagrams for unit installation and
c 4-1, 5-1,6-1 setup. More detailed drawings and diagrams are
provided during training for Maintenance Level B.

d ii Disclaimer

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Appendix A: Certificates

A.1 CSA Certificate

Certain models of ProPanel MP21aa systems, including original system design and subsequent
modifications, have been extensively tested and certified to be safe in certain hazardous zone
installations. CSA is a certifying body that confirms that equipment meets its standards for
various classifications of environments in which equipment may operate.

It is important to keep exact reproductions of the CSA certificates with this manual, near the
product, as requested by the certifying agency, in order to provide documentation to installers that
the product is safe for the environments for which it has been certified. Only the first few pages
of the original system certifications are included here.

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Appendix A Certificates

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Appendix A Certificates

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Appendix A Certificates

A.2 SIRA Certificate

Certain models of ProPanel MP21aa systems, including original system design and subsequent
modifications, have been extensively tested and certified to be safe in certain hazardous zone
installations. SIRA is a certifying body that confirms that equipment meets its standards for
various classifications of environments in which equipment may operate.

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Appendix A Certificates

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Appendix A Certificates

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Appendix A Certificates

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Appendix A Certificates

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