Академический Документы
Профессиональный Документы
Культура Документы
Instruction book
IQAN-XP
Publ no HY17-8329/UK
Edition June, 2007
Contents
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IQAN-XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Diagnos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connector CAN1 and CAN2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connector C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IQAN-XP addressing/terminating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Voltage inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Frequency inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
AppendixA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
IQAN-XP Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Error codes, messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensioning of the IQAN-XP module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1 Introduction
These instructions are to be used as a reference tool for the vehicle manufacturer’s
design, production, and service personnel.
The user of these instructions should have basic knowledge in the handling of elec-
tronic equipment.
Safety symbols
Sections regarding safety, marked with a symbol in the left margin, must be read and
understood by everyone using the system, carrying out service work or making changes
to hardware and software.
The different safety levels used in this manual are defined below.
W ARNING
Sections marked with a warning symbol in the left margin, indicate that a hazardous sit-
uation exists. If precautions are not taken, this could result in death, serious injury or
major property damage.
C AUTION
Sections marked with a caution symbol in the left margin, indicate that a potentially
hazardous situation exists. If precautions are not taken, this could result in minor injury
or property damage.
N OTICE
Sections marked with a notice symbol in the left margin, indicate there is important
information about the product. Ignoring this could result in damage to the product.
Contact the manufacturer if there is anything you are not sure about or if you have any
questions regarding the product and its handling or maintenance.
The term "manufacturer" refers to Parker Hannifin Corporation.
2 Precautions
W ARNING
Mounting, modification, repair and maintenance must be carried out in accordance
with the manufacturer's regulations. The manufacturer has no responsibility for any
accidents caused by incorrectly mounted or incorrectly maintained equipment. The
manufacturer does not assume any responsibility for the system being incorrectly
applied, or the system being programmed in a manner that jeopardizes safety.
W ARNING
Damaged product may not be used. If the control system shows error functions or if
electronic modules, cabling or connectors are damaged, the system shall not be used.
W ARNING
Electronic control systems in an inappropriate installation and in combination with
strong electromagnetic interference fields can, in extreme cases, cause an unintentional
change of speed of the output function.
N OTICE
As much as possible of the welding work on the chassis should be done before the
installation of the system. If welding has to be done afterwards, the electrical connec-
tions on the system must be disconnected from other equipment. The negative cable
must always be disconnected from the battery before disconnecting the positive cable.
The ground wire of the welder shall be positioned as close as possible to the place of
the welding. The cables on the welding unit shall never be placed near the electrical
wires of the control system.
Construction regulations
C AUTION
The vehicle must be equipped with an emergency stop which disconnects the supply
voltage to the control system's electrical units. The emergency stop must be easily
accessible to the operator. The machine must be built if possible, so that the supply
voltage to the control system's electrical units is disconnected when the operator leaves
the operator’s station.
3 Product description
IQAN-XP
The IQAN-XP is one out of several expansion modules designed for controlling
hydraulic systems in vehicles and machinery.
I/O overview
+BAT ADDR-H
-BAT ADDR-L
+VRE F CAN-H
-VREF CAN-L
XP
VIN DOUT
FIN-A COUT
FIN-B
Inputs
The IQAN-XP module has eight (8) voltage inputs VIN-A thru VIN-H for connecting
of 0-5 Vdc signals. The module has two (2) frequency inputs for measuring frequency.
Outputs
The IQAN-XP module has six (6) double current outputs for controlling proportional
valves among other things. The module has eight (8) digital outputs (on/off) for con-
trolling solenoid valves or relays.
4 Safety
General
In order to fulfil high safety demands, the XP module uses a real-time operating system
for fault tolerant embedded systems. The XP module has an internal watchdog func-
tion. If the watchdog detects any software errors, necessary precautions will be acti-
vated.
Polarity reversal
The XP module is protected against power supply polarity reversal, provided an exter-
nal fuse, max 10 A (Fast) is being used. Polarity reversal can damage the unit if the fuse
is not used.
CAN-bus interruption
The XP module has special safety functions if the CAN-bus is interrupted. Each mod-
ule checks for any interruptions in the CAN-bus communication. If an error occurs the
master will present a related message on the display. The XP module will also indicate
the error with an error code ref., see page 9.
Current check
For the current outputs, a current check is performed. The XP module compares the
return current with the output’s set-value. If current deviation occurs, the user will be
notified through an error message on the display and the module’s LED will show an
appropriate error code.
If the XP module detects short-circuit to +BAT, the module will shut-off the outputs in
order to increase the safety.
System Diagnosis
The green firm power LED on the top of the module indicates power on. The heartbeat
LED and status LED blink alternately about once per second to indicate normal opera-
tion. If there is an error detected, the master will present a message on the display. The
XP module also indicates error status through the green blinking status LED as shown
below.
This gives an immediate diagnosis as to the nature of the error that has occurred.
power
heartbeat
status
To get further information about the error messages, see Appendix B, on page 27.
5 Mounting
Moisture
N OTICE
The IQAN-XP module must not be placed in any marine related or similar continu-
ously damp environment without external protection.
6 Installation
Logical Pin No
Symbol
-BAT 1
CAN-H 2
ADR-H 3
ADR-L 4
+BAT 5
CAN-L 6
Connector C1
Housing, includes AMP no. 1-963226-1 *=The connector contains two types of terminals; MT
(Micro Timer) and JPT (Junior Power Timer).
backshell AMP no. 962371-1
Pin types* AMP no. 962945-2 (MT) AMP no. 927777-1 (JPT)
+BAT ADDR-H
-BAT ADDR-L
+VRE F CAN-H
-VREF CAN-L
XP
VIN DOUT
FIN-A COUT
FIN-B
DOUT
18 O DOUT-A
19 O DOUT-B
20 O DOUT-C
21 O DOUT-D
32 O DOUT-E
33 O DOUT-F
34 O DOUT-G
35 O DOUT-H
COUT
8 O COUT-A
9 O COUT-B
10 O COUT-C
11 O COUT-D
12 O COUT-E
13 O COUT-F
22 O/I CRET-A+
23 O/I CRET-B+
24 O/I CRET-C+
25 O/I CRET-D+
26 O/I CRET-E+
27 O/I CRET-F+
36 O/I CRET-A-
37 O/I CRET-B-
38 O/I CRET-C-
39 O/I CRET-D-
40 O/I CRET-E-
41 O/I CRET-F-
Shaded positions are Junior Power Timer pins. Unshaded positions are Micro Timer II pins. See above for wire, seal, pin
number and crimping tool information.
Supply Voltage
Before any installation of the IQAN system can take place, make sure the ignition lock
is turned off and the battery is disconnected.
Emergency stop
Make sure an Emergency Stop disconnecting the power supply, is easily accessible at
any time. The figure below shows how to connect the emergency stop.
Emergency stop
10A
10A
3A + -
N OTICE
Do not use the chassis as the negative terminal.
EXAMPLE
3A 3A 3A 3A
*
+ -
-BAT +BAT
* Symbol for disconnecting
switch for battery, ignition
lock and other fuses.
IQAN-XP addressing/terminating
Addressing
Each XP module will have a specific address, enabling the master module to communi-
cate with the modules through the CAN-bus. When operating, the system distinguishes
between different modules by first verifying the module type and secondly, through the
modules having unique addresses.
EXAMPLE
If having an XP module with address 0, the system will denote this one as
XP-0.
Addressing is carried out by putting a jumper in the connector for the cabling of the
CAN-bus. There can be a maximum of four modules of the same type in a system,
address 0, 1, 2, 3.
CAN2 CAN1
Address 0
Address 1
Address 2
Address 3
Terminating
To eliminate interference in the communications through the CAN-bus, the CAN-bus
must be terminated. If an IQAN-XP is located at the end of the CAN-bus, the CAN-bus
must be terminated in the connector (CAN1 or CAN2) at IQAN-XP. The terminator is
connected to pin 2 and 6 in connector CAN1 or CAN2. The terminator is ordered from
the manufacturer, part no 5030082. It is the terminators task to end the signals on the
CAN-bus to eliminate interference in the system’s communication. If there is no termi-
nator, there can be complete or partial interference with the communication on the
CAN-bus.
CAN1 or CAN2
12
0
Termination of IQAN-XP.
N OTICE
The CAN-bus must not be terminated using an external regular terminating resistor.
Voltage inputs
Connecting sensors to the voltage inputs
The sensor signal range must be 0-5 Vdc. To detect signal errors such as short circuits
or interruptions the active signal range be within 0.5-4.5 Vdc.
[V
5 Error detection range
Active signal
EXAMPLE
Connect the positive and negative terminals of the position sensor to
+VREF-A, position 15, and -VREF-A, position 1, respectively. Then con-
nect the sensor signal to VIN-A, position 2.
VIN-A
+VREF
-VREF
N OTICE
The negative terminal of the sensor must not be connected to the chassis.
Maximum load for VREF position, see Appendix A, on page 24.
EXAMPLE
Connect the negative terminal of the temperature sensor to -VREF,
position 1, and the signal to VIN-A, position 2. The pull up resistor will be
connected between VIN-A, position 2 and +VREF, position 15.
+VREF
4,7k Pull up
-VREF
VIN-A
Pull up
+VREF
-VREF
EXAMPLE
Connect the positive and negative terminals of the switch to +VREF, posi-
tion 15, and VIN, e.g. position 31, respectively.
+V REF pin 15
N OTICE
Maximum load for VREF position, see Appendix A, on page 24.
Do not connect switches to +BAT to supply VIN.
Frequency inputs
Connecting sensors to the frequency inputs
The frequency ranges for the input, see Appendix A, on page
. 24.
EXAMPLE
Connect the positive and negative terminals of the position sensor to
+VREF-A, position 15, and -VREF-A, position 1, respectively. Then con-
nect the sensor signal to FIN-A, position 6.
FIN-A
+VREF
-VREF
Frequency sensor
N OTICE
The negative terminal sensor must not be connected to the chassis
Maximum load for each VREF position, see Appendix A, on page 24.
Current outputs
The current output signals controls the hydraulics valves. For the current range, see
Appendix A, on page 24.
EXAMPLE
COUT A is connected to its pair of solenoid valves (i.e to both of them)
and one of the solenoid valves is connected back to CRET A+ and the
other one to CRET A-. This procedure is repeated for COUT B etc.
COUT A
CRET A+
CRET A-
Digital outputs
The digital outputs are activated by e.g the control levers’ switches (built-in or con-
nected). For the maximum load per output, see Appendix A, on page 24.
Connection as per the figure. Each digital output, DOUT, is connected to its load. The
ground connection on the load is connected to chassis. The load must be provided with
a quenching diode.
The diode shall be mounted as close the load as possible, i.e not close to the IQAN-XP.
Use diode d1: 1N4004
The diodes must be mounted in the right direction.
EXAMPLE
d1
If the load is controlled in parallel with another system, the digital output shall be pro-
tected with a diode connected in series with the output.
Use diode d2: 1N4004.
EXAMPLE
+BAT
d2
d1
7 Start-up
Start-up procedures
This chapter contains instructions for action to be taken in connection with the initial
start.
W ARNING
Risk of injury!
If the control system is not fitted properly, the machine could move uncontrollably. The
machine’s engine shall not be started before the control system is completely fitted and
its signals are verified.
Emergency stop
Dump valve
Emergency stop.
Alternatively, the emergency stop may also shut off the diesel engine or a dump
valve, and with that depressurize the hydraulic system.
Appendix A
Limit values
Parameter Unit Remark
min. typ. max.
a. The “Absolute Maximum Ratings” table lists the maximum limits to which the device can be subjected without damage. This
doesn´t imply that the device will function at these extreme conditions, only that, when these conditions are removed and the device oper-
ates within the “Recommended Operating Conditions”, it will still be functional and its useful life hasn’t been shortened.
Environmental ratings
Limit values
Parameter Unit Remark
min. typ. max.
EMI
IEC 801-3, radiated susceptibility 30 V/m 20-1000 MHz
EN 61000-4-6 10 V
EN 55014:????, conducted emission
EN 55022:1994, radiated emission class B, 30-1000 MHz
ESD
IEC/EN 61000-4-2:1995, air and contact 15 kV Air
discharge 6 contact
Mechanical environment
IEC 68-2-64:1993 Fh, random 0.1 g2/Hz 10 - 250 Hz, 10 hours
IEC 68-2-29:1987 Eb, bump 40 g 6 ms
Climate environment
IEC 68-2-18 Ra1 (water) 10 min 10 mm/h
IEC 68-2-30 Db (var1: damp, cyclic) 72 hour 25-55°C, 95% RH
IEC 68-2-3 Ca (damp, heat steady state) 21 days 44°C, 93% RH
IEC 68-2-2 Bb (heat) 72 hour 70°C
IEC 68-2-1 Ab (cold) 16 hour -30°C
IEC 68-2-14 Nb (change of temperature) 10 x 6 hour -30 - 70°C
Chemical environment
IEC 60068-2-52:1996 Kb 3 days
Limit values
Parameter Unit Remark
min. typ. max.
a. Recommended operating conditions are given for maximum and minimum conditions where normal performance is still available
from the device. Once the normal operating conditions are exceeded, the performance of the device may suffer.
System
-25 °C < TA <+70 ° C (unless otherwise specified)
Limit values
Parameter Unit Remark
min. typ. max.
I/O
-25 °C < TA< +70 °C (unless otherwise specified)
Limit values
Parameter Unit Remark
min. typ. max.
I/O
-25 °C < TA< +70 °C (unless otherwise specified)
Limit values
Parameter Unit Remark
min. typ. max.
Dither frequency 90 Hz
Dither amplitude 0 500 mA
Appendix B
W ARNING
Don’t use the machine if an error messages is activated.
power
heartbeat
status
The following sections will present what measures to take for different error situations
put into appropriate context.
Error Error Blink (LED for heart (B) is out and LED for arrow (C)
code flashes with a green light)
1 I/O and
voltage errors
2 High
temperature
3 CAN error
4 Hardware
error
VREF ERROR
Error code Situation Action XP Comment
MODULE IS OFFLINE
Error code Situation Action XP Comment
HIGH TEMPERATURE
OUTPUT HIGH
Appendix C
Unit = mm
54
207
197
75
88
135
6 mm/M5