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Instruction book
IQAN-XP
Publ no HY17-8329/UK
Edition June, 2007
Contents

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IQAN-XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
System Diagnos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connector CAN1 and CAN2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connector C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
IQAN-XP addressing/terminating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Voltage inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Frequency inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
AppendixA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
IQAN-XP Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Appendix B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Error codes, messages and actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensioning of the IQAN-XP module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Instruction book, IQAN-XP 2


Safety symbols
1 Introduction

1 Introduction

These instructions are to be used as a reference tool for the vehicle manufacturer’s
design, production, and service personnel.
The user of these instructions should have basic knowledge in the handling of elec-
tronic equipment.

Safety symbols
Sections regarding safety, marked with a symbol in the left margin, must be read and
understood by everyone using the system, carrying out service work or making changes
to hardware and software.
The different safety levels used in this manual are defined below.

W ARNING
Sections marked with a warning symbol in the left margin, indicate that a hazardous sit-
uation exists. If precautions are not taken, this could result in death, serious injury or
major property damage.

C AUTION
Sections marked with a caution symbol in the left margin, indicate that a potentially
hazardous situation exists. If precautions are not taken, this could result in minor injury
or property damage.

N OTICE
Sections marked with a notice symbol in the left margin, indicate there is important
information about the product. Ignoring this could result in damage to the product.

Contact the manufacturer if there is anything you are not sure about or if you have any
questions regarding the product and its handling or maintenance.
The term "manufacturer" refers to Parker Hannifin Corporation.

Instruction book, IQAN- XP 3


General safety regulations
2 Precautions

2 Precautions

General safety regulations


Work on the hydraulics control electronics may only be carried out by trained person-
nel who are well-acquainted with the control system, the machine and its safety regula-
tions.

W ARNING
Mounting, modification, repair and maintenance must be carried out in accordance
with the manufacturer's regulations. The manufacturer has no responsibility for any
accidents caused by incorrectly mounted or incorrectly maintained equipment. The
manufacturer does not assume any responsibility for the system being incorrectly
applied, or the system being programmed in a manner that jeopardizes safety.

W ARNING
Damaged product may not be used. If the control system shows error functions or if
electronic modules, cabling or connectors are damaged, the system shall not be used.

W ARNING
Electronic control systems in an inappropriate installation and in combination with
strong electromagnetic interference fields can, in extreme cases, cause an unintentional
change of speed of the output function.

N OTICE
As much as possible of the welding work on the chassis should be done before the
installation of the system. If welding has to be done afterwards, the electrical connec-
tions on the system must be disconnected from other equipment. The negative cable
must always be disconnected from the battery before disconnecting the positive cable.
The ground wire of the welder shall be positioned as close as possible to the place of
the welding. The cables on the welding unit shall never be placed near the electrical
wires of the control system.

Construction regulations
C AUTION
The vehicle must be equipped with an emergency stop which disconnects the supply
voltage to the control system's electrical units. The emergency stop must be easily
accessible to the operator. The machine must be built if possible, so that the supply
voltage to the control system's electrical units is disconnected when the operator leaves
the operator’s station.

Safety during installation


C AUTION
Incorrectly positioned or mounted cabling can be influenced by radio signals which can
interfere with the functions of the system.

Instruction book, IQAN- XP 4


General safety regulations
2 Precautions

Safety during start-up


W ARNING
The machine's engine must not be started before the control system is mounted and its
electrical functions have been verified.
Ensure that no one is in front, behind or nearby the machine when first starting up the
machine.
Follow the instructions for function control in the Start-up section.

Safety during maintenance and fault diagnosis


C AUTION
Ensure that the following requirements are fulfilled before any work is carried out on
the hydraulics control electronics.
• The machine cannot start moving.
• Functions are positioned safely.
• The machine is turned off.
• The hydraulic system is relieved from any pressure.
• Supply voltage to the control electronics is disconnected.

Instruction book, IQAN- XP 5


IQAN-XP
3 Product description

3 Product description

IQAN-XP
The IQAN-XP is one out of several expansion modules designed for controlling
hydraulic systems in vehicles and machinery.

The IQAN-XP module.

I/O overview

+BAT ADDR-H
-BAT ADDR-L
+VRE F CAN-H
-VREF CAN-L

XP
VIN DOUT

FIN-A COUT
FIN-B

Inputs
The IQAN-XP module has eight (8) voltage inputs VIN-A thru VIN-H for connecting
of 0-5 Vdc signals. The module has two (2) frequency inputs for measuring frequency.

(8) Voltage inputs VIN-A, VIN-B, VIN-C....VIN-H

(2) Frequency inputs FIN-A, FIN-B

Outputs
The IQAN-XP module has six (6) double current outputs for controlling proportional
valves among other things. The module has eight (8) digital outputs (on/off) for con-
trolling solenoid valves or relays.

(6) double Current outputs COUT-A ... COUT-F

(8) Digital outputs DOUT-A ... DOUT-H

Instruction book, IQAN- XP 6


IQAN-XP
3 Product description

CAN related functions


The master uses the CAN-bus (CAN = Controller Area Network) to communicate with
the modules. The CAN-bus is a robust communication protocol that is widely used and
well proven within the automotive industry.

Instruction book, IQAN- XP 7


General
4 Safety

4 Safety

General
In order to fulfil high safety demands, the XP module uses a real-time operating system
for fault tolerant embedded systems. The XP module has an internal watchdog func-
tion. If the watchdog detects any software errors, necessary precautions will be acti-
vated.

Polarity reversal
The XP module is protected against power supply polarity reversal, provided an exter-
nal fuse, max 10 A (Fast) is being used. Polarity reversal can damage the unit if the fuse
is not used.

CAN-bus interruption
The XP module has special safety functions if the CAN-bus is interrupted. Each mod-
ule checks for any interruptions in the CAN-bus communication. If an error occurs the
master will present a related message on the display. The XP module will also indicate
the error with an error code ref., see page 9.

Input/ output Protection


All inputs on the XP module are designed to withstand the maximum specified supply
voltage. The outputs are protected against short circuit. Furthermore, an error on one
in-/output will not influence other in-/outputs.

Current check
For the current outputs, a current check is performed. The XP module compares the
return current with the output’s set-value. If current deviation occurs, the user will be
notified through an error message on the display and the module’s LED will show an
appropriate error code.
If the XP module detects short-circuit to +BAT, the module will shut-off the outputs in
order to increase the safety.

Instruction book, IQAN- XP 8


System Diagnosis
4 Safety

System Diagnosis
The green firm power LED on the top of the module indicates power on. The heartbeat
LED and status LED blink alternately about once per second to indicate normal opera-
tion. If there is an error detected, the master will present a message on the display. The
XP module also indicates error status through the green blinking status LED as shown
below.
This gives an immediate diagnosis as to the nature of the error that has occurred.

power
heartbeat
status

To get further information about the error messages, see Appendix B, on page 27.

Instruction book, IQAN- XP 9


Mounting the module
5 Mounting

5 Mounting

Mounting the module


The IQAN-XP module should be mounted according to the following instructions:
• Locate the module eliminating the risk for the cabling to be folded, crushed or dam-
aged in any way. Ensure the cabling cannot pull, twist or induce side load on the
connector.
• Locate the module so that severe physical impact is avoided, e.g impact from falling
objects or the module being used as a step.
• Locate the module so that air can circulate to eliminate excess heat. Ensure that no
external heat, e.g. from the engine or heater, is transferred to the module.
• Locate the module to protect it from high pressure washing or similar.
• Locate the module so that the cable connector is facing down.
• Locate the module so that the LEDs are visible.

Moisture

N OTICE
The IQAN-XP module must not be placed in any marine related or similar continu-
ously damp environment without external protection.

Instruction book, IQAN- XP 10


Mounting the module
6 Installation

6 Installation

CAN 1 and CAN 2

Connector kit PARKER 5031016

Housing AMP no. 929504-2


1 3 5
Pin type AMP no. 927779-1
2 4 6
Cable 0.75-1 mm 2

IQANtool kita Parker 5031061

a.Further information about IQANtool


kit see datasheet IQAN accessories

Logical Pin No
Symbol

-BAT 1

CAN-H 2

ADR-H 3

ADR-L 4

+BAT 5

CAN-L 6

Connector C1

Connector kit PARKER 5031016


42 29
28 15
14 1

Housing, includes AMP no. 1-963226-1 *=The connector contains two types of terminals; MT
(Micro Timer) and JPT (Junior Power Timer).
backshell AMP no. 962371-1

Pin types* AMP no. 962945-2 (MT) AMP no. 927777-1 (JPT)

Cable size 0,75-1,0 mm² (MT) 1,5-2,5 mm² (JPT)

IQAN tool kita Parker 5031061

a.Further information about IQANtool kit see, datasheet IQAN accessories.

Instruction book, IQAN- XP 11


Mounting the module
6 Installation

Connector pin assignments

+BAT ADDR-H
-BAT ADDR-L
+VRE F CAN-H
-VREF CAN-L

XP
VIN DOUT

FIN-A COUT
FIN-B

Logical Pin (I)nput or Function description


symbol No. (O)utput and/or Signal name(s)

+BAT A 28 - Power supply, positive

+BAT B 29 - Power supply, positive

+BAT C 42 - Power supply, positive

-BAT 14 - Power supply, negative ground

+VREF 15 - Voltage reference for external sensors. Sourcing


+5V.

-VREF 1 - Voltage reference for external sensors. Return


(0V).
VIN
2 I VIN-A
3 I VIN-B
4 I VIN-C
5 I VIN-D
16 I VIN-E
17 I VIN-F
30 I VIN-G
31 I VIN-H
FIN
6 I FIN-A
7 I FIN-B

Instruction book, IQAN- XP 12


Mounting the module
6 Installation

Logical Pin (I)nput or Function description


symbol No. (O)utput and/or Signal name(s)

DOUT
18 O DOUT-A
19 O DOUT-B
20 O DOUT-C
21 O DOUT-D
32 O DOUT-E
33 O DOUT-F
34 O DOUT-G
35 O DOUT-H

COUT
8 O COUT-A
9 O COUT-B
10 O COUT-C
11 O COUT-D
12 O COUT-E
13 O COUT-F
22 O/I CRET-A+
23 O/I CRET-B+
24 O/I CRET-C+
25 O/I CRET-D+
26 O/I CRET-E+
27 O/I CRET-F+
36 O/I CRET-A-
37 O/I CRET-B-
38 O/I CRET-C-
39 O/I CRET-D-
40 O/I CRET-E-
41 O/I CRET-F-
Shaded positions are Junior Power Timer pins. Unshaded positions are Micro Timer II pins. See above for wire, seal, pin
number and crimping tool information.

Instruction book, IQAN- XP 13


Supply Voltage
6 Installation

Supply Voltage
Before any installation of the IQAN system can take place, make sure the ignition lock
is turned off and the battery is disconnected.

Emergency stop
Make sure an Emergency Stop disconnecting the power supply, is easily accessible at
any time. The figure below shows how to connect the emergency stop.

Connecting of Supply Voltage


The supply voltage, should be within the operating interval, see Appendix A, on page
24.
Connect the supply voltage to +BAT A, position 28 and +BAT B, position 29. For sup-
ply voltage to the system via the bus, for example IQAN-Lx and IQAN-MDM, also
+BAT C, pin 42 is connected.
Protect the module by using a fuse. Requisite fuse level should be 10 A, each for +BAT
A and +BAT B. For +BAT C there shall be one 3A fast (F) fuse. Ground connection is
made from -BAT, pin 14 to negative pin on the battery.

Emergency stop

10A
10A
3A + -

*Battery main switch, ignition lock and other fuses

Connecting the emergency stop and voltage supply.

N OTICE
Do not use the chassis as the negative terminal.

Instruction book, IQAN- XP 14


Supply Voltage
6 Installation

Connecting multiple modules to voltage supply


When connecting several XP modules, all of the units will have to be separately con-
nected to the battery voltage and each unit protected with fuses.

EXAMPLE

XP-0 XP-1 XP-2 XP-3

10A 10A 10A 10A


10A 10A 10A 10A

3A 3A 3A 3A

*
+ -

-BAT +BAT
* Symbol for disconnecting
switch for battery, ignition
lock and other fuses.

Connecting several modules to the power supply.

Instruction book, IQAN- XP 15


IQAN-XP addressing/terminating
6 Installation

IQAN-XP addressing/terminating
Addressing
Each XP module will have a specific address, enabling the master module to communi-
cate with the modules through the CAN-bus. When operating, the system distinguishes
between different modules by first verifying the module type and secondly, through the
modules having unique addresses.

EXAMPLE
If having an XP module with address 0, the system will denote this one as
XP-0.

Addressing is carried out by putting a jumper in the connector for the cabling of the
CAN-bus. There can be a maximum of four modules of the same type in a system,
address 0, 1, 2, 3.

CAN2 CAN1

Address 0

Address 1

Address 2

Address 3

Addressing the IQAN-XP

Terminating
To eliminate interference in the communications through the CAN-bus, the CAN-bus
must be terminated. If an IQAN-XP is located at the end of the CAN-bus, the CAN-bus
must be terminated in the connector (CAN1 or CAN2) at IQAN-XP. The terminator is
connected to pin 2 and 6 in connector CAN1 or CAN2. The terminator is ordered from
the manufacturer, part no 5030082. It is the terminators task to end the signals on the
CAN-bus to eliminate interference in the system’s communication. If there is no termi-
nator, there can be complete or partial interference with the communication on the
CAN-bus.

CAN1 or CAN2
12
0

Termination of IQAN-XP.

N OTICE
The CAN-bus must not be terminated using an external regular terminating resistor.

Instruction book, IQAN- XP 16


Voltage inputs
6 Installation

Voltage inputs
Connecting sensors to the voltage inputs
The sensor signal range must be 0-5 Vdc. To detect signal errors such as short circuits
or interruptions the active signal range be within 0.5-4.5 Vdc.

[V
5 Error detection range

Active signal

Error detection range


0
t

Active signal range.

The current consumption related to the voltage input is negligible.


The positive terminal of the sensor is connected to the +VREF position and the corre-
sponding negative terminal to the -VREF position. The sensor signal is connected to
appropriate VIN position
Connection as per illustration.

EXAMPLE
Connect the positive and negative terminals of the position sensor to
+VREF-A, position 15, and -VREF-A, position 1, respectively. Then con-
nect the sensor signal to VIN-A, position 2.

VIN-A

+VREF
-VREF

Connecting VREF and sensor signal.

N OTICE
The negative terminal of the sensor must not be connected to the chassis.
Maximum load for VREF position, see Appendix A, on page 24.

Instruction book, IQAN- XP 17


Voltage inputs
6 Installation

Connecting a temperature sensor to voltage inputs


When you connect a temperature sensor you may need to use a pull up resistor on the
input signal. Please check the technical data for your specific temperature sensor.

EXAMPLE
Connect the negative terminal of the temperature sensor to -VREF,
position 1, and the signal to VIN-A, position 2. The pull up resistor will be
connected between VIN-A, position 2 and +VREF, position 15.

+VREF

4,7k Pull up

-VREF
VIN-A

Pull up

+VREF

-VREF

Connecting -VREF and temperature sensor signal VIN-A.

The pull up resistor is 4,7 k ohm.

Connecting switches to the voltage inputs


Switches could be connected to the voltage inputs, to create a digital on/off signal. The
switches should be connected to +VREF and VIN respectively for 5V signal. The cur-
rent consumption for the voltage input is negligible.

EXAMPLE
Connect the positive and negative terminals of the switch to +VREF, posi-
tion 15, and VIN, e.g. position 31, respectively.

VIN e.g. pin 31

+V REF pin 15

Connecting a switch to VIN-A.

N OTICE
Maximum load for VREF position, see Appendix A, on page 24.
Do not connect switches to +BAT to supply VIN.

Instruction book, IQAN- XP 18


Frequency inputs
6 Installation

Frequency inputs
Connecting sensors to the frequency inputs
The frequency ranges for the input, see Appendix A, on page
. 24.

EXAMPLE
Connect the positive and negative terminals of the position sensor to
+VREF-A, position 15, and -VREF-A, position 1, respectively. Then con-
nect the sensor signal to FIN-A, position 6.

FIN-A

+VREF

-VREF

Frequency sensor

IQAN-XP, frequency input.

N OTICE
The negative terminal sensor must not be connected to the chassis
Maximum load for each VREF position, see Appendix A, on page 24.

Instruction book, IQAN- XP 19


Current outputs
6 Installation

Current outputs
The current output signals controls the hydraulics valves. For the current range, see
Appendix A, on page 24.

EXAMPLE
COUT A is connected to its pair of solenoid valves (i.e to both of them)
and one of the solenoid valves is connected back to CRET A+ and the
other one to CRET A-. This procedure is repeated for COUT B etc.

COUT A

CRET A+
CRET A-

IQAN-XP, current out.

Instruction book, IQAN- XP 20


Digital outputs
6 Installation

Digital outputs
The digital outputs are activated by e.g the control levers’ switches (built-in or con-
nected). For the maximum load per output, see Appendix A, on page 24.
Connection as per the figure. Each digital output, DOUT, is connected to its load. The
ground connection on the load is connected to chassis. The load must be provided with
a quenching diode.
The diode shall be mounted as close the load as possible, i.e not close to the IQAN-XP.
Use diode d1: 1N4004
The diodes must be mounted in the right direction.

EXAMPLE

d1

DOUT e.g pin18

IQAN-XP, digital out.

If the load is controlled in parallel with another system, the digital output shall be pro-
tected with a diode connected in series with the output.
Use diode d2: 1N4004.

EXAMPLE

+BAT

d2

d1

DOUT e.g. pin 18

IQAN-XP, digital out override.

Instruction book, IQAN- XP 21


Start-up procedures
7 Start-up

7 Start-up

Start-up procedures
This chapter contains instructions for action to be taken in connection with the initial
start.

W ARNING
Risk of injury!
If the control system is not fitted properly, the machine could move uncontrollably. The
machine’s engine shall not be started before the control system is completely fitted and
its signals are verified.

Starting the control system

Start the control system as follows:


• Prior to start, all modules and cables are to be fitted correctly.
• Check fuses, i.e. make sure that the supply voltage to the modules is equipped with
the correct fuse.
• Make sure that connections for supply voltage and return lines are correct in the
cable’s conductor joint.
• Make sure the emergency stop works.
The emergency stop should disconnect the supply voltage to all modules.

Emergency stop

Dump valve

Emergency stop.

Alternatively, the emergency stop may also shut off the diesel engine or a dump
valve, and with that depressurize the hydraulic system.

Instruction book, IQAN- XP 22


Start-up procedures
7 Start-up

Prepare for system start


W ARNING
Make sure no one is in dangerous proximity to the vehicle to avoid
injuries when it starts.

Prepare for the initial system start as follows:


• The engine for the hydraulic system’s pump shall be in off position.
• Make sure that all connectors are properly connected.
• Turn on the control system.
• Make sure that voltage is being supplied to all modules, the green diode shall be
illuminated on all modules. Also, make sure that master is in contact with all mod-
ules by reading the master’s display. Error messages are displayed if the master is
not in contact with one or more of the modules.
• Make sure the emergency stop is functioning properly.

Start the system

Start the system as follows:


• Start the engine for the hydraulic system’s pump, assuming that the above men-
tioned inspections have been carried out and shown correct values.
• Calibrate and adjust input and output signals according to the instructions related to
the master menu system and check each and every output function carefully.
• In addition to these measures, the machine shall also meet the machine directives
for the country in question.

Instruction book, IQAN- XP 23


IQAN-XP Technical Overview
Appendix A

Appendix A

IQAN-XP Technical Overview

Absolute maximum ratingsa


TA = +25 °C (unless otherwise specified)

Limit values
Parameter Unit Remark
min. typ. max.

Operating ambient temperature, TA – 40 +80 °C


Storage temperature – 40 +100

Voltage supply, VBAT 6 34 V

Voltage on any pin with respect to -BAT 34 V


Load current, total all outputs 20 A

a. The “Absolute Maximum Ratings” table lists the maximum limits to which the device can be subjected without damage. This
doesn´t imply that the device will function at these extreme conditions, only that, when these conditions are removed and the device oper-
ates within the “Recommended Operating Conditions”, it will still be functional and its useful life hasn’t been shortened.

Environmental ratings
Limit values
Parameter Unit Remark
min. typ. max.

EMI
IEC 801-3, radiated susceptibility 30 V/m 20-1000 MHz
EN 61000-4-6 10 V
EN 55014:????, conducted emission
EN 55022:1994, radiated emission class B, 30-1000 MHz
ESD
IEC/EN 61000-4-2:1995, air and contact 15 kV Air
discharge 6 contact
Mechanical environment
IEC 68-2-64:1993 Fh, random 0.1 g2/Hz 10 - 250 Hz, 10 hours
IEC 68-2-29:1987 Eb, bump 40 g 6 ms

Climate environment
IEC 68-2-18 Ra1 (water) 10 min 10 mm/h
IEC 68-2-30 Db (var1: damp, cyclic) 72 hour 25-55°C, 95% RH
IEC 68-2-3 Ca (damp, heat steady state) 21 days 44°C, 93% RH
IEC 68-2-2 Bb (heat) 72 hour 70°C
IEC 68-2-1 Ab (cold) 16 hour -30°C
IEC 68-2-14 Nb (change of temperature) 10 x 6 hour -30 - 70°C
Chemical environment
IEC 60068-2-52:1996 Kb 3 days

Instruction book, IQAN-XP 24


IQAN-XP Technical Overview
Appendix A

Recommended operating conditionsa


-25 °C < TA <+70 ° C (unless otherwise specified)

Limit values
Parameter Unit Remark
min. typ. max.

Ambient temperature (no load), TA – 25 +70 °C


+50 +70 °C Reduced current
output
Voltage supply, VBAT 11 32 V

a. Recommended operating conditions are given for maximum and minimum conditions where normal performance is still available
from the device. Once the normal operating conditions are exceeded, the performance of the device may suffer.

System
-25 °C < TA <+70 ° C (unless otherwise specified)

Limit values
Parameter Unit Remark
min. typ. max.

Output voltage, VREF 4.9 5.0 5.1 V


Maximum load current, VREF mA VREF
VBAT =14V 100
VBAT = 28V 50

Current supply mA outputs = off


VBAT =14V 450
VBAT =28V 1200

I/O
-25 °C < TA< +70 °C (unless otherwise specified)

Limit values
Parameter Unit Remark
min. typ. max.

VIN (Voltage input)


Signal range low 0 0.05 V
Signal range high 4.95 5.00 V
Input resistance 62 kΩ
Signal resolution 5 mV 5000/1024=4.88

Relative accuracya TBD mV

FIN (Frequency input)


Trigglevel high 4.0 V @1kHz
Trigglevel low 1.8 V @1kHz
Frequency range 1 10000 Hz 5V source
Frequency range 1 30000 Hz >10V source
Pulse width 10 μs
Frequency resolution Hz
< 1kHz 0,4 2
f
< 5kHz 10 ------------------------------
6
1, 25 ⋅ 10
< 10kHz 40

Instruction book, IQAN-XP 25


IQAN-XP Technical Overview
Appendix A

I/O
-25 °C < TA< +70 °C (unless otherwise specified)

Limit values
Parameter Unit Remark
min. typ. max.

DOUT (Digital output)


Load current 1,2 A each channel active
(A,B,C,D,E,F,G,H,I,J)
Load current 2,4 A one channel in each
group
(A/B/C/D or E/F/G/H)
Voltage drop (VBAT -VDOUT ) V
load IL = 0,5A TBD
load IL = 3A TBD

Short Circuit current limit 8 A


COUT (Current out)
Signal range 100 1500 mA
Resolution 0,4 mA
Load return switch 1.5 Α
Linearity error TBD mA 100mA-1500mA
Temperature error TBD mA TA = -40°C to 70°C
100mA-1500mA
Load regulation mA
VBAT=14V, RL=4... 9 Ω TBD
VBAT=28V,RL=22... 34 Ω TBD

Dither frequency 90 Hz
Dither amplitude 0 500 mA

a. Deviation of the measured value from its theoretical value.

Instruction book, IQAN-XP 26


Error codes, messages and actions
Appendix B

Appendix B

Error codes, messages and actions


If an error is detected, a message will be presented on the master display together with
an errror code on the module, indicated when the heartbeat LED is out and the status
LED (arrow symbol) flashes with a green light. The power LED with a firm green light
on the top of the module indicates power on .
In some cases, the module will turn off or at least shut down the outputs, to increse the
safety.

W ARNING
Don’t use the machine if an error messages is activated.

power
heartbeat
status

The following sections will present what measures to take for different error situations
put into appropriate context.

LED indicator showing different XP modes


Status Blink (LEDs for heartbeat and status flash alternately)

Normal (no errors)

Error Error Blink (LED for heart (B) is out and LED for arrow (C)
code flashes with a green light)

1 I/O and
voltage errors

2 High
temperature

3 CAN error

4 Hardware
error

Instruction book, IQAN-XP 27


Error codes, messages and actions
Appendix B

LOW/ HIGH SUPPLY VOLTAGE


Error code Situation Action XP Comment

1 +BAT < 11V - Check voltage supply

1 +BAT > 32V - Check voltage supply

VREF ERROR
Error code Situation Action XP Comment

1 VREF < 4,9 V - Check voltage

1 VREF > 5,1 V - Check voltage

MODULE IS OFFLINE
Error code Situation Action XP Comment

3 CAN-bus off All outputs shuts Check CAN-bus


off.

HIGH TEMPERATURE

Error code Situation Action XP Comment

2 Internal temperature - Check ambient


> max temp temperature

4 Internal temperature - Contact supplier


sensor error

OUTPUT HIGH

Error code Situation Action XP Comment

4 COUT/DOUT: - Contact supplier


Internal driver
failure

Instruction book, IQAN-XP 28


Dimensioning of the IQAN-XP module
Appendix C

Appendix C

Dimensioning of the IQAN-XP module

Unit = mm
54

207
197

75
88
135
6 mm/M5

Instruction book, IQAN-XP 29


For the latest information visit our website www.iqan.com Information in this instructionbook is subject to change without notice

Parker Hannifin Parker Hannifin Publ no HY17-8329/UK


Mobile Controls Division Mobile Controls Division Edition 06/2007
SE-435 35 Mölnlycke 203 Pine Street
Sweden Forest City, NC28043
Tel +46 31 750 44 00 USA
Fax +46 31 750 44 21 Tel +1 828 245 3233
www.parker.com Fax +1 828 248 9733

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