Hub

E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 mm
Nominal Diameter D mm
Maximum Nominal Dia. Dsmax mm v
Minimum Nominal Dia. Dsmin mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 mm
Nominal Diameter D mm
Maximum Nominal Dia. Dsmax mm
Minimum Nominal Dia. Dsmin mm

Calculation

D1^2+D^2 0
(D1^2-D^2)*E1 0.00E+00
D2^2+D^2 0
(D^2-D2^2)*E2 0.00E+00

Maximum interference 0 mm
Minimum interference 0 mm

Interference for calculation mm

Circumferential pressure #DIV/0! N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit mm

Axial force required to

assembly/Disassembly #DIV/0! KN
#DIV/0! Kg
207000 N/mm2
69000 N/mm2

0.3
0.33
Synchromesh ring
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 69.2 mm
Nominal Diameter D 55.85 mm
Maximum Nominal Dia. Dsmax 55.88 mm v
Minimum Nominal Dia. Dsmin 55.85 mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 43.8 mm
Nominal Diameter D 55.85 mm
Maximum Nominal Dia. Dsmax 55.922 mm
Minimum Nominal Dia. Dsmin 55.903 mm

Calculation

D1^2+D^2 7907.86
(D1^2-D^2)*E1 345569422.50
D2^2+D^2 5037.66
(D^2-D2^2)*E2 248561977.50

Maximum interference 0.072 mm

Minimum interference 0.023 mm

Circumferential pressure (Max) 29.88 N/mm2

Circumferential pressure (Min) 9.54 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 4.7 mm

Axial force required to

assembly/Disassembly (Max) 2.71 KN
270.87 Kg
Axial force required to
assembly/Disassembly (Min) 0.87 KN
86.53 Kg

Torque (Max) 7564.10 Kg-mm

Torque (Min) 2416.31 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Synchromesh ring
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 56.3 mm
Nominal Diameter D 48 mm
Maximum Nominal Dia. Dsmax 48.025 mm v
Minimum Nominal Dia. Dsmin 48 mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 39.8 mm
Nominal Diameter D 48 mm
Maximum Nominal Dia. Dsmax 48.059 mm
Minimum Nominal Dia. Dsmin 48.043 mm

Calculation

D1^2+D^2 5473.69
(D1^2-D^2)*E1 179197830
D2^2+D^2 3888.04
(D^2-D2^2)*E2 149031720

Maximum interference 0.059 mm

Minimum interference 0.018 mm

Circumferential pressure (Max) 21.70 N/mm2

Circumferential pressure (Min) 6.62 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 6.5 mm

Axial force required to

assembly/Disassembly (Max) 2.34 KN
233.89 Kg
Axial force required to
assembly/Disassembly (Min) 0.71 KN
71.36 Kg

Torque (Max) 5613.33 Kg-mm

Torque (Min) 1712.54 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Hub
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 71.3 mm
Nominal Diameter D 50.15 mm
Maximum Nominal Dia. Dsmax 50.18 mm v
Minimum Nominal Dia. Dsmin 50.15 mm Steel
Alluminium
Gear

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 33 mm
Nominal Diameter D 50.15 mm
Maximum Nominal Dia. Dsmax 50.201 mm
Minimum Nominal Dia. Dsmin 50.182 mm

Calculation

D1^2+D^2 7598.7125
(D1^2-D^2)*E1 531714172.5
D2^2+D^2 3604.0225
(D^2-D2^2)*E2 295186657.5

Maximum interference 0.051 mm

Minimum interference 0.002 mm

Circumferential pressure (Max) 38.38 N/mm2

Circumferential pressure (Min) 1.50 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 11.5 mm

Axial force required to

assembly/Disassembly (Max) 7.64 KN
764.43 Kg
Axial force required to
assembly/Disassembly (Min) 0.30 KN
29.98 Kg

Torque (Max) 19168.18 Kg-mm

Torque (Min) 751.69 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Gear
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 55.2 mm
Nominal Diameter D 30 mm
Maximum Nominal Dia. Dsmax 30.021 mm v
Minimum Nominal Dia. Dsmin 30 mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 0 mm
Nominal Diameter D 30 mm
Maximum Nominal Dia. Dsmax 30.035 mm
Minimum Nominal Dia. Dsmin 30.022 mm

Calculation

D1^2+D^2 3947.04
(D1^2-D^2)*E1 444437280
D2^2+D^2 900
(D^2-D2^2)*E2 186300000

Maximum interference 0.035 mm

Minimum interference 0.001 mm

Circumferential pressure (Max) 85.08 N/mm2

Circumferential pressure (Min) 2.43 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 22 mm

Axial force required to

assembly/Disassembly (Max) 19.40 KN
1939.61 Kg
Axial force required to
assembly/Disassembly (Min) 0.55 KN
55.42 Kg

Torque (Max) 29094.22 Kg-mm

Torque (Min) 831.26 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Synchromesh ring
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 71.3 mm
Nominal Diameter D 41 mm
Maximum Nominal Dia. Dsmax 41.025 mm v
Minimum Nominal Dia. Dsmin 41 mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 31.2 mm
Nominal Diameter D 41 mm
Maximum Nominal Dia. Dsmax 41.042 mm
Minimum Nominal Dia. Dsmin 41.026 mm

Calculation

D1^2+D^2 6764.69
(D1^2-D^2)*E1 704356830
D2^2+D^2 2654.44
(D^2-D2^2)*E2 146464920

Maximum interference 0.042 mm

Minimum interference 0.001 mm

Circumferential pressure (Max) 36.94 N/mm2

Circumferential pressure (Min) 0.88 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 11 mm

Axial force required to

assembly/Disassembly (Max) 5.76 KN
575.51 Kg
Axial force required to
assembly/Disassembly (Min) 0.14 KN
13.70 Kg

Torque (Max) 11798.00 Kg-mm

Torque (Min) 280.90 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Bearing
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 80 mm
Nominal Diameter D 32 mm
Maximum Nominal Dia. Dsmax 32 mm v
Minimum Nominal Dia. Dsmin 31.989 mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 0 mm
Nominal Diameter D 32 mm
Maximum Nominal Dia. Dsmax 32.018 mm
Minimum Nominal Dia. Dsmin 32.002 mm

Calculation

D1^2+D^2 7424
(D1^2-D^2)*E1 1112832000
D2^2+D^2 1024
(D^2-D2^2)*E2 211968000

Maximum interference 0.029 mm

Minimum interference 0.002 mm

Circumferential pressure (Max) 78.79 N/mm2

Circumferential pressure (Min) 5.43 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 23 mm

Axial force required to

assembly/Disassembly (Max) 20.03 KN
2002.94 Kg
Axial force required to
assembly/Disassembly (Min) 1.38 KN
138.13 Kg

Torque (Max) 32047.03 Kg-mm

Torque (Min) 2210.14 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Bearing
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 75 mm
Nominal Diameter D 30 mm
Maximum Nominal Dia. Dsmax 30 mm v
Minimum Nominal Dia. Dsmin 29.99 mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 0 mm
Nominal Diameter D 30 mm
Maximum Nominal Dia. Dsmax 30.015 mm
Minimum Nominal Dia. Dsmin 30.002 mm

Calculation

D1^2+D^2 6525
(D1^2-D^2)*E1 978075000
D2^2+D^2 900
(D^2-D2^2)*E2 186300000

Maximum interference 0.025 mm

Minimum interference 0.002 mm

Circumferential pressure (Max) 72.45 N/mm2

Circumferential pressure (Min) 5.80 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 21 mm

Axial force required to

assembly/Disassembly (Max) 15.77 KN
1576.53 Kg
Axial force required to
assembly/Disassembly (Min) 1.26 KN
126.12 Kg

Torque (Max) 23647.90 Kg-mm

Torque (Min) 1891.83 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Roller bearing
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 52 mm
Nominal Diameter D 25 mm
Maximum Nominal Dia. Dsmax 25 mm v
Minimum Nominal Dia. Dsmin 24.99 mm Steel
Alluminium
Shaft

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 0 mm
Nominal Diameter D 25 mm
Maximum Nominal Dia. Dsmax 25.015 mm
Minimum Nominal Dia. Dsmin 25.002 mm

Calculation

D1^2+D^2 3329
(D1^2-D^2)*E1 430353000
D2^2+D^2 625
(D^2-D2^2)*E2 129375000

Maximum interference 0.025 mm

Minimum interference 0.002 mm

Circumferential pressure (Max) 79.58 N/mm2

Circumferential pressure (Min) 6.37 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 18 mm

Axial force required to

assembly/Disassembly (Max) 12.37 KN
1236.87 Kg
Axial force required to
assembly/Disassembly (Min) 0.99 KN
98.95 Kg

Torque (Max) 15460.84 Kg-mm

Torque (Min) 1236.87 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Rear housing
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 68 mm
Nominal Diameter D 43 mm
Maximum Nominal Dia. Dsmax 43.025 mm v
Minimum Nominal Dia. Dsmin 43 mm Steel
Alluminium
Bimetal Bush

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 38 mm
Nominal Diameter D 43 mm
Maximum Nominal Dia. Dsmax 43.05 mm
Minimum Nominal Dia. Dsmin 43.034 mm

Calculation

D1^2+D^2 6473
(D1^2-D^2)*E1 574425000
D2^2+D^2 3293
(D^2-D2^2)*E2 83835000

Maximum interference 0.05 mm

Minimum interference 0.009 mm

Circumferential pressure (Max) 23.00 N/mm2

Circumferential pressure (Min) 4.14 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 35 mm

Axial force required to

assembly/Disassembly (Max) 11.96 KN
1195.79 Kg
Axial force required to
assembly/Disassembly (Min) 2.15 KN
215.24 Kg

Torque (Max) 25709.47 Kg-mm

Torque (Min) 4627.71 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
Gear
E
Young's Modulus E1 207000 N/mm2 Steel
Poission's Ratio v 0.3 Alluminium
Outer Diameter D1 50 mm
Nominal Diameter D 28 mm
Maximum Nominal Dia. Dsmax 28.021 mm v
Minimum Nominal Dia. Dsmin 28 mm Steel
Alluminium
Bimetal Bush

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 24 mm
Nominal Diameter D 28 mm
Maximum Nominal Dia. Dsmax 28.041 mm
Minimum Nominal Dia. Dsmin 28.028 mm

Calculation

D1^2+D^2 3284
(D1^2-D^2)*E1 355212000
D2^2+D^2 1360
(D^2-D2^2)*E2 43056000

Maximum interference 0.041 mm

Minimum interference 0.007 mm

Circumferential pressure (Max) 35.86 N/mm2

Circumferential pressure (Min) 6.12 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 38 mm

Axial force required to

assembly/Disassembly (Max) 13.18 KN
1317.92 Kg
Axial force required to
assembly/Disassembly (Min) 2.25 KN
225.01 Kg

Torque (Max) 18450.90 Kg-mm

Torque (Min) 3150.15 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33
 Assembly Shaft Hub Max. Min.
Sr. Interfera Interferan Depth of Drawing Max. Min.
Dia. Dia. Dia. Dia. Pressing Pressing
No. Part Name Part No. Part Name Part No. Part Name Part No. nce Max. ce Min. pressing Value Torque Torque
Max. Min. Max. Min. Force Force
Synchromesh
Assy 2nd gear Second gear
1 639 01 19 639 01 20 55.922 55.903 ring 2nd gear 639 01 21 55.88 55.85 0.072 0.023 4.7 - 270.87 86.53 7564.10 2416.31
O/P shaft O/P shaft
O/P shaft
Assy 3rd Gear Third gear O/P Synchromesh
2 639 01 30 639 01 31 48.059 48.043 639 01 32 48.025 48 0.059 0.018 6.5 - 233.89 71.36 5613.33 1712.54
O/P shaft shaft ring 3rd Gear
Sub assy 5th Engaging
3 C/s Gear & 639 02 08 5th gear C/S 639 02 09 50.201 50.182 gear 5th 639 02 10 50.18 50.15 0.051 0.002 11.5 2500 764.43 29.98 19168.18 751.69
Engaging gear counter
5th gear O/P
4 Ass O/P shaft 639 01 00 O/P shaft 639 01 01 30.035 30.022 639 01 07 30.021 30 0.035 0.001 22 2000 1939.61 55.42 29094.22 831.26
shaft
Sub assy I/p Synchromesh
5 639 04 04 I/p shaft 639 04 05 41.042 41.026 639 04 06 41.025 41 0.042 0.001 11 600 575.51 13.70 11798.00 280.90
shaft ring I/P shaft
Bearing-Input
6 Ass I/P shaft 639 04 00 I/P shaft 639 04 04 32.018 32.002 639 04 03 32 31.989 0.029 0.002 23 1500 2002.94 138.13 32047.03 2210.14
Shaft
Bearing O/P
7 Ass O/P shaft 639 01 00 O/P shaft 639 01 01 30.015 30.002 639 01 08 30 29.99 0.025 0.002 21 600 1576.53 126.12 23647.90 1891.83
shaft
Assembly Roller bearing
8 639 02 00 Counter shaft 639 02 01 25.015 25.002 639 02 03 25 24.99 0.025 0.002 18 660 1236.87 98.95 15460.84 1236.87
Counter shaft counter shaft
Sub assy Rear Bimetal bush
9 639 08 26 639 08 08 43.05 43.034 Rear housing 639 08 01 43.025 43 0.05 0.009 35 2000 1195.79 215.24 25709.47 4627.71
housing propeller shaft
Assy Reverse Reverse idler
10 639 03 04 Bimetal bush 639 03 06 28.041 28.028 639 03 05 28.021 28 0.041 0.007 38 1650 1317.92 225.01 18450.90 3150.15
Idler Gear gear
Bore
E
Young's Modulus E1 69000 N/mm2 Steel
Poission's Ratio v 0.33 Alluminium
Outer Diameter D1 26 mm
Nominal Diameter D 20 mm
Maximum Nominal Dia. Dsmax 20.033 mm v
Minimum Nominal Dia. Dsmin 20 mm Steel
Alluminium
Oil seal

Young's Modulus E2 207000 N/mm2

Poission's Ratio v 0.3
Internal Diameter D2 18.5 mm
Nominal Diameter D 20 mm
Maximum Nominal Dia. Dsmax 20.2 mm
Minimum Nominal Dia. Dsmin 20.1 mm

Calculation

D1^2+D^2 1076
(D1^2-D^2)*E1 19044000
D2^2+D^2 742.25
(D^2-D2^2)*E2 11954250

Maximum interference 0.2 mm

Minimum interference 0.067 mm

Circumferential pressure (Max) 82.02 N/mm2

Circumferential pressure (Min) 27.48 N/mm2

Co-Efficient of friction between

Hub & Shaft 0.11
Length of press fit 4.6 mm

Axial force required to

assembly/Disassembly (Max) 2.61 KN
260.63 Kg
Axial force required to
assembly/Disassembly (Min) 0.87 KN
87.31 Kg

Torque (Max) 2606.26 Kg-mm

Torque (Min) 873.10 Kg-mm
207000 N/mm2
69000 N/mm2

0.3
0.33