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1. The document identifies risks associated with ball mill liner replacement at the HIRA MIILL process area and existing controls to mitigate those risks.
2. Key risks include exposure to noise and dust, falling/moving object impacts, improper brake use, overloading, non-tested lifting equipment, and shutdown procedure non-compliance. Controls involve use of PPE, lifting tool testing, brake monitoring, authorized crane use, and permit to work systems.
3. The residual risks involve potential exposure to fumes and gases. Additional controls like ventilation fans and insulated lug connections are recommended to further reduce risks.
1. The document identifies risks associated with ball mill liner replacement at the HIRA MIILL process area and existing controls to mitigate those risks.
2. Key risks include exposure to noise and dust, falling/moving object impacts, improper brake use, overloading, non-tested lifting equipment, and shutdown procedure non-compliance. Controls involve use of PPE, lifting tool testing, brake monitoring, authorized crane use, and permit to work systems.
3. The residual risks involve potential exposure to fumes and gases. Additional controls like ventilation fans and insulated lug connections are recommended to further reduce risks.
1. The document identifies risks associated with ball mill liner replacement at the HIRA MIILL process area and existing controls to mitigate those risks.
2. Key risks include exposure to noise and dust, falling/moving object impacts, improper brake use, overloading, non-tested lifting equipment, and shutdown procedure non-compliance. Controls involve use of PPE, lifting tool testing, brake monitoring, authorized crane use, and permit to work systems.
3. The residual risks involve potential exposure to fumes and gases. Additional controls like ventilation fans and insulated lug connections are recommended to further reduce risks.
Process/Are Existing Severit Hazard Likelihoo Ratin Actions/Control l Risk Responsibl a Controls y (1 to d (1 to 5) g s Required Rating e 5) Administartive Exposure to Use of PPE's 3 3 9 control for the 6 RL Saini noise use of PPE. Administartive Exposure to Use of PPE's 2 1 2 control for the 1 RL Saini dust use of PPE. Falling Use proper Tested lifting object lifting tools 3 4 12 tools and tackles 6 RL Saini impact & tackles to be used. Moving Use proper Tested lifting object lifting tools 3 4 12 tools and tackles 6 RL Saini impact & tackles to be used. Trolley Brake Condition improper checking 3 3 9 4 RL Saini monitoring . brake regularly Only authorised Overloadin Avoid 3 3 9 persons to use 4 RL Saini g Overloading crane. Physical Non tested condition should Lifting Periodical 3 2 6 be checked 4 RL Saini equipment testing before every s use. Ball Mill Liner Testing to be replacement Use of performed by Periodical tested tools 3 1 3 authorised and 2 RL Saini testing & tackles competent person. Use of Slippage of Standard tool proper tools 3 1 3 1 RL Saini tools should be used. & tackles Continuous Shutdown permit to training should 4 2 8 4 RL Saini procedures work system be provided for PTW. Tool Box Talk Refresher and refresher Lack of training 3 2 6 training should 2 RL Saini knowledge continuous be provided continuously. Regular Poor checking of Standard quality quality of cables & 4 3 12 cables should be 6 RL Saini welding replacing used. cables. faulty cables Emmission Use of PPE's Ventilation Fan of fumes and gas 4 3 12 6 RL Saini should be used. and gases detectors. Insulated lug Loose Preventive should be used connection maintenanc 3 3 9 4 RL Saini for joint s e connections. Additional Inadequate Proper 3 1 3 action not 1 RL Saini lighting illumination required