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Instructions
THIS MANUAL IS TO BE READ BY THE FOLLOWING PERSONS:
- OWNER
- OPERATOR
- MAINTENANCE TECHNICIAN
Read this manual carefully before installing, operating or carrying out maintenance on the device. Keep the
manual in a safe place for future reference, and in perfect condition.
This manual must accompany the device described therein in the case of change of ownership, and until the
device is broken up.
• Follow the instructions contained in this manual for all • The device must be connected to a power supply circuit
operations relating to installation, use and maintenance of fitted with a switch or other device which allows the power
the device. to be cut off.
CEIA cannot be held responsible for any damage resulting • Ensure that replacement fuses are of the correct rating and
from procedures which are not expressly indicated in this of the prescribed type. Makeshift fuses and short-circuiting
manual, or from any lack of attention, either partial or total, of the fuse boards are strictly forbidden.
of the procedures described therein . • If the device is to be powered via an external
• Whenever there is any suggestion that the level of autotransformer to regulate the voltage, ensure that the
protection has been reduced, the device should be taken common terminal of the autotransformer is connected to
out of service and secured against any possibility of the neutral of the power-supply circuit.
unintentional use, and authorised service technicians • The power-supply plug must only be inserted into a socket
should be called. fitted with an earth/ground connection.
The level of protection is considered to have been reduced Any break in the safety conductor, either inside or outside
when: the device, or disconnection of the earth/ground safety
- the device shows visible signs of wear and tear; terminal, will render the device dangerous. Intentional
- the device does not operate correctly; cutting or disconnection is strictly forbidden.
- the device has been stored for long periods in sub-
optimal conditions; • To avoid damage due to lightning, disconnect the power-
- the device has suffered severe stress during transport; supply cable during storms.
- the device has come into contact with liquids. • This device contains electrical and electronic components,
and may therefore be susceptible to fire. Do not install in
• The final user is responsible for selecting the
explosive atmosphere or in contact with inflammable
appropriate sensitivity for their application. After this
material, Do not use water or foam in the case of fire when
selection has been made, and programming has been the device is powered up.
adjusted accordingly, it is also the final user's
• The device must be disconnected from all power sources
responsibility to verify calibration using the test
before undergoing any maintenance or cleaning, and
object(s) appropriate to the level of security selected.
before being moved.
Additionally, this test should be carried out
periodically to insure no changes have occurred in the • Do not wash the device with liquid detergents or chemical
equipment. substances. Any cleaning should be done using a slightly-damp,
non-abrasive cloth.
• Handle the device with care and without excessive force
during installation, use and maintenance. • Read the chapter on “Maintenance” carefully before calling
the service centre.
• After installation the device should be stable, and not Whatever the problem, only specialised service personnel
subject to vibration or accidental movement. All connecting authorised to work with CEIA equipment should be called.
cables should be properly fastened down, in order to avoid
knocks and accidental damage and to obtain optimum • Any damaged parts of the device should be replaced with
performance. original components only.
• Position the device as far as possible from sources of • Any maintenance or repair of the device while open and
electromagnetic interference, such as transformers or energised should be avoided, and in any case should only
motors. be carried out by trained personnel who are fully aware of
the risks which the operation entails, following the
• Before connecting the device to the power supply, ensure instructions given in the “Maintenance” section.
that the power supply voltage corresponds to that indicated
on the plate affixed to the device. • Disposal of parts with environmental impact: follow the
The device should be connected to the mains voltage only regulations in force in the country where the device is
after all connections required for full installation have been being used (refer to the “Maintenance” section).
carried out.
SYMBOLS
The equipment is marked with this symbol wherever the user should refer to this manual in order to
avoid possible damage.
The same symbol appears in the manual at points where warnings or particularly important instructions,
essential for safe, correct operation of the device, are given.
The equipment is marked with this symbol in the areas where there is dangerous voltage.
Only trained maintenance personnel should carry out work in these areas.
Warranty conditions
The Warranty on all CEIA equipment relates to goods delivered from our factory, under our general and specific
conditions of sale.
THS – FI022GB2K8v3 iii
Contents
INSTRUCTIONS ......................................................................................................................................................................................................................II
SYMBOLS ...............................................................................................................................................................................................................................II
WARRANTY CONDITIONS .....................................................................................................................................................................................................II
CONTENTS ............................................................................................................................................................................................................................III
DESCRIPTION.........................................................................................................................................................................................................................1
GENERAL INFORMATION ......................................................................................................................................................................................................1
POWER-SUPPLY AND CONTROL UNIT ................................................................................................................................................................................3
Control Power Box ............................................................................................................................................................................................................3
Conveyor Control System .................................................................................................................................................................................................4
METAL DETECTOR ................................................................................................................................................................................................................5
Models available ...............................................................................................................................................................................................................5
Options .............................................................................................................................................................................................................................9
THS-FB Conveyor Belt ..............................................................................................................................................................................................9
Features .............................................................................................................................................................................................................9
THS-FB conveyor belt options ..........................................................................................................................................................................10
Other optionals for THS metal detectors..................................................................................................................................................................11
THS metal detector accessories ..............................................................................................................................................................................12
TECHNICAL CHARACTERISTICS ........................................................................................................................................................................................13
INSTALLATION .....................................................................................................................................................................................................................15
GUIDE TO THE APPLICABLE INSTALLATION OPERATIONS ............................................................................................................................................16
General guidelines for mechanical installation ................................................................................................................................................................16
GENERAL GUIDELINES FOR ELECTRICAL INSTALLATION..............................................................................................................................................17
INSTALLATION OF A CEIA THS-FB INTEGRATED SYSTEM WITH CONVEYOR BELT.....................................................................................................19
Mechanical installation of THS-FB integrated system with conveyor belt........................................................................................................................19
Positioning the conveyor belt ...................................................................................................................................................................................19
Ejector: mounting the safety shield ..........................................................................................................................................................................19
Assembling the buzzer/flasher.................................................................................................................................................................................19
Adjusting the height of the belt.................................................................................................................................................................................19
ELECTRICAL INSTALLATION - GENERAL NOTES .............................................................................................................................................................20
Connecting to the mains power supply ...........................................................................................................................................................................20
Connection to the ground ........................................................................................................................................................................................20
Control Power Box...................................................................................................................................................................................................20
Conveyor Control System ........................................................................................................................................................................................20
Selection of the power supply voltage for the metal detector only - Control Power Box Power Supply Unit.............................................................21
CONNECTION OF THE COMPRESSED AIR SUPPLY .........................................................................................................................................................21
NON-INTEGRATED THS SYSTEM SUPPLIED WITHOUT CONVEYOR BELT: DETAILED CONSTRUCTION NOTES AND SELECTION OF
OPERATING PARAMETERS ................................................................................................................................................................................................22
Mechanical Installation....................................................................................................................................................................................................22
Controls ...................................................................................................................................................................................................................22
Mechanical installation of the metal detector ...........................................................................................................................................................22
Mechanical installation of the power supply unit ......................................................................................................................................................22
Mechanical installation of the THS/G probe.............................................................................................................................................................22
Proximity limits around the THS/G probe..........................................................................................................................................................22
THS/G : mounting the power supply unit ..........................................................................................................................................................23
Conveyor belt...........................................................................................................................................................................................................24
Inserting the conveyor belt on the THS/A model......................................................................................................................................................26
Transit speed ..................................................................................................................................................................................................................27
Accessory devices ..........................................................................................................................................................................................................29
Photocell – General rules ........................................................................................................................................................................................29
Photocell self-diagnosis ....................................................................................................................................................................................29
Ejector – General rules ............................................................................................................................................................................................29
THS/M – Specific instructions for ejector .................................................................................................................................................................30
Applications at high speed (belt speeds greater than 60 m/min).....................................................................................................................................31
Programming used in a few common types of installation...............................................................................................................................................31
Mechanical installation of a bar code reader...................................................................................................................................................................32
Safety precautions ...................................................................................................................................................................................................32
Barcode reader kit ...................................................................................................................................................................................................32
Distance between the reader and the metal detector probe and distance between packs.......................................................................................33
Position of the reader and the label in transit...........................................................................................................................................................33
Reading features .....................................................................................................................................................................................................34
Step-Ladder mode............................................................................................................................................................................................34
Picket-Fence mode...........................................................................................................................................................................................34
Kit installation procedure .........................................................................................................................................................................................35
ELECTRICAL INSTALLATION: DETAILED NOTES ..............................................................................................................................................................36
ALM card electrical connections .....................................................................................................................................................................................39
Conveyor Control System: Power-supply and motor connections ...................................................................................................................................41
MDT card.................................................................................................................................................................................................................41
MDL card ( ATTENTION: 230V 1~ only! ) ..............................................................................................................................................................42
Operation of the relays (J15 and J19 connectors) ..........................................................................................................................................................43
Ejector relay (Eject relay):........................................................................................................................................................................................43
Alarm relay ..............................................................................................................................................................................................................43
Malfunction relay (Fault relay)..................................................................................................................................................................................43
Upstream belt authorisation relay (Preceding conveyor relay) .................................................................................................................................43
Auxiliary relay for signalling when periodic test is due (TEST LAMP relay)..............................................................................................................43
Timing .............................................................................................................................................................................................................................43
Belt blocking with manual alarm reset (EM=B) ........................................................................................................................................................43
Conveyor Control System power supply unit ....................................................................................................................................................43
Control Power Box power supply unit ...............................................................................................................................................................43
Belt blocking with photocell synchronisation and manual alarm reset (EM=SB) ......................................................................................................43
Conveyor Control System power supply unit ....................................................................................................................................................44
Control Power Box power supply unit ...............................................................................................................................................................44
Automatic ejection with alarm synchronisation (EM=F)............................................................................................................................................44
Automatic ejection with photocell synchronisation (EM=S) ......................................................................................................................................45
Serial line connection (J3 and J4 connectors).................................................................................................................................................................46
Inputs..............................................................................................................................................................................................................................47
Bar-code reader.......................................................................................................................................................................................................47
Downstream belt authorisation (Following conveyor - Conveyor Control System only) ............................................................................................47
Photocell..................................................................................................................................................................................................................47
II- INSTALLAZIONE
THS/SL ...........................................................................................................................................................................................................................93
THS/MN ..........................................................................................................................................................................................................................93
THS/PH...........................................................................................................................................................................................................................94
THS/G.............................................................................................................................................................................................................................95
THS-FB...........................................................................................................................................................................................................................95
THS Accessories - Test pieces .......................................................................................................................................................................................99
THS Accessories - MD CAD - 27185 ............................................................................................................................................................................100
CEIA reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and optionals, to
the prices and conditions of sale.
THS – FI022GB2K8v3 --- I -DESCRIPTION 1
DESCRIPTION
General Information
The THS is an extremely compact metal detector with very high sensitivity, controlled by a microprocessor and
designed for industrial use. The device is made up of:
a power-supply and control unit, for connecting the device to mains power and to the external
supports (photocell, ejector, etc.)
1
1 probe- Metal Detector
2 power supply unit with conveyor belt control
4 (Control Power Box)
5 3 connecting cable
4 tunnel
5 control panel
2 6
Fig. I-1b - THS system (probe- Metal Detector +
Conveyor Control System power supply unit)
4 installed on a CEIA THS-FB conveyor belt.
3
2 THS – FI022GB2K8v3 --- I - DESCRIPTION
Alarm reset
THS-Control Power supply unit contact
Power Box (Control Power Box)
Computer Inhibition
or printer contact
Encoder
to measure belt
movement
buzzer/flashing light
bar-code
Flashing light
reader
indicating test due Conveyor
Belt
Fig I-2a - Block diagram of the system CEIA THS-Control Power Box system
malfunction
Inhibition
buzzer/flashing light
contact
Computer
or printer
bar-code malfunction alarm
THS-FB/3
reader
Fig I-2c - Block diagram of a CEIA THS-FB integrated system including the conveyor belt, the THS
unit, the Conveyor Control System power supply unit and the sensors and actuators needed for
operation.
THS – FI022GB2K8v3 --- I -DESCRIPTION 3
Control Power Box , containing the metal detector power supply section and designed to allow
connection of external sensors and slave devices
Conveyor Control System, with the same functions as the Control Power Box, but with the addition
of a conveyor belt motor driver/control section
Fig. I-3a - Control Power Box in Fig. I-3b – Internal view of the ALM Fig. I-3c - Control Power Box with
stainless steel casing card RCU remote control panel (model
THS/G or other models on request)
The module contains only the electronics needed for supplying power to the probe and the connection terminals for
external sensors and slave devices. The card inside (card ALM), allows connections to be made to the following:
• metal detector probe
• mains power supply
• product transit photocell
• external activators and sensors
• personal computer
N.B.: if the device is to be mounted on the customer’s own conveyor belt, please specify the power supply voltage in the order.
The unit also incorporates the main switch, the controls for activating the belt and the LED indicators needed for
operation (STC card).
2
STC card
ALM card
1 On/Off switch Fig. I-4b: Internal view of the Conveyor Fig. I-4c: Internal view of the
2 control panel Control System-MDT Conveyor Control System-MDL
Metal detector
The metal detector is enclosed in an extremely robust metal casing, in a tunnel shape (see fig. below), which is designed
to be mounted on the conveyor belt or other feed system.
The unit contains the sensitive antenna and the control panel.
A cable leads from the unit (on the side of the control panel) to connect up with the power supply unit.
Models available
Application
THS/STD Model for universal use, for mounting on a conveyor belt
Fig. I-7
Application
THS/3F multi-frequency model for mounting on a conveyor belt , for use with a variety of
products with significant chemico-physical differences (variable conductivity and
so on)
Application examples
• Semi-frozen products in aluminised packaging
• Products preserved in vinegar or oil, meat, fish etc.
Application
THS/MN model for mounting on a conveyor belt, with high discrimination between
contaminating ferromagnetic metal and product, which can also be used with
product packed in non-magnetic metal containers
Application examples
• Products in packaging with a high aluminium content
Order code:
THS/MN-DWxDH (see table I-4)
pm2071ab
Fig.I-11
TABLE I - 4 .THS/M *
Model (opening) DW DH TH FHW TW
150 350, 550 150 570 DW+60 DW+620
200 350, 550 200 620 DW+60 DW+620
* For customised versions with different dimensions, see the configuration card at the end of the booklet.
Application
THS/SL SLIM LINE model for mounting on a conveyor belt , with extremely reduced
dimensions in the direction of transit
Application example
• Weighing machines
Fig. I-12
Order code:
THS/SL-DWxDH (see table I-5)
Application
THS/A model for universal use, with a tunnel that can be opened if the conveyor belt can
not be interrupted for installation purposes
Application examples
• Plastic recycling, quarries, mines etc.
Fig. I-14
Order code:
THS/A-DWxDH (see table I-6)
m2205
Fig.I-15
TABLE I - 6 . THS/A*
Model DW DH TH DL DP FHL RW DS FHW TW
(opening)
50 285 290 100
Family A 250, 300, ..., 1500 100 335 290 DS+35 DL+50 30 100 DW-20 DW+150
150 385 290 100
200 535 390 150
250 585 500 30 150 DW+150
300 735 500 30 200 DW+150
350 785 600 50 200 DW+170
400 935 600 50 250 DW+170
Family B 500, 550, ..., 1500 450 985 600 DS+35 DL+50 50 250 DW-20 DW+170
500 1035 600 50 250 DW+170
550 1185 750 50 300 DW+170
600 1235 750 50 300 DW+170
650 1385 750 50 350 DW+170
* For customised versions with different dimensions, see the configuration card at the end of the booklet..
Application
THS/G model with circular tunnel for products transported in tubing
In the case of the THS/G model, the probe is designed to be fixed,
generally, in an inaccessible position. The detector controls are
therefore incorporated into the power supply unit, on the RCU card
fixed to the casing cover.
Application examples
• Installation between multi-head weighing machines and
packaging machines
• Gravitational and pneumatic product transport in
general: powders, granulated products, liquids etc.
Buzzer/flashing
light
alarm
malfunction
Computer
or printer
Fig. I-20a - Model THS/G: ALM & RCU cards Fig. I-20b - Model THS/G: Block diagram
TABLE I - 7 THS/G*
Model (opening) T TW DH VL HL
THS/G-50 50 380 250 205 226
THS/G-100 100 380 250 205 226
THS/G-150 150 430 300 255 276
THS/G-200 200 480 350 305 326
THS/G-250 250 530 400 355 376
* For customised versions with different dimensions, see the configuration card at the end of the booklet.
THS – FI022GB2K8v3 --- I -DESCRIPTION 9
Options
THS-FB Conveyor Belt
Belt with speed adjustment, robustly built and with simplified maintenance, available in several versions
Features
• Belt available in PVC approved for food handling.
• Adjustable speed: 19...58m/'.
• Electrical characteristics: see Conveyor Control System unit.
• Compressed air supply:
pressure: 200-1000 kPa;
airflow:
50 litres/min (piston ejector),
600 litres/min (airblow ejector, optional)
• Dimensions: see figures below.
• • •
300 x 1500mm packaged or Conveyor belt with block.
500 x 1500mm loose product Devices included:
• photocell
• buzzer/flashing light
• two auxiliary emergency buttons
THS-FB/1
• • •
300 x 1500mm packaged Conveyor belt with piston ejector.
500 x 1500mm product Devices included:
• as THS-FB type 1
• piston ejector
THS-FB/2
• • •
300 x 1500mm packaged Conveyor belt with piston ejector and
500 x 1500mm product accessory devices.
Devices included:
• as THS-FB type 2
• ejection confirmation sensor
THS-FB/3 • full set-aside container sensor
• insufficient air-pressure sensor
• blue flashing light to indicate test due
Fig. I-22a Photocell (A) and Fig. I-22b buzzer/flashing light Fig. I-22c auxiliary emergency Fig. I-22d ejector unit
retroreflector (B) button
A
A
B
Fig. I-22e detail of ejector Fig. I-22f ejection confirmation Fig. I-22g insufficient air Fig. I-22h blue flashing light to
piston sensor (A) and full set-aside pressure sensor indicate test due
container sensor (B)
10 THS – FI022GB2K8v3 --- I - DESCRIPTION
Code: 21613
Characteristics:
Max. weight of pack (for
pack with low sliding
friction): 1 kg;
Compressed air supply:
pressure 200-1000
kPa; min. airflow 600
litres/min
Code: 22477
THS/SLSL
THS/STD
Option
THS/3F
THS/M
THS/G
Connecting cable between power supply unit and probe of non-standard
length (max. 40m)
• •••
Order code: 19992
N.B.: the remote control unit application is an alternative to use of the bar-
code reader
Order code: 21560
• • •
Remote control unit on Conveyor Control System (for probes located in
inaccessible positions)
Cable length: 2.5m
N.B.: the remote control unit application is an alternative to use of the bar-
• • •
code reader
Order code: 21559
Power supply transformer unit
MD Scope program
Remote control and programming with oscilloscope function
Technical Characteristics
Probe-electronics unit Tunnel-shaped metal structure containing the sensitive antenna and the control panel
Dimensions: see preceding pages.
Password 6 levels: operator / supervisor /engineer/ quality control operator / head of quality
control / remote programming
Stored sets of 250 sets of parameter settings may be stored, corresponding to 250 possible different
products
parameters
14 THS – FI022GB2K8v3 --- I - DESCRIPTION
Outputs 5 programmable relays (250Vac - 3A) to activate the external support units
•alarm relay
•malfunction relay
•ejector relay
•upstream belt authorisation relay
•auxiliary relay
System including Belt available in PVC approved for food handling on request.,
conveyor belt Dimensions, weight and accessories: see the configuration sheet at the end of the
manual.
THS – FI022GB2K8v3 --- V - MAINTENANCE 15
INSTALLATION
Observe current regulations regarding electrical and personal safety for both the operator and the installer
when installing the device.
PROGRAMMING SECTION
• Programming instructions
Menus - Ejection
- THS Configuration
- ALM Configuration
- I/O status
PROGRAMMING SECTION
• Programming instructions (Prod. command).
• Automatic operation using a bar-code reader
• Load-bearing structure
During assembly the solidity of the load-bearing structure should be borne in mind, in order to ensure that
the detector does not oscillate, causing false alarms
• Power supply cables to other devices. The route of the conductors must never be allowed to create a large-scale
electromagnetic loop. The power supply cables must be distanced as far as possible from the probe and braided with
the shortest possible pitch. In general, it is advisable that the power supply cable harnesses be inserted into special
insulated channels. In the event that the conductors have to pass near the probe of the metal detector, it is advisable
that they be inserted into an iron tube, either electro-welded or drawn, which is at least 2 mm thick and has a suitable
diameter. N.B: this solution is only valid if the tube is not subject to vibrations; should it be subject to vibrations this
solution could even be counter-productive.
• Grounding. This connection must lead directly to the electrical power supply board and must not be derived from any
other electrical devices.
18 THS – FI022GB2K8v3 --- V - MAINTENANCE
M1 MD M2
QE
Fig.II-4. QE: electrical board; M1: machine 1; M2: machine 2; MD: metal detector.
ci
• Warning! If metal ducts are used for production line
power and control lines, it is advisable not to create an
electrical connection between the conveyor belt frame M1 MD M2
and other nearby devices through the same ducts: if this
is done, interference due to multiple ground returns
could be produced.
Fig. II-5. ci: ducts in insulating material; M1: machine 1; M2:
machine 2; MD: metal detector
1 position as far as possible from the probe any motors, electrical power boards or electromagnetic actuators (it is
recommended that they be replaced with similar pneumatic devices); position fluorescent lights and their
respective reactors at a distance from the metal detector probe; where possible replace fluorescent lights with
filament lights.
2 equip electrical motors with special iron screens and mains filters of sufficient capacity. It is recommended that
motors running on alternating current be used as opposed to those running on direct current. The table that
follows provides some general guidelines for the distances to be placed between the probe and asynchronous
motors, depending on their power.
Table II-A
Recommended minimum distance between the probe and motors with alternating current
(without screening of the motor)
Power Minimum distance
THS/M & THS/A Other THS models
0,5 CV 5 x DH 3 x DH
1 CV 6 x DH 4 x DH
2 CV 8 x DH 5 x DH
3 CV 10 x DH 6 x DH
> 20 CV 15 x DH ( >10 x DH if screened) 10 x DH ( 6 x DH if screened)
2.1 In the immediate proximity of the metal detector, the motors may be screened by means of cylindrical
enveloping in iron; such cylinders must have a sufficiently large diameter in order to contain the motors and
a thickness of not less than 2 mm. The cylinders must be of the unwelded type.
3 fit the electromagnets, remote controls and continuous current motors with RC muffling nets (ask our technical
office for details of the dimensions) and braid the respective power supply cables with as short a pitch as possible.
Fix the cable which connects the probe to the power supply unit so that it can not oscillate or vibrate.
If the cable is too long, DO NOT CUT THE CABLE: COIL UP THE EXCESS!
THS – FI022GB2K8v3 --- V - MAINTENANCE 19
Disconnect the system from the various power sources before carrying out any movement.
Observe current regulations regarding electrical and personal safety for both the operator and the installer when installing
the device.
Connect the apparatus to the mains power supply only after first carrying out all the other connections needed for
complete installation.
These instructions for electrical installation apply to both the CEIA INTEGRATED THS SYSTEM, with conveyor belt, and
the CEIA NON-INTEGRATED THS SYSTEM, without conveyor belt.
Only make the connections to the internal terminals of the power supply unit when the unit is disconnected from the
mains
Fig. II-9c
THS – FI022GB2K8v3 --- V - MAINTENANCE 21
Voltage 400V 3~ with neutral conductor voltage 230V 3~ without neutral conductor
N
N
PE PE
2200
2199
Fig. II-9d Fig. II-9e
IS • Single-phase connection.
• Put in a ground fault interrupter upstream, provided that the trip current is at
least 300 mA.
Fig. II-9f
Selection of the power supply voltage for the metal detector only - Control Power Box
Power Supply Unit
N.B.: the conveyor belt motor must be set up for the power supply
I1 voltage of the system: the power supply voltage should therefore
be specified at the time of ordering.
Fig.II-10
If the power supply to the device is different from that specified on the plate and/or
from that chosen at selector I1, permanent damage may be caused to the device.
CEIA will not be held responsible for damage to people, animals or objects caused
by failure to obey this instruction.
Verification that the power supply conforms to the values specified above and to the
regulations in force is the total responsibility of the customer.
Mechanical Installation
Controls
According to regulation EN60204-1, the main switch and the other controls to be used by the operator must be at a
height ranging from 600mm to 1,800mm from the flooring.
If it proves impossible to comply with this measurement due to the configuration of the system, an additional control unit
which complies with the regulations must be set up.
Fix the control unit in a convenient position for use, within the limit set by the length of the probe connecting cable.
Fix the cable which connects the probe to the power supply unit so that it can not oscillate or vibrate.
If the cable is too long, DO NOT CUT THE CABLE: COIL UP THE EXCESS!
Conveyor belt
The distances quoted below are indicative only, and subject to variation according to the sensitivity required and to the
type of probe. When installation has been completed, therefore, correct operation should be checked.
The load-bearing structures of the conveyor belt must be stable and not subject
to detectable vibration during movement of the belt.
THS/M
The structure of the belt must be in non-magnetic steel (e.g. non-magnetic AISI
304).
Fig. II-13 Load-bearing structure
Rollers of the conveyor belt
In general, it is advisable that any rollers located near the antenna be of
insulating material. In which case, there must be an electrical connection on only
one side of the roller, in order to allow the discharge of any electrostatic charges.
DH
| Model THS/M THS/A Other models |
| |
| D ≥ 3 DH * ≥ 3 DH * ≥ 1,5 DH ** | D
| |
I
C
| Model THS/M THS/A Other models | Fig. II-15a. Free metal rollers
| | I: insulated support C: non-
| D ≥ 6 DH ≥ 4 DH * ≥ 2 DH | insulated support
| |
DH
C: non-insulated support
I: insulated support D
S: screening
I
C
Fig. II-15b. Pulling metal rollers
YES! NO!
Fig. II-16
THS – FI022GB2K8v3 --- V - MAINTENANCE 25
The motors must be located at a distance D from the antenna, adopting measures
identical to those described for the rollers above.
DH
Fit electrical motors with special iron screens and mains filters of sufficient
capacity. It is recommended that motors running on alternating current be used
rather than those running on continuous current. The table that follows provides
some general guidelines for the distances to be placed between the probe and
asynchronous motors, depending on their power
D
Minimum distance advisable between the probe and motors with alternating I
current (without motor screening)
DH
As in the preceding case, their distance from the probe must be at least equal to
D, to both sides of the antenna
Fig. II-19c
26 THS – FI022GB2K8v3 --- V - MAINTENANCE
DH
therefore be supported, while at the same time prevented from vibrating.
The sheet must not touch the probe (in the illustration an intervening D
distance of 5-10 mm is shown); if it were to touch the probe it could send
vibrations to the antenna. In any event, if there is a supporting metal layer
for the belt, when it arrives at the probe, it must be interrupted for a
pm
distance D, to both sides of the antenna.
n
| Models THS/M THS/A Other models |
| |
| D ≥ 4 DH ≥ 3 DH ≥ 2 DH |
| |
pi
N.B.: THS/M Model: if the product is contained in an aluminium tray, the Fig. II-20. Position of the conveyor
optimum distance between the bottom of the tray and the surface of the belt inside the probe
tunnel is 20-30mm.
pi: sheet of insulating material; pm:
N.B.: In the standard structure, the conveyor belt passes through the probe in layer of metal material; n: belt
both directions to avoid having to cut and rejoin it if the probe is replaced. If
necessary, carry out the join as described in the “Maintenance” section.
Procedure
• Remove screws S.
• Remove section A. B
• Move the belt into the probe, or the probe over
the belt, depending on the requirements of the
structure.
• Fix section A in place again using screws S.
Fig. II-22
THS – FI022GB2K8v3 --- V - MAINTENANCE 27
Transit speed
Programming Generally-applied setting
Meaning
parameters THS/STD THS/SL THS/3F THS/M THS/G THS/PH
Transit speed
BS 2 - 250m/’ 2 - 250m /’ 2 - 250m /’ 20 - 70m/’ 2 - 250m /’ 2 - 250m /’
Minimum transit speed
BL 2 m/’ 2 m/’ 2 m/’ 20 m/’ 2 m/’ 20 m/’
Maximum transit speed
BM 250 m/’ 250 m/’ 250 m/’ 70 m/’ 250 m/’ 250 m/’
transmission constant of KT = transit speed .
KT the motor reducer unit motor driver frequency
_ _
DI = ø roller + 2 x (thickness of belt)
DI Diameter of roller _ _
Encoder constant
KE (impulses per revolution)
0-1000 impulses per revolution _ _
Maximum motor
MI operating frequency
60-100 (Hz) - -
The programming parameters must be properly defined depending on the type of installation.
Fixed-speed application, BS should be assigned the true value of the transit speed.
without inverter card,
without encoder (KT=0.000,
KE=0)
Fixed-speed application, BS should be assigned the true value of the transit speed.
with MDT card but with
encoder (KT=F, KE=0)
Variable-speed application, speed detected by the encoder. The speed limits (BL e BM) must be
selected.
with encoder, without The KT parameter is 0.000.
inverter card Assign to the KE parameter the number of pulses per revolution of the
encoder.
Assign to the DI parameter the value of the diameter of the motor roller (see
V table above)
28 THS – FI022GB2K8v3 --- V - MAINTENANCE
Variable-speed application • BS should be assigned the desired value of the transit speed (the current
speed is detected by the system based on the working location of the
with inverter card, with inverter, or via an encoder if fitted).
encoder • Assign to the KE parameter the number of pulses per revolution of the
encoder.
V • Assign to the DI parameter the value of the diameter of the motor roller
(see table)
• Assign the maximum motor operating frequency to parameter MI.
• Assign the maximum motor current consumption to parameter
CU.
Variable-speed application
with inverter card, without Some structural relationships must be observed:
encoder
BL ≤ BS ≤ BM
BL ≥ 20 x KT
BM ≤ 60 x KT
V
1. set KT=1.000
2. set BS=50
3. activate the motor and measure the speed of transit Vn
4. calculate KT = Vn/50
By changing the value of BS, the speed can vary between 40% and (2 x
MI)% of the nominal value of the motor (corresponding to operation at 50Hz).
Example:
Motor: operating frequency 50Hz ; maximum frequency 60Hz; maximum
current 3A;
Encoder 100 impulses/rev.;
Roller diameter 60mm, belt thickness 2mm;
Desired speed 45m/', minimum 25m/', maximum 50 m/'.
N.B.: The BS parameter is memorised individually for each type of product defined. If
required, several speed parameters may be set for the same material by defining an
equal number of product types.
THS – FI022GB2K8v3 --- V - MAINTENANCE 29
Accessory devices
The photocell should naturally be placed at a height whereby it can have a clear view of the objects on the conveyor belt.
Photocell installed at the entrance to the probe When installed at the entrance to the probe, the
PD
photocell distance should be within the range 50mm to
2m
S
F
N
Photocell installed at the exit from the probe When installed at the exit from the probe, the photocell
PD distance (PD in the figure) depends on the belt speed,
but should not in any case be less than that indicated in the
S following table:
F Table II-C
N
Belt speed (metres/min) Minimum distance photocell-
electronics unit (mm)
< 20 50
20 50
Fig.II-24. N: conveyor belt; S: electronics unit; F: photocell; 30 60
d: distance photocell- electronics unit 40 100
50 130
60 160
70 190
80 230
90 260
>100 290
Photocell self-diagnosis
If the photocell is in a continuously active state for a long period, this is interpreted as a malfunction of the sensor by the
self-diagnosis system. There are many possible causes (wrong position, short-circuited wiring etc.).
The self-diagnosis message may appear:
- in the case of a conveyor belt without encoder or with Power Control Box, with the belt stopped or moving
- in the case of a conveyor belt without encoder or with Conveyor Control System, with the belt moving.
The system is not designed to signal a pack which is stuck for some reason in front of the photocell. For this reason,
when the system can detect whether or not the conveyor belt is moving (i.e. when it is equipped with an encoder or with
the Conveyor Control System power supply unit), the self-diagnosis function gives an alarm only if the photocell is in a
state of malfunction when the belt is moving.
On systems without encoder or with the Control Power Box, it is the installer’s and operator’s responsibility to ensure that
material does not remain in front of the photocell when the belt is stopped: if it does, the photocell will be continuously
active even though it is not malfunctioning. If the foregoing situation can not be avoided, it is advisable to disable
photocell self-diagnosis (Parameter PA)
Ejector – General rules
30 THS – FI022GB2K8v3 --- V - MAINTENANCE
Position the ejector E at the exit point of the central electronics unit.
In general, the ejector position is constrained by the following formulas:
S Dp
Dfe ≤ 20 x ( PL + Dp)
F E
N Dse > 0.5 x (L + PL)
PL
S Dp
Dfe ≥ 0.5 x PL
F E
N
Dse ≤ 20 x ( PL + Dp)
PL
S Dp
Dse ≤ 20 x ( PL + Dp)
E
Dse > 0.5 x (L + PL)
N
PL Fig.II-27 synchronisation with Metal Detector
L
Dse
IEC regulations
Warning labels indicating laser radiation and the reader classification are applied to the body of the reader:
Fig.II-29
The device is classified as a Class 2 laser product according to the rules indicated in IEC publication N. 825-1 (1993).
Turn the power off when opening the reader during maintenance or installation to avoid dangerous laser radiation.
1 reader
2 Bar code test chart (PCS 0.9)
3 Mounting kit: - bracket- screws Fig.II-30b dimensions
Fig.II-30a composition of the barcode reader kit
THS – FI022GB2K8v3 --- V - MAINTENANCE 33
Distance between the reader and the metal detector probe and distance between packs
The reader is mounted upstream of the probe in order to read a code stamped on the pack. If the code is recognised, the
reader sends a command to the metal detector to select the relevant product type. The time required by the THS to
process the barcode is usually insignificant, but becomes important if the band is changed due to a modification in the
type of product.. When the metal detector receives the signal to change product type, an internal adjustment procedure is
activated the length of which determines the minimum distance between two packs with different codes, that is to say
containing different products.
Model / Event Distance between the Distance between the
packs barcode reader and the THS
probe
Dp THS/3F
S with change of band
BR
(BA parameter) Dp ≥ L + 3000 mm Dsbr ≥ 3000 mm
N
between one product
L
and the other
Dsbr
Dp THS/3F
S without change of
BR
band (BA parameter) Dp ≥ L + 300 mm Dsbr ≥ 300 mm
between one product
N
and the other
Dsbr L
Dp
S
BR
Other THS models Dp ≥ L + 300 mm Dsbr ≥ 300 mm
N
Dsbr L
A non-rigid mounting, using anti-vibration supports, should be adopted for the reader.
The two types of reader should be mounted as shown in the figures below.
Attention must be paid to the position of the pack in transit, in order to ensure that the barcode can be read (angles P, S
and T in the following figures).
D P =˜ 0˚ D
P =˜ 0˚
P =˜ 0˚ P =˜ 0˚
S = 10 - 30˚
S = 10 - 30˚
S = 10 - 30˚
S = 10 - 30˚ S = 10 - 30˚
T =˜ 0˚ T =˜ 0˚ T =˜ 0˚ T =˜ 0˚
Fig. II-31a Step-Ladder reader: mounting Fig. II-31b Picket-Fence reader: mounting
34 THS – FI022GB2K8v3 --- V - MAINTENANCE
Reading features
The number of scans performed on the code by the reader, and therefore its decoding capability, is influenced by the
following parameters:
• number of scans per second
• code motion speed
• label dimensions
• scan direction in respect to code motion
At least 5 scans during the code passage should be allowed to ensure a successful read.
Step-Ladder mode
BCR bar code reader
LB laser beam
Fig. II - 32
If scanning is perpendicular to the code motion direction ( “step ladder” mode), the number of effective scans
performed by the reader is given by the following formula:
SN = ((LH/LS) * 350) - 2
These symbols signify:
SN = number of effective scans
LH = label height (in mm)
LS = label movement speed (in mm/s)
For example, the reader for a 25 mm high code moving at 500 mm/s performs:
Picket-Fence mode
BCR bar code reader
LB laser beam
Fig. II -33
If scanning is parallel to the code motion, (“picket fence” mode), the number of effective scans is given by:
SN = (((FW-LW)/LS) * 350) - 2
These symbols signify:
SN = number of effective scans
FW = reading field width (in mm)
LW = label width (in mm)
LS = label movement speed
THS – FI022GB2K8v3 --- V - MAINTENANCE 35
Reading field width depends on the distance between the label and the reader.
The following figure gives the reading diagram for the following conditions::
• code = interleaved 2/5 or code 39
• PCS = 0.90
• P angle = 0°
• S angle = 10°
• T angle = 0°
reader axis
For example, for a code 50 mm wide moving through at 1500mm/s at a distance from the reader corresponding to a
reading field of 200mm, we get:
The position of the reader must therefore be chosen so that FW is at maximum, based on the reading diagram, and LW e
LS should be chosen so that
Observe current regulations regarding electrical and personal safety for both the operator and the installer
when installing the device.
Connect the apparatus to the mains power supply only after first carrying out all the other connections needed
for complete installation.
** The +Vin outputs can provide an overall maximum current of 150mA ; the +Vo outputs can provide an
overall maximum current of 150mA
*** On the model with conveyor belt, connect the power supply line to the main switch (see diagram below)
**** IMPORTANT! In the case of the Conveyor Control System , connect the safety conductor permanently
(without intermediate plugs) to terminal PE on the casing.
N.B.: the J7, J10 and J12 inputs can be connected to switch contacts or to transistors (in this case the saturation voltage
must be < 0,4V). Their logic is determined by the LO parameter (Input logic, see Programming section).
+Vin
+Vin +Vin +Vin
0V 0V 0V 0V
Make all connections relating to input lines using screened cable, connecting the shielding only at the THS
system end to the contacts marked with the symbol which are provided on the various connectors. Lay the
cables at a good distance from power lines.
THS – FI022GB2K8v3 --- V - MAINTENANCE 41
N
N
PE PE
E2199
Fig. II-37a MDT card connections for 230V power supply Fig. II-37b MDT card connections for 400V power supply
Table II-E: MDT card connections for three-phase 230V power supply
Connector Pin Label Input/ Type Range /Max. value Function
Output
MDT-J23 1 1 - Ground - safety ground PE
2 2 - Neutral - Not used
3 3 Input L3 Phase 230V -18% / +10% , 48-62Hz Power supply
4 4 Input L2 Phase 230V -18% / +10%, 48-62Hz Power supply
5 5 Input L1 Phase 230V -18% / +10%, 48-62Hz Power supply
MDT-J24 1 1 Output W Phase Input voltage and frequency, 5A (8A breakaway current) Motor power supply
2 2 Output V Phase Input voltage and frequency, 5A (8A breakaway current) Motor power supply
3 3 Output U Phase Input voltage and frequency, 5A (8A breakaway current) Motor power supply
4 4 - - - Not connected
5 5 - Ground - safety ground
MDT-J25 1 1 Input NA Cont. 0 - 26Vcc Normally open motor thermal
2 2 Input NA Cont. 0 - 26Vcc protection contact
3 3 - Shield Shield
4 4 Input NC Cont. 0 - 26Vcc Normally closed motor thermal
5 5 Input NC Cont. 0 - 26Vcc protection contact
MDT-J26 1 1 Output L3 Phase 230V -18% / +10% , 48-62Hz ALM card power supply
5 5 Output L2 Phase 230V -18% / +10% , 48-62Hz ALM card power supply
Table II-F: MDT card connections for three-phase +neutral 400V power supply
Connector Pin Label Input/ Type Range /Max. value Function
Output
MDT-J23 1 1 - Ground - safety ground PE
2 2 - Neutral - Neutral
3 3 Input L3 Phase 400V -18% / +10% , 48-62Hz Power supply
4 4 Input L2 Phase 400V -18% / +10%, 48-62Hz Power supply
5 5 Input L1 Phase 400V -18% / +10%, 48-62Hz Power supply
MDT-J24 1 1 Output W Phase Input voltage and frequency, 5A (8A breakaway current) Motor power supply
2 2 Output V Phase Input voltage and frequency, 5A (8A breakaway current) Motor power supply
3 3 Output U Phase Input voltage and frequency, 5A (8A breakaway current) Motor power supply
4 4 - - - Not connected
5 5 - Ground - safety ground
MDT-J25 1 1 Input NA Cont. 0 - 26Vcc Normally open motor thermal
2 2 Input NA Cont. 0 - 26Vcc protection contact
3 3 - Shield Shield
4 4 Input NC Cont. 0 - 26Vcc Normally closed motor thermal
5 5 Input NC Cont. 0 - 26Vcc protection contact
MDT-J26 1 1 Output L3 Phase 230V -18% / +10% , 48-62Hz ALM card power supply
2 2 Output Neutral 230V -18% / +10% , 48-62Hz ALM card power supply
MDT - 400Vac: ALM card power supply: pay attention to the connections at connector J26, illustrated in the
figure: power supply to card ALM (230V) uses one input phase and the neutral connection. WARNING! incorrect
connection may cause permanent damage to the ALM card.
42 THS – FI022GB2K8v3 --- V - MAINTENANCE
Dimensioning of the motor: the voltage and frequency values of the motor must correspond to the mains voltage
available. The current limit values are shown in the table.
Motor overload protection: to safeguard the motor, it must be fitted with a suitable thermic relay or a magnetothermic
switch (see the diagram shown in the figure)
Fig. II-37b: motor protection. connection of a normally closed Fig. II-37c: motor protection. connection of a normally open
contact contact: note the jumper on contacts 4 and 5 of connector J25.
The power supply voltage to the Conveyor Control System with ALM card must be within the range 230Vac ± 10%,
48-62Hz .
Motor overload protection: the motor is protected from overload directly by the card software:: select the motor
nominal current value for parameter CU (see Programming section).
Timing
Belt blocking with manual alarm reset (EM=B)
Operation with halting of the production line, manual elimination of the contaminated material and manual reset by the operator.
N.B.: The metal detector does not check if there are any subsequent fragments in the material immediately following: all material under the probe
must therefore be eliminated along with the part that caused the alarm. To minimise waste of material it is advisable to select a low setting for the
ED parameter.
Product: loose or packaged
Models: All models except THS/PH
Belt blocking with photocell synchronisation and manual alarm reset (EM=SB)
Operation with halting of the production line synchronised by photocell, manual elimination of the contaminated material and manual reset by the
operator. Allows precise positioning of the material to be rejected.
44 THS – FI022GB2K8v3 --- V - MAINTENANCE
N.B.: The metal detector does not check if there are any subsequent fragments in the material immediately following: all material under the probe
must therefore be eliminated along with the part that caused the alarm. To minimise waste of material it is advisable to select a low setting for the
ED parameter.
Product: loose or packaged
Models: All models except THS/PH
Product: loose
Models: All models except THS/PH
Model THS/PH
This model uses a dedicated line (OUT2) instead of the ejection relay. N.B.: standard values for parameters ED and AT
are ED=0 and AT=A.
Fig. II-29d N.B.: BS = transit speed. t1= alarm time, generally corresponding to the transit of the metal mass through the
probe
Product: packaged
Models: All models except THS/PH
Photocell at entrance
Signal Waveform Function
Photocell Synchronisation
Photocell at exit
Signal Waveform Function
Photocell Synchronisation
personal computer
J4 THS 1
RX- 6
TX- THS printer
RX+ 5
TX+ (25p)
TX+ 4
RX+ RX (SI) 2 2 TX
TX- 3
RX- TX(SO) 3 3 RX
DTR 6 20 DTR
GND 5 7 GND
J4 THS 2
J6
6
TX- THS printer
5
TX+ (9p)
4
RX+ 2 3 TX
3 RX (SI)
RX-+ TX(SO) 3 2 RX
DTR 6 4 DTR
GND 5 5 GND
J6
to the next THS
N.B.: Select DTR=H mode on the THS
Fig. II –40b
Fig. II –41b
THS – FI022GB2K8v3 --- V - MAINTENANCE 47
Inputs
Make all connections relating to input lines using screened cable, connecting the
shielding only at the THS system end to the contacts marked with the symbol
which are provided on the various connectors.
Bar-code reader
The bar-code reader is supplied upon request: for connection, follow the indications in the plan on the previous pages.
Downstream belt authorisation (Following conveyor - Conveyor Control System only)
When active, this input indicates that the downstream belt is operating and can accept the product.
Photocell
When active, this input indicates the passage of the product in front of the photocell. The input is monitored by the self-
diagnosis system.
Ejection confirmation (Eject confirmation)
When active, this input indicates the passage of the product into the set-aside container. The input is monitored by the
self-diagnosis system.
Container full (Full bin)
When active for at least 5 seconds, this input indicates that the set-aside container is full (the malfunction relay is
activated).
Impulse encoder (Encoder)
This input is used to measure the speed of the conveyor belt if an encoder has been installed. The sensor must provide
impulses, the amplitude of which is indicated in the table “Electrical connections”, with a minimum frequency of 2 Hz and
a maximum frequency of 1kHz. It may be contact type, open collector (NPN o PNP) or push-pull. For correct operation a
coefficient KE must be determined during installation and set-up, as per the procedure described in the para. “ Transit
speed “.
Alarm reset (Reset)
When active, this input forces the Metal Detector to exit from the alarm state (used in the case of operation with belt
block and manual reset).
Inhibition
When active, this input disables the detector: it is generally used to avoid false alarms caused by the start-up of the
conveyor belt when it is not possible to adjust the mechanical structure of the belt.
• Conveyor Control System: simply set the IN parameter to a suitable value determined by experiment (see
“Programming” section).
Operating instructions
Access to programming differs between the various types of user (operator, supervisor, etc.) according to the following
table (see Programming section).
• Setting up periodic tests and test Head of quality control MD Test Menu
reports QA Configuration Menu
N.B.: all the parameters shown in the table are accessible in remote mode
THS – FI022GB2K8v3 --- V - MAINTENANCE 49
Power switch
On the Conveyor Control System model, the On/Off switch is located on the power supply unit cover; in the case of
the Control Power Box, an external switch must be fitted.
Switch
Fig. III-1a - Conveyor Control Fig. III-1b - Control Power Box Fig. III-1b - Control Power Box in the
System version for the THS/G
Control panel
Acoustical indicators
In the Power Control Box is included an acoustical indicator that is activated in case of alarm for the detection of metallic
fragments, for the signalization of a fault or for the request of an operator intervention.
50 THS – FI022GB2K8v3 --- V - MAINTENANCE
Controls
The control of the Metal Detector and the setting of the device parameters are performed through the control panel
keyboard, as shown below:
Key Function
Scheda MDLindicator
Power Motor on indicator
Fig. III-3: commands and indicators on the power unit with inverter card Conveyor Control System
THS – FI022GB2K8v3 --- V - MAINTENANCE 51
Fig. III-4
Also check operation of the emergency button with the belt in motion.
1 1
1
3 3
2
3
2
It is strictly forbidden to start up the system if all safety features are not properly functional. Tampering with the safety
features is also forbidden, and voids all responsibility of the manufacturer for any damage caused.
Keep the power supply unit panel closed. The key must always be in the possession of an authorised person.
Fig. III-6
Signals at power-up
The detector is designed to be switched on directly from the electrical panel that controls the production line.
The power supply unit does however contain an auxiliary switch I2, which is normally in the ON position.
The presence of mains power supply is signalled by the lighting up of the indicator located on
the control panel (Conveyor Control System) ...
Fig. III-7a
... or of the green LED L2 located on card ALM, near switch I2 (Control Power Box).
I2 L2 Fig. III-7b
When it is first powered up, the Metal Detector’s configuration includes 5 factory-set passwords (shown in the
test card at the end of the manual).
It is extremely important that the person in charge of the detector modifies the passwords in order to avoid
unauthorised access to programming.
When the device is turned on, the display lights up, as do the indicators located on the front of the
electronics unit.
More specifically, the display shows, in sequence, the serial number and the version of the software program that drives
the power supply unit; after that the following is displayed:
in which:
THS identifies the model
Product
THS V3.xxx
productname
V3.xxx identifies the software version of the metal detector
| productname indicates the type of programming, specific to one product,
which may be chosen from among 250 stored sets, of which
249 can be defined by the user (see Programming chapter);
Fig.III-8 each stored programming set is customised and relates to a
specific product to be monitored.
On models where there is a control panel on both the probe and the power supply unit (because the probe is installed in
a position which is inaccessible to the operator), the electronics unit display is disabled (the message “Disabled”
appears).
Display Messages
The Metal Detector display shows messages relating to its current mode of operation:
DISPLAY MEANING
Normal functioning
The Metal Detector is in normal operating mode:
THS V3.xxx On the fourth line of the display the signal being received
Product productname
|
is displayed by means of a horizontal illuminating bar,
subdivided into 20 sections. When the signal increases,
the bar extends towards the right.
Programming
Sensitivity 265 <-
Products The Metal Detector has been set to programming mode:
accessible parameters can be modified.
Test procedure
**TEST** The Metal Detector requires an operational test to be
Product productname
|
carried out (see “Periodic test management” section in
this manual).
Self diagnosis
The device, when a possible functional problem is
**BIN FULL**
Product productname detected, shows on the display the problem kind and
| utters the alarm signal, asking for the intervention of the
operator.
54 THS – FI022GB2K8v3 --- V - MAINTENANCE
If the (increase) key is pressed when the display shows normal operation, a list of information relating to the Metal
Detector’s status is shown:
THS/M
Sensitivity 265
THS/MN V3.xxx Cur Alar. 10
Product productname Cur. Obj. 156
Time 12:34
Date 24/10/97
|
Next test 15:00
Fig. III-11a
Indicator Status
mains voltage on
motor on off
motor off on
motor malfunction ! M off
metal detector alarm ! off
• Press the start/stop button to switch on the motor: check that it starts up, and that the “motor
on” indicator comes on and the “motor off” indicator goes off.
• To stop the motor press the start/stop button again: check that it stops, and that the “motor
on” indicator goes off and the “motor off” indicator comes on.
• Fixed-speed Conveyor Control System: check the manual movement of the motor using the and keys
(if parameter MM=ON).
N.B.: during programming of the metal detector, the Conveyor Control System keypad is disabled. Vice-versa, while the
Conveyor Control System keys are being used, metal detector programming is disabled.
THS – FI022GB2K8v3 --- V - MAINTENANCE 55
Emergency button
An extra emergency button is mounted on the conveyor belt to stop it in case of malfunction or danger.
If necessary, the main system switch can also be used for this purpose.
Automatic stop
If nothing passes through the metal detector for the length of time set by parameter ST (see Programming section), the
conveyor belt stops automatically.
Alarm reset
In the case of an alarm, the contaminated product is ejected from the product conveyor according to the type of operation
which has been selected:
• in operation with automatic ejection, the belt is not stopped and the contaminated product is sent into a set-aside
container which should be emptied periodically by the operator. In this case, the detector resets automatically.
• in operation where the conveyor belt is blocked, the belt is stopped and the contaminated product is positioned in the
exit area of the metal detector for manual removal by the operator (N.B. all material between the probe and the stop
line must be removed!).
S
fig. III-13
In this case, the belt only restarts when the operator pushes the appropriate button. In the case of the Conveyor
Control System, this button is incorporated into the control panel:
If the code is not recognised due to lack of legibility or because it is not on the list of enabled codes (see parameter CD in
the Programming section), the reader does not send any signal to the metal detector and the analysis program remains
that selected for the last pack). In this case, also, the pack can be expelled automatically from the production line by
enabling parameter NE
When the metal detector receives the signal to change product type, an internal adjustment procedure is activated the
length of which determines the minimum distance between two packs with different codes, that is to say containing
different products. This distance is as follows:
56 THS – FI022GB2K8v3 --- V - MAINTENANCE
Attention must be paid to the position of the pack, or rather of the label, while in transit: this should be parallel
to the direction of transit so as to ensure that the barcode is legible.
Photocell self-diagnosis
If the photocell is in a continuously active state for a long period, this is interpreted as a malfunction of the sensor by the
self-diagnosis system. There are many possible causes (wrong position, short-circuited wiring etc.).
For details see the “Self-diagnosis” paragraph in the Maintenance section.
On systems without encoder or with the Control Power Box, it is the installer’s and operator’s responsibility to
ensure that material does not remain in front of the photocell when the belt is stopped: if it does, the photocell will
be continuously active even though it is not malfunctioning. If the foregoing situation can not be avoided, it is advisable to
disable photocell self-diagnosis (Parameter PA)
The factory settings are suitable for dry products (biscuits, pasta, dry frozen food,...).
We would remind you that:
• in the case of products with "difficult" characteristics, it is advisable to call CEIA's Technical Department in order
to request production of specially-designed equipment.
• it is always advisable to optimise installation in line with the criteria described above in order to obtain maximum
sensitivity and maximum rejection of environmental interference.
The procedure must be completed once started. Do not change any parameter setting during the procedure.
N.B.: if the product can vary significantly in its electromagnetic characteristics, adjust parameter SA (Sensitivity
Adjustment)
58 THS – FI022GB2K8v3 --- V - MAINTENANCE
Selection criteria
Analysis Preferential applications
mode AM THS/M Other THS models
6 not applicable
As analysis mode 2, with improved immunity
against vibrations
7 not applicable
As analysis mode 3, with improved immunity
against vibrations
In each case it is advisable to check operation with all types of detection, and to choose the one which provides
the highest level of sensitivity.
THS – FI022GB2K8v3 --- V - MAINTENANCE 59
At the end of the period Test interv. (from when the metal detector is switched on),
a message requesting a test is displayed:. ( this can also be signalled via an
optional lamp).
** TEST **
The check can be carried out either by the Quality-control Operator or the Head of Product productname
Quality Control. | |
N.B.: to exclude the reminder to carry out the test periodically, set parameter Test
int.= 0.
Test procedure
The procedure described below refers to the FE test; the other two tests follow the same procedure.
Display Comment
Test FE <
Test SS Enter programming phase, select Test FE function and press
Test Non-FE
key.
Test FE OK <
Test SS
Test Non-FE
The positive outcome is recorded in
memory.
TEST SAMPLE
60 THS – FI022GB2K8v3 --- V - MAINTENANCE
If the test fails, one of the following messages will be seen at point 4:
Display Comment
Test FE
Test SS
NULL < The sample is considered too large to carry out a valid test,
Test Non-FE with a signal amplitude >400% of the SE alarm threshold.
The result of the test is recorded as NO.
Possible causes:
- No transit has been detected for 20 seconds
Test FE
Test SS
NO < - The signal from the sample is below the SE alarm
Test Non-FE threshold
- Three consecutives passages were giving negative result
- The system of ejection is enabled, but ejection has not
been confirmed via the “ejection confirmation” input
The outcome of the test, whether positive or negative, is always stored in memory.
In the case of abnormal operation, carry out a test using the sample indicated on the Configuration Sheet enclosed with each unit after selecting the
“default” product.
THS – FI022GB2K8v3 --- V - MAINTENANCE 61
Programming
General points on programming
The control of the Metal Detector and the setting of the device parameters are performed through the control panel
keyboard, as shown below:
Key Function
Access and exit from the programming phase
Return back from the submenus to the main menu
Exit from the Metal Detector Status visualization
Scroll through the sequence of instructions
Choice of the parameters to be changed
Modification of the parameter values
Only the engineer and the remote programmer can alter the passwords to the various levels.
It is extremely important that the person in charge of the detector modifies the passwords in order to avoid unauthorised access to
programming.
The password is entered by selecting one character at a time via the and keys, confirming each selection with
the key.
After the password has been entered, access to programming is given, and the display shows the parameters available
for the programming level.
62 THS – FI022GB2K8v3 --- V - MAINTENANCE
Cursor
- The parameters are selected via the (increase) and (decrease) keys, and are activated via the
(Enter) key: when this happens, the current setting begins to flash.
- Submenus are selected via , and accessed via
- The parameter settings are modified via
- The modifications are confirmed by pressing
- Returns to the previous menu and exits from programming mode via .
If the sensitivity value does not begin to flash after has been pressed, it means that the parameter in
question is not accessible from the current programming level. The product named “Defalut” cannot be
modified.
Every level of programming allows access to various groups of operating parameters, as shown in the following table:
The structure of the programming menus is tree-type. The individual parameters are described in the “Programming
Instructions” table, along with the menu/submenu sequence via which they can be selected.
THS – FI022GB2K8v3 --- V - MAINTENANCE 63
Every level of programming allows access to various groups of operating parameters, as shown below:
Programming instruction
Products menu
Remote Possible settings Standard setting Parameter
Prod. 12 alphanumeric
PI characters
- Global
Description Models
Type of product selected
Selection of a product previously entered and saved.
Local programming #PI<ENTER>
The various defined products are shown on the display when the Default
arrow keys are pressed. Choose the desired product by pressing Prod_A
the key. > Prod_B
Prod_C
All models
Remote programming
This command displays the list of products: the current product #PI=Prod_A<ENTER>
is shown by the “>” cursor. #PI<ENTER>
To change the current product, assign the corresponding value Default
to the PI setting.
> Prod_A
Prod_B
Prod_C
Example:
#
Elimination of a product
Elimination of an existing product: select the desired product in the list displayed using the arrow keys, and confirm All models
with the key.
Autolearn menu
Remote Possible settings Standard setting Parameter
Autolearn
LE ON / OFF OF-F Global
Description Models
Autolearn
Select ON and exit from programming to activate the autolearn procedure. The parameter returns to OFF All models
automatically at the end of procedure. See paragraph “Programming the metal detector according to the kind of
product” in the Instructions manual.
Inclusion of stainless steel in the metals for which the signal/product ratio is optimised
THS/3F
ON: frequency optimisation for stainless steel; OFF: frequency optimisation for iron
Signal/product ratio: metal signal / product signal. This parameter operates only during autolearn, if MB=ON.
Multi-band
THS/3F
ON: autolearn with automatic selection of the operating band; OFF: autolearn without modification of the current
operating band (BA). See paragraph “Programming the metal detector according to the kind of product”.
Detection menu
Remote Possible settings Standard setting Parameter
Sensitivity Related to the current
SE 0 - 299 - product
Description Models
Sensitivity
All models
Alarm trigger threshold: the smaller the object to be detected, the greater the sensitivity must be.
The parameter can be modified at operator level if parameter OA=ON
Ejection menu
Remote Possible settings Standard setting Parameter
Ejection mode Related to the current
EM B / F / S / SB - product
Description Models
Ejection mode
Selection of ejection mode for contaminated material.
Used for loose product and belt stop. No photocell required.
This includes halting of the production line, manual elimination of the contaminated material and
manual reset by the operator.(See also parameters ED and ET).
Mode B Note: The metal detector does not check if there are any subsequent fragments in the material
immediately following: all material under the probe must therefore be eliminated along with the part
that caused the alarm. To minimise waste of material it is advisable to select a low setting for the
ejection relay activation delay. All models
Used for loose product and ejection effected using retracting band or flap. No photocell required
Mode F
Includes automatic set-aside of contaminated material. (See also parameters ED and ET)
Used for packed product and ejection effected using pusher. Photocell required.
Mode S Includes automatic set-aside of contaminated material with photocell synchronisation. (See also
parameters ED, ET, PD, PH)
Used for packed product and ejection effected with belt stop. Photocell required.
This includes halting of the production line with photocell synchronisation, manual elimination of the
Mode SB
contaminated material and manual reset by the operator.. (See also “Timing” section and parameter
ED)
All models
THS – FI022GB2K8v3 --- V - MAINTENANCE 67
Counters menu
Remote Possible settings Standard setting Parameter
Cur. alar. Related to the current
CA 0 – 999999999 - product
Description Models
Number of alarms caused by the current product (since last reset)
All models
To reset this counter select the parameter, press the key and press the (increase) key; in remote
programming execute the CR command.
Dp Dp
S S
BR
BR
N N
Dsbr L Dsbr L
All models,
Other THS models and THS/3F without except THS/G
THS/3F with change of band (BA parameter)
Model / Event change of band (BA parameter) between one
between one product and the other
product and the other
Distance
between the Dp ≥ L + 3000 mm Dp ≥ L + 300 mm
packs
Distance
between the
barcode reader Dsbr ≥ 3000 mm Dsbr ≥ 300 mm
and the THS
probe
When the belt is stopped because of the following conveyor, the light flashes.
MD Test menu
Remote Possible settings Standard setting Parameter
FE test
- - - Global
Description Models
Activation of the test for the standard iron reference sample
All models
Test procedure: see “Periodic test management” section of the Instructions manual.
Print menu
#
Remote Possible settings Standard setting Parameter
Print buffer
PB - - Global
Description Models
Print list of memorised events
The data are sent to the RS232
interface, if the command is activated QUALITY REPORT 28/02/00 - 20:14:00
by local programming or via RS232. Serial number 999999
The data are sent to the RS485 if the Line ID 1013
command is request via RS485.
>Change product 28/02/00 - 20:13:13
The metal detector stores up to 1000 P.Name P2
events. An event could be a certain Operator ENGINEER
parameter modification (SE, TP ecc.),
>Test Metal Detector 28/02/00 - 20:13:38
a test result, an ejection (the result of P.Name P2
the ejection is memorized). Fe diameter 1.0
Test OK YES All models
Operator Q-C OPERATOR
Example:
>Test Metal Detector 28/02/00 - 20:13:49
P.Name P2
SS diameter 1.5
Test OK NO
Operator Q-C OPERATOR
>Statistics
END QUALITY REPORT
--------------------------------------------
THS – FI022GB2K8v3 --- V - MAINTENANCE 79
>Statistics
Example of personalized report: P.Name P2
n. allarms 1
n. objects 8
Alarm rate 12.50 %
END QUALITY REPORT
-------------------------------------------
Note: each password accesses programming at the appropriate level (operator, supervisor, …)
Maintenance
Any maintenance or repair of the device while open and energised should be avoided, and in any case should
only be carried out by trained personnel who are fully aware of the risks which the operation entails, following
the instructions given in the “Maintenance” section.
When the mains is disconnected using the main switch S1 of the Conveyor Control System, the power supply
section is deactivated, but the contacts which are connected permanently to the mains, e.g. the relay outputs,
remain energised.
N.B. When the I2 service switch is turned off, most components remain energised.
S1
I2
Periodic maintenance
Table V-1
Operation Period Operator
detection check • beginning of each shift • Quality-control operator
• on changing product type • Head of quality control
• periodically
cleaning of conveyor belt beginning of each shift Operator
The operator must monitor the condition of the system and its suitability for use, and consult the maintenance
personnel if necessary.
THS – FI022GB2K8v3 --- V - MAINTENANCE 85
Self-diagnosis
The internal diagnostic system monitors the operational status of the metal detector. If a fault is detected, the following
are activated in addition to a message on the display:
• the illuminating alarm indicators
• the buzzer (if activated)
• the fault relay (if Fault relays parameter is ON)
• flashing light (if Fault relays parameter is ON)
Fault status can only be reset by eliminating the cause of the fault.
Table V-2
Message Probable cause Action
Test time out Time-out for pre-programmed Carry out the test
test.
Fault: power Power-supply section faulty Contact service technician
Fault: ejection ** Ejection of material not • Check that the ejection times are correct.
carried out • Check that the ejector is not blocked
• Check photocell operation (positioning, connections
etc.)
• Check the Confirm Ejection input connections
When the cause of the fault has been eliminated, press the
E key to reset the alarm status.
Bin full Storage container full Empty it
Press E key to reset the alarm status
Fault: communication Fault in communication Check that the power-supply voltage is stable and
between SCD and ALM cards corresponds to the values on the identification plate.
Check the wiring
If the wiring is correct, replace the cards
Fault: motor alarm Overloading of the belt motor Remove the cause of overloading and press E key.
("motor alarm" indicator Wrong setting of CU Set a proper value of CU parameter and press E key.
activated) parameter
Fault: air pressure Compressed air pressure too Check the compressed air connection.
low When the cause of the fault has been eliminated, press the
E key
Photocell fault *** Photocell malfunction or pack • check there is no pack stuck in front of the photocell
stuck in front of photocell • check the photocell connections
• Check the positions of the photocell and the
retroreflector
• replace the photocell
When the cause of the fault has been eliminated, press the
E key to reset the alarm status ****
Memory card not Memory faulty or absent Check presence and connections of the SPM external
installed (THS system memory card (see para. "Replacement of SCD card"
not operative)
Compatibility error SCD card incompatible with Use compatible SCD card (ask service personnel)
the data stored in the SPM
memory card
*Enabled by the Fault relays parameter
The system is not designed to signal a pack which is stuck for some reason in front of the photocell. For this
reason, when the system can detect whether or not the conveyor belt is moving (i.e. when it is equipped with an
encoder or with the Conveyor Control System power supply unit), the self-diagnosis function gives an alarm only if
the photocell is in a state of malfunction when the belt is moving.
On systems without encoder or with the Control Power Box, it is the installer’s and operator’s responsibility to
ensure that material does not remain in front of the photocell when the belt is stopped: if it does, the photocell
will be continuously active even though it is not malfunctioning. If the foregoing situation can not be avoided, it is
advisable to disable photocell self-diagnosis (Parameter PA)
86 THS – FI022GB2K8v3 --- V - MAINTENANCE
Storage
Store the system in its original packaging, or in a way that protects it adequately from atmospheric agents or other
possible causes of damage (moving objects, weights, solvents etc.).
Storage temperature (Regulation EN 60204): -25°C - +55°C long-term, +70°C for 24 hours maximum.
Disconnect the system from the various power sources before carrying out any movement.
Use lift trucks or sling the load-bearing structure, and ensure that the load is balanced during movement. Avoid
deforming the structure or its component parts.
Never attach lifting gear to the Metal Detector probe or the actuators.
Fig. V-2
Fuses
The figure shows the position and rating of the fuses fitted to the device.
Table V-4
Ref. Type Description
F1-F2 250V 10A, fast 5x20mm card power supply protection
P1 250V 3,15A fast 5x20mm upstream belt relay common contact protection
P2 250V 3,15A fast 5x20mm auxiliary relay common contact protection
P3 250V 3,15A fast 5x20mm metal detector alarm relay common contact protection
P4 250V 3,15A fast 5x20mm ejector relay common contact protection
P5 250V 3,15A fast 5x20mm malfunction relay common contact protection
F3-F4-F5 500V 10A, fast 6.3x32mm card MDT power supply protection
P1
F2
F1 P2
F3 F4 F5
P3
P4
P5
Fig V-6a - ALM and MDL card fuses Fig V-6b - MDT card fuses
Troubleshooting
Self-resetting protections
• The ALM card power supply inputs are protected by self-resetting components PTC.
• The MDL inverter card outputs are electronically protected against short circuit between two phases.
• The ALM card inputs are protected against wrong connection up to the voltages present on the card itself, with the
exception of the mains voltage.
Table V-5
88 THS – FI022GB2K8v3 --- V - MAINTENANCE
Metal Metal
Controller Detector Controller Detector
Switch Switch
SCD card SCD card
I2 I2
L2 L2
Voltage Voltage
Switch I1 Switch I1
regulators regulators
115/230V 115/230V
Fig. V-8a block diagram of the THS system with MDT card, Fig. V-8b block diagram of the THS system with MDT card,
230V~ power supply 400V~ power supply
THS – FI022GB2K8v3 --- V - MAINTENANCE 89
MDL card
F1 Variable
L0 frequency
4 motor
L1 3-phases
F2 generator
STC card
Keyboard and signals Sensors/Actuators
Metal
Controller Detector
Switch I2
SCD card
L2
Voltage
Switch I1
regulators
115/230V
Voltage Emergency
regulators switch
ALM card
Fig. V-8c block diagram of the THS system with MDL card
• N.B.: in the case that the procedure is not carried out, or is carried out improperly, compensation for the products
may not be correct. As a check, select the “default” product and make some tests with the sample indicated in the
test card enclosed with this manual.
• Check that the system operates properly with all the products stored in memory.
The SCD card stores the values of all the operating parameters, including those of the power-supply and control
unit. If the power supply unit is replaced, therefore, it is not necessary to reprogram the system..
90 THS – FI022GB2K8v3 --- V - MAINTENANCE
I I I I I I I I I I I I I I I I I I I I I* * * * *
Fig.V-9a. Example: signal well below Fig.V-9b. Example: signal just below Fig.V-9c Example: signal above the
the threshold level the threshold level threshold level (alarm).
For correct operation, the bar-graph indicator should not have more than THREE bars lit.
To eliminate the interference, the first thing to do is to identify whether it is electrical or magnetic:
1 Set parameter TX=OFF. . (NB: on model THS/MN, set the switch on the internal card of the probe power-supply unit to OFF)
2 If the interference remains the Examples of sources of electrical interference: electric motors, inverters, power cables, lighting
same, it is electrical
3 If the interference decreases, it Examples of sources of mechanical interference: unstable anchoring of the metal detector
is of a mechanical nature (vibrations), metal masses moving in the vicinity of the probe, intermittent loops, metal
fragments in the conveyor belt.
To increase immunity to mechanical interference, adjust the AM parameter (see paragraph “Analysis mode selection criteria” ).
To eliminate sources of interference, refer to the illustrated notes in the Installation section.
THS – FI022GB2K8v3 --- VI - APPENDICES 91
APPENDICES
DECLARATION OF CONFORMITY CE
DECLARATION OF CONFORMITY CE
DECLARATION DE CONFORMITE CE KONFORMITÄTSERKLÄRUNG CE
DECLARACION DE CONFORMIDAD CE DICHIARAZIONE DI CONFORMITÁ CE
Product name:
Nom du produit: / Produktname: Electronic Metal Detector
Nombre del producto: / Nome: Détecteur de métaux / Elektronischer Metalldetektor
Electronic Metal Detector / Metal Detector Elettronico
all model
Model THS tous modèles/ alle Modelle
Série / Serie / Serie / Modello: todos los modelos/ tutti i modelli
conforms to the following Product Specifications
est conforme aux spécifications suivantes / folgenden Produktspezifikationen entspricht
es conforme a las siguientes especificaciones / è conforme alle seguenti specifiche di prodotto:
SpA
CEIA is not responsible for any error in shipping due to incomplete and/or inaccurate orders.
When ordering any component, please indicate the serial number of the device!
THS /A
Validity: revision 3.300, 09/06/2003
Spare parts
Description Quantity Code
Control panel 1 16804
SPM module 1 21853
Cable connecting the probe to the power supply unit: length 3 metres 1 18940
Cable connecting the probe to the power supply unit: custom length (max. 40m) 1 19992
Power supply unit with motor control - Conveyor Control System - variable speed version 1 20999
Power supply unit with motor control - Conveyor Control System - fixed-speed version 1 21000
Power supply unit without motor control - Control Power Box 1 21001
THS – FI022GB2K8v3 --- VI - APPENDICES 93
THS/SL
Validity: revision 3.300, 09/06/2003
Spare parts
Description Quantity Code
Control panel 1 16804
SPM module 1 21853
Cable connecting the probe to the power supply unit: length 3 metres 1 18940
Cable connecting the probe to the power supply unit: custom length (max. 40m) 1 19992
Power supply unit with motor control - Conveyor Control System - variable speed version 1 20999
Power supply unit with motor control - Conveyor Control System - fixed-speed version 1 21000
Power supply unit without motor control - Control Power Box 1 21001
Power supply card 00208ALM 1 18939
Motor control panel - card 00208STC 1 18944
Motor control card 00208MDL 1 18943
Motor control card 00208MDT 1 19946
Remote control card 00208RCU 1 18945
Compact power supply unit without motor control 1 22626
Power supply card 00208AL_ 1 22569
Connector kit for Power supply card 00208AL_ 1 22616
Picket-Fence bar code reader (code with vertical bars) 1 17823
Step-Ladder bar code reader (code with horizontal bars) 1 18700
Options
Description Quantity Code
RS 485 interface 1 17828
Remote control module for Conveyor Control System 1 21559
Remote control module for Control Power Box 1 21560
115/230Vca Transformer Box 1 23181
400/230Vca Transformer Box 1 23182
Protection against high-pressure water cleaning 1 24775
Ethernet Module 1 29756
Accessories
Description Quantity Code
MDScope 1 19795
MDCAD 1 27185
THS REPORT 1 27184
RS232/RS485 converter 1 21540
THS/MN
Validity: revision 3.30, 09/06/2003
Spare parts
Description Quantity Code
Control panel 1 30270
SPM module 1 21853
Cable connecting the probe to the power supply unit: length 3 metres 1 23395
Power supply unit with motor control - Conveyor Control System - variable speed version 1 20999
Power supply unit with motor control - Conveyor Control System - fixed-speed version 1 21000
Power supply unit without motor control - Control Power Box 1 21001
Power supply card 00208ALM 1 18939
Motor control panel - card 00208STC 1 18944
94 THS – FI022GB2K8v3 --- VI - APPENDICES
THS/PH
Validity: revision 1.102, 12/04/2001
Spare parts
Description Quantity Code
Control panel 1 18657
SPM module 1 21853
Deflector 1 18743
Infeed conveyor 1 16332
Support assembly 1 16043
Cable connecting the probe to the power supply unit 1 18938
Power supply unit 1 18744
Power supply card 00208ALM20 1 18939
Included sample - Stainless steel (ø0.3mm sphere) 1 17052
Included sample - Iron (ø0.3mm sphere) 1 17051
Included sample - Blank 1 16793
Short discharge conveyor 1 16335
Long discharge conveyor 1 19803
Deflector cover 1 16344
Deflector white basis in PETG 1 16333
Deflector flap position sensor 1 15286
Flap actuator 1 23541
Steel deflector flap 1 23542
Options
Description Quantity Code
RS 485 interface 1 17828
Accessories
Description Quantity Code
MDScope 1 19795
THS – FI022GB2K8v3 --- VI - APPENDICES 95
THS/G
Validity: revision 3.300, 30/06/2003
Spare parts
Description Quantity Code
Control panel 1 18736
SPM module 1 21853
Cable connecting the probe to the power supply unit: length 3 metres 1 18940
Cable connecting the probe to the power supply unit: custom length (max. 40m) 1 19992
Power supply unit 1 21141
Power supply card 00208ALM 1 18939
Remote control card 00208RCU 1 18945
Options
Description Quantity Code
RS 485 interface 1 17828
400/230Vca Transformer Box 1 23182
Protection against high-pressure water cleaning 1 24775
Ethernet Module 1 29756
Key for flange mounting 1 23376
Accessories
Description Quantity Code
MDScope 1 19795
MDCAD 1 27185
THS REPORT 1 27184
RS232/RS485 converter 1 21540
Infeed conveyor øin 330mm - øout 126.5mm PM2034A 1 23435
Infeed conveyor, part 1 code 2-37, øin 330mm, øout 161mm 1 23353
Infeed conveyor, part 2 code 2-39, øin 172mm, øout 126.5mm 1 23223
Infeed conveyor øin 330mm - øout 102.5mm PM2035A 1 23434
Infeed conveyor, part 1 code 2-37, øin 330mm, øout 165mm 1 23353
Infeed conveyor, part 2 code 2-41, øin 161mm, øout 152mm 1 23221
Infeed conveyor, part 3 code 2-42, øin 147mm, øout 142mm 1 23356
Infeed conveyor, part 4 code 2-43, øin 142mm, øout 126mm 1 23355
Infeed conveyor, part 5 code 2-44, øin 134mm, øout 102.5mm 1 23354
Infeed conveyor øin 330mm - øout 82mm PM2036A 1 23433
Infeed conveyor, part 1 code 2-37, øin 330mm, øout 165mm 1 23353
Infeed conveyor, part 2 code 2-38, øin 161mm, øout 110mm 1 23222
Infeed conveyor, part 3 code 2-40, øin 111mm, øout 82mm 1 23357
THS-FB
Validity: revision 1.06, 10/05/2002
Spare parts
Description Quantity Code
Belt 1 2 Tab. A
Trespa support plate - long part 1 7 Tab. A
Trespa support plate - short part 1 8 Tab. A
Plate spacer/support 1 9 Tab. A
Plate and reflektor spacer/support 1 10 Tab. A
Power supply unit and blinking light support kit 1 11 Tab. A
Reflektor support 1 12 Tab. A
Drum motor with wiring 1 15 Tab. A
250mm Drum motor 1 24922
300mm Drum motor 1 24715
350mm Drum motor 1 24923
400mm Drum motor 1 24716
450mm Drum motor 1 24918
500mm Drum motor 1 24717
600mm Drum motor 1 24718
Photocells 1 18486
Orange blinking light module 1 21280
Buzzer module 1 21281
Support for buzzer/blinking light 1 21282
Support for blinking light 1 20359
Supports for Free roller 1 21428
Bearing for Free roller and Bend roller 1 24605
Supports for Drum motor 1 21429
00208SCN connection card 1 21917
Casing for connectio card - drum motor side 1 21623
Casing for connectio card - supply box side 1 21622
Roller tilting support - right side 1 20803
Roller tilting support - left side 1 20804
Drum motor support - right side 1 20805
Drum motor support - left side 1 20806
General purpose support 1 21243
6mm diameter blue air rubber pipe 1 20958
8mm diameter blue air rubber pipe 1 21601
PG9 plug 1 22315
96 THS – FI022GB2K8v3 --- VI - APPENDICES
Table A • Components
Item 3 7 8 9 10 11 12 15
support plate -
support plate -
Power supply
and
and
blinking light
Drum motor
spacer/suppor
spacer/suppor
with wiring
support kit
0.5m/sec.
short part
Reflektor
long part
reflektor
support
Trespa
Trespa
Plate
Plate
Belt
unit
t
t
Quantity 1 1 1 1 1 1 1 1
1000 X 200 X 875 ± 50 24690 24721 24729 22956 22956 24661 21244 24715
1500 X 200 X 875 ± 50 24691 24722 24730 20354 21240 21351 21244 24715
2000 X 200 X 875 ± 50 24692 24723 24731 20354 21240 24987 21244 24715
1000 X 300 X 875 ± 75 21801 24217 24218 22956 22956 24661 21244 24716
1500 X 300 X 875 ± 75 21316 17841 17842 20354 21240 21351 21244 24716
2000 X 300 X 875 ± 75 23532 24724 24732 20354 21240 24987 21244 24716
1000 X 500 X 875 ± 75 24697 24728 24736 22956 22956 24661 21244 24718
1500 X 500 X 875 ± 75 21359 21370 21369 20354 21240 21351 21244 24718
2000 X 500 X 875 ± 75 24650 24620 24621 20354 21240 24987 21244 24718
2000 X 500 X 875 ± 75 Fam. C 24650 24915 24916 20354 21240 25361 21244 24718
2000 X 300 X 875 ± 75 per THS/MN 23532 23382 23383 20354 21240 25361 21244 24716
2000 X 500 X 875 ± 75 per THS/MN 24650 24938 24939 20354 21240 25361 21244 24718
Part A
Options
THS Family
(feet)
Insufficient air-
pressure sensor
Piston ejector
compatibility
Bar-code reader
kit
Air-jet ejector
conveyor belt
Castors
Fam. A protection
Complete
Belt supports
mounting kit
panel set
Antenna fixing kit
Quantity 1 1 1 1 1 1 1 1 1 1
98 THS – FI022GB2K8v3 --- VI - APPENDICES
1000 X 200 x 875 ± 50 SL A 24658 21525 21548 Tab. D 21279 21613 no 21553 no no no
1500 X 200 x 875 ± 50 AB 24659 21525 21548 Tab. C 21279 21613 21614 21553 21610 22477 24739
2000 X 200 x 875 ± 50 AB 24660 24802 24803 Tab. C 21279 21613 21614 21553 21610 22477 24741
1000 X 300 x 875 ± 75 SL A 24130 21525 21548 Tab. D 21279 21613 no 21553 no no no
1500 X 300 x 875 ± 75 AB 21761 21525 21548 Tab. C 21279 21613 21614 21553 21610 22477 21412
2000 X 300 x 875 ± 75 AB 25341 24802 24803 Tab. C 21279 21613 21614 21553 21610 22477 24743
1000 X 400 x 875 ± 75 SL A 24662 21525 21548 Tab. D 21279 21613 no 21553 no no no
1500 X 400 x 875 ± 75 AB 24663 21525 21548 Tab. C 21279 21613 21614 21553 21611 22477 24745
2000 X 400 x 875 ± 75 AB 24664 24802 24803 Tab. C 21279 21613 21614 21553 21611 22477 24747
1000 X 500 x 875 ± 75 SL A 24665 21525 21548 Tab. D 21279 21613 no 21553 no no no
1500 x 500 x 875 ± 75 AB 21762 21525 21548 Tab. C 21279 21613 21614 21553 21611 22477 21413
2000 X 500 x 875 ± 75 AB 24666 24802 24803 Tab. C 21279 21613 21614 21553 21611 22477 24749
2000 X 500 x 875 ± 75 Fam.C C 25773 24802 24803 Tab. E 21279 21613 21614 21553 21611 22477 24749
2000 X 300 x 875 ± 75 per THS/MN 23540 24802 24803 Tab. E 21279 21613 21614 21553 21610 22477 Tab. E
2000 X 500 x 875 ± 75 per THS/MN 24956 24802 24803 Tab. E 21279 21613 21614 21553 21611 22477 Tab. E
Part B
Options Spare parts
Family
Set-aside container
Fam. B protection
LARGE
Set-aside
with
Ejection confirmation
protection panel set
Piston ejector
compatibility
with support
Bend roller
Free roller
A
sensor kit
container
panel set
LARGE
support
aside
Fam.
Fam.
THS
Quantity 1 1 1 1 1 1 1 1
2000 X 300 x 875 ± 75 per THS/MN no Tab. E no 21423 no no 21612 22962 20371 21598
2000 X 500 x 875 ± 75 per THS/MN no Tab. E no 21423 no no 21612 24897 21361 21599
Table C - Fam. A & B antenna fixing kit for belt length of 1500 mm and 2000 mm
Metal Detector aperture height Code
100 mm 21414
125 mm 21415
150 mm 21416
175 mm 21417
200 mm 21427
225 mm 21418
250 mm 21419
275 mm 21420
Table D - THS/SL and Fam. A antenna fixing kit for belt length of 1000 mm
Metal Detector aperture height THS/SL Fam. A
THS – FI022GB2K8v3 --- VI - APPENDICES 99