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UENR6935-02

October 2016

Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
CONN 4 92 45 59 60 90

UENR6935-02 VOL 1 of 4
Air Heater E-15 1 Sensor - Hydraulic Oil Temperature B-12 50
NOT SHOWN
Alarm - ATCH Travel
Alternator
B-12
E-14
2
3
Sensor - NFC 1 Pressure
Sensor - NFC 2 Pressure
D-11
D-11
51
52
82 NOT SHOWN
Battery - ATCH Front
Battery - ATCH Rear
F-5
F-6
4
5
Sensor - Primary Fuel Pressure
Sensor - Pump Pressure 1
J-11
D-11
53
54 93 41 42 28 31 CONN 1 CONN 20 CONN 21

(Dimensions: 56 inches x 35 inches)


Battery - Front G-5 6 Sensor - Pump Pressure 2 D-11 55
Battery - Rear
Block As
G-6
G-3
7
8
Sensor - Stick In Pressure
Sensor - Stick In Control Pressure (TOOL 11)
D-10
D-11
56
57
83 CONN 5
Connector Location
Block Gp G-6 9 Sensor - Stick In Control Pressure (TOOL 20,21) D-10 58
Schematic
Breaker - Alternator
Breaker - Heater
G-2
G-2
10
11
Sensor - Stick Out Control Pressure (TOOL 11)
Sensor - Stick Out Control Pressure (TOOL 20,21)
C-11
C-10
59
60
Connector Number
Location CONN 6
Breaker - Main
Camera - Rear View (Atch)
G-2
G-15
12
13
Sensor - Water Seperator Level
Solenoid - A/C Compressor Clutch
I-11
E-14
61
62
CONN 1
CONN 2
CONN 4
J-15, J-14, I-14, I-13
C-15
A-11
80 16
Control Gp - Engine
Control Gp - Fan Speed
G-16
I-10
14
15
Solenoid - ATCH Fine Swing
Solenoid - ATCH Heavy Lift
C-5
D-11
63
64
CONN 5 I-8 CONN 7
CONN 6 I-8
Control Gp - Machine F-2 17 Solenoid - ATCH QC E-6 65
Control Gp - Productlink
Control Gp - Productlink Cellular Radio PLE 641
I-16, I-15
H-15
16
183
Solenoid - ATCH QC Hold to Run
Solenoid - ATCH QC Unlock
E-6
D-6
66
67
CONN 7
CONN 8
CONN 9
H-8
H-8
H-8
70 81 17 CONN 8
Control Gp - Productlink Radio H-14 184 Solenoid - ATCH QC Bypass Cut D-6 68 CONN 10 E-8
Diode - ATCH Power Relay
Diode - Start Relay
B-4
G-3
18
40
Solenoid - ATCH Relief 1
Solenoid - ATCH Relief 2
C-6
C-5
69
70
CONN 11
CONN 12
E-8
E-8 CONN 9
336D2, 336D2 GC and
Ground - Engine Frame Strap
Ground - Frame 1
E-15
F-9
19
20
Solenoid - ATCH Start Aid
Solenoid - ATCH Stem 1 Extend (TOOL 11)
I-10
A-16
71
72
CONN 13
CONN 14
E-8
C-6
39 340D2 Excavator
Ground - Frame 2
Ground - Frame 3
D-13
D-15
21
22
Solenoid - ATCH Stem 1 Extend (TOOL 20,21)
Solenoid - ATCH Stem 1 Retract (TOOL 11)
Solenoid - ATCH Stem 1 Retract (TOOL 20,21)
A-15
A-16
A-15
73
74
75
CONN 15
CONN 16
CONN 17
B-6, C-6
B-6
A-6
43 Electrical System
Ground - Frame 4 A-7 23
Ground - Frame 6
Ground - Strap Disc Frame
G-5
F-3
24
25
Solenoid - ATCH Stem 2 Extend (TOOL 11)
Solenoid - ATCH Stem 2 Extend (TOOL 20,21)
A-16
A-16
76
77
CONN 18
CONN 19
A-6
I-1
40 336D2: 336D2 GC: 340D2:
Indicator - Air Cleaner
Indicator - Hydraulic Oil Filter
I-10
A-12
26
27
Solenoid - ATCH Stem 2 Retract (TOOL 11)
Solenoid - ATCH Stem 2 Retract (TOOL 20,21)
A-16
A-15
78
79
CONN 20
CONN 21
I-1
H-1 46 5 GJA1-UP FBT1-UP JEE1-UP
FAJ1-UP
Motor - ATCH Washer Lower
Motor - Starting
F-3
E-15
28
30
Solenoid - ATCH Stem 3 Extend
Solenoid - ATCH Stem 3 Retract
E-10
E-10
80
81
CONN 22
CONN 23
H-1
A-4
8 HBK1-UP
Motor - Washer F-3 31 Solenoid - Boom Reneration (TOOL 11) C-11 82 CONN 38 H-13
23 69

42 Page,
Pump - ATCH Refueling B-4 33 Solenoid - Boom Reneration (TOOL 20,21) C-10 83 The connectors shown in this chart are for harness to
Pump Gp - EPP J-11 29 Solenoid - Hydraulic Lock E-11 84 harness connectors. Connectors that join a harness to
Receptacle - ATCH Jump Start G-5 34 Solenoid - NFC Flow Control 1 B-15 85 a component are generally located at or near the
Relay - Air Heater E-15 35 Solenoid - NFC Flow Control 2 B-15 86 component. See the Component Location Chart.
9
Relay - ATCH Refueling Power
Relay - ATCH Refueling Start
B-4
A-4
36
37
Solenoid - Power Shift Pressure
Solenoid - Swing Brake
B-16
E-11
87
88 63
Relay - ATCH Refueling Stop B-4 38 Solenoid - Travel Speed E-11 89
Relay - Start G-3 39 Solenoid - Travel Straight E-11 90
Resistor - CAN H-1 41 Switch - ATCH Bucket in Press. D-10 91
CONN 14 71
Resistor - Machine CAN
Sender - Fuel Level
G-1
B-11
42
43
Switch - ATCH Hammer Return Filter
Switch - ATCH Refueling Level
F-8
A-11
92
93 66
Sensor - Ambient Temperature I-11 44 Switch - ATCH Refueling Start NO A-4 94
Sensor - ATCH Bucket Cyl Head Press. D-10 45 Switch - ATCH Refueling Stop NC A-4 95
Sensor - ATCH Squeeze Pressure C-5 46 Switch - Coolant Level I-11 96
Sensor - Boom Cyl. Head End Pressure C-6 47 Switch - Disconnect G-3 97
Sensor - Fuel Pressure
Sensor - Fuel Temperature
I-11
J-11
48
49
Switch - Engine Oil Level
Switch - Fuel Pressure
D-15
J-11
98
99
65 67
Volume 1 of 4: Chassis Wiring
12
68 © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

10
CONN 16
47 11
CONN 15
97
Harness And Wire Electrical Schematic Symbols
25 6 7 34 4 24 Symbols
CONN 19 CONN 22
CHASSIS FRONT VIEW T

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

BATTERY UNIT Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows

CONN 2 CONN 12 CONN 10 CONN 11 CONN 13 26 through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

57 58 56 54 55 91 CONN 23 Ground (Wired): This indicates that the component is connected to a grounded wire. The

87 51 52 13 grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

21 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
20 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
29 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

61 19 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

64 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)

22 84
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and

85 Harness Connector Serialization


Codes (see sample).
Harness Connector Serialization Code:
The "C" stands for "Connector" and the

96 88 AG-C4 L-C12
number indicates which connector in the
harness (C1, C2, C3, ...).

27 Part Number: for Connector Plug


111-7898
1
3E-5179
L-C12
3E-5179

49 86 2
Part Number: for Connector Receptacle

48 REAR VIEW CAMERA Plug Receptacle

99 50 89
Pin or Socket Number
5A

44 53
1
2
Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Fuse (5 Amps) 9X-1123
Component
Part Number

325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

LEFT REAR VIEW


MAIN CONTROL VALVE REAR VIEW Part No.
Resistor, Sender, and Solenoid Specifications
Component Description Resistance (Ohms)¹
Stem 1 Extend (Atch)
Stem 1 Retract (Atch)
Stem 2 Retract (Atch)
2 Stem 2 Extend (Atch)

75 73 79 77 78 76 74 72
111-9916 Solenoid:
Power Shift Pressure
Stem 3 Extend (Atch)
15 ± 0.75

Stem 3 Retract (Atch)


NFC Flow Ctrl

PUMP COMPARTMENT 121-1491 Solenoid:


Hydraulic Lock
Swing Brake
41.5 ± 2.075
Straight Travel
Travel Speed
Quick Coupler Bypass Cut

94 121-6303 Solenoid:
Resistor:
Heavy Lift Atch
Machine CAN Data Link
32 ± 3.2

174-3016 CAN Data Link 120 ± 12

239-1134 Solenoid: Start Aid (Atch) 20

62 3 15 1 35 244-8506 Solenoid:
Relief 1 (Atch)
Relief 2 (Atch)
19.5 ± 2

Quick Coupler (Atch)


328-2035 Solenoid: Quick Coupler Hold to Run 26.96 ± 1.6
Quick Coupler Unlock (Atch)

183 341-1842 Sender: Fuel Level


Full: 7.5 - 9
Empty: 82 - 85
95 ¹ At room temperature unless otherwise noted.

Off-Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
184 258-0883 Fuel Pressure
110.3 ± 13.8 kPa 69 kPa MIN
Normally Closed
(15.99 ± 2 psi) (10 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition
can be maintained down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.

CONN 38

14

98 30
CONN 17
CONN 18 18 36 33 37 38
ENGINE CHASSIS LEFT VIEW

REFUELING PUMP ATCH


16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR6935-02 VOL 1 of 4

PRODUCT LINK CAP8 1 C-C32 (53) PRIMARY FUEL PRESS SENSOR


(NOTE R) 3422975 2312295 C-C303 3056873
J 172-EK1 RD-18
EK-C1
2434509
1
1
2
3
172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
NOTE E 2818803 L
G828-C320 WH-18
G827-C321 BK-18
1
2
5V
GROUND
J
308-EK3 YL-16 2 GN-C1 L14
4 892-C143 BR-18 X999-C317 GN-18 3 SIGNAL
NOTE E 403-EK4 GN-18 3 2434509
4 CONN 1
5 893-C142 GN-18
892-EK5 BR-18 172-GN1 RD-18 1 6 235-C159 BK-18
893-EK6 GN-18 5 MATING CONN C-C32 308-GN3 YL-16 2 7 252-C375 YL-18 C-C300 C-C1
235-EK2 BK-18 6 LOC J-13 403-GN4 GN-18 3
252-EK9 YL-18 7 4 CONN 1 8 262-C376 GN-18 1552269 147-C10 PU-16 1636637
(Dimensions: 56 inches x 35 inches)

NOTE E T788-C306 GN-16 1 (29) EPP 172-C2 RD-18 130-C1 RD-14 1


262-EK12 GN-18 8 5
6
MATING CONN C-C32 CONN 1 200-C307 BK-16 2 MOTOR 3904679 310-C44 PU-18 172-C2 RD-18 2
235-GN2 BK-18 LOC J-13 3
252-GN26 YL-18 7 MATING CONN EK-C1, GN-C1 147-C10 PU-16 147-C10 PU-16 403-C14 GN-18 L973-C439 GN-16
NOTE E 262-GN29 GN-18 8 172-C2 RD-18 172-C2 RD-18 412-C17 BU-18 A588-C3 GN-18 4
LOC J-14,J-15 C-C5 200-C162 BK-18 310-C44 PU-18 430-C18 BU-18 Y737-C304 YL-18 5
235-EK8 BK-18
235-EK7 BK-18 NOTE E 1552269 200-C307 BK-16 403-C14 GN-18 L3 L3 L3 892-C48 BR-18 308-C4 YL-16 6
235-EK7 BK-18 A751-C144 YL-18 1 SIGNAL (49) FUEL TEMP SENSOR 235-C160 BK-16 412-C17 BU-18 893-C47 GN-18 184-C5 RD-14 7
235-EK8 BK-18 G833-C145 PK-18 2 GND 1309811 252-C375 YL-18 430-C18 BU-18 A464-C434 GY-18 322-C6 GY-16 8
262-C376 GN-18 892-C48 BR-18 H833-C362 PU-18 607-C7 PK-16 9
308-C140 YL-16 893-C47 GN-18 L4 L4 M968-C8 BU-18 M968-C8 BU-18 10
C-C6 310-C44 PU-18 A464-C434 GY-18 G976-C32 BU-18 616-C9 BU-16 11
1552269 403-C151 GN-18 G976-C32 BU-18 T788-C306 GN-16 147-C10 PU-16 12
(16) PL522 (16) PRODUCT LINK T725-C146 WH-18 1 (99) FUEL PRESS. SW 403-C14 GN-18 H833-C362 PU-18 P976-C449 BR-18 E554-C11 PK-18 13
CHINA 3766478 2851142 N707-C147 PU-18 2 2580883 M968-C8 BU-18 X738-C448 PK-18 14
(NOTE P) EK-C2 (NOTE N) GN-C2 403-C141 GN-18 P976-C449 BR-18 15
1607690 1607690 L15 412-C17 BU-18 T788-C306 GN-16 403-C14 GN-18 16
1
1 1 252-GN26 YL-18 C-C7 430-C18 BU-18 X738-C448 PK-18 Y738-C305 GY-18 17
2 2 262-GN29 GN-18 3E3370 892-C143 BR-18 317-C15 YL-18 18
3 3 172-GN1 RD-18 G828-C318 WH-18 A OR-18 +5V 130-C1 RD-14 19
4 4 (48) FUEL PRESS. SENSOR L12 L11
G827-C319 BK-18 B YL-18 GND 892-C48 BR-18 168-C51 RD-10 412-C17 BU-18 20
5 NOTE E 5 172-GN7 RD-18 C991-C150 PK-18 C GN-18 SIGNAL 2392396 892-C121 BR-18 184-C5 RD-14 430-C18 BU-18 21
6 6 172-GN7 RD-18 892-C152 BR-18 200-C307 BK-16 235-C41 BK-16 487-C19 OR-18 22
7 7 172-GN8 RD-18 893-C142 GN-18 235-C160 BK-16 235-C42 BK-18 491-C20 PK-18 23
CAT DATA LINK + 8 893-EK6 GN-18 CDL + 8 235-GN2 BK-18 C-C11 252-C375 YL-18 235-C43 BK-18 F716-C21 WH-18 24
CAT DATA LINK - 9 892-EK5 BR-18 CDL - 9 L5
1552269 893-C47 GN-18 262-C376 GN-18 251-C49 YL-18 495-C22 GN-18 25
10 10 235-GN23 BK-18
11 11 235-GN13 BK-18 412-C17 BU-18 1 (96) COOLANT LEVEL SW 893-C116 GN-18 308-C140 YL-16 261-C50 GN-18 26 CONN 19
12 12 235-GN13 BK-18 235-C156 BK-18 2 2459206 893-C153 GN-18 403-C151 GN-18 251-C133 YL-18 27 MATE A-C16
RS-232 PORT #1-TXD 13 RS-232-PORT1-TXD 13 N957-GN15 PK-18 235-GN23 BK-18 C-C151 993-C377 BR-18 200-C162 BK-18 261-C132 GN-18 28 VOL-2
14 14 235-GN14 BK-18 2397352 L A751-C144 YL-18 892-C121 BR-18 L6 252-C300 YL-18 29
15 15 308-GN3 YL-16 C-C12 (61) WATER SEPARATOR LEVEL SNSR G834-C379 PU-18 1 SIGNAL FAN SPEED A760-C378 GY-18 893-C116 GN-18 262-C301 GN-18 L1 30
16 16 1552272 3822001 993-C377 BR-18 2 GROUND C581-C108 PU-18 892-C152 BR-18 252-C382 YL-18 C468-C28 BU-18 31
L8
17 17 308-GN9 YL-16 147-C10 PU-16 1 RD-18 POWER Y738-C381 GY-18 3 SOL - C991-C150 PK-18 893-C153 GN-18 262-C383 GN-18 J850-C29 WH-18 32

L4

L5

L6
18 18 308-GN9 YL-16 235-C155 BK-18 2 BK-18 GROUND H746-C380 YL-18 4 SOL + G827-C149 BK-18 993-C377 BR-18 308-C4 YL-16 33

L8
19 19 308-GN10 YL-16 G976-C32 BU-18 3 GN-18 OUTPUT 1 A760-C378 GY-18 5 +8V G828-C148 WH-18 A751-C144 YL-18 317-C15 YL-18 H473-C31 BR-18 34
20 20 403-GN4 GN-18 4 YL-18 OUTPUT 2 6 G833-C145 PK-18 A760-C378 GY-18 321-C40 BR-18 G976-C32 BU-18 35
21 21 G834-C379 PU-18 C581-C108 PU-18 322-C6 GY-16 L972-C33 BU-18 36
I RS-232 PORT #1-RXD
RS-232 PORT #1-DTR
22
23
RS-232-PORT1-RXD
RS-232-PORT1-DTR
22
23
N960-GN17 OR-18
N970-GN19 YL-18
403-GN11 GN-18
403-GN11 GN-18 C-C314
(15) ATCH VISCUS CLUTCH
325-8390
G976-C32 BU-18
H746-C380 YL-18
C991-C150 PK-18
E404-C347 BU-18
487-C19 OR-18
491-C20 PK-18
H474-C34
H475-C35
GN-18
BU-18
37
38 I

L16
1K

L15
L14
24 24 403-GN12 GN-18 39

E404-C347 BU-18

L973-C439 GN-16
2304011 L N707-C147 PU-18 G827-C149 BK-18 495-C22 GN-18

H476-C423 WH-18
K869-C405 BU-18
J850-C433 WH-18
M814-C437 BR-18
A751-C144 YL-18
A760-C378 GY-18
C581-C108 PU-18
C991-C150 PK-18
G827-C149 BK-18
G828-C148 WH-18
G833-C145 PK-18
G834-C379 PU-18
H746-C380 YL-18

N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
X999-C317 GN-18
Y738-C381 GY-18

A588-C167 GN-18

E997-C123 RD-18

L731-C366 BR-18

M843-C340 PU-18
M844-C341 OR-18

P742-C343 BU-18
Y737-C304 YL-18
Y738-C305 GY-18
252-C375 YL-18
262-C376 GN-18

251-C133 YL-18
25 25

200-C162 BK-18
200-C307 BK-16
235-C160 BK-16

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
993-C377 BR-18

K858-C99 YL-18
K862-C98 GY-18

252-C300 YL-18
262-C301 GN-18
252-C382 YL-18
262-C383 GN-18

A588-C88 GN-18
C468-C28 BU-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
F716-C21 WH-18
G723-C92 YL-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
J850-C29 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K851-C37 BU-18
L972-C33 BU-18

N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18

200-C163 BK-18
261-C132 GN-18
N789-C107 BU-18 1 (44) AMBIENT TEMP SENSOR C-C9 C-C10 N789-C107 BU-18 G828-C148 WH-18 506-C45 PU-18 E997-C123 RD-18 40

168-C51 RD-10
235-C41 BK-16
235-C42 BK-18
235-C43 BK-18
251-C49 YL-18
261-C50 GN-18

317-C15 YL-18
321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18

A588-C3 GN-18

506-C45 PU-18
578-C46 BU-16

RD-4
RD-4
WH-8
RD-4
578-C46 BU-16
506-C45 PU-18
26 26 C581-C108 PU-18 2 T 1552269 3E3364 T725-C146 WH-18 G833-C145 PK-18 578-C46 BU-16 K851-C37 BU-18 41

130-C1 RD-14
184-C5 RD-14

308-C4 YL-16

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
2566453
27 27 403-GN12 GN-18 310-C44 PU-18 1 1 PU-18 (71) ATCH-START AID SOL T788-C306 GN-16 G834-C379 PU-18 607-C7 PK-16 42
28 28 308-GN10 YL-16 200-C162 BK-18 2 2 WH-18 2391134 X999-C317 GN-18 H746-C380 YL-18 616-C9 BU-16 43

101-C139
108-C136
304-C137
109-C138
29 29 235-GN14 BK-18 Y738-C381 GY-18 J850-C433 WH-18 A588-C3 GN-18 321-C40 BR-18 44
RS-232 PORT #1-CDC 30 RS-232-PORT1-DCD 30 N973-GN20 BR-18 172-GN8 RD-18 L16
K858-C99 YL-18 C468-C28 BU-18 235-C41 BK-16 45

A751-C144 YL-18
C581-C108 PU-18
C991-C150 PK-18
G827-C149 BK-18
G827-C319 BK-18
G827-C321 BK-18
G828-C148 WH-18
G828-C318 WH-18
G828-C320 WH-18
G833-C145 PK-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
T788-C306 GN-16
X999-C317 GN-18

A760-C378 GY-18
G834-C379 PU-18
H746-C380 YL-18
Y738-C381 GY-18
RS-232 PORT #1-GND 31 RS-232-PORT1-GND 31 N979-GN21 GN-18 N957-GN15 PK-18

252-C375 YL-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

200-C307 BK-16

G976-C32 BU-18

235-C159 BK-18
235-C160 BK-16
235-C158 BK-18
235-C157 BK-18
235-C155 BK-18
235-C156 BK-18

235-C158 BK-18
200-C162 BK-18

993-C377 BR-18
262-C376 GN-18
K862-C98 GY-18 E473-C55 GY-18 235-C42 BK-18 46

147-C10 PU-16
412-C17 BU-18

310-C44 PU-18
430-C18 BU-18
32 32 N960-GN17 OR-18 C-C14 AK-C1 CAP2 6 C-C20 K869-C405 BU-18 E474-C52 OR-18 235-C43 BK-18 47

172-C2 RD-18
33 33 N970-GN19 YL-18 L4
7Y3967 L227 2434505 L 3422972 2304011 L M814-C437 BR-18 E554-C11 PK-18 310-C44 PU-18 48
J1939 LOW 34 262-EK12 GN-18 CAN LOW 34 262-GN29 GN-18 N973-GN20 BR-18 1 49
35 35 N979-GN21 GN-18 430-C18 BU-18 X738-AK1 PK-18 1 1 X738-C448 PK-18 N707-C147 PU-18 E997-C123 RD-18 506-C45 PU-18
36 36 C-C15 2 CONN 5 2 N789-C107 BU-18 F716-C21 WH-18 NOTE E 578-C46 BU-16 50
37 37 ET-C2 7Y3966 T725-C146 WH-18 G723-C92 YL-18 893-C47 GN-18 51
235-C158 BK-18 1 (26) AIR CLEANER INDICATOR AL-C1 Y738-C381 GY-18 H473-C31 BR-18 892-C48 BR-18 52
38 38 NOTE E 2434509 2552966
39 39 172-ET1 RD-18-GXL 1 2434508 L X999-C317 GN-18 H474-C34 GN-18 251-C49 YL-18 53

L7
40 40 308-ET3 YL-18-GXL 2 L211 E472-AL6 GN-18 1 H475-C35 BU-18 261-C50 GN-18 54
41 41 3 E404-AL8 BU-18 2 H476-C423 WH-18 NOTE E
42 CAN SHIELD 42 4 CONN 1 H833-AL1 PU-18 3 J850-C29 WH-18
43 NOTE E 43 5 CONN TO C-C32 M968-AL7 BU-18 4 CONN 6 K843-C56 GN-18 C-C2 CONN 20
44 44 235-ET2 BK-18-GXL 6 A464-AL5 GY-18 5 K844-C53 GY-18 1343295
252-ET9 YL-18-GXL 7 MATE A-C29

L12
45 SWG1 45 6 K847-C57 PU-18 168-C51 RD-10 1
VOL-2

N957-GN15 PK-18
OR-18
GN-18
YL-18
BR-18
46 SWG2 46 262-ET10 GN-18-GXL 8 EA-C3 CAP6 6 C-C72 K848-C54 WH-18 C-C3

A588-C167 GN-18
A751-C144 YL-18
A760-C378 GY-18
C581-C108 PU-18
C991-C150 PK-18

G827-C149 BK-18
G828-C148 WH-18
G833-C145 PK-18
G834-C379 PU-18
H746-C380 YL-18
K869-C405 BU-18
L731-C366 BR-18
L973-C439 GN-16
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
X999-C317 GN-18
Y737-C304 YL-18
Y738-C384 GY-18
Y738-C305 GY-18
Y738-C381 GY-18

E404-C347 BU-18

E997-C123 RD-18

H476-C423 WH-18
J850-C433 WH-18

M814-C437 BR-18
M843-C340 PU-18
M844-C341 OR-18

P742-C343 BU-18
235-GN14 BK-18
308-GN10 YL-16
403-GN12 GN-18
PL641E CELLULAR RADIO

200-C162 BK-18
200-C163 BK-18
200-C307 BK-16

235-C160 BK-16
252-C300 YL-18
262-C301 GN-18
252-C415 YL-18
252-C382 YL-18
252-C375 YL-18
262-C416 GN-18
262-C383 GN-18
262-C376 GN-18

403-C151 GN-18

892-C152 BR-18
893-C153 GN-18
993-C377 BR-18

C468-C28 BU-18

E554-C11 PK-18
F716-C21 WH-18
G723-C92 YL-18

A588-C88 GN-18
251-C133 YL-18
261-C132 GN-18
308-C140 YL-16
892-C121 BR-18
893-C116 GN-18

E473-C55 GY-18
E474-C52 OR-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
J850-C29 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K851-C37 BU-18
K858-C99 YL-18
K862-C98 GY-18
L972-C33 BU-18

N793-C86 GN-18
N794-C58 GY-18
N795-C59 WH-18
47 SWG3 47 2434508 L 3422974 2305010 L K851-C37 BU-18 2434510 L

172-GN8 RD-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
168-C51 RD-10

235-C41 BK-16
235-C42 BK-18
235-C43 BK-18

304-C137 WH-8
317-C15 YL-18
321-C40 BR-18

487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
42 Page,

251-C49 YL-18
261-C50 GN-18
48 48 ET-C1 4402105 1 1 1

130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
J850-EA7 WH-18 J850-C433 WH-18 L731-C366 BR-18 E474-C52 OR-18

184-C5 RD-14

308-C4 YL-16
49 49 1552253 L12
H21 2 2 E404-C347 BU-18 L972-C33 BU-18 K844-C53 GY-18 2
172-ET1 RD-18-GXL 1 +BAT CONN 7

N960-GN17
N979-GN21
N970-GN19
N973-GN20
J1939 HIGH 50 252-EK9 YL-18 CAN HIGH 50 252-GN26 YL-18 779-EA2 WH-18 3 3 H833-C362 PU-18 L973-C439 GN-16 K848-C54 WH-18 3
51 51 235-ET2 BK-18-GXL 2 -BAT 4 4 M968-C8 BU-18 M843-C340 PU-18 E473-C55 GY-18 4
UNSWITCHED POWER 52 172-EK1 RD-18 +BATT 52 172-GN7 RD-18 308-ET3 YL-18-GXL
CBL ET1
3 KEY SWITCH
4 EXTENDED POWER 5 5 A464-C434 GY-18 M844-C341 OR-18 K843-C56 GN-18 5 CONN 21
53 53 6 6 N793-C86 GN-18 K847-C57 PU-18 6 MATE A-C1
ALTERNATOR R-TERM 54 403-EK4 GN-18 R-TERM 54 403-GN11 GN-18 1515-ET4 YL 3770290 5 ETH 10Mbps TX+
1516-ET5 OR 3770290 6 ETH 10Mbps TX- N794-C58 GY-18 N793-C86 GN-18 7 VOL-2
55 SWG4 55 GN-C6 N795-C59 WH-18 N794-C58 GY-18 8
56 56 1552252 1517-ET6 WH 3770290 7 ETH 10Mbps RX+
1518-ET7 BU 3770290 8 ETH 10Mbps RX- EA-C4 CAP2 2 C-C22 P742-C343 BU-18 N795-C59 WH-18 9
57 57 2434505 L 3422972 2304011 L Y737-C304 YL-18 252-C300 YL-18 10
58 58 9 DTR WAKE UP
M814-EA3 BR-18 1 1 M814-C437 BR-18 Y738-C305 GY-18 262-C301 GN-18 11

10
11
12
59 59 1519-ET8 SH 3770290 10 ETH 10Mbps SHIELD CONN 8
1
2
3
4
5
6
7
8
9
60 60 252-ET9 YL-18-GXL 11 CAN High 780-EA1 PU-18 2 2 P976-C449 BR-18 NOTE E T788-C306 GN-16 12

L10
BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 TXD
RXD
GND
DTR
DCD
61 61 262-ET10 GN-18-GXL 12 CAN Low
C-C4

L9
RS232 PORT #3-TXD 62 RS-232 PORT3-TXD 62 ANTENNA CELLULAR
RS232 PORT #3-RXD 63 RS-232 PORT3-RXD 63 1 STG 1 4438460 2304009 L

RS-232
RX-232
RX-232
RX-232
RS232 PORT #3-GND 64 RS-232 PORT3-GND 64 2 STG 2 GG-C1 C-C311 C-C315 M843-C340 PU-18 1
GROUND 65 235-EK7 BK-18 GND 65 235-GN13 BK-18 3 NC L65 2304013 L 2304013 L 2434506 L M844-C341 OR-18 2
66 66 PLUG AS 4 STG/WAKE K858-GG5 YL-18 1 1 K858-C99 YL-18 H476-C423 WH-18 3
67 67 4626495 5 R-TERM K862-GG6 GY-18 2 CONN 9 2 K862-C98 GY-18 P742-C343 BU-18 4
CONN 22
H H
6 NC L10
68 SENSOR SUPPLY(+8V) 68 K869-GG27 BU-18 3 3 K869-C405 BU-18 H833-C362 PU-18 5
69 SENSOR SUPPLY-RTN 69 PROD LINK RADIO 7 NC 6 MATE A-C41
KEY SWITCH ON 70 308-EK3 YL-16 KEY SWITCH ON 70 308-GN9 YL-16 2639088 8 STG 3 7 VOL-2
P976-C449 BR-18 8
GPS Antenna A464-C434 GY-18 9
235-EK8 BK-18 235-GN23 BK-18 L9 L9 L9 X738-C448 PK-18 10
CABLE ANTENNA COAXIAL CELL/SATE Antenna G723-C92 YL-18 11
500-4204 L731-C366 BR-18 12

ET-C3
CBL ET1 2305010
1515-ET4 YL 3770290 1
1517-ET6 WH 3770290 2
3 CONN 38
1518-ET7 BU 3770290 4 CONN TO F-C56
1516-ET5 OR 3770290 5 L20 L20 L20 L20
1519-ET8 SH 3770290 6 VOL 3 LOC D-9
NOTE E C-C35
3E3370
PRODUCT LINK 252-C382 YL-18 A (41) CAN DATA LINK RESIST
(NOTE R) 262-C383 GN-18 B
C 1743016
L194 C-C34
3E3370
251-C133 YL-18 A
261-C132 GN-18 B (42) MACHINE CAN DATA LINK RESISTOR
C 1743016
BREAK POINT 1 BREAKER BOX NOTE E
SH2 B-12
CL-C1
VIDEO 1 CBL-CL1 BK-22 A-C9
GND(VIDEO) 2 CBL-CL2 BU-22 L194 L194 1552269

L97
+B(24V) 3 CBL-CL3 RD-22 306-A3 GN-16 1 (40) START RELAY DIODE
GND 4 CBL-CL5 OR-22 200-A18 BK-18 2 1974385
CBL-CL4 WH-22
(13) ATCH REAR VIEW CAMERA
319-4435 A-C21
101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 1552269
306-A2 GN-16 1

L157
101-CR1 RD-00 200-A30 BK-18 2 109-CL1 RD-4 80A
(10) ALT BREAKER BUS-BAR
POS NEG POS NEG 1712210 2382279
200-A30 BK-18
G ENGINE
101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 (7) BATTERY REAR
3T5760
(6) BATTERY FRONT
3T5760
200-A18 BK-18
306-A2 GN-16
306-A3 GN-16
(39) START RELAY
1251302
G
101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 L97 306-A20 GN-16 177-WE1 RD-6 80A
200-A85 BK-16
101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 177-A71 RD-6 (12) MAIN BREAKER
(14) C9 TIER III ADEM IV C-C58 1712210

101-CJ1 RD-4
2267475 1607689 101-CR1 RD-00 177-A71 RD-6

200-CE1 BK-00
1

L20
108-C136 RD-4 108-CM1 RD-4

L9
2 (34) ATCH-JUMP START RECEPTACLE
ANALOG SENSOR RETURN 3 C581-C108 PU-18 101-CP1 RD-00 304-C137 WH-8 304-WC1 WH-8 CL-C2
8V POWER SUPPLY 4 A760-C378 GY-18 P N 2G1830
L5
CL-C2 CONN 23
5 (NOTE B) 1
DIGITAL RETURN 993-C377 BR-18 (9) BLOCK GP 109-C138 RD-4 109-WA1 RD-8 108-CM1 RD-4 120A CBL-CL1 BK-22 CONN TO C1
6 9W0742 109-CL1 RD-4 L194 CBL-CL2 BU-22 2 (FOR REAR VIEW CAMERA)
7 (NOTE B) 101-C139 RD-4 101-CJ1 RD-4 (11) HEATER BREAKER CBL-CL3 RD-22 3 VOL-3
CAT DATA LINK + 8 893-C153 GN-18 2164970 CBL-CL4 WH-22 4

A768-C117 BU-18

J850-C435 WH-18
H446-C348 PK-18
J850-C355 WH-18
J850-C356 WH-18
K833-C420 PK-18
K834-C328 PU-18
K857-C422 WH-18
K904-C349 GN-18
K861-C421 GN-18

L968-C327 OR-18
M737-C338 WH-18
M738-C335 OR-18
M739-C135 YL-18
M740-C330 PK-18
M813-C324 BU-18
M814-C342 BR-18
M874-C332 PK-18
M875-C331 GY-18
M906-C339 BU-18
P725-C323 PK-18
T967-C350 YL-18
A588-C167 GN-18
A751-C144 YL-18
A760-C378 GY-18
C581-C108 PU-18
C991-C150 PK-18

G834-C379 PU-18
G827-C149 BK-18
G828-C148 WH-18
G833-C145 PK-18
H746-C380 YL-18
K869-C405 BU-18
L731-C366 BR-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
X999-C317 GN-18
Y737-C304 YL-18
Y738-C384 GY-18
L973-C439 GN-16
CAT DATA LINK - 9 892-C152 BR-18 177-A71 RD-6 177-WE1 RD-6 CBL-CL5 OR-22

200-C440 BK-18
235-C166 BK-14
308-C168 YL-16

K856-C89 PU-18

K860-C82 PK-18
K869-C84 BU-18
K906-C62 GN-18
262-C390 GN-18
262-C416 GN-18
200-C162 BK-18
200-C163 BK-18
200-C307 BK-16

235-C160 BK-16
252-C300 YL-18
262-C301 GN-18

403-C151 GN-18

892-C152 BR-18
893-C153 GN-18
993-C377 BR-18

C468-C28 BU-18

E554-C11 PK-18
F716-C21 WH-18
G723-C92 YL-18

252-C389 YL-18
252-C415 YL-18

252-C60 YL-18
262-C61 GN-18

763-C75 BU-18
262-C61 GN-18
10

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
168-C51 RD-10

235-C41 BK-16
235-C42 BK-18
235-C43 BK-18

304-C137 WH-8
317-C15 YL-18
321-C40 BR-18

487-C19 OR-18
491-C20 PK-18
495-C22 GN-18

252-C60 YL-18
L227 X738-AK1 PK-18

130-C1 RD-14

322-C6 GY-16

607-C7 PK-16
616-C9 BU-16
11 (8) BLOCK AS
12 NOTE E 235-AK2 BK-18 1211023
13 (24) GND-FR 6
14
PRIMARY FLTR PRESS SNSR 15 X999-C317 GN-18 (97) DISCONNECT SW

L212

L220
7N0719

H18
16 200-CE1 BK-00 200-CE1 BK-00

L22

L60
AMBIENT TEMP SENSOR 17 N789-C107 BU-18 101-CF1 RD-00 101-CG1 RD-00 200-CH1 BK-00 200-CH1 BK-00 200-CH1 BK-00
EPP RETURN 18 Y738-C384 GY-18 PC
EPP RELAY CONTROL 19 Y737-C304 YL-18 (92) ATCH-HAMMER RETURN FILTER SW STRAP DISC-FRAME GND
START AID SOLENOID 20 317-C15 YL-18 2667913 POS NEG POS NEG 1321806
SOL OUT 21 H746-C380 YL-18 AK-C2 BREAKER BOX
22 2304011 L L78

229-C182 BK-14
235-C160 BK-16
235-C203 BK-18
235-C403 BK-18
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18

235-C192 BK-18

235-GF14 BK-18
235-GC14 BK-18
235-GC15 BK-18
23 1 X738-AK1 PK-18 (5) ATCH-BATTERY REAR (4) ATCH-BATTERY FRONT

235-C41 BK-16
235-C42 BK-18
235-C43 BK-18

235-AK2 BK-18
235-AL2 BK-18
235-AL9 BK-18
235-EA5 BK-18
235-EA6 BK-18
24 2 235-AK2 BK-18 3T5760 3T5760

L21
25 (NOTE A) (NOTE A) (25) GND-FR 5 1

L10
26
27
28
29

L20
30
31 C-C24
32 7T5957

235-C160 BK-16
235-C166 BK-14
BK-14
BK-18
BK-18
BK-18
BK-18
BK-18
A588-C167 GN-18
A751-C144 YL-18
A760-C378 GY-18
A768-C117 BU-18
C581-C108 PU-18
C991-C150 PK-18

G827-C149 BK-18
G828-C148 WH-18
G833-C145 PK-18
G834-C379 PU-18
H446-C348 PK-18
H746-C380 YL-18
J850-C435 WH-18
J850-C355 WH-18

J850-C430 WH-18

K869-C405 BU-18

M814-C342 BR-18

N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
X999-C317 GN-18
Y737-C304 YL-18
Y738-C384 GY-18
J850-C355 WH-18
J850-C428 WH-18
J850-C429 WH-18
K833-C420 PK-18
K834-C328 PU-18
K857-C422 WH-18
K861-C421 GN-18

K904-C349 GN-18
L731-C366 BR-18
L968-C327 OR-18
L973-C439 GN-16
M737-C338 WH-18
M738-C335 OR-18
M739-C135 YL-18