Tony Team Ltd., Unit 6, Station Road, Bakewell, Derbyshire, DE45 1GE.

Telephone: +44 (0) 1629 813859. Fax +44 (0) 1629 814334

TT240 Waste Compactor

User Manual
Contents
1 Declaration of Conformity ................................................................................................... 4

2 Foreword .............................................................................................................................. 5

3 Safety Information ............................................................................................................... 5

3.1 Customer’s Responsibility ........................................................................................... 5

3.1.1 The Provision and Use of Work Equipment Regulations 1992 (S.I No. 29232) . 5
3.2 Extreme Danger ........................................................................................................... 5
3.3 Mandatory Precautions ................................................................................................ 6
3.4 Residual Hazards ......................................................................................................... 6
3.5 Regular Safety Checking ............................................................................................. 6
3.6 Safety checklist ............................................................................................................ 6
4 Installation............................................................................................................................ 7

4.1 Electrical Installation ................................................................................................... 7

4.2 Positioning the machine ............................................................................................... 7
4.3 Setting up the machine ................................................................................................. 7
5 Operating.............................................................................................................................. 7

5.1 Intended Use ................................................................................................................ 7

5.1.1 Types of Waste .................................................................................................... 7
5.2 Instructions................................................................................................................... 8
5.2.1 Tips on Compacting ............................................................................................. 8
6 Maintenance ......................................................................................................................... 8

6.1 Cleaning ....................................................................................................................... 8

6.1.1 Compaction chamber and plate:........................................................................... 8
6.1.2 Main door and chute: ........................................................................................... 9
6.1.3 Exterior of the machine:....................................................................................... 9
7 Safety Information ............................................................................................................... 9

7.1 Hydraulic Safety .......................................................................................................... 9

8 Adjusting the machine ......................................................................................................... 9

8.1 Full Load Warning ....................................................................................................... 9

8.2 Pressure Adjustment .................................................................................................... 9
9 TT240 Technical Specification .......................................................................................... 10

9.1.2 Operation............................................................................................................ 10
9.1.3 Electrical ............................................................................................................ 10
9.1.4 Hydraulic............................................................................................................ 10
9.1.5 Physical .............................................................................................................. 11
10 Oil Safety Data............................................................................................................... 12

10.1 Oil Change ................................................................................................................. 16

10.1.1 Oil specification ................................................................................................. 16
11 Breakdown ..................................................................................................................... 16

11.1 Trouble Shooting ....................................................................................................... 16

11.2 Some Faults Which May Occur ................................................................................. 17
11.2.1 Machine does not start when the start button is pressed: ................................... 17
11.2.2 Push Button Pressed - Machine starts but plate does not move down: .............. 17
11.2.3 Push Button Pressed - Plate travels to the bottom motor continues to run, but
does not return: .................................................................................................................. 18
11.2.4 Compaction plate travels to bottom and surges up and down: .......................... 18
11.2.5 Plate returns to the top, but machine continues to run: ...................................... 18
11.2.6 Ram travels erratically: ...................................................................................... 18
11.2.7 Oil appears on Compaction Plate:...................................................................... 18
11.2.8 Oil appears on floor around compactor: ............................................................ 18
11.2.9 Circuit breaker tripped: ...................................................................................... 18
11.3 Spare parts list ............................................................................................................ 19
11.4 Electric circuit diagram .............................................................................................. 19
11.5 Wiring diagram .......................................................................................................... 19
11.6 Hydraulic circuit diagram .......................................................................................... 19

3
1 Declaration of Conformity

EC Declaration of Conformity
In accordance with EN ISO 17050-1:2004

I, the undersigned, hereby declare that the machines named below conform to the
Directives and standards Listed:

Model Number: TT240

Serial Number: ..……………………

Date: …………………….

Applicable Regulations and Directives

98/37/EC The Machinery Directive

2006/95/EC The Low Voltage Directive
2006/EC Electromagnetic Compatibility Regulations
87/101/EC Waste Oil Directive

Applicable Standards
BS. EN. 60204-1. Safety Electrical equipment of Industrial Machines.

BS. EN. 954: Safety of Machinery-Safety Related Parts of Control systems.

BS. EN. 60898: Circuit Breakers.

EN. 982: Safety requirements of Hydraulic Power systems and components

BS. EN. 842 – Visual danger signals – general requirements

Signed on behalf of Tony Team Ltd.

……………………………
V C Head
Managing Director

TONY TEAM LIMITED

Unit 6, Station Road, Bakewell, Derbyshire. DE45 1GE UK
Telephone +44(0)1629 813859 Fax +44(0)1629 814334
Email sales@tonyteam.co.uk

4
2 Foreword
This document provides the information necessary to maintain and service the waste
compactor (the machine) and also for operating instructions.
Pay particular attention to the safety points.
For information not contained in this manual, please contact Tony Team Ltd.

3 Safety Information
3.1 Customer’s Responsibility
It is the customer’s responsibility to ensure that they comply with the regulations shown
below. In order to comply (along with other requirements), it is necessary to follow all
recommendations and procedures given in this document. A brief resumé of the
regulations is given below.
Note: A waste compactor constitutes work equipment
3.1.1 The Provision and Use of Work Equipment Regulations 1992 (S.I No. 29232)
The Provision and Use of Work Equipment Regulations 1992 (S.I No. 29232) implement in
Great Britain the Council Directive of 30 November 1989 concerning the minimum health
and safety requirements for the use of work equipment by workers at work (Directive
89/655/EEC). The Provision and Use of Work Equipment Regulations (Northern Ireland)
1993 (SR 1993/19) implement the Directive in Northern Ireland.
3.1.1.1 General Requirements
Employers are required to:
• Make sure that the machine is suitable for the job it has to do.
• Take into account the working conditions and risks in the work place when selecting
equipment.
• Ensure equipment is used only for operations for which, and under conditions for which
it is suitable.
• Ensure that equipment is maintained in an efficient state, in efficient working order, and
in good repair.
• Give adequate information, instruction, and training.
• Provide equipment that conforms to any legislation implementing relevant EU
directives.

3.2 Extreme Danger

• Never use the machine if any part of it appears damaged or if you suspect that it is
unsuitable for safe use.
• Only allow qualified maintenance engineers who have experience in working with
electro-hydraulic machinery to undertake any maintenance on the machine.

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3.3 Mandatory Precautions
• All operators must be trained in the use of the machine, according to the operating
instructions given in this document.
• All operators must be made aware of the points listed in this section (Safety
Information).
• The electric cable (to the plug or supply) must be laid in such a way that it does not
constitute a hazard.
• All operators must have access to the Safety Information and Operating, Service and
Maintenance Instructions contained in this document.

3.4 Residual Hazards

• It is recommended that the machine be moved by two people, especially on sloping
ground, as the machine is top heavy.

3.5 Regular Safety Checking

The machine must be checked regularly. The frequency of the checks depends on the
frequency of use and the ability of the regular operators. It is advised that a responsible
person who is experienced in the operation of the machine perform a check at least once a
week. Use copies of the accompanying check sheet list.

Complete
3.6 Safety checklist the boxes
below
Tony Team Ltd.
TT240 Waste Compactor
Checked by:
Checked on:
Check the following:
There is no damage to the machine that might make it unsafe to use. Tick
The area around the machine is clean and tidy. Tick
The power supply cable is routed safely. Tick
The machine does not operate if the emergency stop is activated or the Tick
key switch turned off.
The machine does not operate if either the chute door or the main door Tick
is open.
The machine compacts rubbish acceptably. Tick
The machine is fit to use. Sign

If the machine fails any of the above checks, do not use it until the fault has been rectified.

6
4 Installation
4.1 Electrical Installation
• The machine must be connected to the supply by one of the following methods:
1. By plug and socket: To B.S. 1363, 13 amp (domestic 3-pin type).
2. By permanent connection utilising an isolating switch rated at least 16 amps.
• It is recommended that the circuit supplying the machine be protected by a circuit
breaker rated at 16 amps type D for single-phase machines or 6 amp type D for 3-phase
machines (according to BS EN 60-898).
• Three phase machines require the use of the neutral/earth conductor.
• It is recommended that machines situated outside be protected with a dedicated residual
current device rated at 30 mA (according to BS 4293: 1983 or CEE 27).
• The circuit supplying the machine must be in accordance to the 16th Edition IEE Wiring
Regulations.

4.2 Positioning the machine

• It is advised to position the machine with its back towards a wall. Take care not to
damage supply cable.
• Manoeuvre with care as machine is top heavy.
• Place the machine on flat ground.
• Do not place the machine in a walkway or access route.
• Ensure that the machine does not constitute a trip hazard.
• Ensure there is enough room for bins to be removed safely.
• Ensure there is sufficient room to operate the controls.

4.3 Setting up the machine

When the machine is in position as described above:
• Actuate the locks on the front two castors.
• Ensure the supply cable is located so it does not constitute a hazard.

5 Operating
5.1 Intended Use
5.1.1 Types of Waste
The following types of waste may be compacted with the machine:
• Empty cartons of paper, corrugated card (up to 10mm thick) and plastic (up to 3mm
thick),
• Thin gauge, open metal containers, including cans (up to 0.5mm thick maximum),

7
• Food waste,
• Any other materials as agreed with Tony Team Ltd.
The machine is not intended to compact metal or glass; doing so may be dangerous.

5.2 Instructions
1. Place the polythene bag in the Reusable bin and pull the surplus well down outside.
Take care not to trap underneath.
2. Place the bin in the Machine and close the main door, always ensuring the yellow label
faces out.
3. Open the Chute Door and load the rubbish into the Compactor.
4. Close the Chute Door and press the Green Start Button.
5. Continue loading as required.
6. When the Machine is full the Yellow Warning Light will show.
7. Press the Full Load Yellow Button.
8. When the Machine stops, open the main door and remove the bin.
9. Tie the bag securely over the rubbish.
10. Tip the bin over and lift from the bag.
If the machine cycle is interrupted either by a door being opened or the power supply being cut,
the Compactor will not restart until the doors are correctly closed and the power supply
reconnected and one of the two push buttons is pressed. Pressing the Green Button will send the
Compaction Plate down; pressing the Yellow Button will send the Compaction Plate up.
5.2.1 Tips on Compacting
• Operate the compactor whenever rubbish is deposited.
• Use the compactor throughout the day rather than compacting waste all at once.

6 Maintenance
Any maintenance requiring the use of tools must be undertaken by qualified maintenance
engineers who have experience in working with electro-hydraulic machinery and in
accordance with the information given in this manual.

6.1 Cleaning
The machine must be kept reasonably clean. Any part of it can be hosed down or jet
washed. Follow the instructions below:
6.1.1 Compaction chamber and plate:
1. Remove white plastic bin.
2. Press green start button
3. Wait 4 or 5 seconds
4. Press emergency stop
5. Open the main door of the Compactor

8
6. Clean the whole of the compaction chamber and compaction plate
6.1.2 Main door and chute:
1. Whilst main door is open, clean inside of main door and chute
2. Open chute door and clean hinge area between chute and main door
3. Close the main and chute doors
6.1.3 Exterior of the machine:
1. Clean off any dirty marks and wipe down.

7 Safety Information
• Only persons experienced/qualified in working with low voltage electrical equipment
(as defined in the Low Voltage Directive) and hydraulic machinery should undertake
maintenance on the machine.
• Ensure the machine is disconnected from the power supply before working on the
electrical or hydraulic equipment of the machine.

7.1 Hydraulic Safety

• Ensure that all hydraulic connections are tight before operating the machine after
working on the hydraulic system (unless following the oil change instructions).
• The hydraulic fluid in the ram supports the weight of the compaction plate. Never
disconnect hydraulic fittings unless the compaction plate is down.

8 Adjusting the machine

8.1 Full Load Warning
The volume of waste compacted in each full bin is controlled by the position of the full
load warning switch. This switch is the lower of the two limit switches located in the top
compartment.
1. If a greater volume is required, the switch should be raised.
2. If a smaller volume is required, the switch should be lowered.
It may be that in some instances the minimum volume attainable produces a package which
is too heavy. Should this be the case, the hydraulic pressure required to switch the pressure
switch should be reduced, producing a less efficient compaction and thus a lighter load for
a given volume.

8.2 Pressure Adjustment

1. Isolate machine by unplugging from socket and switch off circuit breaker as required.
2. Remove machine back panel.
3. Locate hexagonal pressure switch coupled on to the branch of the tee in the pressure
line (hose and fittings connected between power pack and the top of the ram).
4. For switches with square plugs, remove the brass ferrule to expose the 1/8 inch hexagon
socket beneath. For switches with round plugs, the centre screw can be adjusted
directly with a screwdriver.

9
5. Turn screw anticlockwise to reduce switching pressure and reduce compacted package
weight.
6. Turn screw clockwise to increase switching pressure and increase compacted package
weight.

9 TT240 Technical Specification

9.1.1.1 Applicable Regulations and Directives
• Low Voltage Directive
• Electromagnetic Compatibility Regulations
• Supply of Machinery (Safety) (Amendment) Regulations 1994
9.1.1.2 Applicable standards
• EN 60 204: Part 1: 1985 (Electrical Equipment of Industrial Machines)
• BS EN 954: (Safety of Machinery-Safety Related Parts of Control Systems)
• EN 982 (Safety Requirements of Fluid Power Systems and Components – Hydraulics)
• BS EN 292 1991 (Safety of Machinery)
9.1.2 Operation
Push button actuation.
Emergency stop button.
Key-switch to enable/disable the machine.
9.1.3 Electrical
Supply 230±10%Volts AC, 50Hz single phase.
Hydraulic pump motor 240VAC nominal, 6.6A, 50Hz single phase,
0.75KW. 2880 rpm.
9.1.4 Hydraulic
Pump Two stage gear pump generating up to 7 litres per
minute flow.
Max pressure 170 Bar
Tank 3 litre useable capacity
Oil ISO grade HM 22 according to ISO 3448 (=BS
4231).

10
9.1.5 Physical
Sound level Average continuous: 70dBA. Maximum peak:
84dBA.
TT240
Cabinet size (mm)
Width 715
Depth (front to back) 715
Height 1930
Floor area (sq. metres) 0.51
Loading door size (mm) 610x470
Hydraulic cylinder
Bore (mm) 63
Rod (mm) 50
Cycle time (empty) 23
Weight (kg) 300
Compaction force (Kg force) 4 300
Weight of compacted 37-45
rubbish (kg)

11
 10 Oil Safety Data
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND
COMPANY.

NAME OF MANUFACTURER/SUPPLIER:
Last Revision Date: 01/06/2007
FUCHS LUBRICANTS (UK) PLC. Issue Date: 01/06/2007

ADDRESS:

New Century Street, Hanley, Stoke-on-Trent, Staffordshire (UK). ST1 5HU

Business Telephone No: 01782 203700

Health and Safety emergency telephone no: (UK) 08701 200400

PRODUCT NAME: Article Number: 600016432

RENOLIN CL22

APPLICATION:

Supplied as hydraulic fluid/lubricating oil for use in suitable hydraulic or lubricating systems only.

2. COMPOSITIONAL INFORMATION.

General: Comprises a blend of highly refined mineral oils with multifunctional additives.

3. HAZARDS IDENTIFICATION.

Not classified as hazardous under current UK Health, Safety, and Environmental legislation when used in
the intended application.
Special hazards of product after use: Oxidation during use and contamination with metal fines will
increase the likelihood of skin irritation occurring.

12
4. FIRST AID MEASURES.
Eyes:
Skin:
Inhalation:
After swallowing:
Pressure injection:
Information for doctor:
5. FIRE FIGHTING MEASURES
Flammability:
Check for, and remove any contact lenses. Rinse opened eye for several
minutes under running water. Then consult a doctor.
Immediately wash with water and soap and rinse thoroughly. If skin
irritation continues, consult a doctor.
Supply fresh air; consult doctor in case of complaints.
Wash mouth out with water. Do not induce vomiting; call for medical help
immediately.
ALWAYS OBTAIN IMMEDIATE MEDICAL ATTENTION EVEN
THOUGH THE INJURY MAY APPEAR MINOR.
High pressure injection injuries through skin require prompt surgical
intervention and possibly steroid therapy, to minimise tissue damage and
loss of function. Because entry wounds are small and do not reflect the
seriousness of the underlying damage, surgical exploration to determine the
extent of involvement may be necessary. Local anaesthetics or hot soaks
should be avoided because they can contribute to swelling, vasospasm and
ischaemia. Prompt surgical decompression, debridement and evacuation of
foreign material should be performed under general anaesthetics, and wide
exploration is essential.
Not classified as flammable, but is inherently combustible.

Flash Point (°C, PMCC): > 200

Extinguishing Media: CO2, powder, or water spray. Fight larger fires with water spray or alcohol
resistant foam.
Unsuitable extinguishing agents: water with full jet.

Products of Combustion:
Protective equipment:
6. ACCIDENTAL RELEASE MEASURES
Personal precautions:
Oxides of carbon and water vapour with unidentified organic compounds with
dense white, irritating smoke.
Wear self-contained respiratory protective device. Wear fully protective suit.
Good standards of industrial hygiene are recommended for use of this product.
Particular danger of slipping on leaked/spilled product.

Environmental precautions: Prevent liquid entering sewers/surface/drains/water courses/ground/soil.

Decontamination procedures: Absorb in liquid-binding material (sand, diatomite, acid binders, universal
binders, sawdust). Send for recovery or disposal in suitable receptacles.
Additional information: No dangerous substances are released.
7. HANDLING AND STORAGE

Keep containers tightly closed. Store under cover. Keep away from food and drink. Compatible with most
common metals; may soften certain rubbers – use resistant seals. Avoid sources of ignition. Prevent formation
of aerosols. Store away from oxidising agents. A bounded area may be required. Provide suitable mechanical
equipment for handling drums and packaging.
Storage conditions: Store in cool, dry conditions in well sealed receptacles.

13
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Occupational exposure Substance LTEL STEL Source/other information
Limits
Highly refined mineral 5mgm-3 n.d. Occupational Exposure
Limits
(EH40)
Engineering control Local exhaust ventilation is recommended when excessive product misting occurs.

Personal protection Good standards of industrial hygiene are recommended for use of this product. Wash
hands before breaks and at the end of work. Do not carry product impregnated
cleaning clothes in trouser pockets. Avoid close or long-term contact with the skin.
Do not eat, drink smoke or sniff while working. Avoid contact with the eyes.
Suitable barrier creams may be helpful when prolonged and repeated contact with the
product is likely.
Protection of hands The glove material has to be impermeable and resistant to the product/the
substance/the preparation. Selection of the glove material on consideration of the
penetration times, rates of diffusion, and the degradation.
Material of gloves The selection of the suitable gloves does not only depend on the material, but also on
further marks of quality and varies from manufacturer to manufacturer.
Penetration time of glove material: The exact breakthrough time has to be found out by the manufacturer of the
protective gloves and has to be observed.
Eye protection Safety glasses. Goggles recommended during refilling.
Body protection Oil resistant protective clothing.
9. PHYSICAL AND CHEMICAL PROPERTIES
Form: Liquid
Colour: Brown
Odour: Mineral-oil-like
Danger of explosion: Product does not present an explosion hazard.
Boling point (°C): Undetermined Pour Point/Melting Point (°C): undetermined
Flash Point (° C, PMCC): > 100 Auto ignition Temperature(°C): > 250
Kinematic Viscosity at 40°C: 22 cSt Density at 20°C : 0.88 g/cm3
Solubility in/Miscibility with water: Not miscible or difficult to mix.
PLEASE NOTE THAT THESE PROPERTIES DO NOT CONSTITUE A SPECIFICATION.
10. STABILITY AND REACTIVITY
Thermal decomposition/conditions to be avoided: No decomposition if used and stored according to
specifications.
Dangerous reactions: No dangerous reactions known.
Hazardous decomposition products: Carbon monoxide and carbon dioxide. Oxides of carbon and
water vapour with unidentified organic Compounds. Dense,
white, irritating smoke.
11. TOXICOLOGICAL INFORMATION
Acute toxicity:
PRIMARY IRRITANT EFFECT:
On eyes: No irritating effect.
On skin: No irritating effect.
Sensitization: No sensitizing effects known.
Additional information: Products that have become contaminated might present more serous health effects.
When used and handled according to specifications, the product does not have any
harmful effects to our experience and the information provided to us. The substance is
not subject to classification according to the latest version of the EU lists.

14
12. DISPOSAL CONSIDERATIONS
Product:
Recommendation:
Contact waste processors for recycling information. Must not be disposed together with household garbage. Do
not allow product to reach sewage system. Delivery of waste oil to officially authorised collectors only. Used,
degraded or contaminated product may be classified as hazardous waste. Anyone classifying hazardous waste
and determining its fate must be qualified in accordance with state and international legislation.
European waste catalogue:
Waste key numbers in accordance with the European Waste catalogue (EWC) are origin-referred defined. Since
this product is used in several industries, no waste key can be provided by the supplier. The waste key number
should be determined in arrangement with your waste disposal partner or the responsible authority.
Uncleaned packaging:
Recommendation: Disposal must be made according to official regulations.
13. ECOLOGICAL INFORMATION
Behaviour in environmental systems:
Mobility and bioaccumulation potential: Product is not expected to bioaccumulate.
General notes: Water hazard class 1 (German regulation) (Self-assessment):
slightly hazardous for water. Do not allow undiluted product
or large quantities of it to reach ground water, water course, or
sewage system.
14. TRANSPORT INFORMATION

Classification for transport: Not classified as hazardous for transport.

Land transport ADR/RID (cross border)
ADR/RID class: -

Maritime transport IMDG:

IMDG Class:
Marine pollutant: No

Air transport ICAO-TI and IATA-DGR:

ICAO/IATA Class: -

15. REGULATORY INFORMATION

Labelling according to EU guidelines:

Observe the general safety regulations when handling chemicals.
The substance is not subject to classification according to EU lists and other sources of literature known to us.

Special labelling of certain preparations:

Safety data sheet available for professional user on request.

16. OTHER INFORMATION

This information is based on our present knowledge. However, this shall not constitute a guarantee for any
specific product features and shall not establish a legally valid contractual relationship.

Department issuing MSDSL: Product safety department,

Contact: GORDON SHARP

15
10.1 Oil Change
The oil level should be regularly checked and changed if required. To change the oil,
follow the procedure below:
1. Run Compaction Plate to the bottom.
2. Press Emergency Stop Button.
3. Disconnect return Hose (Hose connected to the bottom of the Ram) from Power Pack.
4. Connect spare Hose to the Power Pack, place free end into a container, release
Emergency Stop Button, press YELLOW Button to start power pack motor, press
emergency stop button immediately after all oil has been discharged.
5. Re-couple return hose to power pack.
6. Fill reservoir with clean oil (SAE 10W/20).
7. Uncouple pressure hose (to top of Ram) from power pack and feed into a container.
8. Release emergency stop button and press yellow button, Ram will return forcing old oil
into container.
9. Re-couple pressure hose.
10. Top up oil reservoir.
11. Run Machine to remove any air from system.
12. Check oil is approximately 1 cm from the top of the reservoir, top up if necessary.
10.1.1 Oil specification
The recommended hydraulic oil specification is HV 22 to B.S. 6413 part 4 (equivalent to
ISO 6743 part 4).
Suitable oils are
• Hydraulic Oil 22
• Fuchs Renolin CL 22
For oil safety information see appendix.

11 Breakdown
11.1 Trouble Shooting
To trouble shoot successfully it is important to understand the operational cycle of the machine.
This can be summarised as follows: -
1. Plug machine into 13amp circuit.
2. Key switch to on.
3. Emergency Stop Button to on.
4. Bottom and chute door closed to allow safety switch to make circuit.
5. Start machine cycle by pushing the Start Button (Green).
6. Start Button contacts close, energising:

16
 a) Contactors C1 and C2 starting the motor
b) Relay R1 – Contact R1/1 (n/c) de-energises HS1 Valve
Solenoid – Valve port set in return position
c) Relay R3 completing the control circuit.
7. Compaction plate travels to the bottom of its stroke.
8. Hydraulic pressure builds to a maximum, activating pressure switch.
a) Pressure switch Breaks line 13-10, R1 is de-energised - Solenoid is de-
energised.
b) Spring returns directional valve - compaction plate returns.
9. Guide Rod strikes top limit switch, C1 and C2 are de-energised, the motor stops.
Full Load Operation
10. The Guide Rod covers the full-load limit switch at the bottom of the stroke when the
desired amount of rubbish is in the bin; the pressure switch is activated at the same
time. (Maximum hydraulic pressure being achieved.)
a) C1 and C2 are de-energised - The Motor Stops
b) R2 is energised - the yellow full load warning light lights.
11. Press the YELLOW Button -
a) R2 is de-energised - the yellow light goes out, press yellow button.
b) C1 and C2 are energised, the motor runs and the plate returns to top.

11.2 Some Faults Which May Occur

11.2.1 Machine does not start when the start button is pressed:
1. No power to machine.
2. Key switch or Emergency Stop Button is in "off" position.
3. Safety switch not operating - are doors closed?
4. Miniature Circuit Breaker requires resetting.
5. Loose wire connections.
6. Push Button switch faulty.
7. Motor relay coil faulty.
8. Key switch faulty.
9. Motor faulty.
11.2.2 Push Button Pressed - Machine starts but plate does not move down:
1. Faulty control relay R1.
2. Faulty solenoid coil.
3. Directional valve stuck.
4. Fault connection to solenoid.

17
5. Faulty pressure switch.
6. Faulty pump.
11.2.3 Push Button Pressed - Plate travels to the bottom motor continues to run, but
does not return:
11.2.3.1 Press Emergency Stop and release - Press Yellow Button, plate returns:
1. Faulty pressure switch
2. Pump not producing sufficient pressure to activate switch.
3. Ram piston seal failing resulting in insufficient pressure to activate switch.
11.2.3.2 Press Emergency stop and release - Press yellow button, plate does NOT
return:
1. Jammed directional valve.
2. Relay R1 contacts soldered.
11.2.4 Compaction plate travels to bottom and surges up and down:
1. Green push button sticking (contacts permanently made).
11.2.5 Plate returns to the top, but machine continues to run:
1. Faulty top limit switch or switch actuator arm requires adjustment.
2. Motor contactor contacts not breaking (C1 and C2), very unlikely.
11.2.6 Ram travels erratically:
1. Lack of oil - DO NOT RUN MACHINE UNTIL FAULT CORRECTED.
11.2.7 Oil appears on Compaction Plate:
1. Leaking seal on hydraulic ram
2. Oil leak in motor compartment.
11.2.8 Oil appears on floor around compactor:
1. Oil leak in motor compartment.
11.2.9 Circuit breaker tripped:
* To check circuit breaker:
1. Unplug machine
2. Remove back panel
3. Check breaker in plastic enclosure is in on position, if off shows - remove perspex
cover - reset breaker.
4. Refit cover, replace machine back plate, plug in machine
5. If breaker trips out, ring for service.

18
11.3 Spare parts list
Item Number Description
46111001 Power Pack 220/240v 50hz
32500003 Yellow Button
32700002 Block Clamp L.E.D.
32500002 Green Button
32700003 Block Clamp L.E.D.
32600001 Key Switch
32700005 Block Clamp
32500001 Emergency Button
32700004 Block Clamp
32700001 N/O Block
32700011 N/C Block
32911002 Contactor
32800002 Relay
32100003 Full Load Switch
32133108 Safety Switch
32133109 Safety Switch
32000001 Pressure Switch
44100101 Hose
44100102 Hose
53131001 Chute Latch
53111001 Door Handle
BP240 Plastic bin
45124201 TT240 Compaction Ram
45100301 TT240 Ram Seal Kit

11.4 Electric circuit diagram

11.5 Wiring diagram
11.6 Hydraulic circuit diagram

19