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Instructions

Attribute Gage R & R Effectiveness


Instructions:
1) The following spreadsheet is used to calculate an Attribute GR&R Effectiveness, in which up to
100 samples can be evaluated, using 2 or 3 operators.
2) In the Data Entry worksheet fill in the appropriate information in the Scoring Report section an
enter the type of Attributes you are evaluating in the Attribute Legend section. YOU MUST EN
THE INFORMATION IN THE ATTRIBUTE LEGEND SECTION OR THE SPREADSH
WILL NOT WORK. The attributes can be either alpha or numeric, e.g. Yes, No; pass, fail;
go, stop; or 1, 2. You must be consistent throughout the form and spell properly.
3) If you or an expert has selected samples to be evaluated and you know what attributes these
samples are, enter this information in the Attribute sample column. This will enable you to det
how well each operator can evaluate a set of samples against a known standard. You do not
need to enter information in this column for the spreadsheet to work although you will
not be able to assess the operators against known standards.
4) You do not have to specify how many operators or the # of samples that you will be evaluating
during the test. Simply enter the data into the spreadsheet under the specific operator.
the attributes must be spelled properly or the spreadsheet will not analyze the data correc
5) To print a copy of the report click on the Print Report icon.
6) To delete the data in the spreadsheet, click on the Delete Data icon.
7) To delete all and begin a new test, click on the Delete All icon
8) To see a Demo of the Attribute GR&R Effectiveness spreadsheet, click on the Demo
Move around the spread sheet to see the data. When you are finished click the Delete All
to delete all data to begin entering your own data.

The 95% UCL and 95% LCL represent the 95% upper and lower confidence limits on the
binomial distribution. The Calculated Score is the basic computation reported on the report
page for % Appraiser and % Score vs Attribute. The 95% confidence interval represents
the range within which the true Calculated Score lies given the uncertainty associated with
limited sample sizes. As sample size increases (in this case, Total Inspected) the
confidence interval will get smaller and smaller which indicates more reliable estimates of
the true percentages. In the case of the Demo data, the true Calculated score for Operator 1
could be as low as 76.8% given that only 14 samples inspected, even though there was a 100%
Appraiser value calculated. Also, even though Operator 2 had a lower score, Operators 1 and 3
cannot be distinguished from Operator 2 because the calculated score of #2 (78.6%) lies within
the confidence limits for Operators 1 and 3.

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Instructions

With a worksheet limitation of 100 samples, at best a lower 95% limit of 96.4% can be calculat
Thus, we would have to say that an inspector could be as bad as 96% efficient, even though he/s
missed no calls.

Sample Size 100 < Try out different combinations of number of samples and number
# Matches 100 < to see the effects of sample size. In this case, a sample size of 3
95% UCL 100.0% < one non-match will yield a 17% confidence interval. In order to ge
Calculated Score 100.0% < reliability in estimates of efficiency, large sample sizes will be req
95% LCL 96.4%

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Instructions

ctiveness, in which up to

coring Report section and


ection. YOU MUST ENTER
N OR THE SPREADSHEET
g. Yes, No; pass, fail;
pell properly.
what attributes these
is will enable you to determine
tandard. You do not
k although you will

you will be evaluating


cific operator. Remember
nalyze the data correctly.

on the Demo icon.


ick the Delete All icon

ence limits on the


ported on the report
nterval represents
nty associated with

eliable estimates of
score for Operator 1
ough there was a 100%
core, Operators 1 and 3
#2 (78.6%) lies within

Page 3
Instructions

f 96.4% can be calculated.


ficient, even though he/she

samples and number of matches


se, a sample size of 30 with
interval. In order to get reasonable
mple sizes will be required.

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Data Entry

Attribute Gage R & R Effective

SCORING REPORT
DATE:
Attribute Legend5 (used in computations) NAME:
1 pass PRODUCT:
2 fail BUSINESS:

Known Population Operator #1 Operator #2


Sample # Attribute Try #1 Try #2 Try #1
1 pass pass pass pass
2 pass pass pass pass
3 fail fail fail fail
4 fail fail fail fail
5 fail fail fail pass
6 pass pass pass pass
7 pass fail fail fail
8 pass pass pass pass
9 fail pass pass pass
10 fail pass pass fail
11 pass pass pass pass
12 pass pass pass pass
13 fail fail fail fail
14 fail fail fail pass
15 pass pass pass pass
16 pass pass pass pass
17 fail fail fail fail
18 fail fail fail fail
19 fail fail fail pass
20 pass pass pass pass
21 pass fail fail fail
22 pass pass pass pass
23 fail pass pass pass
24 fail pass pass fail
25 pass pass pass pass
26 pass pass pass pass
27 fail fail fail fail
28 fail fail fail pass
29 pass pass pass pass

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Data Entry

30 pass pass pass pass


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Data Entry

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100
% APPRAISER SCORE(1) -> 100.00%
% SCORE VS. ATTRIBUTE(2) -> 24.00%

SCREEN % E

Note:
(1) Operator agrees with him/herself on both trials
(2) Operator agrees on both trials with the known standard
(3) All operators agreed within and between themselves
(4) All operators agreed within and between themselves AND agreed with the
(5) Enter Pass/Fail, Good/Bad, Accept/Reject or other labels which indicate sta

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Data Entry

& R Effectiveness

ORING REPORT

Allied Employee
3313 Spark Plug All operators
F&SP agree within and All Operators
between each agree with
Other standard
Operator #2 Operator #3 Y/N Y/N
Try #2 Try #1 Try #2 Agree Agree
pass fail fail N N
pass fail fail N N
pass fail fail N N
fail fail fail Y Y
fail fail fail N N
pass pass pass Y Y
fail fail fail Y N
pass pass pass Y Y
pass pass pass Y N
fail fail fail N N
pass pass pass Y Y
pass pass pass Y Y
fail fail fail Y Y
fail fail fail N N
pass fail fail N N
pass fail fail N N
pass fail fail N N
fail fail fail Y Y
fail fail fail N N
pass pass pass Y Y
fail fail fail Y N
pass pass pass Y Y
pass pass pass Y N
fail fail fail N N
pass pass pass Y Y
pass pass pass Y Y
fail fail fail Y Y
fail fail fail N N
pass fail fail N N

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Data Entry

pass fail fail N N

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Data Entry

80.00% 100.00%
20.00% 20.00%

SCREEN % EFFECTIVE SCORE(3) -> 16.00%


SCREEN % EFFECTIVE SCORE vs. ATTRIBUTE (4) -> 12.00%

s AND agreed with the known standard


abels which indicate status of inspection

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Report

Attribute Gage R & R Effectiveness


SCORING REPORT
DATE: 12/30/1899
Attribute Legend NAME: Allied Employee
1 pass PRODUCT: 3313 Spark Plug All operators
2 fail BUSINESS: F&SP agree within and All Operators
between each agree with
Other standard
Known Population Operator #1 Operator #2 Operator #3 Y/N Y/N
Sample # Attribute Try #1 Try #2 Try #1 Try #2 Try #1 Try #2 Agree Agree
1 pass pass pass pass pass fail fail N N
2 pass pass pass pass pass fail fail N N
3 fail fail fail fail pass fail fail N N
4 fail fail fail fail fail fail fail Y Y
5 fail fail fail pass fail fail fail N N
6 pass pass pass pass pass pass pass Y Y
7 pass fail fail fail fail fail fail Y N
8 pass pass pass pass pass pass pass Y Y
9 fail pass pass pass pass pass pass Y N
10 fail pass pass fail fail fail fail N N
11 pass pass pass pass pass pass pass Y Y
12 pass pass pass pass pass pass pass Y Y
13 fail fail fail fail fail fail fail Y Y
14 fail fail fail pass fail fail fail N N
15 pass pass pass pass pass fail fail N N
16 pass pass pass pass pass fail fail N N
17 fail fail fail fail pass fail fail N N
18 fail fail fail fail fail fail fail Y Y
19 fail fail fail pass fail fail fail N N
20 pass pass pass pass pass pass pass Y Y
21 pass fail fail fail fail fail fail Y N
22 pass pass pass pass pass pass pass Y Y
23 fail pass pass pass pass pass pass Y N
24 fail pass pass fail fail fail fail N N
25 pass pass pass pass pass pass pass Y Y
26 pass pass pass pass pass pass pass Y Y
27 fail fail fail fail fail fail fail Y Y
28 fail fail fail pass fail fail fail N N
29 pass pass pass pass pass fail fail N N
30 pass pass pass pass pass fail fail N N
31 - - - - - - -
32 - - - - - - -
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95 - - - - - - -
96 - - - - - - -
97 - - - - - - -
98 - - - - - - -
99 - - - - - - -
100 - - - - - - -
% APPRAISER SCORE(1) -> 100.00% 80.00% 100.00%
% SCORE VS. ATTRIBUTE(2) -> 24.00% 20.00% 20.00%

SCREEN % EFFECTIVE SCORE(3) -> 16.00%


SCREEN % EFFECTIVE SCORE vs. ATTRIBUTE(4) -> 12.00%

Note:
(1) Operator agrees with him/herself on both trials
(2) Operator agrees on both trials with the known standard
(3) All operators agreed within and between themselves
(4) All operators agreed within and between themselves AND agreed with the known standard
(5) Enter Pass/Fail, Good/Bad, Accept/Reject or other labels which indicate status of inspection

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Statistical Report - Attribute Gage R&R Study
DATE: 12/30/1899
NAME: Allied Employee
PRODUCT: 3313 Spark Plug
BUSINESS: F&SP

% Appraiser1 %Score vs Attribute2


Source Operator #1 Operator #2 Operator #3 Operator #1 Operator #2 Operator #3
Total Inspected 30 30 30 30 30 30
# Matched 30 24 30 24 20 20
False Negative (operator biased toward rejection) 2 2 8
False Positive (operator biased toward acceptance) 4 2 2
Mixed 0 6 0
95% UCL 100.0% 92.3% 100.0% 92.3% 82.7% 82.7%
Calculated Score 100.0% 80.0% 100.0% 80.0% 66.7% 66.7%
95% LCL 88.4% 61.4% 88.4% 61.4% 47.2% 47.2%

Screen % Effective Score3 Screen % Effective Score vs Attribute4


Total Inspected 100 100
# in Agreement 16 12
95% UCL 24.7% 20.0%
Calculated Score 16.0% 12.0%
95% LCL 9.4% 6.4%

% Appraiser % Score vs Appraiser


110.0% 110.0%
100.0% 100.0%
90.0% 90.0%
80.0% 80.0%
70.0% 70.0%
% Efficiency

% Efficiency

95% UCL 95% UCL


60.0% 60.0%
Calculated Calculated
50.0% Score 50.0% Score
40.0% 95% LCL 40.0% 95% LCL

30.0% 30.0%
20.0% 20.0%
10.0% 10.0%
0.0% 0.0%
Oper- Oper- Oper- Operator Operator Operator
ator #1 ator #2 ator #3 #1 #2 #3

Notes
(1) Operator agrees with him/herself on both trials
(2) Operator agrees on both trials with the known standard
(3) All operators agreed within and between themselves
(4) All operators agreed within & between themselves AND agreed with the known standard
Calculations

Known Population Operator #1 Operator #2 Operator #3


Sample # Attribute Try #1 Try #2 Try #1 Try #2 Try #1
1 1 1 1 1 1 2
2 1 1 1 1 1 2
3 2 2 2 2 1 2
4 2 2 2 2 2 2
5 2 2 2 1 2 2
6 1 1 1 1 1 1
7 1 2 2 2 2 2
8 1 1 1 1 1 1
9 2 1 1 1 1 1
10 2 1 1 2 2 2
11 1 1 1 1 1 1
12 1 1 1 1 1 1
13 2 2 2 2 2 2
14 2 2 2 1 2 2
15 1 1 1 1 1 2
16 1 1 1 1 1 2
17 2 2 2 2 1 2
18 2 2 2 2 2 2
19 2 2 2 1 2 2
20 1 1 1 1 1 1
21 1 2 2 2 2 2
22 1 1 1 1 1 1
23 2 1 1 1 1 1
24 2 1 1 2 2 2
25 1 1 1 1 1 1
26 1 1 1 1 1 1
27 2 2 2 2 2 2
28 2 2 2 1 2 2
29 1 1 1 1 1 2
30 1 1 1 1 1 2
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Calculations

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Calculations

95
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100
% Appraiser Score 100.00% 80.00%

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Calculations

Operator #3 Y/N Y/N


Try #2 Agree Agree
2 FALSE FALSE
2 FALSE FALSE
2 FALSE FALSE
2 TRUE TRUE
2 FALSE FALSE
1 TRUE TRUE
2 TRUE FALSE
1 TRUE TRUE
1 TRUE FALSE
2 FALSE FALSE
1 TRUE TRUE
1 TRUE TRUE
2 TRUE TRUE
2 FALSE FALSE
2 FALSE FALSE
2 FALSE FALSE
2 FALSE FALSE
2 TRUE TRUE
2 FALSE FALSE
1 TRUE TRUE
2 TRUE FALSE
1 TRUE TRUE
1 TRUE FALSE
2 FALSE FALSE
1 TRUE TRUE
1 TRUE TRUE
2 TRUE TRUE
2 FALSE FALSE
2 FALSE FALSE
2 FALSE FALSE

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Calculations

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Calculations

100.00%

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Sheet5

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