Check List Project Readiness Review Pre Commissioning

Nama Proyek :
APH :
Tim PRR : Terlampir

Date :
Category 4P
PRE-START UP Yes No N/A Related Target
Comment/Gap Recommendation (High/Medium/Low (People/Process/ Tindak Lanjut PIC
Checklist ( () () Document Penyelesaian
) Plant/Performance)
Project Scope Implementation

Review Changes to Project Scope, Location and Associated Technologies since previous
stage review

Construction and Design in Accordance with Design Specifications

Installation and turnover

Systems have been turned over from Commissioning Team with complete turn-over
documentation and formally accepted, and signed-off by Operation Authority (SH1) prior to
introduction of hydrocarbons

Is the entire project complete? If not, have those incomplete portions of the project been
communicated to the appropriate personnel who may be affected? Was risk associated
with partial turnover assessed?

All “A” punch list category have been closed

Post-construction walk-through inspection complete and deficiencies/punch list items
corrected:
a) on process piping & systems
b) on instrumentation
P&ID’s is up-dated and available
Documentation is available that equipment is built to applicable codes, standards and
specification:
a) Equipment data/design sheets from vendors and/or equipment purchase orders
b) Documentation of manufacturer’s tests (e.g. material certification, performance tests
etc.)
c) Confirmation that quality assurance measures and procedures were utilized
d) Confirmation that applicable strength and/or hydrotest were conducted and any
deficiencies addressed
e) Equipment complies with electrical area classification
8.2. Piping systems
Rotating Equipment
Instruments, Controls, and DCS
Electrical
Safety Systems
3 Process Safety Information

3.1 Review As Built of Process Safety Information

4 Safety, Operating, Maintenance & Emergency Procedures

5 To confirm the Personnel Training & Competency

5.1 Training of operators, shift supervisors, operating engineers, and operating

superintendents/managers complete as applicable and qualifications documented:
a) Operating procedures
b) Safe work practices
c) Emergency evacuation procedures
d) Basic HSE Trai
5.2 Competency requirements determined, assessed and documented

5.3 Have environmental permit requirements been incorporated into training?

5.4 Training conducted on maintenance and mechanical integrity procedures

5.5 Contractors associated with the process trained on hazards of the process, safe work
practices, and steps required to perform job safely

5.6 Vendor, contract services, and specialist support for startup identified and confirmed
available
5.7 All kinds of people are tested and qualified and have obtained post certificates.

5.8 Accidents learning cases from the similar plants offshore and onshore are compiled and
studied
5.9 Start-up Readiness:
a. Start-up organization, including number of people, roles & responsibilities and
competencies
b. Support team availability at worksite for start-up: Engineering, OA, Construction, HSE,
etc.
c. Logistic support availability: boat, sp
6 Site Clean-Up and Preparedness

6.1 Facility care/control/custody has been transferred to Operations.

6.2 Area has been cleared of construction equipment, surplus equipment, extraneous tools,
unused parts, and empty drums.
6.3 Obstructions have been removed to provide adequate access to emergency equipment,
for emergency vehicles and paths for egress in an emergency.

6.4 Scaffolding that could hinder operators has been removed

6.5 Drains have been inspected for blockage.
6.6 All required utilities have been confirmed to be available
6.7 Activities concurrent with startup have been identified. Risks associated with these
activities have been assessed and appropriate safeguards have been verified to be in place

6.8 Management of change has been transferred from the project to the site's MOC system

6.9 Water system, flow rate and water quality meet the process requirements and water
supply is stable
6.10 Double power supply is already in place, running in two loops.

6.11 Instrument power is running steadily

6.12 Electrical coordinators have worked at site
6.13 Power supply circuitry maintenance is already in place. People are working on shifts for
patrol inspection of circuitry
6.14 Industrial air, instrument air and nitrogen systems are running well

6.15 Chemical raw materials and lube oils (grease) are all available

6.16 Confirm all temporary offices have been relocated to a safe location
7 Environmental

7.1 Have changes to the original permitting information been provided to HSE for review? (as-
built changes need to be reviewed by HSE)
7.2 Have permits or exemptions been received?

7.3 Have environmental permit requirements been identified for operating procedures and
training?
7.4 Have required sampling ports been installed for environmental monitoring?

7.5 Have all new valves and piping connections in volatile organic compound (VOC) service
been hydro-tested or gas tested to ensure leak free performance?
7.6 ISO 14001 compliance verified

7.7 Have all waste streams been checked for proper handling?

7.8 Have fluids from pressure testing, pickling, and other commissioning activities been
captured and properly disposed?
7.9 Have startup notifications been issued to relevant environmental agencies?

7.10 Have environmental testing requirement for post-startup been planned?