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CANADOIL ASIA LTD.

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AMATA CITY INDUSTRIAL ESTATE
7/204 MOO 6 TUMBOL MARBYANGPORN
AMPHUR PLUAKDAENG RAYONG, THAILAND
21140 TEL: 66-3865-0120-7 FAX: 66-3865-0123
http:// www.canadoilasia.com

Procedure Qualification Record (PQR)


PQR No. F-8-TM-1L(P) Date February 4, 2010
Welder Name Mr. Sri Jitsanthia Welding Process GTAW & SMAW
Welder ID GTAW & SMAW : 129FB Process Type Manual

BASE METAL ( QW-403 )


Material Spec./ Grade SA-240 TP321H To SA-240 TP321H
ASME P No. / Group No. P-No.8 Gr. No.1 To P-No.8 Gr. No.1
Coupon Dimension 150 mm.X 500 mm.X W.T. 25 mm To 150 mm.X 500 mm.X W.T. 25 mm
Manufacturer INDUSTEEL GROUP ARCELOR To INDUSTEEL GROUP ARCELOR
Heat No. 0461A (Mfg. Heat no.F4638) To 0461A (Mfg. Heat no.F4638)
Carbon content 0.045% To 0.045%

FILLER METAL ( QW-404 )


Electrode Classification 1) ER 347 2) E 347-16 Flux Classification (SAW) 1) N/A 2) N/A
AWS Specification 1) A 5.9 2) A5.4 Flux Type (Active,Neutral,Alloyed) 1) N/A 2) N/A
Filler Size 1) 2.4 mm. 2) 3.2 mm. Manufacturer / Trade Name 1) N/A 2) N/A
A No. 1) 8 2) 8 Batch Number 1) N/A 2) N/A
F No 1) 6 2) 5 Filler Type
Manufacturer / Trade Name 1) RODDACCIAI RW 347 2) ELETTRODO FROINOX E 347-16 (Solid/Metal or Flux Cored/Powder) 1) Solid 2) N/A

Batch No. 1) 459630 2) A005Q26 Weld Metal Thickness 1) 8.0 mm. 2) 17.0 mm.

POSITION ( QW-405 ) GAS ( QW-408 )


Welding Position 3G Shielding Gas / Composition Ar 99.9 %
Welding Progression Uphill Shielding Gas Flow Rate 15-20 L/min.
Backing Gas / Composition Ar 99.9 %
Backing Gas Flow Rate 15-20 L/min.

PREHEAT ( QW-406 ) HEAT TREATMENT ( QW-407 )


Preheat Temp (Min) 100 ˚C Heat treatment Method N/A
Preheat Method N/A Soaking Temp N/A
Preheat Check N/A Soaking Time N/A
Interpass Temp (Max) 150 ˚C Heating Rate N/A
Cooling Rate N/A

ELECTRICAL CHARACTERISTICS ( QW-409 )


Current 1) DC 2) DC Polarity 1) EN 2) EP
Amps 1) 118.6 - 180.4 A 2) 80.4 - 89.4 A Volts 1) 9.9 - 11.6 V 2) 25.6 - 28.6 V

TECHNIQUE ( QW-410 )
Single or Multiple Pass 1) Multiple Pass 2) Multiple Pass Single / Multiple Electrode 1) Single Electrode 2) Single Electrode
Stringer Bead 1) N/A 2) N/A Weave Bead 1) Weave Bead 2) Weave Bead
Tungsten Electrode Type 1) EWTh-2 2) N/A Tungsten Electrode Size 1) 2.4 mm. 2) N/A
Mode of Metal Transfer 1) N/A 2) N/A Wire Feed Speed 1) N/A 2) N/A
Orifice Gas Cup Size 1) No.6 2) N/A Oscillation 1) N/A 2) N/A
Method of Back Gouging 1) N/A 2) N/A Peening 1) N/A 2) N/A
Contact Tube to Work Distance 1) N/A 2) N/A Other 1) N/A 2) N/A

PREPARED BY REVIEWED BY APPROVED BY

Canadoil Asia Ltd. Canadoil Asia Ltd. Canadoil Asia Ltd.

Form No.12B Rev.1, Date 29 Nov. 2007


CANADOIL ASIA LTD.
Page 2 of 3
AMATA CITY INDUSTRIAL ESTATE
7/204 MOO 6 TUMBOL MARBYANGPORN
AMPHUR PLUAKDAENG RAYONG, THAILAND
21140 TEL: 66-3865-0120-7 FAX: 66-3865-0123
http:// www.canadoilasia.com

Procedure Qualification Record (PQR)


PQR No. : F-8-TM-1L (P) Welder ID. GTAW & SMAW :129FB

Date : February 4, 2010 Welding Machine No. F-A-R400-025

Tensile Test ( QW-150 ) : Results as per attached report No. PQR 001/2010

Ultimate Unit
Width Thickness Area Ultimate total load Type of Failure &
Specimen No. Stress
(mm.) (mm.) (mm.2) (N.) Location
(N./mm.2)

PL-TT-WM1 19.1 21.32 407.21 246274.7 604.78 Base Metal

PL-TT-WM2 18.9 21.34 403.33 245632.5 609.02 Base Metal

Guided - Bend Tests (QW - 160) : Results as per attached report No. PQR 001/2010

Specimen No. Type of Bend ( Transverse or Longitudinal, Root, Face or Side Bend ) Result

PL-GB-FB1 Side Bend Accepted, No open discontinuity


PL-GB-FB2 Side Bend Accepted, No open discontinuity

PL-GB-RB1 Side Bend Accepted, No open discontinuity


PL-GB-RB2 Side Bend Accepted, No open discontinuity

Toughness Tests (QW - 170) : N/A

Specimen Test Impact Values ( Joules )


Specimen Notch Average
Size Temp.
No. Location 1 2 3 ( Joules )
( mm.) ( oC )

Other Test Result : Radiographic Examination Accepted (Ref. Report No.RT-PQR-002/2010)


Macro Examination Accepted (Ref. Report No.M100002)
Test conducted by Canadoil Asia Laboratory
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with
the requirements of Section IX of the ASME code.

PREPARED BY REVIEWED BY APPROVED BY

Form No.12B Rev 1, Date 29 Nov 2007


Page 2 of 3

Canadoil Asia Ltd. Canadoil Asia Ltd. Canadoil Asia Ltd.

Form No.12B Rev 1, Date 29 Nov 2007


CANADOIL ASIA LTD. Page 3 of 3
AMATA CITY INDUSTRIAL ESTATE
7/204 MOO 6 TUMBOL MARBYANGPORN
AMPHUR PLUAKDAENG RAYONG, THAILAND
21140 TEL: 66-3865-0120-7 FAX: 66-3865-0123
http:// www.canadoilasia.com

Procedure Qualification Record (PQR)


PQR NO F-8-TM-1L (P) Welder ID GTAW & SMAW :129FB
Date February 4, 2010 Welding Machine No F-A-R400-025

JOINT CONFIGURATION WELD SEQUENCE


θ =55
Outside
8 9 10

T = 25 mm T = 25 mm 6 7
f=0 5 SMAW
4
3
2 GTAW
H 0461A H 0461A
R=4 1
Inside
PL 300 X 500 X 25 t

WELDING PARAMETERS
Filler Metal Welding Current
Wire Feed Inter pass
Layer Weld Welding Travel Speed Heat Input
Type / Volt Speed
No. Pass Process AWS Class Trade Name Dia. (mm) Amp (cm/min) (kJ/cm)
Polarity (mm/sec) Temp( oC )

RODDACCIAI
1 Root GTAW ER 347 2.4 DC-EN 118.6 9.9 6.0 - 11.7 70
RW 347

RODDACCIAI
2 Hot GTAW ER 347 2.4 DC-EN 167.1 11.1 9.5 - 11.7 86
RW 347

RODDACCIAI
3 Fill GTAW ER 347 2.4 DC-EN 180.4 11.6 10.3 - 12.2 90
RW 347

FROINOX E
4 Fill SMAW E 347-16 3.2 DC-EP 87.4 28.6 10.5 - 14.3 104
347-16

FROINOX E
5 Fill SMAW E 347-16 3.2 DC-EP 89.3 28.1 9.7 - 15.5 121
347-16

FROINOX E
6 Fill SMAW E 347-16 3.2 DC-EP 88.3 27.6 9.2 - 15.9 129
347-16

FROINOX E
7 Fill SMAW E 347-16 3.2 DC-EP 89.4 27.3 9.1 - 16.1 74
347-16

FROINOX E
8 Cap SMAW E 347-16 3.2 DC-EP 82.9 26.7 8.1 - 16.4 86
347-16

FROINOX E
9 Cap SMAW E 347-16 3.2 DC-EP 83.3 25.6 8.5 - 15.1 92
347-16

FROINOX E
10 Cap SMAW E 347-16 3.2 DC-EP 80.4 25.7 8.4 - 14.8 107
347-16

PREPARED BY REVIEWED BY APPROVED BY

Canadoil Asia Ltd. Canadoil Asia Ltd. Canadoil Asia Ltd.


Form No.12B Rev.1, Date 29 Nov. 2007

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