MAN Diesel & Turbo L27/38

Maintenance program L27/38 - HFO operation

Majoroverhaul/inspection

Check new/ overhaauled parts

Time between
overhauls

Description Check the condition

Chapter

Observations
Overhaul to be carried out

after-hours

Monthly
Weekly
12000
18000
24000
2000
6000

Daily
200
Engine frame and foundation
Foundation bolts — retightening, see Tightening
specification in chapter 00 Data 200
Safety cover — function test 10
Crankshaft and main bearing
Inspection of main bearing (two by two) 10
Inspection of guide bearing 10
Recording of crankshaft deflection 12
Main and guide bearing cap — retightening 200 10
Vibration damper — check sleeve
2000-11-01

springs 12
Counterweights — retightening, see Tightening
specification in chapter 00 Data 200 12
Camshafts and camshaft
drive
Camshafts — inspect gear wheels, screws,
connections etc 14
Camshaft bearings — check of clearance 14
Camshaft — check of cam followers 14
Cylinder unit
Dismounting of cylinder unit
(if space available above engine) 16
Inspection of piston 16
Piston rings and scraper rings
to be replaced 16
Inspection of connecting rod bearing shells 16
Connecting rod — retightening 200 16
Cylinder liner — bore scope inspection 16
Cylinder liner-cleaning, honing and measuring 16
Inlet valves, exhaust valves, valve guide
and valve rotator 16
Safety valve — check and adjustment
of opening pressure 16
Indicator valve 16
Cylinder head nut — retightening 200 16

Release 1 00D2-01
L27/38

Check new/ overhaauled parts

Time between
overhauls

Description Check the condition

Chapter

Observations
Overhaul to be carried out

after-hours

Monthly
Weekly
12000
18000
24000
2000
6000

Daily
200
Turbocharger
Charging air cooler — cleaning and inspection 18
Retightening all screws and connections 200 18
For turbocharger, refer to special manual 18
Fuel oil system and injection
equipment
Fuel oil injection pumps — check
of condition 20
Fuel injection pump — retightening 200 20

2000-11-01
Fuel injection valves 20
Starting air system
Air starter — inspection and overhaul 26
Lubricating oil system
Lubricating oil pump — engine driven 28
Lubricating oil cooler 28
Lubricating oil filter 28
Thermostatic valves 28
Cooling water system
Cooling water pumps — engine driven
(LT/HT water) 30
Thermostatic valves 30
Local monitoring, control
and safety systems
Function test of monitoring, control
and safety sensors 84

See Maintenance programme during operation, page 14.

Release 1 00D2-01