UNIFAB NGINE RING ROJECT PVT LTD.

F-63/64, ADDITIONAL AMBERNATH MIDC ANAND NAGAR,

AMBERNATH (E),THANE - 421506

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name MIS UNIFAB ENGINEERING PROJECT PVT LTD. By: Engineer QA & QC
Welding Procedure Specification No. : UEPPL-2019.23 Revision No.: 0 Date: 09.08.2019
Supporting PQR No: P-2019.23 Revision No. : 0 Date: 09.08.2019
Welding Proeess(es) GTAW + SMAW Type(s) MANUAL
(Automatic. Manual. Machine. or Semi-Auto)

JOINTS (QW-402) Typical Details

Joint Design DOUBLE 'V' BUTT JOINT (WITH OR WITHOUT BACKING)
Backing (Yes) YES FOR SUBSEQUENT LAYERS. No: FOR ROOT LAYER
Backing Material (Type) WELD METAL FOR GTAW LAYERS AFTER ROOT LAYER.
(Refer to both backing and retainers.)

Retainer: NO. Root Gap: AS PER DRAWING

,,~,­ "

'. ,/ P8

:2'
7; /
:2'
<X>
N

:2'
:2'
en

*BASE METAL (QW-403)

P.No. 8 Group No. 1 to P.No. 8 Group No. 1
OR

Specification type and grade SA 240 GR.316/316L

to specification type and grade SA 240 GR.316/316L

OR

Chem. Analysis and Mech. Prop.

to Chem. Analysis and Mech. Prop.

Thickness Range:

Base Metal: Groove 5MM T056MM Fillet ANY

'::":;::"'~----I

*FILLER METALS (QW-404)1 GTAW SMAW I

Spec. No. (SFA) . 5.9 5.4
AWSNo.(Class) ER316L E316L-16
F-No. 6 5
A-No. 8 8
Size of Filler Metals 02.5,03.15 MM 04.0 MM
Weld Metal
Thickness Range:

Groove
18 MM (MAX) 56MM (MAX)
Fillet
ALL ALL
Electrode-Flux (Class) N.A. N.A
Flux Trade Name N.A. N.A.
Consumable Insert NO NO
Othcr N.A. N.r\· 'J

CWI 11080531
QC 1 EXP. 8/1/2020
 UNIFAB NGINEERING PROJECT PVT LTD.
F-63f64, ADDITIONAL AMBERNATH MIDC ANAND NAGAR,
AMBERNATH (E),THANE - 421506

QW-482 (Back)
WPS No. UEPPL-2019.23 Rev. 0

POSITIONS (QW-40S) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove ALL Temperature Range 10SO±10°C
Welding Progession: VERTICAL UPHILL Time Range 30 MIN.
Position(s) of Fillet ALL
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp. Min. 15° C Gas(es) Mixure Rate (L.P.M.)
0
Interpass Temp. Max. 150 C Shielding ARGON 99.997 % 8-10.
Trailing -- --
Preheat Maintenance NONE Baeking. ARGON 99.997 % 10-IS.

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D.C. Polarity DCEN FORGTAW & DCEP FORSMAW

Amps (Range) AS BELOW Volts (Range) AS BELOW

Tungsten Electrode Size and Type 02.0, 02.S, 03/2% THORlATED.

Mode of Metal Transfer for GMAW N.A.

Electrode Wire feed speed range N.A.

TECHNIQUE (QW-410)
String or Weave Bead STRING & WEAVE.
Orifice or Gas Cup Size 08 , 010 , 012 mm
Initial and Interpass Cleaning (Brushing, Grinding, etc.) WIRE BRUSHING & GRINDING.
Method of Back Gouging NONE
Oscillation N.A.
Contact Tube to Work Distance N.A.
Multiple or Single Pass (per side) MULTIPLE PASS.
Multiple or Single Electrodes SINGLE.
Travel Speed (Range) AS BELOW
Peening NO.
Other NONE.
Other
Filler Metal Current (e.g., Remarks,
Travel Comments,
Weld Volt Speed Hot Wire,
Process
Layel'(s) Range Range Addition,
Type Amp. mm/min Technique,
Class nia.
Polar. Range Torch Angle,
etc.}
ROOT
GTAW ER 316L 2.S DCEN 80- ISO 14·18 60-100
LAYER

GTAW ER316L 3.IS DCEN 80-130 14-24 80-180 MAX HEAT

SUB- INPUT=2.24
SEQUENT
v;'<~,;
r,. 6 4.0 DCEP 120-190 14·24 120- 190 KJ/MM
",
I
"
LAYERS.
SM/"Hp' ;< I: i~31~f:l? I
4.0 DCEP I 120·190 14-24 120- 190;

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 IFAB NEERiNG PVTl
F·63 & AODPflONAt AMBERNATH MlDC ANAND NAGAR,
AMBERNATH (E},l'HANE - 421506

Q\V-483 PRocj:~DURirQU~illONRECOliD(PQR) ~----1

Compa ny Na:nc .:i\.:.::1:,.:ls::.•..:::U..:.N;.::'I..:.f:...A:.::B:....::::..:..;=.;.:;:.:::.:.:.:.;.;..;;:_:..:.:..::.;.....::-;.:;;_,::,.....;_c..;:;.:..::::..:._ _ _•__ By:
"Welding ProcG(\u;"c Specification No.: lJEPPL-2019.23 Date: 09.0R.2019
PQR No: .i'::..2019.23.___ Dale: 09.08.2(l19
Welding Proce,s(cs) GTA\Y + Type(s) MANUAL
f.\utomatir. MiJti,1ilL Machine, or Sc-mi-Autll}

JOINTS (Q\V-402)
Typical Details
Joint Design DOUBLE 'V' BUTT .10INT ( \\,iT!-!'Q~:':':I!.!:l
. . .~.:HJT i3ACI(I~
Backing (Yes) No. FOR ROOT

" " .. ~.~ " .." ....... _ ............. '"

Backing Material (Type)
. ~_ ..... \FTER ROOT LAYER

~---~--.-----

RCli~incr : NO. Root Gap: As per DnH\'ing.

P8 6~5:t,S~ P8
.."" .......

"'BASE METAL (QW-403) WELf) HEAT TREATMENT( ):

Mat<:rial Specification:- SA 2110 to SA 240 1050±j()o('
"['~'mpemlur,

Type or Grade or UNS f1('. GR.316!316Lto GR.316/316L Time:- 30 MIN

P.. No : 8 Group No. 1 10 P.. No. 8 Group No. I Other,:·
Thickness or Test COUpOll : 28 MM GAS(
Size of Test Coupon: 350 x 300 28 MM Percent Composition
Others: Flow Rale
Gas(es) Mixure
PARENT METAL ilEAT NO. I!D NO ... H·11901915 &. UPL·i9n (LPM)
ARGON 8-13.
N . A. _N_!.. . :. .:. . A._~
FILLER METALS (QW-404);
.--------~-------- L~ ..... :......" .+- ARGON 199.997%,
8-12.
GTAW StvlAW
SFA Spccil'ication :. 5.9 5.4 DC
A WS Classi ficatio;] :. ER 316L E316L·16 DC EN &.. DCEP
Filler Metal F.No :- 6 5 100·175
Weld Mdal Analysi::. A.No. : 8 12-25.
Wdd tllklal Thickne.iS 18 MM S6MM
Size or Filie!' Mdai . (12.5.03.15
03 MM,' 2% THORIATED.
Otbers:
Filler Metal Batch NoJM.T.e. NO . >
B-TW 119023670, TC NO.DO i 1786096 DTD. 04.03 . 2019 G . WELD
HEAT NO.IOi 14. T.e. NO.STCI920100696 DTD 2305.20J9 i\DM
B-1 190340J 97. T.C NOIJOI i 786323 DTD. 15.06.2(J 19 (i-\'vELD

POSITION (Q\Y. 405) :

& WEAVE
Pusition of Groove' iG

\~l eiding Progression

Others: NONE.

Pn~hf.'a{(QW- 4(6) :

I~
Preheal Temp (Min) !ST
Tcmp (;\1",\): 150°(, Haq Hasratul Hamidul
;\lONE. CWI 11080531
'-'Q'C'f"E~8Tr~-'
 elf; UNIFAB GINEE NG PROJECT PVT LTD.
F-63 & 64, ADDITIONALAMBERNATH MIDC ANAND NAGAR,
AMBERNATH (E),THANE - 421506
QW-483 (Back)
PQR No: 2019.23
TENSILE TEST (QW-ISO)
Ultimate
Specimcn No. Width Thickness (mm) Area (111m2) Ultimate Total Load KN Unit Stress Type of Failure & Location
N/mm2
'1'-1 19.28 28.5 549.48 301.54 548.8 ON WELD
T-2 18.79 28.8 541.15 290.80 537.4 ON WELD

GUIDED BEND TEST (QW-160)

Type & Figure No. Result Type & Figure No. Result

4T, 1800 SIDE BEND I SATISFACTORY 4T, 1800 SIDE BEND 3 SATISFACTORY
4T, 1800 SIDE BEND 2 SATISFACTORY 4T, 1800 SIDE BEND 4 SATISFACTORY

TOUGHNESS TEST (QW-170)

Lateral Exp. Drop Weight
Specimen No. Notch Location Notch Type Test Temprature Impact Value (In Joules) %
mm Break No Break
Shear

Comment:­

FILLET WELD TEST (QW ­ 180)

Result - Satisfactory: Yes _ _ _ No Penetration into Parent Metal: Yes - ­
No
Maero Results: NONE
OTHER TESTS
Test: RADIOGRAPHY TEST: SATISFACTORY (20 I 9-20/WPS/008 DTD.19.07.2019 OF OASIS NDT SERVICES) ,

Test: IGC PRACTICE-E ON WELD: SATISFACTORY AS PER ASTM A 262-2015 ..--­

Test: HARDNESS TEST ON WELD, PM, HAZ: SATISFACTORY - AS PER ASTM E 92:2017 "".....­

Other :NONE
Welder's Name: MR.SHAILESH GUPTA Clock No.: Stamp No,: W-126
Test Conducted By : SOHM ANALYTICAL Lab T.C.No:- RI199 DTD.09.08.2019
UNDER THE QUALITY SURVJELLENCE OF MIS BUREAU VERITAS (INDIA) PVT. LTD.

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the
requi ements of Section IX of the ASME Code 2017 Edition.
'>

Date:
.. ~~ . '~. Haq Hasralul Hamidul
M,m""rure,
By ~
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..
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CWI 11080531
QC1 EXP. 8/112020 MANAGER QA & QC :"
 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE" 421506

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200, 1, Section IX, AS ME Boiler and Pressure Vessel Code)

Company Name .:.M...:./...:.s.;...,..:;U__

N..:;I__
F;..;A..:;B_ _ _ _ _ _ _ _ _ _ _ _ _ __ By: ENGINEER
Welding Procedure Specitlcation No. : UEPPL-2019.24 Revision No.: 0 Date: 15.09.2019
Supporting PQR No: P-2019.24 Revision No.: 0 Date: 15.09.2019
Welding Process(es) GTA'vV Type(s) MANUAL
(Automatic, Manual, Machine, or Semi-Auto)

JOINTS (QW-402) Typical Details

.Ioint Design WITH OR WITHOUT BACKING

Backing (Yes) . _" ____ ,_ _ LAYERS No: FOR ROOT LAYER

Backing Material (Type) WELD METAL FORGTAW LAYERS AFTER ROOT LAYER

(Refer to both backing and retainers.)

Retainer: NO. Root Gap: AS PER DRAWING

P45
60±5' P45

*BASE METAL (QW-403)

P.No. 45 Group No, _ _ _ _ To P.No. 45 Group No.
OR
Specification type and grade SB 424 UNS N08825 ( lNCONEL 825)
to specification type and grade SB 424 UNS N08825 ( INCONEL 825)
OR
Chem. Analysis and Mech. Prop.
to Chern. Analysis and Mech. Prop.

Thickness Range:
Base Metal: Groove 1.5 TO 20 MM Fillet

*FJLLER METALS (QW-404)

No. (SFA)
AWS No. «('lass)
F-No.
A-~o.
Size of Filler Metals
Weld Metal
Thickness Range:
Groove 20MM (MAX)
Fillet ANY
Electrode-Flux (Class) N.A
Flux Trade Name K.A
Consumable Insert
Other
 (is

UNIFAB
.~ ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E},THANE - 421506

QW-482 (Back)
WPS No. UEPPL-2019.24 Rev. 0

POSITIONS (QW-40S) POSTWELD HEAT TREATMENT (QW-407)

P08ition(8) of Groove ALL Temperaturc Rangc NONE
Welding Progession: VERTICAL UPHILL Time Range NA
Position(3) of Filiet ALL
GAS (QW-408)
PREHEAT (QW·406) Percent Composition
Preheat Temp. Min. IS" C Gas(es) Mixure Rate (L.P.M.)
0
Inte1l1ass Temp. Mflx. 150 C Shielding ARGON SINGLE 99.999 % 8-15.
Trailing NA NA NA
Preheat Maintenance NONE Backing. ARGON SINGLE 99.999 % 10-18.

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D.C. Polarity DCEN ( NON PULSING) FOR GTA W

Amps (Range) AS BELOW Volts (Range) AS BELOW

Tungsten Electrode Size and Type 2.0, 2.5, 3.0 DlA! 2%THORIATED

Mode of Metal Transfer for GMA W N.A.

Electrode Wire feed speed range NA

TECHNIQUE (QW-410)
String or Weave Bead STRING & WEAVE.
Oritlce or Gas Cup Size 8, 10, 12 D1A I
Initial and Interpass Cleaning (Brushing, Grinding, etc.) WIRE BRUSHING & GRINDING.
Method of Back Gouging NONE (SINGLE SIDE F,p.W.)
Oscillation NA
Contact Tube to Work Distance NA
Multiple or Single Pass (pCI' side) MULTIPLE PASS.
Multiple or Single Electrodes SINGLE I
Travel Speed (Range) AS BELOW
Peening NO.
Other NONE.

Other
Filler Metal CUlTent (e.g., Remarks,
Ttavel Comments,
Weld Volt Speed Hot Wire,
Process
Layer(s) Range Range Addition,
Type Amp. mm/min Technique,
Class Dia.
Polar. Range Torch Angle,
etc.)
ROOT
GTAW ER NiCr!V1o- 3 2.5 DCEN 100-130 14-16 40 70
LAYER MAX IlEAT
SUB­ INPUT:::: 3.4
SEQUENT GTAW ER NiCrMo- 3 2.5 DCEN 130-210 18-24 70-100 KJ/MM
LAYERS.
: 0l~':~;~~:,® Haq H8sm!ul f-~arnidul
f '"", Ii' Hi ;1#'
...,
IJ..1 <,,'

'l~~
Af' O_r~~ A .,
H(lV~ )ro/(1
 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

Comp,ll1Y Name By : Engineer QA & QC

Welding Procedure Specificatioll No. : UEPPL-2019.24 Date: 15.09.2019
PQR No: P-2019.24 Date: 15.09.2019
Wclding Pmcess(es) ...::.::.:..::..:..:.-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Type(s) MANUAL
(AutomHtic, Manual, ~\'iacbincl or Semi-Auto)

JOINTS (QW-402) Typical Details

Joint Design SINGLE 'V' BUTT JOINT (WITH OR WITHOUT BACKING)
Backing (Yes) YES FOR SUBSEQUENT LA YERS. No: FOR ROOT LAYER
Backing Material (Type) WELD METAL FOR GTAW LAYERS AFTER ROOT LAYER.
Retainer: NO. Root Gap: As pCI' Drawing.

8
60±5'
P45 P45 6 'r
$
4
3
2
1

*BASE METAL (QW-403) .POST WELD HEAT TREATMENT( QW-407):

Material Specification:· SB 424 to S8 424 I TcmperatUl NA
Type or Grade or UNS no. :- UNS N08825 to UNS N08825 Time:- NA
P.No: 45 10 P.No: 45 0Iher5:- Holding Time- ---­
Thickness of Test Coupon: 10 MM GAS(QWr~_4~08~)~:__________~_____--4
Size of Tost Coupon: J()() x 200 X I() MM i Percent Composition
Others: Flow Rate
Gas(cs) I Mixure
PARENT METAL HEAT NO. liD NO.: [1·25034, IIEA-021021 13(111) DTD. 1.6.20 I I (LPM)
Shielding ARGON SINGLE 199.999% 8-13.
Trailing I N.A. I NA 1 NA
FILLER METALS ( QW-404 ) : Backing I ARGON SINGLE 199.999%1 8-12.
ELECTRICAL CHARACTERISTlCS( QW-409)
SFA Specificatioll :­ 5.14 ,Current:· DC
A WS Classification :­ ERNiC,Mo·3 Polariry:­ DCEN (NON PULSING)
Filler Metal F.No :­ 43 Amps:­ 125·205
Welt! Metal Analysis A.No. NA Volts:­ 15·20.
Weld Metal Thickness: IOMM Tungsten
Size of Filler Metal: 02.5 Electrode
. 03MMI2%THOR[ATED.
Others: S Ize:
Filler Metal Batch No/M.T.C. NO.:­ Others: NONE.
H·303220,TC'.NO.030114 & IATI!l8·19!O 123 TIGWELD ARC
TECHNIQUE (QW - 410)
Travel Speed: 40-95
(mmltllin)
POSITION (QW- 405) : IString or Weave Bead: STRING & WEAVE
Position of Groove : IG Oscillation NA
Welding Progression: IMulti Pass or Single Pass (Per Side) : MULTIPLE
10thers: NONE. ~Single or Multiple Electrodes: SINGLE
Preheat (QW- 406 ) ; O t h e r : ­
Preheat Temp (Min): 15°C jMax.Heatlnput: 3.4 K.liMM.
Intcrpnss Temp (Max): lS()OC
Others' NONE.

~~4-'J ·"i)
'.c;, ib
L r(Y\\I'\
;..A i yv ~, 'HM-~/{t)/ 17
 UNIFAB
ADDITIONAL AMBERNATH MlDC ANAND NAGAR, AM BERNATH (El,THANE - 421506

QW-483 (Back)
PQR No: 2019.24
TENSILE TEST (QW-150)
Ultimste
Specimen No. Width Thickness (nun) I Area (mm2) Ultimate Total Load KN Unit Stress I Type of Failure & Location
N/mm2
Tl 18.92 9.96 I 188.44 121.16 643 I INPM
T2 19.02 9.92 18868 120.92 640.9 IN PM

GUIDED BEND TEST (QW-160)

Type & Figure No. Result Type & Figure No. Result

4T. 180 FACE BEND I

0
SATISFACTORY 4T, ninO ROOT BEND 1 SATISFACTORY
4T, 180 0 FACE BEND 2 SATISFACTORY 4T, 180 0 ROOT BEND 2 SATlSFACTORY

TOUGHNESS TEST (QW-170)

Lateral Exp. Drop Weight
I
Specimen No. i Notch Location Notch Type Test Temprature Impact Value (In JOllIes) %
Shear
nllll Break 1 No Break

Comment:­

FILLET WELD TEST ( QW ­ 180 )

Result- S,ltisractory: Yes .. _ _~ No _ _ _ Penetration into Parent Metal: Yes No
Macro Reslllts ; NONE
OTHER TESTS
Test: RADIOGRAPHY TES'! : SATISFA(,TOR Y AS PER REPORT 20 19-20iWPSiO I 3 DTD. I 3.08.20 J9 OF OASIS NDT SERVICES
Tesl: PARENT METAL & WELD METAL CHEMICAL ANALYSIS AS PER TEST METHOD SASiQSi02/20 12- SATISFACTOR Y
Deposit Analysis: NONE
Other :NONE
Welder's Name: MR.SHAMBHU VISHWAKARMA Clock No.: ---­ Stamp No.: W-156
Test Conducted By ; SOHM ANALYTICAL SERVICES (I) PVT. LTD. Lab T.C.No:- R3616 DTD.14.09,20 19
UNDER THE QIJALITY SVRVIELLENCE OF MIS BUREAU VERITAS ( INDIA) PVT. LTD.

We certify tilat the statements in this record arc conCel and that the test welds were prcparcd,welded and tested ill accordance with the
requirements of Section IX oCthe ASME Code 20 17 Edition.

IDa!'~':
Hasr21tul Hamidu!
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 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AM BERNATH (E),THANE - 421506

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name .:.M..::.:..:./s~... :U;.;:N. . .: . :IF;.;:A; -=.;;;B_ _ _ _ _ _ _ _ _~-_ _ __ By: Engineer QA & QC
Welding Procedure Specification No.: UEPPL-2019.28 Revision No.: 0 Date :15.09.2019
Supporting PQR No: Revision No. : 0 Date :15.09.2019
Welding Proeess(es) GTAW Type(s) MANUAL
{AUtOll1Cltic, MamulL Machine. or Semi-Auto}

JOINTS (QW-402) Typical Details

Joint Design MULTILAYER CORROSION RESISTANCE WELD OVERLAY
Backing (Yes) Y~ ~:

Backing Material (Type) ------------------------

BASE METAL FOR ROOT LAYER & WELD METAL FOR SUBSEQUENT LAYER
(Refer to both backing and retainers.)

Retainer: NO. Root Gap: As per Dt'awing.

150 x 150

1=·······..................
i

*BASE METAL (QW-403)

P.No. 8 Group No. 1 to ~NQ ~ Gro~NQ

OR

Specification type and grade SA 240 GR.304

to specification type and grade ER NiCrMo-4

OR
Chem. Analysis and Mech. Prop.

to Chem. Analysis and Mech. Prop.

Thickness Range:

Base Metal: Groove MIN,3 MM FROM FUSION FACE & ABOVE Fillet

*FlLLER METALS (QW-404)1 GTAW GTAW- SUBSEQUENT LAYER I

Spec. No. (SFA) 5.14 5.14

AWS No. (Class) ERNiCrMo-4 ERNiCrMo-4

F-No. 43 43

A-No. N.A. N.A.

Size of Filler Metals 0 2.5 02.5

Weld Metal
Thickness Range:
Groove
Fillet ALL ALL
Electrode-Flux (Class) N.A. N.A.
Flux Trade Name N.A. N.A.
Consumable Insert NO
Other WIRE IS SOLID ul

{,:.
 UNIFAB
ADDITIONALAMBERNATH MlDC ANAND NAGAR, AMBERNATH (E},THANE - 421506

QW-482 (Back)
WPS No. lIEPPL-2019.28 Rev. 0

POSITIONS (QW-40S) J>OSTWELD HEAT TREATMENT (QW-407)

P08itiol1(S) of Groove ALL Temperature Range NONE
Welding Progession: - Time Range N.A.
Positiol1(S) of Pillet ALL
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp. Min, 15 C0
I
Gas(es) Mixure Rate (L.P.M,) I
Interpass Temp. Max. 100 C 0
Shielding AGRON 99.999 8-13. I
Trailing N/A N/A N/A I
Preheat Maintenance NONE Backing. N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D.C. Polarity DCEN (NON PULSING) POR GTAW

Amps (Range) AS BELOW Volts (Range) AS BELOW

Tungsten Electrode Size and Type 02.0,02.5,03.0/2% THORJATED.

Mode of Metal Transfer for GMAW N.A.

Electrode Wire feed speed range N.A.

TECHNIQUE (QW-410)
String or Weave Bead STRING OR WEAVE.
Orifice or Gas Cup Size 08,10,12
Initial and Interpass Cleaning (Brushing, Grinding, etc.) WIRE BRUSHING & GRINDING.
Method of Back Gouging NONE
Oscillation N.A.
Contact Tube to Work Distance N.!\.
Multiple Of Single Pass (per side) MULTIPLE PASS.
Multiple or Single Electrodes SINGLE.
Travel Speed (Range) AS BELOW
Peening NO.
Other NONE,

Other
Filler Metal Current (c. g., Remarks,
Travel Comments,
Weld Volt Speed Hot Wire,
Process
Layel'(s) Range Range Addition,
, Type Amp.
Class Dia. mill/min Technique,
Polar. Range Toreh Angle,
ete.)
ROOT
SMAW ERNiCrMo-4 2.5 DCEN 180-220 15-18 60-85 12() Xl50 X 5 TIIK
LAYER !';\SSES FOR
SUB­ WELD OVERLA Y &.
50% OVERLAP
SEQUENT SMA'vV . ERNiCrMo-4 2.5 DeEN I ROe220 15-18 60-85
MIN.
LAYERS. ./
f'> .>
j ~i.

/,:;/ .'. ........

.

.,
ulJ A , l..J",rn,ri"I

:';'~~J1 '~'f.
~~;~K/··. -;ft~;/{r •. g~~ JxP.

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ADDITIONAL AMBERNATH MlDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-483 PROCEDURE QUAIJFICATION RECORD (PQR)

Company ~al1le MIs. lJNlfAB _ By: Engineer QA & QC
Welding Procedure Specification No .. UEPPL-Z019.Z8 Revision No.: a Date: 15.09.2019
PQR No: P-Z019.Z8 Date: 15.09.2019
Welding Process(es) GTAW _ _ _ _ Type,s) MANUAL
...::....::~:..--------.-.-- ..-.-.
(Automatic. Manual, Machine, or Semi-Auto),

.JOINTS (QW-40Z) Typical Details

Joint MlJLTILAYER CORROSION RESISTANCI~ WELD OVERLAY
Backing (Yes) Yes No'
Backing Material (Type) BASE METAL FOR ROOT LA YE~_& "YELD
!!1ET AL FOR SlJBSEQUENT LAYER
(Refer to both backing and retainers.)
1.:"50 150

*BASE METAL (QW-403) jP()ST \VELD HEAT TREATMENT( QW-407): I

Material Speeifieation:- SA240 to ERNiCrMo-3 Temperature:- NA
Type or Grade or UNS no. :. GR.304 to N 10276 Timc:- NA
P.No: 8 Group No. I to F.No: 43 Group No ..... Others:- Holding Time- ---­
Thickness or Test Coupon: 10 M:-v1 GAS (QW - 408_"":)~:_ _ _ _ _~.,--_--I
Size of Test Coupon: 300x 300x !O MM(150 X 150 X 6 MM WELD OVERl.AY) I Percent Composition
Others:
Gas(es) Mixure I Flow Rate
P.M.: 11·11800411, C·0000413872, .lSL·JRDiQAl20 18· I 9IDOMI00426667 llTD.13.05.2013
(LPM)
~hielding ARGON 99.999% 8-13.
Trailing N.A. N.A. N.A.
!.3acking N.A. N.A. N.A.
I­ ------.­
FILLER METALS (QW-404): ELECTRICAL CHARACTERISTICS( QW-409
SFA Specification:­ 5.14 CUITcnt:· DC
A WS Classification :. ERNiCrMo-4 PolarilY' DC'EN (NON PULSING)
Filler Metal F.No:· 43 Amps:· 200-210.
Weld Metal Analysis A.No. : Volts:­ 15·18.
Weld Mctal Thickncss: 10 MM
Sizc of Filler Metal: 02.5
'1\llllgstedll S.. (')3 j\'lM 12% Tl!ORIATED.
Others: l~ eetro e IZC:

Fillcr Metal Batch No./M.T.C. NO.:· Others: NONE.

H·139780, L-I 04670502, 123114/0 DTD.03.08.2017 VDM METALS
H-ZZ9286CK, L·14769900, DTD.28.12.2018 SPECIAL METALS TECHNIQUE (QW 410)
Travel Speed: 60-85.
(mmlmin)
String Of Weavc Bead: STRING & WEA VE
POSITlON (QW- 405) : Oscillation: NA
Position of Groove: IG i\1ulti Pass or Singlc Pass (Pcr Side): MULTIPLE
Welding Progression: Single or Multiple Electrodes: SINGLE
Others: NONE. Other:·
Preheat (QW- 406) : Max.Heat Input: 3.19 KJ/MM2

Inteq1ass
Othcrs : Hasretul Hamidul
 F---------------------------------------------------=-'----------------~

UNIFAB
ADDITIONAL AMBERNATH MlDC ANAND NAGAR, AMBERNATH (E},THANE· 42l.506

-----.. .------------~-=.
QW-483 (Back)
~
No: 2019.28

v , ... nate

Specimen No. Width Thickness (mm) Area (1ll1ll2) Ultimate Total Load KN Unit Stress
N/lllm2
i - - - - - t - - - - - - - - t - - - - - + - - - - - t - - - - - - -..- - i - - - - - + - - - - - - i

.~----4----------
--+ ---I

Type & Figure No. Result Type & Figure No. Result

4'1'. ISO° SIDE BEND 1 SATISFACTORY 41',180 0 SIDE BEND 3

4'1', 1800 SlDE BEND 2 SATISFACTORY 4T, 180 0 SIDE BEND 4

lpUGHNESS T~ST (QW-170)

Lateral Exp. Drop Weight
Specimen No. IN otch Location Notch Type Test Tem prature Impact Value (In Joules) %
Shear
ml1l Break I No Break

I - - - - + - - - - \ - - - - - - I - - - - - - I - - - - - - - -....- ! ..j--·l-I- ­

Comment:­

FILLET WI~LD TEST (QW 180)

No Pcnctration into Parent Metal: Yes No _....._.~ __...

OTHER TESTS
'fest; MACRO, CROSS SECTION OF WELD OVERLAY & HAZ, l'OUND SATISFACTORY AS PER i\SME SEC IX:2017
Deposit Analysis: TOP 3 MM, 4 MM CHEMICAL ANALYSIS- FOUND SATISFACTORY AS PE1~ SAS/QS/02!2012

Clock No.: Stamp No.: W-117

Test Conducted By : SOHM ANALYTICAL SERVICES (I) PVT. LTD. Lab T.C.No:- R3645 DTD.14.09.2019
UNDER THE QUALITY SURVlELLENCE OF MIS BUREAU VERITAS (INDIA) PVT. LTD.
We certify that the statements in this record arc conee! and that the test welds were prepared,welded and tested in accordance with the
requirements of Sectio!! IX of the ASME Code 2017 Edition.
Manufacturer:
By
Date: Hamidul

J-f~.s.llo/(r

 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AM BERNATH (E),THANE - 421506

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name • ..,;U_N,..;.I_FA-...:B_ _ _ _ _ _ _ _ _ _ _ _ _ __

..;.M,..;.I..,;s,;.. By: ENGINEER QA & QC
Welding Proccdure Specification No. : UEPPL-2019.29 Revision No.: 0 Date: 11.09.2019
Supporting PQR No: P-2019.29 Revision No.: 0 Date: I 1.09.2019
Welding Process(es) Type(s) MANUAL
(Automatic, Ma!1tl!,L "1ochine. or Semi.. Auto)
JOINTS (QW-402) Typical Details
Joint Design 'V' BUIT JOINT ( WITH OR WITHOUT BACKING
Backing (Yes) Yes: FOR SUBSEQUENT LAYERS No: FOR ROOT LAYER
Backing Material (Type) WELD METAL FOR GTAW LAYERS AFTER ROOT LAYER
(Refer to both backing and retainers.)
Retainer: NO. Root Gap: AS PER DRAWING

65±5°
P4 P4

2-3 MM

*BASE METAL (QW-403)

P.No. 4 Group No. To P.No. 4 Group No.
---
OR
Specifieation type and grade SA 387 GR.Il CL.2
to specification type and grade SA 387 GR.I I CL.2
OR
Chem. Analysis and Mech. Prop.
to Cheill. Analysis and Mech. Prop.

Thickness Range:
Base Mctal : Groove 1.5 TO 16MM, 8 TO 16MM WITH IMPACT Fillet ANY
"-------1

"FILLER METALS (QW-404) GTAW

Spec. No. (SFA) 5.28
A WS No. (Class) ER80SB2
F-No. 6
A-No. 3
Size of Fiiler Metals 2.5
Weld Metal
Thickness Range:
Groove 16MM (MAX)
Fillet ANY
Electrode-Flux (Class) N.A
N.A
Consumable NO
Other FILLER WIRE IS SOLID
 "

UNIFAB
ADDITIONAL AMBERNATH MIDe ANAND NAGAR, AMBERNATH (E),THANE· 421506

QW-482 (Back)
WPS No. UEPPL·2019,29 Rev. - - - I

POSITIONS (QW.405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove ALL ITemperature Range 660-670·C
Welding Progession: VERTICAL UPHILL Timc Range 60 MINUTE
Position(s) of Fillet ALL
Rate of heating IOO°ClHr
Ratc of eooling IOO°C/Hr
(QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp, Min, 150· C Gas(es) I Mixure I' Rate (L.P,M.)
Intcrpass Temp, Max, 300· C Shielding I ARGON SINGLE 199,995 % I 8-15.
Trailing I NA NA NA
Preheat Maintenance N/A Backing, I ARGON SINGLE I 99,995 % 8-15,

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D,C, Polarity DCEN (NON PULSING) FOR GTAW

Amps ( Range) AS BELOW Volts (Range) AS BELOW

Tungsten Electrode Size and Type 2.0, 2,5, 3,0 DIA /2%THORIATED

Mode of Metal Transfer for GMA W NA

Electrode Wirc feed speed range NA

TECHNIQUE (QW-4IO)
String or Weave Bead STRING & WEAVE.
Orifice or Gas Cup Size 8,10,12 DIA
Initial and Interpass Cleaning (Brushing, Grinding, etc,) WIRE BRUSHING & GRINDING,
Method of Back Gouging NONE ( SINGLE SIDE F,P,W.)
Oscillation NA
Contact Tube to Work Distance N.A.
Multiple or Single Pass (per side) MULTIPLE PASS.
Multiple or Single Electrodcs SINGLE,
Travel Speed (Range) AS BELOW
Peening NO,
Other NONE.

Other
Filler Metal Current (e,g" Remarks,
Tnn'el Commcnts,
Weld Volt Speed Hot Wirc,
Process
Layer(s) Range Range Addition,
Type Amp. mm/min Technique,
Class Dia.
Polar. Range Torch Angle,
etc,)
ROOT
GTAW ER80SB2 2.5 DCEN 80-120 14-16 60-100
LAYER MAX HEAT
SUB­ INPUT= 1,87
SEQUENT 2,5 DC EN 120-N80 I !6-20 KJ/MM
LAYERS, jt,)
%1,
~ I{j~((~

 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

Company Name By: &QC
Welding Procedure Specification No. : UEPPL-2019.29 '0 Date: 11.09.2019
PQR No: Date: I 1.09.2019
Welding Process(es) ...::...::.:...:..:..:-_ _ _ _ _ _ _ _ _ _ _ _ _ ._ _ _ _ _ _ Type(s) MANUAL
(Automatic, Manual) Machine, or Semi-Auto)

JOINTS (QW-402) Typical Details

loint Design SINGLE 'V' BUTT JOINT ( WITH OR WITHOUT BACKING)
Backing (Yes) YES FOR SUBSEQUENT LAYERS. No: IIOR ROOT LAYER
Backing Material (Type) WELD l\mTAL FOR GTAW LAYERS AFTER ROOT LAYER.
Retainer: NO. Root Gap: As per Drawing.

65±5°
P4 P4 8
.6 7
5
1 4

2: 3

2;
co,. . , 2
1

2-3 MM

*BASE MgTAL (QW-403) POST WELD HEAT TREATMgNT( QW-407 ) :

Material Specification:- SA387 TO SA3li7 Temperature 660-670"C
Type or Grade or UNS no. :- GR. I I CL.2 to GR. I I eL.l Time:­ 60 MINUTE
P.No : 4 GR.NO.I to P.No : 4 GR.NO.I Others:­ Rate of heating & cooling- IOO°ClHr
Thickness of Test Coupon: 8 MM
GAS(QW r-~--------------~
Size of Test Coupon: 300 x 300 x li M!V\ Percent Composition
Others: Flow Rate
Gas( es) Mixure
PM:-H-A98216 & P-lFI75411IH; TC: HPL/TC/T12010/07S90 DTD.12.07.2019 (LPM)
Shielding I ARGON SINGLE 199.995%1 8" 15.
Trailing N.A. I NA I N.A.
FILLER METALS ( QW-404 ) :
ELECTRICAL CHARACTERISTICS( Q\\'-409 )
SPA Specification> 5.28 Current:­ DC
A WS Classification :­ ER80SB2 Polariry:­ DCEN (NON PULSING)
Filler Metal F.No :­ 6 Amps:­ 95-175,
Weld Metal Analysis A.No. : 3 Volts:­ 14-20.
Weld Metal Thickness: 8 MM Tungsten
Size of Filler Metal: 02.5 Electrode
(')3 MM ! 2% THORJATED,
Others: Size:

Piller Metal Batch No.lM.T.C. NO.:­

Others: NONE.
B-8061022,TC.NO.F-022 DTD.16.07.20j') ROY AI. ARC

TECHNIQUE (QW 410

Travel Speed: 90-130

POSITION (QW- 405): J S t r i l l g or Weave Bead: STRINU & WEAVE

Position of Groove : 30 Oscillation: NA
Welding Progression: UPHILL Multi Pass or Single Pass (Per Side): MULTIPLE
,Others: NONE. Single or Multiple Electrodes: SINGLE
Preheat (QW- 406 ) : Other:·
Preheat Temp (Mill): I StY'e Max.Heat Input: 1.87 KJ!fv1iv1.
Interpass Temp (Max):
Others:

CWI i 108053'1
QC1 EXP. 8/1/2020
 -""
([?r5 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-483 (Back)
PQR No 2019.29
TENSILE TEST (QW-1S0)
---~--
Ultimate
Specimen No. Width Thickness (111111) Area (mm2) I Ultimate Total Load KN Unit Stress Type of Failure & Location
N/mm2

TI I9'() I 8.33 158.35 88.36 558.0 IN PM

T2 18.90 8.34 157.63 87.12 552.7 IN PM

GUIDED BEND TEST (QW-160)

Type & Figure No. Result Type & Figure No. Result

41', 180 FACE BEND I

0
SATISfACTORY 4T, 180 ROOT BEND I
0
SATIS FACTORY
4'1',180" FACE BEND 2 SATISFACTORY 41',180 ROOT BEND 2
0
SATISFACTORY

TOUGHNESS TEST (QW-170)

I Lateral Exp. Drop Weight
Impact Value (In Joules) For
Specimen No. Notch Location Notch Type Test Tempratll1'c
(IOx5x55mm)
%
Shear mm Break I No Break

1 WELD "Y" NOTCH CHARPY T"'.21 DC' 102,82,108= AVG(97.33)J

2 HAZ "Y" NOTCH CHARPY T~·21"C 114,114, 118= AVG(llS.33)J i

J PM "Y" NOTCH ('HARPY T=-21°C 124,128, 124= AVG(125.33)J

COl11ment: .
Heat Treatment Chart - Charge NO.051908240 I dtd. 24.08.2019

FILLET WELD TEST (QW - 180)

Result Satisfactory: Yes No Penetration into Parent Metal: Yes No
Macro Results: NONE
OTHER TESTS
Test: RADIOGRAPHY TEST: SATISFACTORY AS PER REPORT 20 I9·20/WPS/01 3 DTD.13.08.2019 OF OASIS NDT SERVICES
Tesl: HARDNESS TEST ON WELD, PM, HAZ: SATISFACTORY - AS PER ASTM E 92:2017
Deposit Analysis; NONE
Other :NONE
Welder's Name: MR.SHAMBHU VISHWAKARMA Clock No.: _._- Stamp No.: W-I56
Test Conducted By : SOHM ANALYTICAL SERVICES (I) PVT. LTD. Lab T.C.No:- R3680 & R3681 DTD.10.09.2019
UNDER THE QUALITY SURVIELLENCE 01" MIS BUREAU VERJTAS (iNDIA) PVT. LTD.

Wc certify tbat the statements in this record are correct and lhat the test welds were prepared, welded and tested in accordance with the
requirements of Section IX of the ASME Code 2017 Edition.

/:i@ ~~:~;~~:
Date: ;'1/1 By ;;brvi:~~:,~ttr9
.·
_c'i l
1..--- >' MAN~G~*~~1:1
:;j I

~( I 3. ((o{(9
r-----------------------------------------------------o~~~--------------~

UNIFAB
ADDITIONAL AMBERNATH MIDe ANAND NAGAR, AMBERNATH (E), THANE - 421506

Q'V-482 WELDING PROCEDURE SPECIFICATION (\VPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name ~rv,.;.l,.;.!s.:,.,..:,U.:,.N....;I.:,.F_A..,::B_ _ _ _ _ _ _ _ _ _ _ __ By: ENGINEER QA & QC

Welding Procedure Specification No. : UEPPL-2019.27 Revision No.: 0 D8te: 20.09.2019
Supporting PQR No: P-2019.27 Revision No.: 0 Date: 20.09.2019
Welding Process(es) GTA..;,,;W_ _ _ _ _ _ _ _ _ _ _ __ Type(s) MANUAL
(Autom;,tic. Milium!. Machinc, or Semi·Auto)
JOINTS (QW-402) Typical Details
Joint Design
Backing (Yes) No: FOR ROOT LAYER
Backing Material (Type) FOR GTAW LAYERS AFTER ROOT LAYER
-----­
(Refer to both backing and retainers.)
Retainer: NO. Root Gap: AS PER DRAWING

P43 GO±5 P'1

*8ASE METAL (QW-403)

P.No.•_____... Group No. 2
P.No. 43 Group No.
- - ­ To
OR
Specification typc ancl grade S8575 UNS N06022
to specification typc and grade SA 516 GR. 70
-----------------1
OR
Chem. Analysis and Mech. Prop.
to Chcm. Analysis and Meeh. Prop.
..._--_._-----------1
Thickness Range:
"-,,._-------,,--------------1
Base Metal: Groove
---------------_._-------,---_._--------1
Fillet

"FILLER METALS (Q\Y-404) GTAW ",,"__

Spec. No. (SFA) 5.14
AWS No. (Class) ER NiCrMo- 10 --------.----------l
F-No. 43
A-No. N.A.
Size of Filler Metals $2.5 .----­
Weld Metal
Thickness Range:
Groove
Fillet
Electrode-Flux
N.A.
Consumable NO
Other
 tt UNIFAB
ADDlTIONAL AMBERNATH MIDe ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-482 (Back)
WPSNo. UEPPL-20 19.27 Rev. 0

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove ALL Temperature Range NONE
Welding Progession: VERTICAL UPHILL Time Range N.A.
Position(s) of Fillet ALL
GAS (QW-408)
PREHI~AT (QW-406) Percent Composition
Preheat Temp. Min. 15° C Gas(es) Mixure Rate (L.P.M.)
0
Interpass Temp. Max. 150 C Shielding ARGON SINGLE 99.999 % 8-15.
Trailing N.A. N.A. N.A.
Preheat Maintenance NONE Backing. ARGON SINGLE 99.999 % 8-15.

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D.C. Polarity DCEN (NON PULSING) FOR GTAW

Amps (Range) AS BELOW Volts (Range) AS BELOW I
Tungsten Electrode Size and Type 2.0, 2.5, 3.0 DIA / 2%THORIATED

Mode of Metal Transferfor GMAW N.A.

I

Electrode Wire feed speed range N.A. I

TECHNIQUE (QW-410)
String or Weave Bead STRING & WEAVE.
Orifice or Gas Cup Size 8, 10, 12 DlA
Initial and lnterpass Cleaning (Brushing, Grinding, etc.) WIRE BRUSHING & GRINDING.
Method of Back Gouging NONE (SINGLE SIDE F.P.W.)
Oscillation N.A.
Contact Tube to Work Distance N.A.
Multiple or Single Pass (per side) MULTIPLE PASS.
Multiple or Single Electrodes SINGLE.
Travel Speed (Range) AS BELOW
Peening NO.
Other NONE.

Other
Filler Metal Current (e.g., Remarks,
Travel Comments,
Weld Volt Speed Hot Wire,
Prol~ess
Layer(s) ) Range Range Addition,
Type Amp. nun/min Technique,
Class Dia.
Polar. Range Torch Angle,
etc.)
ROOT
GTAW ER NiCrMo- 10 2.5 DCEN 110-\50 14-16 40 - 75
LAYER MAX HEAT
SUB­ INPLT= 3.8
SEQUENT GTAW ER NiCrMo- 10 2.5 DCEN . \30-1 XO 16-20 50 - 70 KJ/MM
LAYERS. ,
.,'
. "
i," '.
j./ A~
'''''1 .,," ,..,,, ".
.<tiUVf~
,~,
/ '

\<'\ ---Uti .'.

CWI 11080531
~
~
I-­

~~~'~s;J9
"
QC1 EXP. 8/112020
<f'

..J
 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-483 PROCEDURE QUALInCATION RECORD (PQR)

Company Namc By : Engineer QA & QC
Wdding Procedure Specification No. : UEPPL-2019.27 Date: 20.09.2019
PQR No: P-2019.27 Date: 20.09.2019
Weld ing Process( es) GTAW Type(s) MANUAL
(Au!omatic, Mal1ua!~ Machine, or Semi-Auto)

.JOINTS (QW-402) Typical Details

Joint Design SINGLE 'V' BUTT JOINT (WITH OR WITHOUT BACKING)
Backing (Y cs) YES FOR SUBSEQUENT LAYERS. No: FOR ROOT LAYER
Backing Material (Type) WELD METAL FOR GTA W LAYERS AFTER ROOT LAYER.
Retainer: NO. Root Gap: As per Drawing.

8
GO±5"" \ 6 7
P43 P1 5
4
3
(.'::)
2
1
R

*BASE METAL (QW-403) POST WELD HEAT TRf<:ATMENT( QW-407 ) :

Material Specification:- SB575 TO SA 516 TemperatUl NA
Type or Grade or UNS No. :- UNS N06022 to GR.70 Time:- NA
P.No: 43 Gr. No.-- to P.No: 1 Gr. No.2 Others:- Holding Time-
Thickness o1'Te5t Coupon: 10 MM GAS ( QW - 408 ) :
lr----~--~P-e-l~-e-n-t~C~o-ln-p-o-si~li~o-n--------~
Size orTest Coupon: 300 x 200 x 10 MM
Others:
Flow Rate
Gas(es) Mixure
PARENT METAL HEAT NO. lID NO.: H-17061 & L-YT2511A
(LPM)
T.C NO.II EA-005492 B( Ill) DTD.17.02.20 II ARGON SINGLE 199.999%1 8-15.
PM NO.: H-B91544 & P- YL5560111 N; HPUTCiT/20lOi07054 DTD.8.12.201S Trailing I NA I NA 1 NA
FILLER METALS (QW-404): BackiDl?: I ARGON SINGLE 199.999%1 8-15.
ELECTRICAL CHARACTERISTICS( QW-409 )
SF A Specification
5.14 Current:­ DC
A WS Classification :­
ERNiCrMo-lO Polariry:­ DCEN (NON PULSING)
Filler Metal F.No :­ 43 Amps:­ 120-180.
Weld Metal Analysis A.No ..
NA Volts:­ 14-2[1.
Weld Metal Thickness:
lOMM Tungsten
Size of Filler Metal:
02.5 Electrode
03 MM 12% THORIATED.
Others:
Size:
Filler Metal Batch No'/M.T.C. NO.:­ Others: NONE.
H-QW 120,TC'.NO.sTC! 920/0 1568 DTD.23.07.2019 ADVANCE METAL POWDER
TECHNIQUE (QW - 410)
Travel Speed: 40-70
(mmimin)
POSITION (QW- 405) : String or Weave Bead: STRING & WEAVE
PositiOIl or Groove: IG Oscillation N A
Welding Progression: Multi Pass or Single Pass (Per Side) : MULTIPLE
Others: NONE. Single or Multiple Electrodes: SINGLE
Preheat (QW- 406) : Other:-
Preheat Temp (Min): l5 c C MaxJkatlnpul: 3.82 KJ/MM.
Illterpass Temp (Max):
Others:
Hasratu! I'!amidul
11080531
Bl'lf2020
..------------~----'--- - -_._=--­
UNI
ADDITIONAL AMBERNATH MlDC ANAND NAGAR, AMBERNATH (E),THANE - 421506
. . . . ._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ~ El!l4 i$l4_ _ ~

QW-483 (Back)
PQR No: 2019.27
TENSILE TEST (QW-1S0) __

~
Ultimate
Specimen No, Width ThIckness (nun) Area (111m2) Ultimate Total Load KN Unit Stress Type of Failure & Location
Nfm1l12
1-----+-----1---- - -----­
1'1 18,94 IOA6 198 Ii 104.28 526.4 iN PM
T2 18,96 1038. 196 80 102.28 519,7 IN P[V{ --­

~~~ _.­
1-----+-----1--------+--.- --_.­
GUWEO BEND TEST ( QW-160)
Type & Figure No, Result I Type & Figure No, Result . - - - - ­

4T, 180 0 FACE BEND 1 SATISFACTORY 4T, 180 0 ROOT BEND 1 SATISFACTORY
4'1, i 80° FACE BEND 2 SATISFACTORY 4T, 180 0 ROOT BEND 2 SATISFACTORY­
.

i
TOUGHNESS TEST (QW-170)

Specimen No, Notch Location Notch Type Test Tel1lprature Impact Value (In Joules)
Lateral Exp,
%
S IJear
!lUll Break
I
Drop Weight

No Break
·
I'

Comment:­

FILLET WELD TEST (QW - 180)

Result - Satisfactory: Y Co No ____ .__,__, Penetration into Parent Metal: Yes No

Macro Results: NONE

OTHER TESTS
Test : RADIOGRAPHYniS~I : SATISFACTOR Y AS PERREPORT 20 19·20/WPSI015 DT£), 15.082U19 OF OASIS NDT SERVICES
Deposit Analysis: NONE
Other :NONE
Welder's Nallle: MR.VIJA YLAL Clock No.: ---- Stamp No,: W-II'?
Test Conducted By. SOHM ANALYTICAL SERVICES (1) PVT. LTD, Lab TC.No:- R3655 OTOJ8.09,2019
UNDER THE QUALITY SURVIELLENCE OIiMfS BUREAU VERITAS ( INDIA) PVT. LTD.

We certify that the statements in this record arc correct and that the tcst wcldg were prepared,welded and tesled in accordance with the
requirements or Sectioll IX oCthe ASME Code 2017 Edition,

.,c~

L
HasratuII.J,amk,U
11080531
•. "'. I '3
Manufacturer
r Y , . ' .
: ~;~>/\
Date: ~~ evp'
&"..1'1. 9-/1/";11'\)')1'1)
,,,,> .{.al 1tf" l<

ItP Ifill • MANAGERQA&QC :{:~

~-V4\: ; ./,~'\/

+11(0('1

 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name By: ENGIN EER QA & QC

Welding Procedure Specification No. : UEPPL-2019.30 Revision No.: 0 Date: 07.09.2019
Supporting PQR No: P-20 19.30 Revision No.: 0 Date: 07.09.2019
Welding Proeess(es) _.....::..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Type(s} MANUAL
(Automatic. Manual. Machine, or Semi-Auto)

JOINTS (QW-402) Typical Details

Joint Design JOINT ( WITH OR WITHOUT BACKING
Backing (Yes) Yes: FOR SUBSEQUENT LAYERS No: FOR ROOT LAYER
Backing Material (Type) FOR GTAW LAYERS AFTER ROOT LAYER
(Refer to both backing and retainers.)
Retainer: NO. Root Gap: AS PER DRAWING

65::1:5'>
P4 P4

2'
2
=,
2-3 MM
C)I
~

"BASE METAL (QW-403)

P.No. 4 Group No. _ _ _ _ To P.No. 4 Group No.
OR
Specification type and grade SA 387 GR. 11 CL.2
to specification type and gradc SA 387 GR. I 1 CL.2
OR
Chcm. Analysis and Med!. Prop.
to Chem. Analysis and Meeh. Prop.

Thickness Rangc :

Base Metal: Groove

IMPACT Fillet

*FILLER METALS (QW-404) I-_______G=-:'T~A=::::_".;...'-.-----+_----------------~

Spec. No. (SFA)
A WS No. (Class) ER80SB2

F-No.

A-No.

Size of Filler Metals

2.5
Weld Metal

Thickness Rangc :

Groove
Fillet
Electrode-Flux (Class)
Flux Trade Name
Consumable Inscrt·
Othcr
 lit UNIFAB
ADDITIONAL AMBERNATH MIDe ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-482 (Back)
WPS No. UEPPL-2019.30 Rev. 0

POSITIONS (QW-405) l'OSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove ALL Temperature Range NONE
Welding Progession: VERTICAL UPHILL Time Range NA
Position(s) of Fillet ALL
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
0
Preheat Temp. Min. 150 C Gas(es) Mixure Rate (L.P.M.)
0
Interpass Temp. Max. 300 C Shielding ARGON SINGLE 99.995 % 8-15.
Trailing N.A. NA NA
Preheat Maintenance NONE Backing. N.A. NA NA
I
ELECTRICAL CHARACTERISTICS (QW-409)

Current AC 01' DC D.C. Polarity DCEN ( NON PULSING) FOR GTA W i

Volts (Range) AS BELOW ,
Amps (Range) AS BELOW j

Tungsten Electrode Size and Type 2.0, 2.5, 3.0 DlA i 2%THORIATED II
Mode of Metal Transfer for GMAW NA

Electrode Wire feed speed range NA

TECHNIQUE (QW-410)
String or Weave Bead STRING & WEAVE.
Oritice or Gas Cup Size 8,10,12 DIA
Initial and Interpass Cleaning (Brushing, Grinding, etc.) WIRE BRUSHING & GRINDING.
Method of Back Gouging NONE ( SINGLE SIDE F.P.W.)
Oscillation N.A.
Contact Tube to Work Distance NA
Multiple or Single Pass (per side) MULTIPLE PASS.
Multiple 01' Single Electrodes SINGLE.
Travel Specd (Range) AS BELOW
Peening NO.
Other NONE.

Other
Filler Metal Current (e.g., Remarks,
Travel Comments,
Weld Volt Speed Hot Wire,
Process
Layer(s) Range Range Addition,
Type Amp. mm/min Technique,
Class Dia.
Polar. Range Torch Angle,
etc.)
ROOT
GTAW ER80SB2 2.5 DCEN 80-120 14-16 40 - 75
LAYER MAX HEAT
SUB­ INPUT:' 1.67
SEQUENT GTAW ER80SB2 2.5 DCE'\! 120 c l80 16-20 75-140 K.lJ:v1M
LAYERS, ." I
V
i
r1 rI '.(3'"
\\
./' .... \
_.
(i I-lM Hasratu! I-iarnldul
." . .'

~~~!\. ~y
CW! 11080531
,\
f fjJ,o/ cq QC'l EXP. 8i'If2020
 UNIFAB
ADDITIONAL AMBERNATH MIDe ANAND NAGAR, AMBERNATH (E},THANE 421506

QW-483 PROCEDURE QUALU'ICATION RECORD (PQR)

Company Name . :.:M:,:I:..::'8.::.. .:;;:U.:.,N:.,:I.:..F::...A:,:B:-_ _ _ _ _ _ _ _ _ _,.-_ _ _ _ _ __ By , Engineel' QA & QC
Welding Procedure Specification No. : UEPPL-2019.30 Revision No.: 0
Date: 07.09.2019
PQR No: Date: 07.09.2019
Welding Proccss(es) ..=:..:..:..:..:-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Type(s) MANUAL
(Automatic, Manual, Machine, or Semi~Auto)

JOINTS (QW-402) Typical Details

loint Design SINGLE 'V' BUIT JOINT ( WITH OR WITHOUT BACKING)
Backing (Yes) YES FOR SUBSEQUENT LAYERS. No: FOR ROOT L~ YER
Backing Material (Type) WELD METAL FOR GTAW LAYERS AFTER ROOT LAYER.
Retainer: NO. Root Gap: As (lcr Drawing.

65±5"
P4 P4 8
7
5
4
3
2
1

:'2'
2-3 MM :'2
N
.
"BASE METAL (QW-403)
POST WELD HEAT TREATMENT( QW-407):
Material Specification:- SA387 TO SA387
TemperalUl NA
Type or Grade or UNS no,:- GR. I I CL.2 to GR, 11 CL.2
Time:- NA
P.No: 4 GR.NO.l 10 P.No: 4 GR,NO.1
Others:- Holding Time­
Thickness orTesl Coupon; 8 MM
GAS(Q~~:-_4_08~)~:__________________~

Size orTest Coupon: 300 x 300 x 8 MM

Percent Composition
Others;
Flow Rate
Gas(cs) Mixure
PM:-H-A98216 & P-ZF175411IH; TC: HPUTCfrt2010107590 OTO.12.07.2019
(LPM)
Shielding 1 ARGONSINGJ.E 199.995%1 8-15.
Trailing 1 N.A. 1 NA 1 N.A.
FILLER 1'l'lETALS (QW-404):
Backinll 1 NA I N.A. 1 N.A.
jELECTRICAL CHARACTERISTICS( QW-409)
SFA Specification ;­ 5.28 'ClIlTent:- DC
A WS Classificatioll ;­ ER80SB2 iPolarity;- DCEN (NON PULSING)
Filler Metal F.No ;- 6 Amps:­ 95-175.
Weld Metal Analysis A.No. 3 Volts:- 14-20,
Weld Metal Thickness: 8MM Tungsten
Size of Filler Metal: 02.5 Electrode 03 MM /2% THORIATED.
Others: Size:
Filler Metal Batch No.!MTC. NO.:­ Others: NONE.
B-8062022.TCNO.F-022 DTD.l 6,07 ,20! 9 ROYAL ARC
TECHNIQUE (QW • 410)
Travel Speed: 50-140
( IIlIn/min)
POSITION (QW- 405) : String or Weave Bead: STRING & WEAVE
Position or Groove: IG Oscillation NA
Welding Progression: Multi Pass or Single Pass (Per Side) : MULTIPLE
Others: NONE. Single or Multiple Electrodes: SINGLE
Prehcat (QW- 406) : Other:­
Preheat Temp (Min): Max,Heat Input: 1.67 KJiMM.
Intcrpass Temp (Max):
Others:

~
13(IV!IQ'

 y:

UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E},THANE 421506 M

QW~483 (Back)
PQR No: 2019.30
TENSILE TEST (QW I50) M

Ultimate
Specimen No. Width Thickness (Illlll) Are~ (mIll2) Ultimate Total Load KN Unit Stress Type of Failure & Location
N/l111ll2
Tl 18.96 8.19 155.28 89.48 576.2 lNPM
T2 18.98 8.25 156.59 89.28 570.2 INPM

GUIDED BEND TEST (QW-160)

Type & Figure No. Result Type & Figure No. Result

4T, 180 0 FACE BEND 1 SATISFACTORY 4'1', 1800 ROOT BEND I SATISFACTORY
4'1',180 0 FACE BEND 2 SATISFACTORY 4'1',180' ROOT BEND 2 SATISFACTORY
I .

TOUGHNESS TEST (QW 170) M

Lateral Exp. Drop Weight

Specimen No. I Notch Location Notch Type Test Temprature
Impact Value (In Joules)
(For,10x5x55mm)
%
Shear' mm Break 1 No Break

WELD "Y" NOTCH CHARPY T"-21'C 16,18,44" AVG(26.00)J

2 HAZ "V" NOTCH ('HARPY ,['",21"C 54,102,112: AVG(89.33IJ

PM "V" NOTCH CHARPY T=,21'C 120,118,230= AVG(156.00IJ

Comment:­

.F1LLET WELD TEST (QW 180)

Result SatisfactolY: Yes ____. No Penetration into Parent Metal. Yes No
Macro Results: NONE
OTHER TESTS
Test: RADIOGRAPHY TEST: SATISFACTORY AS PER REPORT 20 19-20/WPSIO 15 DTD.15.08.20 19 OF OASIS NDT SERVICES
Tcst: HARDNESS TEST ON WELD, PM, HAZ: SATISFACTORY - 1\S PER ASTM E 92:2017
Deposit Analysis: NONE
Other :NONE
WeIder's Name: MR.SHAMBHU VISHWAKARMA Clock No.: Stamp No.: W-IS6
Test Conducted By : SOHM ANALYTICAL SERVICES (I) PVT. LTD. Lab T.C.No:- R3656 OTO,06.09.20 19
llNDER THE QUALITY SllRVIELLENCE OF MIS BUREAU VERITAS ( INDIA) PVT. LTD.

We certify that the statements in this record arc correct and thal the test welds were prepared, welded and tested in accordance with the
requirements of Section IX of the ASME Code 2017 Edition.

Manuillcturcr :
By
Hasratul
Date:
'!O80531
ac'!
Ldft
. '··"t.·.·•. . '.. EXP. 81'112020
MANAGER

6{ t6/et
~-------------~----'----------

UNIFAB
ADDITIONAL AM BERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE· 421506

QW-482 \VELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Compuny Nmne . :-1\. :;.I\/. :;.s..:. . =.U.:. .N:.:,I.:. .FA:. :;:;B_ _ _ _ _ _ _ _ _ _ _ _ _ __ By: ENGINEER
Welding Procedure Specification No. : UEPPL-20 19.31 Revision No.: 0 Date: 15.09.2019
SupportingPQR No: P-2019.31 Revision No.: 0 Date: 15.09.2019
Welding Proeess( es) GTAW Type(s) MANUAL
(Aulomalic. Mallual, Milchine, or Sellli-AlltO)

JOINTS (QW-402) Typical Details

Joint Design WITH OR WITHOUT BACKING

Backing (Yes) • w • • ~"~~~~~'<.'>~'" LAYERS No: FOR ROOT LAYER

Backing Material (Type) WELD METAL FOR GTAW LAYERS AFTER ROOT LAYER
(Refer to both backing and retainers.)
Retainer: NO. Root Gap: AS PER ORA WING
6S±S'"

2-3 MM ::'2:
" ~._. __ ~ •••• ____ •••". __ ' 4
::2:
C'.l ,
...........

*BASE METAL (QW-403)

r.No. 45 Group No. ____ To r.No. Group No. 2
OR
Specification type and grade SB 424 UNS N08825 ( INCONEL 825)
to specification type and grade SA 240 GR.316L
OR
Chem. Analysis and Mcch. Prop.
to Chcl1'. and Mech. Prop.

Thickness Range:
Base Metal: Groove 1.5 TO 20 MM Fillet

*FILLER METALS (QW-404) GTAW

Spec. 1'\0. (S FA) 5.14
AWS No. ERNiCrMo- 3
r-No. 43

A-No.
N.A

Si7.c llfFilier Metals

(1)2.5
Weld Mctul

Thickness

Groove
20 (MAX)
Fillet ANY
N.A
 ~

a UNIFAB
ADDITIONAL AMBERNATH MIDe ANAND NAGAR, AMBERNATH (E},THANE - 421506

QW-482 (Back)
WPSNo. UEPPL-2019.31 Rev. 0
.­
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position{s) of Groove ALL Temperature Range NONE
Welding Progession: VERTICAL UPHILL Time Range N.A.
Position(s) of Fillet ALL
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp. Min. lYC Gas(es) Mixure Rate (L.P.M.)
0
Interpass Temp. Max. 150 C Shielding ARGON SINGLE 99.999 % 8-15.
Trailing N.A. N.A. N.A. I
Preheat Maintenance NONE Backing. ARGON SINGLE 99.999 % 8-15. i
I
ELECTRICAL CHARACTERISTICS (QW-409) I

Current AC or DC D.C. Polarity DCEN ( NON PULSING) FOR GTA W

Amps (Range) AS BELOW Volts (Range) AS BELOW

Tungsten Electrode Size and Type 2.0, 2.5, 3.0 DIA I 2%THORIATED

Mode of Metal Transfer for GMA W N.A.

Electrode Wire feed speed range N.A.

TECHNIQUE (QW-410)

String or Weave Bead STRING & WEAVE.

Orifice or Gas Cup Size 8, 10, 12 DIA

Initial and Interpass Cleaning (Brushing, Grinding, etc.) WIRE BRUSHING & GRINDING.
Method of Back Gouging NONE (SINGLE SIDE F.P.W.)
Oscillation N.A.
Contact Tube to Work Distance N.A.
Multiple or Single Pass (per side) MULTIPLE PASS.
Multiple or Single Electrodes SINGLE.
Travel Speed (Range) AS BELOW
Peening NO.
-
Other NONE.

-
Other
Filler Metal Current (e.g., Remarks,
Travel Comments,
\Veld Volt Speed Hot Wire,
Process
Layer{s) Range Range Addition,
Type Amp. nUll/min Technique,
Class Dia.
Polar. Range Torch Angle,
etc.)
ROOT
GTAW ER NiCrMo- 3 2.5 DCEN J 00-130 15-18 50-80
LAYER MAX HEAT
SUB­ I····· .... INPUT=2.2
SEQUENT GTAW ER NiCrMo- 3 2.5 DCEN 13( -ISO 18-24 8()-160 KJ/MM
LAYf:RS/ .
--
~l\---,l~~~r11l
."
1/ :" . ". \ ,. (; Haq Hasratul H,,1fnidul
, ,
 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE 421506

QW-483 PROCEDURI<: QUALIFICATION RECORD (PQR)

COlllpany Name ..:M-=:.c/s"'..­ . .:U:.. :Nc.. :. :II:.. :?A;..:.:;B_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ By : Engineer QA & QC

Welding Procedurc Specification No. : UEPPL-20 19.31 Revision No.: 0 Date: 15.09.20t9
PQR No: P-2019.31 Date: 15.09.2019
Welding Proccss( es) -:;;..=.;;..:;_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Typc(s) MANUAL
(..\uto!n<liic, Manual, l\t1achinc, or Semi-Auto)

JOINTS (QW-402) . Typical Details

Joint Design SINGLE 'V' BUTT JOINT ( WITH OR WITHOUT BACKING)
Backing (Yes) YES FOR SUBSEQUENT LAYERS. No; FOR ROOT LAYlm
Backing \1aterial (Type) WELD METAL FOR GTA W LAYERS AFTER ROOT LAYER.
Retainer: NO. Roo! Gap: As per Drawing.

65±5°
8
6 7
5
4
3
2
1
R

N
I
..-­
*BASE METAL (QW-403) POST WELD HEAT TRl~ATMENT( QW-407) :

Material Specification;- S8 424 to SA 240 TcmperatUi NA

Type or Grade or UNS no.;- UNS N08825 to GR.3l6L Time:- NA

P.No ; 45 Gr.No.-- to P.No: 8 Gr.No.1 Others:- Holding Time·

Thickness of Test Coupon; 10 \1M GAS(QW.~-~4~08~):~~__~__~~____~

Size of Test Coupon; 300 x 200 x 10 \1M i Percent Composition
Others; Flow Rate
Gas(es) Mixurc
PARENT METAL HEAT NO.nD NO. : 11-25034, IIEA-021021 8(1/1) OTO.I.6.2011 (LPM)
P.M.: H-lIS00411, C.0000413872, JSL-JRD/QAl201 8-\9/00M/00426667 01'0.13.05.2018 Shielding I ARGONSINGLf' 199.999%1 8-15.
Trailing I N.A. 1 N.A. NA
FILLER METALS ( QW-404 ) : Backing 1 ARGON SINGLE 199.999%1 8·15.
ELECTRICAL CHARACTERISTICS( QW-409 )
SFA Specification :­ 5.14 Current:­ DC
A WS Classification :­ ERNiCrMo-3 PolarilY:­ DCEN (NON PULSING)
Filler Metal F.No 43 Amps:­ 121-175.
Weld Mctal Analysis A.No. : N.A. Volts:­ 17-22.
Weld Metal Thickness: 10MM Tungsten
Size of Filler Metal: 02.5 Electrode 03 MM ! 2% THORIATED
Others: Size:
Filler Metal Butch No.lM.T.C. NO.:­ Others: NONE.
11-303220,TC.NO.030 114 & IATI/l8-19/0 123 TIGWELD ARC
TECHNIQUE (QW 410)
Travel Speed: 75-J60.
(nun/min)
POSITION (QW- 405 ) : String or Weave Bead: STRING & WEAVE
Position oI'Gn)oyc: IG Oscillation NA
Welding Progression; Multi Pass or Single Pass (Pcr Side) : MULTIPLE
Others; NONE. Single or Multiple Electrodes' SINGLE
Preheat (QW-40(}) : Other:­
Preheat Tcmp)Min); 15°C 2.2 K.l/MM.
Interpass Tt'ljip;(rVhlx): 150°C
Others:

-=--J~(r.((~
 z;l UNfFAB
ADDITIONAL AM BERNATH MIDC ANAND NAGAR, AM BERNATH (El,THANE - 421506

QW -483 (Back)
PQR No: 2019.25
TENSILE TEST (QW-ISO)

Specimen No. Width Thickness (mm) Area (111m2) Ultimate Total Load KN
I Ultimate
Unit Stress Typc of Failure & Location
N/mm2
I
1'1 19.05 10.10 192.41 115.04 597.9 INPM
T2 19.10 10.[2 193.29 115.56 597.9 IN PM

GUIDED BEND TEST (QW-160)

Type & Figure No. Result Type & Figure No. Result

4'1', ISO" FACE BEND I SATISFACTORY i 4T, 180 0 ROOT BEND! SATISFACTORY
4T, 1800 FACE BEN D 2 SATISFACTORY 4'1', 180 0 ROOT BEND 2 SATISFACTORY

TOUGHNESS TEST (QW-170) !

!
Lateral Exp. Drop Weight
Specimen No. Notch Location Noteh Type Test Temprature Impact Value (In Joules) %
Shear
111111 Break I No Break

Comment:­

FILLET WELD TEST ( QW ­ 180)

Result SatisraetOlY: Yes No Penetration into Parent Metal: Yes No
Macro Results: NONE
OTHER TESTS
Tes! : RADlOGRAPHY TEST: SATISFACTORY AS PER REPORT 20 I9-20/WI'S/017 DTD.15'()8.20! 9 OF OASIS NDT SERVICES
Deposit Analysis: NONE
Other :NONE
Welder's Name: MR.SHAILESH GUPTA Clock No.: ---­ Stamp No.: W-126
Test Conducted By' SOHM ANALYTICAL SERVICES (1) PVT. LTD. Lab T.C.No:- R4354 DTD.l4.09.2019
UNDER THE QUALITY SURVIELLENCE OF MIS BUREAU VERITAS (INDIA) PVT. LTD.

We cc;rtify that the statements in this reeord arc correct and that the test welds Wl're prepared,welded and tested in accordanCe with the
requircmt:nts of Section IX or tile ASME Code 20 17 Edition.

h::~g
r)
)

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D"'rH1~ . ~ )l~\f
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Hasmtui H&lmlclul
11080531
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EX?, MANAGER Q;::l
'> ~"
l:;rt1''J i/ /5
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 UNIFAB
ADDITIONAL AMBERNATH MlDC ANAND NAGAR, AMBERNATH {E},THANE - 421506

QW-482 WELDING PROCEDURE SI>ECIFICATION (WPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name .;;.lv.. :;l!.. :;s;.. . . .:;U.. :;N.. :;';. .F. .:;A:=B_ _ _ _ _ _ _ _ _ _ _ _ _ __ By: ENGINEER QA & QC
Wclding Procedure Specification No. : UEPPL-20I9.26 Revision No.: 0 Date: 15.09.2019
Supporting PQR No: P-20 19.26 Revision No.: 0 Datc: 15.09.2019
Wclding Proccss(es) GTAW Type(s) MANUAL
(Automatic, Mnnuul. Machinc. or Semi-Auto)
JOINTS (QW-402) Typical Details
Joint Design SINGLE 'V' BUTT JOINT ( WITH OR WITHOUT BACK1NG
Backing (Yes) Yes: FOR SUBSEQUENT LAYERS No: FOR ROOT LAYER
Backing Material (Type) WELD METAL FORGTAW LAYERS AFTER ROOT LAYER
(Refer to both backing and retainers.)
Rctaincr : NO. Root Gap: AS PER DRAWING

P43 60±6" P43

~
2
o

*BASE METAL (QW-403)

P.No. 43 Group No. To P.No. 43 Group No.
OR
--­
Specification type and b'Tade SB575 UNS N06022
to specification type and grade SB575 UNS N06022
OR
Chcm. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.

Thickncss Range:

Base Metal: Groove

20MM Fillet ANY
";";;;"~----f

*FILLER METALS (QW-404) GTAW

Spec. No. (SF A) 5.14
A WS No. (Class) ER NiCrMo- 10
F-No. 43
A-No. N.A
Size of Filler Metals CD2.5
Weld Metal
Thickness Range:
Groove 20 (MAX)
Fillet ANY
N.A
N.A
NO
FILLER WIRE IS SOLID

, ]',~ f?»\ li1

 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE ~ 421506

QW-482 (Back)
WPS No. UEPPL-2019.26 Rev. 0

POSITIONS (QW-40S) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove ALL Temperature Range NONE

Welding Progession: VERTICAL UPHILL Time Range N.A.

Positiol1(s) of Fillet ..;.A.;;,;L::.;L::-_ _ _ _ _ _ _ _ _ _ _ _ _+:-:-___-:---_____________

1-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _---lGAS (QW-408)
PREHEAT (QW-406) Percent Composition

Preheat Temp. Min. 15° C Gas(es) Mixure Rate (L.P.M.)

Interpass Temp. Max. 150· C Shielding ARGO!' SINGLE 99.999 % 8-15.

Trailing N.A. N.A. N.A.

Preheat Maintenance NONE Backing. ARGON SINGLE 99.999 % 8-15.

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC D.C. Polarity

Amps (Range) AS BELOW Volts

Tungsten Electrode Size and Type 3.0 DIA! 2%THORIATED

Mode of Metal Transfer for GMA W N.A.

Electrode Wire feed speed range

TECHNIQUE (QW-410)
String or Weave Bead
Orifice or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.)
Method of Back Gouging
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (per side)
Multiple or Single Electrodes
Travel Speed (Range)
Peening
Other

Other Ii
Fillet· Metal Current (e.g., Remarks,
Travel Comments,
Weld
L ayer(s)
Process
Volt
Range
Speed
Range
Hot Wire,
..
AdchtlOll,
I
CI ',ISS. D'la. Type Amp.
R nun/min Technique '
Polar. ange Torch Angle,
etc.)

ROOT GT A W ER NiCrMo- I () 2.5 DCEN 100-130 14-16 40 75

MAX HEAT
INPUT= 3.9
ER NiCrMo- 10 2.5 DCEN 130-210 16-20 50 - 70 KJ/MM
 UNJFAB
ADDITIONAL AMBERNATH MIDe ANAND NAGAR, AMBERNATH (E},THANE - 421506

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

Company Name .:M.:.:.:..:/s::.,.::U.:.N:.:I~F.:..A:.:B=--_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ By : ~:ngincci' QA & QC
Welding Procedure Specification No. : UEPPL·2019.26 Revision No.: 0 Date: 15.(J9.2019
PQR No: 1'-2019.26 Date: 15.09.2019
Welding Process( es) -=-.:..:..:..:..:.._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Type(sJ MANUAL
(Automatic, Manual~ Machine, or Semi-Auto)

JOINTS (QW-402) Typical Details

Joint Design SINGLE 'V' BUTT .JOINT (WITH OR WITHOUT BACKING)
Backing (Yes) YES FOR SUBSEQUENT LAYERS. No: IIOR ROOT LAYER
Backing Material (Type) WELD METAL FOR GTA W LA YlmS At<TER ROOT LAYER.
Retainer: NO. Root Gap: As per Drawi1lg.

P43
60±13' P43 6
7
5
4
~ 3
2 2
C)
1
R,

*BASE METAL (QW-403) POST WELD HEAT TREATMENT( QW-407 ) :

Material Specification:- SB575 TO SB575 Temperatul NA
Type or Grade or UNS no. :- UNS N06022 to UNS N06022 Time:- NA
P.No : 43 Gr. No.-- to P.No: 43 Gr. No.-­ Others:- Holding Time­
Thickne",s of 'I' est Coupon: 10 MM GAS(QWr-_4_0_8~):____________________~

Size of Test Coupon: 300 x 200 x 10 MM j Percent Composition

Others: Flow Rate
Gas( es) Mixure
PARENT METAL HEAT NO. 110 NO. : H-17061 & L-YT251IA (LPM)
T.C. NO.II EA-005492 B(l/l) 0'1'0.1702.2011 Shielding 1 ARGON SIN OLE 199.999%1 8-15.
Trailing I N.A. 1 N.A. 1 N.A.
FILum M I~T ALS ( QW-404 ) : Backing I ARGON SINGLE 199.999%1 8-15.
ELECTRICAL CHARACTERISTlCS( QW-409)

SFA Specification :- 5.14 Current:- DC

AWS Clm;sificalioll :- ERNiCrMo-1O Polariry:- DC EN (NON PULSING)

Filler Metal F.No :- 43 Amps:- 110-205.

Weld Metal Analysis A.No. : N.A. Volts:- 14-18.

Weld Metal Thickness: 10 MM Tungsten

Size of Filler M elal : 02.5 Electrode

Size: 03 MM / 2% THORIATED.

Others:
Filler Metal Batch NoJM.T.C. NO.:­ Others: NONE.
H-QW 120,TC.NO.STCI92010 1568 DTD.23.07.20 19 ADVANCE METAL POWDER
TECHNIOUE (QW - 410)
Travel Speed: 45-75
(nUll/min)
POSITION (QW- 405) : String or Weave Bead: STRING & WEAVE
Position of Groove: IG Oscillation NA
Welding Prngrcssioll : Multi Pass or Single Pass (Per Side): MULTIPLE
Others: NONE Single or Multiple Electrodes. SINGLE
Preheat (QW~ ol06)-: Other:­
Preheat TempCMiil}:
! ",.'\.'-. _,/.
Max.t Heat Inpul: 3.92 K.IIM M
Interpass
Others: ;l
 " -- .. ~~
'11_1<_

NIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (EJ,THANE - 421506

QW-483 (Back) -
PQR No: 2019.26
TENSILE TEST (QW-150)
-­
Ultimate
Specimen No. Width I Thic kness (m111) Area (111m2) Ultimate Total Load KN Unit Stress Type of F,lilure & Location
N/mm2
TI 18.95 10.34 195,94 146.32 746.7 , IN WELD
T2 19.10 10.25 195.78 14424 736.8 IN WELD

-
1-­

GUIDED BEND TEST (QW-I60)

Type & Figure No. Result Type & Figure No. Result

4T, 1800 FACE BEND 1 SATISFACTORY 4T, 180 0 ROOT BEND 1 SAnSFACTORY
4'1'. 180 0 FACE BEND 2 SATISFACTORY 4T, 180 0 ROOT BEND 2 SATISFACTORY

-
TOUGHNESS TEST (QW-170) ,
I Lateral Exp. Drop Weight
Specimen No.1 Notch Location Notch Type Test Temprature Impact Value (In Joules) %
Shear
nUll Break I 1\0 Break
-­
-

i - _ ...
-­ --­
. -­
Comment:­

.. .
FILLET WELD TEST ( QW ­ 180 )
Result - Satisfactory: Yes ________ No _ _ _ Penetration into Parcnt Metal: Yes No
Macro Results: NONE
OTHER TESTS
Test; RADIOGRAPHY TEST. SATISFACTORY 1\S PER REPORT 20 19-201WPS/OIJ DTD.I J.08.20 19 OF OASIS NDT SERVICES
Te;;t: PARENT METAL & WELD METAL CHEMICAL ANALYSIS AS PER TEST METHOD SAS/QS/02/20 12- SATlSF1\CTORY
Deposit Analysis: NONE
Other :NONE
Welder's Name: MR.VIJAYLAL Clock No.: ---­ Stamp No.: W-117
Test Conducted By: SOHM ANALYTICAL SERVICES (I) PVT. LTD. Lab T.C.No;- R3644 DTD.14.09.2019
1.JNDER THE QUALITY S1.JRVIELLENCE OF MIS BUREAU VERITAS (INDIA) PVT. LTD.

W0 , , " "y """ tI" ,',,""",," '" tI, iy ,='" "" "" eo' ,,"ct 'hoi tI" ''" w"d, w'" P"1'" ,,,I,wd,h' "" '~t'" i(,~~~(~'" it, w"h tho
,y,,,,,",,,",, "r S"""" IX "nho AS" E Ct~, 201 1 "",," ,'" ( :()~) '\

'Hasratu'
M,,,,,r~,,,,,,., ~ ~~ri1
By \'~r\ ~~;
]'/
Da(e_di~ 11080 ~1 ,,,.1,
_,I .?C1
EXP. 8: ___ ____ w_ MANAGERQ1\'~:~~~~~11\!;\\\\\~.
.-H';({d/17

~-
 UNIFAB
ADDITIONAL AMBERNATH M1DC ANAND NAGAR, AMBERNATH (E),THANE. 421506

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-200, 1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name ..:,.M..:,./..:,.s:-.U..:..;....N..:,.IF:-'A~B

_ _ _ _ _ _ _ _ _ _ _ _ _ __ By: ENGINEER QA & QC
Welding Procedure Specification No. : UEPPL-20l9.25 Revision No.: 0 Date: 06.09.2019
Supporting PQR No: 1'-2019.25 Revision No.: 0 Date: 06.09.2019
Welding Process(es) GTAW Type(s) ,'v'!ANUAL
(Antom8tic, Manual, Machine, or Semi-Auto)

JOlNTS (QW-402) Typical Details

Joint Design SINGLE 'V' BUTT JOINT ( WITH OR WITHOUT BACKING)
Backing (Yes) Yes: FOR SUBSEQUENT LAYERS No: FOR ROOT LAYER
Backing Material (Type) WELD METAL FOR GTAW LAYERS AFTER ROOT LAYER
(Refer to both backing and retainers.)
Retainer: NO. Root Gap: AS PER ORA WING

P4L':i 60±5n P1

*BASE METAL (QW-403)

P.No. 45 Group No. _ _ _ _ To P.No. Group No. 2
OR
Specification type and grade SB 424 UNS N08825 ( INCONEL 825)
to specification type and grade SA516GR.70
OR
Chem. Analysis and Mech. Prop.
to Chelll. Analysis and Mech. Prop.

Thickness Range:
Basc Mctal : Groove 1.5 T020MM Fillet

"FILLER METALS (Q'V-404) GTAW

Spec. No. (SF A) 5.14

A WS No. (Class) ERNiCrMo- 3

F-No. 43

A-No. NA

Sizc of Filler Mctals CD2.5

Weld Metal
Thickness Rangc :
Groove 20 (MAX)
.Fillet ANY
NA
NA
NO
 UNIFAB
ADDITIONAL AMBERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-482 (Back)
WPS No. UEPPL-2019.25 Rev. 0

POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)

Position(s) of Groove ALL Temperature Range NONE

Welding Progession: VERTICAL UPHILL Time Range N.A.

Position(s) of Fillet .;:.A.:.:1.:.:L~_ _ _ _ _ _ _ _ _ _ _ _-1-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __

1--_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _----iGAS (QW-408)

PREHEAT (QW-406) Percent Composition

Preheat Temp. Min. ISO C Gas(es) Mixure Rate (L.P.M.)

Intell)aSS Temp. Max. 150· C Shielding ARGON SINGLE 99.999 % 8-15.

Trailing N.A N.A. N.A

Preheat Maintenance NONE Backing. ARGON SINGLE 99.999 % 8-15.

ELECTRICAL CHARACTERISTICS (Q''''-409)

Current AC or DC D.C. Polarity DCEN ( NON PULSING) FOR GTAW

Amps (Range) AS BELOW Vo!ts (Range) .;.A.:;S::..:;B:.:;E;:.,:L::.;O:;:.VI.:.:..,.'_ _ _ _ _ _ _ _ _ _ _ _--l

Tungsten Electrode Size and Type 2.0, 2.5, 3.0 DIA! 2%THORIATED

Mode or Metal Transfer for GMAW N .A.

Electrode Wirc feed speed range N.A.

TECHNIQUE (QW-410)
String or Weave Bead .:;:S:.:;T.;.R::;.IN:.. ;l.:;:G:.:;&:..::.. . ;W.;. E::;.A:.:;.:.V.:;E.;. ._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~
Orifice or Gas Cup Size .:;:82..'...;,1..;;,02..'...;,1.:;.2....;D::...:;.IA..:..-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.......,I
Initial and Intel1J<lsS Cleaning (Brushing, Grinding, etc.) WIRE BRUSHING & GRINDING.

Method of Back Gouging NONE ( SINGLE SIDE F.P. W.)

Oscillation N.A.

~~---------------------------------~
Contact Tubc to Work Distance N.A.
Multiple or Single Pass (pcr sidc)
~~--~~--------------------~
.;:.M...:..;:.:.U_L_T....;IP....;l....;JE_PA_S___
S. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _-l
Multiple or Singlc Electrodes SINGLE.
...:....:.~--------------------------------------------__l
Travel Specd (Range) ..:.A.:;S::...:::;B.:;:E.:;:L.;;:O.,:.W:...-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _--l
Peening ..:.N..:.;O:::..,.~-_ _- -_ _- - - - - - - - - - - - - - - - _ l
Othcr NONE.
-~~------------------------------------------__l

Other
Fillcr Metal Current (e.g., Remarks,
Travel Comments,
Weld I' Volt Speed Hot Wire,
I ,ayc!'(s)
roccss
Range Range AckI'ItlOn,
.
Class Dia. Type Amp. mmlmin Tcchniquc,
Polar. Range Torch Angle,
etc.)

RAO\?ETR GTAW ER NiCrMo- 3 2.5 DCEN 100-!30 14-16 40 -75

L ~ MAX HEAT

SUB- INPUT= 3.9

UEN;(;!' ER NiCrMo- 3 2.5 DCEN [3 )-180 18-24 50 80 KJ/MM

I~;.;;~;,\A
/:/ "}N.!',, \';';\ rtf' n 61Ji~ -~~~ ~~$;~!Lil Hamictu!

~~t~2:~~ /{/ 4~rf:L{JVj '''WI

 UNIFAB
ADDITIONAL AM BERNATH MIDC ANAND NAGAR, AMBERNATH (E),THANE - 421506

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

Company Name Mis. UNIFAB By: Engineer QA & QC

Welding Procedure Specification No, : tJ EPPL-201 9.25 Revision No.: () Date: 06.09,2019
PQR No: 1'-2019.25 Date: 06.09,2019
Welding Process(cs) Type(s) MANtJAL
(AutomatiC, Manual, Machine, or Semi-Auto)
JOINTS (QW-402) Typical Details
Joint Design SINGLE 'V' BtJTT JOiNT ( WITH OR WITHOtJT BACKING)
Backing (Yes) YES FOR SllBSEQtJENT LAYERS. No: FOR ROOT LAYER
Backing Material (Type) WELD METAL FOR GTA W LAYERS AFTER ROOT LAYER.
Retainer: NO, Root Gap: As per Drawing.

P4f:i 600:5" P1 ,6
8
.,
~
~ 3
(::> 2
1
R

*BASE METAL (QW-403)

POST WELD HEAT TREATMENT( QW-407):
Material Specification:- SB 424 to SA 516
TemperatLII NA
Type or Grade or UNS no,:, UNS N08825 to GR,70
Time:- NA
P,No : 45 Gr.No,-- (0 P.No: I Gr.No.2 Others:- Holding Time· -_.­
Thickness of Test Coupon: 10 MM GAS ( QW - 408 ) :
~1----~---P-e-~-e-nt-C--oJ-J1-p-o,-si-ti-o-n--------~
Size or Test Coupon 300 x 200 x 10 MM
Others; Flow Rate
Gas(es) Mixure
PARENT i'l'lETAL HEAT NO. !lD NO, : H-25034, IIEA·021021 B(lil) DTD,1.6,2011 (LPM)
PARENT METAL HEAT NO. lID NO, : H-B91544 & P-YL55601l1N Shielding 1 AROONSINGLE 199.999%1 8-15.
T.C NO. HPLITOT/2010/07054 01'0,8, Trailing I N,A, 1 N.A. I N.A.
FILLER METALS (QW-404): Backing I ARGO'; SINGLE 199,999%1 8-15,
ELECTRICAL CHARACTERISTICS( QW-409 )
SFA Specification :­ 5.14 Current:­ DC
AWS Classification:­ ERNiCrfV1o·} Polul'iry:­ DCEN (NON PULSING)
Filler Metal F.No :­ 43 Amps:­ 1!0-175,
Weld Metal Analysis A,No, N.A, Volts:­ 14-20,
Weld Metal Thickness' IOMM Tungsten
Size of Filler Metal: 02.5 Electrode
03 Mi\11 2% THORIATE]),
Others: Size:
Filler Metal Batch No./M.T.C. NO,:­ Others: NONE,
H-303220,TC.NO,030 114 & IATIIl S-I 9/0 123 TIGWELD ARC
TECHNIQlJE (QW - 410)
Travel Speed: 50-75
(null/min)
POSITION (QW- 405) :
String or Weave Bead: STRING & WEAVE
Position of Groove: IG
Oscillation NA
Welding Progression:
Multi Pass or Single Pass (Per Side) : MULTIPLE
Olhers; NONE.
Single or Multiple Electrodes: SINGLE
Preheat (QW- 406 ) :
Other;·
15"C Mad-leat Input: 3,92 KJiMM,
150°C
NONE.