RENR4930

December 2002

Electrical Schematic Symbols And Definitions

Pressure Temperature Level Flow

LEFT HAND Symbol Symbol Symbol Symbol
TURBO INLET PRESSURE

AIR CLEANER

RIGHT HAND
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
ENGINE OIL TURBO PRESSURE
PRESSURE AIR CLEANER

TURBO OUTLET Normally open switch that is closed due to an applied condition, and will open again with a
PRESSURE
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.
ATMOS PRESSURE
3500B Engine for Power Modules
Normally closed switch that is open due to an applied condition, and will close again
Electrical System with a specific decrease in that condition.

Engine: Power Module:

The circle indicates that the component has screw terminals and a wire can be disconnected
1FZ1-UP BLM1-UP from it.
UNFILTERED OIL PRESSURE 1GZ1-UP BNR1-UP
1HZ1-UP BPD1-UP
No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

TIMMING
CALIBRATION

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

REAR VIEW

FRONT VIEW

© 2002 Caterpillar Printed in U.S.A.

All Rights Reserved

Harness And Wire Electrical Schematic Symbols

A AA 1 1
1 2 2
AIR SHUT-OFF
Typical representation of a Typical representation of a
TURBO EXHAUST
TEMP AIR SHUT-OFF Related Electrical Service Manuals Receptacle
Deutsch connector. The Sure-Seal connector. The
UNFILTERED OIL Plug plug contains all sockets plugand receptacle contain
PRESSURE
Title Form Number and the receptacle contains both pins and sockets.
2 all pins.
LEFT HAND
TURBO EXHAUST
Alternator: 5N-5692 SENR4978
FILTERED FUEL PRESSURE
Electric Starting Motor: 8N-3896 SENR3860
Pin or Socket
Electric Starting Motor: 7C-0527 SENR3581 Number Wire, Cable, or Harness
UNFILTERED FUEL PRESSURE AIR CLEANER Component
Assembly Identification Part Number

RENR4930-00
AIR CLEANER
Single Wire
Connector

C A A AA 9X-1123
FILTERED OIL PRESSURE 325-PK-14 1 325-PK-14

Pin Socket Wire

ENGINE COOLANT Color
TEMP

ALTERNATOR
2 200-BK-14

Circuit Number Wire

Identification Gauge

Resistor and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹ Electrical Schematic Symbols And Definitions
ATMOS PRESSURE 134-2540 Resistor: Smartlink Connector 120

ENGINE SPEED 189-5746 Resistor: LH Mag Pick Up 142 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
TIMING
189-5746 Resistor: Timing Calibration Connector 142 through it.
9X-5484 Resistor: Diode/Resistor 20 ± 0.2
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
8C-6099 Solenoids: Ether #1 and #2 3.33 - 4.07 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
AIR START SOLENOID ¹ At room temperature unless otherwise noted.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
T gauge of the temperature or pressure.
AFTERCOOLER
TEMP ELECTRIC STARTER
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
ELECTRIC STARTER
CRANK CASE STARTING AID
PRESSURE
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Off Machine Switch Specification much current flows through it. This does not destroy the circuit breaker and it can be reset to
RIGHT SIDE VIEW LEFT SIDE VIEW Part No. Function Actuate Deactuate Contact Position
become part of the circuit again.

9 ± 2 kPa 7 kPa SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
3N-1400 Prelube Pressure Normally Open
(1.3 to .29 psi.) (1 psi.) that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 PRELUBE CONTROL
304-WH-10 (148-8026)
RD-6
200-BK-10 PRELUBE PPR-S PPR-M
G S PRESSURE 1 2 7 4
PRELUBE SWITCH
MOTOR 3N-1400
MTR BAT MOTOR AS. NOTE A
RD-00 5N-5692 3T-7583 3 4 B A
RD-00 +
DISCONNECT 1 2
MOTOR ALT
1/2 MOTOR GP. SWITCH 109-RD-6 + 45A R
7N-0718 POS NEG POS NEG L14 F718-BU-18
8N-3896 (3512/6)
7C-0527 (3508) 998-BR-18
200-BK-10 C465-OR-10
BK-00 BK-00 200-BK-6 200-BK-6
BK-00 104-RD-10 200-BK

CUSTOMER AIR STARTER

304-WH-18 1 SOLENOID
SUPPLIED 200-BK-18 2 5N-8980

F705-PK

RD-00
BK-00
BK-6 BK-6

POWER DISTRIBUTION BOX

(147-3347/147-3346)

STARTER
EMCP CB
MAG SWITCH
101-TN-14 2 1 SMMS1
101-TN-14 30A
314-PU-10 1 2
G S MAG
RELAY
ALT CB CIRCUIT BREAKER
MTR BAT RD-00 2 1 1 2 3 4
109-RD-6 109-RD-6 60A 40A
1/2 MOTOR GP.

101-TN-14
101-TN-14
8N-3896 (3512/6) MOTOR
7C-0527 (3508) ECM CB
1 2 STARTER
150-RD-14 MAG SWITCH
150-RD-14 15A
SMMS2
BK-00
L18 PRELUBE CB 1 2
1 2
104-RD-10
30A
3 4

F701-BR

(+) (-)
RD-6
102-GN/YL
L17
102-GN/YL-14
102-GN/YL-14

AIR SHUT-OFF DIODE AS.

852-TN-14 SOLENOID RH 1W-9070
200-BK-14 8C-6099

229-BK-14
229-BK-14
L13

AIR SHUT-OFF DIODE AS.

852-TN-14 SOLENOID LH 1W-9070
200-BK-14 8C-6099

HARNESS AS.
119-8959
L9 382-PK-14 A 382-PK-14 382-PK 1 BU ETHER SOL #1
200-BK-14 C 200-BK-14 200-BK 2 BK 9X-7137
GENERATOR 926-RD B 926-RD
CONNECTOR
133-0970
8T9834 382-PK 1 BU ETHER SOL #2
200-BK 2 BK 9X-7137
RIGHT AIR SHUTOFF 23 852-TN-14 L13
LEFT AIR SHUTOFF 28 852-TN-14
ETHER SOLENOIDS 31 382-PK-14 L9 RES1
ETHER SOLENOIDS 32 926-RD 2 RD-16
STARTER MOTOR MAGC SW. 24 F701-BR 1 RD-16
ENGINE OIL TEMP. SENSOR (VS) 06 709-OR-18 RESISTOR
G429-GN-18 L12
ENGINE OIL TEMP. SENSOR (SIG) 07 9X-9584
ENGINE OIL TEMP. SENSOR (GND) 08 A235-BK-18
RES2
ETHER AUTO/MANUAL 09 F720-GN 2 RD-16
COOLANT LEVEL SENSOR (A) 10 844-TN-18 1 RD-16
L5
COOLANT LEVEL SENSOR (B) 11 845-TN-18 RESISTOR
COOLANT LEVEL SENSOR (C) 12 846-TN-18 9X-9584
POWER (+) 04 101-TN-14 L18 RIGHT LEFT ENGINE FUEL FUEL ENGINE
ENGINE AFTER TURBO TURBO TURBO OIL FILTER CRANK FILTER OIL
POWER (+) 05 101-TN-14 COOLANT COOLER INLET INLET ATMOS OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE
POWER (-)/LO 37 102-GN/YL TEMP TEMP PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR
POWER (-) 39 102-GN/YL-14 L17 SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR FILTD UNFILTD SENSOR FILTD UNFILTD
POWER (-) 40 102-GN/YL-14 L12 709-OR-18 A OR-18 +V ANALOG ENGINE OIL 177-0071 102-2240 102-2240 161-9926 161-9926 161-9926 194-6724 194-6725 194-6725 161-9926 194-6725 194-6725
A235-BK-18 B BK-18 ANALOG RET TEMP. SENSOR 6V-5049
LG MAGC PU (SHLD) 01 838-SHLD-18 102-0050 9X3271
LH MAGC PU (2) 02 L20 G429-GN-18 C WH-18 SIGNAL
838-RD-18 (EMCP II USE) (SMARTLINK USE)

BK-18 ANALOG RET

BK-18 ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
DIGITAL RET
LG MAGC PU (1) O3 838-BK-18

OR-18 +V ANALOG

OR-18 +V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
PRIMARY CAT DATA LINK (+) 13 893-GN

WH-18 SIGNAL

WH-18 SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
PRIMARY CAT DATA LINK (-) 14 892-BR L11 L11
SECONDARY CAT DATA LINK (-) 33 J982-OR L5 844-TN-18 A RD-18 VS ENGINE COOLANT
SECONDARY CAT DATA LINK (+) 34 J981-WH 845-TN-18 B BK-18 GND LEVEL SENSOR
DIGITAL SENSOR RETURN 15 998-BR 846-TN-18 C GN-18 ALARM 165-6634

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18

GN-18

OR-18
YL-18

YL-18

YL-18

YL-18

YL-18

YL-18

YL-18

YL-18

YL-18
CRANK SIGNAL 27 F701-BR
START/STOP/RUN 1 16 F716-WH-18 L10 L10
ECM PWR. SWITCHED (ON/OFF) 18 113-OR-18
ENGINE SHUTDOWN SIGNAL 19 F715-PU-18

B
A
C

C
B
A
LH

B
A
C

C
B
A

B
A

B
A

B
A

B
A

B
A

B
A

B
A
RATED SPEED 21 F702-GN-18 L21 838-RD-18 2 WH-18 MAGC
L20
DROOP SPEED 22 F722-OR-18 838-BK-18 1 BK-18 PU

F725-WH
838-SHLD-18

E796-GN
997-OR

997-OR

997-OR

997-OR

997-OR

997-OR

997-OR

997-OR
997-OR

997-OR

997-OR
189-5746

F714-OR

A747-GY

994-GY
SHUTDOWN NOTIFY PWR. 25

993-BR
995-BU
993-BR

993-BR

993-BR

993-BR

993-BR

993-BR

993-BR

993-BR

993-BR

993-BR
E798-PK-18

A746-PK
F713-PK

E795-YL
A751-YL
L21

F737-YL
L4
SHUTDOWN NOTIFY RET. 26 E797-WH-18
ETHER PULL-IN 29 F710-BR-18 L15 L15
ETHER HOLD-IN 30 F707-WH-18
DEVICENET V+ 17 M754-RD-16
DEVICENET V- 20 M753-BK-18
DEVICENET CAN_H 35 ATTACHMENTS
M756-YL-19 L4 L16
DEVICENET CAN_L 36 M755-GN-19 L22
DEVICENET DRAIN 38 M757-CU-19

L8 993-BR
L8 997-OR

995-BU
A751-YL
SMARTLINK F714-PK
CONNECTORS
L7 L7 F713-OR
134-2540 RESISTOR RECEPTACLE
169-8670 PLUG ASSEMBLY A747-GY
155-2276 WEDGE ASSEMBLY L4 A746-PK
994-GY
F737-YL
A A M756-YL-19
B B M755-GN-19 L6 E795-YL
L6
F725-WH
F715-PU-18

F715-PU-18

C C M757-CU-19
E796-GN
TO THERMOCOUPLE ENGINE
SMARTLINK ADAPTER L22 TIMING SPEED/ TURBO TURBO
AND HARNESS 155-2269 PLUG ASSEMBLY CALIBRATION TIMING
RENR4930-00

EXHAUST EXHAUST
155-2261 WEDGE ASSEMBLY CONNECTOR SENSOR TEMP LH TEMP RH
1 M754-RD-16 189-5746 129-6628 163-7882 163-7882
2 M753-BK-16

BK-18 DIGITAL RET

BK-18 DIGITAL RET

BK-18 DIGITAL RET

998-BR CYLINDER CYLINDER CYLINDER

OR-18 +V SPD/TIM
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER

OR-18 +V DIGITAL
OR-18 +V DIGTAL
HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD

WH-18 SIGNAL

WH-18 SIGNAL

WH-18 SIGNAL
SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 SOL 13 SOL 15
AIR SHUTOFF AIR SHUTOFF L14
SWITCH (RH) SWITCH (LH)
227-7483 227-7483

WH-18
BK-18
L21

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
F715-PU-18

C
B

B
C
B
A

A
2
1

1
2

2
999-WH

A700-OR

A700-OR
996-GN

F704-OR
F703-GY
998-BR

998-BR

998-BR
F724-PU
F723-PK

A709-OR

A713-GN
G769-PU

G769-PU
A701-GY

A715-GY
A703-BR

A707-PU

F730-GY

A711-PU
F730-GY
F728-BR

F728-BR
A705-YL
F726-YL

F726-YL
998-BR

L19 F724-PU A701-GY

L19
F723-PK F726-YL
A703-BR
L16

L21
A705-YL
L3 999-WH F728-BR
L3
996-GN A707-PU
L2 L2 998-BR A709-OR
A700-OR F730-GY
F722-OR L11 F703-GY
SERVICE A711-PU
CONNECTOR F704-OR A713-GN
L11

8C-6354 G769-PU
COVER 8T-8736 L10 L1
NOTES BLOCK A715-GY
893-GN
L1 CYLINDER INJECTORS A 150-RD A716-PU
892-BR
L2 DIGITAL SENSOR POWER B 229-BK G770-WH
J982-OR A714-PK
L3 ENGINE SPEED TIMING C J981-WH A712-BR

L7

L4
L4 SHUTDOWN NOTIFY D 893-GN L1 L1
L19

L15

E 892-BR F731-OR
L2

L8

L3

L6

L5 COOLANT LEVEL SENSOR

L6 SENSOR INPUTS F A710-GY
L7 SENSOR INPUTS G A708-BR
L8 ANALOG SENSOR POWER H J982-GR F729-GN
150-RD-14
150-RD-14
229-BK-14
229-BK-14

L9 ETHER SOLENOIDS J J981-WH A706-GY

G770-WH
XXX-XX

XXX-XX

E797-WH
999-WH

XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

A704-GN

A709-OR

A713-GN

G769-PU

A704-GN
F716-WH
F707-WH

F725-WH

A701-GY

A706-GY

A710-GY

A715-GY

F727-GN

F729-GN

F731-OR

A701-GY

A706-GY

F727-GN

F729-GN
F702-GN
113-OR

994-GY

F704-OR
A747-GY

F713-OR

A702-PU
A703-BR

A707-PU
A708-BR

A711-PU
A712-BR

A716-PU

F730-GY

A702-PU
A703-BR

A707-PU
A708-BR
997-OR

996-GN

893-GN
A700-OR

E796-GN
J981-WH

995-BU

F703-GY

A714-PK

F728-BR

F728-BR
F701-BR
F722-OR

F720-GN

A746-PK
998-BR

993-BR

892-BR

E798-PK
F714-PK
F718-BU

F715-PU
F719-BR

A705-YL

A705-YL
F724-PU

F710-BR

J982-OR

A751-YL

F726-YL

F726-YL
F723-PK

F705-PK

A704-GN
F737-YL
E795-YL
F717-YL

L10 ECM ON/OFF \ START/STOP

L11 CAT DATALINK F727-GN
L12 OIL TEMPERATURE SENSOR A702-PU

G770-WH

G770-WH
A704-GN
F727-GN

F727-GN

A706-GY
F729-GN

F729-GN

A710-GY
F731-OR

F731-OR
A702-PU

A708-BR

A712-BR

A716-PU
A714-PK
L13 AIR SHUTOFFS
L14 PRELUBE PRESSURE SWITCH C-KEY D-KEY D-KEY
24
20
23
14
08
02
03
09
15
25
01
19
13
07
29
35
16
40
26
34
32
28
38
22
37
18
31
12
30
06
36
10
05
11
17
21

33
39
04

16
26
32
38
37
31
30
36
05
17
27
39
27
04
06
05
11
12
18
40
22
20
21
35
29
13
36
30
02
24
08
23
14
25
38
32
03
09
01
07
31
37
17
10
15
16
19
26
27
28
33
34
39

L15 ETHER PULL-IN / HOLD-IN PLUG AS. PLUG AS. PLUG AS.
101-0204 101-0205 101-0205
L16 ECM POWER
L17 BATTERY POWER (-) RECEPT AS. (16)
FUEL PRESSURE SNSR - UNFILTERED

9X-0352
AFTERCOOLER TEMPERATURE SNSR

L18 EMCP POWER (+)

ENGINE SHUTDOWN SIGNAL 'D' SW6
ENGINE SHUTDOWN SIGNAL 'C' SW2

OIL PRESSURE SNSR - UNFILTERED

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
FUEL PRESSURE SNSR - FILTERED

TURBO INLET RH PRESSURE SNSR

TURBO INLET LH PRESSURE SNSR

L19 TIMING CALIBRATION

CRANKCASE PRESSURE SENSOR

TURBO OUTLET PRESSURE SNSR

HSDL SHIELD GROUND (UNUSED)
ECM ON/OFF - KEYSWITCH INPUT

OIL PRESSURE SNSR - FILTERED

DROOP SPD SIG (TERM D) SW10

L20 LH MAG PICK UP

SECONDARY CAT DATA LINK (+)
SECONDARY CAT DATA LINK (-)

D-OUT 3 - HIGH SIDE (UNUSED)

D-OUT 2 - HIGH SIDE (UNUSED)

D-OUT 5 - LOW SIDE (UNUSED)

POUT 1 & 2 RETURN (UNUSED)

TURBO IN EXH RH TEMP SNSR
TURBO IN EXH LH TEMP SNSR
PRELUBE PRESSURE SWITCH

L21 DROOP/RATED SPEED

CAN DATA LINK (+) (UNUSED)

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
CAN DATA LINK (-) (UNUSED)
ETHER AUTO/MANUAL SW8

L22 SMARTLINK
SHUTDOWN NOTIFY PWR.
SHUTDOWN NOTIFY RET.
SPD PWM 1B+ (UNUSED)
SPD PWM 1B- (UNUSED)
START/RUN/STOP1 SW3

START/RUN/STOP2 SW4

RATED SPEED (TERM S)

TIMING CAL-FAN SPD(+)

ENG SPEED/TIMING SIG

TIMING CAL-FAN SPD(-)

COOLANT TEMP SNSR

INJECTOR GP (16)

SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
ANA SNSR PWR (5V)
DIG SNSR PWR (8V)

ANA SNSR RETURN

ATMOS PRES SNSR

SOL 10&12 RETURN

SOL 13&15 RETURN
SOL 14&16 RETURN
DIG SNSR RETURN

CAT DATA LINK (+)

POUT 1 (UNUSED)

SOL 9&11 RETURN

CAT DATA LINK (-)
+V SPEED/TIMING

SOL 1&3 RETURN

SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN

SOL 1&3 RETURN

SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
PRELUBE PUMP
ETHER HOLD-IN
ETHER PULL-IN

SW9 (UNUSED)

CRANK SIGNAL
SW7 (UNUSED)

CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER

HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)

SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 SOL 14 SOL 16

THIS WIRING DIAGRAM (193-3042-01), IS FOR THE
3500B ENGINE, USED IN POWER MODULES
ADEM II - J1 ADEM II - J2 FOR 3512B/3516B ONLY FOR 3508B ONLY