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PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 of 67 REV: 0
DOCUMENTT CLASS: X
PACK
KING AND
A M
MARKING PR
ROCED
DURE
0 28
8-Feb-2018 Approve
ed For Consttruction D.K.Lee J.H.H
Ham S.D.Lee
B 25
5-Jan-2018 Issu
ued For Reviiew D.K.Lee J.H.H
Ham S.D.Lee
A 18
8-Dec-2017 Issu
ued For Reviiew D.K.Lee J.H.H
Ham S.D.Lee
AP
PPROVED
REV DATE STATUS PREPARED
P BY CHECK
KED BY
BY
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 2 of 67 REV: 0
DOCU
UMENT REVISION HIS
STORY
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 3 of 67 REV: 0
TABLE
T OF CON
NTENTS
S
6.0 APP
PLICABLE PACKING
P STYLE
S ................................................................................... 20
0
7.0 MAR
RKING REQ NT .......................................................................................... 27
QUIREMEN
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 4 of 67 REV: 0
1.0 PU
URPOSE
Th
he purpose of this instruction is tto provide minimum guidelines
g too ensure suitable and
d
pro
otective paccking, prese
ervation and
d marking for
f several stages of hhandling via
a sea or airr
freiight, inland transport, movement
m a
and storage
e at site.
Pa
acking sha
all be provided efficie
ently in ord
der to prottect GOOD
DS during the overalll
tran
nsportation regardless
s its transpo
ortation me
ethod from factory
f to ssite includin
ng handling
g
ope
eration and storage.
2.0 SC
COPE
Th
his instructio
on is applic
cable to the supply of all
a the materials, to be ssupplied by
y HYUNDAII
Consortium (h
hereinafter referred to
o as "CON
NTRACTOR
R”). This innstruction shall
s be an
n
inte
egral part of
o all Requ
uests for Q
Quotation or
o Purchase
e Order isssued to or placed byy
CO
ONTRACTO
OR with the VENDOR. Any additio
onal expens
se incurred due to the VENDOR’ss
non
ncompliancce with this instruction
i sshall be for the accoun
nt of the VE
ENDOR, inclusive of alll
bacck charges resulting from
f CONT
TRACTOR remedial
r ac
ction to enssure promp
pt shipmentt
and
d issuance of clean on board Bill o
of Lading. When
W other delivery coonditions are
e stipulated
d
on the Purcha
ase Order or when othe
er freight arrrangements
s are madee by CONTR
RACTOR to
o
pedite shipments, the VENDOR shall follow
exp w all separate instrucctions to be given byy
CO
ONTRACTO
OR or its nominated
n agent in addition
a to the requirrements giv
ven in thiss
instruction. VE
ENDOR sha
all be respo
onsible for all
a damages
s resulting frrom improp
per packing..
All conflicts between
b the
e requireme
ents of this
s instruction
n and relateed docume
ent shall be
e
erred to CO
refe ONTRACTO
OR for clarrification before procee
eding with tthe exporta
ation of the
e
affe
ected item.
Th
his specification provid
des a seriess of standa
ard rules and minimum
m requireme
ents (unlesss
oth
herwise provided for in the Purcha
ase Order) to
t be complied with byy VENDOR for packing
g
purposes.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 5 of 67 REV: 0
Fo
or wooden packing, ISPM No.15
5 is applied that woo
od packaginng material (including
g
Dunnage) phyytosanitary measures to reduce
e the risk of
o introducttion and/or spread off
arantine pessts. (Refer to
qua t Attachme
ent #15)
3.0 DE
EFINITIONS
S
CO
ONTRACTO
OR
Hyu
undai Engin
neering Co., Ltd (HEC))
VENDOR
The
e firm or co
ompany in a country, w
with whom the se order is placed, and who is to
t purchas o
furn
nish the GO
OODS to the
e CONTRAC
CTOR unde
er the purch
hase order.
PURCHASE ORDER
O (P/O
O)
Ad
document bearing
b thatt title throug
gh which CO
ONTRACTO
OR hires th ird parties to
t carry outt
cerrtain service
es or work or
o to supplyy certain GO
OODS in its name and on its own behalf.
OODS
GO
Equ
uipment and
d/or materia
al to be sup
pplies by the
e VENDOR under the P
Purchase Order.
O
BIL
LL OF LADIING (B/L)
Ad
document isssued by a carrier or its agent, to the ship
pper as a ccontract of carriage off
GO
OODS. It is also a rece
eipt for carg
go accepted
d for transp
portation, annd must be
e presented
d
for taking delivvery at the destination.
d
INS
SPECTION RELEASE NOTE (IRN
N)
Ad
document isssued by in
nspector aftter all inspe
ection and tests have been completed with
h
satiisfactory an
nd the insp
pection reccords are acceptable.
a VENDOR shall not deliver
d anyy
matterial withou
ut CONTRA
ACTOR’s w ritten permiit like Inspection Releaase Note.
PRESERVATIO
ON
1) Temporaryy: up to 2 (T
Two) month s 0
DOC NO::
MELAKA REFINERYY EPC-EXE-HEC-00-
EURO5-E
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 6 of 67 REV: 0
2) Short term
m: less than 1 (One) ye
ear
3) Long term
m: 1 (One) year or longe
er
4.0 RE
EFERENCE 0
URO5-EPC-EXE-HEC-0
EU 00-PUR-PR
RC-0001: In
nstruction fo
or Vendor Doocumentation
EU
URO5-EPC--EXE-HEC--00-QAC-PL
LN-0001: Project
P Quality Manageement Plan (PQMP)
EU
URO5-EPC-EXE-HEC-0
00-PUR-PR on and Shippping Procedure
RC-0003: Trransportatio
EU
URO5-EPC-EXE-HEC-0
00-PUR-PR
RC-0004: Prreservation and Storagge Procedure
EU
URO5-EPC-EXE-HEC-0
00-PUR-PR
RC-0006: Material Control Proceduure
EU
URO5-EPC-EXE-HEC-0
00-PUR-PR
RC-0008: Sh
hop Inspecttion Proceddure
EU
URO5-EPC-EXE-HEC-0
00-HSE-PN
NL-0006: Wa
aste Manag
gement Plann
EU
URO5-EPC-EXE-HEC-0
00-CON-PR
RC-0008: Scrap Dispos
sal Proceduure
5.0 PA
ACKING INS
STRUCTION
N
5.1 GE
ENERAL RE
EQUIREME
ENT
5.1.1 Paccking shalll be designed and fu o preserve and proteect and preserve the
urnished to e
equ gainst envirronmental conditions and physical damag es, includin
uipment ag ng but nott
limited to, rustt, corrosion, abrasive p
particles, sc
cratches, de
ents, moistuure, rain and
d sea waterr,
ock, rough treatment, etc. durin g transporttation and storage. V
sho VENDOR sh
hall furnish
h
paccking materials causin
ng the leasst environm
mental pollution and w
with the lea
ast disposall
volume thereo
of.
5.1.2 Wh
hen the paccking is carrried out in boxes and/or crates, metal corneers at the sling
s pointss
sha
all be used to easily fa
acilitate varrious metho
ods of lifting
g and transsport includ
ding but nott
limited to crane, fork liftter, hand b
barrow, liftin
ng truck, ca
ar truck, peeriods of in
ntermediate
e
sto
orage and sttorage at sitte.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 7 of 67 REV: 0
5.1.5 GO ect to open (out-door) llong-term storage at site for 12 moonths shall be suitablyy
OODS subje
pro m weather damage ffrom FOB date. Pack
otected from king shall include pre
eservativess
suitable to wea
ather conditions.
5.1.6 on for long term stora ge (Desiccant or VCI for 1 year preservatio
Rust preventio on) shall be
e
app
plied for GO ding vessell, electrical panel and instrument eequipment.
OODS includ
CATEGOR
RIES PRESER
RVATION TER
RM (MONTH
HS)
Genera
al 12
Vessel (Inside), Ele
ectrical Panell 12
Instrument 12
5.1.7 If n
necessary, VENDOR
V shall
s include
e long term
m (1 year or longer) p reservation
n procedure
e 0
into
o the shipp
ping contain
ner, boxes a
and/or crate
es. Long te
erm preservvation procedure shalll
havve special instructio
ons coverin
ng detailed
d proper care, lubrricant schedule and
d
ma
aintenance methods to
t be carriied out du
uring transp
portation annd site sto
orage. The
e
VE
ENDOR sha
all also des
scribe speccial instructions deeme
ed necessaary for the removal orr
rep
placement of
o any rust preventative
p e, together with
w any special precaautions to be
e taken into
o
the e protected equipment during the period of storage.
e care of the
5.1.9 The
e maximum s moisture proof box, waterprooff
m allowable dead spacce of packing such as
boxx, wooden framed
f crates, etc., sha
all be less than
t 10% off the entire internal spa
ace.
5.1.10 As filling mate d/or crates, straws or any other flammable material iss
erial in the boxes and
ohibited.
pro
5.1.11 Wo
ood used ass packing material
m shalll meet the following
f qu
uality requirrements.
-D
Dry, seasone
ed sawn pin
ne or spruce
e (relative humidity
h < 20%).
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 8 of 67 REV: 0
-G
Groups of kn
nots shall no
ot cover mo
ore than 1/3
3 of board width:
w indiviidual knots shall be no
o
larger than
n 50mm diameter.
- Pine and sprruce showin
ng signs of d
degradation
n are not ac
cceptable.
- The solid wo
ood packing must be to
otally free off barks and live pests.
- The plywood
d shall be wa
ater and mo
oisture proo
of, multi-laye
er type.
5.1.13 P.P
P.(polypropyylene) band
d is not all owed for main
m lashin
ng. If necesssary, VEN
NDOR shalll
obttain a prior approval
a fro
om CONTR
RACTOR.
The
ese shall be nd shall be carefully pa
e properly identified an acked in thee 1st packa
age of each
h
shipment to prrevent damage in ship
pment or in handling an
nd unpackinng of the EQ
QUIPMENT
T
and
d MATERIA
ALS.
1) Packing List
L
A packing
g list placed
d in a waterrproof enve
elope shall be
b affixed too both the outside
o and
d
inside of surface
s for each packa
age. The pa
acking list shall
s show oonly the items actuallyy
being ship
pped. Items
s that were previously shipped or items to bee shipped in
n the future
e
b included.
must not be
3) Inspection
n certificates
s, import do
ocuments
4) Other Doccuments
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 9 of 67 REV: 0
5.1.16 VE
ENDOR sho
ould propos
se its packiing standarrd procedurre in the eevent that the packing
g
0
instruction stated herein is not suitab
ble for the VENDOR’s
V product.
5.2 HE
EAVY OR OVERSIZED
D CARGO
W
When individ
dual packag
ge’s dimen
nsions and gross weig
ghts exceedd the limita
ation to the
e
natture of materials, the VENDOR
V s hall submit the packing plan to C
CONTRACTOR prior to
o
the
e commenccements of packing. Prro-forma pa
acking list, invoice copyy, packing sketches
s in
n
thrree 3 copiess, clearly in
ndicating ne
et and gross
s weight, le
ength, widthh and heigh
ht, center off
gra
avity, positio
ons of skid
ds and theirr sizes, lifting lugs or traverse, eetc., togethe
er with anyy
reccommendattions for spe ng :
ecial handlin
-M
Maximum Weight : below 200 ton
-M
Maximum Le
ength : 20.0 m
-M
Maximum Width : 4.8 m
-M
Maximum He
eight : 5.0 m (including
g trailer heig
ght)
An
ny dimensio
on or weigh
ht exceedin
ng above lim
mits should be agreedd with CON
NTRACTOR
R
prio
or to shippin
ng.
5.3 HA
AZARDOUS
S OR POISO
ONOUS CA
ARGO
W DS have to be delivere
When dangerous GOOD ed like explosives, gasses, flamma
able liquidss
and
d solids, oxxidizers, pois
sonous, rad
dioactive, co
orrosive, orr other danggerous GOO
ODS, these
e
item
ms must be
e packaged and loaded
d in conform
mity with ac
ctually valid regulations
s and laws,,
and
d package have to be
e loaded se
eparately if necessary. The outer--packing off the boxess
mu
ust show the
t corresp
ponding wa
arning marrks. VEND
DOR shall submit the
e following
g
doccuments to
o CONTRACTOR and
d shipping company or
o freight fo
forwarder as
a soon ass
posssible beforre shipmentt :
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 0 of 67 REV: 0
3) Quantity of
o GOODS, proposed p
packing style and specifications.
4) Catalogue
e
5) Datasheett or MSDS n Bilingual (Bahasa Malaysia & English,, 100% off
S/CSDS in
compositio
on shall be indicated.)
5.4 AF
FTER THE RECEIPT
R OF
O PURCHA
ASE ORDE
ER (P/O)
5.4.1 Afte
er signing of
o the contrract, no add
ditional costt will be acc
cepted by thhe CONTRACTOR forr
the
e VENDOR’’s provision of export p
packing me
eeting or ex
xceeding thee requirements of thiss
spe
ecification.
Fu
urthermore, the VEND
DOR shall n
not be relea
ased from their
t obligaation to prov
vide exportt
paccking within
n these guidelines, un
nless alternative meas
sures propoosed by the
e VENDOR
R
are
e approved and confirm
med in writin
ng as accep
ptable substtitute by thee CONTRAC
CTOR.
CO
ONTRACTO
OR reserve
es the right to reject alll materials offered
o duriing the delivery by the
e
VE
ENDOR unttil export packing
p co
ondition complying with acceptaable, satisfa
actory and
d
app
proved stan e VENDOR
ndard is provided by the R.
5.4.2 Submission po
oint of time for packing
g list :
1) Pro-forma
a Packing Liist : along w
with inspection request for packingg
ch package shall be specified as per paragrraph 7.6 pa
Packing tyype for eac acking style
e
criteria.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 11 of 67 REV: 0
resulting from
f the CONTRACT
C TOR remed
dial action to
t ensure prompt shipment and
d
issuance of
o clean on board Bill o
of Lading.
5.4.4 Wh
hen VENDO
OR’s packin
ng plan devviates from
m the requirrements of this speciffication, the
e
VE
ENDOR sha nded packing procedure includiing detailed package
all submit recommen e
awings and specificatio
dra ons for the C
CONTRACT
TOR’s appro
oval.
ONTRACTO
CO OR is obligatted to notifyy COMPANY of final pa
acking list aand packing
g inspection
n
sch
hedule, if witness
w ins
spection off COMPAN
NY is required accordding to the
e approved
d
Insspection and
d Test Plan (ITP).
5.5 PR
REPARATIO
ON OF MAT
TERIALS BE
EFORE PA
ACKING
3) AII equipm
ment and materials inc luding brigh
ht and mach
hined parts shall be co
oated with a
recognized rust preve
entative suitted to the particular
p ap
pplication cooncerned.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 2 of 67 REV: 0
4) AII interna
al parts off machineryy shall be treated with lubricantt containing rust and
d
oxidation inhibitors to
o protect e
equipment from
f any po
ossible dam
mage. Such
h lubricantss
shall be compatible
c with
w those that will subsequently be used inn service and shall be
e
identified by appropriate tagging
g.
5) The VEND
DOR shall also provid
de into the a specia l instruction
e package any ns deemed
d
necessaryy for the removal or re
eplacementt of any rus
st preventattive, togethe
er with anyy
special prrecautions to be take
en in the ca
are of the protected equipment during the
e
period of storage.
s
6) Porous ba
ags filled witth desiccan
nt shall be hung
h inside the covers of all main connection
n
openings of rotating equipmentt. The quan
ntity of desiccant encloosed (e.g., number off
bags) sho
ould be clearly marked on exterior of equipme
ent.
9) Vapor pha
ase inhibitin
ng oil, vaporr phase inhibiting powd
der, or desiiccant shall be used to
o
protect all internal metallic
m surrfaces of equipment. The type aand quantitty of vaporr
hibiting oil, vapor pha
space inh ase inhibitin
ng powder, or desiccaant enclose
ed shall be
e
clearly sta
ated outside
e the equipm
ment.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 3 of 67 REV: 0
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 4 of 67 REV: 0
13)) Protection
n of Opening
gs
(a) Flang
ged opening
gs for presssure vesse
els, reactors
s, heat exchhangers, ettc. shall be
e
protected with bolted-on ste
eel plate (m
minimum 6m
mm thicknesss X 4 bolts
s-VCI or fulll
bolts--N2 chargin
ng) with m astic sealer or rubber gaskets beetween the flange and
d
the stteel plate. All
A flanged o hall be wrapped with plaastic waterp
openings sh proof tape.
(c) All va
alve ends sh
hall be prote
ected with plastic
p plugg
ging caps.
(d) Porou
us bags filled with dessiccant sha
all be hung on the insside of the wooden orr
onnections of rotating Materials
metall covers on all major co M unnless size is
s restrictive
e
physically.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 5 of 67 REV: 0
16)) Dehydratio
on
Unless otherwise sp
pecified on tthe requisitiion, VENDO
OR, who su pplies statio
onary itemss
such as column,
c ve
essel, drum
m, shell & tube
t type heat
h exchaanger, air cooled
c heatt
exchanger and pipe spool o
of fired he
eater, shall fill thesee equipmen
nt with N2
ation: min. 98%,
(concentra 9 pressu 5 kg/cm2g) or
ure: min 0.5 o VCI.
If VENDO
OR uses nitrogen
n cha
arging, full flange tigh
htening-up iis required to preventt
leakage of nitrogen in
nside. Bubb
ble leakage test is requ
uired after ppurging.
OR uses VC
If VENDO CI, VENDO
OR shall gua
arantee pro
otection from
m corrosion
n for 1 yearr
and shall submit
s prop
per procedu
ure for using
g VCI with te
echnical daata.
5.6 PA
ACKING ME
ETHOD
5.6.1 STA
ATIONARY
Y ITEM
5.6.2 RO
OTATING & PACKAGE
E ITEM
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 6 of 67 REV: 0
3) Non-flanged opening
gs shall be ccovered witth plywood or plastic ccap using an
a adhesive
e
tape. And flanged openings sha ll be protec
cted by plyw
wood (Min. 112mm) or plastic coverr
with lappiing after fo
our bolts a
as minimum
m. Howeverr, if VCI o r Nitrogen purging iss
required, plywood
p shall not be u sed.
5) To preven
nt deflection
n of pump sshaft(vertica
al type of pu
umps), apprropriate sup
pports shalll
be supplie
ed with the
e equipmen t. Steel support with lifting lug sshall be con
nsidered to
o
eflection of barrel of ve
prevent de ertical pump
ps for long te
erm storagee at site.
6) Skid wood
d or wood bracing
b can not come in
n direct con
ntact with thhe commodity. Contactt
surface be
etween equ
uipment and
d wooden skid
s will be protected by placing cushioning
g
material.(ssuch as rub
bber or toilon
n pad)
8) Opened sides
s of sh e covered with plywo
hell will be ood and prrotected fro
om foreign
n
materials entering in
nside by co
overing upp
per side in
n plastic shheet. In case of shelll
packing, soft
s material such as to
oilon will be
e put betwee
en tube sheeet face and
d protective
e
plywood to
o prevent damage.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 7 of 67 REV: 0
11)) Mechanica
al seal pott(reservoir or cooler) and relate
ed pipelinees shall be
e packaged
d
separatelyy as small loose ite
ems. Otherrwise, VEN
NDOR shalll be responsible forr
damages during trans
sportation.
5.6.3 ELECTRICAL
L AND INST
TRUMENT E
EQUIPMEN
NT
asically, ele
Ba ectrical & in
nstrument e
equipment shall
s be pro
otected agaainst moistu
ure damage
e
durring transpo
ortation, and storage a
at site beforre installatio
on. Any preecaution ma
arks should
d
be clearly sho
own. Electric
cal & instru
ument equip
pment which is not weeather-prooff type, shalll
be wrapped with
w plastic
c shrink fil m and vac
cuum seale
ed. Before outer pac
cking, each
h
ectrical & instrument equipmentt shall be packaged rigidly andd stuffed with
ele w shockk
abssorbent material and outer
o packin
ng shall be rigid and sttrong enouggh to withsttand impactt
on every side
e of the package. If th
here are sp
pecific requ
uirements foor preserva
ation of the
e
equ
uipment succh as powe
er for anti-co
ondensation
n heaters, VENDOR
V shhall inform Contract off
pre
eservation re
ecommendations inclu
uding inspec
ction and co
onnection oof any requirred utilities.
1) C
Cable drum
m
Ca b packaged with full cclosed wooden/steel drum which is enforced
able shall be d by 3 steell
stra
ap bending.. (Attachme
ent #5)
2) P
Panel
Pa
anel shall be packaged
d with vacuu
um wooden
n packing an
nd fixed witth lower, middle, upperr
and
d top blocking material. (Attachme
ent #1- Vacu
uum & Mois Closed Box
sture proof C x)
5.6.4 PIP
PE
Pipes (which
h are sens
sitive becau ype of maaterial, wall thickness,,
use of their nature ty
ma
achine beve
eled ends, surface
s atment, etc.) must be bundled orr packaged in wooden
trea n
fram
med crates mentioned in the cate
egory 9 of pa cking Style Criteria.
ara. 7.6 Pac
PACKING
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RKING PRO
OCEDURE PAGE: 1 8 of 67 REV: 0
3) Carbon steel pipes 8"" and over sshall be barre or loose type
t of packkage.
5) For coated
d pipe (6" or
o over), add
ditional requirement sh
hall be appllied as per Attachment
A t
#16 in ord
der to prevent damage of coating.
5.6.6 VA
ALVE
Va
alves shall be
b fixed securely and enclosed in
n carton box
x for each vvalve and packed
p with
h
wooden box together
t with others ffor protectio
on. Where valves havve actuatorrs attached
d
rigiidity must be
b ensured
d for valve and attach
hed actuato
ors. The vuulnerable parts
p of the
e
acttuator are to
o be complletely prote cted with a wooden box. Speciall valves suc
ch as MOV
V
sha ed in the full closed wo
all be packe ooden box after
a vacuum
m packing.
Flanged endss of all valv e sealed with plastic caps. Externnal machine
ves shall be ed surfacess
on valve stems shall be protected
p byy wrapping in preservative impreg nated cloth tape.
Ba
all and plug
g valves sh
hall be ship e fully open position. A
pped in the All other va
alves (gate,,
glo
obe, butterffly) shall be
e shipped in the clos
sed positio
on. All actuuated valve
es shall be
e
aintained in the de-energized posittion.
ma
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 1 9 of 67 REV: 0
abricated sttructure and structura l steel, etc., should be bundled with skid or
Fa o bare (forr
ge size) as below.
larg
-C
Column, Gird
der : Bare
- Beam, Bracin
ng : Woode
en Skid
5.6.9 MA
ATERIAL FO
OR SITE ER
RECTION
Fo
or materialss for the sitte construcction such as
a storage tank, fired heater & knock
k down
n
basse packag
ge, packing g and shipping proc
g, marking cedure shaall be submitted to
o
CO
ONTRACTO oval before shop inspection.
OR for appro
Th
he plates for
f sphere/s nk shall be provided with
storage tan w steel fframe to prevent
p anyy
dam
mage from dust, dimen
nsion deflecction during irregular inland transpportation in Attachment
A t
# 7 - C).
Stteel frame drawing
d sha
all be appro
oved by CO
ONTRACTO
OR and totall weight of steel frame
e
inccluding equiipment shall not be exxceeded 24
4 ton. Steel frame cost
st shall be included on
n
e quotation.
the
Hiigh alloy, Stainless
S stteel, Non-fe
errous meta
al, refractory inside oof equipment shall be
e
pacckaged with
h the suitable tarpaulin cover.
5.6.10 AC
CCESSORIE
ES
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 220 of 67 REV: 0
5.6.11 SP
PECIAL TOO
OLS
Sp
pecial toolss (including tools requ ired for ope
eration) sha
all be packkaged in an
n individual,,
ste
eel strapped
d, rugged wood
w box a
and marked
d as "SPEC
CIAL TOOLS
S". All boxe
es shall be
e
pro
ovided with the list of
o tools in the packag
ge together with quaantity and description.
d .
0
However, larg
ge pieces, such
s as dissassembly cradles,
c ma
ay be packaaged the sa
ame as the
e
ma ent. The tools shall be iindividually tagged with
ain equipme h descriptioon.
5.6.12 SPA
PARE PART
TS
6.0 AP
PPLICABLE
E PACKING
G STYLE
V
VENDOR sh
hall provide packing style for all ma
e suitable p aterials andd obtain prio
or approvall
from
m CONTRA
ACTOR bas
sed on 7.6 P
Packing Sty
yle Criteria in this instruuction.
DOC NO::
MELAKA REFINERYY EPC-EXE-HEC-00-
EURO5-E
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 221 of 67 REV: 0
6.1 SE
EAWORTHY
Y WATERPR
ROOF BOX
X
V
VENDOR sh
hall make every effort tto ensure th
hat all packages of maaterials are as
a compactt
d durable as possible. All packag es shall be properly an
and nd solidly m
made to be suitable forr
han
ndling and operation
o att the port orr site as well as ocean and inland transport condition
c
Moisture-proo
of materials
s such as aluminum foils shall be used, aand then, air
a shall be
e
oroughly elim
tho minated by using vacu um cleanerr or other su
uitable meanns.
Th
he moisture
e-proof barriier shall the
en be hot se
ealed.
Meanwhile, packing
p for package ite
ems includiing control panels, DC
CS, ICSS, MMS,
M MES,,
MP or electriical instruments can be
FM e carried ou
ut by means
s of the VEN
NDOR’s sta
andard type
e
which subject to the CO
ONTRACTO R’s approv
val. In this case,
c the ppacking style needs to
o
havve moisture
e proof, and it shall b
be suitable for ocean transportatiion which can
c protectt
uipment from sea wate
equ er atmosphe
ere and long
g term stora
age (12 monnths) at site
e.
6.1.2 Pla
astic sheet wrapping
w
Po
olyethylene sheeting (treated
( aga
ainst the effects
e unlight and heat) with a suitable
of su e
thicckness (min
n. 0.2 mm)) shall alwa
ays be prov
vided to prrotect mateerial from ra
ainwater orr
splashes, but it shall be
e left open at the botttom of box
x to allow aaeration. Po
olyethylene
e
she not be used for protectio
eeting cann on against humidity.
6.1.3 Ven
ntilation of Box
B
An
n exception
n will be allowed
a forr small bo han 0.75m33) or boxe
oxes(less th es that are
e
com
mpletely fille
ed or stuffed
d, for which
h no ventilattion opening
g need be pprovided.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 222 of 67 REV: 0
Exxperience shows
s that there are p
practically no harmful effects of moisture below
b 5g off
water per m3 of air. To maintain
m thiss value, bags of desic
ccant are pllaced inside
e the vaporr
tigh
ht envelope
e.
Th
he bags of desiccant will
w be imm
mobilized ins
side the pa
ackaging annd care sha
all be taken
n
tha
at they are not
n in direct contact witth the equip
pment.
To
o improve th
he effective
eness of the
e desiccant,, the bags will
w be distrributed as uniformly
u ass
posssible inside
e the boxes
s.
6.2 WO
OODEN FR
RAMED CRA
ATE
GO
OODS not needing sp
pecial protecction rain, sun,
s environ
nmental ageents and th
he like, mayy
be shipped in wooden fra
amed cratess constructe
ed as follows:
6.2.1 e bottom an
The nd structure
e of the cratte shall support the enttire weight w
without defo
ormation orr
bre
eaking, whe
en lifted by two slings w
without spreaders with a minimum angle of 60
0°.
6.2.2 The
e bottom sh
hall be suita
able for hand
dling by forrk lifter and stacking of packages shall
s not be
e
allo
owed unlesss otherwise
e specified.
6.2.3 pe of nailing, bolting, reinforcing and fixing of material inside thee crate shall be as forr
Typ
wooden casess.
6.2.4 GO
OODS shall be securely
y fixed to th nd restrainedd in such a manner ass
he box or crrate floor an
nott to permit any
a moveme
ent or vibra
ating during transportation.
6.2.5 Appropriate ve
entilation op
penings sha
all be incorporated into
o the case sides when
n the cratess
all be intern
sha nally padded
d with waterrproof lining
g material (e
e.g., polyethhylene shee
et).
6.3 SK
KID-MOUNT
TED (SKID SADDLE)
Lo
ong equipm
ment such as column
n, tower, drrum, vesse
el, and heaat exchanger may be
e
shipped as ba
are and be mounted
m on
n skids with
h steel wire ropes or flaat steel bars
s as shown
n
in A
Attachment # 4.
6.3.1 The
e size and
d position of
o the skidss are subje
ect to the minimum rrequirements given in
n
Atta
achment #4
# and sho
ould be suffficient to ensure
e safe
e handling during lon
ng distance
e
DOC NO::
MELAKA REFINERYY EPC-EXE-HEC-00-
EURO5-E
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 223 of 67 REV: 0
tran
nsportation. Steel wirre ropes sshall be ap
ppropriately tensioned , taking into accountt
posssible slackk caused by wood shrin
nkage.
6.3.2 Wo
ooden Skid
Wh
hen the VEN
NDOR prov
vides woode
en skids, th
hey have to
o select suittable materrial of wood
d
for considerin
ng transporrtation cond
ditions. In particularly
y, hard woood (ex. Ap
pitong from
m
pical region
trop n) shall be
e supplied by the VENDOR for the followiing cases in order to
o
withstand strong impact and
a externa
al moisture.
- Horizontal ve
essel of 10 ~ 50 ton, le
ess than 10 ton with boot
- Horizontal vessel
v e than 50 ton, more than or equal
more e to 100 ton with boot, boott
exxceeding 50
00mm
- Buried vesse
el
e VENDOR
The R shall des
sign the skkids with proper
p engineering caalculation, considering
c g
dyn
namic load
d during sh ge and its strength and
hip’s voyag a suitab ility for the
e transportt
con
nveyance up to site.
To
o prevent vibration
v or drop of eq
quipment, lug
l for lash
hing betweeen the stee
el skid and
d
tran
nsportation vehicle(suc
ch as ship, truck or tra
ain) shall be properly pprovided by
y VENDOR
R
in a
advance.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 224 of 67 REV: 0
6.3.5 Wh
hen VENDO
OR design
ns the qua
antity and size of sk
kid-mountedd packing for heavyy
equ
uipment, Ziick’s metho
od of stresss analysis and
a deflecttion of equ ipment bod
dy must be
e
con
nsidered, and
a the VE
ENDOR m
must guaran
ntee the safety
s of thhe equipm
ment during
g
tran
nsportation and storage.
6.3.6 Ma
aximum two pieces of skids
s are alllowed for lo
ocal inland transportatioon.
2) Minimum required
r dim
mensions (w
width) of the
e main skids
s are shownn in Table 1.
-M
Main skid : Permanent
P skid
s for the transport co
onveyance to construcction site.
-A upport skid : Temporaryy skid for storage to pre
Additional su event deflecction of equ
uipment.
TABLE
E 1: MAIN SKID
S DIME
ENSION
Underr 10 1220
10 to und
der 30 1880
30 to und
der 50 3000
50 to und
der 80 4550
In principle, skid
s must be
e made of o
one piece of
o lumber, bu
ut if two or m
more pieces of lumberr
ould be use
sho ed inevitab
bly, then bo
olts shall be
e used to fabrication.
f Fastening by wire iss
striictly prohibitted.
Eq
quipment, when
w eitherr the weightt of the ves
ssel is in ex
xcess of 15 ton or whe
en the shelll
pla
ate thicknesss is 6mm or
o less, sha
all be coverred and pro
otected withh wooden slats
s where
e
slin
ng rope and
d metal surfa
ace come in
nto contact..
Sttrips of non-combustible materialss, such as polypropyle
p ne cloth shhall be place
ed between
n
skid
ds and GOO
ODS, and between
b resstraining strraps/wires and
a GOODS
S.
DOC NO::
MELAKA REFINERYY EPC-EXE-HEC-00-
EURO5-E
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 225 of 67 REV: 0
20
00 mm or la
arger space
e shall be p
provided between the lowest part of the equipment and
d
the
e ground levvel.
In case of he
eavy cargo skid packa ENDOR shall inform tthe CONTR
age, the VE RACTOR off
following itemss on the de
esign of skid
d by submittting the ‘Pa
acking sketcch (Shippin
ng drawing)’’
d the ‘Stresss analysis
and s calculation
n sheet’ for the CONTRACTOR’’s approval at least 3
mo
onths prior to
o the comm
mencement of shipmen
nt.
- Skid material
n, weight an
- Skid external dimension nd thickness
s
- Number of skkids
- Skid position
n
-C etween the lowest partt of the equipment and ground
Clearance be
- How to fix the he equipme nt body
e skid on th
astening me
- Fa ethod for th
he ocean an
nd inland tra
ansportation
n with turn ttable positio
on
- Super heavyy cargo overr than 60 to
on
- Supply unloa
ading device go or barge
es from carg e
6.4 BU
UNDLE
6.4.1 Sm
mall diamete
er pipes, sttructural ste
eel, and oth
her long ma
aterials shaall be bund
dle and tied
d
with bands ass a maximum
m distance of 2 m. The VENDOR
R shall subm
mit a detaile
ed bundling
g
an for transp
pla portation.
6.4.2 Ste
eel Band
Wh
hen using steel
s bands
s, its thickn
ness shall be minimu
um 0.9 mm
m. In addition, a non--
com
mbustible cushion
c ma
aterial such as polypro
opylene clo
oth shall bee placed be
etween the
e
ste
eel band an
nd the mate
erial to prevvent damag
ge or rustin
ng. Ends reequiring pro
otection, orr
where items may
m be likely to drop o ut, shall be
e nailed to each
e of the upper wood
den bars to
o
event eitherr the bolt en
pre nds or the ccargo being
g damaged when stackked. The bu
undles shalll
be sealed toge
ether top an
nd bottom b
by means of U-Shaped
d irons that are bolted together byy
eaded rodss, nuts and lock-nuts sso that no parts
thre p can be
e loose eveen when the bundle iss
tilte
ed.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 226 of 67 REV: 0
6.4.3 Ste
eel Frame
1) Steel fram
me shall be
e manufacctured base
ed on the shape of eequipment to preventt
deformatio
on caused by
b vibration
n and damag
ge.
2) In case multi-stackin
m g is permittted, lifting lu
ug shall be added at tthe side of frame. (nott
the top of frame)
3) Lug for la
ashing betw
ween equipm
ment and steel frame shall be addded. Rubb
ber shall be
e
inserted at act points between equipment and
a the conta a steel frrame to av
void friction
n
damages. Steel frame cost shalll be include
ed on the qu
uotation.
Pa
allets shall be two or four-way-o
operating and made of
o wood in accordance with ISO
O
sta
andards.
GO
OODS shall be fasten
ned on the pallets, unless otherwise agreed,, by means
s of stretch--
ap plastic fillm(sheet) and metal/pl astic straps
wra s.
he height off palletized GOODS sh
Th hall be less than 2,100 mm.
6.6 BA
ARE
6.7 SP
PECIAL TRA
ANSPORTA
ATION
In addition to
o the various packing m
methods, th
he following special traansportation
n conditionss
sha
all be consid
dered.
nstrument and
In a sophistticated elecctrical pane
els nominatted by CO
ONTRACTOR shall be
e
stu
uffed in DRY NER in orde
Y CONTAIN er to protec
ct from dam
mage. Whenn packing cargo
c made
e
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 227 of 67 REV: 0
by wooden box
b or cratte, VENDO
OR shall try
y to make a packagee less than following
g
dim
mensions fo
or container carriage.
W
When VEND
DOR considers contain
nerization as
a the mostt appropriatte mode off shipment,,
pro
o-forma paccking list sho
ould be han
nded over and approve
ed by CONT
TRACTOR.
Instrument and
a sophistticated elecctrical Pane
els nominatted by CO
ONTRACTOR shall be
e
stuffed in dry container in order to protect fro
om damage
e. When paacking cargo made byy
wooden box or
o crate, VENDOR sha ll try to mak
ke a packag
ge less thann following dimensions
d s
for container carriage.
c
7.0 MA
ARKING RE
EQUIREMENT
7.1 GE
ENERAL RE
EQUIREME
ENT
Th
he marking shall cons
sist of the ffollowing an
nd be proviided as inddicated in th
he relevantt
atta
achment;
1) M
Marking Insstruction (Atttachment # 10)
2) M
Main Shipping Mark (A
Attachment # 11)
3) A
Auxiliary Sh
hipping Marrks (Attachm
ment # 12)
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 228 of 67 REV: 0
4) S
Storage Ca
ategory Mark (Attachme
ent # 13)
7.1.1 Letttering
7.1.2 Inkk
he following
Th g colors of ink shall be
e used for marking in principle. IIn case the
e surface off
pacckage to be d with such colored paints, the maarking shall be made in
e stenciled is obscured n
con olor such as white paintt.
ntrasting co
7.1.4 Me
etal Tag
W
When it is im
mpossible to main shipping mark on
o indicate m o package , a metal plate
p or tag
g
sha
all be attached to the package. T
The metal plate
p or tag shall be aattached dire
ectly to the
e
dy of some special equ
bod uipment.
7.1.5 Hazardous Ma
aterials
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 229 of 67 REV: 0
7.1.7 Spa
are Parts
7.2 TAG
7.2.1 Ma
arking of Tag
g
The
e purpose of
o attaching
g tags is to
o facilitate id
dentification
n between ssupplied GOODS and
d
paccking list an
nd/or the relevant draw
wing at site.
The
e tag shall be filled in accordance
e with the Attachment
A #14
# by usinng duplicate
e separable
e
typ
pe.
7.2.2 Atta
aching of Ta
ag
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 330 of 67 REV: 0
7.2.3 Handling of Ta
ag
2) If VENDO
OR shall de
eliver the eq
quipment or
o materials
s to the paccking worke
ers in bare
e
condition, duplicate tags
t shall b
be attached
d by VENDOR, and V
VENDOR sh
hall instructt
ng workers to
the packin t separate
e one tag at the time of packing.
7.2.4 m Descriptio
Item on and Con
nfirmation o
of Content
2) VENDOR shall confirrm the coin etween tag description of actual product
ncidence be p and
d
that of paccking list.
7.2.5 Oth
her Notices
If V
VENDOR de
elivers the equipment
e or materials to the pac
cking workeers for expo
ort packing,,
the
ey must insstruct the packing
p wo
orkers to pack
p them immediatelly after arrrival of the
e
equ
uipment, or materials.
e Shipment Sequence,
Separate S 1 ST, 2ND-up.
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 331 of 67 REV: 0
Exxample)
XX
XXXX-1ST-0
05: 5th pack
kage of 1st shipment of
o P.O. No. XXXXX
X
XX
XXXX-2ND-10: 10th pa
ackage of 2n
nd shipmen
nt of P.O. No
o. XXXXX
VE
ENDOR sha
all assign a number to each innerr package in
n sequencee, 01 - up in addition to
o
e number off the above outer packa
the age.
01 - up for each
e inner caase
Package No
o. of the abovve outer pac
ckage No.
Exxample)
XX
XXXX-1ST-0
05-001 : 1stt inner case
e in 5th pack
kage of 1st shipment oof P.O. No. XXXXX
X
XX
XXXX-2ND-10-003: 3rd
d inner case
e in 10th package of 2n
nd shipmentt of P.O. No
o. XXXXX
In principle, 1 set of pa
acking list shall be fix
xed on upp
per corner of the outs
side of the
e
pacckaging in an
a envelope
e covered w
with waterproof plastic or aluminuum, which is
s registered
d
“Pa
acking list”. In addition, 1 set of pa
acking list shall
s be nailed or stapleed to the up
pper part off
inside wall.
If specified in
n project specification, the followin
ng documen
nts will be inncluded witth shipmentt
in a sealed waterproof
w envelope ffirmly attac
ched to the
e equipmennt within th
he packing
g
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 332 of 67 REV: 0
con
ntainer. Metthod of atta
achment or ccontaining of packing list shall bee decided by
y VENDOR
R
acccording to packing
p conditions.
7.3 MA
AIN SHIPPING MARK
Main shippin
ng marks sh
hall be clea
arly stencile
ed on the surface
s of package as
s shown in
n
Atta
achment #1
11. When du
ual languag
ges are requ
uired for the
e mark, the draft of shipping markk
with packing liist shall be approved b
by CONTRA
ACTOR befo
ore packingg inspection.
7.3.2 he package
If th e does not have
h suffici ent space for
f the main
n shipping m
mark, or if the
t bundless
or cargo cann
not be sten
nciled, the following alternatives
a will be appplied with Contactor’s
C s
app
proval.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 333 of 67 REV: 0
2) Three or more
m metal tags of app
propriate siz
ze shall be firmly affixeed to the pa
ackage. Forr
instance, if the pipe materials
m do
o not have sufficient
s sp
pace to stenncil on the surface,
s the
e
VENDOR shall not atttach the sh
hipping marrk on the pip
pe cap but firmly affix a metal tag
g
on the extternal surfac
ce.
7.4 AU
UXILIARY SHIPPING
S MARK
M
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 334 of 67 REV: 0
Un
nnecessaryy or incorre
ect marks cause prob
blems durin
ng handlingg cargo an
nd customss
clearance. Therefore, ma
arks other than the in
nstructions on
o this speecification shall
s not be
e
ached or ste
atta enciled on any
a packag
ge.
To
o avoid dela go handling and preve
ays in carg ent accidentts, sling maarks, center of gravityy
ma
arks, and liffting method
d shall be sstenciled on
n only afterr the VEND
DOR has ac
ctually lifted
d
eacch package
e with a hoo
ok and asce
ertained ea
ach correct position. Coolor bands and cornerr
colors shall be
e stenciled on
o each pacckage when
n specified in Special P
Packing Instruction.
7.4.2 VE
ENDOR of equipment,
e such as p essel, heat exchangers
pressure ve rs etc., sha
all attach to
o
eacch equipme
ent the warn
ning tag by sstenciling in
n red color.
7.5 RE
EFERENCE PHOTOS FOR
F FULL CLOSED PACKAGE
P
In the case of
o closed packing type
e such as wooden
w box
xing, refereence photos
s which are
e
takken from fo
our(4) different directiions shall be attache
ed on the surface of packages..
Bassically, the photos will be attached ne of the shipping markks in a same
d beside on e way.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 335 of 67 REV: 0
8.1 GE
ENERAL RE
EQUIREME
ENT
Pa
acking insp
pection sha
all be perfo
ormed by VENDOR
V in
n accordannce with the following
g
pro
ocedure.
An
ny inspectio
ons shall no
ot relieve V
VENDOR fro
om any responsibilitiess, or obligattions underr
the
e terms and conditions of the Purcchase Orderr.
VE hall not perform paccking inspection with
ENDOR sh hout packinng list ap
pproved byy
CO
ONTRACTO
OR. Therefo
ore, packing
g list shall be
b approved by CONT
TRACTOR in advance
e
of p
packing inspection.
8.2 WIT
TNESS INS
SPECTION
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 336 of 67 REV: 0
CO
ONTRACTO
OR reserve
es the rightt to attend the inspection. Witne ss inspection may be
e
perrformed byy the COM
MPANY and
d/or CONT
TRACTOR or appointted representative att
VE
ENDOR's pla
ant or factory.
8.2.1 Imm
mediately after
a receiving the inte
ention to do witness inspection from CONT
TRACTOR,,
VE
ENDOR shall submit the
e applicatio
on for Packin
ng Inspectio
on to CONT
TRACTOR.
In tthe middle of
o the witne
ess inspectio
on, the follo
owing conditions shall bbe fulfilled :
ny kinds of materials or
An o fluid whicch provoke hazardous and signifiicant damage shall be
e
tho
oroughly removed from
m equipme
ent and ma
aterials. For example,, fuel(diese
el) shall be
e
rem
moved(drain
ned) from diesel engin
ne generato
or before pa
acking inspeection.
8.3 MO
ODIFICATIO
ON OF PAC
CKAGE
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 337 of 67 REV: 0
If CONTRAC
CTOR instructs VENDO
OR regardin
ng modificattion of packkage or marking at the
e
inspection, VE
ENDOR sha
all immedia
ately carry out
o the insttruction on his own re
esponsibilityy
d expense.
and
8.4 CO
ONTRACTO
OR/FORWA
ARDER’S IN
NSPECTION
N
Fo
orwarder sh
hall, from tim
me to time, contact VE
ENDOR so as
a to monitoor the curre
ent situation
n
of e
each stage of VENDO
OR/supplier’’s work, suc
ch as packing, markinng, documentation and
d
so on to get th
he latest sh
hipping situa
ation and in
nform it to CONTRACT
C TOR. CON
NTRACTOR
R
ay ask Forw
ma warder to atttend the wittness packing inspectio
on at VEND
DOR/Supplier’s factoryy
beffore shipme
ent and Forrwarder sha
all report the
e result of monitoring
m w
whether VE
ENDOR are
e
perrforming the
eir packing in accordan
nce with CO
ONTRACTO
OR’s packingg instruction
n.
8.5 VE
ENDOR’S IN
NTERNAL INSPECTIO
ON
Pa
acking Insp
pection shall be perforrmed by VE
ENDOR the
emselves inn accordanc
ce with the
e
req
quirements of this pro
ocedure, un
nless the witness
w insp
pection statted hereunder will be
e
perrformed. VE
ENDOR sh
hall also insspect strength and prrotection off packing iff they bearr
varrious condittions during transportattion.
Quantity of the
e contents in each pacckage shall be inspecte
ed at their ow
wn respons
sibility.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 338 of 67 REV: 0
8.6 PA
ACKING STY
YLE CRITE
ERIA
W
WOODEN BOX
X SKID BUN
NDLE BA
ARE DRUM
MOISTURE PROOF
WOODEN BUNDLE
CRATE 30% OPEN
FULL CLOSE BOX
WOODEN DRUM
STEEL BUNDLE
WATERPROOF
STEEL FRAME
SKID BUNDLE
SKID SADDLE
CLOSED BOX
STEEL DRUM
SHRINK ON
VACUUM &
PALLET
CATEGOR
RY ITEM
BARE
TYPE
Lesss than 1M (D) x 2M
2 (L) X X(*1)
More
e than 1M (D) x 2M (L) X X(*1)
2. TANK 5ton
n and less X X(*1) X
Annularr Plate,
Pontoonn, Top
Angle, Roof
Struccture
More than 5ton X(*1) X
Girder /
Stairwway Accessories,
are Parts
Spa X X(*11) X
Seal Material X
Tu
ube Bundle / Lou
uver
/ Heating Coil X
Fan Assembly
y X
3. AIR-
D
Driver, Small Pa
arts X
COOLED HE EAT
EXCHANGE ER
5ton and less X X(*1)
Main Strructure,
Stage, Ladder
L
Acce
essories,
Spaare parts X
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 339 of 67 REV: 0
W
WOODEN BOX
X SKID BUN
NDLE BA
ARE DRUM
WOODEN DRUM
STEEL BUNDLE
WATERPROOF
STEEL FRAME
SKID BUNDLE
SKID SADDLE
CLOSED BOX
STEEL DRUM
FULL CLOSE
CRATE 30%
OPEN TYPE
SHRINK ON
VACUUM &
MOISTURE
WOODEN
BUNDLE
PALLET
PROOF
CATEGOR
RY ITEM
BARE
Cylindrical
5 ton and less BOX X X(*1)
Body, Box-
type Body,
ner
Burn
More than 5ton X X(*1)
4. BOILERR,
FIRED Sta
ack, Duct, Struc
cture X X(*1) X(*1)
HEATER,
FLARE
SYSTEM Fire Brick, Castable X
Acce
essories, Spare Parts X
5. PUMP, Body X
COMP, STEA
AM
TURBINE,
AGITATORR,
MOTOR Acce
essories, Spare Parts X 0
6. FAN,
Hoist
H &
BLOWER, Electrical part X
ANE
HOIST, CRA
Hoist & Crane
Crane &
Monorail X
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 440 of 67 REV: 0
W
WOODEN BOX
X SKID BUN
NDLE BA
ARE DRUM
WOODEN DRUM
STEEL BUNDLE
WATERPROOF
STEEL FRAME
SKID BUNDLE
SKID SADDLE
CLOSED BOX
STEEL DRUM
FULL CLOSE
CRATE 30%
OPEN TYPE
SHRINK ON
VACUUM &
MOISTURE
WOODEN
BUNDLE
PALLET
PROOF
CATEGOR
RY ITEM
BARE
BOX
~ 1 ½" (*7) X X(*11) X (*1)
26" and
over
o with X
X-bracing
X
Stainless
s Steel X X(*11) X(*1)
Pipes
High Alloy
A X X(*11)
GRP, PV VC and
Nonferrrous
(All size
e with
X X(*11) X(*1)
sea wate er proof)
Galvaniized &
9. PIPING
G
Cement Lined Pipe
X X(*1)
MATERIALS S (*6)
Caron ~ 10" X X
Steel,
Low
12"
Alloy
and
a over
X X X(*1)
Fitting
High Alloy,
A
Stainless Steel
S and X X(*1)
Nonferrouss(All size)
~ 4"
4 X
Valves,
Strainer,
Manifold
6"~ X
Flange (All) X
Gasket X X(*11)
Shop-fa
abricated Pipe Supports
S X X(*1)
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 441 of 67 REV: 0
W
WOODEN BOX
X SKID BUN
NDLE BA
ARE DRUM
MOISTURE PROOF
WOODEN BUNDLE
CRATE 30% OPEN
FULL CLOSE BOX
WOODEN DRUM
STEEL BUNDLE
WATERPROOF
STEEL FRAME
SKID BUNDLE
SKID SADDLE
CLOSED BOX
STEEL DRUM
SHRINK ON
VACUUM &
PALLET
CATEGOR
RY ITEM
BARE
TYPE
Switcchgears, Monitooring &
Contro ol System, Pushh-Button
Station, Distribution Pa
anel, UPS X
&BC Communication
C System,
In
nverter Panel, etc.
e
Bus Duct,
D Lighting Fiixtures,
Termination Kiit
X
10.
ELECTRICAAL
D
EQUIP AND Tran
nsformers, Gene
erator X(*1) X(*5)
MATERIALLS
Conduit Pipe X X(*1)
Cable X X(*22) X X
Fitting
gs, Grounding Materials
M X X(*11)
Instrument Pipe X
Fittings, Tubes
s X X(*1)
Computers VENDO
OR’s Standard with
w CONTRAC
CTOR’s Approva
al
Shop
p-fabricated Sup
pports X X(*1)
Paint X X(*11)
If require
ed, packing for D
Dangerous Carg
go
12. PAINTIN
NG
Thinner X X(*11)
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 442 of 67 REV: 0
W
WOODEN BOX
X SKID BUN
NDLE BA
ARE DRUM
MOISTURE PROOF
WOODEN BUNDLE
CRATE 30% OPEN
FULL CLOSE BOX
WOODEN DRUM
STEEL BUNDLE
WATERPROOF
STEEL FRAME
SKID BUNDLE
SKID SADDLE
CLOSED BOX
STEEL DRUM
SHRINK ON
VACUUM &
PALLET
CATEGOR
RY ITEM
BARE
TYPE
13. STEEL
L
Steel structure
e X
STRUCTUR RE
mmunication Sys
Telecom stem(KIIS)
14. IT SYSTE
EM
Seccurity System(KITSO)
X
Material Contained in
n Bags X
16. CHEMICA
ALS
INHIBITOR
R,
LUBRICANTT
Material Contained in Steel Drum X X(*1)
Instruments X
17.
LABORATORRY Furniture X
EQUIPMENT
T
Such as Glasswaare,
Laboratory Utens
sils
X
Numbe
er of packing steel
s band (po
oint) 8 10 12
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 443 of 67 REV: 0
9.0 ATT
TACHMENT
NOTE
1) After vacuum paccking of the entire
e panel,, it shall be secured
s in cllosed box ussing Upper/M
Middle/Lowerr
and T
Top blocking materials.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 444 of 67 REV: 0
MENT #2 – WATERPR
ATTACHM ROOF FUL
LL CLOSE
ED BOX
WATEER PROOF
MATERIA
AL(OPTIONAL
L)
MIN 90MM
9
NOTE
1) Joint support and Aux. Strut shall
s furnish b
box length ov
ver 3m.
2) The uunder layer sheathing fo
or top panell may be om
mitted if support frames of top pane
el with 1.2m
m
intervval are furnisshed on the side
s panel.
3) Locattion of heade
er and skid may
m be chang ng to shipping method.
ged accordin
4) Bolted connection
n shall be ap
pplied for ove or 6m length.
er 3 ton and/o
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 445 of 67 REV: 0
M
MIN 90MM
NOTE
1) Main shipping mark shall be
b stenciled o
or attached on
o two oppos
site sides annd top.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 446 of 67 REV: 0
ATTACHM
MENT #4 – SKID SA
ADDLE
In p
principle, skkid must be
e made of o
one piece off lumber, bu
ut if two or m
more pieces of lumberr
sho
ould be ussed inevitab
bly, then b
bolts shall be used and
a fasteninng by wire
e is strictlyy
pro
ohibited.
SA
AMPLE PHOTO FOR SS)
R SKID SADDLE (IN PROGRES
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 447 of 67 REV: 0
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 448 of 67 REV: 0
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 449 of 67 REV: 0
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 550 of 67 REV: 0
Esp
pecially, forr equipmen
nt which ha
as high cen
nter of weig
ght (such aas buried ve
essel), one
e
pie
ece of square type steel skid sha
all be provid
ded to enha
ance its staability during handling..
(Re
efer to the photos
p below
w)
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 551 of 67 REV: 0
For drum w
wooden paccking of cab
ble, minimum
m three (3) steel strap bandings aare required
d.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 552 of 67 REV: 0
ATTACHM
MENT #6 – BUNDLE
B
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 553 of 67 REV: 0
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 554 of 67 REV: 0
ATTACHM
MENT #7 – STEEL FRAME
F
A) STEEL FRAME FO
OR AIR CO
OOLED HEA
AT EXCHAN
NGER
NOTE
1) In casse multi-staccking is perm
mitted, lifting llug shall be added
a at the side of fram
me. (not the to
op of frame)
2) Lug ffor lashing be
etween equip
pment and stteel frame sh
hall be added
d.
3) Rubbber shall be in
nserted at the contact po
oints between
n equipment and steel fraame to avoid
d friction
dama
ages.
4) Steel frame cost shall
s be inclu
uded on the q
quotation.
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 555 of 67 REV: 0
B) STEEL FRAME FO
OR FIRED HEATER
H
NOTE
1) Liftingg lug and ere
ection lug shall be fabrica
ated separate
ely for the effficient site w
work.
2) Lug ffor lashing be
etween equip
pment and stteel frame sh
hall be added
d.
3) Steel frame cost shall
s be inclu
uded on the q
quotation.
C) STEEL FRAME FO
OR SHELL,, BOTTOM DECK OR ROOF PLA
ATE (TANK
K)
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 556 of 67 REV: 0
ATTACHM
MENT #8 – BARE
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 557 of 67 REV: 0
ATTACHM
MENT #9 – MAJOR FRAME C
CONSTRUC
CTION OF
F BOX OR CRATE
Box
x / Crate Framed box or framedd crate (kg)
No. Fram
me descriptio
on
Up to
o 450 kg 451-700 701-20
000 20001-4000 4001-7000
1 Skid 9.0
0 x 4.5 9.0 x 6.0 9.0 x 9.0 9.00 x 9.0 10.0 x 10.0
2 Header 6.0
0 x 6.0 6.0 x 6.0 9.0 x 6.0 9.00 x 7.5 9.0 x 9.0
L
Lower frame
3 - 3.0 x 9.0 3.5 x 9.0 4.55 x 9.0 4.5 x 9.0
member
4 Strut 2.4
4 x 9.0 3.0 x 9.0 3.5 x 9.0 4.55 x 9.0 4.5 x 9.0
U
Upper frame
5 - 3.0 x 9.0 3.5 x 9.0 4.55 x 9.0 4.5 x 9.0
bracing
6 Dia
agonal bracin
ng - 3.0 x 9.0 3.5 x 9.0 4.55 x 9.0 4.5 x 9.0
Sheathing
L=1.9
L L=1.8 L=1.9 LL=1.9 L=1.8
7 L = Lumber
P=0.9
P P=0.9 P=0.9 P
P=0.9 P=1.2
P = Plywood
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 558 of 67 REV: 0
B) SIZE F
FOR AIR SHIPMENT
S T CARGO (MM)
1 Skid 9.0
0 x 3.0 9.0 x 4.5 9.0 x 6.0
6 9.00 x 6.0 9.0 x 6.0
2 Header 6.0
0 x 6.0 6.0 x 6.0 9.0 x 6.0
6 9.00 x 6.0 9.0 x 6.0
Lower frame
3 - 2.1 x 7.5 2.1 x 9.0
9 2.44 x 9.0 2.4 x 9.0
member
U
Upper frame
5 - 2.1 x 7.5 2.1 x 9.0
9 2.44 x 9.0 2.4 x 9.0
bracing
Sheathing
L=1.5 L=1.5 L=1.5 LL=1.5 L=1.5
7 L = Lumber
P=0.6 P=0.6 P=0..9 P
P=0.9 P=0.9
P = Plywood
NOTE
1) Othe
er detailed parts
p shall be
b designed
d by VENDO
OR.
2) Fram
me construcction of crattes containi ng over 7 ton
t must be
e designed by VENDO
OR with the
e
CON R’s approval.
NTRACTOR
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 559 of 67 REV: 0
ATTACHM
MENT #10 – MARKING INSTR
RUCTION
MAR
RK LOCATION
N
M
MARK SIZE
E REMARKS
BO
OX / S
SKID / BUNDL
DRUM
D
CRA
ATE B
BARE E
Optimuum
Both
Both sides C
Center Two or size fo
for
MAIN SH
HIPPING MAR
RK sides
s
and top of Bo
oth sides more eachh
an
nd top
packagge
SLING MAR
RK
/
Both sides N/A
CENTER OF
G
GRAVITY MA
ARK
Optimuum
size fo
for
CARE
eachh
MARK
packagge
- Top mark
m :
both sid
des
Both
O
OTHER MAR
RKS and endds N/A A
N/A
sides
s
- Others
s:
both en
nds
*Only fo
or packages
15cm aand exceeding 5 ton :
APPROXIIMATE WEIGH
HT Both sid
des, ends and
d top
overr hand writing is
permisssible
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ATTACHM
MENT #11 – MAIN SHIPPING
S MARK
MAIN
N SHIPPIING MAR
RK (SAM
MPLE)
PORT O
OF LOADIN
NG :
PORT O
OF DISCHA
ARGING :
FINAL D
DESTINAT
TION :
NAME O ROJECT :
OF THE PR
CONSIG
GNEE :
P/O NO
O. :
CARGO
O DESCRIP
PTION :
ITEM NO
O. :
GROSS
S WEIGHT :
NET WE
EIGHT :
DIMENT
TION : (L)CM X (W)CM X (H)CM
PACKA
AGE NO. : L) OF (TO TAL)
(SERIAL
STORA
AGE CATEG
GORY :
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 661 of 67 REV: 0
ATTACHM
MENT #12 – AUXILIA
ARY SHIP
PPING MARKS
NO Name of
o mark Sten
nciled marks and letters Remarks
At the center of
1 CENTER OF
F GRAVITY
gravity
y
W
When packagge cannot
3 TO
OP be placed upside
u
down
n
F
For boxes that need
4 KEEP
P DRY pprotection fro
om water
and mois sture
5 HANDLE WITH
W CARE For fragile cargo
F
For boxes co
ontaining
7 DANG
GER ddangerous and toxic
materia
als
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 662 of 67 REV: 0
ATTACHM
MENT #13
3 – STORA
AGE CATE
EGORY MA
ARK
VENDOR
R shall selecct the appro
opriate storrage conditiion for or ea
ach packagge in full co
onsideration
n
of the conttents and packing
p metthods, and cchoose one
e symbol mark denotinng the suitable storage
e
condition a
among the following
f "S
Storage Cate
egory Mark"
Wheneve
er VENDOR
R selects th mark “A" or “F" as Sttorage Cateegory Mark, VENDOR
he symbol m R
shall subm
mit to CONTRACTOR and Forw
warder “Instruction of Cargo
C Hanndling and/o
or Storage""
which describes the handling manner
m and
d “storage condition
c in
ncluding tem
mperature, sunlight orr
ors
other facto
In case o
of the Sym
mbol Mark “E"
“ VENDO
OR shall su
ubmit" Contents Explaanation 01 Chemicalss
and/or Dan
ngerous Ca
argoes" to CONTRACT
C TOR and Fo
orwarder.
STORAGE CATEGO
ORY
STO
ORAGE CO
ONDITIONS
S
M
MARK
B These should b
be stored in a general warehouse.
w .
C These should b
be stored ou
utdoors with
h slipper andd cover.
D These should b
be stored ou
utdoors.
PACKING
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RKING PRO
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ATTACHM
MENT #14
4 – STAND
DARD TAG
G FOR PRO
OJECT CA
ARGO (SA
AMPLE)
TAG NO.
N :
P/O NO.
DWG. NO
O.
PART NO.
ITEM NO..
DESCRIPT
TION
SIZE
TOTA
AL
QUANTITY
Y
( )
VENDOR/ Supplier
S
NAME
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 664 of 67 REV: 0
ATTACHM
MENT #15
5 – WOOD PACKAG
GE MATER
RIAL QUAR
RANTINE INFORMA
ATION
INDIA 2004.11.01
2
JAPAN 2007.04.01
2
PHILIPPINE
ES 2005.01.01
2
JORDON 2005.11.17
2
SYRIA 2006.04.01
2
LEBANON 2006.03.09
2
OMAN 2006.12.01
2
MALAYSIA
A 2010.01.01
2
TWIWAN 2009.01.01
2
UZBEKISTA
AN 2007.01.01
2
INDONESIA
A 2009.09.01
2
IRAN ◐ 3) 2010.01.01
2
ISRAEL 2009.10.01
2
AUSTRALIA
A 200409.01
2
OCEANIA NEW
ZEALAND
2003.04.16
2
EU2) 2009.01.01
2
RUSSIA 2009.07.15
2
UKRAINA 2006.01.24
2
CROATIA 2007.01.01
SWISS 2005.04.01
2
TURKEY 2005.01.01
2
KAZAKHSTA
AN 2009.08.01
2
SERBIA 2006.06.01
2
DOC NO::
MELAKA REFINERYY EURO5-E
EPC-EXE-HEC-00-
PUR-PRC
C-0002
DIE
ESEL EUR
RO 5 PROJ
JECT
(CONTRRACT NO: CTC/PPM
M/2017/43) DATE: 288-Feb-2018
PACKING
G AND MAR
RKING PRO
OCEDURE PAGE: 665 of 67 REV: 0
USA 2005.09.16
2
CANADA 2005.09.16
2
MEXICO 2005.09.16
2
NORTH
COSTARIC
CA 2006.03.19
2
AMERICA GUATEMAL
LA 2005.09.16
2
REF. PANAM
MA 2005.02.17
2
JAMAICA
A 2007.10.20
2
BRAZIL 2005.06.01
2
COLOMBIA
A 2004.06.03
2
CHILE 2005.06.01
2
ELSALVADO
OR 2004.05.01
2
CENTURAL
C
& ARGENTIN
NE 2005.06.01
2
SOUTH PERU 2005.09.01
2
AMERICA
VENEZUEL
LA 2005.05.02
2
BOLIVIA 2005.09.02
2
PARAGUAYOS 2005.06.28
2
ECUADOR
R 2005.09.30
2
REF. S.AFRIICA 2005.01.01
2
NIGERIA 2004.09.30
2
AFRICA EGYPT 2005.10.01
2
KENYA 2006.01.01
2
SEYCHELLE
ES 2006.03.01
2
NOTE
PACKING
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INTERNAT
TIONAL STA
ANDARD (IS
SPM NO. 15
5)
- APP
PROVED MEASURES
M ASSOCIAT
TED WITH WOOD PA
ACKAGING
G MATERIAL
1) Hea
at Treatmen
nt(HT): WPM
M should be ed at a minimum woodd core temperature of
e heat treate
℃ for a min imum of 30 minutes
56℃
2) Metthyl Bromide
e(MB) fumig
gation
m3) at:
Min concentration (g/m
Tem
mperature Dosage
e rate
2 hrs. 4 hrs. 24 hrs.
Over 21℃ 48
8 36 31 24
4
Over 16℃ 56
6 42 36 28
8
Over 11℃ 64
4 48 42 32
2
※ The minim
mum tempe erature sho
ould not be
e less than
n 10℃ andd the
minimum exposure
e tim
me should b
be 24hours.
MARKIN
NG FOR APPROVED
A D MEASU RES
- XX : ISO
O two lette
er country code
c
- 000 : IS
SO two lettter country code folloowed by a unique
u
number a assigned by
b the NPP PO to the pproducer off the wood
d
packagin ng material, who is re
esponsible for ensuring
appropriaate wood is used and d properly marked
PACKING
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RKING PRO
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ATTACHM
MENT #16
6 – ADDITIIONAL RE
EQUIREME
ENT FOR COATED
C P
PIPE (6" OR
O OVER))
Protectaable
Materiaal
PIPE
End
<EXA
AMPLE>