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ERECTION PROCEDURE FOR

STORAGE TANK

Owner :

Main Contractor :

Sub Contractor :

Consultant :

Project Title :

TRUCK MOUNTED GAS TURBINE POWER PLANT

DOCUMENT NO. :
TMGT-ALL-M1-PR-003

PURPOSE :

ISSUED FOR APPROVAL

0 Issued for Approval 28-Jan-2016 FA/WN NB

Rev. Description Date Prepared Checked Approved


JOB NO : 16-12301

DOC. NO : TMGT-ALL-M1-PR-003
ERECTION PROCEDURE FOR
STORAGE TANK REV :0

PAGE :2 of 6

REVISION HISTORICAL SHEET

Rev. No. Date Description


0 28-Jan-2016 Issued for Approval

DISTRIBUTION LIST

PP GE

Project Manager Project Manager


Project Control Manager Engineering Manager
Procurement Manager
Construction Manager
QC-SHE Manager
Admin & Finance Manager
Engineering Manager
Project Engineer
Mechanical Lead Engineer
Piping Lead Engineer
Process Lead Engineer
Civil Lead Engineer
Electrical Lead Engineer
Instrument Lead Engineer
JOB NO : 16-12301

DOC. NO : TMGT-ALL-M1-PR-003
ERECTION PROCEDURE FOR
STORAGE TANK REV :0

PAGE :3 of 6

Table of Contents

1. INTRODUCTION 4
1.1 Scope 4
1.2 Definition 4
1.3 Applicable Code & Standard 4
1.4 Project Reference Document 4
2. WORK SEQUENCE 5
2.1. Annular Plate 5
2.2. Bottom Plate 5
2.3. Shell Plate Erection 6
2.4. Erection of Cone Roof Plates and Structures 7
3. APPURTENACES INSTALLATION 8
4. QUALITY ASSURANCE & QUALITY CONTROL 8
5. SAFETY 8
6. RECORDS 8
JOB NO : 16-12301

DOC. NO : TMGT-ALL-M1-PR-003
ERECTION PROCEDURE FOR
STORAGE TANK REV :0

PAGE :4 of 6

1. INTRODUCTION
1.1 Scope
This procedure covers the details of Surface Preparation and Painting Procedure for Storage Tank
of the Truck Mounted Gas Turbine Power Plant of PT PLN BATAM, Belitung, Indonesia.
Surface which be applied painting are external surface as per specification requirement.Surface
preparation, painting material and paint application shall conform to painting and specification
code.

1.2 Definition
The following words shall have the meaning indicated when used herein:
Owner PT. PLN BATAM
Contractor PT. PP (Persero) Tbk.
Consultant PT. Rekayasa Engineering
Vendor The party that manufactures or supplies equipment and services to perform
the duties specified by the Owner or Contractor.

1.3 Applicable Code & Standard

• API 650 Welded Steel Tanks for Oil Storage


• ASME Section V Non destructive Examination
• ASME Section IX Qualification Standard for Welding and Brazing Procedures, Welders,
Brazers, and Welding And Brazing Operators.

1.4 Project Reference Document


• Book II-B Technical Requirement M-014 Inspection and Testing
• TMGT-ALL-M1-GS-001 Specification for Storage Tank
• TMGT-ALL-M1-PR-001 Fabrication Procedure for Storage Tank
• TMGT-ALL-M1-PR-002 Hydro Test Procedure for Storage Tank
• TMGT-ALL-M1-PR-004 Surface Preparation and Painting Inspection
Procedure for Storage Tank
• TMGT-ALL-M1-SD-001 Standard Drawing for Tank
• General Arrangement Drawing of Storage Tank
JOB NO : 16-12301

DOC. NO : TMGT-ALL-M1-PR-003
ERECTION PROCEDURE FOR
STORAGE TANK REV :0

PAGE :5 of 6

2. WORK SEQUENCE
2.1. Annular Plate
Check the level of foundation as per specification API 650 clause 8.4.2. Latest edition. After
o o o o
getting clearance for annular plate laying, mark the 0 , 90 , 180 , 270 coordinates on the
foundation from the reference point.
Lay the annular plate as per approved drawing.

1 2
3

100mm

SKETCH/ANNULAR/BOTTOM PLATE

Figure 1. Annular Plate Illustration.

Out radius of the annular plate shall be in positive side (5 to 10 mm.) in order to achieve the final
required radius after weld shrinkage.
Orientation of the annular plate joint shall be as per approved drawing.
Fit up of annular plate's joints shall be carried out using proper jigs and fixtures as shown in
drawing.
Care shall be taken while fit-up, such that there should not any gap between annular plate and
backing-strip.
Annular plates joints welding shall be carried out by welding alternative joint at four quadrants.
Qualified welders shall be engaged for the welding work according to WPS.
If any defect found the defect weld shall be removed by grinding and re-weld and conduct the LPT
check test. Repeat the sequence until the defect cleared.
Complete the welding, clean the final weld surface by wire brushing and grinding. Remove the jigs
and fixtures which were used for fit-up of the annular joint and grind the tack.
Radiography shall be taken as per API-650 Sec-6.

2.2. Bottom Plate


Lay the center plate on the foundation top as per drawing.
The bottom plate shall be arranged in accordance with Bottom Plate and orientation drawings.
o o o o
The sketches plate, start from center through to the four direction angle (0 , 90 , 180 & 270 ).
With co-ordination of Centre plate lay the bottom plates sequentially as per drawing. Laps shall
be maintained while the fit-up of short seam and long seam as per drawing.
Minimum laps shall be maintained while the fit-up of long-seam as per approved drawing.
Before starting the welding, channels shall be tacked along the long-seam to avoid the distortion.
After completion of shot seam welding long seam welding will be carried out alternatively to
avoid distortion.
JOB NO : 16-12301

DOC. NO : TMGT-ALL-M1-PR-003
ERECTION PROCEDURE FOR
STORAGE TANK REV :0

PAGE :6 of 6

Temporary tack weld to be carry out on the Long-seam to avoid uneven movements, while the
fit-up and welding of short-seam. Short seam welding will be carried out alternatively to avoid
distortion. After the completion of short-seam welding, remove the temporary tacks on the Long-
seam by grinding to facilitate the long-seam fit-up.
Qualified welder shall be engaged and welding shall be carry out as per approved WPS. After
Completion of welding thoroughly clean the weld ‘joint by wire brushing and grinding.
Sketch to annular plate joint shall be welded only after shell to bottom joint welding.
All the bottom plate's joints vacuum box test shall be carried out as per approved procedure and
code specification.
If any defect found the defect weld shall be removed by grinding and re-weld and conduct the
vacuum box test. Repeat the sequence until the defect cleared

Figure 2. Bottom Assembly Ilustration

2.3. Shell Plate Erection


Preparation for shell plate erection commences with the marking of the 1st course shell plate
location on the annular. The location radius of the 1st ring shell centre point and vertical joint
locations are measured and marked on the annular plate with a centre punch and circled using an
approved white paint marker for easy identification.
Followed by the radius marking for checking roundness of shell plate which is marked at 100 mm in
from the true shell radius punched and circled using an approved white paint marker for easy
identification at a later date.
Shell to annular plate joint shall be carried out using jigs and fixture.
After getting fit up clearance for welding, root weld shall be carried out from inside.
After completion of inside welding clean the weld thoroughly by wire brushing, grinding and buffing.
After completion of shell to bottom out side welding visual inspection will be carried out to the
satisfaction of the Engineer-In-Charge
JOB NO : 16-12301

DOC. NO : TMGT-ALL-M1-PR-003
ERECTION PROCEDURE FOR
STORAGE TANK REV :0

PAGE :7 of 6

Figure 4. Shell Plate Erection Illustration.

On completion of shell to bottom welding / NDT and having completed all erection and welding work
on the tank inside related to the roof and roof structure, all unwanted materials and scrap shall be
removed from inside of the tank.
RT of vertical and horizontal joint shall be completed.
Sketch to annular plate joint fit up shall be carried out and complete the welding.
Vacuum box test the shall be carried out for the bottom plate short seam, long seam and sketch to
annular plate joint.
If any repair occurs the same shall be repaired and re-tested as per the approved procedure and
API-650.

2.4. Erection of Cone Roof Plates and Structures


After completion of the Top two shell courses erection, fit up, welding and curb rin fit up & welding
shall be done.
Erect the fabricated Centre Drum, Roof Truss, and cross girders as per drawing.
Complete the welding of Roof structure by approved welders and as per approved WPS.
Erect and Lay the Roof plates on the structure as per the Approved Drawing.
While fit up of the short seams and long seams Lap to be maintained as per Approved Drawing
Weld the short seams by welding alternative joint or sequence mentioned in the Drg.to prevents the
distortion.
Provided proper support lengthwise of the long seam and weld the joints as per Drawing. sequence.
Roof Nozzles and top shell nozzles fit-up and welding shall be carryout as per the approved
drawing and subsequently it has to be correlated with the concern piping drawing.
JOB NO : 16-12301

DOC. NO : TMGT-ALL-M1-PR-003
ERECTION PROCEDURE FOR
STORAGE TANK REV :0

PAGE :8 of 6

3. APPURTENACES INSTALLATION
Flanges to pipe joint shall be prefabricated and required NDT shall be completed before erection.
Mark the nozzle location as per drawings. Cut the openings by gas cutting after proper Inspection-by-
inspection authority.
Erect the nozzles as per the orientation & the elevation shown in the drawing.
Install RF. pads wherever required before nozzle erection
Suitable jigs & fixtures shall be provided to prevent the distortion during the welding.
After completion of bottom shell course welding shell nozzles shall be marked as per drawing and offer for
inspection.
Cut open the nozzle opening, install the RF. Pads and erect the nozzles (prefabricated) as per drawing.
Orientation, elevation & projection shall be maintained as per drawing and offer for the inspection
clearance.
Proper care shall be taken for the welding by providing jigs & Fixtures to prevent distortion.
Welding shall be as per WPS and to be welded by the qualified welder.
Man-Hole neck shall be fabricated and the longitudinal joint shall be radio graphed.
All the RF Pad weld shall be pneumatically tested at an pressure of 1.05 Kg/Cm2
RF. Pad pneumatic test shall be carried out to the satisfaction of the engineer-incharge.
All the shell nozzles final weld from both sides and RF. Pads welds shall be inspected by visually and by
LPT, to the satisfaction of the engineer-in-charge.

4. QUALITY ASSURANCE & QUALITY CONTROL


This shall be followed and maintained with the compliance / adherence to the drawings, procedure and
code specification. Records shall be kept in the relevant check sheet and formats duly signed by all the
concerned departments.

5. SAFETY
- Tested & certified Lifting equipments should be used for lifting and shifting purpose.
- Safety Precautions should be followed during fabrication and erection as per JE specification.
- Welding cables and power cables to be laid properly as per IE rules and local state govt. rules.
- Proper house keeping and clean condition shall be maintained in the fabrication shop and site as per
requirement.

6. RECORDS
- Foundation hand over report
- Material Inspection Records
- Electrode, Consumables etc. verification record
- Welding Inspection report
- NDT reports
- Test reports

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