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An American National Standard

Designation: F 2238 – 03

Standard Test Method for


Performance of Rapid Cook Ovens1
This standard is issued under the fixed designation F 2238; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

1. Scope ASHRAE Guideline 2-1986 (RA90) Engineering Analysis


1.1 This test method evaluates the energy consumption and of Experimental Data3
cooking performance of rapid cook ovens. The food service
3. Terminology
operator can use this evaluation to select a rapid cook oven and
understand its energy consumption. 3.1 Definitions:
1.2 This test method is applicable to gas and electric rapid 3.1.1 cooking energy effıciency, n—quantity of energy im-
cook ovens. parted to the specified food product, expressed as a percentage
1.3 The rapid cook oven can be evaluated with respect to the of energy consumed by the rapid cook oven during the cooking
following (where applicable): event.
1.3.1 Energy input rate (see 10.2), 3.1.2 cooking energy rate, n—average rate of energy con-
1.3.2 Preheat energy consumption and time (see 10.3), sumption (Btu/h or kW) during the cooking energy efficiency
1.3.3 Idle energy rate (see 10.4), tests. Refers to all loading scenarios (heavy, medium, light).
1.3.4 Pilot energy rate (if applicable) (see 10.5), and 3.1.3 cooking-load energy effıciency, n—quantity of energy
1.3.5 Cooking energy efficiency, cooking-load energy effi- imparted to the specified food product and the pot, pan, tray, or
ciency and production capacity (see 10.6). dish containing the food product, expressed as a percentage of
1.4 The values stated in inch-pound units are to be regarded energy consumed by the rapid cook oven during the cooking
as standard. The SI units given in parentheses are for informa- event.
tion only. 3.1.4 energy input rate, n—peak rate at which a rapid cook
1.5 This test method may involve hazardous materials, oven consumes energy (Btu/h or kW).
operations, and equipment. This test method does not purport 3.1.5 idle energy rate, n—the rapid cook oven’s rate of
to address all of the safety concerns, if any, associated with its energy consumption (Btu/h or kW), when empty, required to
use. It is the responsibility of the user of this test method to maintain its cavity temperature at the specified thermostat set
establish appropriate safety and health practices and deter- point or to otherwise maintain the oven in a ready-to-cook
mine the applicability of regulatory limitations prior to use. condition.
3.1.6 oven cavity, n—that portion of the rapid cook oven in
2. Referenced Documents which food products are heated or cooked.
2.1 ASTM Standards: 3.1.7 pilot energy rate, n—rate of energy consumption
D 3588 Practice for Calculating Heat Value, Compressibil- (Btu/h) by a rapid cook oven’s continuous pilot (if applicable).
ity Factor, and Relative Density of Gaseous Fuels2 3.1.8 preheat energy, n—amount of energy consumed (Btu
2.2 ASHRAE Documents: or kWh), by the rapid cook oven while preheating its cavity
ASHRAE Handbook of Fundamentals “Thermal and Re- from ambient temperature to the specified thermostat set point
lated Properties of Food and Food Materials,” Chapter 30, or while preheating any other component of the oven, for
Table 1, 19893 example, an integral heat exchanger, to a ready-to-cook con-
dition.
3.1.9 preheat time, n—time (min.) required for the rapid
1
This test method is under the jurisdiction of ASTM Committee F26 on Food cook oven cavity to preheat from ambient temperature to the
Service Equipment and is the direct responsibility of Subcommittee F26.06 on specified thermostat set point or for the rapid cook oven to
Productivity and Energy Protocol. achieve a ready-to-cook condition.
Current edition approved March 10, 2003. Published April 2003.
2
Annual Book of ASTM Standards, Vol 05.06
3.1.10 production capacity, n—maximum rate (lb/h) at
3
Available from American Society of Heating, Refrigerating and Air Condition- which an rapid cook oven can bring the specified food product
ing Engineers, Inc., 1791 Tullie Circle, NE, Atlanta, GA 30329. to a specified “cooked” condition.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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F 2238 – 03
3.1.11 production rate, n—rate (lb/h) at which a rapid cook 6.3 Canopy Exhaust Hood, 4 ft in depth, wall-mounted with
oven brings the specified food product to a specified “cooked” the lower edge of the hood 6 ft, 6 in. from the floor and with
condition. Does not necessarily refer to maximum rate. Pro- the capacity to operate at a nominal exhaust ventilation rate of
duction rate varies with the amount of food being cooked. 300 cfm per linear foot of active hood length. This hood shall
3.1.12 rapid cook oven, n—a cooking appliance that utilizes extend a minimum of 6 in. past both sides and the front of the
one or more heat transfer technologies to cook food product cooking appliance and shall not incorporate side curtains or
within a chamber and which is capable of cooking the food partitions.
product significantly faster than is possible using solely radiant 6.4 Convection Drying Oven, with temperature controlled at
oven or convection oven technologies. Heat transfer technolo- 220 6 5°F, to be used to determine moisture content of pizza
gies which may be employed include microwave, quartz crust, pizza sauce and pizza cheese.
halogen and high velocity or impingement convection, both 6.5 Gas Meter, for measuring the gas consumption of a
gas and electric. rapid cook oven, shall be a positive displacement type with a
3.1.13 uncertainty, n—measure of systematic and precision resolution of at least 0.01 ft3 and a maximum uncertainty no
errors in specified instrumentation or measure of repeatability greater than 1 % of the measured value for any demand greater
of a reported test result. than 2.2 ft3/h. If the meter is used for measuring the gas
consumed by the pilot lights, it shall have a resolution of at
4. Summary of Test Method
least 0.01 ft3 and a maximum uncertainty no greater than 2 %
4.1 Energy input rate is determined to confirm that the rapid of the measured value.
cook oven is operating within 5 % of the nameplate energy 6.6 Pressure Gage, for monitoring natural gas pressure.
input rate. For a gas rapid cook oven, the pilot energy rate and Shall have a range of zero to 10 in. H2O, a resolution of 0.5 in.
the fan and control energy rates are also determined. H2O, and a maximum uncertainty of 1 % of the measured
4.2 Preheat energy and time are determined. value.
4.3 Idle energy rate is determined.
6.7 Stop Watch, with a 1-s resolution.
4.4 Cooking energy efficiency, cooking-load energy effi-
ciency and production rate are determined during single-run 6.8 Temperature Sensor, for measuring natural gas tempera-
and barreling-run cooking tests using pizza and chicken breasts ture in the range of 50 to 100°F with an uncertainty of 6 1°F.
as food products. 6.9 Thermocouple, industry-standard, insulated, 24 gage,
type T or Type K thermocouple wire, welded and calibrated,
5. Significance and Use with an uncertainty of 61°F.
5.1 The energy input rate test is used to confirm that the 6.10 Thermocouple Probe, Type T or Type K, micro needle,
rapid cook oven is operating properly prior to further testing. product probe with a response time from ambient to 200°F of
5.2 Preheat energy and time can be useful to food service less than 20 s, and an uncertainty of 61°F.
operators to manage power demands and to know how quickly 6.11 Watt-Hour Meter, for measuring the electrical energy
the rapid cook oven can be ready for operation. consumption of a rapid cook oven, shall have a resolution of at
5.3 Idle energy rate and pilot energy rate can be used to least 10 Wh and a maximum uncertainty no greater than 1.5 %
estimate energy consumption during non-cooking periods. of the measured value for any demand greater than 100 W. For
5.4 Cooking energy efficiency is a precise indicator of a any demand less than 100 W, the meter shall have a resolution
rapid cook oven’s energy performance while cooking a typical of at least 10 Wh and a maximum uncertainty no greater than
food product under various loading conditions. If energy 10 %.
performance information is desired using a food product other
than the specified test food, the test method could be adapted 7. Reagents and Materials
and applied. Energy performance information allows an end
7.1 Chicken Breasts shall be nominal 5 oz frozen, boneless,
user to better understand the operating characteristics of a rapid
skinless, butterfly cut, chicken breasts (whole meat, not fabri-
cook oven.
cated). When thawed and drained, each chicken breast shall
5.5 Production capacity information can help an end user to
weigh 4.8 6 0.2 oz.
better understand the production capabilities of a rapid cook
oven as it is used to cook a typical food product and this could 7.2 Pizza Crust shall be a 12 in. diameter, prebaked or
help in specifying the proper size and quantity of equipment. If parbaked crust, weighing 0.9 6 0.2 lb and having a moisture
production information is desired using a food product other content of 36 6 3 % by weight, based on a gravimetric
than the specified test food, the test method could be adapted moisture analysis. Refrigerate to 39 6 1°F.
and applied. 7.3 Pizza Sauce shall be a simple, tomato based sauce with
a moisture content of 90 6 2 % by weight, based on a
6. Apparatus gravimetric moisture analysis. Refrigerate to 39 6 1°F.
6.1 Analytical Balance Scale, for measuring weights up to 7.4 Pizza Cheese shall be a part skim, low moisture, shred-
20 lb, with a resolution of 0.01 lb and an uncertainty of 0.01 lb. ded mozzarella cheese with a moisture content of 50 6 2 % by
6.2 Barometer, for measuring absolute atmospheric pres- weight, based on a gravimetric moisture analysis. Refrigerate
sure, to be used for adjustment of measured natural gas volume to 39 6 1°F.
to standard conditions. Shall have a resolution of 0.2 in. Hg and 7.5 Pizza shall be comprised of a pizza crust, pizza sauce
an uncertainty of 0.2 in. Hg. and pizza cheese according to the following: uniformly spread

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F 2238 – 03
0.25 lb of pizza sauce on top of a pizza crust to within 0.5 in. 9.4 For a gas rapid cook oven, adjust (during maximum
of the edge of the crust and cover the pizza sauce with 0.375 lb energy input) the gas supply pressure downstream from the
of pizza cheese. appliance’s pressure regulator to within 6 2.5 % of the
7.6 Gravimetric moisture analysis shall be performed as operating manifold pressure specified by the manufacturer.
follows: To determine moisture content, place a 1 lb sample of Make adjustments to the appliance following the manufactur-
the test food on a dry, aluminum sheet pan and place the pan in er’s recommendations for optimizing combustion.
a convection drying oven at a temperature of 220 6 5°F for a
period of 24 h. Weigh the sample before it is placed in the oven 10. Procedure
and after it is removed and determine the percent moisture 10.1 General:
content based on the percent weight loss of the sample. The 10.1.1 For gas appliances, record the following for each test
sample must be thoroughly chopped (1⁄8 in. or smaller squares) run:
and spread evenly over the surface of the sheet pan in order for 10.1.1.1 Higher heating value,
all of the moisture to evaporate during drying and it is 10.1.1.2 Standard gas pressure and temperature used to
permissible to spread the sample on top of baking paper in correct measured gas volume to standard conditions,
order to protect the sheet pan and simplify clean-up. 10.1.1.3 Measured gas temperature,
NOTE 1—The moisture content of pizza crust, pizza sauce, and pizza 10.1.1.4 Measured gas pressure,
cheese can be determined by a qualified chemistry lab using the AOAC 10.1.1.5 Barometric pressure, and
procedure 984.25 Moisture (Loss of Mass on Drying) in Frozen French 10.1.1.6 Energy input rate during or immediately prior to
Fried Potatoes. test (for example, during the preheat for that days testing).
8. Sampling and Test Units NOTE 4—Using a calorimeter or gas chromatograph in accordance with
accepted laboratory procedures is the preferred method for determining
8.1 Rapid Cook Oven—Select a representative production
the higher heating value of gas supplied to the rapid cook oven under test.
model for performance testing. It is recommended that all testing be performed with gas having a higher
heating value of 1000 to 1075 Btu/ft3.
9. Preparation of Apparatus
10.1.2 For gas rapid cook ovens, add electric energy con-
9.1 Install the appliance in a properly ventilated area in sumption to gas energy for all tests, with the exception of the
accordance with the manufacturer’s instructions. The associ- energy input rate test (see 10.3).
ated heating or cooling system shall be capable of maintaining 10.1.3 For electric rapid cook ovens, record the following
an ambient temperature of 75 6 5°F within the testing for each test run:
environment. 10.1.3.1 Voltage while elements are energized, and
NOTE 2—The ambient temperature requirements are designed to simu- 10.1.3.2 Energy input rate during or immediately prior to
late real world kitchen temperatures and are meant to provide a reasonable test (for example, during the preheat for that days testing).
guideline for the temperature requirements during testing. If a facility is 10.1.4 For each test run, confirm that the peak input rate is
not able to maintain the required temperatures, then it is reasonable to within 6 5 % of the rated nameplate input. If the difference is
expect that the application of the procedure may deviate from the specified greater than 5 %, terminate testing and contact the manufac-
requirements (if it cannot be avoided) as long as those deviations are noted
on the Results Reporting Sheets.
turer. The manufacturer may make appropriate changes or
adjustments to the rapid cook oven.
9.2 Connect the rapid cook oven to a calibrated energy test 10.2 Energy Input:
meter. For gas installations, install a pressure regulator down- 10.2.1 Set the rapid cook oven controls so that the oven will
stream from the meter to maintain a constant pressure of gas operate at the maximum input rate and turn the oven on.
for all tests. Install instrumentation to record both the pressure 10.2.2 Record the time and energy consumption starting as
and temperature of the gas supplied to the rapid cook oven and soon as the elements or burners cycle on and continuing over
the barometric pressure during each test so that the measured a period that is long enough to accurately determine the energy
gas flow can be corrected to standard conditions. For electric input rate of the oven. The oven must be fully on over the entire
installations, a voltage regulator may be required during tests if period and the test period must end when any of the burners or
the voltage supply is not within 62.5 % of the manufacturer’s elements first cycle off.
nameplate voltage.
9.3 For an electric rapid cook oven, confirm (while the rapid NOTE 5—The rapid cook oven may be equipped with a high tempera-
ture limit control which prematurely cycles the oven off if no food load is
cook oven elements are energized) that the supply voltage is present in the oven cavity. In this case, the researcher may select an
within 62.5 % of the operating voltage specified by the appropriate food load which will allow the oven to operate for the duration
manufacturer. Record the test voltage for each test. of the test period.
NOTE 3—It is the intent of the testing procedure herein to evaluate the 10.2.3 Calculate and record the rapid cook oven’s energy
performance of a rapid cook oven at its rated gas pressure or electric input rate and compare the result to the rated nameplate input.
voltage. If an electric unit is rated dual voltage (that is, designed to operate For gas rapid cook ovens, the burner energy consumption is
at either 240 or 480 V with no change in components), the voltage selected
by the manufacturer or tester, or both, shall be reported. If a rapid cook
used to compare the calculated energy input rate with the rated
oven is designed to operate at two voltages without a change in the gas input and any electrical energy consumption shall be used
resistance of the heating elements, the performance of the unit (for to compare the calculated energy input rate with the rated
example, preheat time) may differ at the two voltages. electrical input.

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F 2238 – 03
10.2.4 In accordance with 11.4, calculate and report the damage. Researchers at Pacific Gas and Electric Company’s Food Service
rapid cook oven energy input rate and rated nameplate input. Technology Center have found that sauce cups can be used as spacers.
NOTE 9—A minimum of 3 test runs is specified, however, more test
10.3 Preheat Energy Consumption and Time:
runs may be necessary if the results do not meet the uncertainty criteria
10.3.1 Determine whether the rapid cook oven requires specified in Annex A1.
preheating in order to achieve a ready-to-cook state. If the oven
10.6.2 Prepare a minimum of 4 additional pizzas for use in
requires preheating, verify that the oven cavity temperature is
cook time determination. The actual number of pizzas needed
75 6 5°F and turn the rapid cook oven on.
for the cook time determination will vary with the number of
10.3.2 Record the time and energy consumption required to trials needed to establish a cooking time that demonstrates a
preheat the rapid cook oven, from the time when the unit is 195 6 3°F final pizza temperature after cooking.
turned on until the time when the rapid cook oven achieves a 10.6.3 Determine how many thawed, whole chicken breasts
ready-to-cook state. can be placed on the manufacturer’s recommended cooking
10.3.3 In accordance with 11.5, calculate and report the container. The chicken breasts must be spread open and must
preheat energy consumption and time. be placed so as to cover as much of the bottom surface area of
10.4 Idle Energy Rate: the cooking container as possible without allowing any part of
10.4.1 Turn the rapid cook oven on and allow it to achieve two adjacent chicken breasts to overlap. Use only whole
a ready-to-cook state. If the oven requires preheating in order chicken breasts as specified in 7.1. Record the number of
to achieve a ready-to-cook state then allow the oven to idle for chicken breasts used. This amount of chicken breasts will
60 min after it is fully preheated. comprise a chicken test load.
10.4.2 Begin recording the rapid cook oven’s idle energy 10.6.4 Thaw enough chicken breasts, as specified in 7.1, for
consumption for a minimum of 2 h. Record the length of the a minimum of seven chicken test loads. Four of these loads will
idle period. be used for cook time determination and the remaining three
10.4.3 In accordance with 11.6, calculate and report the loads will be used for single-run cooking energy efficiency
rapid cook oven’s idle energy rate. tests. The actual number of chicken breasts needed for the cook
time determination will vary with the number of trials needed
NOTE 6—For a rapid cook oven that does not require preheat, the idle
energy rate will consist of the computer controls, control circuits, fans, and to establish a cooking time that demonstrates a 170 6 3°F
any other energy consumption that is required to keep the unit in a standby internal temperature after cooking. Arrange the thawed chicken
or ready-to-cook state. breasts in a single layer on wire racks so that the chicken
breasts will drain and place the wire racks on sheet pans inside
10.5 Pilot Energy Rate:
of a refrigerator. Cover the sheet pans with plastic wrap and
10.5.1 For a gas rapid cook oven with a standing pilot, set allow the chicken breasts to stabilize in the refrigerator for a
the gas valve at the “pilot” position and set the rapid cook minimum of 24 h in order to ensure a uniform internal
oven’s temperature control to the “off” position. temperature of 39 6 1°F. Do not store the thawed chicken
10.5.2 Light and adjust the pilot according to the manufac- breasts in the refrigerator for more than one week.
turer’s instructions.
NOTE 10—A minimum of 3 test runs is specified, however, more test
10.5.3 Monitor gas consumption for a minimum of 8 h of
runs may be necessary if the results do not meet the uncertainty criteria
pilot operation. specified in Annex A1.
10.5.4 In accordance with 11.7, calculate and report the NOTE 11—It is suggested that the frozen chicken breasts be thawed in
pilot energy rate. cold running water.
10.6 Pizza and Chicken Breast Preparation: NOTE 12—It is important that the raw chicken breasts be properly and
consistently thawed and drained. Excess moisture on the cooking utensil
10.6.1 Prepare 27 pizzas in accordance with 7.4. Three of will make it difficult to accurately determine the amount of product
these pizzas will be used for single-run cooking energy shrinkage.
efficiency tests and the remaining 24 will be used for barreling-
10.7 Cook Time Determination:
run tests. Cover the pizzas with plastic wrap (to inhibit
10.7.1 Turn the rapid cook oven on and allow it to achieve
moisture loss), place in a refrigerator and chill the pizzas until
a ready-to-cook state. If the oven requires preheating in order
they stabilize at 39 6 1°F. Do not test with pizzas that have
to achieve a ready-to-cook state then allow the oven to idle for
been in the refrigerator more than 24 h. Each pizza will
60 min after it is fully preheated. Set the rapid cook oven
comprise a pizza test load.
controls to the manufacturer’s recommended setting for cook-
NOTE 7—The test pizzas should not be stored in the refrigerator for ing a parbaked pizza as specified in 7.4. Estimate a cook time
long periods, more than 24 h, because the pizza crust may absorb for pizza.
excessive moisture from the sauce and evaporation may reduce the
moisture content of the sauce, changing the thermal characteristics of the NOTE 13—The rapid cook oven may allow for several different recipes
pizza. The 24-h period is a practical “time” specification that allows the or programs which will all cook the test pizza to an adequate doneness.
preparation of test pizzas on day one, overnight chilling and stabilization The researcher should choose the recipe or program that cooks the pizza
and application of the procedure the following day. in the shortest amount of time and with the lowest energy consumption
while maintaining the highest quality of the finished pizza. The manufac-
NOTE 8—In order to easily handle and store the pizzas, it is recom-
turer can be a valuable resource in optimizing this cooking process and
mended that the prepared pizzas be placed on full size (18 by 26 in.) sheet
should be consulted where possible.
pans, two pizzas per pan. The entire pan can then be covered with food
grade plastic wrap. When stacking multiple pans in the refrigerator, 10.7.2 Remove a pizza test load (a single pizza) from the
spacers are necessary between the pans in order to protect the pizzas from refrigerator and place the pizza directly on the manufacturer’s

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F 2238 – 03
recommended cooking surface or cooking container in the probes are placed on the pizza. Leave the probes in place on the
center of the oven. If the manufacturer does not recommend a pizza and record and average the temperatures of all six probes
cooking surface or cooking container for cooking parbaked every five seconds over a one-minute period (for a total of 12
pizza then place the pizza directly on the oven deck. Do not readings). The final pizza temperature is the highest average
allow more than 1 min to elapse from the time a pizza is temperature of the six probes during the one-minute period. If
removed from the refrigerator until it is placed in the oven. the final pizza temperature is not 195 6 3°F, adjust the cook
10.7.3 Allow the pizza to cook for the duration of the time and repeat the cook time determination test as necessary
estimated cook time and then remove the pizza from the rapid to produce a 195 6 3°F final temperature.
cook oven and place the pizza on an insulated, non-metallic NOTE 14—It is recommended that the six thermocouple probes be
surface such as corrugated cardboard. A standard cardboard attached to a simple, lightweight, rigid structure which will maintain the
pizza box is acceptable. proper spacing and upright position of the probes and will therefore help
10.7.4 Determine the final temperature of the pizza by maintain the consistency of the temperature readings. Fig. 2 shows a
placing six thermocouple probes on the surface of the pizza. thermocouple structure that is made of Plexiglas and includes a simple
Locate the probes 3 in. from the center of the pizza and spaced handle for easy placement of the structure on the pizza. This structure can
be gently set on top of the pizza during cook time determination with just
equidistant from each other as shown in Fig. 1. The probes enough force to penetrate the cheese but not enough to push the probes
should penetrate the cheese and rest on the sauce-crust inter- beyond the sauce-crust interface. Because the sauce migrates into the crust
face directly beneath the cheese. Allow no more than 10 s from during cooking, it is relatively easy to remain in the sauce-crust interface
the time the pizza is removed from the oven to the time the during temperature measurement.

FIG. 1 Location of Thermocouple Probes on Pizza Surface

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F 2238 – 03

FIG. 2 Thermocouple Structure

10.7.5 Record the determined cook time and the recipe or readings). The final average temperature of all the chicken
program for optimized cooking of a pizza test load for use breasts is the highest average temperature of all the probes
during the cooking energy efficiency and production capacity during the one minute period. If the final average chicken test
tests. load temperature is not 170 6 3°F, adjust the cook time and
10.7.6 Set the rapid cook oven controls to the manufactur- repeat the cook time determination test as necessary to produce
er’s recommended setting for cooking the amount of chicken a 170 6 3°F final temperature.
breasts, as determined in 10.6.3, comprising a chicken test 10.7.10 Record the determined cook time and the recipe or
load. Estimate a cook time for the chicken breasts. program for optimized cooking of a chicken test load for use
NOTE 15—The rapid cook oven may allow for several different recipes during the cooking energy efficiency and production capacity
or programs which will all cook the test chicken breasts to an adequate tests.
doneness. The researcher should choose the recipe or program that cooks 10.8 Cooking Energy Effıciency and Production Capacity:
the chicken breasts in the shortest amount of time and with the lowest
10.8.1 Turn the rapid cook oven on and allow it to achieve
energy consumption while maintaining the highest quality of the finished
product. The manufacturer can be a valuable resource in optimizing this a ready-to-cook state. If the oven requires preheating in order
cooking process and should be consulted where possible. to achieve a ready-to-cook state then allow the oven to idle for
60 min after it is fully preheated.
10.7.7 Remove the amount of chicken breasts comprising a
chicken test load, as determined in 10.6.3, and place them on 10.8.2 The cooking energy efficiency and production capac-
the manufacturer’s recommended cooking container. The ity tests are to be run a minimum of three times. Allow a
chicken breasts must be spread open and must be placed so as minimum of 15 min between each test run. Additional test runs
to cover as much of the bottom surface area of the cooking may be necessary to obtain the required precision for the
container as possible without allowing any part of two adjacent reported test results (see Annex A1). The cooking energy
chicken breasts to overlap. Place the cooking container in the efficiency tests shall be performed in the following sequence,
center of the oven. Do not allow more than 1 min to elapse starting with pizza test loads and progressing to chicken test
from the time the chicken breasts are removed from the loads:
refrigerator until they are placed in the oven. 10.8.3 Set the rapid cook oven controls to the recipe or
10.7.8 Allow the chicken breasts to cook for the duration of program for optimized cooking of a pizza test load as deter-
the estimated cook time and then remove the chicken breasts mined in 10.7. If the manufacturer recommends cooking
and the cooking container from the rapid cook oven. parbaked pizza using a cooking surface or container that is
10.7.9 Determine the final average temperature of the separate from the oven deck, then weigh the recommended
chicken test load (all the chicken breasts) by inserting a surface or container and record the weight.
thermocouple probe into the thickest part of each chicken 10.8.4 Remove a pizza test load (a single pizza) from the
breast. Insert the probes into the side of the chicken breasts so refrigerator, weigh the uncooked pizza, record the weight and
that the probes are parallel with the bottom of the cooking place the pizza directly on the manufacturer’s recommended
container. Allow no more than 10 s from the time the chicken cooking surface or cooking container in the center of the oven.
breasts are removed from the oven to the time all of the probes If the manufacturer does not recommend a separate cooking
are inserted into all of the chicken breasts. Leave the probes in surface or cooking container for cooking parbaked pizza; then
place and record and average the temperatures of all the probes place the pizza directly on the oven deck. Do not allow more
every five seconds over a one minute period (for a total of 12 than 1 min to elapse from the time a pizza is removed from the

6
F 2238 – 03
refrigerator until it is placed in the oven. Close the rapid cook 10.8.12 Confirm the final average temperature of the
oven door and immediately start the program to initiate the chicken test load (all the chicken breasts) by inserting a
cook cycle. Start monitoring time and energy immediately thermocouple probe into the thickest part of each chicken
upon initiation of the cook cycle. breast. Insert the probes into the side of the chicken breasts so
that the probes are parallel with the bottom of the cooking
NOTE 16—It is recommended that a pizza peel be used to safely remove
hot pizzas from inside the oven. A pizza peel consists of a flat metal or container. Allow no more than 10 s from the time the chicken
wood blade connected to a handle. Sized to lift a single pizza, the peel breasts are removed from the oven to the time all of the probes
allows the operator to load and remove a pizza from the oven without are inserted into all of the chicken breasts. Leave the probes in
having to touch the pizza or extend an arm into the oven. place and record and average the temperatures of all the probes
every five seconds over a one minute period (for a total of 12
10.8.5 When the programmed cook cycle is complete, or the
readings). The final average temperature of all the chicken
pizza test load has been in the oven the same amount of time
breasts is the highest average temperature of all the probes
as the cook time determined in 10.7, open the oven door and
during the one-minute period.
remove the pizza. Close the oven door immediately after
10.8.13 Confirm that the final chicken temperature is 170 6
removing the pizza. Stop monitoring time and energy as soon
3°F. If the final average chicken test load temperature is not
as the oven has recovered to the ready-to-cook state.
170 6 3°F, the test is invalid and must be repeated. Adjust the
10.8.6 Determine the final temperature of the pizza by
cook time accordingly and repeat 10.8.9-10.8.12.
placing six thermocouple probes on the surface of the pizza.
10.8.14 Within 10 s of determining the final temperature,
Locate the probes 3 inches from the center of the pizza and
remove the thermocouple probes from the chicken breasts and
spaced equidistant from each other as shown in Fig. 1. The
immediately weigh the cooking container and chicken breast,
probes should penetrate the cheese and rest on the sauce-crust
including any broth that might be on the cooking container.
interface directly beneath the cheese. Allow no more than 10 s
Record the final temperature, the test time, the total cooked
from the time the pizza is removed from the oven to the time
weight of the chicken test load, and the energy consumed
the probes are placed on the pizza. Leave the probes in place on
during the test. Remove the chicken breasts from the cooking
the pizza and record and average the temperatures of all six
container, leaving any broth on the cooking container and
probes every five seconds over a one-minute period (for a total
shaking off any excess moisture that may have condensed on
of 12 readings). The final pizza temperature is the highest
the chicken breasts. Weigh and record the net weight of the
average temperature of the six probes during the one-minute
chicken test load.
period.
10.8.7 Confirm that the final pizza temperature is 195 6 NOTE 17—The total cooked weight of the chicken breasts will be
3°F. If the final pizza temperature is not 195 6 3°F, the test is subtracted from the total uncooked weight of the chicken breasts in order
to determine the amount of moisture evaporated during the test. It is
invalid and must be repeated. Adjust the cook time accordingly
crucial to include all of the moisture that is remaining on the pans when
and repeat 10.8.2-10.8.6. determining the total cooked weight, so that the evaporation will not be
10.8.8 Remove any cheese that may stick to the thermo- exaggerated.
couple probes during temperature measurement and place the NOTE 18—The net weight of the chicken breasts will be subtracted
cheese back on the pizza. Weigh the cooked pizza and record from the total uncooked weight of the chicken breasts in order to
the weight. Record the time and the energy. determine the product shrinkage. The net weight is representative of the
10.8.9 Set the rapid cook oven controls to the recipe or final product or the quantity of product that would be available to be
served.
program for optimized cooking of a chicken test load as
determined in 10.7. Weigh the manufacturer’s recommended 10.8.15 In accordance with 11.8, calculate and report the
cooking container and record the weight. cooking energy efficiency, cooking energy rate, electric energy
10.8.10 Remove a chicken test load from the refrigerator rate (if applicable for gas rapid cook ovens), and production
and place the chicken breasts on the cooking container as capacity for the pizza test loads and the cooking energy
detailed in 10.7. Weigh the cooking container and chicken efficiency, cooking energy rate, electric energy rate (if appli-
breast and immediately place the cooking container in the cable for gas rapid cook ovens), production capacity, and
center of the oven. Do not allow more than 1 min to elapse product shrinkage for the chicken test loads. Follow the
from the time the chicken test load is removed from the procedure in Annex A1 to determine whether more than three
refrigerator until it is placed in the oven. Close the rapid cook tests runs are required.
oven door and immediately start the program to initiate the 10.9 Barreling Energy Performance:
cook cycle. Start monitoring time and energy immediately NOTE 19—Because a rapid cook oven typically cooks the food product
upon initiation of the cook cycle. Record the total uncooked based on a specific timed interval as opposed to a strictly thermostatic
weight of the chicken test load. control loop, the oven will often compensate for the accumulated heat
10.8.11 When the programmed cook cycle is complete, or gained during barreling cooking by reducing the cooking energy rate
the chicken test load has been in the oven the same amount of during the timed cook cycle. As a thermostatically controlled oven heats
time as the cook time determined in 10.7, open the oven door up, the cook time becomes shorter and the cooking energy rate remains the
same but as a rapid cook oven heats up, the cook time remains the same
and remove the cooking container. Close the oven door and the cooking energy rate decreases resulting in an increase in energy
immediately after removing the cooking container. Stop moni- efficiency. The barreling energy performance test determines how much
toring time and energy as soon as the oven has recovered to the the cooking energy rate decreases during barreling by heating the oven
ready-to-cook state. substantially with a series of pizza test loads. This information can then be

7
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used to estimate the energy requirements of the oven in a heavy use 10.9.6 Remove any cheese that may stick to the thermo-
application and could be used to calculate the cooking energy efficiency couple probes during temperature measurement and place the
that the oven would achieve during heavy continuous usage while cooking cheese back on the pizza. Weigh the cooked pizza and record
either pizza or chicken breasts.
the weight. Record the time and the energy.
10.9.1 The barreling energy performance test shall be run a 10.9.7 Repeat 10.9.2-10.9.6 for the remaining 7 single runs
minimum of three times. Allow a minimum of 30 min between in the barreling run test.
each barreling test run. Additional test runs may be necessary 10.9.8 Confirm that the average temperature for the seven
to obtain the required precision for the reported test results (see runs is 195 6 3°F. If the 7-run average final pizza temperature
Annex A1). Each barreling test is comprised of a series of eight is not 195 6 3°F, then the test is invalid and must be repeated.
single cooking energy efficiency tests using pizza test loads. Adjust the cook time and repeat 10.9.1-10.9.7.
Start monitoring time and energy immediately upon initiation 10.9.9 In accordance with 11.8, calculate and report the
of the first cook cycle and stop monitoring time and energy as cooking energy rate for each single pizza load test run during
soon as the oven has recovered to the ready-to-cook state the barreling test. Follow the procedure in Annex A1 to
following removal of the last pizza test load. Allow no more determine whether more than three barreling test runs are
than 15 s between each single test run for unloading and required.
reloading of the oven. Determine the final temperature of each
pizza and weigh each cooked pizza. Record the temperatures, 11. Calculation and Report
weights, time and energy for each single run as well as the time
and energy for the entire barreling test. 11.1 Test Rapid Cook Oven:
10.9.2 Set the rapid cook oven controls to the recipe or 11.1.1 Summarize the physical and operating characteristics
program for optimized cooking of a pizza test load as deter- of the rapid cook oven. If needed, describe other design or
mined in 10.7. If the manufacturer recommends cooking operating characteristics that may facilitate interpretation of the
parbaked pizza using a cooking surface or container that is test results.
separate from the oven deck, then weigh the recommended 11.2 Apparatus and Procedure:
surface or container and record the weight. 11.2.1 Confirm that the testing apparatus conformed to all of
10.9.3 Remove a pizza test load (a single pizza) from the the specifications in Section 6. Describe any deviations from
refrigerator, weigh the uncooked pizza, record the weight and those specifications.
place the pizza directly on the manufacturer’s recommended 11.2.2 For electric rapid cook ovens, report the voltage for
cooking surface or cooking container in the center of the oven. each test.
If the manufacturer does not recommend a separate cooking 11.2.3 For gas rapid cook ovens, report the higher heating
surface or cooking container for cooking parbaked pizza then value of the gas supplied to the rapid cook oven during each
place the pizza directly on the oven deck. Do not allow more test.
than 1 min to elapse from the time a pizza is removed from the 11.3 Gas Energy Calculations:
refrigerator until it is placed in the oven. Close the rapid cook 11.3.1 For gas rapid cook ovens, add electric energy con-
oven door and immediately start the program to initiate the sumption to gas energy for all tests, with the exception of the
cook cycle. Start monitoring time and energy immediately energy input rate test (see 10.2).
upon initiation of the cook cycle. 11.3.2 Calculate the energy consumed based on:
NOTE 20—It is recommended that a pizza peel be used to safely remove Egas 5 V 3 HV (1)
hot pizzas from inside the oven. A pizza peel consists of a flat metal or
wood blade connected to a handle. Sized to lift a single pizza, the peel
where:
allows the operator to load and remove a pizza from the oven without Egas = energy consumed by the appliance,
having to touch the pizza or extend an arm into the oven. HV = higher heating value,
= energy content of gas measured at standard condi-
10.9.4 When the programmed cook cycle is complete, or the tions, Btu/ft3, and
pizza test load has been in the oven the same amount of time V = actual volume of gas corrected for temperature and
as the cook time determined in 10.7, open the oven door and pressure at standard conditions, ft3,
remove the pizza. Close the oven door immediately after = Vmeas 3 Tcf 3 Pcf
removing the pizza.
10.9.5 Determine the final temperature of the pizza by where:
placing six thermocouple probes on the surface of the pizza. Vmeas = measured volume of gas, ft3,
Locate the probes 3 in. from the center of the pizza and spaced Tcf = temperature correction factor,
equidistant from each other as shown in Fig. 1. The probes = absolute standard gas temperature °R / absolute
should penetrate the cheese and rest on the sauce-crust inter- actual gas temperature °R,
face directly beneath the cheese. Allow no more than 10 s from = absolute standard gas temperature °R / [gas
the time the pizza is removed from the oven to the time the temperature °F + 459.67] °R,
probes are placed on the pizza. Leave the probes in place on the Pcf = pressure correction factor,
pizza and record and average the temperatures of all six probes = absolute actual gas pressure psia / absolute stan-
every five seconds over a one-minute period (for a total of 12 dard pressure psia, and
= gas gage pressure psig + barometric pressure psia
readings). The final pizza temperature is the highest average
/ absolute standard pressure psia.
temperature of the six probes during the one-minute period.

8
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NOTE 21—Absolute standard gas temperature and pressure used in this Epan = energy into the manufacturer’s recom-
calculation should be the same values used for determining the higher
mended cooking surface or cooking con-
heating value. Standard conditions using Practice D 3588 are 14.696 psia
(101.33 kPA) and 60°F (519.67 °R, (288.71 °K)). tainer, Btu,
= Wpan 3 Cp (Pan) 3 (T2− T1),
11.4 Energy Input Rate: Wuncooked = weight of pizza test load before it is cooked,
11.4.1 Report the manufacturer’s nameplate energy input Wcooked = weight of cooked pizza test load,
rate in Btu/h for gas rapid cook ovens and in kW for an electric Wpan = weight of the manufacturer’s recommended
rapid cook oven. cooking surface or cooking container,
11.4.2 For gas or electric rapid cook ovens, calculate and Cp (Pizza) = the specific heat of pizzas based on the
report the measured energy input rate (Btu/h or kW) based on average specified pizza,
the energy consumed by the rapid cook oven during the period = 0.593 Btu/lb·°F,
of peak energy input according to the following relationship: Cp (Pan) = the specific heat of the manufacturer’s rec-
ommended cooking surface or cooking con-
E 3 60 tainer,
qinput 5 t (2)
Hfgt2 = the heat of vaporization of water (Btu/lb) as
where: found from a table of thermodynamic prop-
qinput = measured peak energy input rate, Btu/h or kW, erties of water at saturation (see 1993
E = energy consumed during period of peak energy ASHRAE Handbook of Fundamentals,
input, Btu or kWh, and Chapter 6, Table 3),
t = period of peak energy input, min. = 970 Btu/lb,
11.5 Preheat Energy and Time: T2 = the average final temperature of the pizza
11.5.1 Report the preheat energy consumption (Btu or kWh) test load,
T1 = the initial temperature of the pizza test load,
and preheat time (min).
= 40°F, and
11.6 Idle Energy Rate: Eappliance = energy into the appliance including electric
11.6.1 Calculate and report the pilot energy rate (Btu/h or energy consumed by a gas rapid cook oven,
kW) based on: Btu.
E 3 60 The conversion factor for electric energy is 3,413 Btu/kWh.
qidle rate 5 (3)
t 11.8.2 Calculate the cooking energy efficiency, hcook-chicken,
for chicken test load cooking tests based on:
where:
qidle rate = idle energy rate, Btu/h or kW, Efood 1 Epan
hcook2chicken 5 E 3 100 (6)
E = energy consumed during the test period, Btu or appliance

kW, and where:


t = test period, min. hcook-chicken = chicken test load cooking energy effi-
11.7 Pilot Energy Rate: ciency, %,
11.7.1 Calculate and report the pilot energy rate (Btu/h) Efood = energy into food, Btu,
based on: = (Wuncooked 3 Cp (Chicken) 3 (T2− T1)) +
E 3 60 ((Wuncooked − Wcooked)* Hfgt2),
qpilot rate 5 t (4) Epan = energy into the manufacturer’s recom-
mended cooking container, Btu,
where: = Wpan 3 Cp (Pan) 3 (T2− T1),
qpilot rate = pilot energy rate, Btu/h, Wuncooked = total weight of uncooked chicken test
E = energy consumed during the test period, Btu, load,
and Wcooked = total weight of cooked chicken test load
t = test period, min. including juice,
11.8 Cooking Energy Effıciency, Cooking Energy Rate, Pro- Wpan = weight of the manufacturer’s recom-
duction Capacity, Product Shrinkage: mended cooking container,
11.8.1 Calculate the cooking energy efficiency, hcook-pizza, Cp (Chicken) = the specific heat of chicken breasts based
for pizza test load cooking tests based on: on the average moisture content of 75 %,
= 0.800 Btu/lb·°F,
Efood 1 Epan
hcook2pizza 5 E 3 100 (5) Cp (Pan) = the specific heat of the manufacturer’s
appliance
recommended cooking container,
where: Hfgt2 = the heat of vaporization of water (Btu/lb)
hcook-pizza = pizza test load cooking energy efficiency, %, as found from a table of thermodynamic
Efood = energy into food, Btu, properties of water at saturation (see 1993
= (Wuncooked 3 Cp (Pizza) 3 (T2− T1)) + ASHRAE Handbook of Fundamentals,
((Wuncooked − Wcooked)* Hfgt2), Chapter 6, Table 3),

9
F 2238 – 03

= 970 Btu/lb, PCchicken = production capacity of the rapid cook oven


T2 = the average final temperature of the cooking chicken breasts, lb/h,
chicken test load, W = total weight of chicken breasts cooked during
T1 = the initial temperature of the chicken test chicken load test, lb, and
load, t = cooking test period, min.
= 40°F, and 11.8.7 Calculate product shrinkage (%) during the chicken
Eappliance = energy into the appliance including elec- load test based on:
tric energy consumed by a gas rapid cook
Wraw 2 Wnet
oven, Btu. S5 3 100 (11)
Wraw
The conversion factor for electric energy is 3,413 Btu / kWh.
11.8.3 Calculate the cooking energy rate for pizza load tests where:
based on: S = product shrinkage, %,
E 3 60
Wraw = total weight of the uncooked chicken test load, and
qcook rate2pizza 5 t (7) Wnet = final net weight of the cooked chicken test load.
11.8.8 Calculate the cooking energy rate for each single
where: pizza load test run during barreling and the total reduction in
qcook rate-pizza = cooking energy rate for pizza load test, the cooking energy rate from the first pizza test load to the
Btu/h or kW, sixth.
E = energy consumed during pizza load
E 3 60
cooking test, Btu or kWh, and qcook rate2pizza 5 (12)
t
t = cooking test period, min.
For gas appliances, report separately a gas cooking energy where:
rate and an electric cooking energy rate. qcook rate-pizza = cooking energy rate for pizza load
11.8.4 Calculate the cooking energy rate for chicken load test, Btu/h or kW,
tests based on: E = energy consumed during pizza load
E 3 60 cooking test, Btu or kWh,
qcook rate2chicken 5 t (8) t = cooking test period, min, and
qtotal rate reduction = difference in cooking energy rates
where: between the first and sixth pizza
qcook rate-chicken = cooking energy rate for chicken load load tests, Btu/h or kW.
test, Btu/h or kW, For gas appliances, report separately a gas cooking energy
E = energy consumed during chicken rate and an electric cooking energy rate.
load cooking test, Btu or kWh, and
11.8.9 Report the cook time and the three run average value
t = cooking test period, min.
of the cooking energy efficiency, cooking energy rate and
For gas appliances, report separately a gas cooking energy production capacity for both the pizza load tests and the
rate and an electric cooking energy rate.
chicken load tests. Report the three run average value of the
11.8.5 Calculate production capacity, PCpizza (pizzas/h and product shrinkage for the chicken load tests. Report the three
lb/h), based on: run average value of the cooking energy rates for each pizza
Pnum 3 60 load test during the barreling test and the total reduction, or
PC1pizza 5 t (9)
difference in cooking energy rates, between the first and sixth
W 3 60 pizza load tests.
PC2pizza 5 t
12. Precision and Bias
where:
PC1pizza = production capacity of the rapid cook oven 12.1 Precision:
cooking pizza, pizzas/h, 12.1.1 Repeatability (within laboratory, same operator and
PC2pizza = production capacity of the rapid cook oven equipment)
cooking pizza, lb/h, 12.1.1.1 For the cooking energy efficiency and production
Pnum = number of pizzas required for a pizza test load,
capacity results, the percent uncertainty in each result has been
= 1 pizza,
W = total weight of pizza cooked during pizza load specified to be no greater than 6 10 % based on at least three
test, lb, and test runs.
t = cooking test period, min. 12.1.1.2 The repeatability of each reported parameter is
11.8.6 Calculate production capacity, PCchicken (lb/h), based being determined.
on: 12.1.2 Reproducibility (multiple laboratories)
W 3 60 12.1.2.1 The interlaboratory precision of the procedure in
PCchicken 5 t (10) this test method for measuring each reported parameter is being
determined.
where: 12.2 Bias:

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12.2.1 No statement can be made concerning the bias of the
procedures in this test method because there are no accepted
reference values for the parameters reported.
13. Keywords
13.1 cooking energy efficiency; efficiency; energy; perfor-
mance; pizza oven; production capacity; rapid cook oven; test
method; throughput

ANNEX

(Mandatory Information)

A1. PROCEDURE FOR DETERMINING THE UNCERTAINTY IN REPORTED TEST RESULTS

NOTE A1.1—The procedure described below is based on the method for TABLE A1.1 Uncertainty Factors
determining the confidence interval for the average of several test results Test Results, n Uncertainty Factor, Cn
discussed in Section 6.4.3, ASHRAE Guideline 2-1986(RA90). It should
3 2.48
only be applied to test results that have been obtained within the tolerances 4 1.59
prescribed in this method (for example, thermocouples calibrated, range 5 1.24
was operating within 5 % of rated input during the test run). 6 1.05
7 0.92
A1.1 For the Cooking Energy Efficiency and Production 8 0.84
Capacity procedures, results are reported for the cooking 9 0.77
10 0.72
energy efficiency (hcook) and the production capacity (PC). For
the Barreling Energy Performance procedure, the total reduc-
tion in the cooking energy rate from the first barreling test run A1.4.1 Step 1—Calculate the average and the standard
to the sixth is reported (qtotal rate reduction). Each reported result deviation for the hcook , PC, and qtotal rate reduction using the
is the average of results from at least three test runs. In results of the first three test runs:
addition, the uncertainty in these averages is reported. For each
NOTE A1.3—The formulas below may be used to calculate the average
cooking energy efficiency test (pizza test load and chicken test
and sample standard deviation. However, it is recommended that a
load), the uncertainty of hcook must be no greater than 610 % calculator with statistical function be used. If one is used, be sure to use
before hcook for that test can be reported and the uncertainty of the sample standard deviation function. Using the population standard
PC must also be no greater than 610 % before PC for that test deviation function will result in an error in the uncertainty.
can be reported. For the barreling test, the uncertainty of the A1.4.1.1 The formula for the average (3 test runs) is as
total cooking energy rate reduction qtotal rate reduction must be no follows:
greater than 610 % before qtotal rate reduction for that test can be
reported. Xa3 5 ~1/3! 3 ~X1 1 X2 1 X3! (A1.1)

where:
A1.2 The uncertainty in a reported result is a measure of its Xa3 = average of results for hcook, PC, qtotal rate
precision. If, for example, the hcook is 40 %, the uncertainty reduction, and
must not be larger than 6 4 %. This means that the true hcook X1, X2, X3 = results for hcook, PC, qtotal rate reduction.
is within the interval between 36 and 44 %. This interval is A1.4.1.2 The formula for the sample standard deviation (3
determined at the 95 % confidence level, which means that test runs) is as follows:
there is only a 1 in 20 chance that the true hcook could be
S3 5 ~1/=2! 3 =~A3 2 B3! (A1.2)
outside of this interval.
where:
A1.3 Calculating the uncertainty not only guarantees the S3 = standard deviation of results for hcook, PC, qtotal rate
maximum uncertainty in the reported results, but also is used to reduction,
determine how many test runs are needed to satisfy this A3 = (X1)2 + (X2)2 + (X3)2, and
requirement. The uncertainty is calculated from the standard B3 = (1⁄3) 3 (X1+ X2+ X3)2.
deviation of three or more test results and a factor from Table
NOTE A1.4—The “A” quantity is the sum of the squares of each test
A1.1, which depends on the number of test results used to result, while the “B” quantity is the square of the sum of all test results
calculate the average. The percent uncertainty is the ratio of the multiplied by a constant (1/3 in this case).
uncertainty to the average expressed as a percent.
A1.4.2 Step 2—Calculate the absolute uncertainty in the
average for each parameter listed in Step 1. Multiply the
A1.4 Procedure:
standard deviation calculated in Step 1 by the Uncertainty
NOTE A1.2—See A1.5 for example of applying this procedure. Factor corresponding to three test results from Table A1.1.

11
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A1.4.2.1 The formula for the absolute uncertainty (3 test A1.4.7.1 The formula for the absolute uncertainty (4 test
runs) is as follows: runs) is as follows:
U3 5 C3 3 S3, (A1.3) U4 5 C4 3 S4, (A1.7)
U3 5 2.48 3 S3 U4 5 1.59 3 S4

where: where:
U3 = absolute uncertainty in average for hcook, PC, qtotal rate U4 = absolute uncertainty in average for hcook, PC, qtotal rate
reduction, and reduction, and
C3 = uncertainty factor for 3 test runs (see Table A1.1). C4 = the uncertainty factor for 4 test runs (Table A1.1).
A1.4.3 Step 3—Calculate the percent uncertainty each pa- A1.4.8 Step 8—Calculate the percent uncertainty in the
rameter average using the average from Step 1 and the absolute parameter averages using the averages from Step 6 and the
uncertainty from Step 2. absolute uncertainties from Step 7.
A1.4.3.1 The formula for the percent uncertainty (3 test A1.4.8.1 The formula for the percent uncertainty (4 test
runs) is as follows: runs) is as follows:
%U3 5 ~U3/Xa3! 3 100 % (A1.4) %U4 5 ~U4/Xa4! 3 100 % (A1.8)

where: where:
%U3 = percent uncertainty in average for hcook, PC, qtotal %U4 = percent uncertainty in average for hcook, PC, qtotal
rate reduction,
rate reduction,
U3 = absolute uncertainty in average for hcook, PC, qtotal U4 = absolute uncertainty in average for hcook, PC, qtotal
rate reduction, and
rate reduction,
Xa3 = average hcook, PC, qtotal rate reduction. Xa4 = average hcook, PC, qtotal rate reduction.
A1.4.4 Step 4—If the percent uncertainty, %U3, is not A1.4.9 Step 9—If the percent uncertainty, %U4, is no
greater than 6 10 % for hcook, PC, or qtotal rate reduction, then
greater than 6 10 % for hcook, PC, qtotal rate reduction, then report
report the average for hcook, PC, and qtotal rate reduction along
the average for hcook, PC, and qtotal rate reduction along with their
with their corresponding absolute uncertainty, U4 in the fol-
corresponding absolute uncertainty, U3 in the following for-
lowing format:
mat:
Xa4 6 U4
Xa3 6 U3
If the percent uncertainty is greater than 6 10 % for hcook,
If the percent uncertainty is greater than 6 10 % for hcook, PC, or qtotal rate reduction proceed to Step 10.
PC, or qtotal rate reduction, then proceed to Step 5.
A1.4.10 Step 10—The step required for five or more test
A1.4.5 Step 5—Run a fourth test for each hcook, PC, or qtotal runs are the same as those described above. More general
rate reduction which resulted in the percent uncertainty being formulas are listed below for calculating the average, standard
greater than 6 10 %. deviation, absolute uncertainty and percent uncertainty.
A1.4.6 Step 6—When a fourth test is run for a given hcook, A1.4.10.1 The formula for the average (n test runs) is as
calculate the average and standard deviation for hcook and PC follows:
using a calculator or the following formulas: Xan 5 ~n 3 ~X1 1 X2 1 X3 1 X4 1 ... 1 Xn! (A1.9)
A1.4.6.1 The formula for the average (4 test runs) is as
follows: where:
n = number of test runs,
Xa4 5 ~1/4! 3 ~X1 1 X2 1 X3 1 X4! (A1.5)
Xan = average of results for hcook,
where: PC, qtotal rate reduction, and
Xa4 = average of results for hcook, PC, qtotal X1, X1, X2, X3, X4, ...Xn = results for hcook, PC, qtotal
rate reduction, and rate reduction.
X1, X2, X3, X4 = results for hcook, PC, qtotal rate reduction. A1.4.10.2 The formula for the standard deviation (n test
A1.4.6.2 The formula for the standard deviation (4 test runs) runs) is as follows:
is as follows: Sn 5 ~1/=~n 2 1!! 3 ~=~An2Bn! (A1.10)
S4 5 ~1/=3! 3 =~A4 2 B4! (A1.6)
where:
where: Sn = standard deviation of results for hcook, PC, qtotal rate
S4 = standard deviation of results for hcook, PC, qtotal rate reduction (n test runs)

reduction (4 test runs),


An = (X1)2 + (X2)2 + (X3)2 + (X4)2 + ... + (Xn)2, and
A4 = (X1)2 + (X2)2 + (X3)2 + (X4)2, and Bn = (1/n) 3 (X1+ X2+ X3+ X4+ ... + Xn)2.
B4 = (1⁄4) 3 (X1+ X2+ X3+ X4)2. A1.4.10.3 The formula for the absolute uncertainty (n test
A1.4.7 Step 7—Calculate the absolute uncertainty in the runs) is as follows:
average for each parameter listed in Step 1. Multiply the U n 5 Cn 3 S n (A1.11)
standard deviation calculated in Step 6 by the Uncertainty
Factor for four test results from Table A1.1. where:

12
F 2238 – 03

Un = absolute uncertainty in average for hcook, PC, qtotal rate U3 5 2.48 3 S3, (A1.16)
reduction, and U3 5 2.48 3 1.73,
Cn = uncertainty factor for n test runs (see Table A1.1). U3 5 4.29 %
A1.4.10.4 The formula for the percent uncertainty (n test
runs) is as follows: A1.5.4 Step 3—Calculate percent uncertainty.
%U3 5 ~U3/Xa3! 3 100 %, (A1.17)
%Un 5 ~Un/Xan! 3 100 % (A1.12)
%U3 5 ~4.29/31.9! 3 100 %,
where: %U3 5 13.5 %
%Un = percent uncertainty in average for hcook, PC, qtotal
rate reduction. A1.5.5 Step 4—Run a fourth test. Since the percent uncer-
When the specified uncertainty, %Un, is less than or equal to tainty for the hcook is greater than 6 10 %, the precision
610 %; report the average for hcook, PC, and qtotal rate reduction requirement has not been satisfied. An additional test is run in
along with their corresponding absolute uncertainty, Un, in the an attempt to reduce the uncertainty. The hcook from the fourth
following format: test run was 31.8 %.
Xan 6 Un A1.5.6 Step 5—Recalculate the average and standard devia-
tion for the hcook using the fourth test result:
NOTE A1.5—In the course of running these tests, the tester may
A1.5.6.1 The new average hcook is as follows:
compute a test result that deviates significantly from the other test results.
It may be tempting to discard such a result in an attempt to meet the 6 Xa4 5 ~1/4! 3 ~X1 1 X2 1 X3 1 X4!, (A1.18)
10 % uncertainty requirement. This should be done only if there is some Xa4 5 ~1/4! 3 ~33.8 1 31.3 1 30.5 1 31.8!,
physical evidence that the test run from which that particular result was
obtained was not performed according to the conditions specified in this Xa4 5 31.9 %
method. For example, a thermocouple was out of calibration or the oven’s A1.5.6.2 The new standard deviation: First calculate “A4”
input rate was not within 5 % of the rated input. To be sure all results were
and “B4:”
obtained under approximately the same conditions, it is good practice to
monitor those test conditions specified in this method. A4 5 ~X1!2 1 ~X2!2 1 ~X3!2 1 ~X4!2, (A1.19)

A1.5 Example of Determining Uncertainty in Average Test A4 5 ~33.8!2 1 ~31.3!2 1 ~30.5!2 1 ~31.8!,
Result: A4 5 4,064
A1.5.1 Three test runs for the full-energy input rate cooking B4 5 ~1/4! 3 [~X1 1 X2 1 X3 1 X4!2#,
efficiency test yielded the following hcook results:
B4 5 ~1/4! 3 [~33.8 1 31.3 1 30.5 1 31.8!2#,
Test hcook
Run #1 33.8 % B4 5 4,058
Run #2 34.1 %
Run #3 31.0 % A1.5.6.3 The new standard deviation for the hcook is as
follows:
A1.5.2 Step 1—Calculate the average and standard devia-
tion of the three test results for the hcook. S4 5 ~1/=3! 3 =~4,064 2 4,058!, (A1.20)
A1.5.2.1 The average of the three test results is as follows: S4 5 1.41 %
Xa3 5 ~1/3! 3 ~X1 1 X2 1 X3!, (A1.13) A1.5.7 Step 6—Recalculate the absolute uncertainty using
Xa3 5 ~1/3! 3 ~33.8 1 31.3 1 30.5!, the new average and standard deviation.
Xa3 5 31.9 % U4 5 1.59 3 S4, (A1.21)
A1.5.2.2 The standard deviation of the three test results is as U4 5 1.59 3 1.41,
follows. First calculate “A3” and “B3:” U4 5 2.24 %
2 2 2
A3 5 ~ X1 ! 1 ~ X2 ! 1 ~ X3 ! , (A1.14) A1.5.8 Step 7—Recalculate the percent uncertainty.
2 2
A3 5 ~33.8! 1 ~31.3! 1 ~30.5! , 2
%U4 5 ~U4/Xa4! 3 100 %, (A1.22)
A3 5 3,052 %U4 5 ~2.24/31.9! 3 100 %,
B3 5 ~1/3! 3 [~X1 1 X2 1 X3! #, 2 %U4 5 7 %

B3 5 ~1/3! 3 [~33.8 1 31.3 1 30.5!2#, A1.5.9 Step 8—Since the percent uncertainty, %U4, is less
B3 5 3,046
than 610 %, the average for the hcook is reported along with its
corresponding absolute uncertainty, U4 as follows:
A1.5.2.3 The new standard deviation for the hcook is as
hcook: 31.9 6 2.24 % (A1.23)
follows:
The PC and its absolute uncertainty can be calculated and
S3 5 ~1/=2! 3 =~3,052 2 3,046!, (A1.15)
reported following the same steps, assuming the 6 10 %
S3 5 1.73 % precision requirement has been met for the corresponding
A1.5.3 Step 2—Calculate the uncertainty in average. hcook.

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APPENDIX

(Nonmandatory Information)

X1. RESULTS REPORTING SHEETS

Manufacturer
Model
Serial #
Date
Test Reference Number (optional)

Section 11.1 Test Oven

Description of operational characteristics:

Physical Dimensions
Size of rapid cook oven: H3 W3 D in.

Section 11.2 Apparatus

Check if testing apparatus conformed to specifications in Section 6.

Deviations:

Section 11.4 Energy Input Rate


Test Voltage (V)
Gas Heating Value (Btu/ft3)
Heat Source (microwave, halogen, convection, etc.)
Rated (Btu/h or kW)
Measured (Btu/h or kW)
Percent Difference between Measured and Rated (%)
Second Heat Source (if applicable)
Rated (Btu/h or kW)
Measured (Btu/h or kW)
Percent Difference between Measured and Rated (%)
Fan / Control Energy Rate (kW, gas ovens only)

Section 11.5 Preheat Energy and Time

Test Voltage (V)


Gas Heating Value (Btu/ft3)
Energy Consumption (Btu or kWh)
Time

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F 2238 – 03

Section 11.6 Idle Energy Rate

Test Voltage (V)


Gas Heating Value (Btu/ft3)
Idle Energy Rate (Btu/h or kW)

Section 11.7 Pilot Energy Rate (if applicable)

Gas Heating Value (Btu/ft3)


Pilot Energy Rate (Btu/h)

Section 11.8 Cooking Energy Efficiency, Cooking Energy Rate, Production Capacity, and Product Shrinkage

Cook Time Determination for Pizza:


Cook time: Min
Load Size (pizza/load):
Type of cooking container:

Single Load Pizza Test:


Test Voltage (V)
Gas Heating Value (Btu/ft3)
Cooking Energy Efficiency (%)
Percent Uncertainty (%)
Cooking Energy Rate (Btu/h or kW)
Electric Energy Rate (kW, gas ovens only)
Energy into food—Efood (Btu)
Energy to cooking container—Epan (Btu)
Energy into the appliance—Eappliance (Btu)
Energy into the appliance—Eappliance (Wh)
Production Capacity (lb/h)
Production Capacity (pizzas/h)

Cook Time Determination for Chicken Breasts:


Cook time: Min
Load Size (chicken breasts/load):
Type of cooking container:

Single Load Chicken Breast Test:


Test Voltage (V)
Gas Heating Value (Btu/ft3)
Cooking Energy Efficiency (%)
Percent Uncertainty (%)
Cooking Energy Rate (Btu/h or kW)
Electric Energy Rate (kW, gas ovens only)
Energy into food—Efood (Btu)
Energy to cooking container—Epan (Btu)
Energy into the appliance—Eappliance (Btu)
Energy into the appliance—Eappliance (Wh)
Production Capacity (lb/h)
Production Shrinkage (%)

Barreling Performance Test:


Test Voltage (V)
Gas Heating Value (Btu/ft3)
Cooking Energy Rate (Btu/h or kW)—Load # 1
Cooking Energy Rate (Btu/h or kW)—Load # 2

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F 2238 – 03
Cooking Energy Rate (Btu/h or kW)—Load # 3
Cooking Energy Rate (Btu/h or kW)—Load # 4
Cooking Energy Rate (Btu/h or kW)—Load # 5
Cooking Energy Rate (Btu/h or kW)—Load # 6
Total Reduction in Cooking Energy Rate (Btu/h or kW)

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