Weir Intake Gate PDF

PLTM PUSAKA 1 / CIANJUR - WEST JAVA
PLTM PUSAKA 1
WEIR INTAKE GATE

Calculation Sheet of Water Gate and Screen
WEIR INTAKE GATE Sheet No. 1 of 12

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DESIGN DATA
( Perhitungan didasarkan pada kondisi Abnormal / Banjir )
Abnormal Elevation
2,00 m = D Clear Height
2,00 m = L Clear Width
2,10 m = Hs Sealing Height Normal Elevation
2,16 m = B Sealing Width
1,00 tf/m³ = W₀
h₃
- m = Bottom Elevation
h₂
h₀
- m = h₀ h₁ - Hs
- m = h₁ Normal Elevation
h₁
Normal head
4,94 m = h₂ Abnormal elevation
Abnormal head ( in Flood Condition )
Hs
2,84 m = h₃ h₂ - Hs Bottom Elevation
DESIGN LOAD
17,645 tf = P abnormal ½ * ( h₂² - h₃² ) * B * W₀

227,00 cm = L Effective Span ( Effective Span is distance between center of wheel to wheel at top view )
SS 41 = Material
2.400,00 kgf/cm² = σy Yield Strength
1.296,00 kgf/cm² = σy' 0,6 * σy * c
0,90 = c Duty Factor
2.100.000 kgf/cm² = E Modulus Elasticity
CALCULATIONS OF GIRDER
Division & Design Load ( Based on Abnormal Condition )
Abnormal Condition
Space of Z I
Girder Force Load P M S
Girder
tf/m ² tf kgf kgfcm kgf cm³ cm ⁴
1 2,84 2,87 2.867,22 85.299,80 1.433,61 65,82 658,18
0,85
2 3,69 5,87 5.869,80 174.626,55 2.934,90 134,74 1.347,43
0,65
3 4,34 5,33 5.328,18 158.513,36 2.664,09 122,31 1.223,10
0,50
4 4,84 3,58 3.579,84 106.500,24 1.789,92 82,18 821,76
0,10
4,94
2,10 17,65
P = Load
M = Bending Moment P/8*(2*L-B)
S = Shearing Force P/2
Z = Section Modulus M / σy'
I = Moment of Inertia M * a / 2 * σy'

PROPERTY APPLICATION
Girder 1, 2 & 3 menggunakan IWF 200 x 100 x 5,5 x 8
20,00 cm = a Length of Flange
18,40 cm = b Clear distance between upper & lower flanges
10,00 cm = c Width of Flange
0,80 cm = d Thickness of Flange
0,55 cm = e Thickness of Web
10,00 cm = f
10,12 cm² = Aw Sectional Area of Web
8,00 cm² = Ac Sectional Area of Compression Flange
1.840,00 cm⁴ = I > Imin = 1.347,43 cm⁴ SAFE! M * a / 2 * σy'
184,00 cm³ = Zc > Zmin = 134,74 cm⁴ SAFE! M / σy'
184,00 cm³ = Zt > Zmin = 134,74 cm⁴ SAFE!
Girder 4 menggunakan UNP 200 x 75 x 8,5

20,00 cm = a Length of Flange
18,30 cm = b Clear distance between upper & lower flanges
7,50 cm = c Width of Flange
0,85 cm = d Thickness of Flange
1,15 cm = e Thickness of Web
1.950,00 cm⁴ = I > Imin = 821,76 cm⁴ SAFE! M * a / 2 * σy'
195,00 cm³ = Zc > Zmin = 82,18 cm⁴ SAFE! M / σy'
195,00 cm³ = Zt > Zmin = 82,18 cm⁴ SAFE!
STRESSED on GIRDER
BENDING STRESS σt = M / Zt
Girder M Zt (cm³) σt (kgf/cm²) σta (kgf/cm²) σc = M / Zc
kgfcm Zc (cm³) σc (kgf/cm²) σca (kgf/cm²)
184,00 463,59 1.296,00 SAFE!
1 85.299,80
184,00 463,59 1.296,00 SAFE!
184,00 949,06 1.296,00 SAFE!
2 174.626,55
184,00 949,06 1.296,00 SAFE!
184,00 861,49 1.296,00 SAFE!
3 158.513,36
184,00 861,49 1.296,00 SAFE!
195,00 546,16 1.296,00 SAFE!
4 106.500,24
195,00 546,16 1.296,00 SAFE!
SHEARING STRESS ζ = S / Aw
Girder S ζa = 0,6 * σta
Aw (cm²) ζ (kgf/cm²) ζa (kgf/cm²)
kgfcm
1 1.433,61 10,12 141,66 777,60 SAFE!
2 2.934,90 10,12 290,01 777,60 SAFE!
3 2.664,09 10,12 263,25 777,60 SAFE!
4 1.789,92 21,05 85,05 777,60 SAFE!

ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
GIRDER k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
1 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 l q
<
2 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 b k
3 10,12 8,00 1,91 4,72 57,00 10,00 5,70 1.296,00 q l
< < 30
4 21,05 6,38 2,16 4,17 57,00 7,50 7,60 1.296,00 k b
I = Flange Supporting Length b = Width of Flange
Allowable Shearing Stress d = Max. Distance of Vertical Stiffener

777,60 kgf/cm² = ζa 0,6 * σta tw
d = 3200 x
PROPERTY OF SECTION VERIFICATIONS S

Web Thickness A
b Tw
GIRDER b / Tw
cm cm l so in Case Vertical Stiffener will
if < 70
1 18,40 0,55 33,45 Not use Stiffener Tw not to be Arranged
2 18,40 0,55 33,45 Not use Stiffener
3 18,40 0,55 33,45 Not use Stiffener l so in Case Vertical Stiffener will be
if < 152
4 18,30 1,15 15,91 Not use Stiffener Tw Arranged
T w = Thickness of Web b = Clear distance between upper & lower flanges
Flange Width
COMPRESSION SIDE TENSION SIDE
GIRDER
bfc tfc bfc / tfc bft tft bft / tft bfc
< 24
1 10,00 0,80 12,50 10,00 0,80 12,50 TRUE tfc
2 10,00 0,80 12,50 10,00 0,80 12,50 TRUE
3 10,00 0,80 12,50 10,00 0,80 12,50 TRUE bft
< 30
4 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)
Deflection on Girder
P I δ 1/λ Where ,
GIRDER
kgf cm ⁴ cm bft / tft P L * B² B³
1 2.867,22 1.840,00 0,12 0,00052 SAFE
δ =
48 * E * I
( L³ - 2
+
8
)
2 5.869,80 1.840,00 0,24 0,00107 SAFE
3 5.328,18 1.840,00 0,22 0,00097 SAFE 1 δ
= < 180
4 3.579,84 1.950,00 0,14 0,00061 SAFE λ L

CALCULATIONS OF STRINGER
Modeling and Drafting
765,14
565 570
4065
4815
850
A B 0,4065 kgf/cm²
5390
0,4815 kgf/cm²
650
C D
500
E F 0,5390 kgf/cm²
759,40
bottom
100
P
m
L
P = Water Pressure ( kgf / cm² )

L
M = Bending Moment ( kgf.cm )

P * m * L²
=
8
S = Shearing Force ( kgf )
P*m*L
=
2

SECTIONAL FORCE
P m L M S Zmin Imin
STRINGER
kgf/cm² cm cm kgfcm kgf cm ³ cm ⁴
A 0,4065 56,50 85,00 20.742,30 976,11 16,00 160,05
B 0,4065 57,00 85,00 20.925,86 984,75 16,15 161,46
C 0,4815 56,50 65,00 14.367,51 884,15 11,09 110,86
D 0,4815 57,00 65,00 14.494,65 891,98 11,18 111,84
E 0,5390 56,50 50,00 9.516,72 761,34 7,34 73,43
F 0,5390 57,00 50,00 9.600,94 768,07 7,41 74,08
PROPERTY APPLICATION Stringer A, B, C, E, F

I, Xt , Xc , are calculated by Autocad Mechanical
20,00 cm = a Flange
18,30 cm = b
7,50 cm = c
0,85 cm = d Flange Thickness
1,15 cm = e Web Thickness
15,00 cm = Xt
15,00 cm = Xc
1.950,00 cm⁴ = I > Imin = 161,46 cm⁴ SAFE! M * a / 2 * σy'
130,00 cm³ = Zt > Zmin = 16,15 cm⁴ SAFE! I / Xt
130,00 cm³ = Zc > Zmin = 16,15 cm⁴ SAFE! I / Xc
STRESS
BENDING STRESS SHEARING STRESS
Stringer M Zt (cm³) σt σta (kgf/cm²) S Aw ζ ζa
kgfcm Zc (cm³) σc σca (kgf/cm²) kgfcm cm ² kgf/cm ² kgf/cm ²
130,00 159,56 1.296,00 SAFE!
A 20.742,30 976,11 21,05 46,38 777,60 SAFE!
130,00 159,56 1.296,00 SAFE!
130,00 160,97 1.296,00 SAFE!
B 20.925,86 984,75 21,05 46,79 777,60 SAFE!
130,00 160,97 1.296,00 SAFE!
130,00 110,52 1.296,00 SAFE!
C 14.367,51 884,15 21,05 42,01 777,60 SAFE!
130,00 110,52 1.296,00 SAFE!
130,00 111,50 1.296,00 SAFE!
D 14.494,65 891,98 21,05 42,38 777,60 SAFE!
130,00 111,50 1.296,00 SAFE!
130,00 73,21 1.296,00 SAFE!
E 9.516,72 761,34 21,05 36,18 777,60 SAFE!
130,00 73,21 1.296,00 SAFE!
130,00 73,85 1.296,00 SAFE!
F 9.600,94 768,07 21,05 36,50 777,60 SAFE!
130,00 73,85 1.296,00 SAFE!
σt = M / Zt ζ = S / Aw
σc = M / Zc ζa = 0,6 * σta

ALLOWABLE STRESS
Allowable Bending Stress AT TENSION SIDE Aw
k = 3 +
1.296,00 kgf/cm² = σta 0,6 * σy * c 2 * Ac
Aw
, however < 2
Allowable Bending Stress AT COMPRESSION SIDE Ac
Aw Ac I b σca → k = 2
Stringer k q/k I/b
cm ³ cm ³ cm cm kgf/cm²
A 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
B 21,05 6,38 2,16 4,17 53,00 7,50 7,07 1.296,00
C 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 l q
<
D 21,05 6,38 2,16 4,17 37,50 7,50 5,00 1.296,00 b k
E 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 q l
< < 30
F 21,05 6,38 2,16 4,17 15,50 7,50 2,07 1.296,00 k b
I = Flange Supporting Length b = Width of Flange
Allowable Shearing Stress d = Max. Distance of Vertical Stiffener

777,60 kgf/cm² = ζa 0,6 * σta tw
d = 3200 x
PROPERTY OF SECTION VERIFICATIONS S

Web Thickness A
b Tw
Stringer b / Tw
cm cm
A 18,30 1,15 15,91 Not use Stiffener
B 18,30 1,15 15,91 Not use Stiffener l so in Case Vertical Stiffener will
if < 70
C 18,30 1,15 15,91 Not use Stiffener Tw not to be Arranged
D 18,30 1,15 15,91 Not use Stiffener
E 18,30 1,15 15,91 Not use Stiffener l so in Case Vertical Stiffener will be
if < 152
F 18,30 1,15 15,91 Not use Stiffener Tw Arranged
T w = Thickness of Web b = Clear distance between upper & lower flanges
Flange Width
COMPRESSION SIDE TENSION SIDE
Stringer
bfc tfc bfc / tfc bft tft bft / tft
A 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
B 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bfc
< 24
C 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tfc
D 7,50 0,85 8,82 7,50 0,85 8,82 TRUE
E 7,50 0,85 8,82 7,50 0,85 8,82 TRUE bft
< 30
F 7,50 0,85 8,82 7,50 0,85 8,82 TRUE tft
bfc , bft = Width of Flange (cm) tfc tft = Thickness of Flange (cm)

CALCULATIONS OF LIFTING HOIST
PIN HOIST W
47,00 mm = L₁ Distance A B
47,00 mm = L₂ Distance
94,00 mm = L₃ Total Distance L₁ L₂
10.110,00 mm = W Weight
5.055,00 mm = Weight per Pin L₃
SECTIONAL FORCE
11.879,25 kgcm = M Bending Moment ( W * L₁ * L₂ ) / L₃
5.055,00 kg = S Shearing Force ( W * L₁ ) / L₃
PROPERTY OF SECTION
S 45 C ( N ) = Material
5,00 cm = d
12,27 kgcm = Z ( π / 32 ) * d³
19,63 kg = A ( π / 4 ) * d²
STRESS σb < σba --------------------→ SAFE!
3.500,00 kg/cm² = σy Yield Strength
1.890,00 kg/cm² = σba Allowable Bending Stress 0,6 * σy * c
968,01 kg/cm² = σb Bending Stress M*Z
1.134,00 kg/cm² = ζa Allowable Shearing Stress 0,6 * σba
257,45 kg/cm² = ζ Shearing Stress S/A
B t
DESIGN OF MATERIAL SUPPORTING PLATE

SS 41 = Material E
15,60 mm = t
75,00 mm = B
d
2.400,00 kg/cm² = σy Yield Strength

1.296,00 kg/cm² = σy' Allowable Stress 0,6 * σy * c
777,60 kg/cm² = ζa Allowable Shearing Stress 0,6 * σy'
789,84 kg/cm² = σ
Checking for Normal Stress σ < σy' --------------------→ SAFE!
SKIN PLATE
Coefficient Table of Skin Plate base on DIN 19704
b/a 1,00 1,25 1,50 1,75 2,00 2,50 3,00 > 3,00
σ₁ 30,9 40,3 45,5 48,4 49,9 50,0 50,0 50,0
No. a b P t ε σ Allowable Stress

b/a k₁
Division cm cm kgf/cm² cm cm kgf/cm² kgf/cm²
A 56,5 85 1,50 45,5 0,4065 1,0 0,1 728,93 1.296,00 SAFE!
B 57,0 85 1,49 45,4 0,4065 1,0 0,1 740,25 1.296,00 SAFE!
C 56,5 65 1,15 36,5 0,4815 1,0 0,1 693,39 1.296,00 SAFE!
D 57,0 65 1,14 36,4 0,4815 1,0 0,1 703,01 1.296,00 SAFE!
E 56,5 50 0,88 28,5 0,5390 1,0 0,1 605,40 1.296,00 SAFE!
F 57,0 50 0,88 28,5 0,5390 1,0 0,1 616,17 1.296,00 SAFE!
a = Short Side of Subdivision P = Mean Water Pressure of Subdivision σ = Bending Stress of skin plate
b = Long Side of Subdivision t = Used Thinkness of Plate
k = Coefficient based on b/a ε = Corrosion Allowance

DESIGN DATA OF WHEEL

Based on INDIAN STANDARD 4622 : 2003
44.100,00 N = Wheel Load NORMAL

52.920,00 N = P Wheel Load MAXIMUM ( Safety Factor = 1,2 )
60,00 mm = t Wheel Thickness
220,00 mm = Ø Wheel Diameter
2.500,00 mm = R₁ Wheel Radius Crowning
110,00 mm = R₂ Wheel Diameter
0,29 mm = µ Poisson's Ratio
229,00 BHN = Wheel Material
686,00 N/mm² = UTS
205.000,00 N/mm² = E Modulus Elasticity
DESIGN LOAD OF WHEEL
23,53 N/mm² = Critical Stress ( of Projected Area ) ( 0,169 x BHN ) - 15,174

7,84 N/mm² = Allowable Stess ( of Projected Area for Normal Load ) ( Safety Factor = 3 )
11,76 N/mm² = or Allowable Stess ( of Projected Area for Maximum Load ) ( Safety Factor = 2 )
5.623,33 mm² = Projected Area Required ( for Normal Load )
4.498,66 mm² = or Projected Area Required ( for Maximum Load )
CALCULATIONS OF WHEEL
Check for Maximum Shear Stress

22,73 = B/A ( 1 / ( 2 * R₂ ) ) - ( 1 / ( 2 * R₁ ) ) = R₁ / R₂
Mean of Reciprocals of Radius in x - Direction = 1 / ( 2 * R₁ )
0,00475 = B+A ½ * ( ( 1 / R₁ ) + ( 1 / R₂ ) )
Mean of Reciprocals of Radius in y - Direction = 1 / ( 2 * R₂ )
From Curves for Determine of Stresses in Wheels INDIAN STANDARD

0,78 = k
0,72 = ( A₁ * p ) / a³
0,39 = Z₁ / a
0,35 = ( A₁ / a ) * ( ₁Z z - ₁Y y )
0,00188 = A₁ Evaluation of Elastic Property and Shape Property ( 2 * ( 1 - µ² ) ) / ( E * ( A + B ) )
5,16 = a Semi-Mayor Axis of Ellipse of Contact 3 √ ( ( A * P ) / 0,72 )
=
( ₁Z z - ₁Y y ) 0,35 * ( a / A₁ )
959,88 N/mm² = Maximum Differential of Stress Components
479,94 N/mm² = Maximum Shear Stress ½ * ( ₁Z z - ₁Y y )
551,89 N/mm² = Allowable Shear Stress 2,41 * BHN
479,94 < 551,89 --------------------→ SAFE !

CALCULATIONS OF WHEEL
Check for Contact Stress

2,01 mm = Z₁ Depth to Point of Maximum Stress Difference or Point at Which Maximum 0,39 * a
Shearing Stress Occurs
4,03 mm = b Semi-Minor Axis of Ellipse of Contact k*a
CONTACT STRESS
1.214,71 N/mm² = Actual Stress ( 3/2 ) * ( p / ( π * a * b ) )
1.646,40 N/mm² = Allowable Stress ( if used on CREST GATE ) 2,4 * UTS

--------------------→ SAFE !
1.440,60 N/mm² = Allowable Stress ( if used on SLUICE GATE ) 2,1 * UTS

--------------------→ SAFE !
0,00 = Z₁ / a
0,39 * a = Z₁
2,01 mm = Z₁
4,03 mm = Minimum Depth of Penetration of Hardness Required 2 * Z₁

DESIGN DATA OF SHAFT
10,85 cm = Ls₁ Ls1
19,75 cm = Ls₂ Ls2 Ls3

3,40 cm = Ls₃
6,00 cm = d
7,00 cm = d₁
d1
d
3.296,90 kgf = Pactual
3.956,28 kgf = Pw ( Safety Factor = 1,2 )
CALCULATIONS OF SHAFT
SECTIONAL FORCE
13.451,36 kgf.cm = Msa Bending Moment Point - a Pw * Ls₃
42.925,68 kgf.cm = Msb Bending Moment Point - b Pw * Ls₁
REACTION FORCE
6.129,74 kgf = Rsb Reaction Force Point - b Pw * ( ( Ls₁ + Ls₂ ) / Ls₂ )
2.173,45 kgf = Rsc Reaction Force Point - c Pw * ( Ls₁ / Ls₂ )
SHEARING FORCE
3.956,28 kgf = Sba = Pw Shearing Force b to a
2.173,45 kgf = Sbc = Rsc Shearing Force b to c
PROPERTY OF SECTION
S 45 C ( N ) = Material
3.497,64 kgf/cm² = σy Yield Strength
0,90 = c Duty Factor
POINT - a d = 6,00 cm
28,27 cm² = Aa ( π / 4 ) * d²
21,21 cm² = Za ( π / 32 ) * d³
POINT - b d₁ = 7,00 cm
38,48 cm² = Ab ( π / 4 ) * d₁²
33,67 cm² = Zb ( π / 32 ) * d₁³
STRESS
Bending Stress
1.888,73 kgf/cm² = σa Allowable Bending Stress
634,33 kgf/cm² = σsa Bending Stress Point - a Msa / Zb
--------------------→ SAFE !
1.274,74 kgf/cm² = σsb Bending Stress Point - b Msb / Zb
--------------------→ SAFE !
Shearing Stress
1.133,24 kgf/cm² = δa Allowable Shearing Stress
186,57 kgf/cm² = δsa Shearing Stress Point - a ( 4 * Sba / 3 * Aa )
--------------------→ SAFE !
137,07 kgf/cm² = σsb Shearing Stress Point - b ( 4 * Sba / 3 * Ab )
--------------------→ SAFE !

DESIGN DATA OF BUSHING
d
Bushing (Oilless)
L
3.956,28 kgf = Pw
6,00 cm = d
7,00 cm = L
1,17 cm = L/d L / d = should be in between 0,5 - 2,0
CALCULATIONS OF BUSHING
600,00 kgf/cm² = Pba Minimum Allowable Bearing Stress

BRONZE
Allowable Bearing Stress of 150 - 600 kgf/cm²
94,20 kgf/cm² = Pb Bearing Stress Pw / ( d * L )

--------------------→ SAFE !


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PLTM PUSAKA 1 / CIANJUR - WEST JAVA

WEIR INTAKE GATE

WEIR INTAKE GATE Sheet No. 1 of 12

17,645 tf = P abnormal ½ * ( h₂² - h₃² ) * B * W₀

WEIR INTAKE GATE Sheet No. 2 of 12

Girder 4 menggunakan UNP 200 x 75 x 8,5

WEIR INTAKE GATE Sheet No. 3 of 12

Allowable Shearing Stress d = Max. Distance of Vertical Stiffener

PROPERTY OF SECTION VERIFICATIONS S

WEIR INTAKE GATE Sheet No. 4 of 12

P = Water Pressure ( kgf / cm² )

M = Bending Moment ( kgf.cm )

WEIR INTAKE GATE Sheet No. 5 of 12

PROPERTY APPLICATION Stringer A, B, C, E, F

WEIR INTAKE GATE Sheet No. 6 of 12

Allowable Shearing Stress d = Max. Distance of Vertical Stiffener

PROPERTY OF SECTION VERIFICATIONS S

WEIR INTAKE GATE Sheet No. 7 of 12

CALCULATIONS OF LIFTING HOIST

DESIGN OF MATERIAL SUPPORTING PLATE

2.400,00 kg/cm² = σy Yield Strength

No. a b P t ε σ Allowable Stress

WEIR INTAKE GATE Sheet No. 8 of 12

DESIGN DATA OF WHEEL

44.100,00 N = Wheel Load NORMAL

DESIGN LOAD OF WHEEL

23,53 N/mm² = Critical Stress ( of Projected Area ) ( 0,169 x BHN ) - 15,174

Check for Maximum Shear Stress

From Curves for Determine of Stresses in Wheels INDIAN STANDARD

479,94 < 551,89 --------------------→ SAFE !

WEIR INTAKE GATE Sheet No. 9 of 12

Check for Contact Stress

1.646,40 N/mm² = Allowable Stress ( if used on CREST GATE ) 2,4 * UTS

1.440,60 N/mm² = Allowable Stress ( if used on SLUICE GATE ) 2,1 * UTS

4,03 mm = Minimum Depth of Penetration of Hardness Required 2 * Z₁

WEIR INTAKE GATE Sheet No. 10 of 12

DESIGN DATA OF SHAFT

10,85 cm = Ls₁ Ls1

19,75 cm = Ls₂ Ls2 Ls3

WEIR INTAKE GATE Sheet No. 11 of 12

DESIGN DATA OF BUSHING

600,00 kgf/cm² = Pba Minimum Allowable Bearing Stress

94,20 kgf/cm² = Pb Bearing Stress Pw / ( d * L )

WEIR INTAKE GATE Sheet No. 12 of 12

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